Geomechanical Review of Hydraulic Fracturing Technology
Geomechanical Review of Hydraulic Fracturing Technology
Signature of
Author:___________________________________________________________________________
Department of Civil and Environmental Engineering
May 21, 2013
Certified
by:______________________________________________________________________________
John Germaine
Senior Research Associate of Civil and Environmental
Engineering
Accepted
by:______________________________________________________________________________
Heidi M. Nepf
Chair, Departmental Committee for Graduate Students
Acknowledgements
My special gratitude goes to the one who gave me life and divined that I would start this thesis and
complete it, God Almighty. My heartfelt thanks go to my parents, Surveyor Emmanuel Arop and
Mrs. Margaret Arop for their unflinching support and sound advice. I count myself blessed to have
such wonderful parents. Thank you Mum and Dad.
My deepest accolades go to my supervisor, Dr John Germaine for his patience, understanding,
motivation and profound wealth of experience which guided me in seeing this work to the finish. I
am grateful not just for your tutorship but for your friendship. I have learnt a great deal from you,
in more ways than you know. Thank you Dr G.
My siblings Mercy, Elizabeth, Emmanuel, Margaret and John for their cherished words of
encouragement and uplifting jokes.I love you all.
I want to also thank Mr Augustine Okoye for all his helpful counsel since I arrived in the United
States. I wish to thank Engineer Ernest Onyia for his invaluable recommendations for source
materials at the start of my thesis. My appreciation also goes to my friends: Obehi, Loko P, O.T,
Pam Pam, Matt Pires, Fidele, Awa, Deborah, Dimitris, Sar, Catherine and Emma Okafor for all their
kind words of encouragement.
Finally, I want to thank the resource people of onepetro.org. Your immense depository of
petroleum engineering literature has been of great help to me in writing this thesis.
TABLE OF CONTENTS
Chapter 1: Development of Unconventional Resources 17
1.1 Introduction. 17
1.2 The Hydraulic Fracturing Process.. 17
1.3 Well Development...21
1.3.1 Rotary Drilling. 21
1.3.2 Horizontal Drilling 24
1.3.3 Completions- Casing and Cement Design.. 26
Chapter 2: Formation Evaluation. 31
2.1 Formation Testing.. 31
2.1.1 Formation Integrity Tests (FIT).
31
271
Bibliography. 283
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LIST OF TABLES
Table 1.1: Types of Completions and conditions for selection (After Azar and Samuel , 2007)... 132
Table 1.2 : API designated classes of Portland cement (After Azar and Samuel , 2007). 135
Table 2.1: Core recovery types and application)... 136
(After Unalimser and Funk (1998), and Keelan,1972)
Table 2.2: Permeability of well samples, showing effect of confining pressures.. 137
( After Al-Multhana et al. 2008)
Table 3.1 : Plot types used for analysis, After Lee et al, 2004....
138
Table 3.2 : Classification of pressure tests performed at the casing shoe: PITs.. 139
(After Addis et al, 1998)
Table 3.3: Shut-in pressures, minimum and maximum stress gradients from ELOTs performed
140
144
Table 4.2: Suggested Fracture Treatment Types for Different Formations 145
(After Kennedy et al, 2012)
Table 4.3: Effect of different size proppant on a fracture geometry and fracture characteristic..146
(After Cohen et al, 2013)
Table 4.4 : Pumping schedule with several proppant sizes (After Cohen et al, 2013) ..147
Table 4.5: Embedment Pressure Values for various formations.
148
LIST OF FIGURES
Figure 1.1- Shale Distribution in the United States (After Arthur et al, 2009). 150
Figure 1.2 Process Flow Diagram for a Hydraulic Fracturing Treatment 151
(After Arthur et al, 2009)
Figure 1.3 Water storage frac tanks - After Arthur et al (2009) 152
Figure 1.4 Picture of frac head (After Travelin Terriers, 2013 www.travelinterriers.com)............ 153
Figure 1.5 Hydraulic fracturing site (After Hibbeler and Rae ,2005).
154
Figure 1.6 Double well casing to protect groundwater sources (After Marathon Oil Corp, 2012). 155
Figure 1.7 Horizontal Drilling in Shale Strata (After King et al ,2010) 155
Figure 1.8 Drilling Rig Components (After King et al, 2012) 156
Figure 1.9 Vertical and directional wells (After Azar and Samuel, 2007). 157
Figure 1.10 Different types of drill bits (After Devereux ,2012) . 157
Figure 1.11 Basic elements to drill a well (After Azar and Samuel, 2007) 158
Figure 1.12 Section of rotary drilling rig (After Azar and Samuel ,2007).. 159
Figure 1.13 Block and Tackle Hoisting system (After Azar and Samuel , 2007). 160
Figure 1.14 Fluid circulation system (After Azar and Samuel , 2007) 161
Figure 1.15 Rotary system of drilling rig (After Azar and Samuel ,2007)162
Figure 1.16 Floor of a drilling rig showing rotary table (After Devereux, 2012) 163
Figure 1.17 Typical blowout preventer (BOP) arrangement (After Azar and Samuel ,2007).. 164
Figure 1.18 Picture of BOP (After Devereux , 2012). 165
Figure 1.19 Blowout preventer positioned on a well (After Devereux, 2012).166
Figure 1.20 Horizontal drilling by jetting (After Devereux , 2012).... 167
Figure 1.21 Horizontal drilling by using a whipstock (After Devereux ,2012). 168
Figure 1.22 Horizontal drilling via steerable motor (After Devereux , 2012)169
Figure 1.23 Optimization of casing string along depth (After Azar and Samuel , 2007) 170
Figure 1.24 A conductor pipe (After Azar and Samuel , 2007) 171
Figure 2.1 Guide lines on PIT graph (After Postler et al ,1997). 172
Figure 2.2 Schematic of PIT equipment (After Postler et al ,1997). 172
Figure 2.3 - Description of dimensionless fracture conductivity (After Jones and Britt, 2009) 173
Figure 2.4 Three conventional test configurations for determination of vertical permeability.. 174
(After Ehlig- Economides et al, 2006)
Figure 2.5 Horner plot, pressure buildup test data from a South Texas gas well.. 175
(After Lee and Holditch,1979)
Figure 2.6 Millheim-Cinchowicz plot, pressure buildup test data from South Texas gas well. 176
( After Lee and Holditch, 1979)
Figure 2.7 Synthetic drawdown curves for modified M-C method, constant rate case... 176
(After Lee and Holditch, 1979)
Figure 2.8 Modified M-C plots, field buildup tests (After Lee and Holditch , 1979) 177
Figure 2.9 - Extrapolation of linear region, modified M-C method (After Lee and Holditch ,1979) 177
Figure 2.10 Typical partial perforation pressure buildup response 178
(After Barnum et al, 1990)
Figure 2.11 Pressure buildup showing effect of wellbore damage and after-production 179
(After Howard and Fast, 1970)
Figure 2.12 Bottomhole pressure versus buildup time (After Gladfelter et al, 1955) 179
Figure 2.13 Drawdown plot of dimensionless real gas potential versus log of dimensionless 180
time (After Vairogos et al, 1973)
Figure 2.14- Vertical permeability correlation chart (After Barnum et al, 1990) 181
Figure 2.15 Nomogram for end of first straight-line region (After Barnum et al, 1990) 182
Figure 2.16 Effect of fracture capacity on post-fracturing conductivity. 183
( After Howard and Fast ,1970)
Figure 2.17 Effect of in-situ stress contrast on fracture containment.. 184
(After Heydarabaradi et al, 2010)
Figure 2.18 Containment of a fracture opposite overburden (After Heydarabaradi et al, 2010).. 184
Figure 2.19 Well blowout
185
Figure 2.22 SEM photograph of Illite clay in pore space. (After Keelan , 1982). 188
Figure 2.23 NMR relaxation and distribution (After Unalmiser and Funk ,1998).. 188
Figure 2.24 CT scan 1 (After Al-Muthana et al ,2008)... 189
Figure 2.25 CT scan 2 (After Al-Multhana et al, 2008) 189
Figure 2.26 CT scan 3 (After Al-Multhana et al, 2008) 189
Figure 2.27 Effect of calibration on grain density (After Al-Multhana et al, 2008). 190
Figure 2.28 Effect of drying time on porosity and permeability (After Al-Multhana et al, 2008). 190
Figure 2.29 Schematic diagram of shear and compressional wave propagation 191
(After Timur A. Turk)
Figure 2.30 Sonic log versus depth (After Glover, 1986).. 191
Figure 2.31 Pre- and post-fracture temperature logs showing thermal conductivity effects 192
(After Jones and Britt, 2009)
Figure 2.32 A vertical well in the Woodford shale showing bedding planes and high angle. 193
fractures using an LWD electrical image (After Quinn et al, 2008)
Figure 2.33 LWD electrical images obtained from horizontal well in Barnett shale 194
(After Quinn et al, 2008)
Figure 2.34 Correlation between Total Organic content (TOC) log and Gamma Ray (GR). 195
(After Orlandi et al, 2011)
Figure 3.1 Normal leakoff plot of log Pressure Derivative versus time log -log plot.. 196
(After Barree et al, 2009)
Figure 3.2 Tip extension plot of Pressure derivative versus time (After Barree et al, 2009).. 197
Figure 3.3 Pressure and Flow data from two cycles of Mini-frac tests. 198
in an offshore location at the Timor sea (After Zoback, 2012)
Figure 3.4 Pressure-time records of two tests in shaly dolomite near Anna, Ohio. 199
(After Zoback and Haimson, 1982)
Figure 3.5 Results from tests in a well in South Carolina (After Zoback and Haimson, 1982)... 200
Figure 3.6 Double tangent method plot I (After Amadei and Stephansson, 1997) 201
Figure 3.7 Double tangent method plot II (After Amadei and Stephansson, 1997) 201
Figure 3.8 Double tangent method plot III (After Amadei and Stephansson, 1997) 202
10
11
Figure 3.25 Pressure Dependent Leakoff G-function plot (After Barree et al, 2009).. 214
Figure 3.26 Tip extension G-function plot (After Barree et al, 2009).. 214
Figure 3.27 - Storage G-function plot (After Barree et al, 2009) 215
Figure 3.28 Howard and Fast assumed fracture geometry (After Holditch et al, 1987). 216
Figure 3.29 Perkins-Kern-Nordgrens assumed fracture geometry (After Holditch et al, 1987) 217
Figure 3.30 Vertical and Horizontal plane strain condition, with PKN geometry . 218
(showing wellbore) below (After Valko and Economides, 1995)
Figure 3.31 Geertsma-de Klerk-Daneshy (KGD) assumed fracture geometry.. 219
(After Holditch et al, 1987)
Figure 3.32 The KGD Geometry showing wellbore - (After Valko and Economides, 1995). 219
Figure 3.33- Radial fracture assumed geometry (After Holditch et al, 1987) 220
Figure 3.34 Transverse vertical fractures from a horizontal well.. 221
(After Valko and Economides, 1995)
Figure 3.35 Turning fractures in a horizontal well from longitudinal initiation 222
to the transverse direction (After Valko and Economides, 1995)
Figure 3.36 Vertical Fracture initiated from an arbitrarily oriented horizontal well at.. 222
an angle, a from the minimum horizontal stress (After Valko and Economides, 1995)
Figure 3.37 Vertical fracture profile through a three-layer formation with dissimilar 223
properties (After Valko and Economides, 1995)
Figure 3.38 Fracture height growth with associated width reduction due to adjoining. 223
layer of high stiffness (After Valko and Economides, 1995)
Figure 3.39 A T-shape fracture (proppant screenout) (After Valko and Economides, 1995)224
Figure 3.40 Cumulative gas volume produced with time for different fracture half-lengths. 225
(After Hareland and Rampersad, 1994)
Figure 3.41 Gas production decline with time for different fracture half-length.. 225
(After Hareland and Rampersad, 1994)
Figure. 3.42 Schematic of a Pseudo 3D Hydraulic Fracturing model (After Xiaowei Weng, 1992)226
Figure. 3.43 Schematic of the 2D flow in the fracture (After Xiowei Weng, 1992).. 226
Figure. 3.44 Approximation of the outer flow field at the element of interest by a local ... 227
12
239
(www.Crewes.org/Researchlinks/Explorerprogram/Holdogram/Holdogram.html)
Figure 3.62 Unconventional gas well history matching (After Britt et al, 2010)
240
13
14
Figure 4.17 Test apparatus for fracture flow capacity test (After Rixe et al , 1963) 256
Figure 4.18 Nitrogen flow system for measuring fracture flow capacity (After Rixe et al, 1963).. 257
Figure 4.19 Scanning Electron Microscope (SEM) photograph (404X) of 40/80 mesh.. 258
lightweight ceramic proppant fines after a wet, hot crush test at 10,000 psi.
(After Terracina et al , 2010)
Figure 4.20 Enveloping of proppant fines with resin coating as seen by a CAT scan of CRCS wet, 258
hot crush test at 10,000 psi. Grain to grain bonding with resin is also shown.
(After Terracina et al ,2010)
Figure 4.21 Proppant flowback from the fracture into the wellbore can occur with.259
uncoated proppant or procured RCS (After Terracina et al, 2010)
Figure 4.22 SEM photo (651X) of CRCS grain to grain bonding that eliminates 259
proppant flowback by forming a consolidated proppant pack in the fracture
(After Terracina et al ,2010)
Figure 4.23 Proppant embedment into the fracture face reduces fracture width and. 260
conductivity (After Terracina et al (2010)
Figure 4.24 SEM photograph (514X) of formation fines spalling (in red circle).. 260
due to grain embedment (After Terracina et al , 2010)
Figure 4.25 Approximate production increase due to fracturing (After Rixe et al ,1963). 261
Figure 4.26 Generalized selection chart for maximum fracture capacity obtainable 262
at a depth of 7000 ft (After Rixe et al,1963)
Figure 4.27 Propping agent selection curve for sand at well depth of 7000ft.. 263
( After Rixe et al, 1963)
Figure 4.28 Propping agent selection curve for rounded nutshells at well depth of 7000ft... 264
( After Rixe et al, 1963)
Figure 4.29 Propping agent selection curve for rounded nutshells at well depth of 7000ft. 265
( After Rixe et al, 1963)
Figure 4.30 Potter County, PA Marcellus Well log (After Fontaine et al, 2008).
266
Figure 4.31- Treatment initiation: The effect of acid upon wellbore entry .. 267
(After Fontaine et al ,2008)
15
Figure 4.32- The use and effect of proppant slugs ( After Fontaine et al ,2008)267
Figure 4.33- Illustration of near wellbore complexity (tortuosity) versus simplicity 268
(After Fontaine et al,2008)
Figure 4.34- Use of wellbore sweeps between proppant stages (After Fontaine et al ,2008) 268
Figure 4.35- The effect of a sweep (After Fontaine et al, 2008).. 269
Figure 4.36 - Effects of Proppant Concentration and Mesh size on Net Pressure. 269
(After Fontaine et al, 2008)
Figure 4.37- Finishing the treatment (After Fontaine et al, 2008) 270
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site in flatbed trucks which contain pumps that enable the pumping of additives to blenders. Acid is
usually transported to the fracturing site by an acid transport truck, which can hold up to 5000
gallons of acid. If the fracturing sites are closeby, acid can also be transported from site to site via
backside pump. Proppants are held in large tanks called sand storage tanks, which feed proppants
(usually sand) to the blender through large conveyor belts. These storage tanks may hold as much
as 350,000 to 450,000 pounds of proppant (Arthur et al, 2009)
A blender retrieves fresh water from the frac tanks using suction pumps and blends the water with
the proppant in a hopper. Fluids and proppant are combined with additives at design
concentrations to form a slurry, which is pressurized and transferred to frac pumps. The high
pressure frac pumps, transfer the slurry via positive displacement pumps to a manifold trailer. The
manifold acts as a transfer station, and pumps the fluid through ground lines to the frac head (see
picture in Fig 1.4) (Arthur et al, 2009). A typical massive frac site is shown in Fig 1.2d. Notice the
large pit in the background were pumped out fracturing fluid is stored. Pits like these have raised
huge environmental concerns about groundwater contamination. Note also the large number of
fluid and proppant storage tanks, high rate blending equipment e.t.c. To set up a fracturing
operation is expensive even where logistics and availability are good (Hibbeler and Rae, 2005).
Initial drilling is the same as for a conventional reservoir. A borehole is drilled vertically, then a
casing is placed before cement and mud is pumped to place a barrier between the borehole and
adjacent formation (see Fig 1.5). Drilling of the well is now continued, to an adequate depth within
the producing reservoir, called the kick-off point then the well bore is deviated gradually until it
curves horizontally (see Fig 1.6) and drilled a distance of typically 1000 ft to more than 5000 ft
(Arthur et al, 2009).
18
Hydraulic fracturing is done in isolated intervals along the horizontal well (Fig 1.7) because it is
impossible to apply pressure along the entire length of the well bore due to distance constraints
(1000 to 5000ft). It is controlled by volume that an operator can pump into the hole at pressure.
These intervals are isolated using packers. Perforations are created in the wellbore within the
interval bounded by packers, using a perforating tool. In shale gas development, fracture treatment
is done in several stages. Initial stages could involve just pumping freshwater into the wellbore,
thereafter using an acid flush to clean cement and mud from the wellbore to ensure fluid flow is
not impeded during fracture treatment (Arthur et al, 2009). In some fracture treatments, acid is
pushed through the perforated interval to help breakdown the formation surrounding the
wellbore.
The fracturing fluid is pumped through the perforated intervals at high pressures in order to create
fractures in the surrounding formation (pay zone). Hard particles commonly known as proppants,
are added to the fracturing fluid and pumped into the formation after the fractures have been
created. The proppant size and concentration is increased in stages over the entire course of one
treatment. The propping agents hold open the newly created fractures, to facilitate hydrocarbon
recovery. The design of fracture treatment is a complex task, which involves analysis, planning,
experience and rigorous observation of different stages in the entire process. Cipolla and Wright
(2007), outline the following questions considered in fracturing operation:
1. Do fractures effectively cover the pay zone?
2. Are fractures confined to the pay zone?
3. Does the fracture grow into gas or water-bearing zone?
4. What is the optimum number of fracture treatment stages, and the best treatment size to
cover thick pay zones?
19
5. Is the final fracture conductivity sufficient for target production? What is the optimum
proppant?
These are a few of the many questions that engineers face in designing fracturing stimulation
treatments.
1.3 Well development
Well development is an integral part of the hydraulic fracturing process. Well development is
broadly divided into: the drilling stage and the completions stage. For a successful fracturing
operation it is important that drilling equipment are properly maintained and that their rated
capacity is not exceeded. A drilling rig is the most visible part of the drilling operation, however
what is important is the underground activity (King et al, 2012). In Fig 1.8, a drilling rig schematic is
shown, with its visible equipment. As reported by King et al (2012), the main considerations in
selection of drilling rigs are:
1. Noise, which can be minimized by using electric rigs ;
2. Dust: If air drilling is used, control of air and cuttings is required
3. Appearance and time on location (usually 2 to 5 weeks): Most rigs for unconventional well
drillings are from 50 ft to over 100 ft tall, which is visually undesirable and take more time
to set up. Lower profile rigs are preferred on shallower wells but the trade-off is that larger
rigs are faster in operation.
4. Water and mud storage: requiring determination of size of pits or steel tanks. Also, storage
considerations for chemicals that would be mixed with the mud.
5. Pressure control equipment: The equipment has to undergo regular servicing and
inspection.
20
Completions involve the final stages of the well development process, which include casing and
cementing design.
1.3.1 Rotary Drilling
Rotary drilling primary elements
The rotary drilling process for a vertical or directional hole (Fig 1.9) involve the following elements:
1. Application of a force downward on a drill bit (see picture in Fig 1.10)
2. Rotation of the drill bit
3. Circulation of fluid, known as drilling fluid (liquid, gas or gasified liquid), from the surface
through the tubular (drill string), and back to the surface through the annular space, which
is the area between drill string and borehole wall or casing (see Fig 1.11) (Azzar and Samuel,
2007).
Rotary Drilling Systems
According to Azzar and Samuel (2007), drilling for oil and natural gas requires two major
components: manpower and hardware systems. The hardware systems that make up a drilling rig
are:
1. A power generation system
2. A hoisting system
3. A drilling fluid and circulation system
4. A rotary system
5. Well blowout control systems
6. A drilling data acquisition system
21
In this section, we would look at the functions of these systems and their working components. A
section of a drill rig is shown in fig 1.12.
Hoisting system
The core function of the hoisting system is to hoist the drill and casing strings during drilling and
casing operations (Azzar and Samuel, 2007). The hoisting system is supported on a derrick or mast,
which is the most visible part of a drilling rig, standing around 140 ft above the drilling floor. The
derrick has a set of sheaves at the top over which steel rope can pass (Devereux, 2012). The main
components of the hoisting system are: the drawworks (drum and brake), the crown block, the
travelling block, the hook, drilling (wire) line and elevator as shown in the schematic Fig 1.13.
Drilling fluid and circulation system
The function of the fluid circulating system in rotary drilling is to ensure the movement of drilling
fluid from the surface to the hole bottom and back to the surface. The major components of this
system include: mud pumps/air compressors, high-pressure surface connections, drill string, drill
bit, return annulus, mud pits and mud treatment equipment (Azzar and Samuel, 2007). A schematic
fluid circulation system is shown in Fig 1.14.
Rotary system
This systems primary function is to achieve rotation of the drill bit. It is comprised of the following:
drill pipe, drill collar, rotary table, swivel, kelly bushing and drive, and kelly. In modern rigs, the
rotary table is replaced with a top drive motor to induce drill bit rotation, especially in offshore
drilling (see Fig 1.15 and Fig 1.16). The swivel supports the drill stem, enables rotation to take place
and conveys drilling fluid to the drill string. The kelly is the first part of the drill stem beneath the
22
swivel, it allows drilling ahead at a total depth equal to its length before a new section of drill pipe
is required to be added (Azzar and Samuel, 2007).
Well blowout control system
During drilling, the formation fluid can begin to flow into the wellbore, this is termed a kick. If this
continues, a blowout can occur which poses severe danger to the fracturing operation, drilling crew
and equipment. The well blowout control systems requirements are to safely permit:
1. Shutting in the well at the surface.
2.
23
Blowout prevention equipment is crucial to rig selection. The BOP stack and system must have a
pressure rating equal to or greater than the bursting pressure of casing string and wellhead (Azzar
and Samuel, 2007). A BOP in position at an offshore facility is shown in Fig 1.19.
Drilling data and acquisition system
This system consists of devices to monitor, analyze, display, record, and retrieve information about
drilling operations. The parameters of interest include: drilling rate, hook load, hole depth, pump
pressure, flow rate, torque, rotary speed, mud density, temperature, salinity and flow properties,
mud tank level, pump strokes, weight on drill bit, hoisting speed (Azzar and Samuel 2007).
The monitoring equipment are used to detect drilling problems such as lost circulation and well
kicks. Drilling rate charts show points of drilling breaks which are useful in giving an idea of changes
in rock lithology and formation pressures. A rapid increase in hook load may indicate that a lost
circulation zone has been reached. Excessive torque readings may indicate a high concentration of
drilled cuttings in the annulus or bit failure. A drastic increase in pit level may indicate the intrusion
of formation fluids into the wellbore, hence indicating a kick and the danger of blowout occurring.
Rotary speed, flow rate and mud properties have to be maintained to achieve optimum drilling
conditions (Azzar and Samuel, 2007).
1.3.2 Horizontal Drilling
Horizontal drilling simply means directing the drill bit to follow a horizontal path, oriented at
approximately 90 from the vertical, through the reservoir rock (Azzar and Samuel, 2007). Over the
years, hydraulic fracturing has been performed on vertical, deviated and horizontal wells. However
the coupling of horizontal wells and hydraulic fracturing have been proven to improve well
performance in oil and gas reservoirs (Britt et al, 2010). This is due to the fact that it enhances the
24
recovery of hydrocarbons and reduces the number of vertical wells to develop fields of interest.
Horizontal wells have found application in the Barnett shale, Marcellus shale and other shale plays
were fracturing operations have been conducted for several years.
To drill horizontally it is required to deviate the wellbore. Several methods exist for deviating the
wellbore. They involve developing a side force at the bit, with a magnitude and direction sufficient
to guide the bit to the pre-designed path (Devereux, 2012). These techniques include: jetting,
whipstock, steerable motors, rotary drilling assemblies and rotary steerables. The process of
deviating the wellbore is known as kicking off the well.
Jetting
This is the fastest and cheapest way to kick off the well. It involves the use of tricone drilling bits,
which have nozzles between the three drilling cones. There is one large nozzle and two smaller
nozzles. The Drilling fluid flows out of the larger nozzle with greater force than the others, hence a
pocket would be washed into the rock in that direction (see Fig 1.20). By aligning the bit in the
desired direction and increasing pump rate without rotating the bit, the well is deviated (Devereux,
2012). From the description, it can be seen that this technique would be more effective in
unconsolidated formations.
Whipstock
When the kick off point is reached during drilling, the drillstring and bit is removed from the hole
and a wedge, called a whipstock is placed into the hole. The drillstring is re-inserted into the hole.
Forced against the side of the whipstock, it begins to deviate as drilling continues (see Fig 1.21). The
drill string will bend to allow the bottomhole assembly (BHA) to go around the curved hole
(Devereux, 2012).
25
Steerable motors
This is a downhole motor, which has an adjustable bend in its lower portion (see Fig 1.22). Thus, the
entire drillstring can be rotated to the desired direction. Steerable motors are commonly used to
initially kick off the well from its vertical path, but after the deviation angle exceeds 60, it becomes
difficult to make the assembly slide i.e. drill without rotating the drill string. Steerable motors that
drill while still rotating the drill string exist, but are very costly (Devereux, 2012).
1.3.3 Completions Casing and Cement design
According to Azzar and Samuel (2007), the completion process begins when the drill bit first enters
the pay zone. This is a very important part of the drilling process as materials such as drilling mud
which may be adequate in other intervals may not be acceptable in the pay zone. In the initial
completion design, the selection of the pay zone is the first step. It is based on several engineering
considerations, which include:
1. Prospect development economies
2. Porosity and permeability requirements
3. Hydrocarbon type and saturation requirements
4. Recoverable hydrocarbon volumes
5. Pressure support
6. Reservoir stability
7. Availability of technology for cost-effective production of reserves
8. Ability to plug and abandon reservoir
9. Environmental factors and other risks
26
After considering the above factors, the drilling engineer decides on the appropriate completion
type. Completion types are broadly classified into: open hole completions and closed hole
completions.
In the open hole completions, drilling is carried out from the surface and terminated at the top of
the pay zone then running and cementing the casing. Thereafter, the pay zone is drilled with nondamaging drilling fluid and mud. In this completion type, the formation has contact with the
wellbore thus allowing production or injection along every section of the interval in contact (Azzar
and Samuel ,2007).
For the closed hole completions, a casing string is first run to prevent borehole collapse and to
isolate the productive formation. The size of the casing string is optimized along the drilling depth
(see Fig 1.23) (Azzar and Samuel, 2007), In table 1.1, the completion types generally used are
shown. Also shown are estimates of reservoir variables corresponding to the appropriate
completion type.
Casing design
There are several types of casings, depending on the required function. In deep wells, as many as 6
different casings can be used to perform specific functions at different stages of drilling and
completing the well (Devereux, 2012).
Conductor pipe
This is generally the first casing that is run in the well. It may be driven into the ground, using a pile
driver or cemented inside an already drilled hole (see fig 1.24). According to Devereux (2012), it is
used primarily to achieve the following:
27
1. As a closed circulation system, to allow drilling fluid return back to the surface as drilling
progresses. This is useful so that mud returned can be treated, drilling cuttings removed
and the mud re-used.
2. Prevents unconsolidated surface formation from being eroded away by the drilling fluid.
3. Sometimes used to support the weight of the wellhead and BOPs.
Surface casing
This is run through the conductor pipe and is set deep enough for the formation at the shoe to
withstand pressure from a kicking formation several depths below (Devereux, 2012). It is cemented
in place over the entire length of string. It has the following purposes:
1. Allows a BOP to be connected so that the well can be drilled deeper
2. Protect freshwater sources from contamination by the drilling fluids
3. Preventing loose or weak formation from falling into the wellbore
As put by Azar and Samuel (2007) From a safety standpoint it represents the second line of
defense, sealing the well and handling any high pressure flow
Intermediate casings
These connect the surface casing to the production casing. They are used primarily to increase the
pressure integrity of the well as it is deepened and to protect any directional work done. They are
usually cemented in place, before higher mud weights are used. Intermedite casings are sometimes
referred to as liners, when they are not hung from the surface but from some down hole point
(Azar and Samuel, 2007).
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Production casing
These are the final casing run in the well. In essence, they are long-term pressure vessels because
they contain the tubing that serve as passageways for the hydrocarbon flow from the reservoir to
the surface. If the tubing leaks, the production casing must be able to withstand the resulting
pressure (Devereux, 2012)
The main design considerations for a casing string include: tension, burst pressure, collapse, driving
forces, temperature, combined axial and internal forces, corrosion and connections (Devereux,
2012).
Cementing
Cementing is the final aspect of well completions. It is a generally rushed operation because of the
haste to start producing the well. This sometimes leads to spending time and money trying to
correct errors that initial care would have avoided (Azar and Samuel, 2007). Cement outside the
casing is designed to meet various needs, which include:
1. Supporting the weight of the casing.
2. Preventing fluids from moving upwards inside the cement.
3. Preventing fluids from migrating between the cement/formation and casing/cement
interfaces.
4. Serves as corrosion protection for the casing.
5. Protects the casing against movement of formation.
6. Allows for the perforation of the production casing, without the inner cement breaking-off
due to the shock wave.
29
Most cements used in the oil and gas industry are a type of Portland cement. Portland cement
has the four main constituents: tricalcium silicate (C3Si), dicalcium silicate (C2Si), tetracalcium
aluminoferrite (C4AlF) and tricalcium aluminate (C3Al). Even when made from the same
components, not all cements will react in the same way when mixed with water due to
dissimilarities in cement grind, additives, water impurities and the manufacturing process (Azar
and Samuel, 2007). The American Petroleum Institute (API) has established standard
specifications for oil well cement. This designates 8 classes of cement, classified according to
their behavior in deeper, high temperature down hole conditions. These classes are shown in
table 1.2. The API class G cement has been found to be the most useful when its properties are
modified during mixing (Devereux, 2012). In carrying out cement design, the following factors
are considered: density, thickening time, compressive strength, temperature rating, rheology,
chemical additives.
30
31
Another difference between PITs and FITs is that stress estimates are not obtained with data from
formation integrity tests (FIT) since fracture initiation does not actually occur. In the FIT, pressure is
applied to a pre-defined value and no leak off occurs. The FIT indicates that the maximum well bore
pressure did not exceed the least principal stress or was not sufficient to initiate a fracture of the
well bore wall in an open hole test (Zoback, 2012). In well planning and development, the FITs are
normally conducted before LOTs.
A straightforward way of calculating the pressure required for a formation integrity test (prior to
performing the test) is using the formula:
Pressure required for FIT (psi) = (Target FIT (ppg) Current mud weight (ppg)) x 0.052 x TVD of shoe
in ft
.(2.1)
Where, TVD = True Vertical Depth; and the Target FIT (ppg) is the equivalent mud weight of the
required FIT pressure.
It is worthy to note that no standard methodology exists in the industry for conducting FITs or LOTs.
In the next section, we would outline the field procedure of the formation integrity test, done by .
This would also, cover the build-up section of the test which is the formation integrity test.
2.1.2 Field Procedure for Formation Integrity Tests
Postler(1997) writes extensively on field procedures for LOTs. Similarities exist between the way
LOTs and FITs are conducted, hence some parts of this section would make reference Postlers
paper.
32
33
2. The pressure specified in the drilling program (typically 80% of casing burst pressure)
3. The wellhead test pressure
4. The blow-out preventer, BOP test pressure
5. A maximum pressure gradient of 0.8 psi/ft at the casing shoe (i.e. Required FIT Pressure/
TVD of casing shoe).
A typical schematic diagram of equipment for the test is shown in Fig. 2.2.
The FIT procedure is as follows:
1. The formation of interest is drilled to approximately 10 ft
2. The drill string is used to pull the bit back in casing shoe.
3. It is then ensured the hole is filled and the annular BOP closed around the drill pipe.
4. Rig up the pump to the drill pipe. A pressure gauge of appropriate range (typically 0 to 1500
psi) is mounted at the top of the pump unit manifold.
5. Mud is pumped slowly until pressures begin to increase. Volume pumped will start from
this point.
6. 0.125 to 0.25 bbl of drilling fluid is pumped , then waiting is done for 2 minutes or more
depending on how much time is required for the pressure to stabilize.
7. The volume pumped is recorded, and the bleed back stabilized pressure.
8. Steps 6 and 7 are repeated and a plot of pressures versus cumulative mud volume is done.
9. The procedure is continued until either the final stabilized pressure deviates from the
predicted FIT pressure or the required maximum pressure is reached. The stabilized
pressure should be kept below the FIT pressure.
10. The well is kept closed in to be sure that a constant (stabilized) pressure has been attained.
11. The pressure is slowly released and volume recovered in tank is recorded.
34
.(2.2)
fracture permeability, w is the fracture width and Xf is the fracture half-length. It is shown in Fig 2.3.
Equation 2.2 describes the relationship between the fractures ability to transport fluids to the
wellbore and the reservoirs ability to flow fluids to the fracture (Jones and Britt, 2009). This sums
up the essence of hydraulic fracturing. The fracture width, w is calculated from the fracture halflength and is given in detail in chapter 3.
Permeability is of critical importance in determining wells applicable for hydraulic fracturing. Since
the main reason fracturing is done, is to extract deposits of natural gas or crude oil that would not
flow naturally to the well bore. The permeability of the formation also affects the formation
breakdown pressure in hydraulically fractured wells. It is based on this effect that it can be
determined from the pressure buildup data of pressure tests. Experimental evidence supports the
fact that permeable rock has a lower breakdown pressure than impermeable rock under similar
conditions. Also, asides from showing a lower leak-off (breakdown) pressure, a Pressure Integrity
test (PIT) in a highly permeable formation shows a non-linear pressure build-up due to fluid losses
(Postler et al, 1997).
35
2.2.1 Obtaining the design parameters from Pressure build-up test: An Introduction
The three conventional test configurations for the pressure buildup test are shown in Fig 2.4. The
main feature of this test is that only a limited portion of the well is open to flow. It is sometimes
called the limited entry model test. The dimension, hw in the figure is the perforated (flow) interval
length.
Lee and Holditch (1979) carried out a theoretical investigation of pressure transient testing for
formation evaluation in low permeability gas reservoirs. Most current methods of analysis are
based on this investigation. In summary, Lee and Holditch reviewed the pseudo radial method of
Russell and Truitt (1964) and the linear flow method of Millheim and Cichowicz (1968), then
propose a modification to the method of Milloheim and Cichowicz. In this section, we would review
the work done by Lee and Holditch investigation before describing another method suggested by
Barnum et al, 1990.
The Lee and Hoolditch method doesnt consider the effects of partial perforation (limited entry),
but examines different fluid flow regimes for unbounded and bounded reservoirs. The Barnum
model considers the partial perforation model but is done for a single partial perforation
configuration. The Barnum proposition is also only applicable when the first straight line on the plot
is significant (high wellbore storage) which is mostly in low permeability reservoirs.
2.2.2 Parameter Determination from Pressure tests by the method of Lee and Holditch (1979)
This investigation was done to obtain permeability, half-length and fracture conductivity in low
permeability hydraulically fractured reservoirs. Data for this paper was based on pressure testing of
a South Texas gas well. Lee and Holditch considered pseudo-radial, linear flow, modified MillheimCichowicz method and Simulator history matching.
36
Pseudo-radial Flow
This was pioneered by Russell and Truitt (1964). Pseudo-radial flow is defined by Lee and Holditch
(1979) as one in which sufficient time occurs during buildup or drawdown such that the bottomhole
pressures varies linearly with flow time for drawdown tests or (th + t)/t in a semi-log plot
(Horner plot) for buildup tests. In an unbounded reservoir(infinitely acting) reservoir, the analysis
depends on the skin factor, given by Van Everdingen and Hurst to be:
S = 1.151 [ (P1 Pwf)/m log (k/ rw2) + 3.23]
.(2.3)
Where, rw is the wellbore radius; is the porosity; is the viscosity; Ct is the total fluid
compressibility (psi-1), measured at initial pressure; Pwf is the flowing well bore pressure and the
value of P1 is obtained from the straight line portion of the pressure buildup curve 1 hour after
shutting in, k is the permeability.
Fracture half-length, Xf (ft) for infinitely conductive vertical fractures is given by:
Xf = 2rwe-s
..(2.4)
(2.5)
Thus, from the pressure buildup test, a Horner plot can be made and the slope, m determined (see
Fig 2.5). The formation permeability can thereafter be obtained from the following:
K = 162.6qB/mh
..(2.6)
37
q is the gas flow rate(Mscf i.e. 103 standard cubic ft), B is the gas formation volume factor evaluated
at the initial pressure, (bbl/ Mscf) and the half-length can further be determined from equation 2.4.
Lee and Holditch outlined several practical problems with the Pseudo-radial flow method. The most
important of which was that this method is not very useful in low permeability reservoirs because
the time required to obtain the straight line where the slope is related to formation permeability
can be too long, taking months or years. Other problems are that it assumes infinite fracture
conductivity which isnt always reasonable and finally, It may be difficult to obtain the proper slope
because of boundary effects that become appreciable as a result of delay in pressure transient.
For moderate to high permeability reservoirs, the pseudo radial method is extremely useful. Pratt
(1961) showed that for such reservoirs, pseudo radial flow can be used to model radial flow
behavior and vice versa (Jones and Britt, 2009)
Linear Flow
Consideration of linear flow was started by Millheim and Cinchowicz, who showed that when the
principal flow into a fracture is linear i.e. at the start of the test (earliest times), the pressure-time
characteristics for a pressure buildup test is given by:
Pi Pws = m (( + )
..(2.7)
Pws Pwf
..(2.8)
When, tp >> ,
Where Pi is the initial reservoir pressure, psi; Pwf is the flowing bottomhole pressure, psi and Pws
is the shut-in bottomhole pressure in psi, is producing time in hr.
38
A plot of bottomhole pressure versus square root of time would result in a straight line with slope,
m related to the fracture half-length and formation permeability as follows:
qB
hm
Xf = 4.064
2
)
(2.9)
Figure 2.6 shows an example plot of this method, with data from a pressure buildup test.
Limiting assumptions of this method include:
1. An independent estimate of formation permeability must be made in order to obtain Xf. This
value may be obtained from prior pressure test data from offset wells.
2. An impractically high value of fracture conductivity is assumed, so that fluid flow per unit area of
the fracture at the well bore is the same as that at the tip (uniform flux).
3. The linear flow mechanism can only suffice for earliest-time data, without distortion caused by
wellbore storage, which is not always the case.
Modified Millheim Cinchowicz method
Lee and Holditch propose a modification of the Millheim Cichowicz (M-C) method for finite
conductivity vertical fractures. For drawdown tests, this is done by plotting the dimensionless
pressure versus the square root of dimensionless time, as shown in Fig. 2.7. The data used for the
figure was published by Cinco et al (1978). The dimensionless pressure, PD is given by:
PD =
()
141.2
(2.10)
tD =
0.00024
2
.(2.11)
39
From the fig. 2.7, it can be observed that at low values of Cr, the plot of PD vs tD is non-linear at
the earliest times of pressure buildup. Larger values of Cr however, have more linear plots at their
earliest times. Generally, at tD < 0.15, transient flow affects pressure-time behavior, at 0.15 <tD
<0.34 true linear portion of the plots are seen and at tD > 0.34, pseudo radial flow is established
(Lee and Holditch, 1979).
For both build-up and drawdown tests, the modified M-C method is outlined as follows:
1. Using an independent estimate of k, a plot of PD vs is done (see fig. 2.8).
2. The linear portion of that plot (fig. 2.7 for drawdown and fig 2.8 for buildup) is extrapolated
as a straight line to = 0 (see Fig. 2.9) and the value of the intercept is recorded.
3. The slope and intercept values of buildup/drawdown data is then compared with standard
charts containing Cr curves, in order to obtain an estimate of the Cr.
4. For a selected value of PD, the matching values of and can be obtained and
substituted in the following equation to obtain the half-length,
0.0002637
= (
)1/2 [ ]
..(2.12)
The modified M-C method proposed by Lee and Holditch still suffers the disadvantage of requiring
a first estimate of the permeability, k to obtain the fracture length and conductivity. However, it
provides better estimates of fracture half-length and conductivity from early-time pressure buildup
data.
40
2.2.3 Parameter Determination from Pressure Buildup tests by the method of Barnum et al (1990)
Barnum et al, 1990 carried out work on analysis of pressure buildup tests laying emphasis on the
configuration type, were the perforation interval was in the middle of the formation (see Fig 2.4). It
was based on plots of bottomhole pressure against the log of time. This results in a three-region
curve as shown in case 3 of fig 2.10. The first region is a straight line with a slope inversely
proportional to the permeability-thickness of the perforated interval. The second region is a
concave upward curve representing the transition between the first and third time region. The
third/final region is a typical straight line chart. In the various cases of figure 2.10, p* and pi can be
seen. P* is the extrapolation of the first straight line to infinite shut-in time. The dimensionless
pressure group, (p* - pi)/m can be correlated with the vertical permeability and would be shown
later. Where, m is the slope of the first straight line (Barnum et al, 1990). In the partial perforation
model, there is a near-wellbore restriction to flow due to wellbore damage. Wellbore damage is
caused by the infiltration of mud, cement, filtrate etc which alters the pressure buildup curve at an
early shut-in time, as shown in fig 2.11. The result is an extra drop in the pressure distribution at
the wellbore, in what is referred to as the skin effect (Howard and Fast, 1970). Saidowski (1979)
showed that the total or apparent skin factor, St based on the Horner analysis of the final straight
line, could be represented as follows:
St = (h/hw)S +Sp
.(2.13)
Where, S= actual skin factor due to apparent damage caused by wellbore restriction,
Sp = pseudo skin factor resulting from partial perforation,
h = total formation thickness, and
hw = perforated interval length.
41
The methods of calculating actual skin friction from empirical relations, exist in literature. For
instance, Van Everdingen and Hurst give an equation for S as given already in equation 2.3:
S = 1.151 [ (p1 pwf)/m log (k/c rw2) + 3.23]
Where, rw is the wellbore radius, pwf is the flowing well bore pressure, measured just before
shutting in, and the value of p1 is obtained from the straight line portion of the pressure buildup
curve 1 hour after shutting in. If the buildup curve is not straight after one hour, the straight line
must be extrapolated backwards, as shown in Fig 2.12;
k is an independent estimate of
..(2.14)
The efficiency of the completion can be obtained by comparing the actual productivity index, J and
the ideal (no skin). The ratio of these quantities is the flow efficiency, given by:
Flow Efficiency
. ..............(2.15)
The pseudo skin factor, Sp is a function of the horizontal to vertical permeability ratio and can be
estimated from the following equation:
Sp = (h/hw -1) [In(h/rw) (kh/kv) -2]
(2.16)
42
Authors like Streltsova-Adams and McKinley (1981) developed techniques to obtain the vertical
permeability based on the start time of the second straight line region. Others like Bilhartz and
Ramey (1977) suggested methods based on the end time of the first line and the beginning time of
the second line. In 1986, Yeh and Reynolds developed a type curve fitting technique for vertical
permeability determination. The 1990 method proposed by Barnum et al would be discussed here.
It is a method proposed when the first straight line region exists for significant time periods. This
case is obtained in formations with adequately low permeability (such as shale), such that the flow
from the entire interval is significantly delayed. There are three pressure buildup patterns that
exhibit a first straight line characteristic of the perforated interval, as seen in Fig 2.10. Under
constant flow conditions: In Case 1, the buildup response would be only the first straight line, this
occurs when the vertical permeability is very low or when the flow time is short. Case 2 occurs
when the vertical permeability is higher, hence longer flow times. In Case 3, for much higher
permeability and even longer (relative) flow times, the three regions will occur.
It is worthy to note that the permeability determination of Barnum et al, 1990 is based on the
Hantush partial perforation model which has the following assumptions:
1. An infinite reservoir of constant thickness with impermeable upper and lower boundaries.
2. Single phase flow with constant fluid properties.
3. Homogenous rock properties, with constant horizontal and vertical permeabilities
throughout the formation of interest.
The dimensionless pressure group, (p* - pi)/m is correlated with the vertical permeability, flow time
and thickness of the perforated interval, as given in fig 2.14 for centered completions of 10,20, 40,
50, 67 and 80 percent (percentage of the total interval that is perforated). A plot of the
dimensionless group versus dimensionless time, tDV, given as follows:
43
tDV =
0.0002637
h2
..(2.17)
where tp is the producing time in hours, Ct is the total compressibility, psi-1 is the viscosity in cp.
is the porosity. This is very similar to the dimensionless time given in equation 2.11, the difference
is the replacement of fracture half-length, Xf with perforation interval length, hw.
Analysis Procedure
1. Construct a Horner plot of the pressure buildup data (as shown in fig. 2.11)
2. Compare the resulting plot with the buildup patterns of figure 2.11 in order to locate
straight line regions.
3. Determine if a particular straight line is the first or final region by applying the following
two checks:
-
Compare the total skin factor, St based on this line (is calculated from eqn 2.3) with the
pseudo skin factor, Sp estimated from equation 2.4. If St Sp (i.e. negative S), then the
line is most likely the first straight line region. If St Sp (i.e. positive S), the line is
probably the final straight line region.
Compare p* from this line with pi. If p*>pi, then the first straight line region is most
likely present, but if p* = pi, the line is probably the final straight line region.
4. After the checks in step 3, if a straight line region is recognized, and a portion of the
transition region is present then perform an additional check on the validity of this
selection with the nomogram in Fig. 2.15. If the end of the line is not apparent, the latest
time (tp + t)/t, should be the end of the straight line indicated by the end of the
nomogram.
44
5. Calculate (p* -pi)/m for this first straight line using fig 2.14 with the corresponding
completion percentage curve, to estimate the dimensionless time, tDV. The vertical
permeability can then be obtained from equation 2.17.
When the first straight line does not exist, other techniques by the previously mentioned authors:
BilHartz and Ramey; Streltsova-Adams and McKinley should be used. A method of permeability
determination based on the consideration of time for different flow regimes (early radial,
hemispherical spherical, infinitely acting radial), proposed by Ehlig-Economides et al, 2006 is also
recommended.
2.2.4 Permeability from Productitvity Index test
The productivity index test, is basically the flowback test. In this test, the pressure after shut-in is
released in a controlled manner and monitored. The flowback test is carried out after the pressure
buildup test. Details of the flowback test are in chapter 3. The productivity index permeability is
obtained from the following equation:
..(2.18)
Where, rw is the radius of the wellbore(ft), re is the external radius(ft), h is the formation thickness,
Pws (psi) is the static reservoir pressure obtained from the pressure buildup data. It is given by the
following, for infinite homogeneous reservoirs:
Pws = Pi 162.6
log
..(2.19)
45
46
47
fractures (fracture permeability x fracture height) needed to ensure adequate fracturing treatment.
Refer to Fig 4.25, to see a plot of the fracture capacity normalized to the formation capacity against
the stabilized productivity ratio. The fracture penetration is represented as a percentage of the
drainage radius (i.e radius of fracture areal extent). As the ratio of fracture to formation capacity
increases, deeper penetrating fractures would lead to an increase in stabilized well productivity
(Howard and Fast, 1970).
2.4.2 General Criteria/Limitations on Well Selection for fracturing treatment
Proximity to Water and Gas Contacts
The impact of hydraulic fracturing on natural water bearing zones is a huge debate in the industry.
There are many accounts of the deleterious impact of fracturing on drinking water, told by land
owners and residents of lands adjacent to fracturing sites. Although there is little scientific
publications corroborating or refuting these claims, companies prefer to reject a potential
fracturing candidate entirely or reduce the size of treatment due to proximity of water contacts.
Systems mitigating the effects of water zone penetration exist using relative permeability modifiers
in the fracturing fluid or employing specialized proppant systems (dos Santos et al, 2009). However,
the use of these techniques almost inevitably requires the production/use of large amounts of
water during fracturing which can negate oil/gas production (Martin A.N et al, 2010). During oil
production the proximity of a gas contact influences suitability of a well for fracturing treatment, as
fractures could penetrate upward into a gas contact in the same way.
Containment within Payzone
It is important that fractures are designed considering the in-situ stress contrast, whether the
overlying layers (outside pay zone) would be sufficient barriers to fracture propagation or not. This
48
is to ensure that the fracture doesnt cross into water bearing strata (as enunciated in the first
section) and also to make for economical fracture treatment. This is shown in fig 2.17. In essence,
the stress gradient has to be considered when fracturing since the fracture direction would depend
on the in-situ stress i.e. consideration of the overburden stress is important to know the extent of
fracture propagation. See Fig. 2.18, in this diagram the effective stress gradient is assumed to vary
linearly downwards. (Heydarabadi et al., 2010).
Condition of Well Equipment
Due to the significantly high pressures expected during fracturing, it is necessary that the well
equipment should be able to adequately withstand such pressures. Well bore tubulars (i.e. casing
and tubing), gas lift mandrels and valves, sliding side doors, subsurface safety valves and flow
control devices. Packers have to be tested to ensure that fracturing pressure doesnt cause blowout
(see Fig 2.19). Hence, if the equipment do not meet the minimum requirements for the design
hydraulic fracture, stimulation cannot proceed (Martin A.N et al, 2010).
Skin factor considerations
A high positive skin factor justifies fracturing treatment since it indicates that the formation
permeability is higher than the near wellbore permeability. A negative skin factor however doesnt
eliminate the need for fracturing altogether. It means the formation permeability is less than
permeability surrounding the wellbore, and could indicate the presence of natural fractures in the
formation. If an acid treatment does not improve productivity, then hydraulic fracturing can be
considered (Heydarabadi et al., 2010).
49
50
51
NMR
This method has been in use as a petrophysical core analysis method since 1953. Its use has been
extended from prediction of pore size and wettability to estimation of permeability, water
saturation and residual oil saturation. It makes use of the radio frequency response of protons in a
magnetic resonance field to determine spin-lattice relaxation time, t1 and spin-spin relaxation time,
t2 (see Fig 2.23). These relaxation signals are linked to fluids within the pore network and correlated
with standard pore-size measurements, such as mercury injection (Unalmiser and Funk, 1998). The
results are processed further to obtain the aforementioned core parameters.
CT scans
These are useful in obtaining digital image of core samples, and also serve as saturation monitoring
tools. With accurate calibration, CT axial slice and longitudinal scout images provide digital data
that can be used to obtain density, fracture orientation, porosity, pore volume connectivity, and
net-to gross ratios (Unalmiser and Funk, 1998).
Fig 2.24 to Fig 2.26 show CT scans of three different samples obtained from a single well. Figure
2.24 displays the CT scan image of a non-uniform sample, which is not visible from outside using
the core photograph alone. The sample shown in Fig 2.25 has large vugs (cavities). The vugs can be
seen on the surface (dark spots) and internally with the CT scan. The sample in fig 2.26 is uniform
and an ideal candidate for core analysis studies. Both non-uniform and vuggy samples are not good
for further core analysis studies (Al-Multhana, 2008).
2.5.2 Routine, Quantitative Analysis
These are done to obtain first-order estimates of porosity, permeability, fluid saturation and
lithology. These variables are useful for determining oil and gas in place (OIP) measured in tcf (tons
52
per cubic ft). It is the value of oil/gas per volume of rock, as shown in the formula below (McPhee,
2012):
.(2.20)
Where GRV is the gross rock volume and G is the gross factor in the net to gross ratio (N/G). B is the
formation volume factor obtained from PVT experiments. N is the net, is the porosity and Sw is
the water saturation obtained from routine, quantitative analysis and logging.
Routine, quantitative analysis is normally done 24 to 48 hours after a core is cut, because results
may immediately decide on whether a well would be completed or abandoned (Holditch, 1987).
Permeability
The standard method of obtaining permeability in routine core analysis is by allowing dry gas,
usually nitrogen, helium or air to flow through the samples. It has the following advantages over
using liquid permeability: reduced fluid-rock interaction, easier to execute, faster and less
expensive. In liquid producing reservoirs however, the validity of the gas permeability method is
being questioned (Unalmiser and Funk, 1998) Another shortcoming of using dry gas to obtain
permeability is that it has to be corrected for the Klinkeberg effect, also known as gas slippage. This
effect is due to variation in permeability measurements with the type of gas used and the mean
existing pressures in the core when measurement was done. It is more evident in samples from low
permeability formations (Keelan, 1972). Modern permeability testing include corrections for both
the Klinkeberg effect and the Forcheimer inertial coefficient (Unalmiser and Funk, 1998)
Equations for obtaining linear and radial permeability measurements and details of equipment used
are available in the American Petroleum Institute (API) Recommended Practice (RP) 40. However,
53
generally rock permeability in the laboratory is given by the following formula, based on Darcys
law:
K=
245
.................(2.21)
Where K is the absolute permeability (md), Q is the flow rate (cc/min), L is the sample length
(inches), A is the cross-sectional area (cm2), is fluid viscosity (cp), and is the differential
Several conditions can affect permeability measurements, they include: drying time, confining
pressure and core fluid/relative permeability effect (caused by the presence of more than one fluid
in pore spaces). Table 2.2 shows the effect of confining pressure on permeability measurements of
a well sample.
From the table, it is seen that the permeability values increased by about 70 to 80% when the
confining pressure was less than 200 psig. Specifications for testing standards recommend that
confining pressure should be greater than 200 psig (Al-Multhana et al, 2008). It is important to note
though, that natural overburden pressures can be as high as 6000 psi and thus, reservoir
permeability would invariably be different from those obtained from typical laboratory tests.
Keelan (1972) reports that Shale cores, unconsolidated, fractured samples and low permeability
(<0.1md) formations show high sensitivity to overburden pressures. He further states that,
Permeability reduction increases with overburden and reduction values of as little as 7 to as great
as 100 percent of initial values have been reported for overburden pressures up to 5000 psi
54
Porosity
Porosity is the ratio of void volume to total (bulk) volume. It is obtained by measurement of either
two of the three variables: pore volume (PV), bulk volume(BV) and grain volume (GV). Since,
Porosity,
and BV = PV + GV
....(2.22)
It is important that standard calibration of temperature and barometric pressure is done when
measuring grain density for GV determination. A dolomite sample (shown in Fig 2.27) had a grain
density that reduced by about 0.005g/cc after calibration (Al Multhana et al., 2008). Porosity
measurement like permeability is also sensitive to drying time as shown in fig 2.28. The type of
porosity test to be carried out depends on the formation being sampled, for instance in vuggy
formations special procedures are required.
Saturation
Measurement of residual fluid saturation was originally done by: 1. Using high powered vaccum
distillation to recover oil and water; 2. Distillation extraction, which divides the extraction process
into two parts. Firstly water is distilled, then oil is extracted using suitable solvents (Keelan, 1972).
Currently, fluid tracer studies, displaced-miscible fluid analyses (reducing damage to clays) and
improved geochemical techniques are used to obtain saturation (Unalmiser and Funk, 1998). The
calculation of saturation from electrical properties is treated in section 2.5.3, under electrical
properties.
Fluid saturations are normally reported as a percent of the pore volume, and the accuracy of
measurements is largely determined by conditions during sample recovery.
55
..(2.23)
56
...................(2.24)
= [
.....................(2.25)
The porosity exponent, also called cementation factor, m and saturation exponent, n are
obtained from formation factor, (F) and resistivity index (I) tests on the core.
Youngs Modulus
The Youngs modulus is obtained from coring analysis by conducting triaxial compression tests.
However, logging techniques have been advanced to obtain the Youngs modulus from velocity
measurements obtained during logging analysis. This would be outlined in section 2.6
2.6 Logging Analysis
Logging operations is a very important part of formation evaluation. Extensive work has been done
on improvement of logging tools and monitoring programs. Well logging can be performed at any
stage of a wells development: drilling, completions, production or abandonment. This section
presents a brief overview of the typical logs. Holditch (1987), recommends the following
precautions for openhole logs:
1. A low water-loss mud system should be used.
2. The hole should be drilled at a moderate rate of penetration to reduce the possibility of
washouts occurring.
3. Calibration of the logging tools and adequate maintenance has to be done before logging
operation.
57
Logs can be broadly grouped into: electrical logs, lithology logs and logging-while-drilling (LWD). It
must be mentioned here that LWD is not necessarily a group of logging operations but a
condition of logging. Thus, electrical or lithology logs can be LWDs depending on the particular
constraints surrounding each individual operation.
2.6.1 Electrical logs:
These include: sonic logging, resistivity logging, neutron porosity logging, density logging, image
logging. A popular electrical log is the sonic log. Sonic logging involves the measurement of the
travel time of an acoustic wave through the formation. It is used principally to calibrate seismic
data and to obtain formation porosity (Glover, 1986). The integration of logging and core analysis in
tight gas reservoir (TGR) characterization is of utmost importance, especially in defining porosity.
Due to heterogeneity, formations may contain micro fractures, that can cause secondary porosity
(Orlandi et al, 2011)
Asides porosity, sonic logs are also used to estimate rock geomechanical properties. A density log
and a full wave form (shear and compressional waves, see Fig. 2.29) are recorded after running a
sonic log. Holditch (1987), outlines the following equations that can be used with data from sonic
logs to calculate the rock mechanical properties:
Poissons ratio, u
2
0.5 1
2
1
.(2.26)
..........(2.27)
..(2.28)
58
Where is the shear wave travel time (sec/m), and is the compressional wave travel time
The typical responses of a sonic log to varying soil layers are depicted in Fig 2.30.
2.6.2 Lithology Logs
As the name implies, these logs are useful in describing the different layers encountered as the
borehole is drilled and also to identify geometry of fractures present. They are used in pre-fracture
and post-fracture formation evaluation. Types of lithology logs include: temperature logs, gamma
ray logs and spontaneous potential (SP) logs. Temperature logs are shallow investigative tools, used
to infer fracture height, but are inadequate for use in deviated boreholes. A comparison of prefracture and post-fracture temperature logs is also useful in determining changes to formation, well
bore and temperature gradient after completion operations (Jones and Britt, 2009). Fig 2.31 shows
temperature logs depicting conductivity and fluid movement effects, before and after fracturing.
Gamma ray log is another widely used lithology log. Fracture azimuth is determined using a
shielded gamma ray log and gyroscope, with the fracture geometry being traced with radioactive
tracer (Jones and Britt, 2009).
2.6.3 Logging while Drilling (LWD)
The meaning of this logging technique is evident in its name. It simply means, carrying out logging
at the same time drilling is done. LWD is very popular with development of unconventional
reservoirs such as the Barnett shale. Early horizontal drilling in Barnett shale, made use of LWD,
particularly gamma ray logs (Quinn et al, 2008). An example of an LWD gamma ray log is shown in
Fig 2.32. It shows bedding planes and fractures using an LWD electrical image. Over the years,
major advances in LWD operations have been made. Real-time, visually clear LWD images
59
describing fracture orientation are now possible, such as those shown in Fig 2.33 (depicting drillinginduced tensile fractures).
2.6.4 General Log Characteristics of Gas Shale
Orlandi et al (2011), lists the following as typical log behavior in gas shale reservoirs:
1. High gamma ray (GR) activity because of its high uranium content. The presence of uranium
can be associated with organic matter. Hence Schmoker (1981) proposed a relationship
between the total organic carbon (TOC) and gamma ray activity. A plot of TOC log and GR
log is shown in Fig. 2.34.
2. Considerable resisitivity due to the presence of kerogen and non-conductive gas.
3. Lower bulk density than surrounding rock, because of organic content in the shale rock
matrix.
4. Increase in travel time of compressional waves because of the presence of organic matter.
Acoustic compressional waves have low velocity in kerogen.
60
61
fall-off and flowback tests, accurate values of in-situ stress can be measured (Holditch et al, 1987).
The apparent drawback of using methods such as logs and core analysis to approximate in-situ
fracture closure stresses is that they must all be calibrated by fracturing rock. Hence when a
definitive value is required, injection tests are more suitable in obtaining closure stress values;
there are three fundamental testing methods used (Jones and Britt, 2007):
1. Pump-in/shut-in tests (Also known as injection fall-off tests)
2. Pump-in/flowback tests (Also known as injection flowback tests)
3. Step-rate injection tests (used to measure fracture extension pressure)
The ideal formation evaluation would be one where the values of in-situ stresses obtained from
injection tests and those calculated from logs and core analysis all result in a consistent stress
profile (Holditch et al, 1987). It is worthy to note that there are several different methods of
measuring rock in-situ stress, including: relief methods, jacking methods, borehole break out
methods, strain recovery methods, acoustic emission methods, fault-slip data analysis, earthquake
focal mechanisms etc but for the purpose of this thesis and considering the prevailing in-situ stress
determination methods for pre-fracturing, only hydraulic methods will be considered. The hydraulic
methods are also the most reliable for determining in-situ stress in deep (> 50m) formations
(Amadei and Stephansson, 1997), hence its emphasis is justified.
Several variations occur for the two pump-in tests outlined above. In both cases, the closure
pressure is obtained by a change in the pressure decline properties as the fracture closes (J. Jones
et al, 2007). Theoretically, the pump-in/shut-in test can be taken to be a special case of the pumpin/flowback test provided the flow rate is set to zero (Hsiao C. et al, 1990). The pump-in/flowback
test can be carried out separately or concurrently with the pump-in/shut-in test. The pumpin/flowback test is operationally more difficult to perform than the pump-in/shutdown test
63
because of the need to maintain a constant and correct flowback rate as the pressure declines. If
the pump-in/flowback test is done properly however it can be compared with results from the
pump-in/shut-in tests to show consistency (Middlebrook et al, 1997). Generally, the pump-in/shutin test is used for obtaining fluid loss to the formation and fracture geometry, while the pumpin/flowback test is used for obtaining closure stress (Hsiao and Tsay, 1990). This is especially true
for low permeability formations like shale, where the pump-in/flowback test is more suitable for
closure stress determination because extensive pressure decline monitoring is required to achieve
fracture closure pressure (J. jones et al, 2007). Summary of plots for shut-in and flowback tests
ranging from normal pressure versus time plots to G-function plots are shown in table 3.1.
3.1.1 Pump-in/Shut-in Tests
This test is conducted by pumping in a fluid at a rate sufficient to create a fracture, then shutting in
the well and allowing the pressure to decline to below closure pressure. The instantaneous shut-in
pressure, ISIP is the pressure obtained at the instant when pumping is stopped and the well is shutoff. It is the pressure at which a fracture stops propagating and closes immediately after pump
shut-off. It is always larger than the closure pressure because a fracture cannot start to close
instantly when pumping is terminated (J. Jones et al, 2007).
Conventionally, in a pump-in/shut-in test, a log-log plot of the pressure difference versus shut-in
time is used to identify the existence of linear or bi-linear flow. A one-half slope, before fracture
closure normally indicates the existence of linear flow , as depicted in the P/t slope in Fig. 3.1.
While a one-quarter slope indicates bi-linear flow as depicted in the P/t slope in Fig. 3.2. In the
case of linear flow, the closure pressure can be obtained from the (linear/log-log) plot of the
bottom hole treating pressure (BHTP) against square root of elapsed time, evaluated for the
different pumping cycles. It is the point at which the graph deviates from a straight line. Also, for a
64
bi-linear flow the fracture closure pressure can be determined from a (linear/log-log) plot of the
bottom hole treating pressure (BHTP) versus one fourth root of the shut-in time (Hsiao and Tsay,
1990). This value is checked for different cycles to ensure reasonable consistency.
In a pump-in/shut-in test, ISIP can be obtained from normal plots of pressure versus time, log-log
plots and semi-log plots of pressure versus time. The reason for the use of these different plotting
techniques will be discussed later. The normal plot of pressure versus time has the advantage of
giving accurately the length of shut-in time, since real time values are plotted (Jones and Britt,
2007). In a normal plot, the ISIP value is obtained from the point in which the graph deviates from a
straight line (Fig. 3.3)
There are however, a number of factors that complicate the determination of hmin, these
include:
1. Multiple Shut-In Pressures
In cases such as reverse faulting environments, where the least principal stress is the vertical
stresss, a vertical fracture forms at the well bore at an azimuth perpendicular to hmin (assuming
no natural fissures like joints or sub-horizontal bedding planes are present), and rotates into a
horizontal plane perpendicular to the vertical stress as it propagates away from the well bore.
Hence, the plane pressure decreases as fracture plane rotates. This effect is frequently observed at
shallow depths ( 300m) and doesnt influence results significantly as long as proper interpretation
of pressure-time history is done (Zoback and Haimson, 1982). This is shown in Fig. 3.4 which show
pressure records of pump-in tests taken in shaly dolomite near Anna, Ohio.
65
In this case, the pressure change after shut-in is too gradual to obtain any distinct measurement of
shut-in pressure from the normal plots of pressure vs time. This is caused primarily by leak beyond
the intervals, past the packers or further propagation after pumping stops, (Zoback and Haimson,
1982). Various methods have been proposed by investigators to solve this problem. Amadei and
Stephansson (1997) explain these various methods of interpretation of shut-in pressures using data
obtained at the Aspo Hard Rock Laboratory for nuclear waste disposal in southeast Sweden. These
are shown in figs 3.6 to 3.12. Klasson (1989) suggested a method of using the inflection point after
shut-in to determine ISIP. This makes used of double tangents to obtain points of intersection from
the pressure decay curves. This method is depicted in figs. 3.6 to 3.8. It can be seen that the
drawing of the tangents depend on personal judgement which is a drawback.
An alternative method of interpretation of shut-in pressure is called the exponential pressure decay
method or Muskat method. The basic assumption of this technique is that pressure decay after
fracture closure approaches an asymptotic value in an exponential manner ( Aamodt and
Kuriyagawa, 1983). The shut-in pressure is obtained by plotting In(P-P) against time, where P is
the asymptotic pressure (apparently the rock formation pore pressure). This is shown in fig. 3.9.
66
Another graphical method utilizing inflection points for shut-in pressure determination is one
proposed by McLennan and Roegiers (1983). It involves a semi-log plot of pressure vs log (t+t)/t
where t is time of pressurization and t is the length of shut in time. This is shown in fig. 3.11. This
plot, also called Horner plot can be used to identify radial flow and estimate reservoir pressure
(Jones and Britt, 2007). See fig. 3.11.
As reported by Amadei and Stephansson (1997), the bilinear pressure decay rate method of
Turnbridge (1989) has become the most reliable and most popular method for the determination of
shut-in pressures. The fundamental concept of this method is that the shut-in pressure decay curve
can be expressed as a flow rate out of the borehole, since the drop in pressure following shut-in
must be related to the quantity of fluid flowing out the system into the hydraulic fracture, and to
the quantity of fluid from other sources of leakage (Turnbridge, 1989). Turnbridge showed
mathematically that the plot of rate of pressure decay versus pressure should consist of two line
segments and the intersection of these segments give an estimate of the ISIP, as shown in Fig. 3.12.
More rigorous methods to single out the shut-in pressure by using nonlinear regressional analysis
to obtain the best fitting linear curve have been done by Lee and Haimson (1989).
confirm repeatability (Jones and Britt, 2007). A major advantage of the pump-in/flowback test
which will be re-emphasized here is that in shale, the created fracture may not close in a
reasonable amount of time due to its low permeability or the fluid loss properties of the drilling
mud (conducting the shut-in test is not practical), hence the flowback test can be used to induce
the pressure decline in a controlled manner (Lee et al, 2004).
An extra derivative plot of dp/dt can be used to carry out additional analysis for the pumpin/flowback tests. Since, the closure is identified as the point at which the rate of decline
accelerates, closure would be identified with the maximum point on the derivative plot (Jones and
Britt, 2007). See fig. 3.13. Because of the operational difficulty in maintaining a constant (and
correct) flow rate in the pump-in/flowback test it is often used as a last resort for determining
fracture closure pressure.
Raeen A.M et al, (2001) using field data obtained from different offshore locations in Norway
showed how pump-in/flowback tests reduce estimates of minimum horizontal stress significantly
and the conventional extended leak-off tests (XLOT) or mini-fracs overestimate the minimum
horizontal stress by at least 20 bars. He proposed a system stiffness approach for interpreting
pump-in/ flowback tests, based on the following, In a flowback test we may estimate the system
stiffness by dividing the change in system pressure by the corresponding flowback volume, subject
to the condition that the flowback rate is much larger than the leak-off rate to the formation. In
practical situations this is often ensured by low formation leak-off due to tight formations or an
effective mud cake. By flowing back as fast as possible, the error due to fracture leak-off may be
minimized. The fracture stiffness, S in the form of an ellipsoid, for
3
(1
16
2 )3
..(3.1)
68
Where R = fracture radius, E is Youngs Modulus and u is Poissons ratio. These are properties of
shale. Raaren noted that the fracture width isnt contained in the equation hence the fracture
stiffness will be constant during flowback, assuming the fracture closes by reducing its width with
the length constant.
scaled down fluid volumes. Important information on fracture geometry, in-situ stress contrast, and
fluid loss coefficient/fracture fluid efficiency can be obtained from properly designed and executed
mini-fracs (Jones and Britt, 2007). It is important to note that both of the previously described
pump-in/shut-in test and pump-in/flowback tests are variants of the XLOT. One basic difference is
that the shut-in and flowback tests do not use the fracture fluid for injection.
A schematic pressure-time history illustrating an extended leak-off test (XLOT) or mini-frac is shown
in Fig. 3.16. The linear portion of the plot shows a constant pumping rate (pressure versus time)
and a fixed well bore volume. At the pressure where there is a distinct deviation from linearity
(referred to as the leak off point or LOP), a hydraulic fracture is created. This is explainable because
at constant pump rate, the well bore pressure will not decrease unless there is a considerable
increase in the system volume into which injection is taking place. Also, the pressure in the well
bore must be sufficient to propagate the fracture far from the well bore to cause a system volume
increase large enough to affect fluid pressure. Thus, there must be a hydraulic fracture
propagating away from the well bore perpendicular to the least principal stress in the well bore
region, once there is a noticeable change in the pressurization rate (Zoback, 2012). It is reasonable
therefore to say that a distinct leak off point, LOP is approximately equal to the least principal
stress, assuming well bore resistance (caused by high flow rate and high viscosity) and tortuosity
effects between created fracture and well bore are ignored (Fig 3.17). This fact, is the reason why in
typical oil-field practice, leak off tests are stopped after LOP instead of conducting complete,
extended leak-off test (Zoback, 2012). However, a comparison of LOTs and XLOTs will be done later
in the section to adjudge the appropriateness of this practice.
3.2.1 Standard Leak off tests
The industrys ambiguous nomenclature has defined LOTs in several ways. However, there are two
main types of leak off tests (LOTs): Pressure Integrity Test (PIT) and Formation Integrity Test (FIT).
70
The PIT is a leak off test in which the pressure is increased until the pressure rate decreases, which
indicates that leak off has occurred (Addis,1998). In the FIT, pressure is applied to a pre-defined
value and no leak off occurs. The FITs merely indicate that the maximum well bore pressure did not
exceed the least principal stress or was not sufficient to initiate a fracture of the well bore wall in an
open hole test (Zoback, 2012). Table 3.2 gives a classification of pressure tests, making reference to
Figs 3.18 to 3.20. Leak off tests are performed immediately beneath cemented casing in order to
test the integrity of the set cement and determine the drilling fluid density for the next drilling
operations. The well is shut-in at the beginning of the test, and fluid is pumped into the well bore to
gradually increase the pressure that the formation experiences. The test is normally stopped
shortly after the LOP is reached. For over 40 years, LOTs have been used to determine stress for
drilling, planning, sealing capacity of faults, mud weight design, well bore stability etc. The fact that
LOTs are simple, cheap and similar to hydraulic fracturing tests make them an attractive test option
(Gang et al, 2009).
As reported by Gang et al, 2009 in saturated rocks with low permeability, the pore pressure is often
assumed to be unaffected by the state of stress and the Terzaghis effective stress is applicable to
tensile cracks.
From classical theory of elasticity, considering stresses around a circular opening,
71
(3.2)
At a = 45,
Qnatmax = 3hmin hmax
.(3.3)
.(3.4)
Q = Plo + Pp
.(3.5)
.(3.6)
For fracture re-opening, Plo becomes Pr and the tensile strength is no more significant , since
fracture initiation has already occurred (Gang et al, 2009),
hmax = 3hmin Pr - Pp
....(3.7)
Where Qnat is natural hoop stress, Pp is the pore pressure, T is the tensile strength of the
borehole formation. Plo is the leak-off pressure. Unlike in hydraulic fracturing techniques, the leak-
72
off pressure instead of the shut-in pressure is taken to be equal to the minimum horizontal stress,
hmin = Plo
It should be noted that the above formula has found application only in shallow formations (2km)
where both stress and temperatures are low, and in vertical boreholes for leak-off tests yielding
horizontal fractures.
The drawbacks of the LOTs lie in the assumption that the fracture initiation pressure (hmin) is
equal to the leak-off pressure since the pressure required to equilibrate the fracture normal stress
is the shut-in pressure. Also, the ISIP that can be used to estimate the hmin is mostly obtained in
the 2nd or 3rd cycle of pressurized loading and not in the first cycle as assumed by LOTs (Gang et al,
2009).
Addis et al, 1998 modified the Haimson-Furst equation and present it as follows:
For fracture initiation,
hmax = 3hmin + T kPlo (2-k)Pp
....(3.8)
....(3.9)
74
fracturing method specialized in stress measurements for such situations is called a HTPF
(Hydraulic test for preexisting fractures)
Some of the above listed limitations like number 1 can be attributed to XLOTs.
Gang et al (2004) compared XLOTs and Hydraulic Fracturing as follows:
1. Non-Newtonian fluid is used in XLOTs which make the test interpretation more difficult
than hydraulic fracturing tests which use water or brine.
2. Rotation of fractures can occur as a result of fast pumping rate of large volumes of water in
XLOTs.
3. Lack of fracture orientation data is still a drawback in XLOTs, consequently making them
less reliable than hydraulic fracturing tests.
It is worth noting that the volume of fluid pumped in leak-off testing is significantly smaller than
hydraulic fracturing and normally limited both horizontally and vertically to a few borehole radii.
We can deduce from this that because of the small volume pumped during leak off tests, the
fracture created is not sufficient to measure far field stresses. However, leak off tests still gain
popularity in practice for the Oil and Gas industry. Normally, hydraulic fracturing is performed in
rocks with considerable permeability and leak-off testing (LOTs and XLOTs) is commonly performed
in shales which possess substantially lower permeability (Lee et al, 2004).
3.2.3 Case study Comparison of LOTs and XLOTs
A more quantitative comparison of the XLOTs (ELOTs) and LOTs was done by Addis et al, (1998 )
based on data obtained from six XLOTs conducted by the Australian petroleum industry on the
North West Shelf of Australia. These are represented in tables 3.2 and Fig. 3.21. Also, data from
standard LOTs and XLOTs conducted on wells drilled by Norsk Hydro in the Oseberg field of the
Norwegian North Sea were analyzed, as seen in table 3.4 and fig. 3.23 and fig. 3.24.
75
As reported by Addis et al, (1998), in the pressure vs time plots of figure 3.21, tests in wells 1 to 3
are considered good quality tests (Ideal cases of XLOTs and LOTs are represented in Figs 3.18 to
3.240) because they indicate:
i.
Well defined peaks in the first pressurization cycle proving new fracture initiation
ii.
Well constrained shut-in curves indicative of negligible fluid leakage to the formation
iii.
Approximately equal shut-in pressures for each cycle depicting consistent fracture
orientation, with regards to stress fields
iv.
v.
Test on wells 4 to 6 are adjudged poor since they have indistinct peaks in the first pressurization
cycle, which may be reflective of pre-existing fractures rather than generating a new fracture.
These tests arent entirely unusable as the minimum stress may still (but with some uncertainty) be
estimated from the lowest shut-in pressure.
Data Interpretation from tests
The North West Shelf of Australia
Table 3.2 shows the shut-in pressures from XLOTs in wells 1 to 3 and the lowest shut-in pressures of
tests 4 to 6. The minimum stress has an average gradient (i.e. average between the six wells in
table 3.3) of 14.25kPa/m (0.63 psi/ft) that is fairly consistent through the good quality (1 to 3) and
poor quality (4 to 6) XLOTs. It was obtained from shut-in pressures using the double tangent
method (shown in figs 3.6 to 3.8) for the pressure vs square root of time plots of the Norwegian
data. Since this minimum stress value is significantly lower than the vertical stress (21.95Kpa/m or
0.95 psi/ft) as seen in stress plots of fig. 3.22, we can confidently assume the minimum stress acts
in the horizontal direction. The scattered values in fig. 3.22 between the overburden stress profile
76
and the minimum stress profile are the leak off pressures obtained from other standard LOTs from
vertical wells in the same area. It is distinctively seen that the minimum stress form a lower bound
to the leak-off stress pressures. The maximum stress values of table 3.2 were obtained from
equation 3.8, assuming a poro-elastic constant, k of unity.
77
ef) gives the volume of fluid lost to the formation while pumping. Thus VL *(1- ef)
gives the total slurry volume pumped. is a new variable which is used in G-function analysis
described later, it is given by:
= /4G0p
(3.11)
Where G0 is the pressure difference function equal to 1.57-0.238 ef , p is the match pressure and
K is a correction to the fluid-loss coefficient that accounts for additional fluid loss during pumping
such as spurt loss or losses due to pre-existing fractures (Jones and Britt, 2007). Parameters from
78
the fluid efficiency equations also find use in G-function analysis as will be shown further. Fluid
efficiency can also be used exclusively for preparing fracturing treatment design schedules.
The G-function derivative analysis is basically a manipulation of dimensionless time. It is another
method of analyzing pressure records from the mini-frac test to obtain better estimates of
minimum stress. It is useful in representing non-ideal decline behavior by creating plots of pressure
vs G-function and dp/dg as a function of g function. G-function is also defined as the representation
of the elapsed time after shut-in, normalized to the duration of fracture extension, (Barree et al,
2009). Barree et al, (2009) presents multiple analysis techniques (involving G-function) for holistic
interpretation of mini-frac tests. These multiple analysis methods are done for different cases,
including: pressure dependent leakoff, fracture tip extension and variable fracture storage as
shown in figs. 3.25 to figs. 3.27. Barree et al made a derivation of G-function, assuming high fluid
efficiency in low permeability formation.
The dimensionless pumping time used in the G-function is defined as:
tD = (t-tp)/tp
....(3.12)
..(3.13)
The G-function used in the diagnostic plots shown in Figure 3.2 L N is derived from the
intermediate function as shown below:
G(tD) = 4/p [g(tD) - g0 ]
.(3.14)
Where g0 is the dimensionless fluid loss volume function at shut-in (ie when t=tp and (tD =0). All
derivatives are calculated using a central difference function of pressure and G-function
(normalized shut-in time).
79
iL (t) = 20
dAf
.....(3.15)
Af is the area of fracture, v is the velocity of flow and iL is the volume rate
Since Af is a function of time, and the value of v corresponding to a given element dAf at time is
v(t-),thus:
iL (t) = 20 ( )dAf/dt
...(3.16)
..(3.17)
80
I = iL + Qf
Subs. Eqns 3.16 and 3.17 into 3.18,
I = = 20 ( )dAf/dt + W dAf/dt
...(3.19)
4 2
( 2 . () +
1)
Where x = 2C
..(3.20)
..(3.21)
This equation clearly shows that the pump rate is directly proportional to the fracture extent.
The coefficient, C is is the fracturing fluid coefficient. It is sometimes referred to as the fluid leak
off. It is determined by the fracture fluid properties and the reservoir fluid and rock characteristics.
The value of C is obtained from the flow mechanism during injection of fracturing fluid. A high
coefficient means high fluid loss, while a low coefficient means low fluid loss. Low fluid loss
properties during treatment mean a larger fracture area for a given volume and injection rate since
there is less fluid lost ineffectively to the formation during treatment. Thus, C relates the fracture
extent to the aforementioned properties, G.C Howard et al (1970)
81
= /2 =
C1 = 0.0469/ , ft/min0.5
1/
..(3.22)
..(3.23)
Where, k is the formation permeability (darcies), p is the difference in pressure between the fluid
at the formation face and the far-field fluid in the formation (psi), t is the time (mins), is the
viscosity at bottom hole conditions(centipoise, temperature effects accounted for), is the
porosity.
82
Mechanism 2- The effect of fracturing fluid viscosity and compressibility effects of reservoir fluids,
C2
This occurs when the fracturing liquid has similar physical properties with those of the reservoir
fluid. In this case, the fluid flow rate is determined by both the coefficient of compressibility of the
injected fluid and the existing reservoir fluids.
Linear flow velocity, v == c/ = 2/
C2 = 0.0374 c/, ft/min0.5
..(3.24)
..(3.25)
..(3.26)
m is the slope of the straight line relation of the plot. Obtaining C from this mechanism is explained
in detail in section 4.2.3 of the next chapter. The intercept, Vsp is the spurt loss. This increases the
fracture width, W shown in eqns 3.19 to 3.21.
The flow velocity is obtained by differentiating eqn 3.16 with respect to t and dividing by Ac which
is the cross-sectional area of the medium through which the fracture takes place (packers). Ac is the
diameter of the well x length between the packers.
83
C3 = 0.0164
,
A
..(3.27)
..(3.28)
discarded, as depicted in fig 3.30. The fracture height is assumed to be constant. The half-length is
obtained by procedures discussed in section 2.2.2 of chapter 2.
Valko at al(2005) present the PKN width equation as:
(4)
3.57
(3.29)
where Wmax = maximum fracture width at the well bore, = viscosity of fluid injected, Xf =
fracture length, I = injection rate and E = modulus of elasticity of rock (Youngs Modulus).
Considering the shape factor, of the well bore, the average fracture width is:
1
(4)
= 2.24
(3.30)
Valko further coupled the PKN width equation by material balance, considering constant fluid
injection rate and no leak off. The net pressure in the well bore was obtained as:
= 1.52
1
5
( )
4 2 4
6
(3.31)
+
4
4
= ( )
4 1
+ 4 (4)
(3.32)
(3.33)
Where E is the plain strain modulus, [E/(1-u2)], E is the Youngs modulus and Kic is the apparent
fracture toughness.
85
= 3.22
1
4
( )
(3.34)
Considering the shape factor, of the well bore, the average fracture width is:
1
(4)
= 2.53 hf
..(3.35)
Considering constant injection rate and no leak off, the net pressure is given by:
= 1.09
1
3
( )
1
3
( )
(3.36)
2 (4)
0.95 .(3.37)
The equations of average fracture width and net pressure for the PKN and KGD models were
derived considering Newtonian behavior of fracture fluids. However for design consideration, most
fracturing fluids exhibit non-Newtonian behavior (G. Hareland et al, 1994), according to the power
law:
86
t =
.(3.38)
A suitable way of adding Newtonian behavior to the width equations is to include another equation
that links the equivalent Newtonian viscosity, e to the flow rate, thus the PKN and KGD width
equations will be in terms of the power law width parameters.
Radial Width Equation
In the case of a radially propagating fracture, that is xf =hf/2 = R. Fig 3.33 depicts radial fracture. A
modified PKN or KGD equation can be written as follows:
(4)
2.24
.(3.39)
In another paper, Jones and Britt, 2009 give the following relations for a radial fracture, where
1
4
( )
(4)
(3.40)
.(3.41)
are increased by the presence of natural fractures in the formation and the deviation of the
horizontal well at an angle from the minimum horizontal stress, shown in fig. 3.36
3.3.4 Fracture Geometry in Layered Formations (Fracture Height)
The simplified geometry proposed by the PKN and KGD models are not adequate when considering
multi-layered formations. This is because the different layers have varying properties such as:
elasticity, fracture toughness, ductility, permeability and interface bonding (Van Eekelen, 1982)
Thus different fracture widths are expected at the different layers (see fig. 3.37). Also, the PKN and
KGD models assume a constant fracture height, which is estimated based on barrier action of
rock layers above and below the zone of interest (Van Eekelen, 1982). This estimated fracture
height further affects the calculation of length, width and proppant transport.
Proppant screenout is the inhibition of proppant transport to the target formation. It can be caused
by the existence of layers of higher stiffness, between target formation layers as shown in 3.38. This
can cause the termination of treatment, as depicted in fig. 3.39 (Valko et al, 2005).
To account for the stiffness effects of multi-layered formations and design fracture heights
accordingly, pseudo-3D models have been developed.
3.3.5 Economics of 2D models: Optimum Fracture half- Length
This dimension is of interest to the oil and gas prospecting industry because the goal of hydraulic
fracture design is to maximize the post treatment performance and subsequent benefits at the
lowest treatment costs (Valko et al, 2005).
determined with respect to a fixed fracture length (G. Hareland et al). Thus, the propped width,
fracture permeability, assumed fracture half-length and the reservoir permeability are used to
estimate post treatment performance. This enables the prediction of future incremental benefits,
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which when discounted to the present gives the net present value (NPV) of the revenue. The
treatment costs are determined from the estimates of required fracturing fluid volume, proppant
quantity, injection rate etc and subtracted from the present value to obtain the NPV for the
particular fracture half-length (Valko et al., 2005).
The fracture half-length cannot be arbitrarily made to be long, because longer lengths require
higher treatment costs. Also, longer lengths do not always increase the NPV. From the figs 3.40, a
comparison of gas produced from different fracture half-lengths is done. The maximum revenue is
not strictly the shortest or longest production duration. The best production period is based on
the NPV which is a function of fracture length (Hareland et al, 1994). In the low permeability,
shale gas reservoirs the longer fracture length may start with a high rate of production but
eventually decline after a short period, this is shown in fig. 3.41. Thus, a unique fracture half-length
has to be determined for every specific case, considering the reservoir characteristics. (Hareland et
al,1994)
Typically half lengths range from less than 100m for a high permeability formation to more than
500m for a low permeability reservoir (Valko et al, 2005).
pressure drop, width and equilibrium height are calculated along the fracture length (Barree et al,
2009). Several variations of P3D models exist but the fundamental difference between the P3D and
2D models is that the fracture height isnt constant along the length.
A typical hydraulic simulation involves the solution of the elastic continuity equation, which relates
pressure to crack opening and the constitutive equations that describe fluid flow. Early
development and testing of a Pseudo 3D model was proposed by Settari and Cleary (1986). Initial
P3D models assumed a 1D fluid flow for long fractures (high fracture length/width ratio), although
incorporation of 2D flow in P3D models has since been advanced (Xiaowei). Typically, in a P3D
model, the fracture is divided into vertical sections and each section is taken to be a 2D vertical
crack as shown in Fig. 3.42 (Xiaowei,1992). Xiaowei Weng (1992) presents a study comparing the
original P3D models (that assume 1D flow); a modified P3D model (considering 2D flow) and the full
3D models. Xiaowei, illustrates the equations of a conventional P3D model as follows:
The crack opening pressure, is related to the minimum stress and fracture width, by:
P(x,z) (z) =
G(z, z0)
db
0
(3.42)
Where p = fluid pressure, = minimum horizontal stress, b = fracture width, hu and hL = upper
and lower heights, and G = influence function.
Assuming 1D flow, the pressure drop is a function of the vertical, z co-ordinate and the continuity
equation across the P3D model section is given by,
jqz + qL + jb
jz
jt
=0
(3.43)
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where C = fluid leak-off coefficient and t is the fluid arrival time. Equations 3.33 and 3.34 can be
used to determine the fracture width, pressure distribution and height growth rates.
The pressure gradient/flow relation is given below:
- jp = 2K (
4+2 n
)
qzn b-(2n + 1)
(3.44)
jz
where n and K are the power-law and fluid-consistency indices respectively, considering NonNewtonian behavior
Xiaowei further proposed a modified Pseudo 3D Model that assumes a 2D continuity equation for
fluid flow across the sections. This is shown below:
jqx + jqz + qL + jb
jx
jz
jt
=0
(3.45)
He considered a modified radial flow field for a penny shaped fracture, as shown in Fig. 3.43 and Fig
3.44. The inner region exhibits horizontal flow, while the outer region shows radial flow. The
direction of radial flow shown is perpendicular to the fracture boundary. Also, the streamlines
diverge significantly for the penny shaped (h=2L) than for the near- well bore region of elongated
fractures (L>h)
Xiaowei gives the continuity equation for the assumed radial flow in the outer region as:
(1/r)(j/jr)(rqr) + qL + (jb/jt) = 0
.(3.46)
Where r = radial distance from imaginary source and qr = radial flow rate. Revising this equation by
changing the derivative with respect to r to one with respect to z, he obtained,
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.(3.47)
4+2 n
)
qrn-1 - qz
b
.(3.48)
-(2n + 1)
where qz = qrsinQ and Q is the angle of the streamlines measured from the horizontal axis.
The method of collocation using Chebyshev Polynomials,as done by Settari and Cleary (1986) was
used by Weng to solve for width in equations (3.33) and (3.36).
A comparison between the conventional 2D, original P3D, Xiaowei-Modified P3D and fully 3D
models was done. The fully 3D models were the Terra Tek and University of Texas models. Results
of the predicted fracture geometries using these different models are shown in Fig. 3.45. From the
results it is seen that University of Texas fully 3D models predicts narrower (smaller height) but
longer (extended fracture half-length) than the P3D and the 2D models. The vertical KGD model
predicts a shorter fracture but with greater height.
Currently available Pseudo 3D hydraulic fracturing simulators include: MFRAC, StimPlan, eStimPlan, Frac Cade (Baree etal, 2009). An example of a StimPlan output is shown in Fig. 3.46.
3.4.2 Fully 3D Models
Fully 3D models to simulate hydraulic fracturing treatments have been developed. The fully 3D
models have the capacity to describe more accurate fracture geometry but are more complex to
execute. Fully 3D models formulated include one by Settari and Cleary (1984) and Van Den Hoek
(1993). In the model developed by Settari and Cleary (1984), a set of equations were formulated,
considering:
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3.5
The two main technologies, available in the petroleum industry of directly mapping hydraulic
fractures in order to obtain fracture geometry are the microseismic mapping and downhole
tiltmeters. Each technology measures different features of the hydraulic fracturing process (Du et
al, 2008). These two diagnostic tools are carried out at distances from offset wellbores and show
the big picture of far-field fracture growth. One shortcoming of these methods is that they map
the entire hydraulic fracture growth zone but give no information on the smaller details like the
effective propped-fracture length or conductivity. The resolution of these technologies is inversely
proportional to their offset distances from the fracture (Cipolla and Wright, 2002). The placement
locations of these direct mapping techniques are shown in fig. 3.51
3.5.1 Tiltmeters (Surface and downhole)
Tiltmeters are highly sophisticated, extremely accurate biaxial instruments that use bubble
sensors and carpenters levels to determine the change in angle of a surface (Jones and Britt,
2009). The principle of tiltmeters is quite simple. The creation of hydraulic fractures causes allround deformation to the surrounding earth. This induced tilt (deformation) can be measured by
downhole tiltmeters placed in nearby wellbores or surface tiltmeters located on the ground
surface, assuming that the deformation is elastic, as shown in fig. 3.52. Surface tiltmeters measure
the fracture orientation while downhole tiltmeters are used to obtain fracture geometry.
Surface tiltmeter
A typical tiltmeter array consists of 12 to 16 instruments installed in shallow holes (10 to 40 ft deep)
and evenly spaced at radial distances ranging from a few hundred feet to as far as 1 mile around
the treatment well, depending on the depth of treatment zone and anticipated fracture
94
dimensions. Tiltmeters are usually placed at a depth that is 0.4 x overall well depth (Cipolla and
Wright, 2002). Each tiltmeter is packed into position using sand to protect the device from the
effects of weather and noise interference as seen in fig. 3.53 (Jones and Britt, 2009).
The magnitude of induced deformation at the surface is so small typically of order one ten
thousandth of an inch (0.00001 in) because of the distance away from the fracture; hence it is
impossible to measure deformation directly. Instead, the surface tiltmeters measure the gradient of
the displacement or the tilt field which is a function of fracture azimuth, dip, depth to fracture
center and fracture volume, as seen in fig. 3.54. The induced deformation is almost totally
independent of reservoir mechanical properties and in-situ stress state. For instance, a north-south
growing vertical fracture of given dimensions produces almost the same deformation pattern
whether the fracture is in a low stiffness rock like diatomite, high modulus hard carbonate or
unconsolidated sandstone (Wright et al, 1998). Surface tiltmeters are extremely sensitive and can
measure changes in tilt of a surface with an accuracy of about 1 x 10-7 radians (Jones and Britt,
2009).
Downhole tiltmeter
Downhole tiltmeter mapping technology was developed to circumvent the limitations of the
surface tiltmeter by giving estimates of the fracture dimensions. The downhole tiltmeters have the
same operational principle as the surface tiltmeters, but instead of being at the surface, the
tiltmeters are positioned by wireline in one or multiple offset wellbores at the depth of the
hydraulic fracture. Typically, the array consists of 7 to 12 tiltmeters coupled to the borehole with
standard oil-field centralizer springs (see Fig. 3.55) (Wright et al, 1999). Downhole tiltmeters
provide a map of the deformation of the Earth adjacent to the hydraulic fracture. Thus, what is
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obtained is an estimate of an ellipsoid that best approximates the fracture dimensions, as seen in
fig. 3.56
Typically, downhole tiltmeters are located closer to the fracture than the surface tiltmeter and
hence more sensitive to fracture dimensions (Cipolla and Wright, 2002). The closer the downhole
tiltmeter to the fracture, the better the quality of data obtained to determine fracture height
(Jones and Britt, 2009). Fig. 3.57 shows a downhole deformation pattern from tiltmeters in an
offset well, at 100 ft from the injection (stimulated) well. As seen in the figure, the downhole array
tilts in a continuous fashion, similar to surface tiltmeter records but the arrays span the same depth
interval as the zone being fractured. The total interval covered by a downhole tilt array ranges from
300 ft to >1000ft, depending on the design conditions (Wright et al, 1998). Conventionally, surface
and downhole tiltmeter analysis are done separately but techniques have been proposed to
combine them for evaluating fracture geometry during drill cuttings disposal (Griffin et al, 2000)
The greatest advantage of both surface and downhole tiltmeter fracture mapping is that for a given
fracture geometry, the induced deformation field is almost completely independent of formation
properties. Also, the required degree of formation description is lower in tiltmeter mapping than
microseismic mapping (velocity profiles, attenuation thresholds etc) as will be described in a later
section. Complex fracture growth would yield independent fractures at different orientations or
depths but in tiltmeter mapping a simpler analysis is required (Wright et al, 1998).
3.5.2 Micro-seismic mapping
Microseismic theory and mapping is based on earthquake seismology. Similar to earthquakes, but
at a much higher frequency (200 to 2000Hz), microseismic events emit elastic P waves
(compressional) and S waves (shear waves) (Jones and Britt, 2009). During hydraulic fracture, there
is an increase in formation stress proportional to the net fracturing pressure, and an increase in
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pore pressure due to fracturing fluid leak off. The increase in stresses at the fracture tip and pore
pressure increments causes shear slippages to occur, as shown in fig. 3.58. Microseismic technology
thus uses earthquake seismology methodologies to detect and locate these hydraulic fracturing
induced shear slippages, which resemble micro-earthquakes. Fig. 3.59 shows a schematic of the
hydraulic fracture creation and the tip and leakoff processes develop compressional and shear
wave arrivals. Microsesisms or micro-earthquakes occur with fracture initiation and are observed
with receivers placed on an offset wellbore like with the downhole tiltmeters.
Microseismic mapping technology involves installing an array of tri-axial geophone or
accelerometer receivers into an offset well at approximately the depth of the fracture (like in
downhole tiltmeters) see fig 3.51, orienting the receivers (geophones), recording seismic data,
finding micro-earthquakes in the data and locating them. Locating the earthquake events requires
the determination of compressional (P) and shear (S) wave arrivals and consequent acoustic
interpretation of the velocity of the P-S waves, as shown in fig. 3.60 (Du et al, 2008). The fig. shows
a three component (tri-axial) geophone with P and S wave arrivals. Employing the arrival times on
the X, Y and Z components, both location and direction of events can be obtained (Jones and Britt,
2009). Standard microseismic mapping use P-S arrival time separation for distance location.
Horizontal and vertical plane hodograms are used to determine azimuth and inclination (Warpinski
et al, 1995). [The hodogram is used to obtain information on the direction travelled by a wave
before it is detected at the receiver, the motion of the receiver itself is plotted on the hodogram,
see fig. 3.61 (Crewes.org)].
The distance,d is computed, using the standard equation,
=
..(3.49)
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Where Vp and Vs are the p-wave and s-wave velocities and tp and ts are the p-wave and s-wave
arrival times respectively. This equation assumes that the formation is homogeneous and isotropic
with constant acoustic velocities (Warpinski et al, 1995)
The micro-earthquake events are located using either regression algorithms or grid search
methods, assuming that the velocity profile is known. The velocity profile is typically obtained from
dipole sonic log measurements and its accuracy can be improved using perforation timing
measurements (Du et al, 2008). Du et al, (2008) also propose a method of further improving the
velocity profile by joint inversion using both downhole tiltmeter and microseismic mapping. The
resulting microseismic data can then be used to obtain fracture azimuth and fracture geometry.
Further studies to integrate microseismic mapping, fracture modeling and reservoir simulation to
optimize well performance has been done by Liu et al (2009) to optimize well performance in the
Chanqing field, China. An example of practical model calibration using results from microseismic
mapping and net pressure matching is given at the end of this chapter.
calculated geometry to match fracture dimensions seen via direct mapping (microseismic
mapping or downhole tiltmeters). They might be obtained either in real-time or post-fracture
stimulation.
3.6.1 Net Pressure History Matching
The net pressure is a very important parameter in fracture growth prediction. It can be measured
directly in the field to interpret the fracturing process. The net treating pressure as defined by the
relationship in equation (3.32), differs most times from the observed net pressures (Jones and Britt,
2009). The process of changing model inputs and assumptions to calculate a model pressure that
matches the observed net pressure response is called net pressure history matching (Weijers et al,
2005). The fig 3.62 shows bottomhole pressure (BHP) history matching for modeled and observed
cases in unconventional gas wells. The diagram shows a good correlation between the plots of the
actual BHP and simulated BHP (using model after history matching). The observed net treating
pressure is given by the following equation:
, = +
...(3.50)
It is worthy to note that the Bottom Hole treating pressure (BHTP) is the sum of the first three
terms of the equation.
Weijers et al, (2005) presents the determination of terms of the equation (3.46) as follows:
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The three main friction components are: wellbore friction, perforation friction and
near-wellbore friction. Wellbore friction is determined from flow loop tests and
near-wellbore friction is obtained from step rate tests (SRT)
The fracture closure stress in the pay zone is obtained from pressure decline
analysis, usually through LOTs or XLOTs.
Although several companies have develop software for calculating BHTP from surface pressure, to
date no technique has been developed to accurately explain all variables affecting friction
pressures (Jones and Britt, 2009)
The earliest attempt to understand the varying behavior of observed net treating pressure was
done by Nolte and Smith (1981). They developed a diagnostic framework for pressure monitoring,
as shown in fig 3.63. The figure shows a log-log plot of fracturing pressure vs pump time. The
interpretation of the plot is based on the work of Perkins and Kern (1961) and Nordgren (1972),
which show that net pressure is proportional to time raised to an exponent (Jones and Britt, 2009).
A summary of the interpretation of the different modes in the Nolte-Smith plot is given by Jones
and Britt, 2009 below:
Mode I Confined-height extension
A log-log net pressure to pump time slope of 1/ 8 to 1/4 implies that the fracture is propagating
with confined height and unrestricted extension, that fluid loss is linear-flow dominated (See
section 3.1.1). Also, the injection rate and fluid viscosity are fairly constant. These assumptions are
supported by the PKN model.
Mode II Constant height growth
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This flat pressure-time slope indicates that the predicted net pressure increase is reduced by either
stable height growth or increased fluid loss. As expected, this mode of net pressure increase is
temporary, because the balance of fracture growth and fluid-loss which maintains this constant
pressure with time is easily disturbed when the height growth reaches a low stress zone or vice
versa (formation inhomogeneity). This leads to mode III or IV.
Mode III Restricted extension
This mode is a region of positive unit slope (1:1 log-log slope). It shows a build-up of pressure due
to a restriction in fracture growth. This could be caused by a high stiffness barrier action.
Mode IV Uncontrolled height growth
The negative slope is as a result of rapid and unstable height growth into a region of low closure
stress. If a negative slope is observed at the start of the hydraulic fracturing treatment, it indicates
a lack of height confinement. This shows that the fracture will grow radially, and future treatments
should be designed using a radial model.
The Nolte interpretation guide is a powerful tool for explaining what causes the observed net
pressure, which is a first step to pressure matching. However, the main interest of pressure
matching is not only in the interpretation of pressure behavior but the adjustment of the model to
fit the observed pressure. Table 3.7 shows the eight general parameters adequate to create a net
pressure history match for a fracture treatment
Some of these parameters would be referred to, in the fracture model calibration example in
section 3.6.2. These parameters are adjusted in the model, so that the calculated net pressure
matches the observed net pressure. In so doing the predicted fracture geometry using the same
parameters would be similar to field fracture growth.
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fig 3.66). The closure stress contrast is the difference in stress between the pay zone and the
surrounding barriers. The higher the closure stress contrast, the higher the net pressure required
for out-of-zone fracture growth. As shown in the top section of fig. 3.67 in the width profile,
significant out-of-zone fracture growth still occurred later in this case. A fracture half-length and
total fracture height of 250 ft was obtained using the FracPRO PT 3D simulator.
Results from microseismic mapping, however showed a fracture height of only 130 ft and a
fracture half-length of 700ft which differs greatly from the un-calibrated pressure matching
aforementioned results. The net pressure history matching had to be carried out again to account
for directly observed geometry. To achieve the directly mapped results, it was determined that a
closure stress gradient in excess of 1 psi/ft had to exist in the shales surrounding the pay zone.
Since this wasnt practical, the composite layering effect was added to the model to account for the
observed level of material confinement. The immediate result of this confinement layer was an
increase in net pressure, hence both tip effects and fracture complexity had to be reduced to
maintain a net pressure match. Also due to longer fracture length (700 ft) the fracture surface area
in the pay zone increased considerably, so the reservoir permeability and wallbuilding coefficient
had to be decreased in order to maintain a match of leakoff characteristics. The bottom portion of
fig. 367 shows the final fracture geometry of the calibrated model. The resulting calibrated model
can now be run in predictive mode to evaluate alternative designs (Weijers et al, 2005).
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inflammability; higher specific gravity thus lower hydraulic horse power (HHP) for treatment; low
viscosity making it easier to pump, finally low cost and ease of availability.
This has found even more application with gas prospecting, as the fluids currently being used for
hydraulic fracture treatments in the Marcellus shale are water based or mixed slick water fracturing
fluids (Arthur, 2008). Slick water fracturing fluids consist mainly of water mixed with friction
reducing additives like potassium chloride. As reported by Robert Kennedy et al (2012) High rate
slick water fracturing can induce tensile fractures as well as shear existing fractures in the brittle
shale formation with low horizontal stress anisotropy. Slick water fracturing has become the norm
in Barnett and Marcellus shale plays. The disadvantage of slickwater fracturing fluids is that due to
its low viscosity, it is not an efficient carrier of proppants. Hence, though successful in several US
shale developments, it has not been suitable for all cases (R kennedy, 2012). In cases where
slickwater is inadequate, hybrid fracs have been proposed. A hybrid frac is a combination of
slickwater (to create the fractures) and another more viscous fracturing fluid (solely for proppant
transport) (King, 2010). Careful selection of fluids and proppants (sand constituents) is necessary
based on the reservoir properties of the specific shale formation. As reported by R. Kennedy, No
two shales are alike (King, 2010). The table 4.2 outlines suggested fracture treatment types and
pump rates for dry gas, wet gas and oil.
4.2 Additives
Additives are chemicals added to the fracturing fluid to achieve specific target properties of the
fracturing fluid. They constitute between 0.1 to 0.5 % of the total fracture fluid volume as shown in
Fig. 4.1. The figure shows volumes of additives in a hypothetical 2,500,000 gallon fracture
treatment, a size typically used in Marcellus shale horizontal well development, (Arthur et al, 2008).
106
General properties that should be possessed by a fracturing fluid include: low leak off rate, the
capacity to transport a propping agent and low pumping friction loss. Low leak off rate allows the
fluid to create the fracture and influences the extent of the fracture area (Howard et al, 1970). To
achieve low leak-off rate, fluid-loss additives are used. Capacity for proppant transport is influenced
by density, viscosity and velocity of fluid flow. The viscosity is the most critical parameter in
proppant transport as would be explained in later sections. Additives called viscofiers are used to
enhance viscosity.
The type of additive used, also depends on the base fracturing fluid. For instance, water base fluid
more than other base fracturing fluids; require surfactants to reduce interfacial tension and
resistance to return flow after treatment. Conversely, additives for friction-loss reduction in
fracturing are less needed for water-base fluids since it naturally has a friction-reducing advantage.
The same considerations apply to other base fluids, with additives chosen to supplement their
inherent limitations.
In a broad sense, additives serve the following uses: 1. Enhance fracture creation 2. Reduce
formation damage. Additives that enhance fracture creation include viscofiers, temperature
stabilizers, pH-control agents and fluid loss control materials. Those that reduce formation damage
are gel breakers, biocides, surfactants, clay stabilizers and gases (P.C Harris, 1988).
4.2.1 Viscosifiers
As evident in the name, viscofiers are used to increase the viscosity of fracturing fluid. The most
popular of these fluid thickening agents is Guar gum (Howard et al, 1970). Chemical modification
of water base polymers obtained from guar has produced a wide range of derivatives with useful
properties (shown in Table 4.1) such as: hydroxypropyl guar (HPG) and carboxymethyl
hydroxypropyl guar (CMHPG). Hydroxylethyl cellulose and carboxymethyl hydroxyethyl cellulose
107
(CMHEC) are derivatives from cellulose, another natural source. These derivatives provide viscosity
for fracturing wells with formation temperatures from 60 to more than 400 degrees Fahrenheit. To
prevent loss of viscosity due to decomposition of these derivatives at high temperatures (above
225 degrees Fahrenheit) , chemical stabilizers like methanol or thiosulphate are added. For lower
temperatures (below 150 degrees Fahrenheit) , aqueous solutions of these derivatives, known as
base gels are used. (P.C Harris, 1988). When high viscosity is required, cross linking a polymer is
normally done using transition metal cations which is more cost effective than merely increasing
the concentration of the polymer solution.
R. Kennedy, 2012 asserts that Low viscosity slickwater fluids generate fractures of lesser width and
therefore greater fracture length, theoretically increasing the complexity of the created fracture
network for a better reservoir to well bore connectivity As stated previously though, slickwater is
not an efficient proppant carrier due to its low viscosity. There is a tendency of proppants settling,
which can be overcome by increasing the pump rate to increase flow velocities. Hybrid fracs can
also be used, combining both slickwater and crosslinked fluid systems (highly viscous) to increase
proppant transport capacity (Brannon and Bell, 2011).
4.2.2 Surfactants and Alcohol
This is another group of commonly used additives in a water-based fracturing fluid, known as
surface active agents or surfactants. There are several uses of surfactants. These include: 1.
Reducing interfacial tension and hence capillary pressure 2. Providing a foam stabilizing action 3.
Reducing compatibility problems between fracturing fluids and reservoir fluids.
Decreasing the capillary pressure is useful in low permeability formations to reduce the pressure
needed in causing flow back of fracturing fluid since less fluid will be retained in the pore spaces of
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the reservoir. In fracturing fluid recovery, the addition of gases like nitrogen and CO2 are also useful
(P.C Harris, 1988). The foam stabilizing action is effective in gas wells.
Investigators like McLeod and Coulter (1966) presented cases for the use of alcohol to lower
interfacial tension. Its use in fracturing however has been limited because it is cost prohibitive.
Another drawback to alcohol usage is that it impedes fluid-loss control and attainment of desired
viscosity (Howard and Fast, 1970)
4.2.3 Fluid-Loss Additives
These materials are added to the base fracturing fluid to keep the fluid within the fracture, hence
stopping it from leaking off into the rock matrix. This is of utmost importance, because loss of fluid
through uncontrolled leak-off will cause an increase in proppant concentration around the well
bore, which if allowed can create a proppant bridge and completely stop fracture propagation
(P.C Harris, 1988). Fluid-loss control in fracturing operations cannot be over-emphasized. Low fluid
loss (low leak-off rate) would mean larger and deeper fractures for a given volume of fracturing
fluid and injection rate.
Hawsey and Jacocks (1961) describe the way the fluid loss additive functions, as follows: The fluidloss additive which is largely insoluble, disperses into micron-size (m) particles when added to the
fracturing fluid. As fracturing takes place, some fluid is lost immediately to the formation, called
spurt loss. After spurt loss, the fluid-loss additive deposits a thin film on the face (interior walls)
of the newly created fracture, hence preventing further fluid-loss to the formation. It continues this
as fracture propagates and new fracture area is exposed. This thin film is sometimes called a filter
cake. The thin film would remain in place, as long as there is pressure in the fracture. When
flowback begins, it re-disperses and flows out through the large gaps between propping agents. The
spurt loss is an important part of the fracturing operation, since a good fluid-loss additive would not
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only coat the fracture face but prevent excessive spurt loss from occurring. Spurt loss is defined as
the fluid loss per area, before the formation of a filter cake, and is very significant in naturally
fractured reservoirs (Jones and Britt, 2009). It is directly proportional to reservoir permeability.
In their 1961 paper on the use of fluid-loss additives in hydraulic fracturing of oil and gas wells,
Hawsey and Jacocks (1961) present a test that demonstrates fluid-loss properties of a fracturing
fluid. It was developed by an API sub-committee for measuring fracturing fluid efficiency. A
pressure differential of 1000 psig was maintained in two different cells at a temperature of 125F.
The results of the test are recorded as fluid lost (in cubic centimeters) through a filter (core plug) in
a 25 minute interval. Lease oil, an oil-base fracturing fluid was used in the two cells. The lease oil in
cell 1 had fluid loss additives, but in cell 2 lease oil was used without any additives. Using the oilbase fracturing fluid, lease oil without additives signifies high fluid-loss to the filter medium (acting
as formation) and lease oil with the additives is meant to depict low fluid-loss. The additive used in
this experiment, is known commercially as Adomite Mark II. Natural sand was added to the
fracturing fluid to serve as a proppant. The schematic diagram of the experiment is shown in Fig
4.2.
A plot of fluid loss against square root of time for the cell with fluid-loss control (additive) is shown
in Fig 4.3. The spurt loss, which is the amount of fluid lost before fluid-loss control is obtained by
extrapolating the fluid-loss line back to the y axis i.e. when time = 0. In this case, the slope, m = 0.5
and spurt volume, Vsp = 4.0cc. The fluid-loss coefficient, C can be obtained as follows:
C = 16.4 (m/a)
.(4.1)
Where, a is the area of the filter(sq cm), and m is the slope of the fluid-loss curve. It gives a
measurement of the fracturing fluid efficiency after spurt loss has ended. Thus, the lower the fluidloss coefficient the higher the fluid efficiency. It should be noted, that this method of obtaining the
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fluid-loss coefficient, C was explained in chapter 3, under section 3.3.1 Mechanism 3 The effect
of wall building fracture fluids
In this example, the filter area was 20.2 sq cm and a fluid-loss coefficient of 0.4 is obtained. In Fig
4.2d, a plot of fluid-loss coefficient versus fracture area and injection rate for a fluid volume of
15,000 gal is shown. Refer back to equation 3.20 to see governing equation of plot. A fluid loss
coefficient of 5.0 (typical value without additive) would give a theoretical fracture area of 30,000 sq
ft. If a fluid-loss additive is used and the fluid loss coefficient is reduced to 0.4, as shown in this
case, then for an injection rate of 25 bbl/min, the theoretical fracture area increases to 160,000 sq
ft . The fracture area has been increased over five times. However, this theoretical area has to be
corrected for spurt loss. Fig 4.5 shows a nomograph for this purpose. In this example, for a fluidloss coefficient of 0.4, injection rate of 25 bbl/min, spurt loss of 4.0 cc, injection volume of 15,000
gal we obtain a factor of 73 percent from the nomograph. Hence, instead of a theoretical area of
160,000 ft, we have a spurt loss-corrected area of (0.73x160,000) = 116,800ft (Hawsey and Jacocks,
1961).
Despite the usefulness of fluid-loss additives, several investigators have shown that they severely
reduce fracture proppant conductivity and formation permeability hence affecting well
productivity. Pye and Smith (1973), conduct formation damage test using fluid-loss additives. They
conclude that at FLA/sand ratios exceeding 0.03, their model shows reduction in conductivity of
proppants, severe enough to make the fracturing treatment ineffective.
4.2.4 Clay Stabilizers
These are additives used to improve compatibility between the formation and fracturing fluid. Most
formations contain clay minerals that are susceptible to swelling and migration. Clay damage is
extremely important in low permeability, low pressure reservoirs as it affects capillary pressures
111
(Anderson et al, 2006). Fracturing fluids must provide a high electrovalent strength, so that clays
contacted would not experience ionic shock. Clay stabilizers like inorganic salts such as KCl, NaCl,
NH4Cl, or CaCl2 are used to prevent shocking the clays. Other stabilizers such as polymeric clay
stabilizers can attach anions on the clay surface to control migration of fines (P.C Harris, 1988). This
is useful, as invasion of fines hampers proper proppant placement.
4.2.5 Gel Breakers
These additives are useful for flowback and cleanup after the fracturing operation. It is important to
ensure good fracture conductivity. Gel breakers oxidize the backbone of the polymer molecules,
allowing the polymer to be produced out of the fracture. Enzyme breakers such as hemicellulose
are used at temperatures below 120F with a pH less than 8.5. Other oxidizing breakers like
ammonium and sodium persulfate are used at higher temperatures, 150F, or at lower
temperatures with an activator (Jones and Britt, 2009).
4.2.6 Bactericides/Biocides
Biocides are additives for controlling bacteria growth and are often a necessity for water-base
fluids. Investigators like Hawsey et al (1964) have shown that pumping untreated water into a
reservoir can trigger bacteria growth (Howard and Fast, 1970). Aerobic bacteria can destroy the
viscosity of a fracturing fluid within a few hours. If anaerobic bacteria is introduced by a fracturing
fluid, it can produce hydrogen sulphide (H2S) within the reservoir (P.C Harris, 2008). Biocides used
to control both types of bacteria include quarternary amines, amide-type chemicals and chlorinated
phenols (Howard and Fast, 1970).
112
4.2.7 pH Control
Fluid pH affects various properties of the fracturing fluid. These include: initial polymer gelation
rate, crosslinking characteristics, gel break properties, bacteria control, viscosity stability and other
properties. The typical pH range for fracturing fluid is from 3 to 10 (virtually the entire pH range).
Buffers made from mixing weak acids with weak bases are used to maintain the desired pH (P.C
Harris, 1988).
Jack and Britt (2009), group the selection criteria for fracturing fluid into the following:
1. Safety and environmental compatibility.
2. Compatibility with formation and additives.
3. Simple preparation and quality control.
4. Low pumping pressure.
5. Appropriate viscosity.
6. Low fluid loss.
7. Flowback and cleanup (for high conductivity).
8. Economics.
Hongje Xiong et al (1996) propose an approach to select fracturing fluids and additives for fracture
treatments using fuzzy logic. This is contained in the appendix.
4.3 Proppants
Proppants are used to prevent closure of the created fractures, in order to enable the flow of
hydrocarbons from the reservoir to the wellbore (see Fig 4.6). The goal of proppants is to maximize
fracture conductivity (i.e. flow path for hydrocarbons), thus the magnitude of fracture conductivity
is a measure of proppant performance. Proppants are necessary because of the tendency of
113
fractures to heal (close) naturally after fracture creation. There are several types of proppants
available commercially, including: sand, ceramic (glass beads), resin coated ceramic, aluminium
alloys, nutshells, plastics (see Fig 4.7). These proppants are differentiated mainly by their specific
gravity and strength. The cost of ceramic proppants range from 5 to 10 times that of sand (Jones
and Britt, 2009). In this section, the key parameters that guide proppant design and selection are
described.
4.3.1 Proppant size and concentration
The proppant size is an important consideration for design and depends on the degree of stress,
target conductivity, and achievable fracture width. The testing of proppant size distribution is a
quality control procedure done through sieve analysis. The American Petroleum Institute (API) has
two publications showing tests for sands, intermediate strength and high strength proppants: RP 56
1983 and RP 60 1989. According to API recommendations, for proppant size classification, more
than 90% of the tested sample should fall between the designated sieve size, like 12/20, 20/40,
30/50 etc. Not more than 1% should be smaller than the smallest sieve size and less than 0.1%
should be larger than the largest sieve mesh. Generally, fines are unacceptable as they reduce
fracture conductivity, the maximum tolerable fines for proppants is 1% (i.e percentage that passes
the BS #200 sieve) (Jones and Britt, 2009). The percentages given by Jones and Britt do not add up.
It is recommended that classification of proppants can be done simply when 90% of the tested
sample falls between the designated sieve sizes and fines tolerance limit should be observed.
The size and concentration of the proppants influences proppant placement in several ways
(Cohen et al, 2013):
1. Larger proppants settle closer to the wellbore, due to their higher settling velocity (see Fig
4.8).
114
2.
3. The higher the proppant concentration the more the apparent viscosity of the slurry,
increasing the average width of the supported fracture and reducing the length.
4. Smaller proppants are transported a further distance and increase the chance of tip
screenout.
Table 4.3 shows the effect of different proppant sizes on fracture geometry and fracture properties.
The smallest proppant (80/100 mesh sand) maximizes the fracture length and consequently the
Effective Stimulated Volume (ESV). While the largest proppant (20/40 mesh sand) banks (or
bridges) in the vicinity of the wellbore (point 0) and maximizes the average propped conductivity
(Cohen et. al, 2013). From this, it is seen that the largest proppant would be the preferred option if
it can be transported far enough, since it would increase fracture height and hence conductivity.
Cohen et al, (2013) also show a graph comparing production rate for fractures stimulated with
proppants of different sizes (Fig 4.9). Initial production increases with proppant size but the
production decline is faster. While for the smaller proppant size, the initial production is low but
production decline is slower. Cohen et al, (2013) explain that the initial production is dependent on
the pressure differential around the borehole caused by the conductivity. This is why it favors larger
proppant sizes. In terms of production duration, the production rate of the larger proppant size
depends only on the formation matrix permeability thus it declines faster. While that of the smaller
proppant depends on both the formation matrix permeability and the conductivity of the fracture
network, hence the longer it takes to decline.
Cohen et al, 2003 propose a method of gradually increasing the proppant size during injection for a
single treatment. The pumping schedule for the combined-size treatment is shown in table 4.4. A
115
cumulative production plot comparing this combined-size treatment with single-size treatment is
shown in Fig 4.10.
Proppant concentration is achieved by using pelletized spacer materials. The spacers should have
the following qualities:
1. Similar specific gravity as the proppant
2. Easily transportable
3. Essentially insoluble in fracturing fluid, but soluble to post-fracturing injected solvents for
easy removal
4. Resistant to breakage during pumping and ease of storage and handling in the field.
Three examples of spacers are: Urea (NH2CONH2), Hydrocarbon resin (soluble in naphthalenic and
aliphatic hydrocarbons) and Sodium bisulfate (Howard and Fast, 1970).
4.3.2 Proppant Shape
This consists of two main descriptions: roundness and sphericity. The roundness is a measure of the
smoothness of the proppant, while the sphericity is how well it resembles a sphere (Jones and Britt,
2009). Krumbein and Sloss (1963) developed a chart of sphericity and roundness which is the most
widely accepted till date (See Fig 4.11). API RP 60 working with the Krumbein and Sloss chart
recommend that sand should have a minimum roundness and sphericity of 0.6, while ceramic
proppants should have a minimum value of 0.7 (see Fig 4.12). At high stresses, say 4000psi the
more spherical the proppant is, the more the permeability but at lower stresses, the more angular
the proppant is the higher the permeability. Angular proppants tend to crush under high stresses,
thus generating fines which lead to a reduction in conductivity (Jones and Britt, 2009).
116
(4.2)
Where is the overburden pressure (normally estimated as 1 psi/ft), is the reservoir (fluid)
The flowing bottom hole pressure, is the pressure at the bottom of the wellbore when
production starts, it is given as:
=
(4.3)
Where ISIP is the instantaneous shut-in pressure, is the minimum horizontal stress
(
1
) + +
(4.4)
.(4.5)
Jones and Britt, (2009) present a modified Eatons equation for theoretically calculating proppant
stress as follows:
= +
.(4.6)
In this equation, the inclusion of the final net treating pressure ( ) is done in order to
emphasize the reduction of the flowing bottom whole pressure ( ) as well drawdown takes
place (see schematic Fig 4.13). This view is shared by Sookprasong (2010), whose proposed
proppant stress equation however uses reservoir pressure, instead of ( ) as shown above.
Practically, the minimum horizontal stress is obtained from the pressure decline characteristics of
the LOTs and XLOTs described in Chapter 3. From the equation above, Jones and Britt (2009)
highlight the following:
1. As the reservoir pressure reduces, the stress on the proppant decreases.
2. As well drawdown occurs, reduces at the wellbore and the stress on the proppant
will increase
The pressure in the fracture is higher with increasing distance from the wellbore. The maximum
stress a proppant would be subjected to would normally take place at the initial stages of
production, during or immediately after fracturing fluid clean-up when hydrocarbon starts to flow,
especially in gas wells. Quality assurance is sometimes done using proppant crushing tests (API RP
56 1983) (Jones and Britt, 2009).
118
4
2
...(4.7)
The embedment pressures for 22 formations are shown in table 4.5. McGlothin and Huitt (1959)
present another method of calculating rock embedment strength. They suggest crushing proppants
between plates with similar penetration hardness (Howard and Fast, 1970).
An obvious drawback in the test described by Howard and Fast, is the inherent assumption that the
steel ball point has the same physical characteristics as the proppant. Steel varies significantly from
sand, ceramic, nutshells e.t.c.
119
120
Although the test described above has been used over the years for successful fracturing
treatments, it has certain drawbacks. Firstly, the field conditions of proppants are not dry as
assumed by the test. The drawbacks of the test are made more evident by considering several
other factors that affect the effectiveness of fracture conductivity:
1. Production and migration of proppant fines
2. Proppant flowback
3. Proppant embedment
4. Multiphase flow
5. Non-Darcy flow considerations
Production and migration of fines
Fines are the little particles that break off the surface of proppants as they are subjected to closure
stress. These fines have a significant impact on reduction of fracture conductivity. Several
investigators like Coulter et al (1972) show that the presence of just 5% fines can reduce
conductivity by as much as 62%. These results have been corroborated by Lacy et al (1997) showing
a 54% reduction with 5% fines present. The decrease in conductivity is made worse when the fines
migrate to the wellbore. Standard crushing tests like API RP 56, API RP 58, API RP 60 and ISO 135031 make use of dry proppants subjected to the closure stress for only 2 minutes which doesnt
simulate the field wet, hot condition. Modified crush test procedures have been proposed by
Freeman et al (2009) and Diep (2009) to better simulate field conditions (see Fig. 4.19 and Fig 4.20).
In Fig 4.20, the resin coating prevents the migration of fines in the curable resin coated sand (CRCS)
proppant (Terracina et al, 2010).
121
Proppant flowback
Proppant flowback is the movement (flow) of proppants back to the wellbore (see Fig 4.21). The
higher the pump velocity, the more the chance of flowback occurring. Proppant flowback and pack
re-arrangement is the main cause of well production decline, equipment damage and well lockdown for repairs. It reduces conductivity at the wellbore and decreases connectvitity to the
reservoir (Terracina et al, 2010). The use of resin coated proppants has helped to reduce the
flowback tendency of proppants, this is shown in the highly magnified SEM photograph of a CRCS
grain-to grain bonding in Fig 4.22.
Proppant Embedment
This causes a loss in conductivity due to the interaction between the formation and the proppant at
the face of the fracture. It is considered a problem in partially consolidated to unconsolidated
formations, but it also occurs a little in hard rock (Jones and Britt, 2009). Fig 4.23 demonstrates how
proppant embedment can reduce post-fracture width and hence conductivity. As shown, more
than 1/3 of the grain diameter is lost due to embedment. Another result of embedment is the
creation of formation fines through spalling (see Fig. 4.24), which can then migrate and further
reduce conductivity (Terracina et. al, 2010). The advantage of embedment is that it would help
prevent flowback.
Non-Darcy Flow considerations
When the flow is high (turbulent), Darcys equation becomes inadequate. Non-Darcy flow reduces
the permeability of the proppant pack (Jones and Britt, 2009).
122
123
Step 4: Selection of the size and concentration of the propping agents from the embedment
pressure, using charts in Fig 4.27 to Fig 4.29.
Example Calculation
Well depth . 7000ft
Formation .. Tensleep, Wyoming
Embedment Pressure (table 4.5) 196,600psi
Planned increase in well productivity. 6-fold
Formation capacity . 160 md-ft
Planned fracture penetration. 30 percent of drainage radius
1. From Fig 4.25, it is seen that to effect a 6-fold increase for a 30% fracture penetration, then a
fracture to formation contrast of 50 is required.
2. Hence, the fracture capacity required = 160 X 50 = 8000md-ft.
3. Plotting the fracture capacity and embedment pressure on Fig 4.26, shows that it is above the
curve for sand, hence sand is not suitable. However it is below, the nut shells straight line plot, so it
is adequate.
4. Using the plot in Fig 4.28 for rounded nut shells, we conclude the selection as follows: A fracture
capacity of 8000md-ft can be achieved in the Tensleep, Wyoming formation with an embedment
pressure of 196,600 psi using a -12 to 20 mesh rounded nutshell at 0.024 Ib/ft concentration.
Notice that in Fig 4.27, the chart for natural sand. At low embedment pressure (50 psi) the smaller
size sand proppants, type C (-20 to 40 mesh) clearly has a lower fracturing capactity than the larger
124
size proppants type B (-10 to 20). However as the embedment pressure increases to about 200 to
250 thousand psi, both curves B and C gradually come together almost intersecting. This means
that at high embedment pressure, the fracture capacity (conductivity) of both large and small size
proppants is nearly equal. This does not occur in other materials like nutshells and aluminium (see
Fig 4.28 and 4.29) which all have fracture capacity proportional to proppant size. Thus, it is most
likely caused by a material property of natural sand. It is proposed here that it occurs as a result of
the tendency of large sand particles to crush at high pressures. Another possibility could be that at
high pressures, there is greater proppant embedment in large size proppants (see fig 4.23), hence,
their fracture conductivity reduces bringing it closer to conductivity values of small size proppants.
4.4 Case study example of typical Hydraulic Fracturing Stimulation (Fontaine et al, 2008)
4.4.1 - Introduction
This section is on the stimulation treatment of a Marcellus well in Potter county, Pennsylvania
operated by Guardian Exploration LLC. It was presented in a paper by Fontaine et al (2008). This
Case study is chosen because it describes in detail how a typical fracturing design is routinely
adjusted to fit observed field conditions. Also, the treatment was done by using ideas that were
successful in other shale plays like Barnett shale of Fort Worth basin and Fayetteville of Arkansas.
This is however rarely encountered as shales differ greatly with location. The well log is shown in
Fig 4.30. The Marcellus was at a depth of 5220 to 5310 ft. The well casing had a 4-4.5 inch outside
diameter, weighing 11ppf and rated at 6700 psi working pressure. With regards to stratigraphy, the
Marcellus shale was underlain by the Onondanga lime which proved to be a good lower barrier to
fracture growth but there was no significant upper barrier.
125
downhole rate to the target 50 BPM (see Fig 4.32). It was believed that the initial high bottom hole
pressure was because of high perforation friction and the possible existence of multiple competing
natural
fractures,
thus
causing
near
well
bore
tortuosity
(see
Fig.4.33).
shows that there is a good wellbore to formation existing, a rough measure of conductivity. This
was made possible because of previous steps to minimize near wellbore tortuosity using acid
treatment.
128
Chapter 5 CONCLUSION/RECOMMENDATIONS
Hydraulic fracturing is a very sophisticated operation and so far has been carried out via technical
expertise, sound experience and the rule-of-thumb approach. Fracture mechanics itself is a
complex field and require lots of mathematical approximations to estimate fracture geometry.
During formation testing, pressure transient tests are conducted to calculate formation
permeability, fracture conductivity and fracture half-length estimates. However, as stated in the
classical Lee and Holditch paper the permeability is not obtained directly from pressure tests even
with the modified Millheim Cinchowicz method. It is obtained as an estimate from other drawdown
tests. This trend prevails up till date with permeability estimates obtained as external data from
pressure tests. It is recommended that a unified system of testing be designed, were permeability
can be obtained simultaneously from pressure tests as well as the other core parameters:
conductivity and half-length.
Mini-fracs also known as Extended leak-off tests (XLOTs) have been shown to give better estimates
of the minimum horizontal stress than the leak-off tests (LOTs) because of the additional
pressurization cycles. Experience has shown that taking the value of the minimum horizontal stress
in the first cycle were the LOTs terminate is overly conservative. A better estimate is in the second
or third cycle, which is contained in the XLOTs. However due to the relative ease of conducting the
LOT, it is more popular in the industry. This practice does not give the best estimate of the
minimum horizontal stress and should be discouraged.
The major difference in the two variants of XLOTs, which are Pump-in/shut-in and Pumpin/flowback tests and the actual XLOTs is that in the shut-in and flowback tests the planned
fracturing fluid is not used. The pump-in/shut-in have been found to be useful to estimate closure
pressure but in shales which take too much time to close, the flowback test is preferred. However,
129
research by Raen show that the flowback test underestimates the closure pressure. It has been
established that the Step-rate test (SRT) which gives the fracture extension pressure is a good
upper bound for the closure pressure. Thus, further work can be done on development of standard
charts that could mark the upper bound (with SRTs) and lower bound (with flowback tests) of
closure pressure in order to bound the validity of the results from shut-in tests or XLOTs.
The early 2D models: PKN and KGD are useful simple approximations to determining the average
fracture width while assuming constant fracture height. To account for complexity in fracture
growth, the pseudo 3D models and fully 3D models have been proposed. The drawbacks of the 3D
model is its reliance on the accuracy of many input parameters in order to make useful predictions.
An error in just one parameter would significantly affect 3D model based simulation results. A
solution to this could be to build a database from results of past successful hydraulic fracturing
stimulation. From this database an operator would have a profound idea of shale characteristics at
depth in a region even before beginning the formation testing or fracture modeling. To create this
solution would require the co-operation of fracturing companies that have been in the business for
a long time.
It is a widely known fact that during actual stimulation, the observed net pressure is different from
the predicted bottom hole pressure (BHTP). Thus, effort has been made to use the pressure
observed as stimulation progresses to change model inputs, so as to have a better estimate of
fracture dimensions. This process termed net pressure matching is ubiquitous in the industry. There
has however been no effort to quantitatively explain the influence that changes in friction pressure
has on the observed net pressure. Further research could be done on this area, with a view to
bridging the distance between the net observed pressure and model predicted bottom hole
pressure. A standard guide for the complementary use of both the direct mapping techniques
130
(tiltmeter and microseismic mapping) and net pressure matching is needed. This would remove the
black box status that most oil and gas professionals have attached to this process.
Fracturing fluid and additive selection is a highly proprietary procedure. Some suggested methods
of standardizing the fluid selection process is in appendix B. Proppant selection has been an area of
interest to oil and gas industry professionals over the years. The theory behind proppant stress
determination is in section 4.3.3 of the thesis. It is recommended that the closure pressure should
be obtained from SRTs, which give upper bound estimates. If these are used for proppant stress
determination they would give values of proppant stress that are reasonably conservative.
Standard crushing tests like American Petroleum Institute (API) RP 56, API RP 58, API RP 60 and ISO
13503-1 make use of dry proppants subjected to the closure stress for only 2 minutes which
doesnt simulate the field wet, hot condition. Modified crush test procedures have been proposed
by Freeman et al (2009) and Diep (2009) to better simulate field conditions. These test procedures
should be improved, standardized and adopted by the API, in order to improve proppant selection.
Most fracture capacity tests make use of nitrogen gas. Natural gas is made up mainly of methane,
hydrogen, carbon dioxide, nitrogen, hydrogen sulphide and other impurities. More investigation
into the use of an adequate mixture of carbon dioxide and nitrogen for the embedment pressure
test is recommended (eliminating methane and other inflammable components). The aim would be
to better simulate the fluid flow of natural gas. This hybrid mixture would improve assessment of
fracture conductivity and make for better proppant selection.
131
TABLES
Table 1.1 Types of Completions and conditions for selection (After Azar and Samuel , 2007)
132
133
Table 1.2 - API designated classes of Portland cement (After Azar and Samuel , 2007)
134
Table 2.1 Core recovery types and application After Unalimser and Funk (1998), and Keelan
(1972)
Core recovery Description
Typical formation
types
Conventional
(Plug) Analysis
Whole
formations
(Full diameter useful in those formations that the small samples carbonates
or continuous)
samples
and
containing
coring
Sidewall
Small cores drilled, punched or recovered from Soft sand regions (as
coring
projectiles fired into the wall of the drill hole. It found in the United
provides samples from specific locations of the States Gulf Coast)
logged well after hole has been drilled. The use of the
Rotary tool prevents damage to hard formations, that
can be cause using percussion sidewall coring.
Sidewall values have a large margin of error in hard,
low permeability formations and unconsolidated
sands
Improved
135
Sponge Coring
Gel Coring
Oriented Core
136
Table 2.2 Permeability of well samples, showing effect of confining pressure ( After AlMulthana et al. 2008)
Sample ID
Permeability (md)
Permeability (md)
18
182.20
367
182.33
581
19
183.59
771
183.70
985
22
198.89
179
198.97
258
25
211.75
0.16
211.75
0.79
26
208.24
0.09
208.21
0.86
27
205.25
0.09
205.21
0.84
178
187.44
1329
188.00
1476
179
186.37
1060
186.46
1201
180
183.60
1714
183.69
1915
Table 3.1 Plot types used for analysis, After Lee et al, 2004.
Purpose
Operation
Quantities
Scales
Comments
Overview,
Display
Pressure and
Linear-Linear
Both pressure
Quality
Volume vs
Time
displayed as a
function of time
Fracture initiation
Pump-in, fluctuating
Pressure vs
Linear-Linear
Fracture extends
137
flowrate
volume
(decreasing
when pressure
pressure)
decreases while
still pumping
Fracture initiation
Pump-in,
Pressure vs
time
Linear-Linear
Fracture closure
Pump-in, flow-back
Pressure vs
Linear-Linear
volume
in non-permeable
A flow-back is
often required to
zone
ensure fracture
closure
Fracture closure
Pump-in, Shut-in
Pressure vs
Linear-Linear
Slope change is
in permeable
square root of
expected when
zone
time
fracture closes
Fracture closure
Pump-in, Shut-in
Pressure vs G
Linear-Linear
function
in permeable
This is most
appropriate for
zone
extremely long
pump-in times
Fracture closure
in permeable
Pump-in, Shut-in
Pressure vs
Log-Log
time
zone
In all the tests above, the plots show a change in system compliance as the fracture is opened or
138
closed, characterized as a change in slope in the pressure vs time or pressure vs volume data (Lee
et al 2004)
Table 3.2 Classification of pressure tests performed at the casing shoe: PITs (After Addis et al,
1998)
Table 3.3 Shut-in pressures, minimum and maximum stress gradients from ELOTs performed on
the North West Shelf, Australia (After Addis et al, 1998)
139
Table 3.4 Shut-in pressures, minimum and maximum stress gradients from ELOTs performed on
the Norwegian North Sea (After Addis et al, 1998)
140
Table 3.5 Oil reservoir Data for 3D Model Application (After Settari and Cleary, 1984)
141
Table 3.6 Pumping Data for 3D Model Application (After Settari and Cleary, 1984)
142
Table 3.7 Fluid Treatment Data for 3D Model Application (After Settari and Cleary, 1984)
Table 3.8 General net pressure matching parameters ( After Weijers et al, 2005)
Parameter
Mainly Affects
During
Formation Permeability
Slope decline
Breakdown injection
Wallbuilding Coefficient
Slope decline
Minifrac tests
Pressure-dependent leakoff
Slope decline
Prop frac
Fracture Complexity
Level
All injections
Level
All injections
143
Tip Effects
Level
All injections
Proppant Drag
Level
All injections
TSO
screen-out (TSO)
Composite Layering
Geometry
All injections
Width decoupling
Geometry
All injections
Table 4.1 Fracturing Fluids and General Conditions for Use (After Xiong et al, 1996).
Fluid Base
Fluid type
Main Composition
Water-based
Linear fluids
Oil-based
low
temperatures
Crosslinked
fractures,
fluids
CMHEC, etc
temperatures
Linear fluids
Water
sensitive
high
formations,
long fractures
Water
polyemulsion
Foam-based
Acid-based foam
Acid+foamer+ N2
Water-based
Water + Foamer+CO2 or N2
foam
144
Alcohol
foam
Alcohol based
Linear system
Crosslinked
problems
system
Table 4.2- Suggested Fracture Treatment Types for Different Formations (After Kennedy et al,
2012)
FracFluid type
Formation
Pump rate
Slickwater/linear
gel
liquid
Conductivity
Play Application
Infinite to gas
Barnett,
Marcellus,
Fayettevillle
Hybrid Frac
Gas condensate
Oil bearing
frac
frac
Niobara,
Eagle, Ford
145
Table 4.3 Effect of different size proppant on a fracture geometry and fracture characteristics
(After Cohen et al, 2013)
146
Table 4.4 Pumping schedule with several proppant sizes (After Cohen et al, 2013)
147
Table 4.5 Embedment Pressure Values for various formations (After Howard and Fast, 1970)
148
Table 4.6 Preliminary slickwater fracture design (After Fontaine et al, 2008)
Stage Description
PPA (Ib/gal)
PAD
80/100
0.5
Sweep
80/100
0.75
Sweep
30/50
1.00
Sweep
30/50
1.50
Sweep
30/50
2.00
Sweep
30/50
2.50
Sweep
20/40
2.50
Sweep
20/40
3.00
50
100000
50
80000
50
5000
50
80000
50
5000
50
50000
50
5000
50
50000
50
5000
50
50000
50
5000
50
50000
50
5000
50
25000
50
5000
50
25000
149
FIGURES
Figure 1.1 Shale distribution in the United States ( After Arthur et al ,2009)
150
Figure 1.2 Process Flow Diagram for a Hydraulic Fracture Treatment (After Arthur et al, 2009)
151
152
Figure 1.4 Picture of frac head (After Travelin Terriers, 2013 www.travelinterriers.com)
153
Figure 1.5 Hydraulic fracturing site (After Hibbeler and Rae ,2005)
154
Figure 1.6 Double well casing to protect groundwater sources (After Marathon Oil Corp, 2012)
Figure 1.7 Horizontal Drilling in Shale Strata (After King et al, 2010)
155
156
Figure 1.9 Vertical and directional wells (After Azar and Samuel, 2007)
157
Figure 1.11 Basic elements to drill a well (After Azar and Samuel, 2007)
158
Figure 1.12 Section of rotary drilling rig (After Azar and Samuel ,2007)
159
Figure 1.13 Block and Tackle Hoisting system (After Azar and Samuel , 2007)
160
Figure 1.14 Fluid circulation system (After Azar and Samuel , 2007)
161
Figure 1.15 Rotary system of drilling rig (After Azar and Samuel ,2007)
162
Figure 1.16 Floor of a drilling rig showing rotary table (After Devereux, 2012)
163
Figure 1.17 Typical blowout preventer (BOP) arrangement (After Azar and Samuel ,2007)
164
165
166
167
168
Figure 1.22 Horizontal drilling via steerable motor (After Devereux , 2012)
169
Figure 1.23 Optimization of casing string along depth (After Azar and Samuel , 2007)
170
171
172
Figure 2.3 - Description of dimensionless fracture conductivity (After Jones and Britt, 2009)
173
Figure 2.4 Three conventional test configurations for determination of vertical permeability
(After Ehlig-Economides et al, 2006)
174
Figure 2.5 Horner plot, pressure buildup test data from a South Texas gas well (After Lee and
Holditch,1979)
175
Figure 2.6 Millheim-Cinchowicz plot, pressure buildup test data from South Texas gas well (
After Lee and Holditch, 1979)
Figure 2.7 Synthetic drawdown curves for modified M-C method, constant rate case (After Lee
and Holditch, 1979)
176
Figure 2.8 Modified M-C plots, field buildup tests (After Lee and Holditch , 1979)
Figure 2.9 - Extrapolation of linear region, modified M-C method (After Lee and Holditch ,1979)
177
Figure 2.10 Typical partial perforation pressure buildup response (After Barnum et al, 1990)
178
Figure 2.11 Pressure buildup showing effect of wellbore damage and after-production (After
Howard and Fast, 1970)
Figure 2.12 Bottomhole pressure versus buildup time (After Gladfelter et al, 1955)
179
Figure 2.13 Drawdown plot of dimensionless real gas potential versus log of dimensionless time
(After Vairogos et al, 1973
180
Figure 2.14- Vertical permeability correlation chart (After Barnum et al, 1990)
181
Figure 2.15 Nomogram for end of first straight-line region (After Barnum et al, 1990)
182
Figure 2.16 Effect of fracture capacity on post-fracturing conductivity ( After Howard and Fast
,1970)
183
Figure 2.17 Effect of in-situ stress contrast on fracture containment (After Heydarabaradi et al,
2010)
Figure 2.18 Containment of a fracture opposite overburden (After Heydarabaradi et al, 2010)
184
a. Constant Stress gradient
b. Overstressed burden
185
Figure 2.20 - Full closure core catcher (After Unalmiser and Funk, 1998)
186
Figure 2.21 Composite photograph of core from various depositional environments (After
Keelan,1982)
187
Figure 2.22 SEM photograph of Illite clay in pore space. (After Keelan , 1982)
Figure 2.23 NMR relaxation and distribution (After Unalmiser and Funk ,1998)
188
189
Figure 2.27 Effect of calibration on grain density (After Al-Multhana et al, 2008)
Figure 2.28 Effect of drying time on porosity and permeability (After Al-Multhana et al, 2008)
190
Figure 2.29 Schematic diagram of shear and compressional wave propagation (After Timur A.
Turk)
191
Figure 2.31 Pre- and post-fracture temperature logs showing thermal conductivity effects (After
Jones and Britt, 2009)
192
Figure 2.32 A vertical well in the Woodford shale showing bedding planes and high angle
fractures using an LWD electrical image (After Quinn et al, 2008)
The red bars in the rose plot (circle) show fracture strikes while the green bars indicate azimuth of
sedimentary rock (Quinn et al, 2008).
193
Figure 2.33 LWD electrical images obtained from horizontal well in Barnett shale. (After Quinn
et al, 2008)
The left image shows intersecting and non-intersecting natural fractures as well as drilling-induced
tensile fractures on the top and bottom of the well. The right image shows drilling-induced tensile
fractures clearly visible along the bottom of the wellbore. This is less clear at the top of the well.
Also, there are many small, healed natural fractures intersecting the wellbore that have been
opened in the tensile section of the wellbore (compare static normalized image and dynamic
normalized image). This fractures were caused by drilling (Quinn et al, 2008).
194
Figure 2.34 Correlation between Total Organic content (TOC) log and Gamma Ray (GR) (After
Orlandi et al, 2011)
195
Figure 3.1 Normal leakoff plot of log Pressure Derivative versus time log -log plot (After Barree
et al, 2009)
196
Figure 3.2 Tip extension plot of Pressure derivative versus time (After Barree et al, 2009)
197
Figure 3.3 Pressure and Flow data from two cycles of Mini-frac tests in an offshore location at
the Timor sea (After Zoback, 2012)
In tests like this one, there is no significant difference between the shut-in pressure and closure
pressures on each of the two cycles. The pumping pressure is only about 100 psi higher than the
shut-in pressure. Also, the test records show that the surface pressure (which is roughly the
downhole pressur plus the hydrostatic pressure from the surface to measurement depth) varies by
less than 2% (Zoback, 2012).
198
Figure 3.4 Pressure-time records of two tests in shaly dolomite near Anna, Ohio. (After Zoback
and Haimson, 1982)
Test #37 represents initiation and extension of a horizontal bedding plane fracture. In test #39 a
vertical fracture initiated at the well bore and turned into a horizontal plane. This interpretation
was confirmed by an impression packer (Haimson, 182b)
199
Figure 3.5 Results from tests in a well in South Carolina (After Zoback and Haimson, 1982)
This shows change in shut-in pressure as hydraulic fractures are propagated (Haimson and Zoback,
1982)
200
Figure 3.6 Double tangent method plot I (After Amadei and Stephansson, 1997)
Figure 3.7 Double tangent method plot II (After Amadei and Stephansson, 1997)
201
Figure 3.8 Double tangent method plot III (After Amadei and Stephansson, 1997)
Figure 3.9 Muskat Method/Exponential pressure decay (After Amadei and Stephansson, 1997)
202
Figure 3.10- McLennan and Roegiers inflection method (After Amadei and Stephansson, 1997)
203
Figure 3.12 - Method of Turnbridge/Bilinear pressure decay rate method (After Amadei and
Stephansson, 1997)
204
Figure 3.13 - Pump-in flowback closure stress test (After Jones and Britt, 2009)
Pump-off
(leads to
curve
reversal)
205
Figure 3.14 Step-rate test (SRT) result, showing additional derivative plot below (After Jones
and Britt, 2009)
206
Figure 3.15 Step rate test (SRT) at different depths (After Zoback, 2012)
207
Figure 3.16 A schematic mini-frac test /XLOT showing pressure as a function of volume, or time
(at constant flowrate) (After Zoback, 2010)
208
Figure 3.17 Extended pressurization cycles of XLOTs (After Lee et al, 2004)
209
Figure 3.18 A standard LOT pressure versus volume plot showing leak-off pressure (After Addis
et al, 1998)
Figure 3.19 An idealized pressurization cycle from a PIT ( After Addis et al, 1998)
210
Figure 3.20 An Ideal example of a pressure record from a hydraulic fracturing stress test
showing the features sought in an ELOT (After Addis et al, 1998)
Figure 3.21 Pressure records for the six ELOTS performed in the North West Shelf, Australia
(After Addis et al, 1998)
211
Figure 3.22 A comparison of leak-off pressures from standard LOTs (+) with minimum stress
estimates from ELOTs for the North West Shelf of Australia (After Addis et al, 1998)
212
Figure 3.23 Leak-off pressures from standard LOTs (+) from vertical wells plotted with minimum
stress estimates from E(X)LOTS in the Oseberg Field, Norwegian sea. (After Addis et al, 1998)
Figure 3.24 Leak-off pressures from standard LOTs (+) from vertical and inclined wells plotted
with minimum stress estimates from E(X)LOTS in the Oseberg Field, Norwegian sea. (After Addis
et al, 1998)
213
Figure 3.25 Pressure Dependent Leakoff G-function plot (After Barree et al, 2009)
Figure 3.26 Tip extension G-function plot (After Barree et al, 2009)
214
215
Figure 3.28 Howard and Fast assumed fracture geometry (After Holditch et al, 1987)
216
Figure 3.29 Perkins-Kern-Nordgrens assumed fracture geometry (After Holditch et al, 1987)
Axis of borehole
hf
Xf
217
Figure 3.30 Vertical and Horizontal plane strain condition, with PKN geometry (showing
wellbore) below (After Valko and Economides, 1995)
218
Figure 3.31 Geertsma-de Klerk-Daneshy (KGD) assumed fracture geometry (After Holditch et al,
1987)
Figure 3.32 The KGD Geometry showing wellbore - (After Valko and Economides, 1995)
219
Figure 3.33- Radial fracture assumed geometry (After Holditch et al, 1987)
220
Figure 3.34 Transverse vertical fractures from a horizontal well (After Valko and Economides,
1995)
221
Figure 3.35 Turning fractures in a horizontal well from longitudinal initiation to the transverse
direction (After Valko and Economides, 1995)
Figure 3.36 Vertical Fracture initiated from an arbitrarily oriented horizontal well at an angle, a
from the minimum horizontal stress (After Valko and Economides, 1995)
222
Figure 3.37 Vertical fracture profile through a three-layer formation with dissimilar properties
(After Valko and Economides, 1995)
Figure 3.38 Fracture height growth with associated width reduction due to adjoining layer of
high stiffness (After Valko and Economides, 1995)
223
Figure 3.39 A T-shape fracture (proppant screenout) (After Valko and Economides, 1995)
224
Figure 3.40 Cumulative gas volume produced with time for different fracture half-lengths (After
Hareland and Rampersad, 1994)
Figure 3.41 Gas production decline with time for different fracture half-length (After Hareland
and Rampersad, 1994)
225
Figure. 3.42 Schematic of a Pseudo 3D Hydraulic Fracturing model (After Xiaowei Weng, 1992)
Figure. 3.43 Schematic of the 2D flow in the fracture (After Xiowei Weng, 1992)
226
Figure. 3.44 Approximation of the outer flow field at the element of interest by a local radial
flow (After Xiaowei Weng, 1992)
Figure. 3.45 Comparison of fracture shapes predicted by different models (After Xiaowei Weng,
1992)
227
Figure 3.47 Configuration of a fully 3D physical system (After Settari and Cleary, 1984)
228
Figure. 3.48 Fracture shapes for different degrees of containment (After Settari and Cleary,
1984)
Figure. 3.49 Comparison of computed fracturing pressures for different fracture geometries
(After Settari and Cleary, 1984)
229
230
Figure 3.51 Fracture Diagnostic techniques (After Cipolla and Wright, 2002)
231
Figure. 3.52 Principle of tiltmeter fracturing mapping (After Cipolla and Wright, 2002)
Figure. 3.53 Surface tiltmeter in a site at Western Missouri (After Jones and Britt)
232
Figure 3.54 Surface deformation for hydraulic fractures of different orientations at a depth of
3000 ft (After Wright et al, 1998)
233
Figure 3.55 Picture of tiltmeter used to predict eruptions on Mount Loa, Hawaii (After
Wilkipedia ,2013)
234
Figure 3.56 Conceptual drawing of actual fracture dimensions and estimated fracture
dimensions using downhole tiltmeter fracture mapping (After Wright et al, 1999)
The fracture mapping resolution depends on offset well location and distance relative to fracture
dimensions (Wright et l, 1999)
235
Figure 3.57 Theoretical downhole tiltmeter pattern of deformation (After Jones and Britt, 2009)
236
Figure 3.58 Principle of microseismic fracture mapping (After Cipolla and Wright, 2002)
Figure 3.59 Microseismic event location from Fisher (2005) (After Jones and Britt, 2009)
237
Figure 3.60 Multiple component geophone array with P and S wave arrivals (After Jones and
Britt, 2009)
238
239
Figure 3.62 Unconventional gas well history matching (After Britt et al, 2010)
240
Figure. 3.63 Nolte-Smith interpretation guide from Britt et al (1994) (After Jones and Britt,
2009)
241
Figure 3.64 Width decoupling due to containment caused by layers (After Barree et al, 2009)
Figure. 3.65 Composite layering and width decoupling Weijers et al, 2005
242
The first figure (left) shows the typical mechanism of fracture growth confinement due to increased
closure stress in the layers above and below the target zone. The middle figure is a mechanism
based on the 2D KGD model, and would result in perfect confinement at the layer interface. The
last figure (right) shows composite layering effect due to partial debonging of the layer interfaces
(Weijers et al, 2005).
Figure. 3.66 Observed net pressure (black) and match with model net pressure (green) (After
Weijers et al, 2005)
Note: The model net pressure response from both the calibrated and uncalibrated models are
almost identical.
243
Figure. 3.67 FracPRO PT model showing width profile and proppant concentration in fracture
In top section, estimated fracture for net pressure history match using typical model assumptions
is shown. In bottom section, matching of both net pressure history and directly observed fracture
geometry using additional containment effects such as composite layering is shown (After
Weijers et al, 2005)
244
Figure. 4.1 Composition of a Proppant Laden fracture Fluid ( After Arthur et al, 2009)
Figure 4.2- Schematic diagram showing effect of adding fluid-loss additives (After Hawsey et al ,
1961)
245
Figure 4.3- Plot of fluid loss versus time ( After Hawsey et al ,1961)
246
Figure 4.4- Fracture area and injection rate versus fluid loss coefficient (After Hawsey et al, 1961)
247
Figure 4.5- Correction factor for Spurt loss using nomograph ( After Hawsey et al, 1961)
248
Figure 4.6 Animation of Hydraulic fracturing (After Marathon Oil Corp, 2013)
Figure 4.7 Cross-sectional photos of three proppants under stress in the conductivity cell
(courtesy of Stim-Lab consortium) (After Palisch et al, 2010)
249
250
Figure 4.9 Production rate for different proppant sizes - After Cohen et al (2013)
Figure 4.10 Cumulative production for different proppant size (After Cohen et al , 2013)
251
Figure 4.11- Krumbein and Sloss chart of sphericity and roundness (After Kullman (2011) South
Dakota School of Mines)
252
Figure 4.12- Comparison of commercial proppants on the Krumbein and Sloss chart (After
Kullman (2011) South Dakota School of Mines)
253
Figure 4.13 A schematic of pressure during shut-in and flow (After Sookprasong , 2010)
Figure 4.14- Embedment pressure test technique (After Howard and Fast ,1970)
254
Figure 4.15 Picture of mounted core assembly for fracture capacity test (After Rixe et al ,1963)
Figure 4.16 Diagram of mounted core assembly for fracture capacity test (After Howard and
Fast, 1970)
255
Figure 4.17 Test apparatus for fracture flow capacity test (After Rixe et al , 1963)
256
Figure 4.18 Nitrogen flow system for measuring fracture flow capacity (After Rixe et al, 1963)
257
Figure 4.19 Scanning Electron Microscope (SEM) photograph (404X) of 40/80 mesh lightweight
ceramic proppant fines after a wet, hot crush test at 10,000 psi. (After Terracina et al , 2010)
Figure 4.20 Enveloping of proppant fines with resin coating as seen by a CAT scan of CRCS wet,
hot crush test at 10,000 psi. Grain to grain bonding with resin is also shown. (After Terracina et al
,2010)
258
Figure 4.21 Proppant flowback from the fracture into the wellbore can occur with uncoated
proppant or procured RCS (After Terracina et al, 2010)
Figure 4.22 SEM photo (651X) of CRCS grain to grain bonding that eliminates proppant flowback
by forming a consolidated proppant pack in the fracture (After Terracina et al ,2010)
259
Figure 4.23 Proppant embedment into the fracture face reduces fracture width and
conductivity. After Terracina et al (2010)
Figure 4.24 SEM photograph (514X) of formation fines spalling (in red circle) due to grain
embedment (After Terracina et al , 2010)
260
Figure 4.25 Approximate production increase due to fracturing (After Rixe et al ,1963)
261
Figure 4.26 Generalized selection chart for maximum fracture capacity obtainable at a depth of
7000 ft (After Rixe et al,1963)
262
Figure 4.27 Propping agent selection curve for sand at well depth of 7000ft ( After Rixe et al,
1963)
263
Figure 4.28 Propping agent selection curve for rounded nutshells at well depth of 7000ft ( After
Rixe et al, 1963)
264
Figure 4.29 Propping agent selection curve for rounded nutshells at well depth of 7000ft ( After
Rixe et al, 1963)
265
Figure 4.30 Potter County, PA Marcellus Well log (After Fontaine et al, 2008)
Marcellus Shale @
5220 to 5310 ft depth
Depth (ft)
266
Figure 4.31- Treatment initiation: The effect of acid upon wellbore entry (After Fontaine et al
,2008)
Figure 4.32- The use and effect of proppant slugs ( After Fontaine et al ,2008)
Figure 4.33- Illustration of near wellbore complexity (tortuosity) versus simplicity. (After Fontaine
et al,2008)
Figure 4.34- Use of wellbore sweeps between proppant stages (After Fontaine et al ,2008)
268
Figure 4.36 - Effects of Proppant Concentration and Mesh size on Net Pressure (After Fontaine et
al, 2008)
269
270
APPENDIX
Principle of Fracturing Fluid Selection Using Fuzzy Logic (Xiong et al, 1996)
Table A1 gives a list of fracturing fluids and common conditions for their use.
Table A1
In the fuzzy logic system proposed by Xiong et al, 1996, the system first determines base fluid,
viscosifying method and energization method. Next, a choice is made of the 3 to 5 best
combinations of the possible fluids. Thereafter the system determines polymer type and loading,
crosslinker, gas type and other additives. It simultaneously checks the compatibility of the fluid and
additives with formation fluids. The possible combinations of viscosifying method, base fluid and
energizer is shown in table A2
271
Table A2 The Possible combinations of base fluid, viscosifying method and energization method
In the tables A3 to A9, the importance of the fuzzy variables to the decisions of the system is given
as a weighting factor. These factors are extracted from expertise (experience). They can be
adjusted for different situations in a fuzzy system. For instance, to rank the viscosification methods
for a particular formation case, the parameters considered are: temperature, fracture length,
height and treatment size (see fig A1). The membership functions are translated to weighting
factors and used to rank best choice of viscosification method. The rules that guide the ranking of
best choice are in figs. A13 to A18. The fuzzy system is a considerably subjective process because of
its reliance of weighting factors borne out of human experience/judgement.
272
273
Viscosification method
Crosslinked fluids are usually used in the higher temperature formations and/or in large size
treatments. Linear fluids are preferred for low temperature and medium or small size treatments.
Polyemulsions are used when moderate viscosity is needed without the need for high temperature
stability.
Table A3 Parameters for Crosslinked, Polyemulsion and Linear fluids
Base fluids
Table A4 - Parameters for Water, Oil and Alcohol fluids
274
Polymer Type
There are different polymer types available for water base fluids in the industry. Guar and HPG are
popular. HEC is selected when fluid cleanup is important. Cost, residue and fracture length are also
important.
Table A6 Parameters for Polymer Type selection
275
Polymer concentration
This varies with treatment size and formation temperature (see table A-7 below)
Table A7 Parameters for Polymer Loading
Gas Quality: For foams, usually 70 to 75% quality is used depending on the pressure treatment size.
For energized fluid, the gas quality is about 15%.
Gas type: For foamed or energized fluid, N2 and CO2 are not compatible with oil based fluids. N2 is
normally not used in high temperature deep formations. The parameters to choose gas types are
shown in table A8 below:
Table A8 Parameters for gas type (N2 and CO2)
276
Crosslinker: The three commonly used crosslinkers are: borate, zirconium and titanium. Their
selection depends on the parameters shown in table A9.
Table A9 Parameters for crosslinker
Examples
In the table below are two example situations to apply the fuzzy logic system:
Table A-10
No 1 : In this case, we have a deep and thick formation containing gas. It has a high temperature
and normal pressure. The formation is also not water sensitive. Due to the above observations of
277
formation depth and temperature, a suitable choice proposed by Xiong et al (1996) is 60 Ibm
crosslinked CMHPG water gel (see table A-11 below)
Table A-11 Recommendations for example no 1
No 2: This is a low temperature, low permeability and low pressure gas formation, which like the
first case is not water sensitive. Three possible recommendations are made for this system (see
table A-12 below)
278
279
280
281
282
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