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ABB A Line Contactors

1. The document provides general information on A-Line contactors ranging from models A9 to AF1650, including AC and DC operated models from AE9 to AE110. 2. Key details covered include horsepower ratings, auxiliary contact configurations, mounting options, terminal identification, coil voltages, and general specifications. 3. Catalog numbers, list prices, and technical specifications are provided for various contactor models.

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shair Dill
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0% found this document useful (0 votes)
206 views96 pages

ABB A Line Contactors

1. The document provides general information on A-Line contactors ranging from models A9 to AF1650, including AC and DC operated models from AE9 to AE110. 2. Key details covered include horsepower ratings, auxiliary contact configurations, mounting options, terminal identification, coil voltages, and general specifications. 3. Catalog numbers, list prices, and technical specifications are provided for various contactor models.

Uploaded by

shair Dill
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Across the line contactors A9 - AF1650

Ac

ro co ss nt the ac to line 1 rs

A9 - A110
Maximum UL/CSA horsepower ratings according to UL508 and CSA22.2 No. 14 Includes NEMA sizes 00 - 3 CE mark Compact space saving design Standard auxiliary contact congurations: A9 - A40 1 NO or 1 NC A50 - A110 1 NO & 1 NC Contactor sizes A50 - A110 can be supplied without auxiliaries Additional auxiliary contact blocks are available D.C. ratings & D.C. control operation available Fast, snap-on DIN rail mounting Double break contact design Snap-on front mounted accessories include mechanical latch, pneumatic timer, and 1 & 4 pole auxiliary contact blocks Contactors ensure positive safety between their auxiliary contact blocks. Easy coil change Captive terminal screws NEMA, UL, IEC, CSA, VDE and most other international standards Touch safe design: All connection terminals are protected against accidental touch Terminals supplied open for ease of wiring Operates over an extended voltage range of 85% to 110% of rated control voltage Screwdriver guide holes UL File No: E39231 (A9 - A75); (AE9 - AE75); (AL9 - AL40); (AF50 - AF75) UL File No: E79416 (A95 - A110); (AE95 - AE110); (AF145 - AF750) CSA File No: LR56745 (A9 - A75); (AE9 - AE75); (AF50 - AF75) CSA File No: LR19700 (A95 - A110); (AE95 - AE110); (AF145 - AF750) CSA approved for elevator service

A145 - AF1650
Maximum UL/CSA horsepower ratings according to UL508 and CSA22.2 No. 14 Includes NEMA sizes 4 - 8 CE mark 1 NO & 1 NC auxiliary contacts are standard and up to 6 additional auxiliary contacts may be added to provide a total of 8 (4 NO & 4 NC) Contactors ensure positive safety between their auxiliary contact blocks. D.C. ratings and D.C. control operation available Easy maintenance of main contacts and coil inspection Can be mounted in any position Operates over an extended voltage range of 85% to 110% of rated control voltage NEMA, UL, IEC, CSA, VDE and most other international standards UL File No: E79416 (A/AF145 - AF750) UL File No: E73397 (AF1350 - AF1650) CSA File No: LR19700

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

e lin e th rs ss cto o r ta Ac con

General information A9 - A300, AC operated UL rated, 3 phase


Control circuit types
A-Line types: AC operated with laminated magnetic circuit.

Application
A-Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC.

Contactor types
3 pole contactors with NO or NC built in auxiliary contact for A9 - A40 contactors; factory assembled auxiliary contacts for A50 - A300 contactors 4 pole contactors: 4 NO or 2 NO & 2 NC without any auxiliary contacts. (A9 - A75)

Description of 3 pole and 4 pole contactors A9 - A300


All A-Line contactors can be assembled side by side. The add-on or built-in auxiliary contacts are suitable for low level currents.

Quick mounting on DIN rail: EN 50022 and EN 50023 standards: 35 x 7.5mm for A9 - A40 35 x 15mm for A9 - A75 75mm for A45 - A110

Location of surge suppressors.

Clear marking of coil voltages and frequencies.

Location of side mounted accessories: on right or left hand side. Factory mounted on left hand side for CAL5 on A50 - A300 Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. Terminals delivered in open position with captive screws (screws of unused terminals must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All A9 - A40 contactor terminals as well as A45 - A300 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1.

Connecting point for control leads in top part of main terminals of A50 - A75 contactors. For A95 & A110 contactors these are additional power connections. Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Stops for attaching front mounted accessories.

A9 - A300

Terminal screws: Posidrive (+,-) No 2 for all A9 - A75 M8 hex threaded socket screw for A95 - A300 main terminals.

Catalog number explanation


A9-30-10-84
Frame size Power pole 30 = 3 NO 40 = 4 NO 22 = 2 NO & 2 NC Auxiliary contacts 10 01 11 00 22 = = = = = 1 NO & 0 NC 0 NO & 1 NC 1 NO & 1 NC No auxiliary provided 2 NO & 2 NC Coil voltage (see coil voltage selection chart)

Coil voltage selection chart


Cntr Hz type 12

24 81

Volts 48 110 120 125 208 220 240 277 380 415 440 480 500 600 83 84 84 34 36 80 80 42 85 86 86 86 51 53 55 55

60

50 A 81 83 84 For other voltages, see page 1.26.

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

A9 - A300, AC operated Non-reversing, mechanically interlocked, reversing UL rated, 3 phase

Ac

ro co ss nt the ac to line 1 rs

A26-30-10-84 Maximum motor horsepower ratings 208V 240V 480V

A110M-30-11-84 Standard Aux. contacts 575/600V NO NC

A110R-30-11-84

UL general purpose current

UL motor switching current

Non-reversing Catalog number List price

Mechanically interlocked Catalog number List price

Reversing Catalog number List price

AC1 21 25 30 40 50 60 80 90 105 125 140 230 250 300 350 400 550 650 750 900 1350 1650 9 11 17 28 34 42 54 65 80 95 110 130 156 192 248 302 414 480 602 810 960 1080 2 3 5 7.5 10 10 15 20 25 30 30 40 50 60 75 100 125 150 200 250 2 3 5 10 10 15 20 25 30 30 40 50 60 75 100 100 150 200 250 300 400 450 5 7.5 10 20 25 30 40 50 60 60 75 100 125 150 200 250 350 400 500 600 800 900 7.5 10 15 25 30 40 50 60 75 75 100 125 150 200 250 300 400 500 600 700 900 1000 1 0 1 0 1 0 1 0 1 0 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A9-30-10-84 A9-30-01-84 A12-30-10-84 A12-30-01-84 A16-30-10-84 A16-30-01-84 A26-30-10-84 A26-30-01-84 A30-30-10-84 A30-30-01-84 A40-30-10-84 A40-30-01-84 A50-30-11-84 A63-30-11-84 A75-30-11-84 A95-30-11-84 A110-30-11-84 A145-30-11-84 A185-30-11-84 A210-30-11-84 A260-30-11-84 A300-30-11-84

UL rated $ 78 84 102 183 252 297 330 372 413 450 480 825 1290 1635 1815 1875 A9M-30-10-84 A9M-30-01-84 A12M-30-10-84 A12M-30-01-84 A16M-30-10-84 A16M-30-01-84 A26M-30-10-84 A26M-30-01-84 A30M-30-10-84 A30M-30-01-84 A40M-30-10-84 A40M-30-01-84 A50M-30-11-84 A63M-30-11-84 A75M-30-11-84 A95M-30-11-84 A110M-30-11-84 A145M-30-11-84 A185M-30-11-84 A210M-30-11-84 A260M-30-11-84 A300M-30-11-84 $ 255 315 345 405 548 639 713 870 1155 1230 1365 2235 3360 4035 4485 5460 A9R-30-10-84 A9R-30-01-84 A12R-30-10-84 A12R-30-01-84 A16R-30-10-84 A16R-30-01-84 A26R-30-10-84 A26R-30-01-84 A30R-30-10-84 A30R-30-01-84 A40R-30-10-84 A40R-30-01-84 A50R-30-11-84 A63R-30-11-84 A75R-30-11-84 A95R-30-11-84 A110R-30-11-84 A145R-30-11-84 A185R-30-11-84 A210R-30-11-84 A260R-30-11-84 A300R-30-11-84 $ 315 375 413 480 623 750 810 1013 1298 1425 1628 2250 3375 4050 4500 5475

See Type AF contactors, page 1.9

Coil voltage selection


All AC operated catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A75-30-11-80 Power wiring is not included. The NC electrical interlock is provided with the mechanical interlock for A9 - A110 contactors.

Coil voltage selection chart


Hz 60
Cntr type 12

Volts 24 81 48 110 120 125 208 220 240 277 380 415 440 480 500 600 83 84 84 34 36 80 80 42 85 86 86 86 51 53 55 55

Auxiliary contact blocks


For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.18 for available combinations. Only side-mounted blocks are allowed to be factory installed. If auxiliary contacts are not required for A50 - A300, subtract $ 40 from list price and change catalog number to 00 instead of 11.

50 A 81 83 84 For other voltages, see page 1.26.

Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 - A16 mounted on 35mm DIN rail A26 - A300 mounted on common baseplate The NC electrical interlock is provided with the mechanical interlock for A9 - A110 contactors.

Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 - A16 mounted on 35mm DIN rail A26 - A300 mounted on common baseplate

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

e lin e th rs ss cto o r ta Ac con

General information AE9 - AE110, DC operated UL rated, 3 phase


Uc (DC) A1 A2 B2 - Holding NC contact in 4th contactor pole B1 - Pull-in
A3

Application
A-Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC.

Uc (DC) A1 A2
B2 - Holding

CDL5 (AE45 to AE75) CCL5 (AE95 to AE110)

Control circuit types


AE types: with laminated magnetic circuit and double-winding coil fed from DC supply via a CDL5 insertion contact mounted on the device. The CDL5 has an NC lagging contact for insertion of the second winding. (See schematic.)

Varistor
B1 - Pull-in A3 AE45 to AE110

AE9 to AE40

Location of surge suppressors. Quick mounting on DIN rail: EN 50022 and EN 50023 standards: 35 x 7.5mm for AE9 - AE40 35 x 15mm for AE9 - AE75 75mm for AE45 - AE110 Location of side mounted accessories: on right or left hand side. Factory mounted on left hand side for CAL5 on A50 - A300 right hand side for CDL5/CCL5 on AE45 - AE110 Connecting point for control leads in top part of main terminals of AE50 - AE75 contactors. For AE95 & AE110 contactors these are additional power connections. Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. Stops for attaching front mounted accessories. Terminal screws: Terminals delivered in open position with captive screws (unused terminal screws must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All AE9 - AE40 contactor terminals as well as AE45 - AE110 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1. Clear marking of coil voltages and frequencies.

AE9 - AE110

Posidrive (+,-) No 2 for all AE9 - AE75 M8 hex threaded socket screw for AE95 & AE110

Catalog number explanation


AE9-30-00-81
Frame size Power pole 30 = 3 NO 40 = 4 NO 22 = 2 NO & 2 NC Auxiliary contacts 00 = No auxiliary provided 11 = 1 NO & 1 NC Coil voltage (see coil voltage selection chart)

Coil voltage selection chart


Hz DC Contr. type AE Volts 12 80 24 81 48 83 110 86 125 87 220 88 240 89

For other voltages, see page 1.26.

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

AE9 - AE110 Non-reversing, mechanically interlocked, reversing DC operated, UL rated, 3 phase

Ac

ro co ss nt the ac to line 1 rs

AE26-30-11-81
Maximum motor horsepower ratings

AE110M-30-11-81
Standard Aux. contacts

AE110R-30-11-81

General purpose current

UL motor switching current

Non-reversing Catalog number List price

Mechanically interlocked Catalog number List price

Reversing Catalog number List price

208V

240V

480V

575/600V

NO

NC

AC1 21 25 30 40 50 60 80 90 105 125 140 230 250 300 350 400 550 650 750 900 1350 1650 9 11 17 28 34 42 54 65 80 95 110 130 156 192 248 302 414 480 602 810 960 1080 2 3 5 7.5 10 10 15 20 25 30 30 40 50 60 75 100 125 150 200 250 2 3 5 10 10 15 20 25 30 30 40 50 60 75 100 100 150 200 250 300 400 450 5 7.5 10 20 25 30 40 50 60 60 75 100 125 150 200 250 350 400 500 600 800 900 7.5 10 15 25 30 40 50 60 75 75 100 125 150 200 250 300 400 500 600 700 900 1000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UL rated AE9-30-11-81 AE12-30-11-81 AE16-30-11-81 AE26-30-11-81 AE30-30-11-81 AE40-30-11-81 AE50-30-11-81 AE63-30-11-81 AE75-30-11-81 AE95-30-11-81 AE110-30-11-81 $ 118 124 142 223 292 337 375 477 518 555 690 AE9M-30-11-81 AE12M-30-11-81 AE16M-30-11-81 AE26M-30-11-81 AE30M-30-11-81 AE40M-30-11-81 AE50M-30-11-81 AE63M-30-11-81 AE75M-30-11-81 AE95M-30-11-81 AE110M-30-11-81 $ 335 395 425 485 628 720 803 1080 1365 1440 1785 AE9R-30-11-81 AE12R-30-11-81 AE16R-30-11-81 AE26R-30-11-81 AE30R-30-11-81 AE40R-30-11-81 AE50R-30-11-81 AE63R-30-11-81 AE75R-30-11-81 AE95R-30-11-81 AE110R-30-11-81 $ 395 455 493 560 703 830 930 1208 1493 1635 2048

See AF contactors, page 1.9

Coil voltage selection


All DC operated catalog numbers include a 24VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 110V coil is required for an AE75 contactor: AE75-30-11-86

Coil voltage selection chart


Hz DC Contr. type AE Volts 12 80 24 81 48 83 110 86 125 87 220 88 240 89

For other voltages, see page 1.26.

Auxiliary contact blocks


For additional auxiliary contact blocks, see catalog number explanation on page 1.4. Add $ 20 to list price for each additional auxiliary, and see page 1.18 for available combinations.

Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: AE9 - AE16 mounted on 35mm DIN rail AE26 - AE110 mounted on common baseplate The NC electrical interlock is provided with the mechanical interlock.

Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked ocntactors mounted as follows with line and load terminals: AE9 - AE16 mounted on 35mm DIN rail AE26 - AE110 mounted on common baseplate Power wiring is not included. The NC electrical interlock is provided with the mechanical interlock.

Discount schedule AA - AE9 - AE110

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

e lin e th rs ss cto o r ta Ac con

General information AL9 - AL40, DC operated UL rated, 3 phase

Application
AL and AL...Z contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC.

Control circuit types


AL9 - AL40: DC coil with low power consumption of 3W to 3.5W AL9Z - AL16Z: DC coil with low power consumption of 2.4W. Designed to be directly controlled by PLC.

Location of surge suppressors. Quick mounting on DIN rail: EN 50022 and EN 50023 standards: 35 x 7.5mm for AL9 - AL40 35 x 15mm for AL9 - AL40 Clear marking of coil voltages and frequencies.

Location of side mounted accessories: on right or left hand side. Terminal marking according to IEC 60947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. Stops for attaching front mounted accessories. Terminal screws: Terminals delivered in open position with captive screws (unused terminal screws must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All AL9 - AL40 contactor terminals as well as contactor auxiliary contacts and coil terminals ensure IP20 degree of protection according to IEC 60947-1.

AL9 - AL40

Posidrive (+,-) No 2 for all AL contactors

Catalog number explanation


AL9 - 30 - 10 - 81
Frame size Power pole 30 = 3 NO Auxiliary contacts 10 = 1 NO & 0 NC 01 = 0 NO & 1 NC Coil voltage (see coil voltage selection chart)

Coil voltage selection


Hz DC DC Contr. type AL AL...Z Volts 12 80 24 81 15 48 83 28 110 86 125 87 220 88 240 89

For other voltages, see page 1.26.

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

AL9 - AL40, AL9Z - AL16Z Non-reversing, mechanically interlocked, reversing DC operated, UL rated, 3 phase

Ac

ro co ss nt the ac to line 1 rs

AL9-30-10-81

AL26-30-10-81

AL40-30-10-81

AL Contactors 3W and 3.5W consumption


General purpose current UL motor switching current Maximum motor horsepower ratings
208V 240V 480V
R

Standard Aux. contacts


575/600V NO NC

Non-reversing Catalog number List price

Mechanically interlocked Catalog number List price

Reversing Catalog number List price

AC1 21 25 30 40 50 60 9 11 17 28 34 42 2 3 5 7.5 10 10 2 3 5 10 10 15 5 7.5 10 20 20 30 7.5 10 15 25 30 40 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 AL9-30-10-81 AL9-30-01-81 AL12-30-10-81 AL12-30-01-81 AL16-30-10-81 AL16-30-01-81 AL26-30-10-81 AL26-30-01-81 AL30-30-10-81 AL30-30-01-81 AL40-30-10-81 AL40-30-01-81

UL rated $ 110 135 150 190 260 300 AL9M-30-10-81 AL9M-30-01-81 AL12M-30-10-81 AL12M-30-01-81 AL16M-30-10-81 AL16M-30-01-81 AL26M-30-10-81 AL26M-30-01-81 AL30M-30-10-81 AL30M-30-01-81 AL40M-30-10-81 AL40M-30-01-81 $ 319 417 441 473 618 715 AL9R-30-10-81 AL9R-30-01-81 AL12R-30-10-81 AL12R-30-01-81 AL16R-30-10-81 AL16R-30-01-81 AL26R-30-10-81 AL26R-30-01-81 AL30R-30-10-81 AL30R-30-01-81 AL40R-30-10-81 AL40R-30-01-81 $ 379 477 501 533 678 775

ALZ Contactors 2.4W consumption


General purpose current UL motor switching current Maximum motor horsepower ratings
208V 240V 480V
R

Standard Aux. contacts


575/600V NO NC

Non-reversing Catalog number List price

Mechanically interlocked Catalog number List price

Reversing Catalog number List price

AC1 21 25 30 9 11 17 2 3 5 2 3 5 5 7.5 10 7.5 10 15 1 0 1 0 1 0 0 1 0 1 0 1 AL9Z-30-10-15 AL9Z-30-01-15 AL12Z-30-10-15 AL12Z-30-01-15 AL16Z-30-10-15 AL16Z-30-01-15

UL rated $ 110 135 150 AL9ZM-30-10-15 AL9ZM-30-01-15 AL12ZM-30-10-15 AL12ZM-30-01-15 AL16ZM-30-10-15 AL16ZM-30-01-15 $ 319 417 441 AL9ZR-30-10-15 AL9ZR-30-01-15 AL12ZR-30-10-15 AL12ZR-30-01-15 AL16ZR-30-10-15 AL16ZR-30-01-15 $ 379 477 501

Coil voltage selection


All DC operated catalog numbers include a 24VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 48V coil is required for an AL30 contactor: AL30-30-10-83

Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: AL9 & AL16 mounted on 35mm DIN rail AL26 & AL40 mounted on common baseplate Power wiring is not included. The NC electrical interlock is provided

Auxiliary contact blocks


For additional auxiliary contact blocks, see catalog number explanation on page 1.6. Add $ 20 to list price for each additional auxiliary, and see page 1.18 for available combinations.

Coil voltage selection


Hz DC DC Contr. type AL AL...Z Volts 12 80 24 81 15 48 83 28 110 86 125 87 220 88 240 89

Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted with line and load terminals.

For other voltages, see page 1.26.

1 Only coil voltages available for AL9Z AL16Z.

Low Voltage Products & Systems

Discount schedule AA AL9 - AL40

1.7

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

e lin e th rs ss cto o r ta Ac con

General information AF50 - AF1650, AC & DC operated UL rated, 3 phase


Control circuit types
AF types: AC/DC operated with laminated magnetic circuit.

Application
A-Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC.

Contact or types
3 pole contactors with 1 NO or 1 NC factory assembled auxiliary contacts for AF50 - AF1650 contactors

Description of 3 pole contactors AF50 - AF1650


All AF contactors can be assembled side by side. The add-on auxiliary contacts are suitable for low level currents.

Quick mounting on DIN rail: EN 50022 and EN 50023 standards: 35 x 15mm for AF50 - AF75 75mm for AF50 - AF110

Surge suppressors built in as standard on the printed circuit board. Clear marking of coil voltages and frequencies.

Location of side mounted accessories: on right or left hand side. Factory mounted on left hand side for CAL5 on AF50 - AF1650 Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003.

A2 A1
5L 2 3

Connecting point for control leads in top part of main terminals of AF50 - AF75 contactors. For AF95 & AF110 contactors these are additional power connections. Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Stops for attaching front mounted accessories.

3L 1

1L

UL

Terminals delivered in open position with captive screws (screws of unused terminals must be tightened). Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All AF50- AF110 contactor terminals as well as AF50 - AF1650 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1.

Terminal screws: Posidrive (+,-) No 2 for all AF50 AF75

AF50 - AF1650

M8 hex threaded socket screw for AF95 AF1650 main terminals.

Catalog number explanation


AF50 - 30 - 11 - 70
Frame size Power pole 30 = 3 NO 40 = 4 NO 22 = 2 NO & 2 NC Auxiliary contacts 11 = 1 NO & 1 NC 00 = No auxiliary provided 22 = 2 NO & 2 NC Coil voltage (see coil voltage selection chart)

Coil voltage selection AF50 to AF1650


24 - 60 DC 68 1 20 - 60 DC 72 2 AC/DC VOLTS, 40 - 60 Hz 48 - 130 AC/DC 100 - 250 AC/DC 69 70 3 250 - 500 AC//DC 71 4

1 AF400 AF750, DC only. 2 AF50 AF300, DC only. 3 Only option for AF1350 / AF1650. 4 AF400 - AF750 only.

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

AF50 - AF1650 Non-reversing, mechanically interlocked, reversing AC & DC operated, UL rated, 3 phase

Ac

ro co ss nt the ac to line 1 rs

AF63-30-11-70

AF95-30-11-70

AF400-30-11-70

AF750-30-11-70

3 Pole
General purpose current AC1 UL motor switching current 208V Maximum UL Listed motor horsepower ratings 240V 480V 575/600V Standard auxiliary contacts NO NC Non-reversing Catalog number List price Mechanically interlocked Catalog number List price Reversing Catalog number List price

80 90 105 125 140 230 250 300 350 400 550 650 750 900 1350 1650

54 65 80 95 110 130 156 192 248 302 414 480 602 810 960 1080

15 20 25 30 30 40 50 60 75 100 125 150 200 250

20 25 30 30 40 50 60 75 100 100 150 200 250 300 400 450

40 50 60 60 75 100 125 150 200 250 350 400 500 600 800 900

50 60 75 75 100 125 150 200 250 300 400 500 600 700 900 1000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

AF50-30-11-70 AF63-30-11-70 AF75-30-11-70 AF95-30-11-70 AF110-30-11-70 AF145-30-11-70 AF185-30-11-70 AF210-30-11-70 AF260-30-11-70 AF300-30-11-70 AF400-30-11-70 AF460-30-11-70 AF580-30-11-70 AF750-30-11-70 AF1350-30-11-70 AF1650-30-11-70

$ 450 495 535 570 600 1110 1635 1980 2235 2385 3120 4425 6900 7200 8490 10,230

AF50M-30-11-70 AF63M-30-11-70 AF75M-30-11-70 AF95M-30-11-70 AF110M-30-11-70 AF145M-30-11-70 AF185M-30-11-70 AF210M-30-11-70 AF260M-30-11-70 AF300M-30-11-70 AF400M-30-11-70 AF460M-30-11-70 AF580M-30-11-70 AF750M-30-11-70

$ 953 1116 1399 1470 1605 2655 3870 4545 5055 6030 6705 13,275 18,375 19,725

AF50R-30-11-70 AF63R-30-11-70 AF75R-30-11-70 AF95R-30-11-70 AF110R-30-11-70 AF145R-30-11-70 AF185R-30-11-70 AF210R-30-11-70 AF260R-30-11-70 AF300R-30-11-70 AF400R-30-11-70 AF460R-30-11-70 AF580R-30-11-70 AF750R-30-11-70

$ 1050 1259 1542 1665 1868 2670 3885 4560 5070 6045 6720 13,290 18,390 19,740

Coil voltage selection wide range AC/DC coils


All catalog numbers include a 100-250V AC/DC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 24V coil is required for a AF110 contactor: AF110-30-11-72

Coil voltage selection AF50 to AF1650


24 - 60 DC 68 1 20 - 60 DC 72 2 AC/DC VOLTS, 40 - 60 Hz 48 - 130 AC/DC 100 - 250 AC/DC 69 70 3 250 - 500 AC//DC 71 4

1 AF400 AF750, DC only. 2 AF50 AF300, DC only. 3 Only option for AF1350 / AF1650. 4 AF400 - AF750 only.

Low Voltage Products & Systems

1.9

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e lin e th rs ss cto o r ta Ac con


UL general purpose current AC1 UL Motor switching current

Contactors for ring tongue termination A/AE9 - A/AE110, AC & DC operated UL rated, 3 phase
UL/CSA horsepower ratings 240V 480V 575/600V Auxiliary contacts NO NC AC operated Catalog number List price DC operated Catalog number List price

21 25 30 40 80 90 105 125 140

9 11 17 28 54 65 80 95 110

2 3 5 10 20 25 30 30 40

5 7.5 10 20 40 50 60 60 75

7.5 10 15 25 50 60 75 75 100

1 0 1 0 1 0 1 0 0 0 0 0 0

0 1 0 1 0 1 0 1 0 0 0 0 0

A93010RT-84 A93001RT-84 A123010RT-84 A123001RT-84 A163010RT-84 A163001RT-84 A263010RT-84 A263001RT-84 A503000RT-84 A633000RT-84 A753000RT-84 A953000RT-84 A1103000RT-84

$ 81 87 106 189 311 354 396 466 543

AE93000RT-81 AE123000RT-81 AE163000RT-81 AE263000RT-81 AE503000RT-81 AE633000RT-81 AE753000RT-81 AE953000RT-81 AE1103000RT-81

$ 91 97 116 199 356 459 501 571 753

Coil voltage selection AC coils


All AC operated catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the AC coils Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A753000RT-80

Coil voltage selection chart AC coils


Cntr Hz type 12 60 A 50 A

24 81 81

Volts 48 110 120 125 208 220 240 277 380 415 440 480 500 600 83 84 84 34 36 80 42 86 86 51 53 55 83 84 80 85 86 55

Coil voltage selection DC coils


All DC operated catalog numbers include a 24VDC coil. To select other coil voltages, substitute the code from the DC coils Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 110V coil is required for an AE75 contactor: AE753000RT-86

For other voltages, see page 1.26.

Coil voltage selection chart DC coils


Hz DC Contr. type AE 24 81 48 83 Volts 110 86 125 87 220 88 240 89

Auxiliary contact blocks


For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.18 for available combinations. Only side-mounted blocks are allowed to be factory installed.

For other voltages, see page 1.26.

Auxiliary contact block with ring tongue termination


Positioning Maximum number of contact blocks Contact description Catalog number List price

Front mounting (C4-pole)

1 block A/AE9 A/AE110

2 NO & 2 NC 3 NO & 1 NC 4 NO

CA5-22ERT CA5-31ERT CA5-40ERT

$ 35

1.10

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A9 AF1650 Non-reversing, mechanically interlocked, reversing NEMA rated, AC operated, 3 phase

Ac

ro co ss nt the ac to line 1 rs

A26N1-30-10-84

A145N4-30-11-84

AF400N6-30-11-70

Maximum motor Standard Aux. contacts horsepower ratings NEMA Continuous size current 200V 230V 460/575V NO NC
R

Non-reversing Catalog number List price

Mechanically interlocked Catalog number List price

Reversing Catalog number List price

NEMA rated 00 0 1 2 3 4 5 6 7 8 9 18 27 45 90 135 270 540 810 1215 1.5 3 7.5 10 25 40 75 150 1.5 3 7.5 15 30 50 100 200 300 450 2 5 10 25 50 100 200 400 600 900 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 1 1 1 1 1 A9N00-30-10-84 $ 78 A16N0-30-10-84 102 A26N1-30-10-84 183 A50N2-30-11-84 330 A75N3-30-11-84 413 A145N4-30-11-84 825 A260N5-30-11-84 2235 4425 AF460N6-3011-70 AF750N7-3011-70 7200 AF1650N83011-70 10,230 A9N00M-10-84 A16N0M-10-84 A26N1M-10-84 A50N2M-11-84 A75N3M-11-84 A145N4M-11-84 A260N5M-11-84 AF460N6M-11-70 AF750N7M-11-70 $ 255 345 405 713 1155 2235 5055 13,275 19,725 A9N00R-10-84 A16N0R-10-84 A26N1R-10-84 A50N2R-11-84 A75N3R-11-84 A145N4R-11-84 A260N5R-11-84 AF460N6R-11-70 AF750N7R-11-70 $ 315 413 480 810 1298 2250 5070 13,290 19,740

Coil voltage selection A contactors


All AC operated catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A75N3-30-11-80

Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 - A16 mounted on 35mm DIN rail A26 - A750 mounted on common baseplate For A9 - A750 contactors the NC electrical interlock is provided with the mechanical interlock.

Coil voltage selection wide range AC/DC coils


The NEMA size 6,7 and 8 contactors are provided with a wide range coil voltage. They are shown with the standard 100-250V AC/DC coil. To select other ranges substitute the code from the coil voltage selection chart for the two digits after the last dash in the catalog number. Ex.: A 24V coil is required for the AF460N6 contactor: AF460N6-3011-68

Auxiliary contact blocks


For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.18 for available combinations.

Hz 60 50

Coil voltage selection A contactors


A A

Volts Cntr type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600

81 83 84 84 34 36 80 42 86 86 51 53 81 83 84 80 85 86 55

55

For other voltages, see page 1.26.

Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: A9 - A16 mounted on 35mm DIN rail A26 - A750 mounted on common baseplate Power wiring is not included. For A9 - A110 contactors the NC electrical interlock is provided with the mechanical interlock.

Coil voltage selection AF460N6 to AF1650N8



24 - 60 DC

AC/DC VOLTS, 40 - 60 HZ
48 - 130 AC/DC 100 - 250 AC/DC 250-500 AC/DC

68 1

69

70 3

71 2

1 AF400 AF750, DC only. 2 AF400 - AF750 only. 3 Only option for AF1650.

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Discount schedule AA - A9 - A110 Discount schedule AEA - A145 - AF750

e lin e th rs ss cto o r ta Ac con

AE9 AF1650, AL9 AL26 Non-reversing, mechanically interlocked, reversing NEMA rated, DC operated, 3 phase

AE26N1-30-11-81

AF145N4-30-11-68

AF460N6R-11-68

AE & AF Contactors
Maximum motor horsepower ratings NEMA size Continuous current
200V 230V
R

Standard Aux. contacts


460/575V NO NC

Non-reversing Catalog number List price

Mechanically interlocked Catalog number List price

Reversing Catalog number List price

NEMA rated 00 0 1 2 3 4 5 6 7 8 9 18 27 45 90 135 270 540 810 1215 1.5 3 7.5 10 25 40 75 150 1.5 3 7.5 15 30 50 100 200 300 450 2 5 10 25 50 100 200 400 600 900 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 1 1 1 1 1 AE9N00-30-11-81 $ 118 AE16N0-30-11-81 142 AE26N1-30-11-81 223 AE50N2-30-11-81 375 AE75N3-30-11-81 518 AF145N4-3011-70 1110 AF260N5-3011-70 2235 AF460N6-3011-70 4425 AF750N7-3011-70 7200 AF1650N83011-70 10,230 AE9N00M-11-81 AE16N0M-11-81 AE26N1M-11-81 AE50N2M-11-81 AE75N3M-11-81 AF145N4M-11-70 AF260N5M-11-70 AF460N6M-11-70 AF750N7M-11-70 $ 335 425 485 803 1365 2655 5055 13,275 19,725 AE9N00R-11-81 AE16N0R-11-81 AE26N1R-11-81 AE50N2R-11-81 AE75N3R-11-81 AF145N4R-11-70 AF260N5R-11-70 AF460N6R-11-70 AF750N7R-11-70 $ 395 493 560 930 1493 2670 5070 13,290 19,740

AL Contactors
Maximum motor horsepower ratings NEMA size Continuous current
208V 240V
R

Standard Aux. contacts


460/575V NO NC

Non-reversing Catalog number List price

Mechanically interlocked Catalog number List price

Reversing Catalog number List price

NEMA rated 00 0 1 9 18 27 1.5 3 7.5 1.5 3 7.5 2 5 10 1 1 1 0 0 0 AL9N00-30-10-81 AL16N0-30-10-81 AL26N1-30-10-81 $ 110 150 190 AL9N00M-10-81 AL16N0M-10-81 AL26N1M-10-81 $ 319 441 473 AL9N00R-10-81 AL16N0R-10-81 AL26N1R-10-81 $ 379 501 533

Coil voltage selection AE contactors


All DC operated catalog numbers include a 24VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 125V coil is required for an AE75 contactor: AE75N3-30-11-87

Reversing
Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: AE9 - AE16 mounted on 35mm DIN rail AE26 - AE75 mounted on common baseplate For AE9 - AE75 contactors the NC electrical interlock is provided with the mechanical interlock.

Coil voltage selection AF wide range AC/DC coils


All catalog numbers include a 100-250V AC/DC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 24V coil is required for a AF145 contactor: AF145N4-30-11-72

Coil voltage selection AF50 to AF1650


24 - 60 DC 68 1 20 - 60 DC 72 2 AC/DC VOLTS, 40 - 60 Hz 48 - 130 AC/DC 100 - 250 AC/DC 250 - 500 AC/DC 69 70 4 71 3

Auxiliary contact blocks


For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.18 for available combinations.

Coil voltage selection AE & AL contactors


Hz DC Contactor type AE, AL Volts 12 24 81 48 83 110 86 125 87 220 88 240 89

Mechanical interlock
Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: AE9 - AE16 mounted on 35mm DIN rail AE26 - AE75 mounted on common baseplate Power wiring is not included. For AE9 - AE75 contactors the NC electrical interlock is provided with the mechanical interlock.
1 AF400 AF750, DC only. 2 AF50 AF300, DC only. 3 AF400 - AF750 only. 4 Only option for AF1650.

1.12

Discount schedule AA - A9 - A110 Discount schedule AEA - A145 - AF750

Low Voltage Products & Systems

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A9 A/AE75 , EK110 EK1000, AL9 AL26 AC & DC operated UL rated, 4 pole

Ac

ro co ss nt the ac to line 1 rs

A9-40-00

A75-40-00

EK175C4P-PL

4 Pole 4 NO power poles


UL general purpose current AC operated DC operated AC operated Catalog number List price DC operated Catalog number List price

21 30 40 65 80 105 150 200 250 300 400 600 1000 1

21 30 40 65 80 105 150 200 250 300 400 600 1000 1

A9-40-00-84 A16-40-00-84 A26-40-00-84 A45-40-00-84 A50-40-00-84 A75-40-00-84 EK110C4P-1L EK150C4P-1L EK175C4P-1L EK210C4P-1L EK370C4P-1L EK550C4P-1L EK1000C4P-1L

$ 120 165 228 360 413 525 743 1013 1763 2025 4650 6510 9000

AL9-40-00-81 AL16-40-00-81 AL26-40-00-81 AE45-40-00-86 AE50-40-00-86 AE75-40-00-86 EK110C4P-PL EK150C4P-PL EK175C4P-PL EK210C4P-PL EK370C4P-PL EK550C4P-PL EK1000C4P-PL

$ 133 172 224 420 473 570 953 1238 1988 2280 5010 7005 9700

4 Pole 4 NC power poles


UL general purpose current AC operated AC operated Catalog number List price

30

A16-04-00-84

$ 165

4 Pole 2 NO & 2 NC power poles


UL general purpose current AC operated DC operated AC operated Catalog number List price DC operated Catalog number List price

21 30 40 65 105

21 21 30 65 105

A9-22-00-84 A16-22-00-84 A26-22-00-84 A45-22-00-84 A75-22-00-84

$ 120 165 228 360 525

AL9-22-00-81 AL16-22-00-81 AL26-22-00-81 AE45-22-00-86 AE75-22-00-86

$ 133 172 224 420 570

Coil voltage selection


All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A75-30-00-80

Coil voltage selection A contactors


Hz Cntr type 12 60 50 A A 24 81 81 83 83 84 84 84 34 Volts 48 110 120 125 208 220 240 277 380 415 440 480 500 600 36 80 80 42 85 86 86 86 51 53 55 55

For other voltages, see page 1.26.

Auxiliary contact blocks


For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.18 for available combinations.

Coil voltage selection EK contactors


Hz 60 50 DC Contr. type EK EK EK 24 F N Y W G 1 P Q 1 B J R Volts 48 110 120 125 208 220 240 277 380 415 440 480 500 600 2 C Z 3 M T 3 4 5 6

Accessories for EK
Please consult factory.

For other voltages, consult factory. 24 & 48VAC coils are not available for sizes EK550. For these applications, use an interposing control relay.

Coil voltage selection AE & AL contactors


Hz DC Contr. type AE, AL 12 24 81 Volts 48 83 110 86 125 87 220 88 240 89

For other voltages, see page 1.26. 1 Not UL Listed. IEC value AC1 for 40C.

Low Voltage Products & Systems

Discount schedule AA - A9 - A75 Discount schedule AEA - EK110 - EK550

1.13

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e lin e th rs ss cto o r ta Ac con

AF45 - AF75 AC & DC operated UL rated, 4 pole


Auxiliary contact blocks
For additional auxiliary contact blocks, see catalog number explanation on page 1.8. Add $ 20 to the list price for each additional auxiliary and see page 1.18 for available combinations. If auxiliary contacts are required for AF50 AF750 contactors, add $ 40 to the list price and change the 8th & 9th digits in the catalog number from "00" to "11".

4 Pole 4 NO power poles


General purpose AC1 Auxiliary contacts NO NC Catalog number List price

65 80 105

0 0 0

0 0 0

AF45-40-00-70 AF50-40-00-70 AF75-40-00-70

$ 385 435 645

4 Pole 2 NO - 2 NC power poles


General purpose AC1 Auxiliary contacts NO NC Catalog number List price

65 105

0 0

0 0

AF45-22-00-70 AF75-22-00-70

$ 385 645

These contactors (2 NO & 2 NC power poles) can be used for controlling either 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit comprising 2 separate loads with 1 single supply (see diagrams below). When the contactor operates, there is no mechanical overlapping between the NO main poles and NC main poles: Break before Make. These contactors (2 NO & 2 NC power poles) are not suitable for a reversing starter or a wye-delta starter or for controlling a single load from 2 separate supplies.

1 single supply and 2 separate loads


Supply

2 separate supplies and 2 separate loads


"Main" supply "Back-up" supply

A1

R3

R5

A1

R3

R5

A2

R4

R6
Load Load

A2

R4

R6 Load Load

Coil voltage selection wide range AC/DC coils


All catalog numbers include a 100-250V AC/DC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 24V coil is required for a AF45 contactor: AF45-22-00-72

Coil voltage selection AF50 to AF75


AC/DC VOLTS, 40 - 60 HZ
24 - 60 DC 20 - 60 DC 48 - 130 AC/DC 100 - 250 AC/DC

68 1

72 2

69

70

1 AF400 AF750, DC only. 2 AF50 AF300, DC only.

1.14

Discount schedule AA - AF45 - AF75

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UA26 UA110 for 3 phase capacitor switching, 3 phase AC operated

Ac

ro co ss nt the ac to line 1 rs

1
List price

UA75-30-00-84 Max kvar switching capacity 240V 480V 575/600V NO

UA95-30-00-84 Standard auxiliary contacts NC Catalog number

12.5 16 20 27.5 35 40

25 32 40 55 70 80

30 40 50 70 75 85

1 1 0 1 0 1 0 1 0 1

0 0 0 1 0 1 0 1 0 1

UA26-30-10-84 UA30-30-10-84 UA50-30-00-84 UA50-30-11-84 UA75-30-00-84 UA75-30-11-84 UA95-30-00-84 UA95-30-11-84 UA110-30-00-84 UA110-30-11-84

$ 225 338 345 375 450 480 465 495 525 570

For 3 phase capacitors carrying out single bank or stepped bank compensation. Max. peak current : 100 times the capacitor nominal r.m.s. current at Ue 500V or 90 times for Ue>500V Electrical durability: 100,000 operating cycles.

Power in kvar
Contactor 208V 240V 480V 600V Max amps

UA26 UA30 UA50 UA75 UA95 UA110 A145 A185 A210 A260 A300 AF400 AF460 AF580 AF750

3.5 7.0 10.5 21.5 25.0 28.5 43 57 66 75 88 119 142 178 214

4.0 8.0 12.5 25.0 29.0 33.0 50 66 77 87 101 137 164 205 247

8.0 16.5 25.0 50.0 58.0 66.0 100 133 153 174 203 274 329 411 495

10.0 20.5 31.0 62.0 72.0 83.0 125 166 192 218 254 343 410 514 618

10 20 30 60 70 80 120 160 185 210 245 330 396 495 595

Coil voltage selection


All AC operated catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number.

Coil voltage selection chart


Cntr Hz type 12 60 A 50 A

24 81 81

Volts 48 110 120 125 208 220 240 277 380 415 440 480 500 600 83 84 84 34 36 80 42 86 86 51 53 55 83 84 80 85 86 55

Auxiliary contact blocks


For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $20 to list price for each additional auxiliary, and see page 1.18 for available combinations.

For other voltages, see page 1.26.

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

e lin e h s s t tor 1 cros ntac A co

Accessories for A/AF/AL & AE contactors


Auxiliary contact blocks Standard
Positioning Maximum number of contact blocks Contact Description Catalog number List price

4 blocks: A9 A26 AE9 AE26 Front mounting AL9 AL26 (single pole) 5 blocks: A30, A40, AE30, AE40, AL30, AL40 6 blocks: A45 A110 AE45 - AE110 AF45 - AF110
CAL5-11 CA5-10

1 N.O. 1 N.C. 1 N.O. Early make 1 N.C. Late break

CA5-10 CA5-01 CC5-10 CC5-01 $ 15

A9 A26-40-00 A30 A110 Front mounting 1 block: AE9 AE110 (4 pole)

4 N.O. 3 N.O. & 1 N.C. 2 N.O. & 2 N.C. 4 N.C. 2 N.O./2 N.C.1 3 N.O. & 1 N.C. 2 N.O. & 2 N.C. 1 N.O. & 3 N.C. 4 N.C. 4 N.O. 2 N.O./2 N.C.1 1 N.O. & 1 N.C. 1 N.O. & 1 N.C.

CA5-40E CA5-31E CA5-22E CA5-04E CA5-11/11E CA5-31M CA5-22M CA5-13M CA5-04M CA5-40N CA5-11/11M CAL5-11 CAL18-11

1 block: A9 A40-30-10 AL9 AL40-30-10

30

2 blocks: A9 A75, AE9-AE45 1 block: AE50 AE75, AL9 AL40 Side mounting 1 block: A/AE/AF95 - A/AE/AF110 (2 pole) 2 blocks: A145 A300, AF145-AF1650 2 blocks: A145 A300, AF145-AF1650

1 N.O. & 1 N.C. (inside L or R) CAL18-11 1 N.O. & 1 N.C. (outside, L or R) CAL18-11B

Auxiliary contact blocks Front mounting, switching low voltage and low current
Positioning Maximum number of contact blocks Contact Description Degree of protection Catalog number List price

Front mounting (single pole)

4 blocks: A9 A26 AE9 AE26 AL9 AL26 5 blocks: A30, A40, AE30, AE40, AL30, AL40 6 blocks: A45 A110 AE45 - AE110 AF45 - AF110

1 N.O. 1 N.C. 1 N.O. 1 N.C. 1 N.O. 1 N.C. 1 N.O. 1 N.C.

IP40 IP40 IP40 IP40 IP67 IP67 IP67 IP67

CE5-10D0.1 CE5-01D0.1 CE5-10D2 CE5-01D2 CE5-10W0.1 CE5-01W0.1 CE5-10W2 CE5-01W2

$ 38

42

1 Includes 1 N.O. & 1 N.C. overlapping

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Accessories for A/AF/AL & AE contactors


Pneumatic timers
Mounting on Timing range Contacts N.O. N.C.

Ac

ro co ss nt the ac to line rs

1
List price

Catalog number

A9 A75 AE9 AE75 AL9 AL40

On delay 0.1 40 s On delay 10 180 s Off delay 0.1 40 s Off delay 10 180 s

1 1 1 1

1 1 1 1

TP40DA TP180DA TP40IA TP180IA

$ 108

TP40DA

Interlocks for two horizontally mounted contactors A9 - A110


Feature Mounting on Contacts N.O. N.C. Catalog number List price

Mechanical/electrical Mechanical/electrical Mechanical

A/AE/AL9 A/AE/AL40 A45 A110 A/AE/AL9 A/AE/AL40

2 2

VE5-1 VE5-2 1 VM5-1

$ 45 45 21

Interlocks for two horizontally mounted contactors A95 - AF750 contactors


Feature VE5-1 Left contactors Right contactors Catalog number List price

Mechanical Mechanical Mechanical

A95 A300 A210 A300 AF400 AF750

A145 A300 AF400 AF460 AF400 AF750

VM300H VM300/460H VM750H

$ 110 130 150

Interlocks for two vertically mounted contactors A95 - AF750 contactors


Feature Top contactor Bottom Contactor Catalog number List price

Mechanical Mechanical Mechanical


VM300H

A95 A300 A210 A300 AF400 AF750

A145 A300 AF400 AF460 AF400 AF750

VM300V VM300/460V VM750V

$ 205 250 270

Interlocks for two horizontally mounted contactors AF1350 - AF1650 contactors


Feature Left contactor Right Contactor Catalog number List price

Mechanical

AF1350 AF1650

AF1350 AF1650

VM1650H

$ 665

LK75-A

LK75-A1

LK110

Auxiliary lead terminals (Set of 2)


Connections Mounting on Catalog number List price

Connects from side Connects from top Connects from side

A50 A75 A50 A75 A95 A110

LK75-A LK75-A1 LK110

$ 15 15 23

1 Use type VE 5-2 for mechanical and electrical interlocking between A30/A40 and A50 - A75 contactors.

Discount schedule ABA

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

e lin e h s s t tor 1 cros ntac A co

1
Left side

Accessories Possible accessory combinations for A contactors


Accessories Front face mounting
Auxiliary contacts 1 pole 4 pole Pneumatic timers

Positioning

Top

Accessories Side mounting


Auxiliary contacts Electrical or mechanical interlock1

Front face

CA5-10 or CA5-01

CA5-40 or CA5-22 or CA5-31

TP D or TP I

CAL 5-11 CAL18-11 CAL18-11B

VE5-1 or VM 5-1

VE 5-2 VM300H VM300/460H VM750H

Congurations of accessories are different depending on whether front or side mounted. N Contactor relays A and AE Contactors Accessories Front mounting Auxiliary contact blocks TP - A Pneumatic 4-pole CA5timer block 1-pole CA5Built-in auxiliary contacts Accessories Side mounting Auxiliary contact Blocks Interlock units 2-pole CAL5-11, CAL18-11

Type

Main poles

A9 A26 A9 A26 A9 A26 A9 A26 AE9 AE26 AL9 AL26 AL9 AL26 AL9 - AL16 AL9 - AL16 AL26 AL26 A9 A16 A9 A26 A30, A40 A30, A40 AE30, AE40 AE30, AE40 AE30, AE40 AE30, AE40 A30, A40 A50 A75 A45 A75 A45, A75 A95, A110 A50 A75 A95, A110 AE50 AE75 AE45 AE75 AE45, AE75 AE95, AE110 A50 A75 AE50, AE75 A95, A110 AE95, AE110

3 3 4 2 3

0 0 0 2 0

1 0 0 0 0

0 1 0 0 0

1 1

1 to 4 CA51-pole blocks

OR 1 CA54-pole block

OR 1 TP - A block

1 to 2 CAL5-11 blocks

OR 1 VM/E 5-1 block + 1 CAL5-11 block

3 0 1 0 3 0 0 1 4 2 4 2 0 2 0 2 0 0 0 0 0 0 0 0

1 to 4 CA51-pole blocks 1 to 4 CA51-pole blocks 1 to 5 CA51-pole blocks

OR

1 CA54-pole block 1 CA54-pole block

OR

OR 1 CAL5-11 block

OR

1 VM/E 5-1 block + 1 CAL5-11 block 1 VM/E 5-1 block + 1 CAL5-11 block 1 VM/E 5-1 block + 1 CAL5-11 block

OR

OR

OR 1 CAL5-11 block 1 to 2 CAL5-11 blocks

OR

3 0 2 2 3 0 3 2 3 3 3 3 0 0 0 0 1 0 1 0 0 1 0 1

OR

OR

1 CA5- 4-pole block 1 TP - A block OR + 1 to 2 + 1 CA5- 1-pole block + 1 CA5- 1-pole block CAL5-11 blocks

OR 1 VM/E 5-1 block + 1 CAL5-11 block

3 0 1 0 3 0 0 1 3 0 3 2 3 4 2 3 0 0 2 0 0 0 0 0 0 0 0 0

1 to 5 CA51-pole blocks 1 CA51-pole block 1 to 6 CA51-pole blocks


2

OR

1 CA5- 4-pole block OR + 1 CA5- 1-pole block 1 CA5- 4-pole block + 2 CA5- 1-pole blocks 1 TP - A block + 2 CA51-pole blocks 1 TP - A block + 2 CA51-pole blocks 1 TP - A block + 2 CA51-pole blocks

OR

1 CAL5-11 block 1 to 2 CAL5-11 blocks

OR

1 VM/E 5-1 block + 1 CAL5-11 block

+ + + + +

OR 1 VM/E 5-1 block + 1 CAL5-11 block

OR

OR

1 to 2 1 VE5-2 block OR + 1 CAL5-11 block CAL5-11 blocks 2 CAL18-11 blocks 1 VE5-2 + CAL5-11 1 to 2 CAL5-11 blocks 1 CAL5-11 block 1 CAL5-11 block 1 CAL5-11 block 1 CAL18-11 block 1 CAL5-11 block 1 CAL18-11 block 1 VE5-2 block OR + 1 CAL5-11 block 1 VE5-2 block

3 0 2 2 3 0 2 2 3 4 2 3 3 3 3 3 0 0 2 0 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1

2 CA51-pole blocks 1 to 6 CA51-pole blocks

1 CA5- 4-pole block OR + 2 CA5- 1-pole blocks OR 1 CA5- 4-pole block + 2 CA5- 1-pole blocks

OR

1 to 6 CA51-pole blocks

OR

OR

1 VE5-2 block OR 1 VE5-2 block

A145 AF1650 3 0 0 0

1 to 2 1 CAL18-11 block CAL18-11 blocks + 1 CAL18-11B block OR + VM300H or VM300/460H + 1 to 2 CAL18-11B blocks or VM750H interlock

Contactor mounting congurations (standard from factory)


Auxiliary contacts are mounted on the contactor in the following order: Left 1st Right 2nd Top 3rd (L to R)

1 In mounting position 5 (see page 1.36), there should be no more than 2 "N.C." front-mounted auxiliary contacts The CAL 5-11 side-mounted blocks offer additional "N.C." contacts. 2 Whatever the mounting position (see page 1.36), there should be no more than 2 "N.C." front-mounted auxiliary contacts The CAL 5-11 side-mounted blocks offer additional "N.C." contacts.

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Accessories Auxiliary contact block technical data CA5/CAL5-11/CAL18-11/CC5


Types
Standards Rated insulation voltage Ui according to IEC 947-5-1 according to UL/CSA Rated operational voltage Ue Conventional thermal current Ith Rated operational current Ie in AC-15 acc. to IEC 947-5-1 24 to 127 V 220 to 240 V 380 to 440 V 500 to 690 V 24 V 48 V 72 V 125 V 250 V V V ~V A A A A A A A A A A 690 600 24 to 690 16 6 4 3 2 6 2.8 1 0.55 0.3 M 3.5 (+,-) pozidriv 2 screw with cable clamp 1 to 4 0.75 to 2.5 0.75 to 2.5 cycles 10 million, A9 - A75;

Ac

ro co ss nt the ac to line rs

1-pole CA5, 4-pole CA5 2-pole CAL5-11 and 1-pole CC5


IEC 947-5-1 and EN 60947-5-1

CAL18-11 CAL18-11B

690 690

in DC-13 acc. to IEC 947-5-1

Connecting terminals
(delivered in open position. Screws of unused terminals should be tightened).

Connecting capacity Rigid solid Flexible with cable end Mechanical durability

1 or 2 x mm2 1 x mm2 2 x mm2

5 million, A/AF95 - A/AF185; 3 million, A/AF210 - AF750; 0.5 million, AF1350 & AF1650 3600 See curve below 1200 10 x Ie AC-15 10 x Ie AC-15

Max. switching frequency Electrical durability Max. switching frequency Rated making capacity Rated breaking capacity Rated short-time withstand current Icw q = 40C Min. switching capacity Short-circuit protection - gG (gl) fuses Power loss per pole at 6 A Degree of protection according to IEC 529, IEC 144, DIN 40 050 and NFC 20-010 1s 0.1 s

cycles/h cycles/h

A A 17 V / 1 mA A W

100 140 24V / 50 mA 10 0.15 IP 20

CAL18
Million ops.

CA5, CAL5
30

30 20 10

20 10 5
CA 5, CAL 5

Million ops
0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10

A/AF95...A/AF185 5 A/AF210...AF750 3 2 1 AF1350/AF1650 0.5 0.3 0.2 0.1 0.02

3 2 1 0.5 0.3 0.2 0.1 0.02

Breaking current (A)

0.05

0.1

0.2 0.3

0.5

4 5 6

10

Electrical durability AC-15 according to IEC 947-5-1 making current: 10 x Ie where cos = 0.7 and Ue breaking current: Ie where cos = 0.4 and Ue The curves opposite show the electrical durability of the auxiliary contact blocks according to breaking current Ic. These curves have been plotted for resistive and inductive loads up to 690 V, 40 to 60 Hz.

Breaking current (A)

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e lin e h s s t tor 1 cros ntac A co

1
Types

Accessories Auxiliary contact block technical data CE5

Auxiliary contact blocks for switching low level voltage and current
CE5-10D0.1 CE5-01D0.1 CE5-10W0.1 CE5-01W0.1 Version 100 mA CE5-10DZ CE5-01DZ CE5-10WZ CE5-01WZ Version 2 A

Standards Approvals Rated insulation voltage Ui according to IEC 947-5-1 according to UL/CSA Rated operational voltage Ue Rated operational current Ie in AC-15 or AC-14 acc. to IEC 947-5-1 in DC-12 acc. to IEC 947-5-1 V V V A A A A A 250 125 125 0.1 0.1 0.1 0.1 0.1 3 V / 1 mA

IEC 947-5-1 and EN 60947-5-1 UL / CSA 250 250 250 2 2 0.5 0.2 0.1 17 V / 1 mA 10 -8 M3.5 (+,-) posidriv 2 screw with cable clamp 1 ou 2 (1...4) mm2 1 ou 2 (0.75... 2.5) mm2 100 mA IP 20 Front mounting on contactors: A, AE, TAE9...110, AL, AF, GA, N, NE Identical to those of CA5 single pole 10 A

24 V 60 V 110 V 220 V

Minimal switching Reliability for the minimal switching Connecting terminals Connecting capacity Rigid solid Flexible with cable end Short circuit protection Degree of protection according to IEC529, IEC 144, DIN 40 050, NFC 20-010 Mounting Dimensions

1.20

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Accessories Surge suppressors for A/AE/AL/EK contactors


Surge suppression device
Mounting on Voltage range

Ac

ro co ss nt the ac to line rs

1
List price

Catalog number

AE9 to AE110 AL9 to AL40

12 25 50 77 150 24 50 110 250 24 50 110 250 24 50 110 250

32 VDC 65 VDC 90 VDC 150 VDC 264 VDC 50 VAC/VDC 133 VAC/VDC 250 VAC/VDC 440 VAC/VDC 50 VAC 133 VAC 250 VAC 440 VAC 50 VAC 133 VAC 250 VAC 440 VAC

RT5/32 RT5/65 RT5/90 RT5/150 RT5/264 RV5/50 RV5/133 RV5/250 RV5/440 RC5-1/50 RC5-1/133 RC5-1/250 RC5-1/440 RC5-2/50 RC5-2/133 RC5-2/250 RC5-2/440 RC-EH250/48 RC-EH250/415 RC-EH800/110 RC-EH800/110 RC-EH800/600 26

RV 5/50

A9 to A110; AE9 to AE110 AL9 to AL40

$ 30

A9 to A40

A45 to A300
RC 5-1/150

EK110 to EK210 EK370 to EK550 EK110 to EK550 EK370 to EK550

24 48 VAC 110 415 VAC 48 110VAC 24 125VDC 220 600VAC

Technical data
Type Control circuit Opening time growth factor Residual overvoltage or clipping voltage Remarks

RT 5 /... transil diode 32 65 90 150 264 Varistor RV 5/... 50 133 250 440 see table above DC DC DC DC DC AC/DC AC/DC AC/DC AC/DC AC 1.2 to 3 2 to 3 x Uc 50 V 100 V 150 V 210 V 390 V 132 V 270 V 480 V 825 V

Advantages

2.5 to 3

Drawback

Good energy absorption Unpolarized system Simple, reliable system A certain delay on drop out which does not however reduce contactor breaking capacity.

Advantages 1.1 to 1.5

High energy absorption; good damping Unpolarized system Clipping as from Uvdr, thus voltage front up to this point Very fast clipping Attenuation of steep fronts and thus of high frequencies No operating delays High energy absorption: good damping Unpolarized system The RC system damps the voltage front under the Uvdr* threshold.

Drawback Advantages

RC 5-1/... or RC 5-2/... RC-EH 300/...

Varistor + RC

RC-EH ... 800/110 AC/DC 800/600 AC

Advantages 1.1 to 1.5 205 V 1100 V

*Uvdr = Varistor operating voltage (voltage dependent resistor), tolerance 10%

Low Voltage Products & Systems

Discount schedule ABA

1.21

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e lin e h s s t tor 1 cros ntac A co

1
1000 0

Accessories Surge suppressors for A/AE/AL/EK contactors General information


General
U (V)
1000

The operation of inductive circuits causes overvoltages, in particular on opening of the contactor coil.
T (s)
100

The electromagnetic energy stored by the coil during contactor closing is restored on opening in the form of surges, the slope and amplitude of which may rise to several kilovolts. A number of drawbacks are observed ranging from interference on the electronic devices to breakdown of insulators and even destruction of certain sensitive components. The graph opposite reproduces the oscillogram showing voltage discharges at the terminals of a 42V/50Hz coil without peak clipping. The coil was switched by 8 series-connected poles of a contactor relay. Following a burst of discharges with a very steep slope a damped oscillation emerges with a peak value of 3500V.

100

Overvoltage factor
The overvoltage factor k is dened as the ratio of the maximum overvoltage peak value s to the peak value c of the coil rated control voltage Uc:

s max. k = _______ c

in DC:

s max. k = _______ Uc

or in AC:

s max. k = _______ Uc2

3500 For example the following is obtained for the above graph: k = _____ 60 42 2

Surge suppressors
To guard against the harmful effects of these overvoltages, ABB has developed a range of surge suppressors designed to reduce the k factor dened above and to limit or even completely eliminate the high pre-damping voltage frequencies. Each case is different, but the technical data tolerances and the generous sizing of parts have enabled us to reduce the number of variants. We have chosen the following solutions: transil diodes, varistors and RC blocks. Note: A varistor is a resistor whose value increases to a very large extent when a certain voltage is applied at its terminals.

Wiring diagrams
Transil diode A1

Varistor (only)
A1

RC type

Varistor + RC A1

A1

A2

A2

A2

A2

General technical data


The housings and impregnation resins of the surge suppressors are made of ame-resistant materials in accordance with the UL 94 standard. These systems are not polarized, i.e. d.c. operated devices do not have to be connected in a specic direction. Operating temperature: -20 to +70 C Connection to the coil terminals (parallel mounting) For RT 5, RV 5, RC 5-1 and RC 5-2: clip-on for both xing and connection. Mounting: RT 5, RV 5 and RC 5: clipped onto the top part of the contactor base. This mounting method prevents any projections and change in contactor dimensions. RC-EH: glued to the top part of the contactor base.

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Accessories Interface relays for A contactors


Interface relays
Mounting on contactor types Coil voltages

Ac

ro co ss nt the ac to line rs

1
List price

Catalog number

N, A9 A110

24 250V, 50, 60 Hz

RA5

$ 75

Description
RA5 interface relays are designed to receive 24 VDC signals delivered by PLCs or other sources with a low output power and to restore them with sufcient power to operate the coils of the relevant contactors

Types
RA5 for combination with A9 A110 contactors and N contactor relays.

Description
A30-30-10 + RA 5

RA5 interface relays are made up of a miniature electromechanical relay equipped with a N.O. contact and with a low consumption 24 VDC coil. The interface relay coil is controlled by the PLC while the N.O. contact ensures switching of the power contactor. Coil switching gives rise to overvoltages which have adverse effects on the electronic devices, insulators and, more generally, on component lifetime. The RA 5 is equipped with surge suppressors: on the 24 VDC relay coil via a diode on the power contactor coil via a varistor. Furthermore, the RA5 are protected against relay pole reversal by a diode inserted between the E1 and E2 input terminals.

RA 5

Connection
The E1+ and E2 input terminals must be connected, according to their polarity, to the PLC output. The RA 5 is equipped with two terminal pads for connection to the A1 and A2 terminals of the contactor coil. This coil is supplied between the A0 and A2 terminals of the RA 5. RA 5 interface relay for the A 9 A 110 contactors and N control relays
PLC Output Uc 250 VAC A0 RA 5 A2 24 VDC E2 E1 + +

A1 KM1 A2

Mounting
RA5: terminal pads clamped inside the contactor coil terminals.

Low Voltage Products & Systems

Discount schedule ABA

1.23

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e lin e h s s t tor 1 cros ntac A co

Accessories Interface relay technical data

General technical data


Standards Rated insulation voltage Ui acc. to IEC 947-4-1 and VDE 0110 Permissible ambient temperature For free air operation: at Ue = 24VDC (between E1 & E2) from 0.85 to 1.1 Ue For storage Climatic withstand Mounting position Operating height Mounting Connecting terminals (open on delivery) Cable cross-sectional area: Rigid solid Flexible Degree of protection 2 x mm2 2 x mm2 meters VAC IEC 255-5 250

C C C

-25 to + 70 -25 to +55 -40 to +70 Complies with that of associated contactors No limitation 3000 Using the contactor A1 and A2 terminal connecting points Cable clamps and M 3.5 (+, ) pozidriv screws (2) 1 to 4 0.75 to 2.5 Protection against direct contact acc. to VDE 0106, Part 100

Construction data
Surge suppression: For contactor coil For interface relay coil Protection against polarity reversal between terminals E1 and E2 Use on contactors with coils: 24 to 250V/50, 60 Hz Interface relay operating time Total operating time, interface relay + contactor Between energization and: NO contact opening NC contact opening Between de-energization and: NO contact opening NC contact opening types ms Varistor Diode Diode N, A9 A110

ms ms ms ms

19 to 36 16 to 32 15 to 25 18 to 28

Electrical input data


Control voltage (E1 and E2 terminals) Uc: Rated value Maximum range Max. consumption for Uc = 24 VDC, =20C 0 status (relay open) For Uc For Ic 1 status (relay closed) for Uc Max. short supply interruption immunity time VDC VDC W VDC mA VDC ms VAC VDC millions of operations 24 17 to 30 0.3 2.4 1 17 4 250 4 (600 ops.h) on A9 A40 2 (600 ops./h) on A45 A110

Electrical output data


Switching voltage (A0 and A2 terminals) Electrical lifetime

1.24

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Accessories for A/AE/AL/AF contactors


Terminal lug kits (Set of 3)
Wire range For contactor

Ac

ro co ss nt the ac to line rs

1
List price

Catalog number

ATK185

6 250 MCM 4 400 MCM (2) 4-500 MCM (2) 2/0 500 MCM (3) 2/0 500 MCM (4) 4/0 500 MCM (4) 1/0 750 MCM (6) 1/0 750 MCM

A145 A185 A210 A300 A210 A300 AF400 AF580 AF580 AF750 AF1350 AF1350 AF1650 AF1350 AF1650

ATK185 ATK300 ATK300/2 ATK580/2 ATK750/3 ATK1350/4 ATK1650/4 ATK1650/6

$ 45 68 110 150 225 235 335 560

Contact kits
For contactors

Catalog number

List price

3 Pole A/AE/AF50 A/AE/AF63 A/AE/AF75 A/AE/AF95 A/AE/AF110 A/AF145 A/AF185 A/AF210 A/AF260 A/AF300 AF400 AF460 AF580 AF750 AF1350 AF1650 ZL75 4 Pole A/AE45 A/AE50 A/AE75 3 Pole UA50 UA75 UA95 UA110 ZLT45 ZLT50 ZLT75 ZLU50 ZLU75 ZLU95 ZLU110 150 150 210 150 215 306 347 ZL50 ZL63 ZL75 ZL95 ZL110 ZL145 ZL185 ZL210 ZL260 ZL300 ZL400 ZL460 ZL580 ZL750 ZL1350 ZL1650 $ 113 135 158 225 255 300 420 525 855 1020 1716 2434 3795 3960 4255 4890

ATK750/3

Mechanical latches
ZL145

For contactors

Catalog number

List price

A9 - A75, AE45 - AE75, & AL9 - AL40

WB75A-

$ 84

- Coil voltage sufx. Refer to Coil Voltage Selection chart and substitute the desired coil voltage sufx for the .

Coil voltage selection chart mechanical latches for A, AE & AL contactors


50 Hz (AC/DC) 60 Hz (AC) Voltage code 50 Hz (DC) 60 Hz (AC) Voltage code

24 42 48 110
WB75A-04

24 42 48 110

28 48 55 127

01 02 03 04

220 230 380 415

230 240 415 440

220 230 380 440

255 277 440 480

06 05 07 08

Range: WB75A for contactors A9 A75, AL9 AL40, AE45 AE75 and control relays N and NL. Description: WB75A block: contains a mechanical latching device with electromagnetic impulse unlatching (AC or DC) or manual unlatching. Captive screw type connecting terminals, built-in cable clamps, M 3.5 (=, -) posidrive 1 screw with screwdriver guidance, delivered untightened and protected against accidental direct contact. Operation: After closing, the contactor continues to be held in the closed position by the latching mechanisim should the supply voltage fail at the contact coil terminals. Contactor opening can be controlled: Electrically by an impulse* (AC or DC) on the WB75A block coil. The coil is not designed to permanently energized. Manually by pressing the pushbutton on the front face of the WB75A block.

Mounting: WB75A is clipped onto the front face of the contactor.

Identication markers
Mounting on BA5-50 Coil voltage Catalog number List price

A/AE/AL/AF9 A/AE/AL/AF110 Discount schedule ABA

Pack of 50

BA5-50

$ 15

Low Voltage Products & Systems

1.25

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e lin e h s s t tor 1 cros ntac A co

Accessories for A/AE/AL/AF contactors Coils & coil voltage codes


Coils AC operated
For contactors Catalog number List price

A9 A26 A45 A95 A145 A210


ZA16-81

A16 A40 A75 A110 A185 A300

ZA16- ZA40- ZA75- ZA110- ZA185- ZA300-

$ 24 30 57 60 150 180

Coils DC operated
AE9 AE26 AE45 AE95 AE16 AE40 AE75 AE110 ZAE16- ZAE40- ZAE75- ZAE110- CCL18-01 ZAF75- ZAF110- ZAF185- ZAF300- ZAF460- ZAF750- ZAF1650- ZP1650 24 30 57 90 45

Auxiliary including an insertion contact and a varistor for DC operated contactors

AE95 AE110

Coils AC/DC operated (coil and printed circuit board except ZAF1650)
ZAF1650

AF45 AF75 AF95, AF110 AF145 AF185 AF210 AF300 AF400, AF460 AF580, AF750 AF1350, AF1650 (Set of 2 coils only)

120 165 200 240 450 525 920

Printed circuit board AC/DC operated


AF1350 AF1650 1620 Coil voltage sufx. Refer to Coil Voltage Selection charts below and substitute the desired coil voltage code for the .
ZP1650

Coil voltage selection AC operated for A9 A300; UA26 UA110


VAC (50Hz) VAC (60Hz) Voltage Code

Coil voltage selection DC operated for AE contactors


VDC Voltage code AE contactors

24 26 28 42 48 60 100 110 110 115 120 125 127 175 190 200 220 230 230 240 230 240 230/400 380 400 400 415 440 500 550 660 690

24 28 32 42 48 60 100 110 110 120 115 127 140 150 208 220 200 220 230 240 240 260 277 230/400 400 415 415 440 480 500 600

81 16 17 82 83 73 74 2 84 89 3 29 30 34 36 75 2 80 88 42 62 1 63 1 85 86 51 53 55 56 58

12 24 42 48 50 60 75 110 125 220 240 250

80 81 82 83 21 84 85 86 87 88 89 38

Coil voltage selection AC/DC operated for AF50 AF1650


VAC & VDC 40-60 Hz Sufx Code

24 20 48 100 250

60 VDC 60 VDC 130 VAC/VDC 250 VAC/VDC 500 VAC/DC

68 72 69 70 71

4 5 7 6

1 2 3 4 5 6 7

Only for A9 A16. Not for A145 A300 A145 A300 at 60 Hz, 115V only AF400 AF750, DC only AF45 AF300 AF400 - AF750 only Only option for AF1350 - AF1650

1.26

Discount schedule ABA

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Accessories for EK contactors Coils & coil voltage codes


Coils AC & DC operated
AC Coils Contactor size Catalog number List price

Ac

ro co ss nt the ac to line rs

1
List price

DC Coils Catalog number

EK110, EK150 EK175, EK210 EK370, EK550

KH210- KH300- KH800-

$ 200 240 580

KH210- KH300- KH800-

$ 260 320 700

Coil voltage sufx. Refer to the Coil Voltage Selection chart and substitute the desired coil voltage sufx for the . AC and DC operated contactors DO NOT have the same magnet structure. Therefore, DC coils will not t on an AC magnet structure and vice versa.

Coil voltage selection AC operated for EK110 EK550


VAC (50Hz) VAC (60Hz) Voltage Code

Coil voltage selection DC operated for EK110 EK550


VDC Voltage Code

24 110 220 230 380 400 400 415 500

24 48 120 208 240 380 440 480 600

F N G 1 B 2 J Z 3 M 4 5 6

24 48 110 125 220 440 Consult factory if other voltages are required.

Y W P Q R T

Consult factory if other voltages are required.

Low Voltage Products & Systems

Discount schedule AB

1.27

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e lin e h s s t tor 1 cros ntac A co

1
A1
1

Accessories for A/AE/AL/AF contactors


Connection kits for reversing
Mounting on 3 pole contactors Catalog number List price

BEM...

A/AE/AL9 A/AE/AL16 A/AE/AL26 A/AE/AL30, A/AE/AL40 A/AE/AF50 A/AE/AF75 A/AE/AF95, A/AE/AF110 A/AF145 A/AF185 A/AF210 A/AF300 AF400 AF460 AF580 AF750

BEM16-30 BEM26-30 BEM40-30 BEM75-30 BEM110-30 BEM185-30 BEMA300-30 BEM460-30 BEM750-30

$ 23 30 45 165 180 260 470 850 1200

A1
3 4 5 6 1 2 3 4 5 6 2

A2

A2

BEM circuit diagram

Application Connections between the main poles of two 3 pole contactors mounted side by side so that they operate as reversing contactors. Description The connection kits for reversing contactors are made up of three reversing connections and three phase to phase connections. BEM16-30 Insulated, solid, rigid copper wires BEM26 and 40-30 Insulated, stranded, rigid copper wires BEM75 and 110-30 Insulated, solid copper bars

BES...
A1
1 3 4 5 6
1 2

A1
3 4 5 6 2

Connection kits for phase to phase


Mounting on 3 pole contactors Catalog number List price

A2

A2

BES110 connection diagram

A/AE/AF50, A/AE/AF75 A/AE/AF95, A/AE/AF110 A/AF145 A/AF185 A/AF210 A/AF300 AF400 AF460 AF580 AF750 The connection kit for phase to phase contactors is made up of three phase to phase bus bars.

BES75-30 BES110-30 BES185-30 BESA300-30 BES460-30 BES750-30

$ 75 90 130 200 425 650

Connection kits for wye-delta starters


Mounting on contactors Line and delta contactor BED... Wye contactor Catalog number List price

A30 A40 A50 A63 A75 A95 A110 A145 A185 A210 A260/A300 AF400/AF460 AF460 AF580 AF750 Application Connections between the main poles of a wye-delta starter.

A26 A26 A30 A40 A50 A75 A95 A110 A145 A185 A210 A260/A300 AF400 AF400/AF460 AF580

BED40U BED50U BED75U BED95U BED110U BED145U BED185U BED210U BED300U BED400U BED460U BED580U BED750U

$ 53 165 180 195 225 250 290 375 500 850 900 1250 1450

Description The connection kits for wye-delta starters are made up of: Three line contactor/wye contactor connections line side. Three wye contactor/delta contactor connections load side. The shorting connection for the S contactor. BED40U Insulated, stranded, rigid copper wires. BED50U thru BED750U Insulated, solid copper bars. The above connection sets allow a mechanical interlock unit to be mounted between the wye and delta contactors if required.

1.28

Discount schedule ABA

Low Voltage Products & Systems

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Accessories for A/AE/AL/AF contactors


Additional terminal blocks
Mounting on 3 pole contactors Wire range

Ac

ro co ss nt the ac to line rs

1
List price

Catalog number

A/AE/AL9 A/AE/AL16 (set of 2) A/AE/AL26 (set of 2) A/AE/AL30 A/AE/AL40 A/AE/AF50 A/AE/AF75 A/AE/AF95 A/AE/AF110

16 6 14 6 12 4 10 2 81

LD-16 LD-26 LD-40 LD-75 LD-110

$ 20 22 26 28 30

Utilization The LD series terminal block is designed to increase the connection capacity of the contactor on which it is mounted. The LD 75 and LD110 terminal blocks are mounted in the three independ apertures located above the built-in connectors.

Terminal extensions
Mounting on contactors Catalog number List price

A/AE/AF50 A/AE/AF75 A/AE/AF95, A/AE/AF110 A/AF145 A/AF185 A/AF210 A/AF300


LD110

BEXT-75 LW-110 LX185 LX300 LX460 LX750

$ 15 15 90 140 195 225

AF400 AF460 AF580 AF750

Application They are designed to increase the width of the contactor terminal pads to allow larger connectors to be mounted. Description Terminal extension sets contain 3 bars.

Terminal shrouds two pieces


BEXT-75 For contactor Catalog number List price

A/AF145 A/AF145 A/AF145 A/AF210 A/AF210 A/AF210 AF400 AF400 AF580 AF580
LX...

A/AF185 for ush mount A/AF185 for extended mount A/AF185 for shorting bar LY...between A(F)145 / A(F)185 & TA200DU A/AF300 for ush mount A/AF300 for extended mount A/AF300 for shorting bar LY300 AF460 for ush mount AF460 for extended mount AF750 for ush mount AF750 for extended mount

LT185-AC LT185-AL LT185-AY LT300-AC LT300-AL LT300-AY LT460-AC LT460-AL LT750-AC LT750-AL

$ 10

20

Terminal enlargements
For contactor Catalog number List price

A/AF95 A/AF145 A/AF210 AF400 AF580

A/AF110 A/AF185 A/AF300 AF460 AF750

LW110 LW185 LW300 LW460 LW750

$ 95 120 130 295 355

LT185-AC

Arc chutes
For contactor Catalog number List price

A/AF145 A/AF210 A/AF400 A/AF580 AF1350

A/AF185 A/AF300 A/AF460 A/AF750 AF1650

ZW185 ZW300 ZW460 ZW750 ZW1650

$ 130 180 190 230 315

LT185-AL

LW...

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Discount schedule ABA

1.29

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e lin e h s s t tor 1 cros ntac A co

Accessories for A/AE/AF contactors


Vertical connection bars between contactor and MCCB three bars
MCCB For contactor Catalog number List price

BEA185/S3/S4

T1 T3 T3 S3, S4 S4 S5 S51 S6

A/AE/AF50 A/AE/AF95 A/AF145 A/AF145 A/AF210 A/AF210 AF400 AF400

A/AE/AF75 A/AE/AF110 A/AF185 A/AF185 A/AF300 A/AF300 AF460 AF750

BEA75/T1 BEA110/T3 BEA185/T3 BEA185/S3/S4 BEA210/S4 BEA300/S5 BEA400/S5 BEA750/S6

$ 85 95 60 60 70 75 95 115

Vertical connection bars between contactor and MCCB three bars


MCCB For contactor Catalog number List price

BEAD185D/S3/S4

S3, S4 S4 S5 S5 S6

A/AF145 A/AF210 A/AF210 AF400 AF400

A/AF185 A/AF300 A/AF300 AF460 AF750

BEA185D/S3/S4 BEA210D/S4 BEA300D/S5 BEA400D/S5 BEA750D/S6

$ 70 80 85 105 125

To be used when power take off is needed (IP00) or with other bus bars. (EX: Reversing, IP20)

Horizontal connection busbars between contactor and MCCB three bars


MCCB For contactor Catalog number List price

S3, S4 S4 S5
BEA185H/S4

A/AF145 A/AF185 A/AF210 A/AF300 A/AF210 A/AF300 AF400 AF460 AF400 AF460 AF580 AF750

BEA185H/S4 BEA210H/S4 BEA300H/S5 BEA400H/S5 BEA460H/S6 BEA750H/S6

$ 150 220 220 435 660 670

S5 S6 S6

Shorting bars, 2 pole


For contactor Catalog number List price

A/AF145 A/AF185 A/AF210 A/AF300


LP185

LP185 LP300 LP460 LP750

$ 35 50 50 50

AF400 AF460 AF580 AF750

Shorting bars, 3 pole


For contactor Catalog number List price

A/AE45 A/AE/AF75 A/AE/AF95 A/AE/AF110 A/AE/AF145 A/AE/AF185 A/AE/AF210 A/AE/AF300 AF400 AF460 AF580 AF750

LF75 LY110 LY185 LYA300 LY460 LY750

$ 40 40 40 60 60 60

LY...

1 Not for use with ange handles.

1.30

Discount schedule ABA

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Accessories for A contactors TE5S electronic timer for wye-delta starters


Electronic timer
For contactors Rated control voltage Uc V Packing piece Unit weight kg

Ac

ro co ss nt the ac to line rs

1
List price

Catalog number

A9 AF750

24 AC/DC 110 120 AC 220 240 AC 380 440 AC

1 1 1 1

0.080 0.080 0.080 0.080

TE5S-24 TE5S-120 TE5S-240 TE5S-440

$ 120

Application
Utilization When used in wye-delta starters, the TE5S lags the wye connection and provides a lapse of 50 ms before the switchover to the delta connection.
TE5S-*

Description According to the type of device chosen, the electronic circuit has a 24 VAC/VDC, 110 120 VAC or 220 230 VAC supply. An output relay with reversing contact ensures high current switching. A two-position switch allows selection of one of the two time delay ranges: 0.8 to 8 s or 6 to 60 s. The 0.1 to 1.0 adjustable knob allows an initial setting without steps within the previously selected range which can then be adjusted using a stopwatch. Note: We recommend that you allow for temperature drift for the nal adjustment of the time delay setting. Drift: 0.2% per C. For example, a setting made at 20 C will yield a time delay shorter by 7% at 55 C in an enclosure. ( 0.2% per C i.e. 0.2 x 35 = 7%). The TE5S, which is not affected by these settings, establishes a xed lapse of 50 ms between the opening of contact 15 16 and the closing of contact 15 18. It is this time delay that prevents from arc short-circuit during wye to delta switching. Operation
A1

U 15-16 R
15-18

t1

t2 = 50ms

Chart
15
TE 5S t1

t1+t2

On energization, the green U indicator light (voltage applied) comes on. Contact 15 16 then immediately moves to the closed position. Count-down of the programmed time immediately commences. When the time delay has elapsed, contact 15 16 opens and at the same time the 50 ms lapse, t2, begins after which contact 15 18 moves to the closed position. The yellow R indicator light comes on. On de-energization, the U and R indicator lights go out and, after the 250 ms resetting time, the device is ready for a new cycle.

Equivalent diagram

A2

16

18

A1

15

Mounting Mounts on 35mm DIN rail.


TE5S

U
0.5 0.1 1.0
0.8 ... 8s t1 6 ... 60s

R
Star-Delta Timer

16

18

A2

Front face

Low Voltage Products & Systems

Discount schedule ABA

1.31

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e lin e h s s t tor 1 cros ntac A co

1
Types AC-15

Accessories for A contactors TE5S electronic timer for wye-delta starters, technical data
TE5S-24 TE5S-120 TE5S-240 TE5S-440

Technical Data
Compliance with standards Rated insulation voltage Ui according to IEC 60947-5-1 Rated operational voltage Ue according to IEC 60947-5-1 Conventional free air thermal current Ith Rated operational current Ie acc. to IEC 60947-5-1 24-120 V a.c. 220-240 V a.c. 380-440 V a.c. 24 V d.c. A A A A A V d.c. V a.c. Hz 5 4 4 10 24 24 48 ... 63 0.85 ... 1.1 Uc Built-in varistor % in d.c. in a.c. W VA s % per C 100 0.7 1.5 0.8 ... 8 and 6 ... 60 -0.2 15 % of the setting range 2 % after 1 million operating cycles ms ms ms 50 40 250 Energization Output relay activated C C -25 ... +60 -40 ... +85 3 g from 10 to 300 Hz in the 3 directions 20 g / 11 ms in directions A and C 15 g / 11 ms in direction B 1 5 720 35 x 7.5 or 35 x 15 (+,-) pozidriv 1 screw 1 or 2 x mm2 1 or 2 x mm2 Nm Terminals 1 ... 2.5 0.75 ... 2.5 0.6 ... 0.8 max. IP 20 600 3.5 6.5 12.5 110 ... 120 220 ... 240 380 ... 440 3 V V d.c. V a.c. A IEC 60947-5-1, EN 60947-5-1 440 24 24 ... 240 10 440

DC-13 Rated supply voltage Uc Rated frequency limits Supply voltage range Overvoltage protection Load factor Average consumption

Short-circuit protection - gG type fuses

Time delay range (t1) selected by switch Temperature drift Mechanical setting accuracy On-load reiteration accuracy under constant conditions Minimum time lapse (t2) Min. time lapse after 1 million operating cycles Resetting time (maximum) Front panel display: green indicator light yellow indicator light Permissible air temperature for operation for storage Vibration withstand acc. to IEC 60068-2-6, EN 60068-2-6 Shock withstand acc. to IEC 60068-2-27, EN 60068-2-27 Electrical durability Mechanical durability

in millions of op. cycles in millions of op. cycles cycles/h

On-load maximum switching frequency Connecting terminals Connecting capacity rigid solid exible with cable end Tightening torque Degree of protection according to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529

Fixing on mounting rail acc. to IEC/EN 60715

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Accessories Terminal markings CA/CC/CAL/CCL auxiliary contacts


One pole auxiliary contacts
-1 NC
-3
-1
-3 NO -4

Ac

ro co ss nt the ac to line rs

NO

NC -2

-2

-4

CA5-01
-5 NC

CA5-10
-7
NO

CE5-01

CE5-10

-6

-8

CC5-01

CC5-10

Two pole auxiliary contacts


13X / 21X / 31X / 43X / 53X / 61X / 71X / 83X / NO NC NC NO NO NC NC NO 54X 53X 35 NC 47 NO 36 48 62X 61X 83 NO 84 72X 71X 84X 83X 61 NC 62 14X NO 18X 17X 13X 22X 26X 25X 21X NC 43 NO 44 32X 44X NO 48X 47X 43X 21 NC 22

14X /

22X /

32X /

44X /

54X /

62X /

72X /

84X /

CAL5-11 (L. h. s. mounted)

17X /

25X /

18X /

26X /

CCL5-11 (L. h. s. mounted)

13 NO

14

CAL16-11 A

Four pole auxiliary contacts


11 NC 21 NC 31 NC 41 NC 21
NC

12

22

32

42

CA5-04 E

13 NO

21 NC

31 NC

14

22

32

CA5-22 E

13 NO

21 NC

33 NO

14

22

34

CA5-31 E

13
NO

23
NO

33
NO

14

24

34

CA5-40 E

13 NO

21 NC

35 NC

14

22

36

CA5-11/11 E

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36X

35X

31X NC

CAL5-11 (R. h. s. mounted)

CAL5-11B (L. h. s. mounted)

CAL5-11B (R. h. s. mounted)

35X /

47X /

36X /

48X /

CCL5-11 (R. h. s. mounted)

31 NC

53 NO

71 NC

32

54

72

CAL16-11 B

CAL16-11 C

CAL16-11 D

CCL16-11 E

31
NC

41
NC

51
NC

51 NC

61 NC

71 NC

81 NC

22

32

42

52

52

62

72

82

CA5-04 M

CA5-04 N

43 NO

21 NC

31 NC

43 NO

53 NO

53 NO

61 NC

71 NC

83 NO

44

22

32

44

54

54

62

72

84

CA5-22 M

CA5-22 N

43 NO

21 NC

33 NO

43 NO

53 NO

51 NC

63 NO

73 NO

83 NO

44

22

34

44

54

52

64

74

84

CA5-31 M

CA5-31 N

43
NO

53

63 NO

73 NO

83 NO

NO

44

54

64

74

84

CA5-40 N

47 NO

21 NC

33 NO

45 NC

57 NO

48

22

34

46

58

CA5-11/11 M

1.33

e lin e h s s t tor 1 cros ntac A co

1
A1

Accessories Terminal markings & positioning for A/UA contactors

Standard devices without addition of auxiliary contacts


A2

A1

A2

A1

A2

1L1 3L2 5L3 21


NC

1L1 3L2 5L3 13


NO

1L1

3L2

5L3

A1
NC

1L1

3L2

5L3

21 NC

A1

1L1

3L2

5L3

13 NO

A1

1L1 3L2

5L3

NO

2T1 4T2 6T3 22


A2

2T1 4T2 6T3 14


A2

2T1

4T2 6T3
A2

A2

2T1

4T2

6T3

NC 22

A2

2T1

4T2

6T3

NO 14

A2

2T1 4T2

6T3

A9 A40-30-01

A9 A40-30-10

A50 A110-30-00 UA50 UA110-30-00


A2

A9 A40-30-01

A9 A40-30-10

A50 A110-30-00 UA50 UA110-30-00

A1

A2

A1

R3

R5

1L1

3L2

5L3

7L4

A1

R3

R5

A1

1L1

3L2

5L3

7L4

R4

R6
A2

2T1

4T2

6T3

8T4
A2
A2 2 R4 R6 8
A2 2T1 4T2 6T3 8T4

A9 A26-22-00 A45 A75-22-00

A9 ... A26-40-00 A45 ... A75-40-00

A9 A26-22-00 A45 A75-22-00

A9 A26-40-00 A45 A75-40-00

Standard 3 pole devices with factory mounted auxiliary contacts


A1 A2
A1

A2

1L1 3L2 5L3


13 21 31 43
13X 21X

1L1

3L2

5L3
43X 31X

NO NC 14 22

NC NO
22X

A1
32X 44X

1L1

3L2

5L3

13 NO

21 NC

31 NC

43 NO

32

44

14X

2T1 4T2 6T3


A2

2T1

4T2

6T3
A2

A2

2T1

4T2 6T3

NO 14

NC 22

NC 32

NO 44

A9 A16-30-22

Combination 22 2
A1 A2

A9 A16-30-22 A50 A110-30-22

A1

A2

1L1 3L2 5L3 13


21 31 43 NO 53
NO 13X
NC 21X

1L1

3L2

5L3

NC NC 22 32

NO NO
NC 22X

A1

1L1

3L2

5L3

13 NO

21 NC

31 NC

43 NO

53 NO

44

54 NO

A1

1L1 3L2

5L3

NO 14X

13X 21X NO NC

2T1 4T2 6T3 14


A2

2T1

4T2

6T3
A2

A2

2T1

4T2 6T3

NO 14

NC 22

NC 32

NO 44

NO 54
A2 2T1 4T2 6T3

NO 14X

NC 22X

A9 A40-30-32

A50 ... A110-30-11 UA50 ... UA110-30-11

A9 A40-30-32

A50 A110-30-11 UA50 UA110-30-11


A1 1L1 3L2 5L3 13 NO 21 NC

Other possible contact combinations with auxiliary contacts added by the user
A1 A2

A1

A2

1L1 3L2 5L3 13


NO 21 NC 22 NO

1L1 3L2 5L3 13


NO
2-1 NC -2

A1 1L1 3L2

A2

5L3 13
NO

A1 1L1 3L2

A2

5L3 13
NO
A2 2T1 4T2 6T3

NO 14

NC 22

Combination 11

=
2-

+
NO

21 33 NC NO 22 34

2-

3-

=
23-

+
NO

-1 NC -2

-3 NO -4

A1

1L1

3L2

5L3

13 NO

21 NC

33 NO

NO

2T1 4T2 6T3 14


A2

2T1 4T2 6T3 14


A2

2T1 4T2 6T3 14


A2

2T1 4T2 6T3 14


A2

A2

2T1

4T2

6T3

NO 14

NC 22

NO 34

Combination 11
A1 A2

A9 A40-30-10 + CA5-01

Combination 21
A1 A2

A9 A40-30-10 + CA5-01 + CA5-10


A1 A2

Combination 21

A1

1L1

3L2

5L3

13X 21X 31X 43X NO NC NC NO

1L1
A1 A2

3L2

5L3

7L4

1L1

3L2

5L3

7L4
A2 2T1 NO NC NC 4T2 6T3 14X 22X 32X NO 44X

1L1
6-

3L2

5L3
NO 13X
5NC 21X

1L1

3L2

5L3
43X NO 31X NC
6- 13 2- 3- 4- 5NO 6- 14 2- 3- 4- 56- 1- 2- 3- 4- 5-

13

21

31

43

=
6- 1- 2- 3- 4- 5-

NO NC

NC NO 32 44

=
5-

+
NC 22X NO 14X 32X NC 44X NO

-3 NO -4

Combination 22
A1 1L1 3L2 5L3
7L4 13 NO

6-

14

22

2T1

4T2

6T3

8T4
A2

2T1

4T2

6T3

8T4
A2

2T1

4T2 6T3
A2

2T1

4T2

6T3
A2

A50 A110-30-22 =

A50 A75-30-11

+ CAL5-11

Combination 10

A45 A75-40-00

+ CA5-10

A2

2T1

4T2

6T3

8T4

NO 14

Combination 10

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Accessories Terminal marking and positioning for AE/AL contactors


AE Contactors D.C. operated
A1
A2
A1 1L1 3L2 5L3

Ac

ro co ss nt the ac to line rs

A1

A2

A1

A2

VDC
A2 2T1 4T2 6T3

1L1

3L2

5L3
NO 13X

1L1
C D L 5

3L2

5L3 C D L 5 6T3
A3

1L1

3L2

5L3 C C L 5

A1
A2 A3

U 36 X

AE50 AE110-30-00
35 X

NC 21X

NC 22X
NO 14X

A1

1L1 3L2

5L3

13X 21X NO NC

1 L1 3 L2

2 T1 4 T2 6 T3

2T1

4T2 6T3
A3

2T1

4T2

2T1

4T2 6T3
A3

A2

2T1 4T2

6T3

NO 14X

NC 22X

5 L3

AE50 AE75-30-00

AE50 AE75-30-11

AE95 AE110-30-00

AE50 AE110-30-11

Coil wiring

A1
A1 A2

R3

R5

VDC

A1

A2

A3
U

A1

A2

A1

A2

1L1
NO 13X
NC 21X

3L2

5L3 C C L 5 6T3
A3

R3

R5

7 C D L 5 8
A3

1L1

3L2

5L3

7L4
A2 2
R4 R6 8

15 X

16 X

NC 22X
NO 14X

C D L 5 8T4
A3

AE45 AE75-22-00
1 L1
A1 1L1 3L2 5L3 7L4

2 T1

2T1

4T2

R4

R6

2T1

4T2

6T3

7 L4
A2 2T1 4T2 6T3 8T4

8 T4

AE95 AE110-30-11

AE45 AE75-22-00

AE45 AE75-40-00

AE45 AE75-40-00

Coil wiring

AL Contactors D.C. operated Standard devices without addition of auxiliary contacts


A1 A1

1L1 3L2 5L3 21


NC

1L1 3L2 5L3 13


NO

A1
NC

1L1

3L2

5L3

21 NC

A1

1L1

3L2

5L3

13 NO

NO

2T1 4T2 6T3 22


A2

2T1 4T2 6T3 14


A2

A2

2T1

4T2

6T3

NC 22

A2

2T1

4T2

6T3

NO 14

AL9 AL40-30-01

AL9 AL40-30-10

AL9 AL40-30-01

AL9 AL40-30-10

A1

A1

R3

R5

1L1 3L2 5L3 7L4

A1

R3

R5

A1

1L1

3L2

5L3

7L4

R4

R6

8
A2

2T1 4T2 6T3 8T4


A2

A2

R4

R6

A2

2T1

4T2

6T3

8T4

AL9 AL26-22-00

AL9 AL26-40-00

AL9 AL26-22-00

AL9 AL26-40-00

Other possible contact combinations with auxiliary contacts added by the user
A1

A1

1L1 3L2 5L3 13


NO 21 33 NC NO 22 34 NO

1L1 3L2 5L3 13


NO 233445-1 NC -2 -3 NO -4

=
25NO

A1

1L1

3L2

5L3

13 NO

21 NC

33 NO

2T1 4T2 6T3 14


A2

2T1 4T2 6T3 14


A2
A2 2T1 4T2 6T3 NO 14 NC 22 NO 34

Combination 21

AL9 AL40-30-10

+ CA5-01

CA5-10

Combination 21

Low Voltage Products & Systems

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1
NEMA size

ine el s h s t tor os tac r Ac con

UL & CSA Technical data A/AE9 A/AE/AF110, AL9 AL40 AC & DC operated
A/AE/AL 9 00 3 OR 4 thermal current 1 phase VAC VAC 3 phase VAC VAC VAC 40C A 1 phase VAC VAC 3 phase VAC VAC VAC VAC VDC VDC 600VAC 600VAC 3 phase 3 phase 3 phase 1 phase AC VAC A VA VA DC VDC A A lbs. lbs. AWG 9 1/3 1 1.5 1.5 2 21 9 1/2 2 2 2 5 7.5 1 2 15 15 A600 600 10 7200 720 P600 600 5 0.2 0.7 1.04 18-10 2 50/35 10/35 30J/200 A/AE/AL 12 3 25 11 3/4 2 3 3 7.5 10 1.5 3 15 15 A600 600 10 7200 720 P600 600 5 0.2 0.7 1.04 18-10 2 50/35 10/35 30J/200 A/AE/AL 16 0 3 OR 4 18 1 2 3 3 5 30 17 1.5 3 5 5 10 15 2 3 20 1 20 5 10 10 2 A600 600 10 7200 720 P600 600 5 0.2 0.7 1.04 18-10 2 50/35 10/35 30J/200 A/AE/AL 26 1 3 OR 4 27 2 3 7.5 7.5 10 40 28 2 5 7.5 10 20 25 3 5 35 35 A600 600 10 7200 720 P600 600 5 0.2 1.01 1.35 12-8 2 100/35 100/35 60J/200 A/AE/AL 30 1P 3 36 3 5 50 34 3 7.5 10 10 25 30 3 7.5 50 50 A600 600 10 7200 720 P600 600 5 0.2 1.2 1.54 8-4 2 150/65 150/25 60J/200 A/AE/AL 40 3 60 42 3 7.5 10 15 30 40 5 10 60 60 10 20 20 5 A600 600 10 7200 720 P600 600 5 0.2 2.25 3 8-4 2 150/65 150/25 100J/200 A/AE/AF 45 4 65 65 65 2.25 8-1 1 A/AE/AF 50 2 3 OR 4 45 3 7.5 10 15 25 80 54 3 7.5 15 20 40 50 7.5 15 65 65 15 30 30 7.5 A600 600 10 7200 720 P600 600 5 0.2 2.25 3 8-1 1 150/85 100J/200 A/AE/AF 63 3 90 65 5 10 20 25 50 60 10 20 85 85 A600 600 10 7200 720 P600 600 5 0.2 2.25 3 8-1 1 250/85 200J/200 A/AE/AF 75 3 3 OR 4 90 25 30 50 105 80 7.5 15 25 30 60 75 10 25 105 105 20 30 40 10 A600 600 10 7200 720 P600 600 5 0.2 2.25 3 8-1 1 250/85 200J/200 A/AE/AF 95 3 125 95 7.5 20 30 30 60 75 120 20 40 50 10 A600 600 10 7200 720 P600 600 5 0.2 3.5 6 6-2/0 1 250/85 250/35 200J/200 A/AE/AF 110 3 140 110 10 25 30 40 75 100 A600 600 10 7200 720 P600 600 5 0.2 5 7 6-2/0 1 250/85 250/35 200J/200

ABB contactor frame size

Number of poles AC rating information NEMA cont. amp rating NEMA maximum H.P. ratings 115 230 NEMA maximum H.P. ratings 200 230 460/575

U.L. general purpose current Max. 3 Ph Switching motor loads U.L. maximum H.P. ratings 115 230 U.L. maximum H.P. ratings 200-208 220-240 440-480 550-600 U.L. maximum H.P. ratings 120 240 Lighting ballast and incandescent Resistive heating applications CSA Elevator ratings 220 240VAC 440 480VAC 550 600VAC 230VAC Auxiliary contacts NEMA rating AC rated voltage AC thermal rated current AC maximum volt-ampere making AC maximum volt-ampere breaking NEMA rating DC rated voltage DC thermal rated current DC Maximum make-break Approximate weight Contactor Starter Terminal wire range Number of wires per phase Maximum short circuit ratings MCCB,MCP, Amps/kA MCCB,MCP, Amps/kA Fuse,Amps type/kA

480VAC 600VAC 600VAC

Mounting positions
Pos. 2
ABB

30

30

Pos. 1 30

Pos. 4

Pos. 3 Pos. 5 Pos. 6 (AL unauthorized)

ABB

1 30A Ballast

Pos. 1

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ABB

ABB

ABB

UL & CSA Technical data A/AF145 AF750 AC & DC operated


ABB contactor frame size A/AF 145 4 3 3 phase VAC VAC V 40C Amps 1 phase VAC VAC 3 phase VAC VAC VAC VAC 600VAC 3 phase 3 phase 3 phase 1 phase AC VAC A VA VA DC VDC A A lbs. lbs. AWG A/AF 185 3 A/AF 210 3 A/AF 260 5 3 A/AF 300 3 AF 400 3 AF 460 6 3

Ac

ro co ss nt the ac to line rs
AF 750 7 3

1
300 600 900 720 250 300 600 700 A600 600 10 7200 720 P600 600 5 0.2 33 45

AF 580 3

NEMA size Number of poles AC rating information NEMA maximum H.P. ratings 200 230 460/575 U.L. general purpose current Max. 3 Ph switching motor loads U.L. maximum H.P. ratings 115 230 U.L. maximum H.P. ratings 200208 220240 440480 550600 Lighting ballast and incandescent CSA Elevator ratings 220 240VAC 240 480VAC 550 - 600VAC 230VAC Auxiliary contacts NEMA rating AC rated voltage AC thermal rated current AC maximum voltampere making AC maximum voltampere breaking NEMA rating DC rated voltage DC thermal rated current DC Maximum makebreak Approximate weight Contactor Starter Terminal wire range Number of wires per phase Maximum short circuit ratings MCCB,MCP,amps/kA MCCB,MCP,amps/kA Fuse, ampsType/kA

40 50 100 230 130 10 25 40 50 100 125 200

250 156 15 30 50 60 125 150

300 192 40 60 75 150 200 300 40 75 100 A600 600 10 7200 720 P600 600 5 0.2 13 17.67 4-400MCM 1 800/85 800/35 600J/200

75 100 200 350 248 50 75 100 200 250 50 100 125 A600 600 10 7200 720 P600 600 5 0.2 13 17.67 4-400MCM 1 800/85 800/35 600J/200

400 302 100 100 250 300 400 60 125 150 A600 600 10 7200 720 P600 600 5 0.2 13 17.67 4-500MCM 2 800/85 800/35 600J/200

550 414 125 150 350 400 A600 600 10 7200 720 P600 600 5 0.2 26 35 250-500MCM 2 800/80 800/42 1000L/80

150 200 400 650 480 150 200 400 500 A600 600 10 7200 720 P600 600 5 0.2 26 35 250-500MCM 2 800/80 800/42 1000L/80

750 590 200 250 500 600 A600 600 10 7200 720 P600 600 5 0.2 33 45 2/0-500MCM 2 1200/42 1200L/80

Consult factory

Consult factory

A600 600 10 7200 720 P600 600 5 0.2 7.1 9.11 6-250MCM 1 400/85 400/35 400J/200

A600 600 10 7200 720 P600 600 5 0.2 7.1 9.11 6-250MCM 1 400/85 400/35 400J/200

2/0-500MCM 3 1200/42 1200L/80

480VAC 600VAC 600VAC

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1
NEMA size

ine el s h s t tor os tac r Ac con

UL & CSA Technical data AF1350 AF1650 AC & DC operated


AF 1350 3 3 phase VAC VAC V 40C Amps 1 phase VAC VAC 3 phase VAC VAC VAC VAC AC VAC A VA VA DC VDC A A lbs. lbs. AWG AF 1650 8 3

ABB contactor frame size

Number of poles AC rating information NEMA maximum H.P. ratings 200 230 460/575 U.L. general purpose current Max. 3 Ph switching motor loads U.L. maximum H.P. ratings 115 230 U.L. maximum H.P. ratings 200208 220240 440480 550600 Auxiliary contacts NEMA rating AC rated voltage AC thermal rated current AC maximum voltampere making AC maximum voltampere breaking NEMA rating DC rated voltage DC thermal rated current DC Maximum makebreak Approximate weight Contactor Starter Terminal wire range Number of wires per phase Maximum short circuit ratings MCCB,MCP,amps/kA MCCB,MCP,amps/kA Fuse, ampsType/kA

1350 960 400 800 900 A600 600 10 7200 720 P600 600 5 0.2 75

450 900 1650 1080 450 900 1000 A600 600 10 7200 720 P600 600 5 0.2 75

1/0-750 MCM 1/0-750 MCM 4 6 2000/42 1600L/82 2000/42 2000L/82

480VAC 600VAC 600VAC

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UL/CSA & IEC Technical data A/AE9 A/AE/AF/TAE110


Contactor types: A..., AE... AF..., TAE... V V kV 9 12 16 26 30 40 45 45 1000 600 8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 C C C 50 50 63 63 75 75 95 95

Ac

ro co ss nt the ac to line rs
110 110

Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp. Standards Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand 30 Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.50)
C1

see "Conditions for use" page 1.50, for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 (55 max. for TAE... contactors) -60 to +80 -40 to +70 acc. to IEC 60068-2-30 and 60068-2-11 - UTE C 63-100 specication II acc. to IEC 68-2-

< 3000

A B1

B2

1/2 sinusoidal shock for 11 ms: no change in contact position Shock direction Making position Breaking position A 20 g 20 g B1 10 g 5g1 B2 15 g 2 15 g 2 C1 20 g 20 g C2 20 g 20 g Not valid for DIN-rail mounting

C2

1 3 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22. 2 10 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22.

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UL/CSA & IEC Technical data A/AF145 AF1650

A/AF145 AF750
Contactor types: A... AF... Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp. Standards Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.51)
C1
ABB

145 145 V kV

185 185

210 210

260 260

300 300 1000 V600

400

460

580

750

8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 see "Conditions for use" page 1.51 , for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 -40 to +70 acc. to IEC 60068-2-30 < 3000

C C C m

1/2 sinusoidal shock for 30 ms: no change in contact position 5 g in all directions (A, B1, B2, C1, C2)

B1

B2

C2

AF1350 AF1650
Contactor types: AF... 1350 1000 V kV 600 8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 see "Conditions for use" page 1.51 , for control voltage limits and authorized mounting positions C-25 to +55 C-40 to +70 C-40 to +70 acc. to IEC 60068-2-30 m < 3000 1650 Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp. Standards Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (See page 1.51)
C1
ABB

1/2 sinusoidal shock for 30 ms: no change in contact position 5 g in all directions (A, B1, B2, C1, C2)

B1

B2

C2

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IEC Technical data DC circuit switching A/AE9 GAE75


General

Ac

ro co ss nt the ac to line rs

The arc switching on d.c. is more difcult than on a.c. For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). a.c. operated contactors a.c. / d.c. operated (electronic coil interface) d.c. operated contactors Utilization category DC-1, L/R < 1 ms 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Utilization category DC-3, L/R < 2 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Utilization category DC-5, L/R < 7.5 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A9 AE9 25 10 25 25 10 25 25 25 25 25 25 10 25 6 25 25 6 25 25 25 25 25 25 6 9 4 25 10 4 25 25 9 25 25 10 4 A12 AE12 27 15 27 27 15 27 27 27 27 27 27 15 27 7 27 27 7 27 27 27 27 27 27 7 12 4 27 15 4 27 27 12 27 27 15 4 A16 AE16 30 20 30 30 20 30 30 30 30 30 30 20 30 8 30 30 8 30 30 30 30 30 30 8 16 4 30 20 4 30 30 16 30 30 20 4 A26 AE26 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 25 45 30 45 45 25 45 45 30 A30 AE30 55 55 55 55 55 55 55 55 55 55 55 55 30 55 45 55 55 30 A40 AE40 60 60 60 60 60 60 60 60 60 60 60 60 40 60 50 60 60 40 A45 AF45 AE45 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 50 70 70 70 70 50 70 70 70 A50 AF50 AE50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 100 80 100 100 50 100 100 70 A63 AF63 AE63 110 110 110 110 110 110 110 110 110 110 110 110 63 110 90 110 110 63 A75 AF75 AE75 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 75 120 100 120 120 75 120 120 100 GA75 GAE75 120 120 120 100 75 120 120 100 85 85 85 85 35

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IEC Technical data DC circuit switching A/AF/AE95 AF750

Technical Data
The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as dened in the IEC 60947-4-1 publication, the operating voltage Ue and the pole coupling details. See page 1.81. Ampere values quoted in the tables below are valid for a -25 +70 C temperature close to the contactors, as long as the AC-1 Ampere values (see pages 1.45 - 146) for the corresponding ambient temperature are not exceeded. Max. switching frequency: 300 ops/h. For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 2000 A). The selection table for AE 50 ... AE 110 contactors can be used for the TAE 50 ... TAE 110 types. a.c. operated contactors a.c. / d.c. operated (electronic coil interface) d.c. operated contactors Utilization category DC-1, L/R < 1 ms <110 V <110 V 220 V <110 V 220 V 440 V 600 V Utilization category DC-3, L/R 2.5 ms <110 V <110 V 220 V <110 V 220 V 440 V 600 V Utilization category DC-5, L/R 15 ms <110 V <110 V 220 V <110 V 220 V 440 V 600 V A A A A A A A 145 145 145 160 160 160 250 250 250 275 275 275 350 350 350 400 400 400 450 450 450 600 600 600 600 600 600 600 700 700 700 700 700 700 700 800 800 800 800 800 800 800 1050 1050 1050 1050 1050 1050 1050 A A A A A A A 145 145 145 160 160 160 250 250 250 275 275 275 350 350 350 400 400 400 450 450 450 600 600 600 600 600 600 600 700 700 700 700 700 700 700 800 800 800 800 800 800 800 1050 1050 1050 1050 1050 1050 1050 A A A A A A A 145 145 145 160 160 160 250 250 250 275 275 275 350 350 350 400 400 400 450 450 450 600 600 600 600 600 600 600 700 700 700 700 700 700 700 800 800 800 800 800 800 800 1050 1050 1050 1050 1050 1050 1050 A95 AF95 AE95 A110 AF110 AE110 A145 AF145 A185 AF185 A210 AF210 A260 AF260 A300 AF300 AF400 AF460 AF580 AF750

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IEC Technical data DC circuit switching AL9 AL40


General

Ac

ro co ss nt the ac to line rs

The arc switching on d.c. is more difcult than on a.c. For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). A.C. operated contactors Utilization category DC-1, L/R < 1 ms 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Utilization category DC-3, L/R < 2 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Utilization category DC-5, L/R < 7.5 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A AL9 25 10 25 25 10 25 25 25 25 25 25 10 25 6 25 25 6 25 25 25 25 25 25 6 9 4 25 10 4 25 25 9 25 25 10 4 AL12 27 15 27 27 15 27 27 27 27 27 27 15 27 7 27 27 7 27 27 27 27 27 27 7 12 4 27 15 4 27 27 12 27 27 15 4 AL16 30 20 30 30 20 30 30 30 30 30 30 20 30 8 30 30 8 30 30 30 30 30 30 8 16 4 30 20 4 30 30 16 30 30 20 4 AL26 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 25 45 30 45 45 25 45 45 30 AL30 55 55 55 55 55 55 55 55 55 55 55 55 30 55 45 55 55 30 AL40 60 60 60 60 60 60 60 60 60 60 60 60 40 60 50 60 60 40

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ine el s h s t tor os tac r Ac con

IEC Technical data DC circuit switching EK110 EK1000

General
The arc switching on d.c. is more difcult than on a.c. For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). Technical Data The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as dened in the IEC 60947-4-1 publication (see page 1.75 for more details), the operating voltage Ue and the pole coupling details. Ampere values quoted in the tables below are valid for a -25 +70 C temperature close to the contactors, as long as the AC-1 Ampere values (see page 1.61) for the corresponding ambient temperature are not exceeded. Max. switching frequency: 300 ops/h. For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 2000 A). Selection Table a.c. / d.c. operated contactors Utilization category DC-1, L/R < 1 ms 72 V 110 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 440 V 600 V Utilization category DC-3, L/R < 2 ms 72 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 440 V 600 V Utilization category DC-5, L/R < 7.5 ms 72 V 110 V 220 V 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 440 V 600 V A A A A A A A A A A A A A A A 120 120 200 200 200 200 200 200 200 200 200 200 145 145 200 200 200 200 200 200 200 200 200 200 210 210 300 300 300 300 300 300 210 300 300 300 260 260 210 210 300 300 300 300 300 300 210 300 300 300 300 300 370 370 550 550 550 550 550 550 450 450 550 550 550 450 450 550 550 800 800 800 800 800 800 650 650 800 800 800 650 650 EK110 EK150 EK175 EK210 EK370 EK550 EK1000

A A A A A A A A A A A A A A A A A A A A A A A A A A A

120 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135

145 145 135 135 145 135 135 145 135 135 135 145 135 135 145 135 135 145 135 135 135

210 210 210 210 210 210 210 210 210 210 210 210 170 210 210 210 210 210 210 210 210 210 210 210 170

210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210

370 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450

550 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650

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IEC Technical data A/AE9 A/AE/AF/TAE110


Main Pole - Utilization Characteristics
Contactor types: A..., AE... AF..., TAE... V Hz 9 690 25-400 12 16 26 30 40 45 45 50 50 63 63 75 75

Ac

ro co ss nt the ac to line rs

95 95

110 110

Rated operational voltage Ue max. Rated frequency limits Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors 40 C with conductor cross-sectional areamm2

1000 (690 for AF... contactors)

A 4

26 4

28 4

30 6

45 16

65 16

65 35

100 35

100 50

125 50

125 50

145 70

160

Rated operational current Ie / AC-1 for air temperature close to contactor 40 C A 55 C A Ue max. 690 V 70 C 3 A with conductor cross-sectional area mm2

25 22 18 2.5

27 25 20 4

30 27 23 4

45 40 32 6

55 55 39 10

60 60 42 16

70 60 50 25

100 85 70 35

115 95 80 50

125 105 85 50

145 135 115 50

160 145 130 70

Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 1 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 1 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1

A A A A A A A kW kW kW kW kW kW kW

9 9 9 9 9 7 2.2 4 4 4 5.5 5.5

12 12 12 12 12 9 3 5.5 5.5 5.5 7.5 7.5

17 17 17 16 14 10 4 7.5 9 9 9 9

26 26 26 26 22 17 6.5 11 11 15 15 15

33 32 32 32 28 21 9 15 15 18.5 18.5 18.5

40 37 37 37 33 25 11 18.5 18.5 22 22 22

40 37 37 37 33 25 11 18.5 18.5 22 22 22

53 50 50 45 45 35 23 2 15 22 25 25 30 30 30 2

65 65 65 65 55 43 25 2 18.5 30 37 37 37 37 33 2

75 75 72 70 65 46 28 2 22 37 40 40 45 40 37 2

96 96 96 93 80 65 30 2 25 45 55 55 55 55 40 2

110 110 110 100 100 82 30 2 30 55 59 59 59 75 40 2

10 x Ie AC-3 8 x Ie AC-3

Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A 25 Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V Heat dissipation per pole Ie / AC-1 Ie / AC-3

32

32

50

63

80

100

125

160

160

200

A A A A A

250 100 60 50 26

280 120 70 55 28

300 140 80 60 30

400 210 110 90 45

600 400 225 150 65

1000 650 370 250 110

110

135

135

1320 800 500 350 160

1320 800 500 350 175

A A W W

250 90 0.8 0.1 1 0.2 1.2 0.35

420 170 1.8 0.6

820 340 2.5 0.9 3 1.3

900 490 2.5 0.65

1300 630 5 1.3 6.5 1.5 7 2

1160 800 6.5 2.7 300 300 150 7.5 3.6

Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Electrical durability Mechanical durability millions of operating cycles max. mechanical switching frequency

600 1200 (600 for AE...) 300 see pages 1.70 - 1.73 10 (5 for AE... and TAE... contactors)

600 (300 for AF..., AE... TAE...) 600 (300 for AF..., AE... TAE...) 150

cycles/h

3600 (300 for AF... contactors)

1 For the corresponding hp/A values of 1500 r.p.m., 50Hz, 3-phase motors, see page 1.76. 2 AF... contactors excluded 3 Unauthorized for TAE... contactors.

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ine el s h s t tor os tac r Ac con

IEC Technical data A/AF145 AF750

Main Pole - Utilization Characteristics


Contactor types: A... AF... V Hz 145 145 690 25 ... 400 185 185 210 210 260 260 300 300 400 460 580 750 Rated operational voltage Ue max. Rated frequency limits

Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors 40 C A with conductor cross-sectional area 1 mm2 Rated operational current Ie / AC-1 for air temperature close to contactor 40 C 55 C Ue max. 690 V 70 C with conductor cross-sectional area

250 120

275 150

350 185

400 240

500 300 3

600 2 x 185

700 2 x 240

800 2 x 240

1050 2 x 80 x 5 2

A A A mm2

250 230 180 120

275 250 180 150

350 300 240 185

400 350 290 240

500 400 325 300 3

600 500 400 2 x 185

700 600 480 2 x 240

800 700 580 2 x 240

1050 800 720 2 x 80 x 5 2

Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1

A A A A A A A kW kW kW kW kW kW kW

145 145 145 145 145 120 45 75 75 75 90 110 10 x Ie AC-3 8 x Ie AC-3

185 185 185 185 170 170 55 90 90 90 110 132

210 210 210 210 210 210 59 110 110 110 132 160

260 260 260 240 240 220 80 140 140 140 180 200

305 305 300 280 280 280 90 160 160 160 200 250

400 400 400 400 400 350 110 200 220 220 250 315

460 460 460 460 460 400 132 250 250 250 315 355

580 580 580 580 580 500 160 315 355 355 400 500

750 750 750 750 750 650 220 400 425 450 520 600

Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V Heat dissipation per pole Ie / AC-1 Ie / AC-3

315

355

400

500

630

800

1000

A A A A A

1800 1200 800 600 280

2000 1500 1000 800 320

2500 1700 1200 1000 400

3500 2400 1500 1100 500

4600 4400 3100 2500 840

7000 6400 4500 3500 1300

A A W W

1500 1200 13 5 300 300 150

2000 1600 16 8

2300 2000 18 9 300 300 150

2600 2400 25 14

3000 2500 32 18

4000 3500 30 16 300 300 60 3 300

5000 4500 42 21

6000 5000 32 17 300 300 60

7500 7000 50 28

Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Electrical durability Mechanical durability millions of operating cycles max. mechanical switching frequency

see pages 1.65 ... 1.69 5 cycles/h 3600 (300 for AF... contactors)

1 Conductors with preparation. 2 Dimensions of the bars (in mm). 3 For currents above 450A, use terminal extension / enlargement pieces LX 300 / LW 300 see page 1.31).

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IEC Technical data AF1350 AF1650


Main Pole - Utilization Characteristics
Contactor types: AF... V Hz 1350 1000 25-400 1650 1000 25-400 Rated operational voltage Ue max. Rated frequency limits Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors 40 C with conductor cross-sectional area1 Rated operational current Ie / AC-1 for air temperature close to contactor 40 C 55 C Ue max. 690 V 70 C with conductor cross-sectional area

Ac

ro co ss nt the ac to line rs

A mm2

1350 2/100x5

1650 3/100x5

A A A mm2

1350 1150 1000 2 x 80 x 51

1650 1450 1270 2 x 80 x 51

Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1

A A A A A A A kW kW kW kW kW kW kW

860 860 860 860 257 475 500 560

1050 1050 1050 1050 315 560 600 670 10 x Ie, AC-3 8 x Ie, AC-3

Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V

Product coordination with ABB circuit breaker Consult factory

A A A A A

10,000 8000 6000 4500 1600

12,000 10,000 7500 5500 2200

A A

10,000 60

12,000 60

Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Electrical durability Mechanical durability millions of operating cycles max. mechanical switching frequency

50,000 500,000 cycles/h 60

50,000 500,000 60

1 Dimensions of the bars (in mm).

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ine el s h s t tor os tac r Ac con

IEC Technical data A/AF9 AF110

Magnet System Characteristics for A... Contactors


Contactor types: A... V V 9 20 ... 690 24 ... 600 < 55 C 0.85 ... 1.1 x Uc roughly 40 ... 65 % 70 80 74/70 8/2 8/2 8/2 120 140 125/120 12/3 12/3 12/3 180 210 190/180 18/5.5 18/5.5 18/5.5 350 450 410/365 22/6.5 26/8 27/7.5 < 70 C 0.85 ... 1.1 x Uc 12 16 26 30 40 45 50 63 75 95 110 Rated control circuit voltage Uc at 50 Hz at 60 Hz Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc Coil consumption Average pull-in value 50 Hz VA 60 Hz VA 50/60 Hz 1 VA/VA 50 Hz VA/W 60 Hz VA/W 50/60 Hz 1 VA/W

Average holding value

Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and: N.O. contact opening N.C. contact closing

ms ms ms ms

10 ... 26 7 ... 21 4 ... 11 9 ... 16

8 ... 21 6 ... 18 4 ... 11 7 ... 14

8 ... 27 7 ... 22 4 ... 11 7 ... 14

10 ... 25 7 ... 22 7 ... 15 10 ... 18

Magnet System Characteristics for AF... Contactors


Contactor types: AF... Rated control circuit voltage Uc at 50 Hz at 60 Hz d.c. Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc Coil consumption Average pull-in value 50 Hz 60 Hz d.c. 50 Hz 60 Hz d.c. VA VA W VA/W VA/W W V V V 45 48 ... 250 48 ... 250 20 ... 250 < 70 C 0.85 ... 1.1 x Uc 55 % 210 210 190 7/2.8 7/2.8 2.8 350 350 400 7/3.5 7/3.5 2 50 63 75 95 110

48 ... 250 48 ... 250 20 ... 250

Average holding value

Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and: N.O. contact opening N.C. contact closing

ms ms ms ms

30 ... 100 27 ... 95 30 ... 110 35 ... 115

30 ... 80 27 ... 77 55 ... 125 60 ... 130

1 50/60 Hz coils: voltage codes 8 0 to 8 8. see page 1.28.

1.48

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IEC Technical data A145 AF750


Magnet System Characteristics for A... Contactors
Contactor types: A... V V 145 24 ... 690 24 ... 690 < 70 C 0.85 ... 1.1 x Uc roughly 25 ... 65 % VA VA VA/VA VA/W VA/W VA/W 550 600 700/650 35/11 40/12 44/13 1350 1550 1700/1550 60/16 65/19 80/21 185 210 260 300

Ac

ro co ss nt the ac to line rs

Rated control circuit voltage Uc at 50 Hz at 60 Hz Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc Coil consumption Average pull-in value 50 Hz 60 Hz 50/60 Hz 1 Average holding value 50 Hz 60 Hz 50/60 Hz 1 Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing

ms ms ms ms

13 ... 27 8 ... 22 5 ... 10 9 ... 13

17 ... 35 12 ... 30 7 ... 13 10 ... 16

Magnet System Characteristics for AF... Contactors


Contactor types: AF... V V V 145 48 ... 250 48 ... 250 24 ... 250 < 70 C 0.85 ... 1.1 x Uc 55 % VA VA W VA/W VA/W W 430 430 500 12/3.5 12/3.5 2 470 470 520 10/2.5 10/2.5 2 890 890 990 12/4 12/4 4 850 850 950 12/4.5 12/4.5 4.5 185 210 260 300 400 460 580 750 Rated control circuit voltage Uc at 50 Hz at 60 Hz d.c. Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc Coil consumption Average pull-in value 50 Hz 60 Hz d.c. 50 Hz 60 Hz d.c.

Average holding value

Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing

ms ms ms ms

30 ... 115 30 ... 115 25 ... 80 25 ... 80

50 ... 120 50 ... 120 40 ... 70 40 ... 70

1 50/60 Hz coils: voltage codes 8 0 to 8 8. see page 1.28.

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ine el s h s t tor os tac r Ac con

IEC Technical data AF1350 AF1650

Magnet System Characteristics for AF... Contactors


Contactor types: AF... V V V 1350 1650 Rated control circuit voltage Uc at 50 Hz at 60 Hz d.c. Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc Coil consumption Average pull-in value 50 Hz 60 Hz d.c. 50 Hz 60 Hz d.c. VA VA W VA/W VA/W W

100 - 250 100 - 250 100 - 250 < 70 C 0.85 ... 1.1 x Uc 55 % 1900 1900 1700 48/17 48/17 16

Average holding value

Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing With PLC between coil energization and N.O. contact opening N.C. contact closing between coil de-energization and N.O. contact opening N.C. contact closing

ms

50 - 80 ms ms 35 - 55

50 - 80 35 - 55

ms

ms

ms 40 - 65 ms 10 - 30

40 - 65

10 - 30

ms

1 50/60 Hz coils: voltage codes 8 0 to 8 8. see page 1.28.

1.50

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IEC Technical data AE9 AE110 TAE45 TAE110


Magnet System Characteristics for AE... Contactors
Contactor types: AE... V d.c. Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc Coil consumption - Average values pull-in value holding value Coil time constant open closed L/R L/R W W ms ms 9 12 ... 250 < 55 C 0.85 ... 1.1 x Uc roughly 10 ... 30 % 90 2 2 9 110 2.5 3 16 roughly 15 ... 40 % 200 4 3 15 12 16 26 30 40 45 50 63 75

Ac

ro co ss nt the ac to line rs

95

110

Rated control circuit voltage Uc < 70 C

400 2.4 6 30 ... 40

Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing

ms ms ms ms

10 ... 16 8 ... 12 5 ... 14 1 11 ... 17 1

13 ... 21 11 ... 16 6 ... 12 1 8 ... 16 1

13 ... 30 10 ... 27 5 ... 15 1 8 ... 18 1

15 ... 25 12 ... 22 15 ... 20 1 18 ... 23 1

Magnet System Characteristics for TAE... Contactors


Contactor types: TAE... V d.c. Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc max. Coil consumption values for Uc min. ... Uc max. pull-in value holding value Coil time constant open closed L/R L/R 45 17 ... 264 < 55 C Uc min. ... Uc max. roughly 20 ... 35 % 50 75 95 110 Rated control circuit voltage Uc

W W ms ms

120 ... 250 1.7 ... 6.5 3 15

300 ... 1000 2 ... 7 6 40

Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing

ms ms ms ms

13 ... 30 10 ... 27 5 ... 15 2 8 ... 18 2

15 ... 25 12 ... 22 15 ... 20 2 18 ... 23 2

1 The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor. AE 9 ... AE 40 contactors and Uc > 110 V: table values for contactors with RV 5 surge suppressor (factory mounted). 2 The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor.

Low Voltage Products & Systems

1.51

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ine el s h s t tor os tac r Ac con

IEC Technical data A9 A110

Built-in Auxiliary Contacts - Utilization Characteristics


Contactor types: A... Rated operational voltage Ue max. Conventional free air thermal current Ith - 40 C Rated frequency limits Rated operational current Ie / AC-15 according to IEC 60947-5-1 24-127 V 50/60 Hz 220-240 V 50/60 Hz 380-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz Rated operational current Ie / DC-13 according to IEC 60947-5-1 24 V d.c. 48 V d.c. 72 V d.c. 125 V d.c. 250 V d.c. Rated making capacity acc. to IEC 60947-5-1 Rated breaking capacity acc. to IEC 60947-5-1 Short-circuit protection gG type fuse Rated short-time withstand current Icw for 1.0 s for 0.1 s Minimum switching capacity Non-overlapping time between N.O. and N.C. contacts Insulating resistance at 500 V d.c. after durability test Heat dissipation per pole at 6 A A A A V / mA ms MOhm W V A Hz 9 690 16 25 ... 400 12 16 26 30 40 45 50 63 75 95 110

A A A A A

6 4 3 2 2

A/W A/W A/W A/W A/W

6 / 144 2.8 / 134 2 / 144 1.1 / 138 0.55 / 138 10 x Ie / AC-15 10 x Ie / AC-15 10 100 140 17 / 5 >2 5 0.10

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IEC Technical data A/AE9 AF/TAE110


Mounting characteristics
Contactor types: Mounting positions Mounting distances Mounting on DIN rail
according to IEC 715 and EN 50022 / EN 50023

Ac

ro co ss nt the ac to line rs

A..., AE... AF..., TAE...

12

16

26

30

40

45 45

50 50

63 63

75 75

95 95

110 110

see "Conditions for use" The contactors can be assembled side by side 35 x 7.5 mm 35 x 15 mm 2 x M4 35 x 15 mm 75 x 25 mm 2 x M6

75 x 25 mm

by screws (not supplied)

Conditions for Use


Sustainable utilization conditions for contactors involving at the same time the Mounting position, Ambient temperature and Control voltage operating limits are summarized in the table below. Contactors Mounting position Ambient temperature Control voltage < 55 C 1, 1 + 30, 2, 3, 4, 5 A 9 ... A 110, AE 9 ... AE 110 6 1, 1 + 30, 2, 3, 4, 5 AF 45 ... AF 110 6 unauthorized 1, 1 + 30, 2, 3, 4, 5 6 unauthorized 55 ... 70 C < 55 C > 55 C unauthorized < 70 C < 55 C TAE 45 ... TAE 110 > 55 C unauthorized 0.85 ... 1.1 x Uc Uc 0.95 ... 1.1 x Uc 0.85 Uc min. ... 1.1 x Uc max. Uc min. ... Uc max.

Notes for 4-pole contactors Whatever the coil voltage: Pos. 5 unauthorized for A 45-22-00, AE 45-22-00, A 75-22-00, AE 75-22-00 contactors. For 60 Hz coil voltage: (only for devices tted with CA 5-.. and CAL 5-11 auxiliary contacts or TP timer) A 45-40-00, A 50-40-00 and A 75-40-00 contactors Mounting positions 1 to 5 and ambient temperature < 55 C: tolerance reduced to 0.9 ... 1.1 Uc (instead of 0.85 ... 1.1 Uc) for coil voltage codes 7 and 8 . A 45-22-00 and A 75-22-00 contactors Mounting positions 1 to 4 (pos. 5 unauthorized) and ambient temperature < 55 C: tolerance reduced to 0.9 ... 1.1 Uc (instead of 0.85 ... 1.1 Uc) for coil voltage codes 7 and 8 . For mounting position 6 or ambient temperature of 55 to 70 C the information given on this page remains applicable.

Mounting Positions (see the above table for authorized positions)


Position 2

Position 4
ABB ABB

ABB

Position 1

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ABB

-30

+30

Position 3 Position 5

Position 1 30

Position 6

ine el s h s t tor os tac r Ac con

IEC Technical data A/AF145 AF1650

Mounting Characteristics A/AF145 AF750


Contactor types: Mounting positions Mounting distances Fixing on DIN rail
according to IEC 715 and EN 50022 / EN 50023

A... AF...

145 145

185 185

210 210

260 260

300 300

400

460

580

750

see "Condition for use" The contactors can be assembled side by side 4 x M5 4 x M6

by screws (not supplied)

Mounting Characteristics AF1350 AF1650


Contactor types: Mounting positions Mounting distances Fixing on DIN rail
according to IEC 715 and EN 50022 / EN 50023

AF

1350

1650

see "Condition for use" The contactors can be assembled side by side 4 x M8

by screws (not supplied)

Conditions for Use


Sustainable utilization conditions for contactors involving at the same time the Mounting position, Ambient temperature and Control voltage operating limits are summarized in the table below. Contactors Mounting position Ambient temperature Control voltage 1, 1 + 30, 2, 3, 4, 5 A 145 ... A 300 AF 145 ... AF 750 6 unauthorized 1, 1 + 30, 2, 3, 4, 5 6 unauthorized < 70 C < 70 C 0.85 ... 1.1 x Uc 0.85 x Uc min. ... 1.1 x Uc max.

Mounting Positions (see the above table for authorized positions)


Position 2

Position 4
ABB ABB

ABB

Position 1

1.54

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ABB

-30

+30

Position 3 Position 5

Position 6 Position 1 30

Low Voltage Products & Systems

IEC Technical data A/AE9 AF/TAE110


Connecting Characteristics
Contactor types: Main terminals A..., AE... AF..., TAE... 9 12 16 26 30 40 45 45 50 50 63 63 75 75

Ac

ro co ss nt the ac to line rs

95 95

110 110

with cable clamp

with double connector


2 x (5.6 x 6.5 mm)

with single connector


(13 x 10 mm)

with single connector


(14 x 14 mm)

Connecting capacity (min. ... max.) Main conductors (poles) Rigid: solid ( 4 mm2) stranded ( 6 mm2) Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable Flexible with cable end Bars or lugs

1 x mm2 2 x mm2 mm2 mm2 mm2 1 x mm2 2 x mm2


l L

1 ... 4 1 ... 4

1.5 ... 6 2.5 ... 16 1.5 ... 6 2.5 ... 16

6 ... 50 6 ... 16 6 ... 35 6 ... 25

10 ... 95 6 ... 35 10 ... 70 6 ... 35 30 2 6

0.75 ... 2.5 0.75 ... 2.5 8 3.7

0.75 ... 4 2.5 ... 10 0.75 ... 4 2.5 ... 10 10 4.2

L mm l mm >

Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with cable end Lugs 1 x mm2 2 x mm2 1 x mm2 2 x mm2
l L

1 ... 4 1 ... 4 0.75 ... 2.5 0.75 ... 2.5 8 3.7 1 1 8 3.7 1 ... 2.5

0.75 ... 2.5 0.75 ... 2.5 0.75 ... 2.5

L mm l mm >

Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals Built-in auxiliary terminals Tightening torque Main pole terminals recommended max. Coil terminals recommended max. Built-in auxiliary terminals recommended max. Terminal marking and positioning

Protection against direct contact acc. to VDE 0106 - Part. 100 IP 20 IP 20 IP 20 IP 10

(delivered in open position, screws of unused terminals must be tightened) (+,-) pozidriv 2 screws M3.5 M4 M5 M6 M3.5 (+,-) pozidriv 2 screws with cable clamp (+,-) pozidriv 2 screws with cable clamp M3.5 M4 M5

hexagon socket M8 (s = 4 mm)

Nm / lb.in Nm Nm / lb.in Nm Nm / lb.in Nm

1.00 / 9 1.20 1.00 / 9 1.20 1.00 / 9 1.20 see pages 1.34

1.7 / 15 2.30 / 20 2.20 2.60

4.00 / 35 4.50

6.00 / 53 6.50

1.7 / 15 1.00 / 9 2.20 1.20

1 L < 8 and l > 3.7 for coil terminal - L < 10 and l > 4.2 for built-in auxiliary terminals. 2 With LW 110 enlargement piece. See page 1.31.

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1
Rigid:

ine el s h s t tor os tac r Ac con

IEC Technical data A/AF145 AF750

Connecting Characteristics
Contactor types: Main terminals Flat type A... AF... 145 145 185 185
17.5
5
5

210 210

260 260
20

300 300

400

460
25 6 22.5

580

750
40

6 22.5

6.5

8.5

10.2

10.5

6.5 12.5

Connecting capacity (min. ... max.) Main conductors (poles) 1 x mm2 2 x mm2 mm2 mm2 mm2 1 x mm2 2 x mm2
L

6 ... 185 25 ... 150 24 8

240 240 2 x 240

300 300 3 x 185

Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable Flexible Bars or lugs Auxiliary conductors (coil terminals) Rigid solid Flexible with cable end Lugs
l L

16 ... 240 120 ... 240 2 x 95 ... 120 32 10

47 / 45 10

52 / 50 12

L mm mm >

1 x mm2 2 x mm2 1 x mm2 2 x mm2 L mm l mm >

1 ... 4 1 ... 4 0.75 ... 2.5 0.75 ... 2.5 8 3.7 Protection against direct contact acc. to VDE 0106 - part 100 IP 00 IP 20 Screws and bolts M8

Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals (delivered in open position) Built-in auxiliary terminals Tightening torque Main pole terminals recommended max. Coil terminals recommended max. Built-in auxiliary terminals recommended max. Terminal marking and positioning

M10

M10

M12

M3.5 (+,-) pozidriv 2 screws with cable clamp

Nm / lb.in Nm Nm / lb.in Nm Nm / lb.in Nm

18 / 160 20 1.00 / 9 1.20

28 / 240 30

40 / 354 44

45 / 443 49

see pages 1.36 & 1.37

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IEC Technical data AF1350 AF1650


Connecting Characteristics
Contactor types: Main terminals Flat type Connecting capacity (min. ... max.) Main conductors (poles) Rigid: Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable Flexible Bars or lugs Auxiliary conductors (coil terminals) Rigid solid Flexible with cable end Lugs 1 x mm2 2 x mm2 1 x mm2 2 x mm2
l L

Ac

ro co ss nt the ac to line rs

AF...

1350

1650

1 x mm2 2 x mm2 mm2 mm2 mm2 1 x mm2 2 x mm2


L

L mm mm >

100 12

100 12

1...4 1...4 0.75...2.5 0.75...2.5 8 3.7

1...4 1...4 0.75...2.5 0.75...2.5 8 3.7

L mm l mm >

Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals (delivered in open position) Built-in auxiliary terminals Tightening torque Main pole terminals recommended max. Coil terminals recommended max. Built-in auxiliary terminals recommended max.

IP 00 IP 20

IP 00 IP 20

Screw and bolts M12 M3.5 (+,-) pozidriv 2 screws with cable clamp

Nm / lb.in Nm Nm / lb.in Nm Nm / lb.in Nm

45/443 49 1.00 / 9 1.20

45/443 49 1.00 / 9 1.20

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1
Standards

ine el s h s t tor os tac r Ac con

UL/CSA & IEC Technical data AL9 AL40


AL V V kV AL9 AL12 AL16 AL26 1000 600 8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 C C C m see "Conditions for use" page 1.50, for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 (55 max. for TAE... contactors) -60 to +80 acc. to IEC 60068-2-30 and 60068-2-11 - UTE C 63-100 specication II < 3000 AL30 AL40

Contactor types: Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp.

Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.50)
C1

A B1

B2

C2

1/2 sinusoidal shock for 11 ms: no change in contact position Shock direction Making position Breaking position A 20 g 20 g B1 10 g 5g B2 15 g 15 g C1 20 g 20 g C2 20 g 20 g

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IEC Technical data AL9 AL40


Main Pole - Utilization Characteristics
Contactor types: Rated operational voltage Ue max. Rated frequency limits Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors 40 C with conductor cross-sectional areamm2 AL V Hz AL9 AL12 AL16 690 25-400 AL26 AL30 AL40

Ac

ro co ss nt the ac to line rs

A 4

26 4

28 4

30 6

45 16

65 16

65 35

Rated operational current Ie / AC-1 for air temperature close to contactor 40 C A 55 C A Ue max. 690 V 70 C 3 A with conductor cross-sectional area mm2

25 22 18 2.5

27 25 20 4

30 27 23 4

45 40 32 6

55 55 39 10

60 60 42 16

Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 1 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 1 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1

A A A A A A A kW kW kW kW kW kW kW

9 9 9 9 9 7 2.2 4 4 4 5.5 5.5

12 12 12 12 12 9 3 5.5 5.5 5.5 7.5 7.5

17 17 17 16 14 10 4 7.5 9 9 9 9

26 26 26 26 22 17 6.5 11 11 15 15 15

33 32 32 32 28 21 9 15 15 18.5 18.5 18.5

40 37 37 37 33 25 11 18.5 18.5 22 22 22

10 x Ie AC-3 8 x Ie AC-3

Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A 25 Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V Heat dissipation per pole Ie / AC-1 Ie / AC-3

32

32

50

63

A A A A A

250 100 60 50 26

280 120 70 55 28

300 140 80 60 30

400 210 110 90 45

600 400 225 150 65

A A W W

250 90 0.8 0.1

1 0.2

1.2 0.35 600 1200 300 10

420 170 1.8 0.6

820 340 2.5 0.9

Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Mechanical durability millions of operating cycles max. mechanical switching frequency

cycles/h

3600

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ine el s h s t tor os tac r Ac con

IEC Technical data AL9 AL40, TAL9 TAL40

Magnet system characteristics for AL contactors


Contactor types: AL V d.c. Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc Coil consumption - Average values pull-in value holding value Coil time constant open closed L/R L/R W W ms ms AL9 AL12 16 26 30 40 Rated control circuit voltage Uc 12 ... 240 (24V & 48V for AL...Z) < 55 C 0.85 ... 1.1 x Uc roughly 15 ... 30 % 3 (2.4 for AL9Z - AL16Z) 3 (2.4 for AL9Z - AL16Z) 40 90 3.5 3.5

Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing

ms ms ms ms

50 ... 75 45 ... 70 15 ... 30 17 ... 32

Magnet System Characteristics for TAL... Contactors


Contactor types: TAL V d.c. Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc max. Coil consumption values for Uc max. and 20 C Uc max. DC Uc min. DC Uc DC Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and N.O. contact opening N.C. contact closing TAL9 9 ... 264 < 55 C 0.85 ... 1.1 x Uc roughly 20... 35 % TAL12 TAL16 TAL26 TAL30 TAL40 Rated control circuit voltage Uc

W W W

8.5 2.5 5

9 2.7 5.4

ms ms ms ms

50 ... 100 20 ... 70 10 ... 17 1 16 ... 27 1

55 ... 110 25 ... 75 12 ... 18 1 18 ... 28 1

1 The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor.

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IEC Technical data AL9 AL40


Built-in Auxiliary Contacts - Utilization Characteristics
Contactor types: AL Rated operational voltage Ue max. Conventional free air thermal current Ith - 40 C Rated frequency limits V A Hz AL9 AL12 AL16 690 16 25 ... 400 AL26 AL30 AL40

Ac

ro co ss nt the ac to line rs

Rated operational current Ie / AC-15 according to IEC 60947-5-1 24-127 V 50/60 Hz 220-240 V 50/60 Hz 380-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz Rated operational current Ie / DC-13 according to IEC 60947-5-1 24 V d.c. 48 V d.c. 72 V d.c. 125 V d.c. 250 V d.c. Rated making capacity acc. to IEC 60947-5-1 Rated breaking capacity acc. to IEC 60947-5-1 Short-circuit protection gG type fuse A

A A A A A

6 4 3 2 2

A/W A/W A/W A/W A/W

6 / 144 2.8 / 134 2 / 144 1.1 / 138 0.55 / 138 10 x Ie / AC-15 10 x Ie / AC-15 10

Rated short-time withstand current Icw for 1.0 s for 0.1 s Minimum switching capacity Non-overlapping time between N.O. and N.C. contacts V / mA ms

A A

100 140 17 / 5 >2 5 0.10

Insulating resistance at 500 V d.c. after durability test MOhm Heat dissipation per pole at 6 A W

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ine el s h s t tor os tac r Ac con

IEC Technical data AL9 AL40

Mounting characteristics
Contactor types: Mounting positions Mounting distances Mounting on DIN rail
according to IEC 715 and EN 50022 / EN 50023

AL

AL9

AL12

AL16

AL26

AL30

AL40

see "Conditions for use" The contactors can be assembled side by side 35 x 7.5 mm 35 x 15 mm 2 x M4

by screws (not supplied)

Conditions for Use


Sustainable utilization conditions for contactors involving at the same time the Mounting position, Ambient temperature and Control voltage operating limits are summarized in the table below. Contactors Mounting position Ambient temperature Control voltage < 55 C 1, 1 + 30, 2, 3, 4, 5 AL9 AL40 6 (Unauthorized) 55 ... 70 C 0.85 ... 1.1 x Uc Uc

Mounting Positions (see the above table for authorized positions)


Position 2

Position 4
ABB ABB

ABB

Position 1

1.62

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ABB

-30

+30

Position 3 Position 5

Position 1 30

Position 6

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IEC Technical data AL9 AL40


Connecting Characteristics
Contactor types: Main terminals AL AL9 AL12 AL16 AL26 AL30 AL40

Ac

ro co ss nt the ac to line rs

with cable clamp

with double connector


2 x (5.6 x 6.5 mm)

Connecting capacity (min. ... max.) Main conductors (poles) Rigid: solid ( 4 mm2) stranded ( 6 mm2) Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable Flexible with cable end Bars or lugs

1 x mm2 2 x mm2 mm2 mm2 mm2 1 x mm2 2 x mm2


l L

1 ... 4 1 ... 4

1.5 ... 6 2.5 ... 16 1.5 ... 6 2.5 ... 16

0.75 ... 2.5 0.75 ... 2.5 8 3.7

0.75 ... 4 2.5 ... 10 0.75 ... 4 2.5 ... 10 10 4.2

L mm l mm >

Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with cable end Lugs 1 x mm2 2 x mm2 1 x mm2 2 x mm2
l L

1 ... 4 1 ... 4 0.75 ... 2.5 0.75 ... 2.5 8 3.7 1 1 8 3.7

L mm l mm >

Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals Built-in auxiliary terminals Tightening torque Main pole terminals recommended max. Coil terminals recommended max. Built-in auxiliary terminals recommended max.

Protection against direct contact acc. to VDE 0106 - Part. 100 IP 20 IP 20 IP 20 (delivered in open position, screws of unused terminals must be tightened) (+,-) pozidriv 2 screws M3.5 M4 M5 M3.5 (+,-) pozidriv 2 screws with cable clamp (+,-) pozidriv 2 screws with cable clamp M3.5 M4 M5

Nm / lb.in Nm Nm / lb.in Nm Nm / lb.in Nm

1.00 / 9 1.20 1.00 / 9 1.20 1.00 / 9 1.20 see pages 1.35

1.7 / 15 2.30 / 20 2.20 2.60

1.7 / 15 1.00 / 9 2.20 1.20

Terminal marking and positioning

1 L < 8 and l > 3.7 for coil terminal - L < 10 and l > 4.2 for built-in auxiliary terminals. 2 With LW 110 enlargement piece. See page 1.31.

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1
Standards

ine el s h s t tor os tac r Ac con

IEC Technical data EK110 EK1000

General Technical Data


Contactor types: EK... V V kV 110 1000 600 8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 C C C m see "Conditions for use" page 1.63, for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 -50 to +70 acc. to IEC 60068-2-30 < 3000 150 175 210 370 550 1000 Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp.

Air temperature close to contactor tted with thermal O/L relay without thermal O/L relay for storage Climatic withstand Operating altitude Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.63)
C1 A
ABB

A B1

B2

1/2 sinusoidal shock for 15 ms: no change in contact position Contactor in making or breaking position Shock direction: A, C1, C2: 10 g B1: 10 g B2: 10 g

C2

1.64

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IEC Technical data EK110 EK1000


Main Pole - Utilization Characteristics
Contactor types: EK... V Hz 110 1000 25 ... 400 150 175 210 370 550

Ac

ro co ss nt the ac to line rs

1000 690

Rated operational voltage Ue max. Rated frequency limits Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors 40 C with conductor cross-sectional area Rated operational current Ie / AC-1 for air temperature close to contactor 40 C 55 C Ue max. 690 V 70 C with conductor cross-sectional area

A mm2

200 95

250 150

300 185

350 240

550 2 x 185

800 2 x 240

1000 2 x 300

A A A mm2

200 180 155 95

250 230 200 150

300 270 215 185

350 310 250 240

550 470 400 2 x 185

800 650 575 2 x 240

1000 800 720 2 x 300

Utilization categorie AC-3 for air temperature close to contactor < 55 C Rated operational current Ie AC-3 220-230-240 V 3-phase motors 380-400 V 415 V 440 V M 500 V 690 V 3 1000 V Rated operational power AC-3 1500 r.p.m. 50 Hz 220-230-240 V 1800 r.p.m. 60 Hz 380-400 V 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1 Short-circuit protection for contactors
without thermal O/L relay - Motor protection excluded

A A A A A A A kW kW kW kW kW kW kW

120 120 120 120 120 120 64 30 55 55 59 75 110 90 10 x Ie AC-3 8 x Ie AC-3

145 145 145 145 145 120 80 45 75 75 75 90 110 110

210 210 210 210 210 210 113 59 110 110 110 132 160 160

400 400 400 370 370 370 155 110 200 220 220 250 355 220

550 550 550 550 550 550 175 160 280 315 315 400 500 250

Ue < 500 V a.c. - gG type fuse Rated short-time withstand current Icw at 40 C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) at 440 V at 690 V Heat dissipation per pole Ie / AC-1 Ie / AC-3

250

355

630

800

1000

A A A A A

1700 900 600 450 210

1800 1200 700 550 250

2300 1680 1000 800 320

5500 5300 3700 3000 1000

6800 6400 4400 3400 1200

A A W W

1400 1100 10 3 300 300 150 see pages 1.75 10

1500 1200 13 5

2000 1700 18 9

5000 5000 40 15

5400 5400 60 25

80 300

Max. electrical switching frequency for AC-1 cycles/h for AC-3 cycles/h for AC-2, AC-4 cycles/h Electrical durability Mechanical durability millions of operating cycles max. mechanical switching frequency

120

5 3600

cycles/h

3600

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ine el s h s t tor os tac r Ac con

IEC Technical data EK110 EK1000

Magnet System Characteristics for EK... Contactors - a.c. Operated


Contactor types: EK... V V 110 24 ... 500 24 ... 600 < 70 C 0.85 ... 1.1 x Uc roughly 45 ... 65 % VA VA VA/VA VA/W VA/W VA/W 800 900 500/500 44/15 52/18 2.5/2.5 1100 1200 630/630 52/18 65/22 2.5/2.5 3500 4000 3800/3400 125/50 140/60 140/60 150 175 210 370 48 ... 500 110 ... 600 550 1000 Rated control circuit voltage Uc at 50 Hz at 60 Hz Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc 50 Hz1 60 Hz1 50/60 Hz2 Average holding value 50 Hz1 60 Hz1 50/60 Hz2 Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and: N.O. contact opening N.C. contact closing Coil consumption Average pull-in value

ms ms ms ms

20 ... 401 / 30 ... 502 15 ... 351 / 25 ... 452 7.5 ... 151 / 95 ... 1202 10 ... 181 / 100 ... 1252

30 ... 60 25 ... 55 10 ... 20 13 ... 23

Magnet System Characteristics for EK... Contactors - d.c. Operated


Contactor types: EK... V d.c. Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc Coil consumption - Average values pull-in value holding value Coil time constant open closed L/R L/R W W ms ms 110 12 ... 220 < 70 C 0.85 ... 1.1 x Uc roughly 15 ... 50 % 500 2.5 8 50 630 2.5 1100 20 12 60 150 175 210 370 24 ... 220 550 1000 Rated control circuit voltage Uc

Operating time between coil energization and: N.O. contact closing N.C. contact opening between coil de-energization and: N.O. contact opening N.C. contact closing

ms ms ms ms

30 ... 50 27 ... 47 10 ... 35 13 ... 38

60 ... 80 55 ... 75

1 "A" coil voltage codes see page 1.29. 2 50/60 Hz "E" coil voltage codes see page 1.29.

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IEC Technical data EK110 EK1000


Mounting Characteristics
Contactor types: Mounting positions Fixing by screws (supplied) 4 x M6 EK... 110 150 175 210 370 550

Ac

ro co ss nt the ac to line rs

1000

see "Conditions for use" 4 x M6 (1)

Conditions for Use


Sustainable utilization conditions for contactors involving at the same time the Mounting position, Ambient temperature and Control voltage operating limits are summarized in the table below. Contactors Mounting position Ambient temperature Control voltage E110 ... EK210 E370 ... EK1000 1, 1 + 30, 3, 4, 5 2, 6 unauthorized 1, 1 + 30, 2, 3, 4, 5 6 unauthorized < 70 C 0.85 ... 1.1 x Uc < 70 C 0.85 ... 1.1 x Uc

Mounting Positions (see the above table for authorized positions)


Position 2

Position 4
ABB

ABB

ABB

Position 1

1 Damping elements are supplied

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ABB

-30

+30

Position 3

Position 5

Position 6 Position 1 30

1
Rigid:

ine el s h s t tor os tac r Ac con

IEC Technical data EK110 EK1000

Connecting Characteristics
Contactor types: Main terminals Flat type
4.5

EK...

110
15

150
20 4

175

210
20

370

550
25 6

1000
40 8

6.6

11

11

11

11

Connecting capacity (min. ... max.) Main conductors (poles) 1 x mm2 2 x mm2 25 ... 120 mm2 mm2 1 x mm2 2 x mm2
L

25 ... 185 10 ... 70 30 6

70 ... 300

Rigid with connector single for Cu cable mm2 single for Al/Cu cable double for Al/Cu cable Flexible Bars or lugs Auxiliary conductors (coil terminals) Rigid solid Flexible with cable end Lugs

35 ... 120 30 10 33 10

70 ... 300 2 x 35 ... 185 55 10

95 ... 300 2 x 95 ... 300

L mm mm >

1 x mm2 2 x mm2 1 x mm2 2 x mm2


l L

0.5 ... 2.5 0.5 ... 2.5 0.5 ... 2.5 0.5 ... 2.5 8 3.7 Protection against direct contact acc. to VDE 0106 - Part. 100 IP 00 IP 20 Screws and bolts M6

L mm l mm >

Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Screw terminals Main terminals Coil terminals (delivered in open position) Tightening torque Main pole terminals recommended max. Coil terminals recommended max.

M10

M3.5 (+,-) pozidriv 2 screws with cable clamp

Nm / lb.in Nm Nm / lb.in Nm

5 / 44 6 1.00 / 9 1.20

18 / 160 22

1.68

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IEC Technical data Contactor electrical durability and Utilization categories


General

Ac

ro co ss nt the ac to line rs

Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to be controlled by the contactors. International standard IEC 60947-4-1 and European standard EN 60947-4-1 are the standards to be referred to. If Ic is the current to be broken by the contactor and Ie the rated operational current normally drawn by the load, then: Categories AC-1 and AC-3: Ic = Ie Category AC-2: Ic = 2.5 x Ie Category AC-4: Ic = 6 x Ie Generally speaking Ic = m x Ie where m is a multiple of the load operational current. On pages 1.66 - 1.71, the curves corresponding to categories AC-1, AC-2, AC-3 and AC-4 represent the electrical durability variation of standard contactors in relation to the breaking current Ic . Electrical durability is expressed in millions of operating cycles. These curves have been plotted for 400 V - 50 Hz 3-phase currents but remain valid up to 690 V - 40 ... 60 Hz provided that a check is carried out to make sure that at the operational voltage Ue , the current Ie normally drawn by the load does not exceed the value of the contactor rated operational current: Ie / AC-1 for category AC-1 and Ie / AC-3 for categories AC-3 and AC-4. The values are given for each type of contactor in pages 1.44, 1.45, 1.54, and 1.61 (Technical Data).

Curve Utilization Mode


Electrical durability forecast and contactor selection for categories AC-1, AC-2, AC-3 or AC-4 Note the characteristics of the load to be controlled: Operational voltage ............................................................................................Ue Current normally drawn......................................................................................Ie (Ue / Ie / kW relation for motors, + page 0/0). Utilization category ............................................................................................AC-1, AC-2, AC-3 or AC-4 Breaking current .................................................................................................Ic = Ie for AC-1 and for AC-3 ; Ic = 2.5 x Ie for AC-2 ; Ic = 6 x Ie for AC-4 Dene the number of operating cycles N required. On the diagram corresponding to the operational category, select the contactor with the curve immediately above the intersection point (Ic ; N). Electrical durability forecast and contactor selection for mixed duty motor control: AC-3 (Ic = Ie) type switching off while "motor running" and, occasionally, AC-4 (Ic = 6 x Ie) type switching off while "motor accelerating". Note the characteristics of the motor to be controlled: Operational voltage ............................................................................................Ue Current normally drawn while "motor running" ..................................................Ie (Ue / Ie / kW relation for motors, + 0/0). Breaking current for AC-3 ..................................................................................Ic = Ie Breaking current for AC-4 while "motor accelerating" .......................................Ic = 6 x Ie Percentage of AC-4 operations .........................................................................K (on the basis of the total number of operating cycles) Dene the total number of operating cycles N required. Note the smallest contactor rating compatible for AC-3 (Ue / Ie) on pages 2/62, 2/63, 2/73, and 2/79. For the selected contactor make a note of the following in relation to the voltage using diagram AC-3 page 2/85 and AC-4 page 2/86 or 2/87: The number of operating cycles A for Ic = Ie (AC-3) The number of operating cycles B for Ic = 6 x Ie (AC-4) Calculate the estimated number of cycles N' (N' is always below A) A N' = 1 + 0.01 K (A/B - 1) If N' is too low in relation to the target N, calculate the estimated number of cycles for a higher contactor rating. Case of uninterrupted duty. Among the different utilization categories, the uninterrupted duty implies the following remark. The combinated effect of environmental conditions and the proper temperature of the product may require some disposals. As a matter of fact, for this duty, the use duration prevails over the number of operating cycles. For long term service, some verications of preventing maintenance are needed to check the functionality of the concerned product (consult us). Over a duration of ve years, in these conditions the contactor might present high internal resistance. We recommend to change the contactor or change the contacts.

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1
10 5 3 2

ine el s h s t tor os tac r Ac con

IEC Technical data A9 AF750 Electrical durability

Electrical Durability for AC-1 Utilization Category. Ambient Temperature < 55 C


Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational current of the load.

75 A 95 A 11 0

Millions of operations

A 14 A 5 18 5

AF 4 AF 00 46 0
5 7 9

9 7 5 3 1
9 7 5 3

0.5

0.3 0.2

9 7 5 3 1

1 3 5 7 9

1 3 5 7 9

0.1 2 3 5 10 20 24
Example: Ic / AC-1 = 24 A Electrical durability required = 2 million operations. Using the AC-1 curves above select the A 30 contactor at intersection " " (24 A / 2 million operations).

30

50

100

200

300

AF

5 AF 80 75 0

21 0 26 A 0 30 0

30

40

45 50

12

16

26

63

500

1000

Breaking current Ic (A)

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IEC Technical data A9 AF750 Electrical durability

Ac

ro co ss nt the ac to line rs

Switching cage motors: starting and switching off running motors. The breaking current I c for AC-3 is equal to the rated operational current I e (Ie = motor full load current).

Electrical Durability for AC-3 Utilization Category - Ue < 440 V. Ambient Temperature < 55 C
Millions of operations
A 9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 11 0 A 5 5 0 0 0 14 18 21 26 30 A A A A 0 0 0 0 58 75 40 46 AF AF AF AF

10

3 2
1.5
9 7 5 3

9 7 5 3 1

0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.3
1 3 5 7 9
1 3 5 7 9

0.2 2 3 5 10 20 30 50
79

100

200

300

500

1000 Breaking current Ic (A)

Electrical Durability for AC-3 Utilization Category - 440 V < Ue < 690 V. Ambient Temperature < 55 C
Millions of operations
A 9 A 12 A 16 A 26 A 30 A 40 A 50 63 75 95 A A A A 0 11 A 5 14 A 5 18 A 0 0 0 21 26 30 A A 0 0 0 0 40 46 58 75 AF AF AF AF

10

3 2
9 7 5 3

9 7 5 3 1

0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.3 0.2

10

20

30

50

100

200

300

500

1000
Breaking current Ic (A)

Example: Motor power 40 kW for AC-3 - Ue = 400 V utilization Electrical durability required = 1.5 million operations. 40 kW, 400 V corresponds to Ie = 79 A. For AC-3: Ic = Ie. Select the A 110 contactor at intersection " " (79 A / 1.5 million operations) on the curves (AC-3 - Ue < 440 V).

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1
10 5 3 2 1 0.5 0.3
0.2

ine el s h s t tor os tac r Ac con

IEC Technical data A9 AF750 Electrical durability


300 per hour for A 9 ... A 40 contactors, 150 per hour for A 50 ... A 300 contactors.

Electrical Durability for AC-2 or AC-4 Utilization Category - Ue < 440 V. Ambient Temperature < 55 C
Maximum number of AC-2 or AC-4 operations:

Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).

Millions of operations

9 7 5 3 1

9 7 5 3 1

9 7 5 3 1

0.1

9 7 5 3 1

21 0 26 A 0 30 AF 0 4 AF 00 46 AF 0 58 AF 0 75 0 A

63 75 A 95

11 0

14 5 18 5

26

40

16

12

30

50

1 3 5 7 9

0.05 0.03 0.02 0.01


9 7 5 3 1
9 7 5 3 1

1 3 5 7 9

1 3 5 7 9

0.005 2 3 5 10 20 30 50 100 200 300 500 510


Example: Motor power 45 kW for AC-4 - Ue = 400 V utilization Electrical durability required = 0.2 million operations. 45 kW, 400 V corresponds to Ie = 85 A. For AC-4: Ic = 6 x Ie = 510 A - Select the A 260 contactor at intersection " " (510 A / 0.2 million operations) on the curves (AC-4 - Ue < 440 V).

1000

2000 3000

5000

Breaking current Ic (A)

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IEC Technical data A9 AF750 Electrical durability


Electrical Durability for AC-2 or AC-4 Utilization Category - 440 V < Ue < 690 V. Ambient Temperature < 55 C
Maximum number of AC-2 or AC-4 operations: 300 per hour for A 9 ... A 40 contactors, 150 per hour for A 50 ... A 300 contactors.

Ac

ro co ss nt the ac to line rs

Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).
14 A 5 18 5 A 21 0 A 26 0 A 30 0 AF 40 AF 0 4 AF 60 58 AF 0 75 0

30

40

50 63

75 95

12

Millions of operations

16

26

11

10 5 3 2
9 7 5 3 1
9 7 5 3 1

1 0.5 0.3 0.2 0.1 0.05 0.04 0.03 0.02 0.01

9 7 5 3 1

9 7 5 3 1

1 3 5 7 9

9 7 5 3 1

9 7 5 3 1

1 3 5 7 9

1 3 5 7 9

0.005 2
Breaking current Ic (A) Example: Motor power 59 kW for AC-4 - Ue = 600 V utilization Electrical durability required = 0.04 million operations. As stated on page 0/0: 59 kW, 600 V corresponds to Ie = 71.1 A. For AC-4: Ic = 6 x Ie = 426.6 A - Select the A 145 contactor at intersection " " (427 A / 0.04 million operations) on the curves (AC-4 - 440 V < Ue < 690 V).

10

20

30

50

100

200

300

500 427

1000

2000 3000

5000

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IEC Technical data AL9 AL40 Electrical durability

Consult factory

1.74

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IEC Technical data EK110 EK1000 Electrical durability


Electrical Durability for AC-1 Utilization Category. Ambient Temperature < 55 C
Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational current of the load. Millions of operations
15 0 E EK K 1 7 21 5 0 37 EK 0 55 0 EK 10 00 11 0

Ac

ro co ss nt the ac to line rs

EK

10

3 2
9 7 5 3

9 7 5 3 1

0.5

0.3 0.2

9 7 5 3 1

EK

EK

1 3 5 7 9

1 3 5 7 9

0.1 2 3 5 10 20 30 50 100 200 300 240 500 1000


Breaking current Ic (A)

Example: Ic / AC-1 = 240 A Electrical durability required = 2 million operations. Using the AC-1 curves above select the EK 370 contactor at intersection " " (240 A / 2 million operations).

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IEC Technical data Inuence of the length of conductors used in contactor control circuits
Under certain conditions the excessive length of the control circuit conductors may prevent the contactor from carrying out closing and opening orders. no closing: due to excessive voltage drop (in a.c. or d.c.). no opening: due to excessive capacitance (in a.c.).

Contactor Closing (contactor with a.c. or d.c. fed control circuit)


The voltage drop is due to the pull-in current (pull-in power) and to the resistance of the control circuit conductors. The table and graph below can be used to determine the single length of line feeders (distance between the control device and the contactor coil) in relation to: l the coil pull-in consumption. l the supply voltage. l the connecting wire cross-sectional area. The graph has been drawn for a max. line voltage drop of 5 %. Coil pull-in consumption (average value)
Contactors a.c. control circuit 50 Hz Contactors d.c. control circuit

A 50-30-00

A 9, 12, 16 A 26, 30, 40 A 45, 50, 63, 75 A 95, 110 A 145, 185 A 210, 260, 300 AF 45, 50, 63, 75 AF 95, 110 AF 145,185 AF 210, 260, 300 AF 400, 460 AF 580, 750

70 VA 120 VA 180 VA 450 VA 700 VA 1700 VA 210 VA 350 VA 430 VA 470 VA 890 VA 850 VA

AE 9, 12, 16 AE 26, 30, 40 AE 45, 50, 63, 75 AE 95, 110 BC 9, 16, 18, 25, 30 AF 45, 50, 63, 75 AF 95, 110 AF 145,185 AF 210, 260, 300 AF 400, 460 AF 580, 750

90 W 110 W 200 W 400 W 7W 190 W 400 W 500 W 520 W 990 W 950 W

AF 460-30-11

Permissible single length for the control circuit conductors on contactor closing: Depending on the coil pull-in power consumption on the supply voltage and on the control circuit conductor cross-sectional area.
single line length in m.
40000 30000 20000 10000 10000 5000 5000 3000 2000 1000 1000 500 500 300 200 100 100 50 50 30 20 10 10 5 5 4 4 3 2.5 2.5 5 3 2 1.5 1.5 30 20 30 20 10 10 5 3 2 1
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

25000 20000

15000 10000

10000 5000

5000 3000 2000

3000 2000 1000

66 0V 38 22 0V 50

3000 2000

0V 00

-6 90 V V

1000 500 500 300 200 100 100 50 50 30 20 300 200

-4

0V

-2

30

300 200

11 60 V 48 V 24

0V

10

20

30

50

70

100

200

300

500

1000

2000

5000

10000

Cross-sectional area (Cu) in mm2

Coil pull-in consumption: in VA for a.c. fed contactors in W for d.c. fed contactors

Example: A 9 contactor Coil voltage: 230 V 50 Hz, contactor coil pull-in power consumption: 70 VA, control circuit conductor cross-sectional area: Cu 1.5 mm2. Max. permissible length: 2000 m.

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IEC Technical data Inuence of the length of conductors used in contactor control circuits
Contactor Opening (contactor with a.c. fed control circuit)
Single control line length

Ac

ro co ss nt the ac to line rs

Under certain conditions, an a.c. operated contactor does not open when the control circuit is de-energized. This is due to a critical capacity of the excessively long control circuit line and the type of contactor coil control layout (see diagrams A and B opposite). This may be caused by the following factors: high control voltage. low coil holding consumption. low contactor drop-out voltage (according to IEC 60947-4-1: 0.2 to 0.75 x Uc). If lines longer than those indicated are required, the following measures must be taken: select a contactor with a higher rating. select a lower control voltage. connect "RP" impedances in parallel with the contactor coil: 103 sizing of parallel resistor: RP = (with C in F) C The table and graph below can be used to determine the single length of line feeders (distance between the control device and the contactor coil) in relation to: the coil holding consumption VA. the supply voltage. the capacity in F/km (depending on the control layout). Wiring diagrams A and B opposite show two supply and coil control wiring examples. Coil holding consumption (average value)
Contactors a.c. control circuit 50 Hz Contactors a.c. control circuit 50 Hz

Wiring diagram A Via maintained pushbutton and 2-core cable (with a capacity of 0.2 F/km, for example).

Single control line length

Wiring diagram B Via momentary pushbutton plus hold-in contact and 3-core cable (with a capacity of 2 x 0.2 = 0.4 F/km, for example).

A 9, 12, 16 A 26, 30, 40 A 45, 50, 63, 75 A 95, 110 A 145, 185 A 210, 260, 300

8 VA 12 VA 18 VA 22 VA 35 VA 60 VA

AF 45, 50, 63, 75 AF 95, 110, AF 145, 185, AF 210, 260, 300 AF 400, 460 AF 580, 750

7 VA 7 VA 12 VA 10 VA 12 VA 12 VA

Permissible single length for the control circuit conductors on contactor opening: Depending on the coil holding power consumption, on the supply voltage and on the control circuit conductor capacity.
1700
2000 2500 2000 3300 2000 1000 1000 2000 1000 500 500 300 380 300 200 200 300 200 100 100 200 100 50 50 30 50 30 20 20 30 20 10 10 20 10 5 5 3 5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

5000 3000

10000

Single line length in metres

1000

V 24
5000

48
3000 2000

V 60 V 0V 11

500 300 200

1000 500 500 300

1000

100

500 300 100 60 50 30 50 30 10 20 200

22

0V

V 30 -2 00 -4 0V 0V 66 V

50 30 20

0V 38

50

-6

90

100

10

5 3 2 1.7 0.60
2 0.50

2.5 0.40

3.3 0.30

5 0.20

10 0.10 1 2 3 5 8 10 20 18 30 50 100 200 300 500 1000

Coil holding consumption in VA

Line capacitance in mF/km

Examples: A 16 contactor Coil voltage Uc = 500 V, 50 Hz, 8 VA contactor coil holding consumption, control type: diagram A, via maintained pushbutton, and 2-core cable with a capacity of 0.2 F/km. Max. permissible length: 60 m.

A 50 contactor Coil voltage Uc = 230 V, 50 Hz, 18 VA contactor coil holding consumption, control type: diagram B via momentary pushbutton, hold-in contact and 3-core cable with a capacity of 2 x 0.2 F/km = 0.4 F/km. Max. permissible length: 380 m.

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ine el s h s t tor os tac r Ac con

IEC Technical data Parallel connection of main poles

Parallel Connection of Main Poles


Purpose: Increasing the a.c. resistive load. Remarks: Parallel connection of main poles to increase the d.c. resistive load is not acceptable. Parallel connection of main poles does'nt increase the breaking capacity. Means: The poles can be connected in parallel via shorting bars. See page 1.30. LP and LH for parallel connection of 2 poles, LY and LF for parallel connection of 3 poles, The table below shows the uprating factor for Ie / AC-1 max. in relation to the number of poles in parallel and for a max. switching frequency.

L1 L2 L3

L1 L2 L3

L1 L2 L3

2 poles in //
Contactors a.c. Operated d.c. Operated Cycles / h

3 poles in //

4 poles in //

Factor to be applied to the rated operational current Ie / AC-1 to obtain the permissible current Ie / AC-1 with "n" poles in parallel.

3-pole contactors A 9 ... A 75 AF 50 ... AF 75 AF 145 ... AF 750 4-pole contactors A 9 ... A 75 AF 45 ... AF 75

AF 50 ... AF 75 AE..., TAE... AL...

600 A 95 ... A 300

1.6 AF 145 ... AF 750

2.2 300

1.6

2.2

AF 45 ... AF 75 AE..., TAE... AL...

600 EK...

1.6 EK...

2.2 300

2.6 1.6

2.2

2.8

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IEC Technical data Temporary or intermittent duty


Utilization of Contactors for Temporary / Intermittent Duty
The table below shows the factor to be applied to the rated operational current Ie / AC-1 to obtain the permissible operational current Ie / AC-1 in relation to the switching frequency and the current ow time per cycle. Operating cycles per hour Current ow time per cycle in seconds. 5 10 20 30 40 60 Example: A 9 contactor (intermittent duty, resistive load) Rated operational current Ie / AC-1 at 55 C (see page 1.42) Switching frequency Current ow time per cycle Factor to be applied to the current Ie / AC-1 Permissible current: 2.7 x 22 = 22 A 2 operations/h 20 s 2.7 59 A 120 60 20 6 2 1

Ac

ro co ss nt the ac to line rs

Factor to be applied to the rated operational current Ie / AC-1 max. to obtain the permissible current Ie / AC-1 for temporary / intermittent duty. 2.8 2.2 1.6 3.4 2.6 2 1.7 1.5 4 3 2.4 2.1 1.9 1.7 4.7 3.4 2.6 2.2 2.0 1.8 5 3.7 2.7 2.3 2.1 1.8 5.2 3.8 2.8 2.4 2.2 1.9

Low Voltage Products & Systems

1.79

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ine el s h s t tor os tac r Ac con

Technical data Technical terms and denitions


Rated control circuit voltage Uc
Control voltage value for which the control circuit of the unit is sized.

Altitude
Refers to the height of the site where the equipment is located, expressed in meters above the sea level.

Ambient temperature
Temperature of the air surrounding the unit.

Rated insulation voltage Ui

Voltage value which designates the unit and to which dielectric tests, clearance and creepage distances are referred.

Circuits
Auxiliary circuit All the conducting parts of a contactor, intended to be included in a circuit different from the main circuit and the control circuit of the contactor e.g. signalization, interlocking circuits etc Control circuit All the conducting parts of a contactor (other than the main circuit) included in a circuit used for the closing operation, or opening operation, or both, of the contactor. Main circuit All the conducting parts of a contactor included in the circuit which it is designed to close or open.

Rated impulse withstand voltage Uimp Rated operating current Ie

The highest peak value of an impulse voltage of prescribed form 1.2/50, which does not cause breakdown under specied conditions of test. Current value stated by the manufacturer and taking into account the rated operating voltage Ue, the rated frequency, the rated duty, the utilization category, the electrical contact life and the type of the protective enclosure.

Rated operating voltage Ue

Voltage value to which utilization characteristics of the contactor are referred, i.e. phase to phase voltage in 3 phase circuits.

Conventional thermal current Ith

Coil operating range


Expressed as a multiple of the rated control circuit voltage Uc for the lower and upper limits.

Value of current the contactor can withstand with poles in closed position, in free air for an eight hour duty, without the temperature rise of its various parts exceeding the limits specied by the standards.

Resistance to shocks
Requirements applicable for instance to vehicles, crane operation or switchgear slide-in module systems. At the quoted permissible g values, contactors must not undergo a change in switching state and O/L relays must not trip.

Cycle duration
Total time of the on-load + off-load period.

Endurance / durability
Electrical endurance Number of on-load operating cycles (i.e. with current on the main contacts) a contactor can achieve, varies depending on the utilization category. Mechanical endurance Number of off-load operating cycles (i.e. without current on the main contacts) a contactor can achieve.

Resistance to vibrations
Requirements applicable to all the vehicles, vessels and other similar transport systems. At the quoted amplitude and vibration frequency values, the unit must be capable to achieve the required duty.

Short-circuit protection co-ordination


Achieved by using back-up protection devices such as circuit-breakers, H.R.C. fuses or standard fuses. Co-ordination types a, b, c are dened in IEC 292-1 publication, VDE 0660, NFC 63-650 standards. Co-ordination types "1" and "2" are dened in IEC 947-4-1. Type 1 co-ordination There has been no discharge of parts beyond the enclosure. Damage to the contactor and the overload relay is acceptable. Type 2 co-ordination No damage to the overload relay or other parts has occured, except that welding of contactor or starter contacts is permitted, if they are easily separated.

Inching
Energizing a motor once or repeatedly for short periods to obtain small movements of the driven mechanism.

Insulation class according to the VDE 0110 and NFC 20-040


Characterizes contactors suitability in accordance with environment and utilization conditions. A contactor can be classied depending on its own clearance and creepage distances in the insulation classes A, B, C, D which correspond to different insulation voltage values. The insulation class C is applicable to most of the industrial applications. Equipment described in this catalogue correspond to insulation class C.

Intermittent duty
Duty in which the main contacts of a contactor remain closed for periods of time insufcient to allow the contactor to reach thermal equilibrium, the currentcarrying periods being separated by off-load periods of sufcient duration to restore equality of temperature with the cooling medium.

Switching frequency
Number of operating cycles per hour.

Time
Closing time Time between energization of the coil until the moment the contacts of the rst current path to be closed actually close. Opening time Time from the beginning of state causing breaking until the moment when the contacts of the last current path to be opened are open. Minimal operation time Shortest control duration to ensure complete closing or opening of a contactor. Short time current permissible Value of current which the contactor can withstand in closed position for a short time period and within specied conditions. Time constant Ratio of inductance to the resistance : L/R = mH/Ohm = ms.

Mounting positions
Stated by the manufacturer. Please note restrictions when applicable.

On-load factor
Ratio of the current ow time to the total time of the cycle x 100.

Plugging
Stopping or reversing a motor quickly by interchanging two supply leads whilst the motor is running.

Rated breaking capacity; Rated making capacity


Value of r.m.s current a contactor can break or make at a xed voltage value, within the conditions specied by the standards, depending on the utilization category.

1.80

Low Voltage Products & Systems

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IEC Technical data Standards, utilization categories


Standards
IEC standards 158-1: Contactors and series IEC 292 :

Ac

ro co ss nt the ac to line rs

Motor-starters have been revised and replaced by the new IEC 947-4-1 (1990-05): Contactors and Motor-starters referring to IEC 947-1 (1988): General rules The new standards will constitute the basis of the future European and National standards, not yet revised. Therefore the ratings indicated in this catalog are established according to the former and the future standards. Main changes and additions in the new standards are: Revision and extension of the utilization categories (see hereafter) Replacement of the coordination classes types a, b, c by new types: 1 (approximately equivalent to former class a) and 2 (approximately equivalent to former class c) with additional requirements. Classication of the thermal overload relays in tripping classes: 10 A; 10; 20 and 30 depending on their tripping times, at 1.5 and 7.2 times their setting current, in order to cover motor applications depending on their starting times. Class 10 A is adapted for motors according to IEC 34-1. Introduction of tests to verify the connecting capability and the mechanical strength of terminals. Utilization categories A contactor duty is characterized by the utilization category plus indication of the rated operating voltage and the rated operating current (see at Rated ), or the motor characteristics.

Utilization categories for contactors according to IEC 947-4-1


Alternating current: AC-1 AC-2 AC-3 AC-4 AC-5a AC-5b AC-6a AC-6b AC-8a AC-8b DC-1 DC-3 DC-5 DC-6 Non-inductive or slightly inductive loads, resistance furnaces. Power factor 0.7 - 0.8 (slightly inductive). Slip-ring motors: starting, switching-off. Squirrel-cage motors: starting, switching-off motors during running. Power factor 0.4 - 0.5 (AC-3). Squirrel-cage motors: starting, plugging, inching. Switching of electric discharge lamp controls. Switching of incandescent lamps. Switching of transformers. Switching of capacitor banks Hermetic refrigerant compressor motor control with manual resetting of overload releases Hermetic refrigerant compressor motor control with automatic resetting of overload releases. Non-inductive or slightly inductive loads, resistance furnaces. Shunt motors: starting, plugging, inching. Dynamic breaking of d.c. motors. Series motors: starting, plugging, inching. Dynamic breaking of d.c. motors. Switching of incandescent lamps

Direct current:

Utilization categories for contactor relays according to IEC 947-5-1


Alternating current: AC-12 AC-13 AC-14 AC-15 DC-12 DC-13 DC-14 Control of resistive loads and solid state loads with isolation by opto couplers. Control of solid state loads with transformer isolation. Control of small electromagnetic loads ( 72 VA). Control of electromagnetic loads (> 72 VA). Control of resistive loads and solid state loads with isolation by opto couplers. Control of electromagnets. Control of electromagnetic loads having economy resistors in circuit.

Direct current:

Utilization categories AC-1, AC-2, AC-3, AC-4 and DC-1, DC-3, DC-5 are maintained with slightly more severe tests. Other categories have been added in order to standardize specic applications. In fact some contactor applications and the specic criteria characterizing the types of load controlled can modify the recommended utilization characteristics. These major applications are, for example :

Switching of capacitor banks


This application is characterized by high current peaks when switching-on the contactor and presence of harmonic currents on uninterrupted duty. For this application, IEC 947-4-1 has dened an utilization category AC-6b. Practical ratings have to be dened according to tests or, in absence of tests, by a calculation indicated in IEC 947-4-1.

Switching of transformers
This application is characterized by high current peaks on contactor closing due to magnetization phenomena. The corresponding utilization category according to IEC 947-4-1 is AC-6a. Ratings are derived from test-values for AC-3 or AC-4 according to formula given in IEC 947-4-1.

Switching of lighting circuits


The current peaks on contactor closing and power factor vary depending on the type of lamps, the switching method used and if compensation systems are tted or not. IEC 947-4-1 contains two standard utilization categories AC-5a for switching of the electric discharge lamps. AC-5b for switching of incandescent lamp.

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1
Horse power

ine el s h s t tor os tac r Ac con

UL/CSA Technical data Motor data

Ampere ratings of 3 phase, AC induction motors


110 120V Single phase Two phase Three phase Single phase 200 208V Two phase Three phase Single phase 220 240V Two phase Three phase 380 415V1 Single phase Three phase Single phase 440 480V Two phase Three phase Single phase 550 600V Two phase Three phase

1/10 1/8 1/6 1/4 1/3 1/2 3/4 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 500

3.0 3.8 4.4 5.8 7.2 9.8 13.8 16.0 20.0 24.0 34.0 56.0 80.0 100.0 135.0

4.0 4.8 6.4 9.0 11.8 16.6 26.4 38.0 48.0 72.0 94.0 118.0 138.0 180.0 226.0

4.4 6.4 8.4 12.0 13.6 19.2 30.4 44.0 56.0 84.0 108.0 136.0 160.0 208.0 260.0

1.65 2.1 2.4 3.2 4.0 5.4 7.6 8.8 11.0 13.2 18.7 30.8 44.0 55.0 75.0 96.8 121.0 150.0 194.0 238.0

2.2 2.6 3.6 5.0 6.5 9.2 14.5 21.0 26.4 39.6 52.0 65.0 76.0 100.0 125.0 147.0 183.0 240.0

2.4 3.5 4.6 6.6 7.5 10.6 16.8 24.2 30.8 46.2 60.0 75.0 88.0 115.0 143.0 160.0 212.0 273.0 344.0 396.0 528.0 663.0

1.5 1.9 2.2 2.9 3.6 4.9 6.9 8.0 10.0 12.0 17.0 28.0 40.0 50.0 68.0 88.0 110.0 136.0 176.0 216.0

2.0 2.4 3.2 4.5 5.9 8.3 13.2 19.0 24.0 36.0 47.0 59.0 69.0 90.0 113.0 133.0 166.0 218.0

2.2 3.2 4.2 6.0 6.8 9.6 15.2 22.0 28.0 42.0 54.0 68.0 80.0 104.0 130.0 154.0 192.0 248.0 312.0 360.0 480.0 602.0

1.0 1.2 1.4 1.8 2.3 3.2 4.5 5.1 6.4 7.7 10.9 17.9 27.0 33.0 44.0 56.0 70.0 87.0 112.0 139.0

1.3 1.8 2.3 3.3 4.3 6.1 9.7 14.0 18.0 27.0 34.0 44.0 51.0 66.0 83.0 103.0 128.0 165.0 208.0 240.0 320.0 403.0 482.0 560.0 636.0 786.0

2.5 3.5 4.0 5.0 6.0 8.5 14.0 21.0 26.0 34.0 44.0 55.0 68.0 88.0 108.0

1.0 1.2 1.6 2.3 3.0 4.2 6.6 9.0 12.0 18.0 23.0 29.0 35.0 45.0 56.0 67.0 83.0 109.0 135.0 156.0 208.0

1.1 1.6 2.1 3.0 3.4 4.8 7.6 11.0 14.0. 21.0 27.0 34.0 40.0 52.0 65.0 77.0 96.0 124.0 156.0 180.0 240.0 302.0 361.0 414.0 477.0 590.0

2.0 2.8 3.2 4.0 4.8 6.8 11.2 16.0 20.0 27.0 35.0 44.0 54.0 70.0 86.0

0.8 1.0 1.3 1.8 2.4 3.3 5.3 8.0 10.0 14.0 19.0 24.0 28.0 36.0 45.0 53.0 66.0 87.0 108.0 125.0 167.0

0.9 1.3 1.7 2.4 2.7 3.9 6.1 9.0 11.0 17.0 22.0 27.0 32.0 41.0 52.0 62.0 77.0 99.0 125.0 144.0 192.0 242.0 289.0 336.0 382.0 472.0

1 To obtain full load currents for 265V and 277V motors, decrease corresponding 220 240V ratings by 13 percent and 17 percent.

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Approximate dimensions 3 pole contactors, A/AE9 A/AE26


00.00
00.00

Ac

Inches
[Millimeters]

ro co ss nt the ac to line rs

A/AE9 A/AE16 Contactor, 3 pole


2.91
74

2.68
68

0.22

1.73
44

5.5

1.38
35

2.91
74

2.36
60

1.97
50

0.18
4.5

A/AE9 A/AE16 + VM5 or VE5 Mechanically interlocked contactor, 3 pole


2.91
74

5.50
139.7

2.68
68

4.06
103

0.22
5.5

1.38
35

2.32
59

2.91
74

2.36
60

1.97
50

0.18
4.5

A/AE26 Contactor, 3 pole


3.69
93.6

3.44
87.3

2.13
54

0.35
9

1.77
45

3.54
90

2.76
70

3.15
80

0.17
4.2

A/AE26 + VM5 or VE5 Mechanically interlocked contactor, 3 pole


4.03
102

3.69
93.6

5.25
133.4

3.44
87.3

4.64
117.9

4.84
123.0

0.35
9

2.32
59

0.22
5.5

5.25
133.4

3.54
90

4.64
117.9

2.76 3.15
70 80

0.17
4.2

1.77
45

2.72
69

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ine el s h s t tor os tac r Ac con

Approximate dimensions 3 pole , A/AE30 A/AE/AF75


00.00
00.00

Inches
[Millimeters]

A/AE30 & A/AE40 Contactor, 3 pole


2.13
54

4.26
108.3

4.02
102

0.35
9

1.77
45

3.54
90

2.76
70

3.15
80

0.17
4.2

A/AE30 & A/AE40 + VM5 or VE5 Mechanically interlocked contactor, 3 pole


4.60
117

5.25
133.4

4.64
117.9

4.26
108.3

4.84
123.0

4.02
102

2.32
59
9

0.22
5.5

0.35

5.25
133.4

3.54
90

4.64
117.9

2.76 3.15
70 80

0.17
4.2

1.77

A/AE/AF50 A/AE/AF75 Contactor, 3 pole


4.25
108

45

2.72
69

3.22
82

4.00
101.5

2.76
70

0.39
10

2.36
60

4.33
110

3.94 3.54
100 90

0.24
6.2

A/AE/AF50 A/AE/AF75 + VM5 or VE5 Mechanically interlocked contactor, 3 pole


4.54
115.3

6.00
152.5

6.62
168.2

4.25
108

6.10
155

4.00
101.5

3.00
76.3

0.22
5.5

0.39
10

6.50
165

5.87

3.54
90

4.33
110

149

3.94
100

0.24
6.2

2 36

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Approximate dimensions 3 pole, A/AE/AF95 & A/AE/AF110


00.00
00.00

Ac

Inches
[Millimeters]

ro co ss nt the ac to line rs

A/AE/AF95 & A/AE/AF110 Contactor, 3 pole





























 

A/AE/AF95 & A/AE/AF110 + VE5 Mechanically interlocked contactor, 3 pole


8.70
221

5.17
131

7.91
200.1

7.68
195

4.86
123.5

3.90
99

0.31
8

0.39
10

8.10
205.7

4.33
148

7.28
185

4.96
126

5.35
136

0.24
6.2

3.07
78

4.13
105

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ine el s h s t tor os tac r Ac con

Approximate dimensions 4 pole contactors, A/AE9 A/AE/AF75


00.00
00.00

Inches
[Millimeters]

A/AE9 A/AE16 Contactor, 4 pole

2.91
74

2.68
68

0.22

1.73
44

5.5

1.38
35

2.91
74

2.36
60

1.97
50

0.18
4.5

A/AE26 Contactor, 4 pole


2.13
54

3.69
93.6

3.44
87.3

0.35
9

1.77
45

3.54
90

2.76
70

3.15
80

0.17
4.2

A/AE/AF45 A/AE/AF75 Contactor, 4 pole


4.71
119.5

4.45
113

3.62
92

0.39
10

3.23
82

4.33
110

3.94 3.54
100 90

0.24
6.2

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Approximate dimensions 3 & 4 pole contactors, AL9 AL40


00.00
00.00

Ac

Inches
[Millimeters]

ro co ss nt the ac to line rs

AL9, AL12,, AL16 Contactor, 3 & 4 pole

AL26 Contactor, 3 & 4 pole

AL30, AL40 Contactor, 3 pole

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ine el s h s t tor os tac r Ac con

Approximate dimensions Accessories for A/AE9 A/AE/AF110


00.00
00.00

Inches
[Millimeters]

A/AE9 A/AE40 A/AE/AF50 A/AE/AF110

SIDE MOUNTED AUXILIARY

SINGLE POLE TOP MOUNTED AUXILIARY

FOUR POLE TOP MOUNTED AUXILIARY

ON-POSITION LATCH

PNEUMATIC TIMER

MECH INTERLOCK D.C. OPERATED

TYPE A/AE9-16 A/AE26 A/AE30-40 A/AE/AF50-75 A/AE/AF45 A/AE/AF95-110 IN


MM

A 2.20
56

B 3.96
100.5

C 4.21
107

D 5.71
145

E 5.00
127

IN
MM

2.20
56

4.72
119.8

4.97
126.3

6.47
164.3

5.76
146.3

IN
MM

2.20
56

5.30
134.5

5.55
141

7.05
179

6.34
161

IN
MM

3.23
82

5.27
133.9

5.52
140.3

7.03
178.5

6.32
160.4

IN
MM

4.09
104

5.73
145.5

5.98
152

7.48
190

6.77
172

IN
MM

4.02
102

5.91
150

6.16
156.5

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Approximate dimensions A/AF145 A/AF185


00.00
00.00

Ac

Inches
[Millimeters]

ro co ss nt the ac to line rs

A/AF145 & A/AF185

A/AF145, A/AF185 with mechanical interlock

A/AF145, A/AF185 reversing

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

ine el s h s t tor os tac r Ac con

Approximate dimensions A/AF145 A/AF300


00.00
00.00

Inches
[Millimeters]

A/AF145 A/AE/AF95-110 mechanically interlocked

A/AF210, A/AF260, A/AF300

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Approximate dimensions A/AF210 A/AF300


00.00
00.00

Ac

Inches
[Millimeters]

ro co ss nt the ac to line rs

A/AF210, A/AF260, A/AF300 with mechanical interlock

A/AF210, A/AF260, A/AF300 reversing +TA450

A/AF210, A/AF145 with mechanical interlock

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

ine el s h s t tor os tac r Ac con

Approximate dimensions AF400 AF460


00.00
00.00

Inches
[Millimeters]

AF400, AF460

AF400, AF460 with mechanical interlock

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Approximate dimensions AF400 AF750


00.00
00.00

Ac

Inches
[Millimeters]

ro co ss nt the ac to line rs

AF400, AF460 reversing

AF580 AF750

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

ine el s h s t tor os tac r Ac con

Approximate dimensions AF580 AF750


00.00
00.00

Inches
[Millimeters]

AF580 AF750 with mechanical interlock

AF580 AF750 reversing

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Approximate dimensions AF1350 AF1650


00.00
00.00

Ac

Inches
[Millimeters]

ro co ss nt the ac to line rs

AF1350 AF1650

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Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

ine el s h s t tor os tac r Ac con

Approximate dimensions EK110 EK550, 4 pole, non-reversing


00.00
00.00

Inches
[Millimeters]

B G B1 D T1

P P1 T PE

F1

H1

C1

E M6 F M4 C K1 C2

B
EK 110 EK 150 EK 175 EK 210 EK 370

B1
5.35 136 5.35 136 6.93 176 6.93 176 9.61 244 9.61 244

C
4.72 120 4.72 120 6.30 160 6.30 160 8.66 220 8.66 220

C1
5.51 140 5.51 140 5.51 140 5.51 140 7.87 200 7.87 200

D
0.26 6.6 0.43 11 0.43 11 0.43 11 0.43 11 0.43 11

E
1,57 40 1.57 40 0.59 15 0.59 15 1.57 40 1.57 40

F
1.61 41 1.65 42 1.77 45 1.77 45 2.64 67 2.64 67

F1
1.69 43 1.65 42 2.64 67 2.64 67 2.76 70 2.76 70

in
mm

in
mm

in
mm

in
mm

mm EK 550 in EK 1000 mm

in

6.50 165 6.50 165 7.91 201 7.91 201 10.63 270 10.63 270

G 0.59 15 0.79 20 0.79 20 0.79 20 0.98 25 0.98 25

H
6.14 156 6.14 156 6.14 156 6.14 156 8.78 223 8.78 223

H1
6.14 156 6.77 172 7.80 198 7.80 198 10.71 272 10.71 272

K1
0.30 7.5 0.39 10 0.39 10 0.39 10 0.49 12.5 0.49 12.5

P
6.08 154.5 6.08 154.5 6.77 172 6.77 172 8.88 225.5 8.88 225.5

P1
4.03 102.3 4.03 102.3 4.20 106.7 4.20 106.7 5.49 139.5 5.49 139.5

T
0.39 10 0.39 10 0.39 10 0.39 10 0.91 23 0.91 23

T1
0.16 4 0.16 4 0.20 5 0.20 5 0.24 6 0.24 6

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

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