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BEE Cement Plant Code Final

This document contains a format for cement plant owners to provide process and energy consumption data for their plants. The format collects information about the plant name, location, capacity, modifications, processes, mining methods, equipment types and sizes, fuel sources, and energy consumption metrics for various sections including crushing, grinding, kiln, cooling, cement grinding, and packing. The reported energy consumption data will be used to generate an identification code to classify the plant's efficiency. Instructions are provided to indicate that section-wise energy data should reflect weighted averages for multiple units.

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Hazem Diab
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201 views4 pages

BEE Cement Plant Code Final

This document contains a format for cement plant owners to provide process and energy consumption data for their plants. The format collects information about the plant name, location, capacity, modifications, processes, mining methods, equipment types and sizes, fuel sources, and energy consumption metrics for various sections including crushing, grinding, kiln, cooling, cement grinding, and packing. The reported energy consumption data will be used to generate an identification code to classify the plant's efficiency. Instructions are provided to indicate that section-wise energy data should reflect weighted averages for multiple units.

Uploaded by

Hazem Diab
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Plant description and process assesment /identification code for Cement Plants Period for 01.04.2003 to 31.03.

2004 Data to be provided on overall Plant basis


Name of the Company Plant Name & Location Age of the plant (years) Last Major Modification (year) Chief Executive of Plant Designation Email Tel.No. Fax.No. City State Total no. of Kilns A

List of modifications

Process Dry Semi Dry / Semi wet Wet

Please

Energy cons (overall)

kWh/t clinker kWh/t cement - (product mix basis ) kWh/t cement - (OPC 43 equivalent ) kcal/kg clinker Installed plant capacity Upto 600 TPD 600-1500 TPD 1500-3500 TPD 3500-4500 TPD >4500 TPD Present Capacity Mining Conventional mining Surface miner Semi-mechanised Mechanised Manual Please

B1 C

Please

Energy consumption

kWh/t material kWh/t cement( OPC 43 basis)

Crusher Jaw Crusher Impactor Hammer Mill Any other

tph

Energy consumption

kWh/t material kWh/t cement( OPC 43 basis) Raw Grinding Ball Mill VRM Roller Press & Ball Mill Pre-grinder tph

Energy consumption

kWh/t material kWh/t cement(OPC 43 basis)

Coal Grinding Ball Mill E Mill VRM Pre-grinder

tph

Energy consumption

kWh/t coal kWh/t cement( OPC 43 basis) Kiln SP Kiln PC Kiln (4 stage) PC Kiln (5/6 stage) SD / SW Wet tpd

Energy consumption

kWh/t clinker kWh/t cement( OPC 43 basis) kcal/kg clinker

Type of Cooler Planetary Conventional Grate Energy efficient Grate Any other Type of Fuel Indian Coal Imported Coal Petcoke Any other Cement Grinding

Please

tph

Energy consumption K

Ball Mill VRM Roller Press & Ball Mill Ball Mill with Pre Grinder kWh/t cement ( OPC 43 basis) Type of Cement OPC PPC PSC Any other Packing & Dispatch Semi Automatic Fully Automatic kWh/t cement( OPC 43 basis) %

Energy consumption

IDENTIFICATION CODE : Based on the above information the identification code will be generated by the computer (The user need not fill the below section)

INSTRUCTIONS FOR FILLING UP THE FORMAT 1. Items C to L pertain to section-wise data. 2. Section-wise energy consumption levels are to be the weighted average values of multiple units 3. Specific heat consumption (kcal/ kg clinker) is on the basis of GCV of fuel as fed to kiln.

ion and process assesment /identification code for Cement Plants Period for 01.04.2003 to 31.03.2004 Data to be provided on overall Plant basis

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