Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

Goshu Kohsan Co., Ltd.

PRE-COMMISSIONING AND COMMISSIONING MANUAL

1. GENERAL
This manual covers the general requirements for the Pre-Commissioning and Commissioning Works of Water and Wastewater Treatment Plants for Uong Bi 300MW Extension Power Plant, under the EPC contractor Vietnam Machinery Erection Corporation (LILAMA), which consists of Raw Water Treatment System, Demineralization System, Wastewater Treatment Plant, and Domestic Wastewater Treatment Plant. These works shall commence after the completion of installation work.

Pre-Com and Commissioning Manual

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Goshu Kohsan Co., Ltd.

2. PRE-COMMISSIONING
The purpose of pre-commissioning work is to check the actual condition of the plant and to perform necessary adjustments on the equipments in preparation for the commissioning work. Mechanical Equipment Pre-Commissioning includes the following steps: 1. Flushing and Cleaning 2. Chemical Preparation 3. Filter Media Loading 4. Resin Loading 5. Oil Interceptor Check 6. Trial Run Electrical & Instrument Equipment Pre-Commissioning includes the following steps: 1. MCC Power Energize 2. MCC Function Test 3. Motor No-Load Test 4. On-Off Valve Loop Test 5. Instrument Loop Test 6. System Function Test 7. Input-Output Test 8. Sequence Test

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2.1. MECHANICAL EQUIPMENT PRE-COMMISSIONING

1. FLUSHING and CLEANING Flush inside of pipe with water for few minutes until effluent is clear. Open valves slowly to flush all dirt, debris, excess sealant and scale. Clean inner surface of filters and exchanger vessels. 2. CHEMICAL PREPARATION Pre-caution: 1. Person who prepares harmful or dusty chemicals should wear suitable protective equipment. 2. Training and advises shall be given to workers in order to understand the cause of harm that would occur while working with chemicals. Method of prevention and measures to be used in tending to the accident should be explained clearly to the workers. 3. Provide water for cleaning within the place of preparation. 4. Consider which chemical uses service water for dilution, and which one uses filtered water. Preparation: 1. Alum is prepared as per the following procedure; 1.1. Coagulation dissolving tank (10GBN10BB001) Fill the tank with filtered water until half of required level H Load 255.5 kg/day of alum (flake) into the tank via electrical hoist manually Further fill the tank with filtered water until required level H = 1,600 mm Start Agitator (10GBN10AM001) for 1 hour or until alum is dissolved 1.2. Coagulation Feed Tank (10GBN10BB002) Open On-off valve (10GBN10AA301) manually from local SVB to transfer dissolved alum at 10% concentration into feed tank by gravity. 1.3. Illustration
M COAGULATION DISSOLVING TANK AGITATOR (10GBN10AM001)

H 10GBN10AA301

ALUM 10%

COAGULATION FEED PUMP 1A/B (10GBN11/12AP001) CLARIFIER TANK A (10UGE11BB001)

COAGULATION DISSOLVING TANK (10GBN10BB001)

COAGULATION FEED TANK (10GBN10BB002)

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2. Sodium Hypochlorite is loaded by 8% NaOCl Tank Truck into NaOCl Tank (10GBN20BB001). Automatic feeding operation shall be referred to Functional Logic Description in Appendix C. 3. Polymer is prepared in the Polymer Preparing Unit (10GBN30BB001) as per the following procedure: Manually load polymer (flake) into the Polymer Powder Hopper (10GBN30AF001) Automatic feeding and mixing operation shall be referred to Functional Logic Description in Appendix C, to produce polymer 0.05% solution. 4. Hydrochloric Acid is loaded by a 30% HCl Tank Truck into HCl Tank (10GCN10BB001). Automatic feeding operation shall be referred to Functional Logic Description in Appendix C. 5. Sodium Hydroxide is loaded by 50% NaOH Tank Truck into NaOH Tank (10GCN20BB001). Automatic feeding operation shall be referred to Functional Logic Description in Appendix C. 6. Table 1 shows the list of chemicals and specification to be prepared for this project. Table 1: List of Chemical to be Prepared: No Chemical Name Form 1 Alum Flake 2 Polymer (C-3310) Liquid 3 Sodium Hypochlorite: NaOCl Liquid 4 Sodium Hydroxide: NaOH Liquid 5 Hydrochloric Acid: HCl Liquid

Percent 14% Al2(SO4)3 0.05% 8% 50% (45%) 30%

Specific Gravity 1.72 ~ 1.0 1.2 1.53 (1.48) 1.15

3. FILTER MEDIA LOADING Precautions: 1. Open manholes and check that inner equipment has no damage. 2. Confirm leakage in nozzle and sight glass by filling water into the vessel and check leakage. If no leaks were found, perform cleaning and flushing of vessel. 3. Confirm that there is no undesirable matter in the vessel. 4. Confirm the size and quantity of filter media. 5. Arrange and distinguish each kind of filter media. Procedure: 1. Care shall be taken to load media into the filter. Avoid direct pouring of media from the top manhole as inner paint could be severely damaged. 2. After each layer of media is loaded, the top surface shall be spread evenly and smoothly by forking or any other means as to prevent leading through of media. After spreading, check elevation. 3. Type of filter media top layer shall depend on media classification. Quantity of media shall conform to the spec. 4. After loading, inspect inside of vessel. Take out foreign matter and contaminants. Properly seal the top manhole. 5. Backwashing of media shall be carried out to remove any floating defective media. 6. Media to be loaded are listed in Table 2.
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Table 2: List of Filter Media: NO VESSEL TO BE LOADED 1 Auto Gravity Filter 2 3 4 A/C Filter (Potable) A/C Filter (Demin) A/B A/C Filter (WWTP)

KKS NO 10GBB11/12AT001

FILTER MEDIA

QUANTITY 5.04 m3 7.56 m3 0.48 m3 0.90 m3 1.2 m3 2.34 m3 1.92 m3 3.78 m3

Gravel Sand 10GBB20AT001 Gravel Activated Carbon 10GCB11/12AT001 Gravel Activated Carbon 10GNB10AT001 Gravel Activated Carbon

4. RESIN LOADING Precautions: 1. It is important to cross check the resin volumes loaded into each vessel. Record the actual resin level in delivery form after backwashing and settling. 2. A careful measurement of the freeboard (in delivery form) should be made, reported, and checked with the original design. If necessary, corrective action should be undertaken to either load resin or download some. 3. Whenever possible, avoid the direct contact of the active resin with the nozzles. 4. Resins to be loaded are listed in Table 3. Procedure: 1. Remove the top head of the vessel and top nozzle plate. 2. Fill 1/3 of the vessel with water. Loading resin into water ensures that any air and dirt are floated off the resin and come out to the surface of the water. This will allow the resin bed to sit evenly & homogeneously throughout the height of column. 3. Load the active resin as per the specified quantity. 4. Load inert resin as per the specified quantity. 5. Close the top head of the vessel. Table 3: List of Resin: NO VESSEL TO BE LOADED 1 Cation Exchanger A/B 2 3 Anion Exchanger A/B M/B Exchanger A/B

VESSEL TAG NO 10GCF11/12AT001 10GCF21/22AT001 10GCF31/32AT001

RESIN Dowex Mono C-600 Dowex IF-62 Dowex Mono A-500 Dowex IF-62 Dowex Marathon C Dowex Marathon A

QUANTITY 1,725 Liters 150 Liters 2,225 Liters 225 Liters 375 Liters 475 Liters

5. OIL INTERCEPTOR CHECK 5.1. Make sure that all internal equipments are in place and no tools or other loose items are left in the interceptor. 5.2. With the automatic closure device in oil chamber feed, fill all interceptor compartments with clear water to the outlet level. 5.3. Check that the stainless steel automatic device follows the level of the water.
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6. TRIAL RUN General: The following equipments shall undergo trial run to demonstrate that they can operate safely and satisfactorily under the required operating conditions. 1. Clarifier tank A/B (RWTS) 2. Gravity filter A/B Manual backwash Auto backwash 3. Demin Train A A/C filter A (Demin) soaking Manual regeneration Auto regeneration 4. Demin Train B A/C filter B (Demin) soaking Manual regeneration Auto regeneration 5. Clarifier tank (WWTP) 6. Sludge receiver tank 7. A/C filter (WWTP) Soaking Manual backwash Auto backwash Manual Backwash: It is very essential to perform manual backwash operation on each of Auto Gravity and Carbon Filters before operating to auto-mode so that foreign particle present in the media during delivery are washed out from the vessel. In this operation, preliminary adjustments of manual & actuator-operated valves, instrument set points, flowrate, etc. should also be done. Auto Backwash: When all necessary adjustments are completed, it is important to perform a trial run in auto mode for one cycle before performing the commissioning proper in order to counter-check the adjustments made. Final adjustments shall be done after one cycle, when necessary. Operation is the same as the commissioning operation (Refer to the section COMMISSIONING). Activated Carbon Soaking: Activated carbon is filled with internal pores where air may exist. Before backwashing, bed must be set in completely submerged condition to allow carbon pores to fill with water. Otherwise, the reduced density of carbon due to air in the pores may result in excessive backwash losses. Manual Regeneration: It is very essential to first perform manual regeneration and backwashing before setting to automode so that preliminary adjustments in the plant can be done; such as manual and actuatoroperated valves adjustment, instruments set points, flowrate adjustment, chemical dosing adjustment, etc. This is also essential for the resin in order to wash away foreign particles present during delivery. This step shall prepare the correct ionic exchanging capacity of resin. Manual regeneration literally means regeneration of each step of every unit in manual operation.

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Automatic Regeneration: When all necessary adjustments and preparations are completed, it is important to perform a trial run in auto mode for one cycle before performing the commissioning proper in order to counter-check the adjustments made. Final adjustments shall be made after one cycle, when necessary. Operation is the same as the commissioning operation (Refer to the section COMMISSIONING). Initial Resin Regeneration: Irrespective of the form delivered, the resin bed should receive at least a double amount of regenerant compared to the design level. This means a double-injection-time only, while displacement and rinse should be performed as per original design. First Run: Expected high water quality will be achieved only after final rinsing, after Mixed Bed Exchanger in the case of Demineralizer, but provided that endpoint is monitored correctly and the plant is not overrun. Procedure: A. Manual and Auto Backwash Operation 1. Set following pumps & blowers to manual mode operation in MCC and Local Control Panel; Freshwater Supply Pump (10GAF10AP001) Backwash Water Pumps A/B (10GBK11/12AP001) Air Blowers A/B (10GBC11/12AN001) Filtered Water Transfer Pumps A/B (10GBK41/42AP001) Demin Feed Pumps A/B (10GCK11/12AP001) Clarified Water Transfer Pumps A/B (10GNK31/32AP001) Backwash Pumps A/B (10GNK61/62AP001) 2. Set all actuator-operated valves used in Auto Gravity and Carbon filtering process into manual mode operation in the Local Control Panel. 3. Perform manual preliminary washing in each filter in order to wash away foreign particles present in the media during delivery until the effluent is clear. 4. Perform manual backwash operation in accordance with the Operation Chart and Sequence of Auto Gravity and Carbon Filters, and P&ID. 5. Make necessary adjustments in order to meet the required water quality. 6. Perform backwash operation again, this time in auto backwash operation. 7. Make final adjustments as required. B. Manual and Auto Regeneration Operation 1. Set the following pumps and blowers into manual mode operation in the MCC and Local Control Panel; Demin Feed Pumps A/B (10GCK11/12AP001) Booster Pumps A/B (10GCK21/22AP001) Regeneration Pumps A/B (10GCK31/32AP001) Degasifier Blowers A/B (10GCH11/12AN001) HCl Feed Pumps A/B (10GCN11/12AP001) NaOH Feed Pumps A/B (10GCN21/22AP001) 2. Set all actuator-operated valves used in Demineralizer into manual mode operation in the Local Control Panel.
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3. Perform manual regeneration of Demineralizer in accordance with Operation Chart and Sequence of Demineralization Train A & B by train and P&ID, sequentially as follows; A/C Filters A/B (10GCB11/12AT001) Cation Exchangers A/B (10GCF11/12AT001) Degasifier Tower & Sump A/B (GCH11/12AW001 & GCH11/12BB001) Anion Exchangers A/B (10GCF21/22AT001) Mixed Bed Exchangers A/B (10GCF31/32AT001) 4. Make necessary adjustments in order to meet the required water quality. 5. Perform regeneration operation again, this time in auto mode regeneration. 6. Make final adjustments, as necessary.

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TRIAL RUN PACKAGE M4:

Steps of Clarifier Tank A (UGE11BB001) Trial Run:

1.) Fill Water Purpose: To supply raw water from Freshwater pond to Clarifier A (RWTS) Operation: Receive freshwater from Freshwater pump house station Open Control valve (10GAC21AA001) manually from local SVB Start Chemical feed pumps simultaneously with raw water flow in manual operation o o o Coagulation feed pump 1A/B (10GBN11/12AP001) NaOH feed pump 2A/B (10GBN41/42AP001) Polymer feed pump 1A/B (10GBN31AP001)

Flow rate: 106.5 m3/hr Duration: Until water level is 100mm below overflow line, then close control valve and stop chemical feed pumps Illustration:

POLYMER FEED PUMP (10GBN31AP001) NaOH FEED PUMP (10GBN41/42AP001) COAGULATION FEED PUMP (10GBN11/12AP001) 10GAC21QP001 M CLARIFIER TANK A AGITATOR (10GBD11AM001) QT pH AUTO-GRAVITY FILTER (10GBB11/12AT001)

FRESHWATER PUMP HOUSE STATION

10GAC21AA001

10GBD11/12AA301

CLARIFIER TANK A (10UGE11BB001)

FILTER BACKWASH WATER PIT (10UGH10BB001)

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2.) Agitation Purpose: To create disturbance inside Clarifier to enhance coagulation and flocculation Operation: Start Clarifier tank A agitator (10GBD11AM001) manually from LOP Duration: ~2 hours or until floc is formed (Note: Agitation continues until shutdown.) Illustration:

POLYMER FEED PUMP (10GBN31AP001) NaOH FEED PUMP (10GBN41/42AP001) COAGULATION FEED PUMP (10GBN11/12AP001) M CLARIFIER TANK A AGITATOR (10GBD11AM001) QT 10GAC21QP001 pH AUTO-GRAVITY FILTER (10GBB11/12AT001)

FRESHWATER PUMP HOUSE STATION

10GAC21AA001

10GBD11/12AA301

CLARIFIER TANK A (10UGE11BB001)

FILTER BACKWASH WATER PIT (10UGH10BB001)

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3.) Start Operation Purpose: To further receive freshwater from Freshwater pump house station Operation: Open Control valve (10GAC21AA001) manually from local SVB Flow rate: 50% of 106.5 m3/hr until sludge blanket is 500 mm lower than overflow 100% of 106.5 m3/hr Duration: Continues operation Illustration:

POLYMER FEED PUMP (10GBN31AP001) NaOH FEED PUMP (10GBN41/42AP001) COAGULATION FEED PUMP (10GBN11/12AP001) 10GAC21QP00 1 10GAC21AA001 M

CLARIFIER TANK A AGITATOR (10GBD11AM001) QT

pH AUTO-GRAVITY FILTER (10GBB11/12AT001)

FRESHWATER PUMP HOUSE STATION

10GBD11/12AA301

CLARIFIER TANK A (10UGE11BB001)

FILTER BACKWASH WATER PIT (10UGH10BB001)

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Steps of Auto-Gravity Filter A/B (10GBB11/12AT001) Manual Preliminary Operation:

1.) Washing Purpose: To wash away foreign particles from gravel in preparation for the filter operation Operation: Open On-off valve (10GBB11/12AA301) manually from local SVB Open On-off valve (10GBB11/12AA305) manually from local SVB Other On-off valves are closed Flow rate: 105 m3/hr Duration: Until effluent is clear Illustration:

10GBB11/12AA301 CLARIFIER TANK A/B (10UGE11/12BB001) 10GBB11/12AA304

10GBB11/12AA305 FILTER BACKWASH WATER PIT (10UGH10BB001) BACKWASH WATER PUMP (GBK11/12AP001) 10GBB11/12AA303

AUTO-GRAVITY FILTER A/B (10GBB11/12AT001)

10GBB11/12AA302

FILTERED WATER PIT (10UGG10BB001)

AIR BLOWER (10GBC11/12AN001) 10GBB11/12AA306

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2.) Service Purpose: To produce filtered water Operation: Keep On-off valve (10GBB11/12AA301) open Close On-off valve (10GBB11/12AA305) manually from local SVB Open On-off valve (10GBB11/12AA302) manually from local SVB Other On-off valves are closed Start Filtered water pump A/B (10GBK31/32AP001) manually from LOP when water level in Filtered water pit (10UGG10BB001) is at desired level Flow rate: 105 m3/hr Duration: Until water level in Filtered Water Tank is 1/3 of height Illustration:

10GBB11/12AA301 CLARIFIER TANK A/B (10UGE11/12BB001) 10GBB11/12AA304

10GBB11/12AA305 FILTER BACKWASH WATER PIT (10UGH10BB001) BACKWASH WATER PUMP (GBK11/12AP001) 10GBB11/12AA303

AUTO-GRAVITY FILTER A/B (10GBB11/12AT001)

10GBB11/12AA302

FILTERED WATER PIT (10UGG10BB001)

AIR BLOWER (10GBC11/12AN001) 10GBB11/12AA306

FILTERED WATER TANK (10GBL10BB001)

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Steps of Auto-Gravity Filter A/B (10GBB11/12AT001) Manual Backwash Operation:

1.) Water Drain Purpose: To reduce water level in vessel to prevent overflowing of media Operation: Open On-off valve (10GBB11/12AA304) manually from local SVB Other On-off valves are closed Flow rate: 0 m3/hr Duration: 10 minutes Illustration:

10GBB11/12AA301 CLARIFIER TANK A/B (10UGE11/12BB001) 10GBB11/12AA304

10GBB11/12AA305 FILTER BACKWASH WATER PIT (10UGH10BB001) BACKWASH WATER PUMP (GBK11/12AP001) 10GBB11/12AA303

AUTO-GRAVITY FILTER A/B (10GBB11/12AT001)

10GBB11/12AA302

FILTERED WATER PIT (10UGG10BB001)

AIR BLOWER (10GBC11/12AN001) 10GBB11/12AA306

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2.) Air Backwash Purpose: To polish the media to remove foreign particles that attached to the media Operation: Keep On-off valve (10GBB11/12AA304) open Start Air blower A/B (10GBC11/12AN001) manually from LOP Open On-off valve (10GBB11/12AA306) manually from local SVB Other On-off valves are closed Flow rate: 12.6 Nm3/min Duration: 10 minutes Illustration:

10GBB11/12AA301 CLARIFIER TANK A/B (10UGE11/12BB001) 10GBB11/12AA304

10GBB11/12AA305 FILTER BACKWASH WATER PIT (10UGH10BB001) BACKWASH WATER PUMP (GBK11/12AP001) 10GBB11/12AA303

AUTO-GRAVITY FILTER A/B (10GBB11/12AT001)

10GBB11/12AA302

FILTERED WATER PIT (10UGG10BB001)

AIR BLOWER (10GBC11/12AN001) 10GBB11/12AA306

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3.) Water Backwash Purpose: To remove foreign particles detached from the media out of the vessel Operation: Keep On-off valve (10GBB11/12AA304) open Close On-off valve (10GBB11/12AA3046) manually from local SVB Stop Air blower A/B (10GBC11/12AN001) manually from LOP Start B/W water pump A/B (10GBK11/12AP001) manually from LOP Open On-off valve (10GBB11/12AA303) manually from local SVB Other On-off valves are closed Flow rate: 500 m3/hr Duration: 10 minutes Illustration:

10GBB11/12AA301 CLARIFIER TANK A/B (10UGE11/12BB001) 10GBB11/12AA304

10GBB11/12AA305 FILTER BACKWASH WATER PIT (10UGH10BB001) BACKWASH WATER PUMP (GBK11/12AP001) 10GBB11/12AA303

AUTO-GRAVITY FILTER A/B (10GBB11/12AT001)

10GBB11/12AA302

FILTERED WATER PIT (10UGG10BB001)

AIR BLOWER (10GBC11/12AN001) 10GBB11/12AA306

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4.) Stop Purpose: To remove foreign particles detached from the media out of the vessel Operation: Close On-off valve (10GBB11/12AA304) manually from local SVB Stop B/W water pump A/B (10GBK11/12AP001) manually from LOP Close On-off valve (10GBB11/12AA303) manually from local SVB Other On-off valves are closed Flow rate: 0 m3/hr Duration: 10 minutes Illustration:

10GBB11/12AA301 CLARIFIER TANK A/B (10UGE11/12BB001) 10GBB11/12AA304

10GBB11/12AA305 FILTER BACKWASH WATER PIT (10UGH10BB001) BACKWASH WATER PUMP (GBK11/12AP001) 10GBB11/12AA303

AUTO-GRAVITY FILTER A/B (10GBB11/12AT001)

10GBB11/12AA302

FILTERED WATER PIT (10UGG10BB001)

AIR BLOWER (10GBC11/12AN001) 10GBB11/12AA306

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5.) Washing Purpose: To remove foreign particles detached from the media out of the vessel Operation: Open On-off valve (10GBB11/12AA301) manually from local SVB Open On-off valve (10GBB11/12AA305) manually from local SVB Other On-off valves are closed Flow rate: 105 m3/hr Duration: 10 minutes Illustration:

10GBB11/12AA301 CLARIFIER TANK A/B (10UGE11/12BB001) 10GBB11/12AA304

10GBB11/12AA305 FILTER BACKWASH WATER PIT (10UGH10BB001) BACKWASH WATER PUMP (GBK11/12AP001) 10GBB11/12AA303

AUTO-GRAVITY FILTER A/B (10GBB11/12AT001)

10GBB11/12AA302

FILTERED WATER PIT (10UGG10BB001)

AIR BLOWER (10GBC11/12AN001) 10GBB11/12AA306

Note: Repeat Manual Backwash Operation Until Effluent Is Clear.

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Steps of A/C Filter Potable (10GBB20AT001) Manual Backwash Operation: 1.) Soaking Purpose: To saturate the carbon with water in order to optimize backwashing Operation: Open manhole MH manually Start Filtered water transfer pump A/B (10GBK41/42AP001) manually from LOP Open On-off valve (10GBB20AA301) manually from local SVB, then close valve when water reaches top distributor level by looking through the manhole MH Other On-off valves are closed Close manhole MH manually Duration: 1 hour or until activated carbon is fully saturated (Note: If some carbon still found floating on water surface, use any wooden paddle to sweep or disturb floating carbon so that water may enter into the available pores) Illustration:
MH

CP501

FI (10GBK35CF501) FILTERED WATER TRANSFER PUMP A/B (10GBK41/42AP001)

AA301

AA304

AA501

A/C FILTER (10GBB20AT001)

CP502

P AA302 POTABLE WATER TANK (10GKB10BB001) AA305 FILTER B/W WATER PIT (10UGH10BB001)

AA303

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2.) Washing Purpose: To wash away foreign particles from gravel Operation: Keep Filtered water transfer pump A/B (10GBK41/42AP001) running Keep On-off valve (10GBB20AA301) open Open On-off valve (10GBB20AA305) manually from local SVB Other On-off valves are closed Flow rate: 10 m3/hr Duration: Until effluent is clear Illustration:
MH

CP501

FI (10GBK35CF501) FILTERED WATER TRANSFER PUMP A/B (10GBK41/42AP001)

AA301

AA304

AA501

A/C FILTER (10GBB20AT001)

CP502

P AA302 POTABLE WATER TANK (10GKB10BB001) AA305 FILTER B/W WATER PIT (10UGH10BB001)

AA303

Note: Open Air Vent valve (10GBB20AA501) once a day, anytime of the day, to release some air trapped in vessel

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3.) Backwashing Purpose: To remove foreign particles of filter media Operation: Keep Filtered water transfer pump A/B (10GBK41/42AP001) running Close On-off valve (10GBB20AA301, 10GBB20AA305) manually from local SVB Open On-off valve (10GBB20AA303, 10GBB20AA304) manually from local SVB Other On-off valves are closed Flow rate: 10 m3/hr Duration: 10 minutes Illustration:
MH

CP501

FI (10GBK35CF501) FILTERED WATER TRANSFER PUMP A/B (10GBK41/42AP001)

AA301

AA304

AA501

A/C FILTER (10GBB20AT001)

CP502

P AA302 POTABLE WATER TANK (10GKB10BB001) AA305 FILTER B/W WATER PIT (10UGH10BB001)

AA303

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4.) Stop Purpose: To allow floating filter media to settle by gravity Operation: Stop Filtered water transfer pump A/B (10GBK41/42AP001) manually from LOP Close On-off valve (10GBB20AA303, 10GBB20AA304) manually from local SVB Other On-off valves are closed Flow rate: 0 m3/hr Duration: 10 minutes Illustration:
MH

CP501

FI (10GBK35CF501) FILTERED WATER TRANSFER PUMP A/B (10GBK41/42AP001)

AA301

AA304

AA501

A/C FILTER (10GBB20AT001)

CP502

P AA302 POTABLE WATER TANK (10GKB10BB001) AA305 FILTER B/W WATER PIT (10UGH10BB001)

AA303

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5.) Washing Purpose: To remove foreign particles remaining in the bottom of filter bed Operation: Start Filtered water transfer pump A/B (10GBK41/42AP001) manually from LOP Open On-off valve (10GBB20AA301, 10GBB20AA305) manually from local SVB Other On-off valves are closed Flow rate: 10 m3/hr Duration: 10 minutes or until effluent does not show activated carbon powder Illustration:
MH

CP501

FI (10GBK35CF501) FILTERED WATER TRANSFER PUMP A/B (10GBK41/42AP001)

AA301

AA304

AA501

A/C FILTER (10GBB20AT001)

CP502

P AA302 POTABLE WATER TANK (10GKB10BB001) AA305 FILTER B/W WATER PIT (10UGH10BB001)

AA303

Pre-Com and Commissioning Manual

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Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

Goshu Kohsan Co., Ltd.

6.) Service Purpose: To produce potable water Operation: Keep Filtered water transfer pump A/B (10GBK41/42AP001) running Keep On-off valve (10GBB20AA301) open Close On-off valve (10GBB20AA305) manually from local SVB Open On-off valve (10GBB20AA302) manually from local SVB, and start NaOCl feed pump 1A/B (10GBN21/22AP001) simultaneously for chlorination Other On-off valves are closed Flow rate: 10 m3/hr Duration: 540 minutes (90 m3/day) Illustration:
MH

CP501

FI (10GBK35CF501) FILTERED WATER TRANSFER PUMP A/B (10GBK41/42AP001)

AA301

AA304

AA501

A/C FILTER (10GBB20AT001)

CP502

P AA302

NaOCl FEED PUMP 1A/B (10GBN21/22AP001) POTABLE WATER TANK (10GKB10BB001)

AA303 AA305 FILTER B/W WATER PIT (10UGH10BB001)

Pre-Com and Commissioning Manual

Page 24 of 71

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Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

Goshu Kohsan Co., Ltd.

TRIAL RUN PACKAGE M5: Steps of Demineralization Train A/B Manual Regeneration Operation For A/C Filter A/B: 1.) Soaking Purpose: To saturate the carbon with water in order to optimize backwashing Operation: Open manhole MH manually Start Demin feed pump A/B (10GCK11/12AP001) manually from LOP Open On-off valve (10GCB11/12AA301) manually from local SVB, then close valve when water reaches top distributor level by looking through the manhole MH Other On-off valves are closed Close manhole MH manually Duration: 1 hour or until carbon is fully saturated (Note: If some carbon still found floating on water surface, use any wooden paddle to sweep or disturb floating carbon so that water may enter into the available pores) Illustration:
MH

CP501 P

FI (10GCK13CF501/502) AA301 DEMIN FEED PUMP A/B (10GCK11/12AP001)

AA304

AA501

A/C FILTER A/B (10GCB11/12AT001)

CP502

P AA302 CATION EXCH. A/B (10GCF11/12AT001)

AA303 AA305

10UGV10BB001

Pre-Com and Commissioning Manual

Page 25 of 71

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Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

Goshu Kohsan Co., Ltd.

2.) Washing Purpose: To wash away foreign particles from gravel Operation: Keep Demin feed pump A/B (10GCK11/12AP001) running Open On-off valve (10GCB11/12AA301) manually from local SVB Open On-off valve (10GCB11/12AA305) manually from local SVB Other On-off valves are closed Flow rate: 41 m3/hr Duration: Until effluent is clear Illustration:
MH

CP501 P

FI (10GCK13CF501/502) AA301 DEMIN FEED PUMP A/B (10GCK11/12AP001)

AA304

AA501

A/C FILTER A/B (10GCB11/12AT001)

CP502

P AA302 CATION EXCH. A/B (10GCF11/12AT001)

AA303 AA305

10UGV10BB001

Note: Open Air Vent valve (10GCB11/12AA501) once a day, anytime of the day, to release some air trapped in vessel

Pre-Com and Commissioning Manual

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3.) Backwashing Purpose: To remove foreign particles of filter media Operation: Keep Demin feed pump A/B (10GCK11/12AP001) running Close On-off valve (10GCB11/12AA301) manually from local SVB Close On-off valve (10GCB11/12AA305) manually from local SVB Open On-off valve (10GCB11/12AA303) manually from local SVB Open On-off valve (10GCB11/12AA304) manually from local SVB Other On-off valves are closed Flow rate: 41 m3/hr Duration: Until effluent is clear Illustration:
MH

CP501 P

FI (10GCK13CF501/502) AA301 DEMIN FEED PUMP A/B (10GCK11/12AP001)

AA304

AA501

A/C FILTER A/B (10GCB11/12AT001)

CP502

P AA302 CATION EXCH. A/B (10GCF11/12AT001)

AA303 AA305

10UGV10BB001

Pre-Com and Commissioning Manual

Page 27 of 71

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4.) Stop Purpose: To allow floating filter media to settle by gravity Operation: Stop Demin feed pump A/B (10GCK11/12AP001) manually from LOP Close On-off valve (10GCB11/12AA303) manually from local SVB Close On-off valve (10GCB11/12AA304) manually from local SVB Other On-off valves are closed Flow rate: 0 m3/hr Duration: 10 minutes Illustration:
MH

CP501 P

FI (10GCK13CF501/502) AA301 DEMIN FEED PUMP A/B (10GCK11/12AP001)

AA304

AA501

A/C FILTER A/B (10GCB11/12AT001)

CP502

P AA302 CATION EXCH. A/B (10GCF11/12AT001)

AA303 AA305

10UGV10BB001

Pre-Com and Commissioning Manual

Page 28 of 71

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5.) Washing Purpose: To remove foreign particles remaining in the bottom of filter bed Operation: Start Demin feed pump A/B (10GCK11/12AP001) manually from LOP Open On-off valve (10GCB11/12AA301) manually from local SVB Open On-off valve (10GCB11/12AA305) manually from local SVB Other On-off valves are closed Flow rate: 25 m3/hr Duration: 10 minutes or until effluent does not show activated carbon powder Illustration:
MH

CP501 P

FI (10GCK13CF501/502) AA301 DEMIN FEED PUMP A/B (10GCK11/12AP001)

AA304

AA501

A/C FILTER A/B (10GCB11/12AT001)

CP502

P AA302 CATION EXCH. A/B (10GCF11/12AT001)

AA303 AA305

10UGV10BB001

Pre-Com and Commissioning Manual

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6.) Service Purpose: To produce filtered water Operation: Keep Demin feed pump A/B (10GCK11/12AP001) running Keep On-off valve (10GCB11/12AA301) open Close On-off valve (10GCB11/12AA305) manually from local SVB Open On-off valve (10GCB11/12AA302) manually from local SVB Other On-off valves are closed Flow rate: 41 m3/hr Duration: 1,200 minutes Illustration:
MH

CP501 P

FI (10GCK13CF501/502) AA301 DEMIN FEED PUMP A/B (10GCK11/12AP001)

AA304

AA501

A/C FILTER A/B (10GCB11/12AT001)

CP502

P AA302 CATION EXCH. A/B (10GCF11/12AT001)

AA303 AA305

10UGV10BB001

Pre-Com and Commissioning Manual

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For Cation Exchanger A/B: 1.) SAC Compaction Purpose: To lift the bed without reclassification of cation resin layers and pushes out any solids or fines that have accumulated on top of the bed. Operation: Start Regen pump A/B (10GCK31/32AP001) manually from LOP Open On-off valve (10GCF11/12AA303) manually from local SVB Open On-off valve (10GCF11/12AA304) manually from local SVB Other On-off valves are closed Flow rate: 29 m3/hr Duration: 5 minutes Illustration:
PI

FT (10GCK14/15CF001) A/C FILTER A/B (10GCB11/12AT001)

AA301

AA304

CATION EXCH A/B (10GCF11/12 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF502)

PI AA302 DEGASIFIER TOWER A/B (10GCH11/12AW001)

AA305

10GCK62AA801 FI (10GCN78CF501) HCl FEED PUMP A/B 10GCN78AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

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2.) Regenerant HCl 30% Injection Purpose: To regenerate exhausted cation resin Operation: Keep Regen pump A/B (10GCK31/32AP001) running Close On-off valve (10GCF11/12AA303) manually from local SVB Keep On-off valve (10GCF11/12AA304) open Open On-off valves (10GCK62AA801, 10GCF11/12AA801) manually from local SVB Start HCl feed pump A/B (10GCN11/12AP001) manually from LOP Open On-off valve (10GCN78AA801) manually from local SVB Other On-off valves are closed Flow rates: HCl 30% = 1.20 m3/hr, Regen water = 7.1 m3/hr Duration: 35 minutes Illustration:
PI

FT (10GCK14/15CF001) A/C FILTER A/B (10GCB11/12AT001)

AA301

AA304

CATION EXCH A/B (10GCF11/12 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF502)

PI AA302 DEGASIFIER TOWER A/B (10GCH11/12AW001)

AA305

10GCK62AA801 FI (10GCN78CF501) HCl FEED PUMP A/B (10GCN11/12AP001) 10GCN78AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

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Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

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3.) Acid Displacement (Slow rinse) Purpose: To push active regenerant from bottom to top of resin bed and start rinsing out Operation: Keep Regen pump A/B (10GCK31/32AP001) running Keep On-off valves (10GCF11/12AA304, 10GCK62AA801, ) open Close On-off valve (10GCN78AA801) manually from local SVB Stop HCl feed pump A/B (10GCN11/12AP001) manually from LOP Keep On-off valve (10GCF11/12AA801) open Other On-off valves are closed Flow rates: 7.1 m3/hr Duration: 30 minutes Illustration:
PI

FT (10GCK14/15CF001) A/C FILTER A/B (10GCB11/12AT001)

AA301

AA304

CATION EXCH A/B (10GCF11/12 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF502)

PI AA302 DEGASIFIER TOWER A/B (10GCH11/12AW001)

AA305

10GCK62AA801 FI (10GCN78CF501) HCl FEED PUMP A/B (10GCN11/12AP001) 10GCN78AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 33 of 71

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4.) Resin Bed Settling Purpose: To allow floating resin to settle by gravity Operation: Stop Regen pump A/B (10GCK31/32AP001) manually from LOP Close On-off valves (10GCF11/12AA304, 10GCK62AA801, 10GCF11/12AA801) manually from respective local SVBs Other On-off valves are closed Flow rates: 0 m3/hr Duration: 10 minutes Illustration:
PI

FT (10GCK14/15CF001) A/C FILTER A/B (10GCB11/12AT001)

AA301

AA304

CATION EXCH A/B (10GCF11/12 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF502)

PI AA302 DEGASIFIER TOWER A/B (10GCH11/12AW001)

AA305

10GCK62AA801 FI (10GCN78CF501) HCl FEED PUMP A/B (10GCN11/12AP001) 10GCN78AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 34 of 71

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Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

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5.) Rinsing Purpose: To finally rinse out remaining regenerant and to arrange resin layer Operation: Start Demin feed pump A/B (10GCK11/12AP001) manually from LOP to feed filtered water through A/C filter A/B (10GCB11/12AT001) Open On-off valves (10GCF11/12AA301, 10GCF11/12AA305) manually from respective local SVBs Other On-off valves are closed Flow rates: 41 m3/hr Duration: 7 minutes Illustration:
PI

FT (10GCK14/15CF001) A/C FILTER A/B (10GCB11/12AT001)

AA301

AA304

CATION EXCH A/B (10GCF11/12 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF502)

PI AA302 DEGASIFIER TOWER A/B (10GCH11/12AW001)

AA305

10GCK62AA801 FI (10GCN78CF501) HCl FEED PUMP A/B (10GCN11/12AP001) 10GCN78AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 35 of 71

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Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

Goshu Kohsan Co., Ltd.

6.) Service Purpose: To produce soft water Operation: Keep Demin feed pump A/B (10GCK11/12AP001) running to feed filtered water through A/C filter A/B (10GCB11/12AT001) Keep On-off valve (10GCF11/12AA301) open Close On-off valve (10GCF11/12AA305) manually from respective local SVBs Open On-off valve (10GCF11/12AA302) manually from respective local SVBs Other On-off valves are closed Flow rates: 41 m3/hr Duration: 1,228 minutes Illustration:
PI

FT (10GCK14/15CF001) A/C FILTER A/B (10GCB11/12AT001)

AA301

AA304

CATION EXCH A/B (10GCF11/12 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF502)

PI AA302 DEGASIFIER TOWER A/B (10GCH11/12AW001)

AA305

10GCK62AA801 FI (10GCN78CF501) HCl FEED PUMP A/B (10GCN11/12AP001) 10GCN78AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 36 of 71

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Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

Goshu Kohsan Co., Ltd.

For Degasifier A/B Purpose: To remove CO2 Operation: Keep A/C filter A/B (10GCB11/12AT001) and Cation Exchanger A/B (10GCF11/12AT001) in service Keep On-off valve (10GCF11/12AA302) open Start Degasifier blower A/B (10GCH11/12AN001) manually from LOP Flow rates: 41 m3/hr Duration: 1,228 minutes Illustration:

10GCF11/12AA302 CATION EXCH A/B (10GCF11/12AT001)

DEGASIFIER TOWER A/B (10GCH11/12AW001)

DEGASIFIER BLOWER A/B (10GCH11/12AN001)

LT
BOOSTER PUMP A/B (10GCK21/22AP001) ANION EXCH A/B (10GCF21/22AT001) DEGASIFIER SUMP A/B (10GCH11/12BB001)

Pre-Com and Commissioning Manual

Page 37 of 71

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For Anion Exchanger A/B: 1.) SBA Compaction Purpose: To lift the bed without reclassification of anion resin layers and pushes out any solids or fines that have accumulated on top of the bed. Operation: Start Regen pump A/B (10GCK31/32AP001) manually from LOP Open On-off valve (10GCF21/22AA303) manually from local SVB Open On-off valve (10GCF21/22AA304) manually from local SVB Other On-off valves are closed Flow rate: 29 m3/hr Duration: 5 minutes Illustration:
PI

FT (10GCK37/38CF001) BOOSTER PUMP A/B (10GCK21/22AP001)

AA301

AA304

ANION EXCH A/B (10GCF21/22 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF504)

PI AA302 MIXED BED EXCH A/B (10GCF31/32AT001)

AA305

10GCK62AA803 FI (10GCN91CF501) NaOH FEED PUMP A/B 10GCN91AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 38 of 71

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2.) Regenerant NaOH 50% Injection Purpose: To regenerate exhausted anion resin Operation: Keep Regen pump A/B (10GCK31/32AP001) running Close On-off valve (10GCF21/22AA303) manually from local SVB Keep On-off valve (10GCF21/22AA304) open Open On-off valves (10GCK62AA803, 10GCF21/22AA801) manually from local SVB Start NaOH feed pump A/B (10GCN21/22AP001) manually from LOP Open On-off valve (10GCN91AA801) manually from local SVB Other On-off valves are closed Flow rates: NaOH 50% = 0.41 m3/hr, Regen water = 7.30 m3/hr Duration: 45 minutes Illustration:
PI

FT (10GCK37/38CF001) BOOSTER PUMP A/B (10GCK21/22AP001)

AA301

AA304

ANION EXCH A/B (10GCF21/22 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF504)

PI
AA302 MIXED BED EXCH A/B (10GCF31/32AT001)

AA305

10GCK62AA803 FI (10GCN91CF501) NaOH FEED PUMP A/B (10GCN21/22AP001) 10GCN91AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 39 of 71

09 Jan., 06 Rev. A

Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

Goshu Kohsan Co., Ltd.

3.) Acid Displacement (Slow rinse) Purpose: To push active regenerant from bottom to top of resin bed and start rinsing out Operation: Keep Regen pump A/B (10GCK31/32AP001) running Close On-off valve (10GCF21/22AA303) manually from local SVB Keep On-off valve (10GCF21/22AA304) open Keep On-off valves (10GCK62AA803, 10GCF21/22AA801) manually from local SVB Close On-off valve (10GCN91AA801) manually from local SVB Stop NaOH feed pump A/B (10GCN21/22AP001) manually from LOP Other On-off valves are closed Flow rates: 7.30 m3/hr Duration: 40 minutes Illustration:
PI

FT (10GCK37/38CF001) BOOSTER PUMP A/B (10GCK21/22AP001)

AA301

AA304

ANION EXCH A/B (10GCF21/22 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF504)

PI AA302 MIXED BED EXCH A/B (10GCF31/32AT001)

AA305

10GCK62AA803 FI (10GCN91CF501) NaOH FEED PUMP A/B (10GCN21/22AP001) 10GCN91AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 40 of 71

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Uong Bi 300MW Extension Power Plant M4/5/6 Water and Wastewater Treatment

Goshu Kohsan Co., Ltd.

4.) Resin Bed Settling Purpose: To allow floating resin to settle by gravity Operation: Stop Regen pump A/B (10GCK31/32AP001) manually from LOP Close On-off valves (10GCF21/22AA304, 10GCK62AA803, 10GCF21/22AA801) manually from respective local SVBs Other On-off valves are closed Flow rates: 0 m3/hr Duration: 10 minutes Illustration:
PI

FT (10GCK37/38CF001) BOOSTER PUMP A/B (10GCK21/22AP001)

AA301

AA304

ANION EXCH A/B (10GCF21/22 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF504)

PI AA302 MIXED BED EXCH A/B (10GCF31/32AT001)

AA305

10GCK62AA803 FI (10GCN91CF501) NaOH FEED PUMP A/B (10GCN21/22AP001) 10GCN91AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 41 of 71

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5.) Rinsing Purpose: To finally rinse out remaining regenerant and to arrange resin layer Operation: Start Booster pump A/B (10GCK21/22AP001) manually from LOP Open On-off valves (10GCF21/22AA301, 10GCF21/22AA305) manually from respective local SVBs Other On-off valves are closed Flow rates: 41 m3/hr Duration: 15 minutes Illustration:
PI

FT (10GCK37/38CF001) BOOSTER PUMP A/B (10GCK21/22AP001)

AA301

AA304

ANION EXCH A/B (10GCF21/22 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF504)

PI AA302 MIXED BED EXCH A/B (10GCF31/32AT001)

AA305

10GCK62AA803 FI (10GCN91CF501) NaOH FEED PUMP A/B (10GCN21/22AP001) 10GCN91AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 42 of 71

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6.) Service Purpose: To produce demin water Operation: Keep Booster pump A/B (10GCK21/22AP001) running Keep On-off valve (10GCF21/22AA301) open Open On-off valve (10GCF21/22AA302) manually from local SVB Other On-off valves are closed Flow rates: 41 m3/hr Duration: 1228 minutes Illustration:
PI

FT (10GCK37/38CF001) BOOSTER PUMP A/B (10GCK21/22AP001)

AA301

AA304

ANION EXCH A/B (10GCF21/22 AT001)

FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA303 FI (10GCK62CF504)

PI AA302 MIXED BED EXCH A/B (10GCF31/32AT001)

AA305

10GCK62AA803 FI (10GCN91CF501) NaOH FEED PUMP A/B (10GCN21/22AP001) 10GCN91AA801

AA801

10UGV10BB001

Pre-Com and Commissioning Manual

Page 43 of 71

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Goshu Kohsan Co., Ltd.

For Mixed Bed Exchanger A/B: 1.) Backwashing Purpose: To separate anion and cation resin layers Operation: Start Regen pump A/B (10GCK31/32AP001) manually from LOP Open On-off valves (10GCF31/32AA805, 10GCF31/32AA806) manually from respective local SVBs Other On-off valves are closed Flow rate: 8.4 m3/hr Duration: 20 minutes Illustration:
PI

10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01

Pre-Com and Commissioning Manual

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2.) Stop Purpose: To allow floating resins to settle by gravity Operation: Stop Regen pump A/B (10GCK31/32AP001) manually from LOP Close On-off valves (10GCF31/32AA805, 10GCF31/32AA806) manually from respective local SVBs Other On-off valves are closed Flow rate: 0 m3/hr Duration: 10 minutes Illustration:
PI

10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01)

Pre-Com and Commissioning Manual

Page 45 of 71

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3.) Regenerant NaOH 50% Injection Purpose: To regenerate exhausted anion resin Operation: Start Regen pump A/B (10GCK31/32AP001) manually from LOP Open On-off valves (10GCF31/32AA801, 10GCF31/32AA802, 10GCF31/32AA804, 10GCK62AA804, 10GCK62AA802) manually from respective local SVBs Start NaOH feed pump A/B (10GCN21/22AP001) manually from LOP Open On-off valve (10GCN90AA801) manually from local SVB Other On-off valves are closed Flow rate: NaOH 50% = 0.16 m3/hr, Downward = 2.10 m3/hr, Upward = 2.20 m3/hr Duration: 25 minutes Illustration:
PI

10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) FI (10GCK62CF501) 10GCK62AA802

AA801

AA305

AA804

PI

AA302 AA306

DEMIN WATER TANK A/B (10GCL11/12BB01)

AA805

AA803

10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001)

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4.) Displacement of NaOH 50% (Slow rinse) Purpose: To displace active NaOH 50% residual from the line before ends of spray nozzle Operation: Keep Regen pump A/B (10GCK31/32AP001) running Keep On-off valves (10GCF31/32AA801, 10GCF31/32AA802, 10GCF31/32AA804, 10GCK62AA804, 10GCK62AA802) open Close On-off valve (10GCN90AA801) manually from local SVB Stop NaOH feed pump A/B (10GCN21/22AP001) manually from LOP Other On-off valves are closed Flow rate: 2.10 m3/hr Duration: 30 minutes Illustration:
PI

10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01)

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5.) Regenerant HCl 30% Purpose: To regenerate exhausted cation resin Operation: Keep Regen pump A/B (10GCK31/32AP001) running Keep On-off valves (10GCF31/32AA801, 10GCF31/32AA802, 10GCF31/32AA804, 10GCK62AA804, 10GCK62AA802) open Start HCl feed pump A/B (10GCN11/12AP001) manually from LOP Open On-off valve (10GCN77AA801) manually from local SVB Other On-off valves are closed Flow rate: HCl 30% = 0.39 m3/hr, Upward = 2.20 m3/hr, Downward = 2.10 m3/hr Duration: 20 minutes Illustration:
PI

10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01)

FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001)

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6.) Displacement of HCl 30% (Slow rinse) Purpose: To displace active HCl 30% residual from the line before ends of spray nozzle Operation: Keep Regen pump A/B (10GCK31/32AP001) running Keep On-off valves (10GCF31/32AA801, 10GCF31/32AA802, 10GCF31/32AA804, 10GCK62AA804, 10GCK62AA802) open Close On-off valve (10GCN77AA801) manually from local SVB Stop HCl feed pump A/B (10GCN11/12AP001) manually from LOP Other On-off valves are closed Flow rate: 2.20 m3/hr Duration: 25 minutes Illustration:
PI

10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01)

FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001)

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7.) Water Drain Purpose: To reduce water level in vessel to prevent separation of resin during air mixing Operation: Stop Regen pump A/B (10GCK31/32AP001) manually from LOP Close On-off valves (10GCF31/32AA801, 10GCF31/32AA802, 10GCF31/32AA804, 10GCK62AA804, 10GCK62AA802) manually from local SVB Open On-off valves (10GCF31/32AA305, 10GCF31/32AA801) manually from local SVB Other On-off valves are closed Flow rate: 0 m3/hr Duration: 10 minutes Illustration:

PI

10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806 AA801

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01)

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8.) Resin Air Mixing Purpose: To mix back cation and anion resins Operation: Close On-off valve (10GCF31/32AA305) manually from local SVB Open On-off valve (10GCF31/32AA803) manually from local SVB Other On-off valves are closed Flow rate: 47.1 Nm3/hr Duration: 10 minutes Illustration:
PI

10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01)

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9.) Vessel Filling Purpose: To fill the vessel with water until required level Operation: Start Booster pump A/B (10GCK21/22AP001) manually from LOP to feed demin water through Anion Exchanger A/B (10GCF21/22AT001) Open On-off valve (10GCF21/22AA302) manually from local SVB Open On-off valve (10GCF31/32AA801) manually from local SVB Other On-off valves are closed Flow rate: 20.0 m3/hr Duration: 2 minutes Illustration:

PI 10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806 AA801

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01)

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10.) Rinsing Purpose: To fill the vessel with water until required level Operation: Keep Booster pump A/B (10GCK21/22AP001) running to feed demin water through Anion Exchanger A/B (10GCF21/22AT001) Keep On-off valve (10GCF21/22AA302) open Open On-off valve (10GCF31/32AA306) manually from local SVB Other On-off valves are closed Flow rate: 20.0 m3/hr Duration: 15 minutes Illustration:
PI 10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01)

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11.) Service Purpose: To further polish demin water Operation: Keep Booster pump A/B (10GCK21/22AP001) running to feed demin water through Anion Exchanger A/B (10GCF21/22AT001) Keep On-off valve (10GCF21/22AA302) open Open On-off valve (10GCF31/32AA302) manually from local SVB Other On-off valves are closed Flow rate: 41.0 m3/hr Duration: 10,080 minutes Illustration:
PI 10GCF21/22AA302 ANION EXCH A/B (10GCF21/22AT001) MIXED BED EXCH A/B (10GCF31/32 AT001) AA806

10GCK62AA804 FI (10GCK62CF503) 10GCN90AA801

AA801

AA305

AA804 NaOH FEED PUMP 1A/B (10GCN21/22AP001) FI (10GCN90CF501) FI (10GCK63CF001) REGEN PUMP A/B (10GCK31/32AP001) FI (10GCK62CF501) 10GCK62AA802 10UGV10BB001 AA802 10GCN77AA801 HCl FEED PUMP 1A/B (10GCN11/12AP001) FI (10GCN77CF501) AIR RECEIVER (10QEF10BB001) AA805 AA803 AA306

PI

AA302

DEMIN WATER TANK A/B (10GCL11/12BB01)

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TRIAL RUN PACKAGE M6: Steps of Trial Run for pH Adjustment & Mixing Pit, WWTP Clarifier Tank and Sludge Receiver Tank: 1.) pH Adjustment and Mixing Pit Purpose: To fill wastewater into the pH adjustment pit and overflows to Mixing pit from Wastewater pit for coagulation and flocculation process Operation: Start Wastewater pump (10GNK21/22AP001) manually from LOP Start following Chemical feed pumps manually from respective LOPs o Coagulation feed pump 2A/B (10GNN11/12AP001) = 100 mg/L o HCl feed pump 2A (10GNN30AP001) = 50 mg/L o NaOH feed pump 3A (10GNN50AP001) = 100 mg/L o Polymer feed pump 2A/B (10GNN21/22AP001) = 1 mg/L Start following Agitators manually from respective LOPs when wastewater level is over agitators blades o pH adjustment pit agitator (10GNE10AM001) o Mixing pit agitator (10GNE20AM001) Flow rate: 70 m3/hr Duration: Until wastewater overflows Illustration:
POLYMER FEED PUMP 2A/B (10GNN21/22AP001) WASTEWATER PUMP (10GNK21/22AP001) COAGULATION FEED PUMP 2A/B (10GNN11/12AP001) HCl FEED PUMP 2A (10GNN30AP001) NaOH FEED PUMP 3A (10GNN50AP001) M pH ADJUSTMENT PIT AGITATOR (10GNE10AM001) QT pH MIXING PIT AGITATOR (10GNE20AM001) M WWTP CLARIFIER TANK (10UGQ10BB001)

pH ADJUSTMENT PIT (10UGP10BB001)

MIXING PIT (10UGP20BB001)

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2.) WWTP Clarifier Tank Purpose: To separate sludge and clear water Operation: Keep Wastewater pump (10GNK21/22AP001) running Keep Chemical feed pumps simultaneously running o o o o Coagulation feed pump 2A/B (10GNN11/12AP001) = 100 mg/L HCl feed pump 2A (10GNN30AP001) = 50 mg/L NaOH feed pump 3A (10GNN50AP001) = 100 mg/L Polymer feed pump 2A/B (10GNN21/22AP001) = 1 mg/L

Start WWTP Clarifier tank agitators (10GND10AM001) when wastewater level is over the blades of agitator Start Thinner sludge pump A/B (10GNK41/42AP001) manually from LOP to transfer partially thickened sludge to Sludge receiver tank (10UGT10BB001) Flow rate: 70 m3/hr Duration: Continuous Illustration:
WWTP CLARIFIER TANK AGITATOR (10GND10AM001) M CLARIFIED WASTEWATER PIT (10UGR10BB001) MIXING PIT (10UGP20BB001)

THINNER SLUDGE PUMP A/B (10GNK41/42AP001) WWTP CLARIFIER TANK (10UGQ10BB001)

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3.) Sludge Receiver Tank Purpose: To further thickened sludge for disposal Operation: Keep Wastewater pump (10GNK21/22AP001) running Keep Chemical feed pumps simultaneously running o o o o Coagulation feed pump 2A/B (10GNN11/12AP001) = 100 mg/L HCl feed pump 2A (10GNN30AP001) = 50 mg/L NaOH feed pump 3A (10GNN50AP001) = 100 mg/L Polymer feed pump 2A/B (10GNN21/22AP001) = 1 mg/L

Keep Thinner sludge pump A/B (10GNK41/42AP001) running Start Sludge receiver tank agitators (10GND10AM001) when wastewater level is over the blades of agitator Start Thicker sludge pump A/B (10GNK71/72AP001) manually from LOP to dispose thickened sludge to Ash slurry pit Flow rate: 3 m3/hr Duration: Continuous Illustration:
THINNER SLUDGE PUMP A/B (10GNK41/42AP001) SLUDGE PUMP A/B (10GRK11/12AP001) UNDERFLOW SLUDGE PUMP A/B (10GBK21/22AP001)

SLUDGE RECEIVER TANK AGITATOR (10GNS10AM001) M

WASTEWATER PIT (10UGN10BB001)

THICKER SLUDGE PUMP A/B (10GNK71/72AP001) SLUDGE RECEIVER TANK (10UGT10BB001)

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Steps of A/C Filter WWTP (10GNB10AT001) Manual Backwash Operation:

1.) Soaking Purpose: To saturate the carbon with water in order to optimize backwashing Operation: Open manhole MH manually Start Clarified water transfer pump A/B (10GNK31/32AP001) manually from LOP Open On-off valve (10GNB10AA301) manually from local SVB, then close valve when water reaches top distributor level by looking through the manhole MH Other On-off valves are closed Close manhole MH manually Duration: 1 hour or until activated carbon is fully saturated (Note: If some carbon still found floating on water surface, use any wooden paddle to sweep or disturb floating carbon so that water may enter into the available pores) Illustration:
MH

CP501 P

FI (10GNK21CF501) CLARIFIED WATER TRANSFER PUMP A/B (10GNK31/32AP001)

AA301

AA304

AA501

A/C FILTER WWTP (10GNB10AT001)

CP502

P AA302

BACKWASH PUMP A/B (10GNK61/62AP001) AA303 AA305 WASTEWATER PIT (10UGN10BB001)

NEUTRALIZATION PIT (10UGU10BB001)

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2.) Washing Purpose: To wash away foreign particles from gravel Operation: Keep Clarified water transfer pump A/B (10GNK31/32AP001) running Open On-off valve (10GNB10AA301) manually from local SVB Open On-off valve (10GNB10AA305) manually from local SVB Other On-off valves are closed Flow rate: 70 m3/hr Duration: 10 minutes or until effluent is clear Illustration:
MH

CP501 P

FI (10GNK21CF501) CLARIFIED WATER TRANSFER PUMP A/B (10GNK31/32AP001)

AA301

AA304

AA501

A/C FILTER WWTP (10GNB10AT001)

CP502

P AA302

BACKWASH PUMP A/B (10GNK61/62AP001) AA303 AA305 WASTEWATER PIT (10UGN10BB001)

NEUTRALIZATION PIT (10UGU10BB001)

Note: Open Air Vent valve (10GNB10AA501) once a day, anytime of the day, to release some air trapped in vessel

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3.) Backwashing Purpose: To remove foreign particles of filter media Operation: Stop Clarified water transfer pump A/B (10GNK31/32AP001) manually from LOP Close On-off valve (10GNB10AA301, 10GNB10AA305) manually from local SVB Start Backwash pump A/B (10GNK61/62AP001) manually from LOP Open On-off valve (10GNB10AA303, 10GNB10AA304) manually from local SVB Other On-off valves are closed Flow rate: 70 m3/hr Duration: 10 minutes Illustration:
MH

CP501 P

FI (10GNK21CF501) CLARIFIED WATER TRANSFER PUMP A/B (10GNK31/32AP001)

AA301

AA304

AA501

A/C FILTER WWTP (10GNB10AT001)

CP502

P AA302

BACKWASH PUMP A/B (10GNK61/62AP001) AA303 AA305 WASTEWATER PIT (10UGN10BB001)

NEUTRALIZATION PIT (10UGU10BB001)

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4.) Stop Purpose: To allow floating filter media to settle by gravity Operation: Stop Backwash pump A/B (10GNK61/62AP001) manually from LOP Close On-off valve (10GNB10AA303, 10GNB10AA304) manually from local SVB Other On-off valves are closed Flow rate: 0 m3/hr Duration: 10 minutes Illustration:
MH

CP501 P

FI (10GNK21CF501) CLARIFIED WATER TRANSFER PUMP A/B (10GNK31/32AP001)

AA301

AA304

AA501

A/C FILTER WWTP (10GNB10AT001)

CP502

P AA302

BACKWASH PUMP A/B (10GNK61/62AP001) AA303 AA305 WASTEWATER PIT (10UGN10BB001)

NEUTRALIZATION PIT (10UGU10BB001)

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5.) Washing Purpose: To remove foreign particles remaining in the bottom of filter bed Operation: Start Clarified water transfer pump A/B (10GNK31/32AP001) manually from LOP Open On-off valve (10GNB10AA301, 10GNB10AA305) manually from local SVB Other On-off valves are closed Flow rate: 40 m3/hr Duration: 10 minutes Illustration:
MH

CP501 P

FI (10GNK21CF501) CLARIFIED WATER TRANSFER PUMP A/B (10GNK31/32AP001)

AA301

AA304

AA501

A/C FILTER WWTP (10GNB10AT001)

CP502

P AA302

BACKWASH PUMP A/B (10GNK61/62AP001) AA303 AA305 WASTEWATER PIT (10UGN10BB001)

NEUTRALIZATION PIT (10UGU10BB001)

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6.) Service Purpose: To filtered wastewater Operation: Keep Clarified water transfer pump A/B (10GNK31/32AP001) running Keep On-off valve (10GNB10AA301) open Close On-off valve (10GNB10AA305) manually from local SVB Open On-off valve (10GNB10AA302) manually from local SVB Other On-off valves are closed Flow rate: 70 m3/hr Duration: 10 minutes Illustration:
MH

CP501 P

FI (10GNK21CF501) CLARIFIED WATER TRANSFER PUMP A/B (10GNK31/32AP001)

AA301

AA304

AA501

A/C FILTER WWTP (10GNB10AT001)

CP502

P AA302

BACKWASH PUMP A/B (10GNK61/62AP001) AA303 AA305 WASTEWATER PIT (10UGN10BB001)

NEUTRALIZATION PIT (10UGU10BB001)

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2.2. ELECTRICAL & INSTRUMENT EQUIPMENT PRE-COMMISSIONING

1. MCC POWER ENERGIZE Procedure: 1. Prior to energizing the MCC, the operator should check selector switches of each MCC module for equipments such as pumps, blowers, agitators, etc., if they are in OFF position. Release to Local signal from MMI shall not be activated (Logic = 0). Below is a list of equipments with their respective local control panels: NO KKS NO EQUIPMENT NAME LOP NO 1 10GBN11AP001 COAGULATION FEED PUMP 1A 10GBY10CX101 2 10GBN12AP001 COAGULATION FEED PUMP 1B 10GBY10CX101 3 10GNN11AP001 COAGULATION FEED PUMP 2A 10GBY10CX101 4 10GNN12AP001 COAGULATION FEED PUMP 2B 10GBY10CX101 5 10GBN10AM001 COAG DISSOLVING TANK AGITATOR 10GBY10CX101 6 10GBN21AP001 NaOCl FEED PUMP 1A 10GBY10CX102 7 10GBN22AP001 NaOCl FEED PUMP 1B 10GBY10CX102 8 10GRN11AP001 NaOCl FEED PUMP 2A 10GBY10CX102 9 10GRN12AP001 NaOCl FEED PUMP 2B 10GBY10CX102 10 10GBN31AP001 POLYMER FEED PUMP 1A 10GBY10CX103 11 10GBN32AP001 POLYMER FEED PUMP 1B 10GBY10CX103 12 10GNN21AP001 POLYMER FEED PUMP 2A 10GBY10CX103 13 10GNN22AP001 POLYMER FEED PUMP 2B 10GBY10CX103 14 10GBD11AM001 CLARIFIER TANK A AGITATOR 10GBY10CX104 15 10GBD12AM001 CLARIFIER TANK B AGITATOR 10GBY10CX105 16 10GBK21AP001 UNDERFLOW SLUDGE PUMP A 10GBY10CX106 17 10GBK22AP001 UNDERFLOW SLUDGE PUMP B 10GBY10CX106 18 10GBK31AP001 FILTERED WATER PUMP A 10GBY10CX106 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 10GBK32AP001 10GBC11AN001 10GBC12AN001 10GBK11AP001 10GBK12AP001 10GBK41AP001 10GBK42AP001 10GKA11AP001 10GKA12AP001 10GCK21AP001 10GCK22AP001 10GCH11AN001 10GCH12AN001 10GCN11AP001 10GCN12AP001 10GNN30AP001 FILTERED WATER PUMP B AIR BLOWER A AIR BLOWER B BACKWASH WATER PUMP A BACKWASH WATER PUMP B FILTERED WATER TRANSFER PUMP A FILTERED WATER TRANSFER PUMP B PORTABLE WATER PUMP A PORTABLE WATER PUMP B BOOSTER PUMP A BOOSTER PUMP B DEGASIFIER BLOWER A DEGASIFIER BLOWER B HCl FEED PUMP 1A HCl FEED PUMP 1B HCl FEED PUMP 2A 10GBY10CX106 10GBY10CX106 10GBY10CX106 10GBY10CX107 10GBY10CX107 10GBY10CX107 10GBY10CX107 10GBY10CX108 10GBY10CX108 10GCY10CX101 10GCY10CX101 10GCY10CX101 10GCY10CX101 10GCY10CX102 10GCY10CX102 10GCY10CX102

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NO 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74

KKS NO 10GNN40AP001 10GCN21AP001 10GCN22AP001 10GBN41AP001 10GBN42AP001 10GNN50AP001 10GNN60AP001 10GCK51AP001 10GCK52AP001 10GCK41AP001 10GCK42AP001 10GCK31AP001 10GCK32AP001 10GCK11AP001 10GCK12AP001 10GNK11AP001 10GNK12AP001 10GNC11AN001 10GNC12AN001 10GNK41AP001 10GNK42AP001 10GNK71AP001 10GNK72AP001 10GNK21AP001 10GNK22AP001 10GNK61AP001 10GNK62AP001 10GNK51AP001 10GNK52AP001 10GNK31AP001 10GNK32AP001 10GNS10AM001 10GND10AM001 10GNE10AM001 10GNE20AM001 10GNE30AM001 10GRK11AP001 10GRK12AP001 10GRC11AN001 10GRC12AN001

EQUIPMENT NAME HCl FEED PUMP 2B NaOH FEED PUMP 1A NaOH FEED PUMP 1B NaOH FEED PUMP 2A NaOH FEED PUMP 2B NaOH FEED PUMP 3A NaOH FEED PUMP 3B NEUT WATER DISPOSAL PUMP A NEUT WATER DISPOSAL PUMP B DEMIN WATER TRANSFER PUMP A DEMIN WATER TRANSFER PUMP B REGENERATION PUMP A REGENERATION PUMP B DEMIN FEED PUMP A DEMIN FEED PUMP B OILY WASTEWATER PUMP A OILY WASTEWATER PUMP B MIXING BLOWER A MIXING BLOWER B THINNER SLUDGE PUMP A THINNER SLUDGE PUMP B THICKER SLUDGE PUMP A THICKER SLUDGE PUMP B WASTEWATER PUMP A WASTEWATER PUMP B BACKWASH PUMP A BACKWASH PUMP B TREATED WATER PUMP A TREATED WATER PUMP B CLARIFIED WATER TRANSFER PUMP A CLARIFIED WATER TRANSFER PUMP B SLUDGE RECIEVER TANK AGITATOR WWTP CLARIFIER TANK AGITATOR pH ADJUSTMENT PIT AGITATOR MIXING PIT AGITATOR NEUTRALIZATION PIT AGITATOR DWWTP SLUDGE PUMP A DWWTP SLUDGE PUMP B BLOWER A BLOWER B

LOP NO 10GCY10CX102 10GCY10CX103 10GCY10CX103 10GCY10CX103 10GCY10CX103 10GCY10CX103 10GCY10CX103 10GCY10CX104 10GCY10CX104 10GCY10CX105 10GCY10CX105 10GCY10CX105 10GCY10CX105 10GCY10CX107 10GCY10CX107 10GNY10CX101 10GNY10CX101 10GNY10CX102 10GNY10CX102 10GNY10CX102 10GNY10CX102 10GNY10CX103 10GNY10CX103 10GNY10CX103 10GNY10CX103 10GNY10CX104 10GNY10CX104 10GNY10CX104 10GNY10CX104 10GNY10CX104 10GNY10CX104 10GNY10CX105 10GNY10CX106 10GNY10CX107 10GNY10CX107 10GNY10CX107 10GNY10CX108 10GNY10CX108 10GNY10CX109 10GNY10CX109

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2. Energizing the MCC Refer to separate manual of MCC for energizing procedure Select the following motor starter modules to remote mode operation RAW WATER TREATMENT SYSTEM NO 1 2 3 4 5 6 7 8 9 10 11 12 KKS NO 10GBK31AP001/10GBK32AP001 10GBK11AP001/10GBK12AP001 10GKA11AP001/10GKA12AP001 10GBK21AP001/10GBK22AP001 10GBC11AN001/10GBC12AN001 10GBK41AP001/10GBK42AP001 10GBD11AM001/10GBD12AM001 10GBN10AM001 10GBN11AP001/10GBN12AP001 10GBN21AP001/10GBN22AP001 10GBN31AP001/10GBN32AP001 10GBN41AP001/10GBN42AP001 EQUIPMENT NAME FITERED WATER PUMP A/B BACKWASH WATER PUMP A/B PORTABLE WATER PUMP A/B UNDERFLOW SLUDGE PUMP A/B AIR BLOWER A/B FILTERED WATER TRANSFER PUMP A/B CLARIFIER TANK A/B AGITATOR COAGULATION DISOVING TANK AGITATOR COAGULATION FEED PUMP 1A/1B NaOCl FEED PUMP 1A/1B POLYMER FEED PUMP 1A/1B NaOH FEED PUMP 2A/2B

DEMINERALIZATION SYSTEM NO 1 2 3 4 5 6 7 8 KKS NO 10GCK11AP001/10GCK12AP001 10GCH11AN001/10GCH12AN001 10GCK21AP001/10GCK22AP001 10GCK41AP001/10GCK42AP001 10GCK31AP001/10GCK32AP001 10GCN11AP001/10GCN12AP001 10GCN21AP001/10GCN22AP001 10GCK51AP001/10GCK52AP001 WASTEWATER TREATMENT PLANT NO 1 2 3 4 5 6 7 8 KKS NO 10GNK11AP001/10GNK12AP001 10GNC11AN001/10GNC12AN001 10GNK21AP001/10GNK22AP001 10GNK31AP001/10GNK32AP001 10GNK61AP001/10GNK62AP001 10GNK51AP001/10GNK52AP001 10GNK41AP001/10GNK42AP001 10GNK71AP001/10GNK72AP001 EQUIPMENT NAME OILY WASTEWATER PUMP A/B MIXING BLOWER A/B WASTEWATER PUMP A/B CLARIFIED WATER TRANSFER PUMP A/B BACKWASH PUMP A/B TREATED WATER PUMP A/B THINNER SLUDGE PUMPS A/B THICKENER SLUDGE PUMPS A/B EQUIPMENT NAME DEMIN FEED PUMP A/B DEGASIFIER BLOWER A/B BOOSTER PUMP A/B DEMINERALIZED WATER TRANSFER PUMP A/B REGENERATION PUMP A/B HCl FEED PUMP 1A/1B NaOH FEED PUMPS 1A/1B NEUTRALIZED WATER DISPOSAL PUMP A/B

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NO 9 10 11 12 13 14 15 16 17 18 19 20

KKS NO 10GNN30AP001/10GNN40AP001 10GNN50AP001/10GNN60AP001 10GND10AM001 10GNE10AM001 10GNE20AM001 10GNE30AM001 10GNS10AM001 10GNN11AP001/10GNN12AP001 10GNN21AP001/10GNN22AP001 10GRC11AN001/10GRC12AN001 10GRK11AP001/10GRK12AP001 10GRN11AP001/10GRN12AP001

EQUIPMENT NAME HCl FEED PUMP 2A/2B NaOH FEED PUMP 3A/3B CLARIFIER TANK AGITATOR pH ADJUSTMENT PIT AGITATOR MIXING PIT AGITATOR NEUTRALIZATION PIT AGITATOR SLUDGE RECEIVER TANK AGITATOR COAGULATION FEED PUMP 2A/2B POLYMER FEED PUMP 2A/2B BLOWER A/B SLUDGE PUMP A/B NaOCl FEED PUMP 2A/2B

3. Energize each equipment in the MCC as per following requirements For equipment with auto-mode/ manual-mode, select of each equipment via MMI Operation mode of each equipment shall be selected to the following; RAW WATER SYSTEM NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14

EQUIPMENT NAME
COAGULATION DISSOLVING TANK AGITATOR COAGULATION FEED PUMP 1A/1B NaOCl FEED PUMP 1A/1B POLYMER FEED PUMP 1A POLYMER FEED PUMP 1B NaOH FEED PUMP 2A/2B CLARIFIER TANK A AGITATOR CLARIFIER TANK B AGITATOR FILTERED WATER PUMP A/B AIR BLOWER A/B UNDERFLOW SLUDGE PUMP A/B BACKWASH WATER PUMP A/B FILTERED WATER TRANSFER PUMP A/B POTABLE WATER PUMP A/B

AUTO
N/A 10GBN11AP001 10GBN21AP001 10GBN31AP001 10GBN32AP001 10GBN41AP001 10GBD11AM001 10GBD12AM001 10GBK31AP001 10GBC11AN001 10GBK21AP001 10GBK11AP001 N/A N/A

MANUAL
10GBN10AM001 SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE 10GBK41AP001 10GKA11AP001

STAND-BY
10GBN12AP001 10GBN22AP001 10GBN42AP001 10GBK32AP001 10GBC12AN001 10GBK22AP001 10GBK12AP001 10GBK42AP001 10GKA12AP001

LOP NO.
10GBY10CX101 10GBY10CX101 10GBY10CX102 10GBY10CX103 10GBY10CX103 10GCY10CX103 10GBY10CX104 10GBY10CX105 10GBY10CX106 10GBY10CX106 10GBY10CX106 10GBY10CX107 10GBY10CX107 10GBY10CX108

DEMINERALIZATION SYSTEM NO
1 2 3 4

EQUIPMENT NAME
DEGASIFIER BLOWER A DEGASIFIER BLOWER B BOOSTER PUMP A BOOSTER PUMP B

AUTO
10GCH11AN001 10GCH12AN001 10GCK21AP001 10GCK22AP001

MANUAL
SELECTABLE SELECTABLE SELECTABLE SELECTABLE

STAND-BY
10GCH12AN001 -

LOP NO.
10GCY10CX101 10GCY10CX101 10GCY10CX101 10GCY10CX101

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NO
5 6 7 8 9 10 11

EQUIPMENT NAME
HCl FEED PUMP 1A/1B NaOH FEED PUMP 1A/1B NEUTRALIZED WATER DISPOSAL PUMP A/B DEMINERALIZED WATER TRANSFER PUMP A DEMINERALIZED WATER TRANSFER PUMP B REGENERATION PUMP A/B DEMIN FEED PUMP A/B

AUTO
10GCN11AP001 10GCN21AP001 10GCK51AP001 N/A N/A 10GCK31AP001 10GCK11AP001

MANUAL
SELECTABLE SELECTABLE SELECTABLE 10GCK41AP001 10GCK42AP001 SELECTABLE SELECTABLE

STAND-BY
10GCN12AP001 10GCN22AP001 10GCK52AP001 10GCK32AP001 10GCK12AP001

LOP NO.
10GCY10CX102 10GCY10CX103 10GCY10CX104 10GCY10CX105 10GCY10CX105 10GCY10CX105 10GCY10CX107

WASTEWATER TREATMENT PLANT NO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

EQUIPMENT NAME
COAG FEED PUMP 2A/2B POLYMER FEED PUMP 2A/2B NaOCl FEED PUMP 2A/2B HCl FEED PUMP 2A HCl FEED PUMP 2B NaOH FEED PUMP 3A NaOH FEED PUMP 3B OILY WASTEWATER PUMP A/B MIXING BLOWER A/B THINNER SLUDGE PUMP A/B WASTEWATER PUMP A/B THICKER SLUDGE PUMP A/B CLARIFIEDWATER TRANSFER PUMP A/B BACKWASH PUMP A/B TREATED WATER PUMP A/B SLUDGE RECEIVER TANK AGITATOR WWTP CLARIFIER TANK AGITATOR pH ADJUSTMENT PIT AGITATOR MIXING PIT AGITATOR NEUTRALIZATION PIT AGITATOR DWWTP SLUDGE PUMP A/B BLOWER A/B

AUTO
10GNN11AP001 10GNN21AP001 N/A 10GNN30AP001 10GNN40AP001 10GNN50AP001 10GNN60AP001 10GNK11AP001 10GNC11AN001 N/A 10GNK21AP001 N/A 10GNK31AP001 10GNK61AP001 10GNK51AP001 10GNS10AM001 10GND10AM001 10GNE10AM001 10GNE20AM001 10GNE30AM001 10GRK11AP001 N/A

MANUAL
SELECTABLE SELECTABLE 10GRN11AP001 SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE 10GNK41AP001 SELECTABLE 10GNK71AP001 SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE SELECTABLE 10GRC11AN001

STAND-BY
10GNN12AP001 10GNN22AP001 10GRN12AP001 10GNK12AP001 10GNC12AN001 10GNK42AP001

LOP NO.
10GBY10CX101 10GBY10CX103 10GBY10CX102 10GCY10CX102 10GCY10CX102 10GCY10CX103 10GCY10CX103 10GNY10CX101 10GNY10CX102 10GNY10CX102

10GNK22AP001 10GNY10CX103 10GNK72AP001 10GNY10CX103 10GNK32AP001 10GNY10CX104 10GNK62AP001 10GNY10CX104 10GNK52AP001 10GNY10CX104 10GNY10CX105 10GNY10CX106 10GNY10CX107

10GNY10CX107 10GNY10CX107 10GRK12AP001 10GNY10CX108 10GRC12AN001 10GNY10CX109

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2. MCC FUNCTION TEST Refer to Appendix __

3. MOTOR NO-LOAD TEST Procedure The procedure of pre-commissioning works for the above check-items of Electrical and Instrument Equipment shall be based on GKC Standard Procedure. Electric motors of equipments subject for Motor no-load test are listed in table below. RAW WATER TREATMENT SYSTEM NO 1 2 3 4 5 6 7 8 9 KKS NO 10GAF10AP001 10GBK31AP001/10GBK32AP001 10GBK11AP001/10GBK12AP001 10GKA11AP001/10GKA12AP001 10GBK21AP001/10GBK22AP001 10GBC11AN001/10GBC12AN001 10GBK41AP001/10GBK42AP001 10GBD11AM001/10GBD12AM001 10GBN10AM001 DEMINERALIZATION SYSTEM NO 1 2 3 4 5 6 KKS NO 10GCK11AP001/10GCK12AP001 10GCH11AN001/10GCH12AN001 10GCK21AP001/10GCK22AP001 10GCK41AP001/10GCK42AP001 10GCK31AP001/10GCK32AP001 10GCK51AP001/10GCK52AP001 WASTEWATER TREATMENT PLANT NO 1 2 3 4 5 6 7 KKS NO 10GNK11AP001/10GNK12AP001 10GNC11AN001/10GNC12AN001 10GNK21AP001/10GNK22AP001 10GNK31AP001/10GNK32AP001 10GNK61AP001/10GNK62AP001 10GNK51AP001/10GNK52AP001 10GNK41AP001/10GNK42AP001 EQUIPMENT NAME OILY WASTEWATER PUMP A/B MIXING BLOWER A/B WASTEWATER PUMP A/B CLARIFIED WATER TRANSFER PUMP A/B BACKWASH PUMP A/B TREATED WATER PUMP A/B THINNER SLUDGE PUMP A/B EQUIPMENT NAME DEMIN FEED PUMP A/B DEGASIFIER BLOWER A/B BOOSTER PUMP A/B DEMINERALIZED WATER TRANSFER PUMP A/B REGENERATION PUMP A/B NEUTRALIZED WATER DISPOSAL PUMP A/B EQUIPMENT NAME FRESHWATER SUPPLY PUMP FITERED WATER PUMP A/B BACKWASH WATER PUMP A/B POTABLE WATER PUMP A/B UNDERFLOW SLUDGE PUMP A/B AIR BLOWER A/B FILTERED WATER TRANSFER PUMP A/B CLARIFIER TANK A/B AGITATOR COAGULATION DISOVING TANK AGITATOR

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NO 8 9 10 11 12 13 14 15

KKS NO 10GNK71AP001/10GNK72AP001 10GND10AM001 10GNE10AM001 10GNE20AM001 10GNE30AM001 10GNS10AM001 10GRC11AN001/10GRC12AN001 10GRK11AP001/10GRK12AP001

EQUIPMENT NAME THICKENER SLUDGE PUMP A/B WWTP CLARIFIER TANK AGITATOR pH ADJUSTMENT PIT AGITATOR MIXING PIT AGITATOR NEUTRALIZATION PIT AGITATOR SLUDGE RECEIVER TANK AGITATOR BLOWER A/B SLUDGE PUMP A/B

4. ON-OFF VALVE LOOP TEST Refer to Appendix __

5. INSTRUMENT LOOP TEST Refer to Appendix __

6. SYSTEM FUNCTION TEST Refer to Appendix __

7. INPUT-OUTPUT TEST Refer to Appendix __

8. SEQUENCE TEST Refer to Appendix __

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3. COMMISSIONING
GKC and Lilama Staffs shall together perform the Commissioning Work, or if necessary, with EVN Staff also. GKC Staff shall explain the operation of the Water Treatment Plant and train Lilama and EVN Staffs, as well.

3.1. PERFORMANCE TEST

General: Performance Test shall be done by running the plant for two cycles. Demineralized and Condensate water quality shall be checked with conductivity meters. Commissioning results shall be recorded in the Commissioning Result form. Period of commissioning shall be referred to the Table below; Table: Commissioning Period SYSTEM Gravity Filter Carbon Filter (Potable) Carbon Filter (Demin) Demineralizer Trains Carbon Filter (WWTP) Treating Capacity x Cycle 105 m3/hr x 2 90 m3/day x 2 41 m3/hr x 2 41 m3/hr x 2 70 m3/hr x 2 ITEMS Analysis (Raw/Treated) 2x 2x 2x 2x 2x Mechanical 2x 2x 2x 2x 2x Electrical 2x 2x 2x 2x 2x

Procedure: 1. Run the plant for 24 hours per day for 2 days. 2. Take data of influent flowrates for Clarifier Tank, Gravity Filter, Carbon Filter, Cation Exchanger, Anion Exchanger, and Mixed Bed Exchanger every hour. 3. Take data of pressures for Gravity Filter, Carbon Filters, Cation Exchanger, Anion Exchanger, and Mixed Bed Exchanger every hour. 4. Take data of conductivity for Anion Exchanger and Mixed Bed Exchanger every hour. 5. Take data of pH in Clarifier Tank every hour. 6. Take sampling at sampling cocks of Gravity Filter, Carbon Filters, Anion Exchanger, and Mixed Bed Exchanger every 4 hours for analysis. GKC and Lilama will take sampling at the same time and perform internal analysis for comparison purposes. 7. Take note of the running time of first on-line Demineralizer train following switched-over of the standby train. 8. Take note of the duration of regeneration period in every regeneration cycle.

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