DAILY REPORT

9/13/2012

TO
STEAM / POWER GEN. / PULP & PAPER PRODUCTION

VP (UTILITY)

@ 6 AM

PAPER PRODN.

UNIT

GROSS

FINISH

TOTAL
(PM-I &
PM-II)

PAPER

MT

63

64

55.00

182.00

174.72

PAPER

D.TIME

Hrs

0:15

0:10

1:15

PARTICULARS

PM - I

344.00
1:40

PM - II

330.24
STEAM

MT

119

119

110

348

1.99

D.TIME

PAPER

MT

49

56

57

162

155.52

3:28:00

D.TIME

Hrs

1:28

0:15

0:05

STEAM

MT

93

93

93

NFDP

MT

68.4

44

OFDP

MT

38.5

18

1:48

279

STEAM

627

1.79

74.4

42

68.2

44

211

130

48.8

31

42.7

31

130

80

SELF POWER GENERATION / GEB POWER DRAWL

BHEL

122000

130000

384000

132000

ESP VOLTAGE

P.G

KWh

Load MAX / MIN

MW

17.23

12.98

17.47

15.3

17.1

16.25

FIELD 1 -->

0.93

0.94

0.92

0.93

0.92

0.92

FIELD 2 -->

47.8

43.9

47.8

45.7

46.3

45.5

FIELD 3 -->

Vacuum Max /Min

Exhaust Temp.

60

180

3:30

4:00

11:30:00

8:00

8:00

24:00:00

KWh

60

60

INTAKE PUMP

Hrs

4:00

WTP PUMP

Hrs

8:00

FMR

9890

HSD CONS.

Ltr

GEB POWER DRAWN

384180

29.94792 M / MT

SP. WATER/ PAPER -->

FREE RESIDUAL CHLORINE (PPM)

AT WTP

0.2

AT CT

0.2

ASH LIFTED BY BRICK MANUFACTURER / ASH SILO TRIP

TRUCKS

NOS

ASH SILO TRIP

NOS

NOS

21

21

PM-I

NOS

PM-II

CONDENSATE DRANING (HRS)

MANUAL ASH TRIP by
R.B & S.D PATEL
MANUAL COAL TRIP by
R.B PATEL

TOTAL
AVG.

4957

4809

14909.00

10.33

10.02

10.35

No of Trucks

Supplier

403

21

Narayan Reg.
Vidharva Reg.

MT

225

11

V/L
Bhatia reg.

MT

Narayan Reg. Lump

MT

Agrawal Imp.

MT

Bhatia Imp

IMP. COAL

MT

628

32

4.79
COAL STOCK

Weight

MT

TOTAL

6901.00

5143
10.71

MT

IND. COAL

INST AIR

M3

Coal Inventory

0:00

TOTAL

M3/MIN

COAL RECEIPT

0:00

9/13/2012

TOTAL
(PM-I &
PM-II)
PAPER

344.00
330.24
D.TIME

3:28:00
STEAM
1.90

130
80

ESP VOLTAGE
0/20
34
40
384180

SIDUAL CHLORINE (PPM)

0.2
0.2

NSATE DRANING (HRS)

0:00
0:00
INST AIR

6901.00

TOCK

4.79

COAL HANDLING PLANT

CE # 4 BOILER
COAL ISSUE FIGURES
INDIAN COAL

AP # 2 BOILER

NO OF TRIPS

WT/ TRIP
(MT)

TOAL WT (MT)

45

12.44

559.64

LIGNITE

0.00

IMPORTED COAL

#DIV/0!

559.64

% of total
feeding

NO OF TRIPS

TOAL WT (MT)

WT/ TRIP (MT)

TOTAL COAL FEEDING

MT

HOPPER STOCK

MT

(INITIAL)

100

(FINAL)

100

(INITIAL)

(FINAL)

(INITIAL)

0.5

(FINAL)

0.5

(INITIAL)

(FINAL)

BUNKER LEVEL DOWN

COAL CONSUMPTION

559.64

604.64

MT

BOILER & TURBINE FLOW METER READINGS

CE-4 BOILER

AP-2 BOILER

O2 (%)

DESCRIPTION
MAX

MIN

STEAM FLOW

TPH

92

68

FEED FLOW

TPH

100

75

MAX

MIN

AP-2 BOILER
TOTALISER

HOURLY

STEAM GENERATION

MT

2022

2009

F/W CONSUMPTION

MT

2154

2125

HFO CONSUMPTION

KL
BHEL TG SET

INLET STEAM

MT

1976

1991

L P EXT, STEAM

MT

1308

1193

CONDENSATE

MT

680

814

DEARATOR STEAM

MT

255

L.P.PROCESS

MT

921

CT MAKE UP WATER
CT FAN RUN
BED MATL.
CHARGING

REMARKS

85:00:00

HRS

HOURLY

MIN

5.0

2.7

AVG.-->

3.90

HP BLOW (Hr)

0:00

LP BLOW (Hr)

4:40

TODAY

TODATE

SIEMENS TG SETS

AEG TG SETS

JCB DETAILS

417

M3

TOTALISER

MAX

TODAY

TODAY

RNPL

HIRE

JCB RUNNING Hrs. -->

16:10

COAL FEEDING (Hrs.) -->

12:40

NEW

OLD

BED DRAIN

CT LINE CLEAN

INTAKE GEB POWER

Kwh

COMPRESSORS RUN

HRS

107:00:00

# 2 BOILER
TOAL WT (MT)

O2 (%)
MIN
2.7
3.90
0:00
4:40

TODATE

EG TG SETS

TOTAL

107:00:00

TO,
THE V.P(UTY)/GM(UTY)

S.NO

DATE 13/09/2012

PARTICULAR

TOTAL

PM 1

1029

961

1080

3070

PM2

961

805

700

2466

NFDP

74

92

106

272

OFDP

92

265

403

760

*UTY=(U1+U2+U3)

600

508

321

1429

TOTAL 1-5

2756

2631

2610

7997

FIRE

CAPP

COMPRESSOR

COLONY & VILLAGES

10

DRINKING AND SANITATION

11

TOTAL L+ 6-10

12

UNACCOUNTED WATER

13

TOTAL RAW WATER [11+12]

UP OF UTILITY WATER [ UTY = U1+U2+U3 ]

* UTY WATER
INCLUDES
U1

C.T.MAKEUP

108

188

121

417

U2

MILL WATER

412

240

120

772

U3

LAMELLA DRAIN,FEED
PUMP AND ASH SYS.

80

80

80

240

600

508

321

1429

TOTAL

To,
VP [Utility],

DATE 13/09/2012
Daily Utility Report
A

SR. NO.
1

Description
Qty of saggregated Stone

UNIT
MT

Man Power deployed for

stone saggregation

RNPL JCB running hrs.

a)

For Coal feeding

b)

Hopper & Boiler cleaning and

ash removing from silo drain

c)

IDLE

d)

For Coal Stacking

e)

Hire JCB

Coal And Ash Trips of

Tractors

a)

M/s S.D Patel

b)

M/s R.B Patel

No of Brick manufacturer
Trucks for fly ash disposal

Nos

Quantity of ash lifted for

bricks (MT)

MT

HRS
HRS
HRS
HRS
HRS

TODATE
APPROX.

REMARKS

2.00

No
HRS

TOTAL/
TODAY
0.20

4:40

7:40

3:50

16:10

3:20

5:30

3:50

12:40

1:20

0:40

0:00

2:00

0:00

0:00

0:00

0:00

0:00

1:30

0:00

1:30

0:00

0:00

0:00

0:00
24.00

NO.
No
No

12.00

1+4

bed ash+2 coal

12.00

1+4

bed ash

3.00

40.00
APPROX.

7
8
9
10
11
12
13
14

NO. OF FLY ASH TRIPS

LIFTED FROM SILO TO
CREEK.
No of Coal Reciept Trucks
Weight of coal received
CBD Opening Hours
Blowdown recovery Pump
running hours
Over Feeder Running Hours
pH of OK-8 Boiler ON
TUESDAY & AP2 Boiler

9.00

MT
Hr min
Hr min
Hr min

8:00

8:00

8:00

24:00:00

0:00

0:00

0:00

0:00:00

0:00

0:00

0:00

15:30:00

2621.00

2150.00

2130.00

6901.00

5.46

4.48

pH

Instrument Air Flow

Cu Meter

MAIN STEAM PRESSURE

MAX :

32.00

No

89.00
75.00

MIN :

4.44
4.79
ESP VOLTAGE [KV]

Kg/sq cm

REMARKS

Kg/sq cm

FIeld NO.1
MAIN STEAM TEMPERATURE
500.00
MAX :
443.00
MIN :

0.0

0.0

0/20

34.0

32.0

32.0

42.0

40.0

40.0

FIeld NO.2
Deg C
FIeld NO.3
Deg C

DEPT: UTILITY

DATE 13/09/2012

LAB ANALYSIS REPORT AND CHEMICAL CONSUMPTION

SHIFT

BOILER

CE#4

CE#4

CE#4

UNIT

PH

COND.

SILICA

PH

COND.

SILICA

PH

COND.

SILICA

FEED WATER

8.5

4.0

0.006

8.6

4.9

0.003

8.6

4.1

0.003

BOILER WATER

8.8

6.1

0.675

8.7

6.5

0.716

8.7

7.8

0.764

SUP. STEAM

8.6

5.1

0.003

8.5

0.006

8.6

4.6

0.006

SAT. STEAM

8.5

4.2

0.003

8.7

5.1

0.003

8.5

4.9

0.006

BOILER WATER

Opening

HRS

SILICA
8.8

(MAX / MIN.)
CBD

8.6

0.764

0.675

0.5

0.5

0.5

UNIT

PH

TURB

PH

TURB

PH

TURB

CASCADE

8.1

51.7

8.0

50.3

8.6

44.1

LAMELLA

6.7

28.1

6.8

6.9

7.0

31.0

RESERVOIR

7.6

10.9

8.4

10.4

8.3

16.8

MILL WATER

7.6

11.8

8.2

9.6

8.0

9.8

CHEMICAL CONS.
AT WTP

TOTAL

ALUM

200

180

190

570

LIME

120

80

40

240

POLYMER

NaOCL

CL2

16

16

16

48

Elg

4.5

0.5

0.5

5.5

.
3

DEPT: UTILITY

DATE 13/09/2012

REPORT ON O2 % IIN FLUE GAS OF POWER BOILER

No. of Comp.

FW Flow

(Nos.)

(TPH)

7:00 AM

78

8:00 AM

9:00 AM

Time

Steam Flow

O2 %

FD Air Flow

Remarks

(mmWC)

max

min

avg.

69

136

4.8

4.6

4.7

8:30 AM

83

72

137

3.8

3.9

3.85

78

69

131

3.9

3.7

3.8

12:30 PM

10:00 AM

85

78

133

3.1

2.9

4.15

11:00 AM

96

88

150

3.1

2.9

12:00 PM

93

84

148

4.2

4.1

1:00 PM

94

89

145

4.3

4.1

4.2

2:00 PM

91

85

147

3.9

3.7

3.8
3.81

3:00 PM

96

87

152

3.9

3.7

3.8

4:30 PM

4:00 PM

98

87

147

4.2

4.1

4.5

5:00 PM

94

91

144

4.8

4.9

8:30 PM

6:00 PM

94

86

145

4.9

4.7

4.8

3.8

7:00 PM

93

91

141

3.8

3.6

3.7

8:00 PM

91

89

142

3.6

3.4

3.5

9:00 PM

88

86

143

4.2

4.1

10:00 PM

89

86

141

4.9

4.7

4.8
4.21

11:00 PM

89

84

148

4.3

4.1

4.2

12:30 AM

12:00 AM

90

86

152

2.9

2.7

2.8

3.3

1:00 AM

89

88

146

3.9

3.7

3.8

4:30 AM

2:00 AM

80

79

151

3.6

3.4

3.5

3.95

3:00 AM

86

82

152

3.7

3.5

3.6

4:00 AM

89

84

151

3.8

3.6

3.7

5:00 AM

92

88

152

4.3

4.1

4.2
3.69

Total Average ------------>

3.90

DATE 13/09/2012

To,
The V.P (UTY.)

DETAILS OF COAL HANDLING PLANT

INDIAN COAL

Lump

SLUDGE

IMP

HOPPER STOCK(MT)

SHIFT
TRIP

WEIGHT

TRIP

WEIGHT

TRIP

WEIGHT

TRIP

WEIGHT

INITIAL

COAL
FEEDING
(BUNKER)

BUNKER
previous
present
day 7
day
am

FINAL

60.64

121.93

100

60

CHP RUNNING (Hrs.)

FROM

TO

8:00

2:30

0:00

0:00

222.57

69.94

14

TOTAL

88.94

69.94

11

168.85

138.28

299.43

20 260.2

SHIFT ------>

60

80

188.22

80

100

148.85

100

100

559.64

AGRAWAL IMPORTED

NO.OF TRIPS
0

NOS

TIME(24
HRS)

7-3

10

9-3

9-3

7:10

7:30
0:00

11:00
0:00

11:20

4:00

6:05

13

3-11

0
1

3-6
3-6

4:40

13

11-7

17:15

TOTAL

WT. (MT)

NO.OF TRIPS

WT. (MT)

69.94

14

168.85

25

299.4

20

260.2

INDIAN IMPORTED Lumph

NO.OF TRIPS WT. (MT)

FEEDING

NARAYAN REGULAR

60.64

V/L

121.93

11

138.28

vidharba regular

N/L

bhatia regul;ar

14

182.57

17

208.22

168.85

45

559.6

100

TOTAL

0:00

4:35

C
TOTAL TRIP

NAME OF PARTY

TOTAL

REMARKS

6:30
0:00

LABOUR

53.5

TRIPS

total

299.43

260.21

559.64

25

20

45

53.50

0.00

46

100

11.977

#DIV/0!

12.43644

% of tot feed

46.5 weight per trip

COAL
PLANT
COAL
PLANT
COAL
PLANT

COAL PLANT

stone

DATE 13/09/2012

A - Shift
SYSTEM

B - Shift

Run Hrs.

Auto
Time
Sec.

Load
Time
Sec.

17

40

10

10

300

18

40

10

12

19

40

10

20

30

10

21

70

22

23

C - Shift

Auto
Time
Sec.

Load
Time
Sec.

Conveing
Time Sec.

Auto
Time
Sec.

Load
Time
Sec.

40

10

15

300

40

10

15

300

300

40

10

15

300

40

10

15

300

12

300

40

10

12

300

35

15

300

40

10

15

300

12

300

35

12

300

10

12

300

50

10

12

300

50

10

12

300

30

10

12

300

20

15

300

20

15

300

35

10

12

300

24

40

10

12

300

25

10

12

300

25

10

12

300

30

10

12

300

30

10

12

300

25

40

12

12

300

30

10

12

300

30

10

12

300

26

150

10

12

300

300

100

10

300

300

100

10

300

27

200

20

12

300

300

100

10

300

300

100

10

300

Conveing Over Run

Run Hrs.
Time Sec. Time Sec.

Over Run
Time
Run Hrs.
Sec.

Conveing Over Run

Time Sec. Time Sec.

Remarks

TOTAL

5143

4957

4809

14909

10.71

10.33

10.02

10.35

DEPT : UTILITY

VIBRATION REPORT OF CE#4 BOILER ID FAN SETS

DATE 13/09/2012
DISPLACEMENT (MICRON)

TIME

POSITION

MDE
ID

DE
NDE
MDE

FD

DE
NDE
MDE

PA

DE
NDE
MDE

600 KW BFP NEW

DE
NDE

VELOCITY (MM/SEC)
A

BRG.
A

c.

TODAY MAINTENANCE
SR NO:

JOB DESCRIPTION

SCREEN NO1 &2 MAINTENANCE WORK

CC1,CC2,CC3 RETURN ROLLERS

CHLORINE LINE LEAKAGE AT WTP

SYSTEM 17 RACK LINE LEAKAGE

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
25
26
27
28
29

DATE 14/09/2012