ABB A Line Contactors
ABB A Line Contactors
Ac
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A9 - A110
Maximum UL/CSA horsepower ratings according to UL508 and CSA22.2 No. 14 Includes NEMA sizes 00 - 3 CE mark Compact space saving design Standard auxiliary contact congurations: A9 - A40 1 NO or 1 NC A50 - A110 1 NO & 1 NC Contactor sizes A50 - A110 can be supplied without auxiliaries Additional auxiliary contact blocks are available D.C. ratings & D.C. control operation available Fast, snap-on DIN rail mounting Double break contact design Snap-on front mounted accessories include mechanical latch, pneumatic timer, and 1 & 4 pole auxiliary contact blocks Contactors ensure positive safety between their auxiliary contact blocks. Easy coil change Captive terminal screws NEMA, UL, IEC, CSA, VDE and most other international standards Touch safe design: All connection terminals are protected against accidental touch Terminals supplied open for ease of wiring Operates over an extended voltage range of 85% to 110% of rated control voltage Screwdriver guide holes UL File No: E39231 (A9 - A75); (AE9 - AE75); (AL9 - AL40); (AF50 - AF75) UL File No: E79416 (A95 - A110); (AE95 - AE110); (AF145 - AF750) CSA File No: LR56745 (A9 - A75); (AE9 - AE75); (AF50 - AF75) CSA File No: LR19700 (A95 - A110); (AE95 - AE110); (AF145 - AF750) CSA approved for elevator service
A145 - AF1650
Maximum UL/CSA horsepower ratings according to UL508 and CSA22.2 No. 14 Includes NEMA sizes 4 - 8 CE mark 1 NO & 1 NC auxiliary contacts are standard and up to 6 additional auxiliary contacts may be added to provide a total of 8 (4 NO & 4 NC) Contactors ensure positive safety between their auxiliary contact blocks. D.C. ratings and D.C. control operation available Easy maintenance of main contacts and coil inspection Can be mounted in any position Operates over an extended voltage range of 85% to 110% of rated control voltage NEMA, UL, IEC, CSA, VDE and most other international standards UL File No: E79416 (A/AF145 - AF750) UL File No: E73397 (AF1350 - AF1650) CSA File No: LR19700
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Application
A-Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC.
Contactor types
3 pole contactors with NO or NC built in auxiliary contact for A9 - A40 contactors; factory assembled auxiliary contacts for A50 - A300 contactors 4 pole contactors: 4 NO or 2 NO & 2 NC without any auxiliary contacts. (A9 - A75)
Quick mounting on DIN rail: EN 50022 and EN 50023 standards: 35 x 7.5mm for A9 - A40 35 x 15mm for A9 - A75 75mm for A45 - A110
Location of side mounted accessories: on right or left hand side. Factory mounted on left hand side for CAL5 on A50 - A300 Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. Terminals delivered in open position with captive screws (screws of unused terminals must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All A9 - A40 contactor terminals as well as A45 - A300 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1.
Connecting point for control leads in top part of main terminals of A50 - A75 contactors. For A95 & A110 contactors these are additional power connections. Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Stops for attaching front mounted accessories.
A9 - A300
Terminal screws: Posidrive (+,-) No 2 for all A9 - A75 M8 hex threaded socket screw for A95 - A300 main terminals.
24 81
Volts 48 110 120 125 208 220 240 277 380 415 440 480 500 600 83 84 84 34 36 80 80 42 85 86 86 86 51 53 55 55
60
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
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A110R-30-11-84
AC1 21 25 30 40 50 60 80 90 105 125 140 230 250 300 350 400 550 650 750 900 1350 1650 9 11 17 28 34 42 54 65 80 95 110 130 156 192 248 302 414 480 602 810 960 1080 2 3 5 7.5 10 10 15 20 25 30 30 40 50 60 75 100 125 150 200 250 2 3 5 10 10 15 20 25 30 30 40 50 60 75 100 100 150 200 250 300 400 450 5 7.5 10 20 25 30 40 50 60 60 75 100 125 150 200 250 350 400 500 600 800 900 7.5 10 15 25 30 40 50 60 75 75 100 125 150 200 250 300 400 500 600 700 900 1000 1 0 1 0 1 0 1 0 1 0 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A9-30-10-84 A9-30-01-84 A12-30-10-84 A12-30-01-84 A16-30-10-84 A16-30-01-84 A26-30-10-84 A26-30-01-84 A30-30-10-84 A30-30-01-84 A40-30-10-84 A40-30-01-84 A50-30-11-84 A63-30-11-84 A75-30-11-84 A95-30-11-84 A110-30-11-84 A145-30-11-84 A185-30-11-84 A210-30-11-84 A260-30-11-84 A300-30-11-84
UL rated $ 78 84 102 183 252 297 330 372 413 450 480 825 1290 1635 1815 1875 A9M-30-10-84 A9M-30-01-84 A12M-30-10-84 A12M-30-01-84 A16M-30-10-84 A16M-30-01-84 A26M-30-10-84 A26M-30-01-84 A30M-30-10-84 A30M-30-01-84 A40M-30-10-84 A40M-30-01-84 A50M-30-11-84 A63M-30-11-84 A75M-30-11-84 A95M-30-11-84 A110M-30-11-84 A145M-30-11-84 A185M-30-11-84 A210M-30-11-84 A260M-30-11-84 A300M-30-11-84 $ 255 315 345 405 548 639 713 870 1155 1230 1365 2235 3360 4035 4485 5460 A9R-30-10-84 A9R-30-01-84 A12R-30-10-84 A12R-30-01-84 A16R-30-10-84 A16R-30-01-84 A26R-30-10-84 A26R-30-01-84 A30R-30-10-84 A30R-30-01-84 A40R-30-10-84 A40R-30-01-84 A50R-30-11-84 A63R-30-11-84 A75R-30-11-84 A95R-30-11-84 A110R-30-11-84 A145R-30-11-84 A185R-30-11-84 A210R-30-11-84 A260R-30-11-84 A300R-30-11-84 $ 315 375 413 480 623 750 810 1013 1298 1425 1628 2250 3375 4050 4500 5475
Volts 24 81 48 110 120 125 208 220 240 277 380 415 440 480 500 600 83 84 84 34 36 80 80 42 85 86 86 86 51 53 55 55
Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 - A16 mounted on 35mm DIN rail A26 - A300 mounted on common baseplate The NC electrical interlock is provided with the mechanical interlock for A9 - A110 contactors.
Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 - A16 mounted on 35mm DIN rail A26 - A300 mounted on common baseplate
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Application
A-Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC.
Uc (DC) A1 A2
B2 - Holding
Varistor
B1 - Pull-in A3 AE45 to AE110
AE9 to AE40
Location of surge suppressors. Quick mounting on DIN rail: EN 50022 and EN 50023 standards: 35 x 7.5mm for AE9 - AE40 35 x 15mm for AE9 - AE75 75mm for AE45 - AE110 Location of side mounted accessories: on right or left hand side. Factory mounted on left hand side for CAL5 on A50 - A300 right hand side for CDL5/CCL5 on AE45 - AE110 Connecting point for control leads in top part of main terminals of AE50 - AE75 contactors. For AE95 & AE110 contactors these are additional power connections. Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. Stops for attaching front mounted accessories. Terminal screws: Terminals delivered in open position with captive screws (unused terminal screws must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All AE9 - AE40 contactor terminals as well as AE45 - AE110 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1. Clear marking of coil voltages and frequencies.
AE9 - AE110
Posidrive (+,-) No 2 for all AE9 - AE75 M8 hex threaded socket screw for AE95 & AE110
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
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AE26-30-11-81
Maximum motor horsepower ratings
AE110M-30-11-81
Standard Aux. contacts
AE110R-30-11-81
208V
240V
480V
575/600V
NO
NC
AC1 21 25 30 40 50 60 80 90 105 125 140 230 250 300 350 400 550 650 750 900 1350 1650 9 11 17 28 34 42 54 65 80 95 110 130 156 192 248 302 414 480 602 810 960 1080 2 3 5 7.5 10 10 15 20 25 30 30 40 50 60 75 100 125 150 200 250 2 3 5 10 10 15 20 25 30 30 40 50 60 75 100 100 150 200 250 300 400 450 5 7.5 10 20 25 30 40 50 60 60 75 100 125 150 200 250 350 400 500 600 800 900 7.5 10 15 25 30 40 50 60 75 75 100 125 150 200 250 300 400 500 600 700 900 1000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UL rated AE9-30-11-81 AE12-30-11-81 AE16-30-11-81 AE26-30-11-81 AE30-30-11-81 AE40-30-11-81 AE50-30-11-81 AE63-30-11-81 AE75-30-11-81 AE95-30-11-81 AE110-30-11-81 $ 118 124 142 223 292 337 375 477 518 555 690 AE9M-30-11-81 AE12M-30-11-81 AE16M-30-11-81 AE26M-30-11-81 AE30M-30-11-81 AE40M-30-11-81 AE50M-30-11-81 AE63M-30-11-81 AE75M-30-11-81 AE95M-30-11-81 AE110M-30-11-81 $ 335 395 425 485 628 720 803 1080 1365 1440 1785 AE9R-30-11-81 AE12R-30-11-81 AE16R-30-11-81 AE26R-30-11-81 AE30R-30-11-81 AE40R-30-11-81 AE50R-30-11-81 AE63R-30-11-81 AE75R-30-11-81 AE95R-30-11-81 AE110R-30-11-81 $ 395 455 493 560 703 830 930 1208 1493 1635 2048
Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: AE9 - AE16 mounted on 35mm DIN rail AE26 - AE110 mounted on common baseplate The NC electrical interlock is provided with the mechanical interlock.
Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked ocntactors mounted as follows with line and load terminals: AE9 - AE16 mounted on 35mm DIN rail AE26 - AE110 mounted on common baseplate Power wiring is not included. The NC electrical interlock is provided with the mechanical interlock.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Application
AL and AL...Z contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC.
Location of surge suppressors. Quick mounting on DIN rail: EN 50022 and EN 50023 standards: 35 x 7.5mm for AL9 - AL40 35 x 15mm for AL9 - AL40 Clear marking of coil voltages and frequencies.
Location of side mounted accessories: on right or left hand side. Terminal marking according to IEC 60947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. Stops for attaching front mounted accessories. Terminal screws: Terminals delivered in open position with captive screws (unused terminal screws must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All AL9 - AL40 contactor terminals as well as contactor auxiliary contacts and coil terminals ensure IP20 degree of protection according to IEC 60947-1.
AL9 - AL40
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
AL9 - AL40, AL9Z - AL16Z Non-reversing, mechanically interlocked, reversing DC operated, UL rated, 3 phase
Ac
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AL9-30-10-81
AL26-30-10-81
AL40-30-10-81
AC1 21 25 30 40 50 60 9 11 17 28 34 42 2 3 5 7.5 10 10 2 3 5 10 10 15 5 7.5 10 20 20 30 7.5 10 15 25 30 40 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 AL9-30-10-81 AL9-30-01-81 AL12-30-10-81 AL12-30-01-81 AL16-30-10-81 AL16-30-01-81 AL26-30-10-81 AL26-30-01-81 AL30-30-10-81 AL30-30-01-81 AL40-30-10-81 AL40-30-01-81
UL rated $ 110 135 150 190 260 300 AL9M-30-10-81 AL9M-30-01-81 AL12M-30-10-81 AL12M-30-01-81 AL16M-30-10-81 AL16M-30-01-81 AL26M-30-10-81 AL26M-30-01-81 AL30M-30-10-81 AL30M-30-01-81 AL40M-30-10-81 AL40M-30-01-81 $ 319 417 441 473 618 715 AL9R-30-10-81 AL9R-30-01-81 AL12R-30-10-81 AL12R-30-01-81 AL16R-30-10-81 AL16R-30-01-81 AL26R-30-10-81 AL26R-30-01-81 AL30R-30-10-81 AL30R-30-01-81 AL40R-30-10-81 AL40R-30-01-81 $ 379 477 501 533 678 775
UL rated $ 110 135 150 AL9ZM-30-10-15 AL9ZM-30-01-15 AL12ZM-30-10-15 AL12ZM-30-01-15 AL16ZM-30-10-15 AL16ZM-30-01-15 $ 319 417 441 AL9ZR-30-10-15 AL9ZR-30-01-15 AL12ZR-30-10-15 AL12ZR-30-01-15 AL16ZR-30-10-15 AL16ZR-30-01-15 $ 379 477 501
Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: AL9 & AL16 mounted on 35mm DIN rail AL26 & AL40 mounted on common baseplate Power wiring is not included. The NC electrical interlock is provided
Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted with line and load terminals.
1.7
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Application
A-Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC.
Contact or types
3 pole contactors with 1 NO or 1 NC factory assembled auxiliary contacts for AF50 - AF1650 contactors
Quick mounting on DIN rail: EN 50022 and EN 50023 standards: 35 x 15mm for AF50 - AF75 75mm for AF50 - AF110
Surge suppressors built in as standard on the printed circuit board. Clear marking of coil voltages and frequencies.
Location of side mounted accessories: on right or left hand side. Factory mounted on left hand side for CAL5 on AF50 - AF1650 Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003.
A2 A1
5L 2 3
Connecting point for control leads in top part of main terminals of AF50 - AF75 contactors. For AF95 & AF110 contactors these are additional power connections. Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Stops for attaching front mounted accessories.
3L 1
1L
UL
Terminals delivered in open position with captive screws (screws of unused terminals must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All AF50- AF110 contactor terminals as well as AF50 - AF1650 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1.
AF50 - AF1650
1 AF400 AF750, DC only. 2 AF50 AF300, DC only. 3 Only option for AF1350 / AF1650. 4 AF400 - AF750 only.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
AF50 - AF1650 Non-reversing, mechanically interlocked, reversing AC & DC operated, UL rated, 3 phase
Ac
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AF63-30-11-70
AF95-30-11-70
AF400-30-11-70
AF750-30-11-70
3 Pole
General purpose current AC1 UL motor switching current 208V Maximum UL Listed motor horsepower ratings 240V 480V 575/600V Standard auxiliary contacts NO NC Non-reversing Catalog number List price Mechanically interlocked Catalog number List price Reversing Catalog number List price
80 90 105 125 140 230 250 300 350 400 550 650 750 900 1350 1650
54 65 80 95 110 130 156 192 248 302 414 480 602 810 960 1080
40 50 60 60 75 100 125 150 200 250 350 400 500 600 800 900
50 60 75 75 100 125 150 200 250 300 400 500 600 700 900 1000
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
AF50-30-11-70 AF63-30-11-70 AF75-30-11-70 AF95-30-11-70 AF110-30-11-70 AF145-30-11-70 AF185-30-11-70 AF210-30-11-70 AF260-30-11-70 AF300-30-11-70 AF400-30-11-70 AF460-30-11-70 AF580-30-11-70 AF750-30-11-70 AF1350-30-11-70 AF1650-30-11-70
$ 450 495 535 570 600 1110 1635 1980 2235 2385 3120 4425 6900 7200 8490 10,230
AF50M-30-11-70 AF63M-30-11-70 AF75M-30-11-70 AF95M-30-11-70 AF110M-30-11-70 AF145M-30-11-70 AF185M-30-11-70 AF210M-30-11-70 AF260M-30-11-70 AF300M-30-11-70 AF400M-30-11-70 AF460M-30-11-70 AF580M-30-11-70 AF750M-30-11-70
$ 953 1116 1399 1470 1605 2655 3870 4545 5055 6030 6705 13,275 18,375 19,725
AF50R-30-11-70 AF63R-30-11-70 AF75R-30-11-70 AF95R-30-11-70 AF110R-30-11-70 AF145R-30-11-70 AF185R-30-11-70 AF210R-30-11-70 AF260R-30-11-70 AF300R-30-11-70 AF400R-30-11-70 AF460R-30-11-70 AF580R-30-11-70 AF750R-30-11-70
$ 1050 1259 1542 1665 1868 2670 3885 4560 5070 6045 6720 13,290 18,390 19,740
1 AF400 AF750, DC only. 2 AF50 AF300, DC only. 3 Only option for AF1350 / AF1650. 4 AF400 - AF750 only.
1.9
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Contactors for ring tongue termination A/AE9 - A/AE110, AC & DC operated UL rated, 3 phase
UL/CSA horsepower ratings 240V 480V 575/600V Auxiliary contacts NO NC AC operated Catalog number List price DC operated Catalog number List price
9 11 17 28 54 65 80 95 110
2 3 5 10 20 25 30 30 40
5 7.5 10 20 40 50 60 60 75
7.5 10 15 25 50 60 75 75 100
1 0 1 0 1 0 1 0 0 0 0 0 0
0 1 0 1 0 1 0 1 0 0 0 0 0
A93010RT-84 A93001RT-84 A123010RT-84 A123001RT-84 A163010RT-84 A163001RT-84 A263010RT-84 A263001RT-84 A503000RT-84 A633000RT-84 A753000RT-84 A953000RT-84 A1103000RT-84
24 81 81
Volts 48 110 120 125 208 220 240 277 380 415 440 480 500 600 83 84 84 34 36 80 42 86 86 51 53 55 83 84 80 85 86 55
2 NO & 2 NC 3 NO & 1 NC 4 NO
$ 35
1.10
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
ro co ss nt the ac to line 1 rs
A26N1-30-10-84
A145N4-30-11-84
AF400N6-30-11-70
Maximum motor Standard Aux. contacts horsepower ratings NEMA Continuous size current 200V 230V 460/575V NO NC
R
NEMA rated 00 0 1 2 3 4 5 6 7 8 9 18 27 45 90 135 270 540 810 1215 1.5 3 7.5 10 25 40 75 150 1.5 3 7.5 15 30 50 100 200 300 450 2 5 10 25 50 100 200 400 600 900 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 1 1 1 1 1 A9N00-30-10-84 $ 78 A16N0-30-10-84 102 A26N1-30-10-84 183 A50N2-30-11-84 330 A75N3-30-11-84 413 A145N4-30-11-84 825 A260N5-30-11-84 2235 4425 AF460N6-3011-70 AF750N7-3011-70 7200 AF1650N83011-70 10,230 A9N00M-10-84 A16N0M-10-84 A26N1M-10-84 A50N2M-11-84 A75N3M-11-84 A145N4M-11-84 A260N5M-11-84 AF460N6M-11-70 AF750N7M-11-70 $ 255 345 405 713 1155 2235 5055 13,275 19,725 A9N00R-10-84 A16N0R-10-84 A26N1R-10-84 A50N2R-11-84 A75N3R-11-84 A145N4R-11-84 A260N5R-11-84 AF460N6R-11-70 AF750N7R-11-70 $ 315 413 480 810 1298 2250 5070 13,290 19,740
Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 - A16 mounted on 35mm DIN rail A26 - A750 mounted on common baseplate For A9 - A750 contactors the NC electrical interlock is provided with the mechanical interlock.
Hz 60 50
Volts Cntr type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600
81 83 84 84 34 36 80 42 86 86 51 53 81 83 84 80 85 86 55
55
Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 - A16 mounted on 35mm DIN rail A26 - A750 mounted on common baseplate Power wiring is not included. For A9 - A110 contactors the NC electrical interlock is provided with the mechanical interlock.
AC/DC VOLTS, 40 - 60 HZ
48 - 130 AC/DC 100 - 250 AC/DC 250-500 AC/DC
68 1
69
70 3
71 2
1 AF400 AF750, DC only. 2 AF400 - AF750 only. 3 Only option for AF1650.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
AE9 AF1650, AL9 AL26 Non-reversing, mechanically interlocked, reversing NEMA rated, DC operated, 3 phase
AE26N1-30-11-81
AF145N4-30-11-68
AF460N6R-11-68
AE & AF Contactors
Maximum motor horsepower ratings NEMA size Continuous current
200V 230V
R
NEMA rated 00 0 1 2 3 4 5 6 7 8 9 18 27 45 90 135 270 540 810 1215 1.5 3 7.5 10 25 40 75 150 1.5 3 7.5 15 30 50 100 200 300 450 2 5 10 25 50 100 200 400 600 900 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 1 1 1 1 1 AE9N00-30-11-81 $ 118 AE16N0-30-11-81 142 AE26N1-30-11-81 223 AE50N2-30-11-81 375 AE75N3-30-11-81 518 AF145N4-3011-70 1110 AF260N5-3011-70 2235 AF460N6-3011-70 4425 AF750N7-3011-70 7200 AF1650N83011-70 10,230 AE9N00M-11-81 AE16N0M-11-81 AE26N1M-11-81 AE50N2M-11-81 AE75N3M-11-81 AF145N4M-11-70 AF260N5M-11-70 AF460N6M-11-70 AF750N7M-11-70 $ 335 425 485 803 1365 2655 5055 13,275 19,725 AE9N00R-11-81 AE16N0R-11-81 AE26N1R-11-81 AE50N2R-11-81 AE75N3R-11-81 AF145N4R-11-70 AF260N5R-11-70 AF460N6R-11-70 AF750N7R-11-70 $ 395 493 560 930 1493 2670 5070 13,290 19,740
AL Contactors
Maximum motor horsepower ratings NEMA size Continuous current
208V 240V
R
NEMA rated 00 0 1 9 18 27 1.5 3 7.5 1.5 3 7.5 2 5 10 1 1 1 0 0 0 AL9N00-30-10-81 AL16N0-30-10-81 AL26N1-30-10-81 $ 110 150 190 AL9N00M-10-81 AL16N0M-10-81 AL26N1M-10-81 $ 319 441 473 AL9N00R-10-81 AL16N0R-10-81 AL26N1R-10-81 $ 379 501 533
Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: AE9 - AE16 mounted on 35mm DIN rail AE26 - AE75 mounted on common baseplate For AE9 - AE75 contactors the NC electrical interlock is provided with the mechanical interlock.
Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: AE9 - AE16 mounted on 35mm DIN rail AE26 - AE75 mounted on common baseplate Power wiring is not included. For AE9 - AE75 contactors the NC electrical interlock is provided with the mechanical interlock.
1 AF400 AF750, DC only. 2 AF50 AF300, DC only. 3 AF400 - AF750 only. 4 Only option for AF1650.
1.12
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
ro co ss nt the ac to line 1 rs
A9-40-00
A75-40-00
EK175C4P-PL
A9-40-00-84 A16-40-00-84 A26-40-00-84 A45-40-00-84 A50-40-00-84 A75-40-00-84 EK110C4P-1L EK150C4P-1L EK175C4P-1L EK210C4P-1L EK370C4P-1L EK550C4P-1L EK1000C4P-1L
$ 120 165 228 360 413 525 743 1013 1763 2025 4650 6510 9000
AL9-40-00-81 AL16-40-00-81 AL26-40-00-81 AE45-40-00-86 AE50-40-00-86 AE75-40-00-86 EK110C4P-PL EK150C4P-PL EK175C4P-PL EK210C4P-PL EK370C4P-PL EK550C4P-PL EK1000C4P-PL
$ 133 172 224 420 473 570 953 1238 1988 2280 5010 7005 9700
30
A16-04-00-84
$ 165
21 30 40 65 105
21 21 30 65 105
Accessories for EK
Please consult factory.
For other voltages, consult factory. 24 & 48VAC coils are not available for sizes EK550. For these applications, use an interposing control relay.
For other voltages, see page 1.26. 1 Not UL Listed. IEC value AC1 for 40C.
1.13
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65 80 105
0 0 0
0 0 0
65 105
0 0
0 0
AF45-22-00-70 AF75-22-00-70
$ 385 645
These contactors (2 NO & 2 NC power poles) can be used for controlling either 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit comprising 2 separate loads with 1 single supply (see diagrams below). When the contactor operates, there is no mechanical overlapping between the NO main poles and NC main poles: Break before Make. These contactors (2 NO & 2 NC power poles) are not suitable for a reversing starter or a wye-delta starter or for controlling a single load from 2 separate supplies.
A1
R3
R5
A1
R3
R5
A2
R4
R6
Load Load
A2
R4
R6 Load Load
68 1
72 2
69
70
1.14
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Ac
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1
List price
12.5 16 20 27.5 35 40
25 32 40 55 70 80
30 40 50 70 75 85
1 1 0 1 0 1 0 1 0 1
0 0 0 1 0 1 0 1 0 1
UA26-30-10-84 UA30-30-10-84 UA50-30-00-84 UA50-30-11-84 UA75-30-00-84 UA75-30-11-84 UA95-30-00-84 UA95-30-11-84 UA110-30-00-84 UA110-30-11-84
$ 225 338 345 375 450 480 465 495 525 570
For 3 phase capacitors carrying out single bank or stepped bank compensation. Max. peak current : 100 times the capacitor nominal r.m.s. current at Ue 500V or 90 times for Ue>500V Electrical durability: 100,000 operating cycles.
Power in kvar
Contactor 208V 240V 480V 600V Max amps
UA26 UA30 UA50 UA75 UA95 UA110 A145 A185 A210 A260 A300 AF400 AF460 AF580 AF750
3.5 7.0 10.5 21.5 25.0 28.5 43 57 66 75 88 119 142 178 214
4.0 8.0 12.5 25.0 29.0 33.0 50 66 77 87 101 137 164 205 247
8.0 16.5 25.0 50.0 58.0 66.0 100 133 153 174 203 274 329 411 495
10.0 20.5 31.0 62.0 72.0 83.0 125 166 192 218 254 343 410 514 618
24 81 81
Volts 48 110 120 125 208 220 240 277 380 415 440 480 500 600 83 84 84 34 36 80 42 86 86 51 53 55 83 84 80 85 86 55
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4 blocks: A9 A26 AE9 AE26 Front mounting AL9 AL26 (single pole) 5 blocks: A30, A40, AE30, AE40, AL30, AL40 6 blocks: A45 A110 AE45 - AE110 AF45 - AF110
CAL5-11 CA5-10
4 N.O. 3 N.O. & 1 N.C. 2 N.O. & 2 N.C. 4 N.C. 2 N.O./2 N.C.1 3 N.O. & 1 N.C. 2 N.O. & 2 N.C. 1 N.O. & 3 N.C. 4 N.C. 4 N.O. 2 N.O./2 N.C.1 1 N.O. & 1 N.C. 1 N.O. & 1 N.C.
CA5-40E CA5-31E CA5-22E CA5-04E CA5-11/11E CA5-31M CA5-22M CA5-13M CA5-04M CA5-40N CA5-11/11M CAL5-11 CAL18-11
30
2 blocks: A9 A75, AE9-AE45 1 block: AE50 AE75, AL9 AL40 Side mounting 1 block: A/AE/AF95 - A/AE/AF110 (2 pole) 2 blocks: A145 A300, AF145-AF1650 2 blocks: A145 A300, AF145-AF1650
1 N.O. & 1 N.C. (inside L or R) CAL18-11 1 N.O. & 1 N.C. (outside, L or R) CAL18-11B
Auxiliary contact blocks Front mounting, switching low voltage and low current
Positioning Maximum number of contact blocks Contact Description Degree of protection Catalog number List price
4 blocks: A9 A26 AE9 AE26 AL9 AL26 5 blocks: A30, A40, AE30, AE40, AL30, AL40 6 blocks: A45 A110 AE45 - AE110 AF45 - AF110
$ 38
42
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Ac
ro co ss nt the ac to line rs
1
List price
Catalog number
On delay 0.1 40 s On delay 10 180 s Off delay 0.1 40 s Off delay 10 180 s
1 1 1 1
1 1 1 1
$ 108
TP40DA
2 2
$ 45 45 21
Mechanical
AF1350 AF1650
AF1350 AF1650
VM1650H
$ 665
LK75-A
LK75-A1
LK110
$ 15 15 23
1 Use type VE 5-2 for mechanical and electrical interlocking between A30/A40 and A50 - A75 contactors.
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1
Left side
Positioning
Top
Front face
CA5-10 or CA5-01
TP D or TP I
VE5-1 or VM 5-1
Congurations of accessories are different depending on whether front or side mounted. N Contactor relays A and AE Contactors Accessories Front mounting Auxiliary contact blocks TP - A Pneumatic 4-pole CA5timer block 1-pole CA5Built-in auxiliary contacts Accessories Side mounting Auxiliary contact Blocks Interlock units 2-pole CAL5-11, CAL18-11
Type
Main poles
A9 A26 A9 A26 A9 A26 A9 A26 AE9 AE26 AL9 AL26 AL9 AL26 AL9 - AL16 AL9 - AL16 AL26 AL26 A9 A16 A9 A26 A30, A40 A30, A40 AE30, AE40 AE30, AE40 AE30, AE40 AE30, AE40 A30, A40 A50 A75 A45 A75 A45, A75 A95, A110 A50 A75 A95, A110 AE50 AE75 AE45 AE75 AE45, AE75 AE95, AE110 A50 A75 AE50, AE75 A95, A110 AE95, AE110
3 3 4 2 3
0 0 0 2 0
1 0 0 0 0
0 1 0 0 0
1 1
1 to 4 CA51-pole blocks
OR 1 CA54-pole block
OR 1 TP - A block
1 to 2 CAL5-11 blocks
3 0 1 0 3 0 0 1 4 2 4 2 0 2 0 2 0 0 0 0 0 0 0 0
OR
OR
OR 1 CAL5-11 block
OR
1 VM/E 5-1 block + 1 CAL5-11 block 1 VM/E 5-1 block + 1 CAL5-11 block 1 VM/E 5-1 block + 1 CAL5-11 block
OR
OR
OR
3 0 2 2 3 0 3 2 3 3 3 3 0 0 0 0 1 0 1 0 0 1 0 1
OR
OR
1 CA5- 4-pole block 1 TP - A block OR + 1 to 2 + 1 CA5- 1-pole block + 1 CA5- 1-pole block CAL5-11 blocks
3 0 1 0 3 0 0 1 3 0 3 2 3 4 2 3 0 0 2 0 0 0 0 0 0 0 0 0
OR
1 CA5- 4-pole block OR + 1 CA5- 1-pole block 1 CA5- 4-pole block + 2 CA5- 1-pole blocks 1 TP - A block + 2 CA51-pole blocks 1 TP - A block + 2 CA51-pole blocks 1 TP - A block + 2 CA51-pole blocks
OR
OR
+ + + + +
OR
OR
1 to 2 1 VE5-2 block OR + 1 CAL5-11 block CAL5-11 blocks 2 CAL18-11 blocks 1 VE5-2 + CAL5-11 1 to 2 CAL5-11 blocks 1 CAL5-11 block 1 CAL5-11 block 1 CAL5-11 block 1 CAL18-11 block 1 CAL5-11 block 1 CAL18-11 block 1 VE5-2 block OR + 1 CAL5-11 block 1 VE5-2 block
3 0 2 2 3 0 2 2 3 4 2 3 3 3 3 3 0 0 2 0 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
1 CA5- 4-pole block OR + 2 CA5- 1-pole blocks OR 1 CA5- 4-pole block + 2 CA5- 1-pole blocks
OR
1 to 6 CA51-pole blocks
OR
OR
A145 AF1650 3 0 0 0
1 to 2 1 CAL18-11 block CAL18-11 blocks + 1 CAL18-11B block OR + VM300H or VM300/460H + 1 to 2 CAL18-11B blocks or VM750H interlock
1 In mounting position 5 (see page 1.36), there should be no more than 2 "N.C." front-mounted auxiliary contacts The CAL 5-11 side-mounted blocks offer additional "N.C." contacts. 2 Whatever the mounting position (see page 1.36), there should be no more than 2 "N.C." front-mounted auxiliary contacts The CAL 5-11 side-mounted blocks offer additional "N.C." contacts.
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Ac
ro co ss nt the ac to line rs
CAL18-11 CAL18-11B
690 690
Connecting terminals
(delivered in open position. Screws of unused terminals should be tightened).
Connecting capacity Rigid solid Flexible with cable end Mechanical durability
5 million, A/AF95 - A/AF185; 3 million, A/AF210 - AF750; 0.5 million, AF1350 & AF1650 3600 See curve below 1200 10 x Ie AC-15 10 x Ie AC-15
Max. switching frequency Electrical durability Max. switching frequency Rated making capacity Rated breaking capacity Rated short-time withstand current Icw q = 40C Min. switching capacity Short-circuit protection - gG (gl) fuses Power loss per pole at 6 A Degree of protection according to IEC 529, IEC 144, DIN 40 050 and NFC 20-010 1s 0.1 s
cycles/h cycles/h
A A 17 V / 1 mA A W
CAL18
Million ops.
CA5, CAL5
30
30 20 10
20 10 5
CA 5, CAL 5
Million ops
0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10
0.05
0.1
0.2 0.3
0.5
4 5 6
10
Electrical durability AC-15 according to IEC 947-5-1 making current: 10 x Ie where cos = 0.7 and Ue breaking current: Ie where cos = 0.4 and Ue The curves opposite show the electrical durability of the auxiliary contact blocks according to breaking current Ic. These curves have been plotted for resistive and inductive loads up to 690 V, 40 to 60 Hz.
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1
Types
Auxiliary contact blocks for switching low level voltage and current
CE5-10D0.1 CE5-01D0.1 CE5-10W0.1 CE5-01W0.1 Version 100 mA CE5-10DZ CE5-01DZ CE5-10WZ CE5-01WZ Version 2 A
Standards Approvals Rated insulation voltage Ui according to IEC 947-5-1 according to UL/CSA Rated operational voltage Ue Rated operational current Ie in AC-15 or AC-14 acc. to IEC 947-5-1 in DC-12 acc. to IEC 947-5-1 V V V A A A A A 250 125 125 0.1 0.1 0.1 0.1 0.1 3 V / 1 mA
IEC 947-5-1 and EN 60947-5-1 UL / CSA 250 250 250 2 2 0.5 0.2 0.1 17 V / 1 mA 10 -8 M3.5 (+,-) posidriv 2 screw with cable clamp 1 ou 2 (1...4) mm2 1 ou 2 (0.75... 2.5) mm2 100 mA IP 20 Front mounting on contactors: A, AE, TAE9...110, AL, AF, GA, N, NE Identical to those of CA5 single pole 10 A
24 V 60 V 110 V 220 V
Minimal switching Reliability for the minimal switching Connecting terminals Connecting capacity Rigid solid Flexible with cable end Short circuit protection Degree of protection according to IEC529, IEC 144, DIN 40 050, NFC 20-010 Mounting Dimensions
1.20
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Ac
ro co ss nt the ac to line rs
1
List price
Catalog number
32 VDC 65 VDC 90 VDC 150 VDC 264 VDC 50 VAC/VDC 133 VAC/VDC 250 VAC/VDC 440 VAC/VDC 50 VAC 133 VAC 250 VAC 440 VAC 50 VAC 133 VAC 250 VAC 440 VAC
RT5/32 RT5/65 RT5/90 RT5/150 RT5/264 RV5/50 RV5/133 RV5/250 RV5/440 RC5-1/50 RC5-1/133 RC5-1/250 RC5-1/440 RC5-2/50 RC5-2/133 RC5-2/250 RC5-2/440 RC-EH250/48 RC-EH250/415 RC-EH800/110 RC-EH800/110 RC-EH800/600 26
RV 5/50
$ 30
A9 to A40
A45 to A300
RC 5-1/150
Technical data
Type Control circuit Opening time growth factor Residual overvoltage or clipping voltage Remarks
RT 5 /... transil diode 32 65 90 150 264 Varistor RV 5/... 50 133 250 440 see table above DC DC DC DC DC AC/DC AC/DC AC/DC AC/DC AC 1.2 to 3 2 to 3 x Uc 50 V 100 V 150 V 210 V 390 V 132 V 270 V 480 V 825 V
Advantages
2.5 to 3
Drawback
Good energy absorption Unpolarized system Simple, reliable system A certain delay on drop out which does not however reduce contactor breaking capacity.
High energy absorption; good damping Unpolarized system Clipping as from Uvdr, thus voltage front up to this point Very fast clipping Attenuation of steep fronts and thus of high frequencies No operating delays High energy absorption: good damping Unpolarized system The RC system damps the voltage front under the Uvdr* threshold.
Drawback Advantages
Varistor + RC
1.21
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1
1000 0
The operation of inductive circuits causes overvoltages, in particular on opening of the contactor coil.
T (s)
100
The electromagnetic energy stored by the coil during contactor closing is restored on opening in the form of surges, the slope and amplitude of which may rise to several kilovolts. A number of drawbacks are observed ranging from interference on the electronic devices to breakdown of insulators and even destruction of certain sensitive components. The graph opposite reproduces the oscillogram showing voltage discharges at the terminals of a 42V/50Hz coil without peak clipping. The coil was switched by 8 series-connected poles of a contactor relay. Following a burst of discharges with a very steep slope a damped oscillation emerges with a peak value of 3500V.
100
Overvoltage factor
The overvoltage factor k is dened as the ratio of the maximum overvoltage peak value s to the peak value c of the coil rated control voltage Uc:
s max. k = _______ c
in DC:
s max. k = _______ Uc
or in AC:
3500 For example the following is obtained for the above graph: k = _____ 60 42 2
Surge suppressors
To guard against the harmful effects of these overvoltages, ABB has developed a range of surge suppressors designed to reduce the k factor dened above and to limit or even completely eliminate the high pre-damping voltage frequencies. Each case is different, but the technical data tolerances and the generous sizing of parts have enabled us to reduce the number of variants. We have chosen the following solutions: transil diodes, varistors and RC blocks. Note: A varistor is a resistor whose value increases to a very large extent when a certain voltage is applied at its terminals.
Wiring diagrams
Transil diode A1
Varistor (only)
A1
RC type
Varistor + RC A1
A1
A2
A2
A2
A2
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Ac
ro co ss nt the ac to line rs
1
List price
Catalog number
N, A9 A110
24 250V, 50, 60 Hz
RA5
$ 75
Description
RA5 interface relays are designed to receive 24 VDC signals delivered by PLCs or other sources with a low output power and to restore them with sufcient power to operate the coils of the relevant contactors
Types
RA5 for combination with A9 A110 contactors and N contactor relays.
Description
A30-30-10 + RA 5
RA5 interface relays are made up of a miniature electromechanical relay equipped with a N.O. contact and with a low consumption 24 VDC coil. The interface relay coil is controlled by the PLC while the N.O. contact ensures switching of the power contactor. Coil switching gives rise to overvoltages which have adverse effects on the electronic devices, insulators and, more generally, on component lifetime. The RA 5 is equipped with surge suppressors: on the 24 VDC relay coil via a diode on the power contactor coil via a varistor. Furthermore, the RA5 are protected against relay pole reversal by a diode inserted between the E1 and E2 input terminals.
RA 5
Connection
The E1+ and E2 input terminals must be connected, according to their polarity, to the PLC output. The RA 5 is equipped with two terminal pads for connection to the A1 and A2 terminals of the contactor coil. This coil is supplied between the A0 and A2 terminals of the RA 5. RA 5 interface relay for the A 9 A 110 contactors and N control relays
PLC Output Uc 250 VAC A0 RA 5 A2 24 VDC E2 E1 + +
A1 KM1 A2
Mounting
RA5: terminal pads clamped inside the contactor coil terminals.
1.23
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C C C
-25 to + 70 -25 to +55 -40 to +70 Complies with that of associated contactors No limitation 3000 Using the contactor A1 and A2 terminal connecting points Cable clamps and M 3.5 (+, ) pozidriv screws (2) 1 to 4 0.75 to 2.5 Protection against direct contact acc. to VDE 0106, Part 100
Construction data
Surge suppression: For contactor coil For interface relay coil Protection against polarity reversal between terminals E1 and E2 Use on contactors with coils: 24 to 250V/50, 60 Hz Interface relay operating time Total operating time, interface relay + contactor Between energization and: NO contact opening NC contact opening Between de-energization and: NO contact opening NC contact opening types ms Varistor Diode Diode N, A9 A110
ms ms ms ms
19 to 36 16 to 32 15 to 25 18 to 28
1.24
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Ac
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1
List price
Catalog number
ATK185
6 250 MCM 4 400 MCM (2) 4-500 MCM (2) 2/0 500 MCM (3) 2/0 500 MCM (4) 4/0 500 MCM (4) 1/0 750 MCM (6) 1/0 750 MCM
A145 A185 A210 A300 A210 A300 AF400 AF580 AF580 AF750 AF1350 AF1350 AF1650 AF1350 AF1650
Contact kits
For contactors
Catalog number
List price
3 Pole A/AE/AF50 A/AE/AF63 A/AE/AF75 A/AE/AF95 A/AE/AF110 A/AF145 A/AF185 A/AF210 A/AF260 A/AF300 AF400 AF460 AF580 AF750 AF1350 AF1650 ZL75 4 Pole A/AE45 A/AE50 A/AE75 3 Pole UA50 UA75 UA95 UA110 ZLT45 ZLT50 ZLT75 ZLU50 ZLU75 ZLU95 ZLU110 150 150 210 150 215 306 347 ZL50 ZL63 ZL75 ZL95 ZL110 ZL145 ZL185 ZL210 ZL260 ZL300 ZL400 ZL460 ZL580 ZL750 ZL1350 ZL1650 $ 113 135 158 225 255 300 420 525 855 1020 1716 2434 3795 3960 4255 4890
ATK750/3
Mechanical latches
ZL145
For contactors
Catalog number
List price
WB75A-
$ 84
- Coil voltage sufx. Refer to Coil Voltage Selection chart and substitute the desired coil voltage sufx for the .
24 42 48 110
WB75A-04
24 42 48 110
28 48 55 127
01 02 03 04
06 05 07 08
Range: WB75A for contactors A9 A75, AL9 AL40, AE45 AE75 and control relays N and NL. Description: WB75A block: contains a mechanical latching device with electromagnetic impulse unlatching (AC or DC) or manual unlatching. Captive screw type connecting terminals, built-in cable clamps, M 3.5 (=, -) posidrive 1 screw with screwdriver guidance, delivered untightened and protected against accidental direct contact. Operation: After closing, the contactor continues to be held in the closed position by the latching mechanisim should the supply voltage fail at the contact coil terminals. Contactor opening can be controlled: Electrically by an impulse* (AC or DC) on the WB75A block coil. The coil is not designed to permanently energized. Manually by pressing the pushbutton on the front face of the WB75A block.
Identication markers
Mounting on BA5-50 Coil voltage Catalog number List price
Pack of 50
BA5-50
$ 15
1.25
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$ 24 30 57 60 150 180
Coils DC operated
AE9 AE26 AE45 AE95 AE16 AE40 AE75 AE110 ZAE16- ZAE40- ZAE75- ZAE110- CCL18-01 ZAF75- ZAF110- ZAF185- ZAF300- ZAF460- ZAF750- ZAF1650- ZP1650 24 30 57 90 45
AE95 AE110
Coils AC/DC operated (coil and printed circuit board except ZAF1650)
ZAF1650
AF45 AF75 AF95, AF110 AF145 AF185 AF210 AF300 AF400, AF460 AF580, AF750 AF1350, AF1650 (Set of 2 coils only)
24 26 28 42 48 60 100 110 110 115 120 125 127 175 190 200 220 230 230 240 230 240 230/400 380 400 400 415 440 500 550 660 690
24 28 32 42 48 60 100 110 110 120 115 127 140 150 208 220 200 220 230 240 240 260 277 230/400 400 415 415 440 480 500 600
81 16 17 82 83 73 74 2 84 89 3 29 30 34 36 75 2 80 88 42 62 1 63 1 85 86 51 53 55 56 58
80 81 82 83 21 84 85 86 87 88 89 38
24 20 48 100 250
68 72 69 70 71
4 5 7 6
1 2 3 4 5 6 7
Only for A9 A16. Not for A145 A300 A145 A300 at 60 Hz, 115V only AF400 AF750, DC only AF45 AF300 AF400 - AF750 only Only option for AF1350 - AF1650
1.26
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Ac
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1
List price
Coil voltage sufx. Refer to the Coil Voltage Selection chart and substitute the desired coil voltage sufx for the . AC and DC operated contactors DO NOT have the same magnet structure. Therefore, DC coils will not t on an AC magnet structure and vice versa.
F N G 1 B 2 J Z 3 M 4 5 6
24 48 110 125 220 440 Consult factory if other voltages are required.
Y W P Q R T
Discount schedule AB
1.27
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1
A1
1
BEM...
A/AE/AL9 A/AE/AL16 A/AE/AL26 A/AE/AL30, A/AE/AL40 A/AE/AF50 A/AE/AF75 A/AE/AF95, A/AE/AF110 A/AF145 A/AF185 A/AF210 A/AF300 AF400 AF460 AF580 AF750
A1
3 4 5 6 1 2 3 4 5 6 2
A2
A2
Application Connections between the main poles of two 3 pole contactors mounted side by side so that they operate as reversing contactors. Description The connection kits for reversing contactors are made up of three reversing connections and three phase to phase connections. BEM16-30 Insulated, solid, rigid copper wires BEM26 and 40-30 Insulated, stranded, rigid copper wires BEM75 and 110-30 Insulated, solid copper bars
BES...
A1
1 3 4 5 6
1 2
A1
3 4 5 6 2
A2
A2
A/AE/AF50, A/AE/AF75 A/AE/AF95, A/AE/AF110 A/AF145 A/AF185 A/AF210 A/AF300 AF400 AF460 AF580 AF750 The connection kit for phase to phase contactors is made up of three phase to phase bus bars.
A30 A40 A50 A63 A75 A95 A110 A145 A185 A210 A260/A300 AF400/AF460 AF460 AF580 AF750 Application Connections between the main poles of a wye-delta starter.
A26 A26 A30 A40 A50 A75 A95 A110 A145 A185 A210 A260/A300 AF400 AF400/AF460 AF580
BED40U BED50U BED75U BED95U BED110U BED145U BED185U BED210U BED300U BED400U BED460U BED580U BED750U
$ 53 165 180 195 225 250 290 375 500 850 900 1250 1450
Description The connection kits for wye-delta starters are made up of: Three line contactor/wye contactor connections line side. Three wye contactor/delta contactor connections load side. The shorting connection for the S contactor. BED40U Insulated, stranded, rigid copper wires. BED50U thru BED750U Insulated, solid copper bars. The above connection sets allow a mechanical interlock unit to be mounted between the wye and delta contactors if required.
1.28
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Ac
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1
List price
Catalog number
A/AE/AL9 A/AE/AL16 (set of 2) A/AE/AL26 (set of 2) A/AE/AL30 A/AE/AL40 A/AE/AF50 A/AE/AF75 A/AE/AF95 A/AE/AF110
16 6 14 6 12 4 10 2 81
$ 20 22 26 28 30
Utilization The LD series terminal block is designed to increase the connection capacity of the contactor on which it is mounted. The LD 75 and LD110 terminal blocks are mounted in the three independ apertures located above the built-in connectors.
Terminal extensions
Mounting on contactors Catalog number List price
Application They are designed to increase the width of the contactor terminal pads to allow larger connectors to be mounted. Description Terminal extension sets contain 3 bars.
A/AF145 A/AF145 A/AF145 A/AF210 A/AF210 A/AF210 AF400 AF400 AF580 AF580
LX...
A/AF185 for ush mount A/AF185 for extended mount A/AF185 for shorting bar LY...between A(F)145 / A(F)185 & TA200DU A/AF300 for ush mount A/AF300 for extended mount A/AF300 for shorting bar LY300 AF460 for ush mount AF460 for extended mount AF750 for ush mount AF750 for extended mount
LT185-AC LT185-AL LT185-AY LT300-AC LT300-AL LT300-AY LT460-AC LT460-AL LT750-AC LT750-AL
$ 10
20
Terminal enlargements
For contactor Catalog number List price
LT185-AC
Arc chutes
For contactor Catalog number List price
LT185-AL
LW...
1.29
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BEA185/S3/S4
T1 T3 T3 S3, S4 S4 S5 S51 S6
$ 85 95 60 60 70 75 95 115
BEAD185D/S3/S4
S3, S4 S4 S5 S5 S6
$ 70 80 85 105 125
To be used when power take off is needed (IP00) or with other bus bars. (EX: Reversing, IP20)
S3, S4 S4 S5
BEA185H/S4
A/AF145 A/AF185 A/AF210 A/AF300 A/AF210 A/AF300 AF400 AF460 AF400 AF460 AF580 AF750
S5 S6 S6
$ 35 50 50 50
A/AE45 A/AE/AF75 A/AE/AF95 A/AE/AF110 A/AE/AF145 A/AE/AF185 A/AE/AF210 A/AE/AF300 AF400 AF460 AF580 AF750
$ 40 40 40 60 60 60
LY...
1.30
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
ro co ss nt the ac to line rs
1
List price
Catalog number
A9 AF750
1 1 1 1
$ 120
Application
Utilization When used in wye-delta starters, the TE5S lags the wye connection and provides a lapse of 50 ms before the switchover to the delta connection.
TE5S-*
Description According to the type of device chosen, the electronic circuit has a 24 VAC/VDC, 110 120 VAC or 220 230 VAC supply. An output relay with reversing contact ensures high current switching. A two-position switch allows selection of one of the two time delay ranges: 0.8 to 8 s or 6 to 60 s. The 0.1 to 1.0 adjustable knob allows an initial setting without steps within the previously selected range which can then be adjusted using a stopwatch. Note: We recommend that you allow for temperature drift for the nal adjustment of the time delay setting. Drift: 0.2% per C. For example, a setting made at 20 C will yield a time delay shorter by 7% at 55 C in an enclosure. ( 0.2% per C i.e. 0.2 x 35 = 7%). The TE5S, which is not affected by these settings, establishes a xed lapse of 50 ms between the opening of contact 15 16 and the closing of contact 15 18. It is this time delay that prevents from arc short-circuit during wye to delta switching. Operation
A1
U 15-16 R
15-18
t1
t2 = 50ms
Chart
15
TE 5S t1
t1+t2
On energization, the green U indicator light (voltage applied) comes on. Contact 15 16 then immediately moves to the closed position. Count-down of the programmed time immediately commences. When the time delay has elapsed, contact 15 16 opens and at the same time the 50 ms lapse, t2, begins after which contact 15 18 moves to the closed position. The yellow R indicator light comes on. On de-energization, the U and R indicator lights go out and, after the 250 ms resetting time, the device is ready for a new cycle.
Equivalent diagram
A2
16
18
A1
15
U
0.5 0.1 1.0
0.8 ... 8s t1 6 ... 60s
R
Star-Delta Timer
16
18
A2
Front face
1.31
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1
Types AC-15
Accessories for A contactors TE5S electronic timer for wye-delta starters, technical data
TE5S-24 TE5S-120 TE5S-240 TE5S-440
Technical Data
Compliance with standards Rated insulation voltage Ui according to IEC 60947-5-1 Rated operational voltage Ue according to IEC 60947-5-1 Conventional free air thermal current Ith Rated operational current Ie acc. to IEC 60947-5-1 24-120 V a.c. 220-240 V a.c. 380-440 V a.c. 24 V d.c. A A A A A V d.c. V a.c. Hz 5 4 4 10 24 24 48 ... 63 0.85 ... 1.1 Uc Built-in varistor % in d.c. in a.c. W VA s % per C 100 0.7 1.5 0.8 ... 8 and 6 ... 60 -0.2 15 % of the setting range 2 % after 1 million operating cycles ms ms ms 50 40 250 Energization Output relay activated C C -25 ... +60 -40 ... +85 3 g from 10 to 300 Hz in the 3 directions 20 g / 11 ms in directions A and C 15 g / 11 ms in direction B 1 5 720 35 x 7.5 or 35 x 15 (+,-) pozidriv 1 screw 1 or 2 x mm2 1 or 2 x mm2 Nm Terminals 1 ... 2.5 0.75 ... 2.5 0.6 ... 0.8 max. IP 20 600 3.5 6.5 12.5 110 ... 120 220 ... 240 380 ... 440 3 V V d.c. V a.c. A IEC 60947-5-1, EN 60947-5-1 440 24 24 ... 240 10 440
DC-13 Rated supply voltage Uc Rated frequency limits Supply voltage range Overvoltage protection Load factor Average consumption
Time delay range (t1) selected by switch Temperature drift Mechanical setting accuracy On-load reiteration accuracy under constant conditions Minimum time lapse (t2) Min. time lapse after 1 million operating cycles Resetting time (maximum) Front panel display: green indicator light yellow indicator light Permissible air temperature for operation for storage Vibration withstand acc. to IEC 60068-2-6, EN 60068-2-6 Shock withstand acc. to IEC 60068-2-27, EN 60068-2-27 Electrical durability Mechanical durability
On-load maximum switching frequency Connecting terminals Connecting capacity rigid solid exible with cable end Tightening torque Degree of protection according to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
1.32
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Ac
ro co ss nt the ac to line rs
NO
NC -2
-2
-4
CA5-01
-5 NC
CA5-10
-7
NO
CE5-01
CE5-10
-6
-8
CC5-01
CC5-10
14X /
22X /
32X /
44X /
54X /
62X /
72X /
84X /
17X /
25X /
18X /
26X /
13 NO
14
CAL16-11 A
12
22
32
42
CA5-04 E
13 NO
21 NC
31 NC
14
22
32
CA5-22 E
13 NO
21 NC
33 NO
14
22
34
CA5-31 E
13
NO
23
NO
33
NO
14
24
34
CA5-40 E
13 NO
21 NC
35 NC
14
22
36
CA5-11/11 E
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36X
35X
31X NC
35X /
47X /
36X /
48X /
31 NC
53 NO
71 NC
32
54
72
CAL16-11 B
CAL16-11 C
CAL16-11 D
CCL16-11 E
31
NC
41
NC
51
NC
51 NC
61 NC
71 NC
81 NC
22
32
42
52
52
62
72
82
CA5-04 M
CA5-04 N
43 NO
21 NC
31 NC
43 NO
53 NO
53 NO
61 NC
71 NC
83 NO
44
22
32
44
54
54
62
72
84
CA5-22 M
CA5-22 N
43 NO
21 NC
33 NO
43 NO
53 NO
51 NC
63 NO
73 NO
83 NO
44
22
34
44
54
52
64
74
84
CA5-31 M
CA5-31 N
43
NO
53
63 NO
73 NO
83 NO
NO
44
54
64
74
84
CA5-40 N
47 NO
21 NC
33 NO
45 NC
57 NO
48
22
34
46
58
CA5-11/11 M
1.33
1
A1
A1
A2
A1
A2
1L1
3L2
5L3
A1
NC
1L1
3L2
5L3
21 NC
A1
1L1
3L2
5L3
13 NO
A1
1L1 3L2
5L3
NO
2T1
4T2 6T3
A2
A2
2T1
4T2
6T3
NC 22
A2
2T1
4T2
6T3
NO 14
A2
2T1 4T2
6T3
A9 A40-30-01
A9 A40-30-10
A9 A40-30-01
A9 A40-30-10
A1
A2
A1
R3
R5
1L1
3L2
5L3
7L4
A1
R3
R5
A1
1L1
3L2
5L3
7L4
R4
R6
A2
2T1
4T2
6T3
8T4
A2
A2 2 R4 R6 8
A2 2T1 4T2 6T3 8T4
A2
1L1
3L2
5L3
43X 31X
NO NC 14 22
NC NO
22X
A1
32X 44X
1L1
3L2
5L3
13 NO
21 NC
31 NC
43 NO
32
44
14X
2T1
4T2
6T3
A2
A2
2T1
4T2 6T3
NO 14
NC 22
NC 32
NO 44
A9 A16-30-22
Combination 22 2
A1 A2
A1
A2
1L1
3L2
5L3
NC NC 22 32
NO NO
NC 22X
A1
1L1
3L2
5L3
13 NO
21 NC
31 NC
43 NO
53 NO
44
54 NO
A1
1L1 3L2
5L3
NO 14X
13X 21X NO NC
2T1
4T2
6T3
A2
A2
2T1
4T2 6T3
NO 14
NC 22
NC 32
NO 44
NO 54
A2 2T1 4T2 6T3
NO 14X
NC 22X
A9 A40-30-32
A9 A40-30-32
Other possible contact combinations with auxiliary contacts added by the user
A1 A2
A1
A2
A1 1L1 3L2
A2
5L3 13
NO
A1 1L1 3L2
A2
5L3 13
NO
A2 2T1 4T2 6T3
NO 14
NC 22
Combination 11
=
2-
+
NO
21 33 NC NO 22 34
2-
3-
=
23-
+
NO
-1 NC -2
-3 NO -4
A1
1L1
3L2
5L3
13 NO
21 NC
33 NO
NO
A2
2T1
4T2
6T3
NO 14
NC 22
NO 34
Combination 11
A1 A2
A9 A40-30-10 + CA5-01
Combination 21
A1 A2
Combination 21
A1
1L1
3L2
5L3
1L1
A1 A2
3L2
5L3
7L4
1L1
3L2
5L3
7L4
A2 2T1 NO NC NC 4T2 6T3 14X 22X 32X NO 44X
1L1
6-
3L2
5L3
NO 13X
5NC 21X
1L1
3L2
5L3
43X NO 31X NC
6- 13 2- 3- 4- 5NO 6- 14 2- 3- 4- 56- 1- 2- 3- 4- 5-
13
21
31
43
=
6- 1- 2- 3- 4- 5-
NO NC
NC NO 32 44
=
5-
+
NC 22X NO 14X 32X NC 44X NO
-3 NO -4
Combination 22
A1 1L1 3L2 5L3
7L4 13 NO
6-
14
22
2T1
4T2
6T3
8T4
A2
2T1
4T2
6T3
8T4
A2
2T1
4T2 6T3
A2
2T1
4T2
6T3
A2
A50 A110-30-22 =
A50 A75-30-11
+ CAL5-11
Combination 10
A45 A75-40-00
+ CA5-10
A2
2T1
4T2
6T3
8T4
NO 14
Combination 10
1.34
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Ac
ro co ss nt the ac to line rs
A1
A2
A1
A2
VDC
A2 2T1 4T2 6T3
1L1
3L2
5L3
NO 13X
1L1
C D L 5
3L2
5L3 C D L 5 6T3
A3
1L1
3L2
5L3 C C L 5
A1
A2 A3
U 36 X
AE50 AE110-30-00
35 X
NC 21X
NC 22X
NO 14X
A1
1L1 3L2
5L3
13X 21X NO NC
1 L1 3 L2
2 T1 4 T2 6 T3
2T1
4T2 6T3
A3
2T1
4T2
2T1
4T2 6T3
A3
A2
2T1 4T2
6T3
NO 14X
NC 22X
5 L3
AE50 AE75-30-00
AE50 AE75-30-11
AE95 AE110-30-00
AE50 AE110-30-11
Coil wiring
A1
A1 A2
R3
R5
VDC
A1
A2
A3
U
A1
A2
A1
A2
1L1
NO 13X
NC 21X
3L2
5L3 C C L 5 6T3
A3
R3
R5
7 C D L 5 8
A3
1L1
3L2
5L3
7L4
A2 2
R4 R6 8
15 X
16 X
NC 22X
NO 14X
C D L 5 8T4
A3
AE45 AE75-22-00
1 L1
A1 1L1 3L2 5L3 7L4
2 T1
2T1
4T2
R4
R6
2T1
4T2
6T3
7 L4
A2 2T1 4T2 6T3 8T4
8 T4
AE95 AE110-30-11
AE45 AE75-22-00
AE45 AE75-40-00
AE45 AE75-40-00
Coil wiring
A1
NC
1L1
3L2
5L3
21 NC
A1
1L1
3L2
5L3
13 NO
NO
A2
2T1
4T2
6T3
NC 22
A2
2T1
4T2
6T3
NO 14
AL9 AL40-30-01
AL9 AL40-30-10
AL9 AL40-30-01
AL9 AL40-30-10
A1
A1
R3
R5
A1
R3
R5
A1
1L1
3L2
5L3
7L4
R4
R6
8
A2
A2
R4
R6
A2
2T1
4T2
6T3
8T4
AL9 AL26-22-00
AL9 AL26-40-00
AL9 AL26-22-00
AL9 AL26-40-00
Other possible contact combinations with auxiliary contacts added by the user
A1
A1
=
25NO
A1
1L1
3L2
5L3
13 NO
21 NC
33 NO
Combination 21
AL9 AL40-30-10
+ CA5-01
CA5-10
Combination 21
1.35
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
1
NEMA size
UL & CSA Technical data A/AE9 A/AE/AF110, AL9 AL40 AC & DC operated
A/AE/AL 9 00 3 OR 4 thermal current 1 phase VAC VAC 3 phase VAC VAC VAC 40C A 1 phase VAC VAC 3 phase VAC VAC VAC VAC VDC VDC 600VAC 600VAC 3 phase 3 phase 3 phase 1 phase AC VAC A VA VA DC VDC A A lbs. lbs. AWG 9 1/3 1 1.5 1.5 2 21 9 1/2 2 2 2 5 7.5 1 2 15 15 A600 600 10 7200 720 P600 600 5 0.2 0.7 1.04 18-10 2 50/35 10/35 30J/200 A/AE/AL 12 3 25 11 3/4 2 3 3 7.5 10 1.5 3 15 15 A600 600 10 7200 720 P600 600 5 0.2 0.7 1.04 18-10 2 50/35 10/35 30J/200 A/AE/AL 16 0 3 OR 4 18 1 2 3 3 5 30 17 1.5 3 5 5 10 15 2 3 20 1 20 5 10 10 2 A600 600 10 7200 720 P600 600 5 0.2 0.7 1.04 18-10 2 50/35 10/35 30J/200 A/AE/AL 26 1 3 OR 4 27 2 3 7.5 7.5 10 40 28 2 5 7.5 10 20 25 3 5 35 35 A600 600 10 7200 720 P600 600 5 0.2 1.01 1.35 12-8 2 100/35 100/35 60J/200 A/AE/AL 30 1P 3 36 3 5 50 34 3 7.5 10 10 25 30 3 7.5 50 50 A600 600 10 7200 720 P600 600 5 0.2 1.2 1.54 8-4 2 150/65 150/25 60J/200 A/AE/AL 40 3 60 42 3 7.5 10 15 30 40 5 10 60 60 10 20 20 5 A600 600 10 7200 720 P600 600 5 0.2 2.25 3 8-4 2 150/65 150/25 100J/200 A/AE/AF 45 4 65 65 65 2.25 8-1 1 A/AE/AF 50 2 3 OR 4 45 3 7.5 10 15 25 80 54 3 7.5 15 20 40 50 7.5 15 65 65 15 30 30 7.5 A600 600 10 7200 720 P600 600 5 0.2 2.25 3 8-1 1 150/85 100J/200 A/AE/AF 63 3 90 65 5 10 20 25 50 60 10 20 85 85 A600 600 10 7200 720 P600 600 5 0.2 2.25 3 8-1 1 250/85 200J/200 A/AE/AF 75 3 3 OR 4 90 25 30 50 105 80 7.5 15 25 30 60 75 10 25 105 105 20 30 40 10 A600 600 10 7200 720 P600 600 5 0.2 2.25 3 8-1 1 250/85 200J/200 A/AE/AF 95 3 125 95 7.5 20 30 30 60 75 120 20 40 50 10 A600 600 10 7200 720 P600 600 5 0.2 3.5 6 6-2/0 1 250/85 250/35 200J/200 A/AE/AF 110 3 140 110 10 25 30 40 75 100 A600 600 10 7200 720 P600 600 5 0.2 5 7 6-2/0 1 250/85 250/35 200J/200
Number of poles AC rating information NEMA cont. amp rating NEMA maximum H.P. ratings 115 230 NEMA maximum H.P. ratings 200 230 460/575
U.L. general purpose current Max. 3 Ph Switching motor loads U.L. maximum H.P. ratings 115 230 U.L. maximum H.P. ratings 200-208 220-240 440-480 550-600 U.L. maximum H.P. ratings 120 240 Lighting ballast and incandescent Resistive heating applications CSA Elevator ratings 220 240VAC 440 480VAC 550 600VAC 230VAC Auxiliary contacts NEMA rating AC rated voltage AC thermal rated current AC maximum volt-ampere making AC maximum volt-ampere breaking NEMA rating DC rated voltage DC thermal rated current DC Maximum make-break Approximate weight Contactor Starter Terminal wire range Number of wires per phase Maximum short circuit ratings MCCB,MCP, Amps/kA MCCB,MCP, Amps/kA Fuse,Amps type/kA
Mounting positions
Pos. 2
ABB
30
30
Pos. 1 30
Pos. 4
ABB
1 30A Ballast
Pos. 1
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ABB
ABB
ABB
Ac
ro co ss nt the ac to line rs
AF 750 7 3
1
300 600 900 720 250 300 600 700 A600 600 10 7200 720 P600 600 5 0.2 33 45
AF 580 3
NEMA size Number of poles AC rating information NEMA maximum H.P. ratings 200 230 460/575 U.L. general purpose current Max. 3 Ph switching motor loads U.L. maximum H.P. ratings 115 230 U.L. maximum H.P. ratings 200208 220240 440480 550600 Lighting ballast and incandescent CSA Elevator ratings 220 240VAC 240 480VAC 550 - 600VAC 230VAC Auxiliary contacts NEMA rating AC rated voltage AC thermal rated current AC maximum voltampere making AC maximum voltampere breaking NEMA rating DC rated voltage DC thermal rated current DC Maximum makebreak Approximate weight Contactor Starter Terminal wire range Number of wires per phase Maximum short circuit ratings MCCB,MCP,amps/kA MCCB,MCP,amps/kA Fuse, ampsType/kA
300 192 40 60 75 150 200 300 40 75 100 A600 600 10 7200 720 P600 600 5 0.2 13 17.67 4-400MCM 1 800/85 800/35 600J/200
75 100 200 350 248 50 75 100 200 250 50 100 125 A600 600 10 7200 720 P600 600 5 0.2 13 17.67 4-400MCM 1 800/85 800/35 600J/200
400 302 100 100 250 300 400 60 125 150 A600 600 10 7200 720 P600 600 5 0.2 13 17.67 4-500MCM 2 800/85 800/35 600J/200
550 414 125 150 350 400 A600 600 10 7200 720 P600 600 5 0.2 26 35 250-500MCM 2 800/80 800/42 1000L/80
150 200 400 650 480 150 200 400 500 A600 600 10 7200 720 P600 600 5 0.2 26 35 250-500MCM 2 800/80 800/42 1000L/80
750 590 200 250 500 600 A600 600 10 7200 720 P600 600 5 0.2 33 45 2/0-500MCM 2 1200/42 1200L/80
Consult factory
Consult factory
A600 600 10 7200 720 P600 600 5 0.2 7.1 9.11 6-250MCM 1 400/85 400/35 400J/200
A600 600 10 7200 720 P600 600 5 0.2 7.1 9.11 6-250MCM 1 400/85 400/35 400J/200
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
1
NEMA size
Number of poles AC rating information NEMA maximum H.P. ratings 200 230 460/575 U.L. general purpose current Max. 3 Ph switching motor loads U.L. maximum H.P. ratings 115 230 U.L. maximum H.P. ratings 200208 220240 440480 550600 Auxiliary contacts NEMA rating AC rated voltage AC thermal rated current AC maximum voltampere making AC maximum voltampere breaking NEMA rating DC rated voltage DC thermal rated current DC Maximum makebreak Approximate weight Contactor Starter Terminal wire range Number of wires per phase Maximum short circuit ratings MCCB,MCP,amps/kA MCCB,MCP,amps/kA Fuse, ampsType/kA
1350 960 400 800 900 A600 600 10 7200 720 P600 600 5 0.2 75
450 900 1650 1080 450 900 1000 A600 600 10 7200 720 P600 600 5 0.2 75
1.38
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Ac
ro co ss nt the ac to line rs
110 110
Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp. Standards Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand 30 Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.50)
C1
see "Conditions for use" page 1.50, for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 (55 max. for TAE... contactors) -60 to +80 -40 to +70 acc. to IEC 60068-2-30 and 60068-2-11 - UTE C 63-100 specication II acc. to IEC 68-2-
< 3000
A B1
B2
1/2 sinusoidal shock for 11 ms: no change in contact position Shock direction Making position Breaking position A 20 g 20 g B1 10 g 5g1 B2 15 g 2 15 g 2 C1 20 g 20 g C2 20 g 20 g Not valid for DIN-rail mounting
C2
1 3 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22. 2 10 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
A/AF145 AF750
Contactor types: A... AF... Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp. Standards Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.51)
C1
ABB
145 145 V kV
185 185
210 210
260 260
400
460
580
750
8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 see "Conditions for use" page 1.51 , for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 -40 to +70 acc. to IEC 60068-2-30 < 3000
C C C m
1/2 sinusoidal shock for 30 ms: no change in contact position 5 g in all directions (A, B1, B2, C1, C2)
B1
B2
C2
AF1350 AF1650
Contactor types: AF... 1350 1000 V kV 600 8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 see "Conditions for use" page 1.51 , for control voltage limits and authorized mounting positions C-25 to +55 C-40 to +70 C-40 to +70 acc. to IEC 60068-2-30 m < 3000 1650 Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp. Standards Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (See page 1.51)
C1
ABB
1/2 sinusoidal shock for 30 ms: no change in contact position 5 g in all directions (A, B1, B2, C1, C2)
B1
B2
C2
1.40
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
ro co ss nt the ac to line rs
The arc switching on d.c. is more difcult than on a.c. For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). a.c. operated contactors a.c. / d.c. operated (electronic coil interface) d.c. operated contactors Utilization category DC-1, L/R < 1 ms 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Utilization category DC-3, L/R < 2 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Utilization category DC-5, L/R < 7.5 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A9 AE9 25 10 25 25 10 25 25 25 25 25 25 10 25 6 25 25 6 25 25 25 25 25 25 6 9 4 25 10 4 25 25 9 25 25 10 4 A12 AE12 27 15 27 27 15 27 27 27 27 27 27 15 27 7 27 27 7 27 27 27 27 27 27 7 12 4 27 15 4 27 27 12 27 27 15 4 A16 AE16 30 20 30 30 20 30 30 30 30 30 30 20 30 8 30 30 8 30 30 30 30 30 30 8 16 4 30 20 4 30 30 16 30 30 20 4 A26 AE26 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 25 45 30 45 45 25 45 45 30 A30 AE30 55 55 55 55 55 55 55 55 55 55 55 55 30 55 45 55 55 30 A40 AE40 60 60 60 60 60 60 60 60 60 60 60 60 40 60 50 60 60 40 A45 AF45 AE45 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 50 70 70 70 70 50 70 70 70 A50 AF50 AE50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 100 80 100 100 50 100 100 70 A63 AF63 AE63 110 110 110 110 110 110 110 110 110 110 110 110 63 110 90 110 110 63 A75 AF75 AE75 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 75 120 100 120 120 75 120 120 100 GA75 GAE75 120 120 120 100 75 120 120 100 85 85 85 85 35
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Technical Data
The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as dened in the IEC 60947-4-1 publication, the operating voltage Ue and the pole coupling details. See page 1.81. Ampere values quoted in the tables below are valid for a -25 +70 C temperature close to the contactors, as long as the AC-1 Ampere values (see pages 1.45 - 146) for the corresponding ambient temperature are not exceeded. Max. switching frequency: 300 ops/h. For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 2000 A). The selection table for AE 50 ... AE 110 contactors can be used for the TAE 50 ... TAE 110 types. a.c. operated contactors a.c. / d.c. operated (electronic coil interface) d.c. operated contactors Utilization category DC-1, L/R < 1 ms <110 V <110 V 220 V <110 V 220 V 440 V 600 V Utilization category DC-3, L/R 2.5 ms <110 V <110 V 220 V <110 V 220 V 440 V 600 V Utilization category DC-5, L/R 15 ms <110 V <110 V 220 V <110 V 220 V 440 V 600 V A A A A A A A 145 145 145 160 160 160 250 250 250 275 275 275 350 350 350 400 400 400 450 450 450 600 600 600 600 600 600 600 700 700 700 700 700 700 700 800 800 800 800 800 800 800 1050 1050 1050 1050 1050 1050 1050 A A A A A A A 145 145 145 160 160 160 250 250 250 275 275 275 350 350 350 400 400 400 450 450 450 600 600 600 600 600 600 600 700 700 700 700 700 700 700 800 800 800 800 800 800 800 1050 1050 1050 1050 1050 1050 1050 A A A A A A A 145 145 145 160 160 160 250 250 250 275 275 275 350 350 350 400 400 400 450 450 450 600 600 600 600 600 600 600 700 700 700 700 700 700 700 800 800 800 800 800 800 800 1050 1050 1050 1050 1050 1050 1050 A95 AF95 AE95 A110 AF110 AE110 A145 AF145 A185 AF185 A210 AF210 A260 AF260 A300 AF300 AF400 AF460 AF580 AF750
1.42
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Ac
ro co ss nt the ac to line rs
The arc switching on d.c. is more difcult than on a.c. For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). A.C. operated contactors Utilization category DC-1, L/R < 1 ms 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Utilization category DC-3, L/R < 2 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Utilization category DC-5, L/R < 7.5 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A AL9 25 10 25 25 10 25 25 25 25 25 25 10 25 6 25 25 6 25 25 25 25 25 25 6 9 4 25 10 4 25 25 9 25 25 10 4 AL12 27 15 27 27 15 27 27 27 27 27 27 15 27 7 27 27 7 27 27 27 27 27 27 7 12 4 27 15 4 27 27 12 27 27 15 4 AL16 30 20 30 30 20 30 30 30 30 30 30 20 30 8 30 30 8 30 30 30 30 30 30 8 16 4 30 20 4 30 30 16 30 30 20 4 AL26 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 25 45 30 45 45 25 45 45 30 AL30 55 55 55 55 55 55 55 55 55 55 55 55 30 55 45 55 55 30 AL40 60 60 60 60 60 60 60 60 60 60 60 60 40 60 50 60 60 40
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General
The arc switching on d.c. is more difcult than on a.c. For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). Technical Data The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as dened in the IEC 60947-4-1 publication (see page 1.75 for more details), the operating voltage Ue and the pole coupling details. Ampere values quoted in the tables below are valid for a -25 +70 C temperature close to the contactors, as long as the AC-1 Ampere values (see page 1.61) for the corresponding ambient temperature are not exceeded. Max. switching frequency: 300 ops/h. For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 2000 A). Selection Table a.c. / d.c. operated contactors Utilization category DC-1, L/R < 1 ms 72 V 110 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 440 V 600 V Utilization category DC-3, L/R < 2 ms 72 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 440 V 600 V Utilization category DC-5, L/R < 7.5 ms 72 V 110 V 220 V 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 440 V 600 V A A A A A A A A A A A A A A A 120 120 200 200 200 200 200 200 200 200 200 200 145 145 200 200 200 200 200 200 200 200 200 200 210 210 300 300 300 300 300 300 210 300 300 300 260 260 210 210 300 300 300 300 300 300 210 300 300 300 300 300 370 370 550 550 550 550 550 550 450 450 550 550 550 450 450 550 550 800 800 800 800 800 800 650 650 800 800 800 650 650 EK110 EK150 EK175 EK210 EK370 EK550 EK1000
A A A A A A A A A A A A A A A A A A A A A A A A A A A
120 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135
145 145 135 135 145 135 135 145 135 135 135 145 135 135 145 135 135 145 135 135 135
210 210 210 210 210 210 210 210 210 210 210 210 170 210 210 210 210 210 210 210 210 210 210 210 170
210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210
370 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450
550 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650
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Ac
ro co ss nt the ac to line rs
95 95
110 110
Rated operational voltage Ue max. Rated frequency limits Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors 40 C with conductor cross-sectional areamm2
A 4
26 4
28 4
30 6
45 16
65 16
65 35
100 35
100 50
125 50
125 50
145 70
160
Rated operational current Ie / AC-1 for air temperature close to contactor 40 C A 55 C A Ue max. 690 V 70 C 3 A with conductor cross-sectional area mm2
25 22 18 2.5
27 25 20 4
30 27 23 4
45 40 32 6
55 55 39 10
60 60 42 16
70 60 50 25
100 85 70 35
115 95 80 50
125 105 85 50
Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 1 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 1 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1
A A A A A A A kW kW kW kW kW kW kW
17 17 17 16 14 10 4 7.5 9 9 9 9
26 26 26 26 22 17 6.5 11 11 15 15 15
40 37 37 37 33 25 11 18.5 18.5 22 22 22
40 37 37 37 33 25 11 18.5 18.5 22 22 22
53 50 50 45 45 35 23 2 15 22 25 25 30 30 30 2
65 65 65 65 55 43 25 2 18.5 30 37 37 37 37 33 2
75 75 72 70 65 46 28 2 22 37 40 40 45 40 37 2
96 96 96 93 80 65 30 2 25 45 55 55 55 55 40 2
10 x Ie AC-3 8 x Ie AC-3
Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A 25 Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V Heat dissipation per pole Ie / AC-1 Ie / AC-3
32
32
50
63
80
100
125
160
160
200
A A A A A
250 100 60 50 26
280 120 70 55 28
300 140 80 60 30
110
135
135
A A W W
Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Electrical durability Mechanical durability millions of operating cycles max. mechanical switching frequency
600 1200 (600 for AE...) 300 see pages 1.70 - 1.73 10 (5 for AE... and TAE... contactors)
600 (300 for AF..., AE... TAE...) 600 (300 for AF..., AE... TAE...) 150
cycles/h
1 For the corresponding hp/A values of 1500 r.p.m., 50Hz, 3-phase motors, see page 1.76. 2 AF... contactors excluded 3 Unauthorized for TAE... contactors.
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Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors 40 C A with conductor cross-sectional area 1 mm2 Rated operational current Ie / AC-1 for air temperature close to contactor 40 C 55 C Ue max. 690 V 70 C with conductor cross-sectional area
250 120
275 150
350 185
400 240
500 300 3
600 2 x 185
700 2 x 240
800 2 x 240
1050 2 x 80 x 5 2
A A A mm2
Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1
A A A A A A A kW kW kW kW kW kW kW
210 210 210 210 210 210 59 110 110 110 132 160
260 260 260 240 240 220 80 140 140 140 180 200
305 305 300 280 280 280 90 160 160 160 200 250
400 400 400 400 400 350 110 200 220 220 250 315
460 460 460 460 460 400 132 250 250 250 315 355
580 580 580 580 580 500 160 315 355 355 400 500
750 750 750 750 750 650 220 400 425 450 520 600
Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V Heat dissipation per pole Ie / AC-1 Ie / AC-3
315
355
400
500
630
800
1000
A A A A A
A A W W
2000 1600 16 8
2600 2400 25 14
3000 2500 32 18
5000 4500 42 21
7500 7000 50 28
Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Electrical durability Mechanical durability millions of operating cycles max. mechanical switching frequency
see pages 1.65 ... 1.69 5 cycles/h 3600 (300 for AF... contactors)
1 Conductors with preparation. 2 Dimensions of the bars (in mm). 3 For currents above 450A, use terminal extension / enlargement pieces LX 300 / LW 300 see page 1.31).
1.46
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Ac
ro co ss nt the ac to line rs
A mm2
1350 2/100x5
1650 3/100x5
A A A mm2
Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1
A A A A A A A kW kW kW kW kW kW kW
1050 1050 1050 1050 315 560 600 670 10 x Ie, AC-3 8 x Ie, AC-3
Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V
A A A A A
A A
10,000 60
12,000 60
Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Electrical durability Mechanical durability millions of operating cycles max. mechanical switching frequency
50,000 500,000 60
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Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and: N.O. contact opening N.C. contact closing
ms ms ms ms
Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and: N.O. contact opening N.C. contact closing
ms ms ms ms
1.48
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Ac
ro co ss nt the ac to line rs
Rated control circuit voltage Uc at 50 Hz at 60 Hz Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc Coil consumption Average pull-in value 50 Hz 60 Hz 50/60 Hz 1 Average holding value 50 Hz 60 Hz 50/60 Hz 1 Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing
ms ms ms ms
Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing
ms ms ms ms
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100 - 250 100 - 250 100 - 250 < 70 C 0.85 ... 1.1 x Uc 55 % 1900 1900 1700 48/17 48/17 16
Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing With PLC between coil energization and N.O. contact opening N.C. contact closing between coil de-energization and N.O. contact opening N.C. contact closing
ms
50 - 80 ms ms 35 - 55
50 - 80 35 - 55
ms
ms
ms 40 - 65 ms 10 - 30
40 - 65
10 - 30
ms
1.50
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Ac
ro co ss nt the ac to line rs
95
110
Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing
ms ms ms ms
W W ms ms
Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing
ms ms ms ms
1 The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor. AE 9 ... AE 40 contactors and Uc > 110 V: table values for contactors with RV 5 surge suppressor (factory mounted). 2 The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor.
1.51
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A A A A A
6 4 3 2 2
6 / 144 2.8 / 134 2 / 144 1.1 / 138 0.55 / 138 10 x Ie / AC-15 10 x Ie / AC-15 10 100 140 17 / 5 >2 5 0.10
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Ac
ro co ss nt the ac to line rs
12
16
26
30
40
45 45
50 50
63 63
75 75
95 95
110 110
see "Conditions for use" The contactors can be assembled side by side 35 x 7.5 mm 35 x 15 mm 2 x M4 35 x 15 mm 75 x 25 mm 2 x M6
75 x 25 mm
Notes for 4-pole contactors Whatever the coil voltage: Pos. 5 unauthorized for A 45-22-00, AE 45-22-00, A 75-22-00, AE 75-22-00 contactors. For 60 Hz coil voltage: (only for devices tted with CA 5-.. and CAL 5-11 auxiliary contacts or TP timer) A 45-40-00, A 50-40-00 and A 75-40-00 contactors Mounting positions 1 to 5 and ambient temperature < 55 C: tolerance reduced to 0.9 ... 1.1 Uc (instead of 0.85 ... 1.1 Uc) for coil voltage codes 7 and 8 . A 45-22-00 and A 75-22-00 contactors Mounting positions 1 to 4 (pos. 5 unauthorized) and ambient temperature < 55 C: tolerance reduced to 0.9 ... 1.1 Uc (instead of 0.85 ... 1.1 Uc) for coil voltage codes 7 and 8 . For mounting position 6 or ambient temperature of 55 to 70 C the information given on this page remains applicable.
Position 4
ABB ABB
ABB
Position 1
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ABB
-30
+30
Position 3 Position 5
Position 1 30
Position 6
A... AF...
145 145
185 185
210 210
260 260
300 300
400
460
580
750
see "Condition for use" The contactors can be assembled side by side 4 x M5 4 x M6
AF
1350
1650
see "Condition for use" The contactors can be assembled side by side 4 x M8
Position 4
ABB ABB
ABB
Position 1
1.54
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ABB
-30
+30
Position 3 Position 5
Position 6 Position 1 30
Ac
ro co ss nt the ac to line rs
95 95
110 110
Connecting capacity (min. ... max.) Main conductors (poles) Rigid: solid ( 4 mm2) stranded ( 6 mm2) Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable Flexible with cable end Bars or lugs
1 ... 4 1 ... 4
L mm l mm >
Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with cable end Lugs 1 x mm2 2 x mm2 1 x mm2 2 x mm2
l L
1 ... 4 1 ... 4 0.75 ... 2.5 0.75 ... 2.5 8 3.7 1 1 8 3.7 1 ... 2.5
L mm l mm >
Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals Built-in auxiliary terminals Tightening torque Main pole terminals recommended max. Coil terminals recommended max. Built-in auxiliary terminals recommended max. Terminal marking and positioning
(delivered in open position, screws of unused terminals must be tightened) (+,-) pozidriv 2 screws M3.5 M4 M5 M6 M3.5 (+,-) pozidriv 2 screws with cable clamp (+,-) pozidriv 2 screws with cable clamp M3.5 M4 M5
4.00 / 35 4.50
6.00 / 53 6.50
1 L < 8 and l > 3.7 for coil terminal - L < 10 and l > 4.2 for built-in auxiliary terminals. 2 With LW 110 enlargement piece. See page 1.31.
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1
Rigid:
Connecting Characteristics
Contactor types: Main terminals Flat type A... AF... 145 145 185 185
17.5
5
5
210 210
260 260
20
300 300
400
460
25 6 22.5
580
750
40
6 22.5
6.5
8.5
10.2
10.5
6.5 12.5
Connecting capacity (min. ... max.) Main conductors (poles) 1 x mm2 2 x mm2 mm2 mm2 mm2 1 x mm2 2 x mm2
L
Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable Flexible Bars or lugs Auxiliary conductors (coil terminals) Rigid solid Flexible with cable end Lugs
l L
47 / 45 10
52 / 50 12
L mm mm >
1 ... 4 1 ... 4 0.75 ... 2.5 0.75 ... 2.5 8 3.7 Protection against direct contact acc. to VDE 0106 - part 100 IP 00 IP 20 Screws and bolts M8
Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals (delivered in open position) Built-in auxiliary terminals Tightening torque Main pole terminals recommended max. Coil terminals recommended max. Built-in auxiliary terminals recommended max. Terminal marking and positioning
M10
M10
M12
28 / 240 30
40 / 354 44
45 / 443 49
1.56
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Ac
ro co ss nt the ac to line rs
AF...
1350
1650
L mm mm >
100 12
100 12
L mm l mm >
Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals (delivered in open position) Built-in auxiliary terminals Tightening torque Main pole terminals recommended max. Coil terminals recommended max. Built-in auxiliary terminals recommended max.
IP 00 IP 20
IP 00 IP 20
Screw and bolts M12 M3.5 (+,-) pozidriv 2 screws with cable clamp
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1
Standards
Contactor types: Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp.
Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.50)
C1
A B1
B2
C2
1/2 sinusoidal shock for 11 ms: no change in contact position Shock direction Making position Breaking position A 20 g 20 g B1 10 g 5g B2 15 g 15 g C1 20 g 20 g C2 20 g 20 g
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Ac
ro co ss nt the ac to line rs
A 4
26 4
28 4
30 6
45 16
65 16
65 35
Rated operational current Ie / AC-1 for air temperature close to contactor 40 C A 55 C A Ue max. 690 V 70 C 3 A with conductor cross-sectional area mm2
25 22 18 2.5
27 25 20 4
30 27 23 4
45 40 32 6
55 55 39 10
60 60 42 16
Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 1 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 1 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1
A A A A A A A kW kW kW kW kW kW kW
17 17 17 16 14 10 4 7.5 9 9 9 9
26 26 26 26 22 17 6.5 11 11 15 15 15
40 37 37 37 33 25 11 18.5 18.5 22 22 22
10 x Ie AC-3 8 x Ie AC-3
Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A 25 Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V Heat dissipation per pole Ie / AC-1 Ie / AC-3
32
32
50
63
A A A A A
250 100 60 50 26
280 120 70 55 28
300 140 80 60 30
A A W W
1 0.2
Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Mechanical durability millions of operating cycles max. mechanical switching frequency
cycles/h
3600
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Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing
ms ms ms ms
W W W
8.5 2.5 5
9 2.7 5.4
ms ms ms ms
1 The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor.
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Ac
ro co ss nt the ac to line rs
Rated operational current Ie / AC-15 according to IEC 60947-5-1 24-127 V 50/60 Hz 220-240 V 50/60 Hz 380-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz Rated operational current Ie / DC-13 according to IEC 60947-5-1 24 V d.c. 48 V d.c. 72 V d.c. 125 V d.c. 250 V d.c. Rated making capacity acc. to IEC 60947-5-1 Rated breaking capacity acc. to IEC 60947-5-1 Short-circuit protection gG type fuse A
A A A A A
6 4 3 2 2
6 / 144 2.8 / 134 2 / 144 1.1 / 138 0.55 / 138 10 x Ie / AC-15 10 x Ie / AC-15 10
Rated short-time withstand current Icw for 1.0 s for 0.1 s Minimum switching capacity Non-overlapping time between N.O. and N.C. contacts V / mA ms
A A
Insulating resistance at 500 V d.c. after durability test MOhm Heat dissipation per pole at 6 A W
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Mounting characteristics
Contactor types: Mounting positions Mounting distances Mounting on DIN rail
according to IEC 715 and EN 50022 / EN 50023
AL
AL9
AL12
AL16
AL26
AL30
AL40
see "Conditions for use" The contactors can be assembled side by side 35 x 7.5 mm 35 x 15 mm 2 x M4
Position 4
ABB ABB
ABB
Position 1
1.62
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ABB
-30
+30
Position 3 Position 5
Position 1 30
Position 6
Ac
ro co ss nt the ac to line rs
Connecting capacity (min. ... max.) Main conductors (poles) Rigid: solid ( 4 mm2) stranded ( 6 mm2) Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable Flexible with cable end Bars or lugs
1 ... 4 1 ... 4
L mm l mm >
Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with cable end Lugs 1 x mm2 2 x mm2 1 x mm2 2 x mm2
l L
1 ... 4 1 ... 4 0.75 ... 2.5 0.75 ... 2.5 8 3.7 1 1 8 3.7
L mm l mm >
Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals Built-in auxiliary terminals Tightening torque Main pole terminals recommended max. Coil terminals recommended max. Built-in auxiliary terminals recommended max.
Protection against direct contact acc. to VDE 0106 - Part. 100 IP 20 IP 20 IP 20 (delivered in open position, screws of unused terminals must be tightened) (+,-) pozidriv 2 screws M3.5 M4 M5 M3.5 (+,-) pozidriv 2 screws with cable clamp (+,-) pozidriv 2 screws with cable clamp M3.5 M4 M5
1 L < 8 and l > 3.7 for coil terminal - L < 10 and l > 4.2 for built-in auxiliary terminals. 2 With LW 110 enlargement piece. See page 1.31.
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1
Standards
Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.63)
C1 A
ABB
A B1
B2
1/2 sinusoidal shock for 15 ms: no change in contact position Contactor in making or breaking position Shock direction: A, C1, C2: 10 g B1: 10 g B2: 10 g
C2
1.64
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Ac
ro co ss nt the ac to line rs
1000 690
Rated operational voltage Ue max. Rated frequency limits Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors 40 C with conductor cross-sectional area Rated operational current Ie / AC-1 for air temperature close to contactor 40 C 55 C Ue max. 690 V 70 C with conductor cross-sectional area
A mm2
200 95
250 150
300 185
350 240
550 2 x 185
800 2 x 240
1000 2 x 300
A A A mm2
Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 220-230-240 V 3-phase motors 380-400 V 415 V 440 V M 500 V 690 V 3 1000 V Rated operational power AC-3 1500 r.p.m. 50 Hz 220-230-240 V 1800 r.p.m. 60 Hz 380-400 V 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1 Short-circuit protection for contactors
without thermal O/L relay - Motor protection excluded
A A A A A A A kW kW kW kW kW kW kW
210 210 210 210 210 210 113 59 110 110 110 132 160 160
400 400 400 370 370 370 155 110 200 220 220 250 355 220
550 550 550 550 550 550 175 160 280 315 315 400 500 250
Ue < 500 V a.c. - gG type fuse Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V Heat dissipation per pole Ie / AC-1 Ie / AC-3
250
355
630
800
1000
A A A A A
A A W W
1500 1200 13 5
2000 1700 18 9
5000 5000 40 15
5400 5400 60 25
80 300
Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Electrical durability Mechanical durability millions of operating cycles max. mechanical switching frequency
120
5 3600
cycles/h
3600
1.65
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ms ms ms ms
20 ... 401 / 30 ... 502 15 ... 351 / 25 ... 452 7.5 ... 151 / 95 ... 1202 10 ... 181 / 100 ... 1252
Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and: N.O. contact opening N.C. contact closing
ms ms ms ms
60 ... 80 55 ... 75
1 "A" coil voltage codes see page 1.29. 2 50/60 Hz "E" coil voltage codes see page 1.29.
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Ac
ro co ss nt the ac to line rs
1000
Position 4
ABB
ABB
ABB
Position 1
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ABB
-30
+30
Position 3
Position 5
Position 6 Position 1 30
1
Rigid:
Connecting Characteristics
Contactor types: Main terminals Flat type
4.5
EK...
110
15
150
20 4
175
210
20
370
550
25 6
1000
40 8
6.6
11
11
11
11
Connecting capacity (min. ... max.) Main conductors (poles) 1 x mm2 2 x mm2 25 ... 120 mm2 mm2 1 x mm2 2 x mm2
L
70 ... 300
Rigid with connector single for Cu cable mm2 single for Al/Cu cable double for Al/Cu cable Flexible Bars or lugs Auxiliary conductors (coil terminals) Rigid solid Flexible with cable end Lugs
35 ... 120 30 10 33 10
L mm mm >
0.5 ... 2.5 0.5 ... 2.5 0.5 ... 2.5 0.5 ... 2.5 8 3.7 Protection against direct contact acc. to VDE 0106 - Part. 100 IP 00 IP 20 Screws and bolts M6
L mm l mm >
Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Screw terminals Main terminals Coil terminals (delivered in open position) Tightening torque Main pole terminals recommended max. Coil terminals recommended max.
M10
Nm / lb.in Nm Nm / lb.in Nm
5 / 44 6 1.00 / 9 1.20
18 / 160 22
1.68
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Ac
ro co ss nt the ac to line rs
Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to be controlled by the contactors. International standard IEC 60947-4-1 and European standard EN 60947-4-1 are the standards to be referred to. If Ic is the current to be broken by the contactor and Ie the rated operational current normally drawn by the load, then: Categories AC-1 and AC-3: Ic = Ie Category AC-2: Ic = 2.5 x Ie Category AC-4: Ic = 6 x Ie Generally speaking Ic = m x Ie where m is a multiple of the load operational current. On pages 1.66 - 1.71, the curves corresponding to categories AC-1, AC-2, AC-3 and AC-4 represent the electrical durability variation of standard contactors in relation to the breaking current Ic . Electrical durability is expressed in millions of operating cycles. These curves have been plotted for 400 V - 50 Hz 3-phase currents but remain valid up to 690 V - 40 ... 60 Hz provided that a check is carried out to make sure that at the operational voltage Ue , the current Ie normally drawn by the load does not exceed the value of the contactor rated operational current: Ie / AC-1 for category AC-1 and Ie / AC-3 for categories AC-3 and AC-4. The values are given for each type of contactor in pages 1.44, 1.45, 1.54, and 1.61 (Technical Data).
1.69
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1
10 5 3 2
75 A 95 A 11 0
Millions of operations
A 14 A 5 18 5
AF 4 AF 00 46 0
5 7 9
9 7 5 3 1
9 7 5 3
0.5
0.3 0.2
9 7 5 3 1
1 3 5 7 9
1 3 5 7 9
0.1 2 3 5 10 20 24
Example: Ic / AC-1 = 24 A Electrical durability required = 2 million operations. Using the AC-1 curves above select the A 30 contactor at intersection " " (24 A / 2 million operations).
30
50
100
200
300
AF
5 AF 80 75 0
21 0 26 A 0 30 0
30
40
45 50
12
16
26
63
500
1000
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Ac
ro co ss nt the ac to line rs
Switching cage motors: starting and switching off running motors. The breaking current I c for AC-3 is equal to the rated operational current I e (Ie = motor full load current).
Electrical Durability for AC-3 Utilization Category - Ue < 440 V. Ambient Temperature < 55 C
Millions of operations
A 9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 11 0 A 5 5 0 0 0 14 18 21 26 30 A A A A 0 0 0 0 58 75 40 46 AF AF AF AF
10
3 2
1.5
9 7 5 3
9 7 5 3 1
0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.3
1 3 5 7 9
1 3 5 7 9
0.2 2 3 5 10 20 30 50
79
100
200
300
500
Electrical Durability for AC-3 Utilization Category - 440 V < Ue < 690 V. Ambient Temperature < 55 C
Millions of operations
A 9 A 12 A 16 A 26 A 30 A 40 A 50 63 75 95 A A A A 0 11 A 5 14 A 5 18 A 0 0 0 21 26 30 A A 0 0 0 0 40 46 58 75 AF AF AF AF
10
3 2
9 7 5 3
9 7 5 3 1
0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.3 0.2
10
20
30
50
100
200
300
500
1000
Breaking current Ic (A)
Example: Motor power 40 kW for AC-3 - Ue = 400 V utilization Electrical durability required = 1.5 million operations. 40 kW, 400 V corresponds to Ie = 79 A. For AC-3: Ic = Ie. Select the A 110 contactor at intersection " " (79 A / 1.5 million operations) on the curves (AC-3 - Ue < 440 V).
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1
10 5 3 2 1 0.5 0.3
0.2
Electrical Durability for AC-2 or AC-4 Utilization Category - Ue < 440 V. Ambient Temperature < 55 C
Maximum number of AC-2 or AC-4 operations:
Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).
Millions of operations
9 7 5 3 1
9 7 5 3 1
9 7 5 3 1
0.1
9 7 5 3 1
21 0 26 A 0 30 AF 0 4 AF 00 46 AF 0 58 AF 0 75 0 A
63 75 A 95
11 0
14 5 18 5
26
40
16
12
30
50
1 3 5 7 9
1 3 5 7 9
1 3 5 7 9
1000
2000 3000
5000
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Ac
ro co ss nt the ac to line rs
Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).
14 A 5 18 5 A 21 0 A 26 0 A 30 0 AF 40 AF 0 4 AF 60 58 AF 0 75 0
30
40
50 63
75 95
12
Millions of operations
16
26
11
10 5 3 2
9 7 5 3 1
9 7 5 3 1
9 7 5 3 1
9 7 5 3 1
1 3 5 7 9
9 7 5 3 1
9 7 5 3 1
1 3 5 7 9
1 3 5 7 9
0.005 2
Breaking current Ic (A) Example: Motor power 59 kW for AC-4 - Ue = 600 V utilization Electrical durability required = 0.04 million operations. As stated on page 0/0: 59 kW, 600 V corresponds to Ie = 71.1 A. For AC-4: Ic = 6 x Ie = 426.6 A - Select the A 145 contactor at intersection " " (427 A / 0.04 million operations) on the curves (AC-4 - 440 V < Ue < 690 V).
10
20
30
50
100
200
300
500 427
1000
2000 3000
5000
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Consult factory
1.74
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Ac
ro co ss nt the ac to line rs
EK
10
3 2
9 7 5 3
9 7 5 3 1
0.5
0.3 0.2
9 7 5 3 1
EK
EK
1 3 5 7 9
1 3 5 7 9
Example: Ic / AC-1 = 240 A Electrical durability required = 2 million operations. Using the AC-1 curves above select the EK 370 contactor at intersection " " (240 A / 2 million operations).
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IEC Technical data Inuence of the length of conductors used in contactor control circuits
Under certain conditions the excessive length of the control circuit conductors may prevent the contactor from carrying out closing and opening orders. no closing: due to excessive voltage drop (in a.c. or d.c.). no opening: due to excessive capacitance (in a.c.).
A 50-30-00
A 9, 12, 16 A 26, 30, 40 A 45, 50, 63, 75 A 95, 110 A 145, 185 A 210, 260, 300 AF 45, 50, 63, 75 AF 95, 110 AF 145,185 AF 210, 260, 300 AF 400, 460 AF 580, 750
70 VA 120 VA 180 VA 450 VA 700 VA 1700 VA 210 VA 350 VA 430 VA 470 VA 890 VA 850 VA
AE 9, 12, 16 AE 26, 30, 40 AE 45, 50, 63, 75 AE 95, 110 BC 9, 16, 18, 25, 30 AF 45, 50, 63, 75 AF 95, 110 AF 145,185 AF 210, 260, 300 AF 400, 460 AF 580, 750
AF 460-30-11
Permissible single length for the control circuit conductors on contactor closing: Depending on the coil pull-in power consumption on the supply voltage and on the control circuit conductor cross-sectional area.
single line length in m.
40000 30000 20000 10000 10000 5000 5000 3000 2000 1000 1000 500 500 300 200 100 100 50 50 30 20 10 10 5 5 4 4 3 2.5 2.5 5 3 2 1.5 1.5 30 20 30 20 10 10 5 3 2 1
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
25000 20000
15000 10000
10000 5000
66 0V 38 22 0V 50
3000 2000
0V 00
-6 90 V V
-4
0V
-2
30
300 200
11 60 V 48 V 24
0V
10
20
30
50
70
100
200
300
500
1000
2000
5000
10000
Coil pull-in consumption: in VA for a.c. fed contactors in W for d.c. fed contactors
Example: A 9 contactor Coil voltage: 230 V 50 Hz, contactor coil pull-in power consumption: 70 VA, control circuit conductor cross-sectional area: Cu 1.5 mm2. Max. permissible length: 2000 m.
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IEC Technical data Inuence of the length of conductors used in contactor control circuits
Contactor Opening (contactor with a.c. fed control circuit)
Single control line length
Ac
ro co ss nt the ac to line rs
Under certain conditions, an a.c. operated contactor does not open when the control circuit is de-energized. This is due to a critical capacity of the excessively long control circuit line and the type of contactor coil control layout (see diagrams A and B opposite). This may be caused by the following factors: high control voltage. low coil holding consumption. low contactor drop-out voltage (according to IEC 60947-4-1: 0.2 to 0.75 x Uc). If lines longer than those indicated are required, the following measures must be taken: select a contactor with a higher rating. select a lower control voltage. connect "RP" impedances in parallel with the contactor coil: 103 sizing of parallel resistor: RP = (with C in F) C The table and graph below can be used to determine the single length of line feeders (distance between the control device and the contactor coil) in relation to: the coil holding consumption VA. the supply voltage. the capacity in F/km (depending on the control layout). Wiring diagrams A and B opposite show two supply and coil control wiring examples. Coil holding consumption (average value)
Contactors a.c. control circuit 50 Hz Contactors a.c. control circuit 50 Hz
Wiring diagram A Via maintained pushbutton and 2-core cable (with a capacity of 0.2 F/km, for example).
Wiring diagram B Via momentary pushbutton plus hold-in contact and 3-core cable (with a capacity of 2 x 0.2 = 0.4 F/km, for example).
A 9, 12, 16 A 26, 30, 40 A 45, 50, 63, 75 A 95, 110 A 145, 185 A 210, 260, 300
8 VA 12 VA 18 VA 22 VA 35 VA 60 VA
AF 45, 50, 63, 75 AF 95, 110, AF 145, 185, AF 210, 260, 300 AF 400, 460 AF 580, 750
7 VA 7 VA 12 VA 10 VA 12 VA 12 VA
Permissible single length for the control circuit conductors on contactor opening: Depending on the coil holding power consumption, on the supply voltage and on the control circuit conductor capacity.
1700
2000 2500 2000 3300 2000 1000 1000 2000 1000 500 500 300 380 300 200 200 300 200 100 100 200 100 50 50 30 50 30 20 20 30 20 10 10 20 10 5 5 3 5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
5000 3000
10000
1000
V 24
5000
48
3000 2000
V 60 V 0V 11
1000
100
22
0V
V 30 -2 00 -4 0V 0V 66 V
50 30 20
0V 38
50
-6
90
100
10
5 3 2 1.7 0.60
2 0.50
2.5 0.40
3.3 0.30
5 0.20
Examples: A 16 contactor Coil voltage Uc = 500 V, 50 Hz, 8 VA contactor coil holding consumption, control type: diagram A, via maintained pushbutton, and 2-core cable with a capacity of 0.2 F/km. Max. permissible length: 60 m.
A 50 contactor Coil voltage Uc = 230 V, 50 Hz, 18 VA contactor coil holding consumption, control type: diagram B via momentary pushbutton, hold-in contact and 3-core cable with a capacity of 2 x 0.2 F/km = 0.4 F/km. Max. permissible length: 380 m.
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L1 L2 L3
L1 L2 L3
L1 L2 L3
2 poles in //
Contactors a.c. Operated d.c. Operated Cycles / h
3 poles in //
4 poles in //
Factor to be applied to the rated operational current Ie / AC-1 to obtain the permissible current Ie / AC-1 with "n" poles in parallel.
3-pole contactors A 9 ... A 75 AF 50 ... AF 75 AF 145 ... AF 750 4-pole contactors A 9 ... A 75 AF 45 ... AF 75
2.2 300
1.6
2.2
600 EK...
1.6 EK...
2.2 300
2.6 1.6
2.2
2.8
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Ac
ro co ss nt the ac to line rs
Factor to be applied to the rated operational current Ie / AC-1 max. to obtain the permissible current Ie / AC-1 for temporary / intermittent duty. 2.8 2.2 1.6 3.4 2.6 2 1.7 1.5 4 3 2.4 2.1 1.9 1.7 4.7 3.4 2.6 2.2 2.0 1.8 5 3.7 2.7 2.3 2.1 1.8 5.2 3.8 2.8 2.4 2.2 1.9
1.79
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Altitude
Refers to the height of the site where the equipment is located, expressed in meters above the sea level.
Ambient temperature
Temperature of the air surrounding the unit.
Voltage value which designates the unit and to which dielectric tests, clearance and creepage distances are referred.
Circuits
Auxiliary circuit All the conducting parts of a contactor, intended to be included in a circuit different from the main circuit and the control circuit of the contactor e.g. signalization, interlocking circuits etc Control circuit All the conducting parts of a contactor (other than the main circuit) included in a circuit used for the closing operation, or opening operation, or both, of the contactor. Main circuit All the conducting parts of a contactor included in the circuit which it is designed to close or open.
The highest peak value of an impulse voltage of prescribed form 1.2/50, which does not cause breakdown under specied conditions of test. Current value stated by the manufacturer and taking into account the rated operating voltage Ue, the rated frequency, the rated duty, the utilization category, the electrical contact life and the type of the protective enclosure.
Voltage value to which utilization characteristics of the contactor are referred, i.e. phase to phase voltage in 3 phase circuits.
Value of current the contactor can withstand with poles in closed position, in free air for an eight hour duty, without the temperature rise of its various parts exceeding the limits specied by the standards.
Resistance to shocks
Requirements applicable for instance to vehicles, crane operation or switchgear slide-in module systems. At the quoted permissible g values, contactors must not undergo a change in switching state and O/L relays must not trip.
Cycle duration
Total time of the on-load + off-load period.
Endurance / durability
Electrical endurance Number of on-load operating cycles (i.e. with current on the main contacts) a contactor can achieve, varies depending on the utilization category. Mechanical endurance Number of off-load operating cycles (i.e. without current on the main contacts) a contactor can achieve.
Resistance to vibrations
Requirements applicable to all the vehicles, vessels and other similar transport systems. At the quoted amplitude and vibration frequency values, the unit must be capable to achieve the required duty.
Inching
Energizing a motor once or repeatedly for short periods to obtain small movements of the driven mechanism.
Intermittent duty
Duty in which the main contacts of a contactor remain closed for periods of time insufcient to allow the contactor to reach thermal equilibrium, the currentcarrying periods being separated by off-load periods of sufcient duration to restore equality of temperature with the cooling medium.
Switching frequency
Number of operating cycles per hour.
Time
Closing time Time between energization of the coil until the moment the contacts of the rst current path to be closed actually close. Opening time Time from the beginning of state causing breaking until the moment when the contacts of the last current path to be opened are open. Minimal operation time Shortest control duration to ensure complete closing or opening of a contactor. Short time current permissible Value of current which the contactor can withstand in closed position for a short time period and within specied conditions. Time constant Ratio of inductance to the resistance : L/R = mH/Ohm = ms.
Mounting positions
Stated by the manufacturer. Please note restrictions when applicable.
On-load factor
Ratio of the current ow time to the total time of the cycle x 100.
Plugging
Stopping or reversing a motor quickly by interchanging two supply leads whilst the motor is running.
1.80
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Ac
ro co ss nt the ac to line rs
Motor-starters have been revised and replaced by the new IEC 947-4-1 (1990-05): Contactors and Motor-starters referring to IEC 947-1 (1988): General rules The new standards will constitute the basis of the future European and National standards, not yet revised. Therefore the ratings indicated in this catalog are established according to the former and the future standards. Main changes and additions in the new standards are: Revision and extension of the utilization categories (see hereafter) Replacement of the coordination classes types a, b, c by new types: 1 (approximately equivalent to former class a) and 2 (approximately equivalent to former class c) with additional requirements. Classication of the thermal overload relays in tripping classes: 10 A; 10; 20 and 30 depending on their tripping times, at 1.5 and 7.2 times their setting current, in order to cover motor applications depending on their starting times. Class 10 A is adapted for motors according to IEC 34-1. Introduction of tests to verify the connecting capability and the mechanical strength of terminals. Utilization categories A contactor duty is characterized by the utilization category plus indication of the rated operating voltage and the rated operating current (see at Rated ), or the motor characteristics.
Direct current:
Direct current:
Utilization categories AC-1, AC-2, AC-3, AC-4 and DC-1, DC-3, DC-5 are maintained with slightly more severe tests. Other categories have been added in order to standardize specic applications. In fact some contactor applications and the specic criteria characterizing the types of load controlled can modify the recommended utilization characteristics. These major applications are, for example :
Switching of transformers
This application is characterized by high current peaks on contactor closing due to magnetization phenomena. The corresponding utilization category according to IEC 947-4-1 is AC-6a. Ratings are derived from test-values for AC-3 or AC-4 according to formula given in IEC 947-4-1.
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1
Horse power
1/10 1/8 1/6 1/4 1/3 1/2 3/4 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 500
3.0 3.8 4.4 5.8 7.2 9.8 13.8 16.0 20.0 24.0 34.0 56.0 80.0 100.0 135.0
4.0 4.8 6.4 9.0 11.8 16.6 26.4 38.0 48.0 72.0 94.0 118.0 138.0 180.0 226.0
4.4 6.4 8.4 12.0 13.6 19.2 30.4 44.0 56.0 84.0 108.0 136.0 160.0 208.0 260.0
1.65 2.1 2.4 3.2 4.0 5.4 7.6 8.8 11.0 13.2 18.7 30.8 44.0 55.0 75.0 96.8 121.0 150.0 194.0 238.0
2.2 2.6 3.6 5.0 6.5 9.2 14.5 21.0 26.4 39.6 52.0 65.0 76.0 100.0 125.0 147.0 183.0 240.0
2.4 3.5 4.6 6.6 7.5 10.6 16.8 24.2 30.8 46.2 60.0 75.0 88.0 115.0 143.0 160.0 212.0 273.0 344.0 396.0 528.0 663.0
1.5 1.9 2.2 2.9 3.6 4.9 6.9 8.0 10.0 12.0 17.0 28.0 40.0 50.0 68.0 88.0 110.0 136.0 176.0 216.0
2.0 2.4 3.2 4.5 5.9 8.3 13.2 19.0 24.0 36.0 47.0 59.0 69.0 90.0 113.0 133.0 166.0 218.0
2.2 3.2 4.2 6.0 6.8 9.6 15.2 22.0 28.0 42.0 54.0 68.0 80.0 104.0 130.0 154.0 192.0 248.0 312.0 360.0 480.0 602.0
1.0 1.2 1.4 1.8 2.3 3.2 4.5 5.1 6.4 7.7 10.9 17.9 27.0 33.0 44.0 56.0 70.0 87.0 112.0 139.0
1.3 1.8 2.3 3.3 4.3 6.1 9.7 14.0 18.0 27.0 34.0 44.0 51.0 66.0 83.0 103.0 128.0 165.0 208.0 240.0 320.0 403.0 482.0 560.0 636.0 786.0
2.5 3.5 4.0 5.0 6.0 8.5 14.0 21.0 26.0 34.0 44.0 55.0 68.0 88.0 108.0
1.0 1.2 1.6 2.3 3.0 4.2 6.6 9.0 12.0 18.0 23.0 29.0 35.0 45.0 56.0 67.0 83.0 109.0 135.0 156.0 208.0
1.1 1.6 2.1 3.0 3.4 4.8 7.6 11.0 14.0. 21.0 27.0 34.0 40.0 52.0 65.0 77.0 96.0 124.0 156.0 180.0 240.0 302.0 361.0 414.0 477.0 590.0
2.0 2.8 3.2 4.0 4.8 6.8 11.2 16.0 20.0 27.0 35.0 44.0 54.0 70.0 86.0
0.8 1.0 1.3 1.8 2.4 3.3 5.3 8.0 10.0 14.0 19.0 24.0 28.0 36.0 45.0 53.0 66.0 87.0 108.0 125.0 167.0
0.9 1.3 1.7 2.4 2.7 3.9 6.1 9.0 11.0 17.0 22.0 27.0 32.0 41.0 52.0 62.0 77.0 99.0 125.0 144.0 192.0 242.0 289.0 336.0 382.0 472.0
1 To obtain full load currents for 265V and 277V motors, decrease corresponding 220 240V ratings by 13 percent and 17 percent.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
Inches
[Millimeters]
ro co ss nt the ac to line rs
2.68
68
0.22
1.73
44
5.5
1.38
35
2.91
74
2.36
60
1.97
50
0.18
4.5
5.50
139.7
2.68
68
4.06
103
0.22
5.5
1.38
35
2.32
59
2.91
74
2.36
60
1.97
50
0.18
4.5
3.44
87.3
2.13
54
0.35
9
1.77
45
3.54
90
2.76
70
3.15
80
0.17
4.2
3.69
93.6
5.25
133.4
3.44
87.3
4.64
117.9
4.84
123.0
0.35
9
2.32
59
0.22
5.5
5.25
133.4
3.54
90
4.64
117.9
2.76 3.15
70 80
0.17
4.2
1.77
45
2.72
69
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Inches
[Millimeters]
4.26
108.3
4.02
102
0.35
9
1.77
45
3.54
90
2.76
70
3.15
80
0.17
4.2
5.25
133.4
4.64
117.9
4.26
108.3
4.84
123.0
4.02
102
2.32
59
9
0.22
5.5
0.35
5.25
133.4
3.54
90
4.64
117.9
2.76 3.15
70 80
0.17
4.2
1.77
45
2.72
69
3.22
82
4.00
101.5
2.76
70
0.39
10
2.36
60
4.33
110
3.94 3.54
100 90
0.24
6.2
6.00
152.5
6.62
168.2
4.25
108
6.10
155
4.00
101.5
3.00
76.3
0.22
5.5
0.39
10
6.50
165
5.87
3.54
90
4.33
110
149
3.94
100
0.24
6.2
2 36
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
Inches
[Millimeters]
ro co ss nt the ac to line rs
5.17
131
7.91
200.1
7.68
195
4.86
123.5
3.90
99
0.31
8
0.39
10
8.10
205.7
4.33
148
7.28
185
4.96
126
5.35
136
0.24
6.2
3.07
78
4.13
105
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Inches
[Millimeters]
2.91
74
2.68
68
0.22
1.73
44
5.5
1.38
35
2.91
74
2.36
60
1.97
50
0.18
4.5
3.69
93.6
3.44
87.3
0.35
9
1.77
45
3.54
90
2.76
70
3.15
80
0.17
4.2
4.45
113
3.62
92
0.39
10
3.23
82
4.33
110
3.94 3.54
100 90
0.24
6.2
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
Inches
[Millimeters]
ro co ss nt the ac to line rs
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Inches
[Millimeters]
ON-POSITION LATCH
PNEUMATIC TIMER
A 2.20
56
B 3.96
100.5
C 4.21
107
D 5.71
145
E 5.00
127
IN
MM
2.20
56
4.72
119.8
4.97
126.3
6.47
164.3
5.76
146.3
IN
MM
2.20
56
5.30
134.5
5.55
141
7.05
179
6.34
161
IN
MM
3.23
82
5.27
133.9
5.52
140.3
7.03
178.5
6.32
160.4
IN
MM
4.09
104
5.73
145.5
5.98
152
7.48
190
6.77
172
IN
MM
4.02
102
5.91
150
6.16
156.5
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
Inches
[Millimeters]
ro co ss nt the ac to line rs
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Inches
[Millimeters]
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
Inches
[Millimeters]
ro co ss nt the ac to line rs
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Inches
[Millimeters]
AF400, AF460
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
Inches
[Millimeters]
ro co ss nt the ac to line rs
AF580 AF750
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Inches
[Millimeters]
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Ac
Inches
[Millimeters]
ro co ss nt the ac to line rs
AF1350 AF1650
;=
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Inches
[Millimeters]
B G B1 D T1
P P1 T PE
F1
H1
C1
E M6 F M4 C K1 C2
B
EK 110 EK 150 EK 175 EK 210 EK 370
B1
5.35 136 5.35 136 6.93 176 6.93 176 9.61 244 9.61 244
C
4.72 120 4.72 120 6.30 160 6.30 160 8.66 220 8.66 220
C1
5.51 140 5.51 140 5.51 140 5.51 140 7.87 200 7.87 200
D
0.26 6.6 0.43 11 0.43 11 0.43 11 0.43 11 0.43 11
E
1,57 40 1.57 40 0.59 15 0.59 15 1.57 40 1.57 40
F
1.61 41 1.65 42 1.77 45 1.77 45 2.64 67 2.64 67
F1
1.69 43 1.65 42 2.64 67 2.64 67 2.76 70 2.76 70
in
mm
in
mm
in
mm
in
mm
mm EK 550 in EK 1000 mm
in
6.50 165 6.50 165 7.91 201 7.91 201 10.63 270 10.63 270
H
6.14 156 6.14 156 6.14 156 6.14 156 8.78 223 8.78 223
H1
6.14 156 6.77 172 7.80 198 7.80 198 10.71 272 10.71 272
K1
0.30 7.5 0.39 10 0.39 10 0.39 10 0.49 12.5 0.49 12.5
P
6.08 154.5 6.08 154.5 6.77 172 6.77 172 8.88 225.5 8.88 225.5
P1
4.03 102.3 4.03 102.3 4.20 106.7 4.20 106.7 5.49 139.5 5.49 139.5
T
0.39 10 0.39 10 0.39 10 0.39 10 0.91 23 0.91 23
T1
0.16 4 0.16 4 0.20 5 0.20 5 0.24 6 0.24 6
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com