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DPR

This document provides a daily production report and shift report for a cement plant. It summarizes production levels for various components like the crusher, raw mill, kiln and cement mill. It also lists stock levels for raw materials and finished cement. Finally, it reports any stoppages during the morning, evening and night shifts, including reasons for stoppages.

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Aaron Horton
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154 views18 pages

DPR

This document provides a daily production report and shift report for a cement plant. It summarizes production levels for various components like the crusher, raw mill, kiln and cement mill. It also lists stock levels for raw materials and finished cement. Finally, it reports any stoppages during the morning, evening and night shifts, including reasons for stoppages.

Uploaded by

Aaron Horton
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Shift Report

Morning Shift

(07:00-15:00)

Evening Shift

(15:00-23:00)

Night Shift

(23:00-07:00)

ECF Daily Production Report


Line-1

Crusher

Raw mill-1

Kiln -1

Cement mill-1

Raw mill-2

Kiln -2

Date: 05.02.2015

Production

Consumption

Lime Stone

Marl

R.Hrs

Prod

TPH

R.Hrs

Prod

TPH

18.12

3220

177.70

19.42

1801

92.73

R.Hrs

Prod

TPH

Lime stone

Marl

Iron ore

sand

21.87

848.9

38.81

600.00

164.00

33.9

51.00

R.Hrs

Prod

TPH

Raw meal

K.G

P.G

Heat Con

23.00

583.8

25.38

973

104320

R.Hrs

Prod

TPH

Clinker

Gypsum

17:10

754.2

44.10

717

37.20

R.Hrs

Prod

TPH

Lime stone

Marl

22:25

3490

156.85

2363.00

1127.00

R.Hrs

Prod

TPH

Raw meal

K.G

P.G

Heat Con

17.61

1318.11

17.61

2487

56580

85540

907.0

R.Hrs

Prod

TPH

Clinker

Gypsum

ckd

Cement mill-2
Planned Stoppage

1503.0
ckd
_

e: 05.02.2015
Stock
L.S Stak/Rec 3220+2760
M.S stak/Rec zero+2800
Blending Silo-1
Silo-1
Silo-2
Storage silo-1
Silo-1

971

Silo-2

618

Clinker silos-1
Ex.Silo-1

3382

Ex.Silo-2

3235

Blending Silo-2
Silo-1
Silo-2
Storage silo-2
Silo-1

4583

Silo-2

3750

Clinker silos-2
New.Silo-1

7917

New.Silo-2

9583

New.Silo-3

9583

New.Silo-4

9167

Cement silos
Ex.Silo-1

926

Ex.Silo-2

1167

Ex.Silo-3

2168

New Silo-1
New Silo-2

Stoppages Report
Morning Shift
(07:00-15:00)

L.S Crusher

Date : 0

Stoppages
Stop

Start

14:00

10:23

Hrs

M.S Crusher
RM # 1
RM # 2
kiln # 1
kiln # 2
CM#1
CM#2
Evening Shift
(15:00-23:00)

++++++++++++++++++++++++
Stoppages
Stop

Start

18:30

RM # 1

18:12

20:20

RM # 2

19:32

21:19

16:47

22:26

22:33

L.S Crusher

Hrs

M.S Crusher

kiln # 1
kiln # 2
CM#1

CM#2
Night Shift
(23:00-07:00)

++++++++++++++++++++++++
Stoppages
Stop

L.S Crusher

4:55

M.S Crusher

4:55

Start

RM # 1
RM # 2

7:00

kiln # 1

6:00

kiln # 2

23:30

Hrs

CM#1
CM#2

7:00
++++++++++++++++++++++++

Date : 05.02.2015
Reasons

Stacker control cable electrical problem.

To cleaned mill outlet diaphragm + checked water spray nozzle.


++++++++++++++++++++++++
Reasons

After repaired stacker control cable.

D.C screw conveyor 2420-1 tripped.

Masin filter chamber # 5 isolated & chamber # 4 put in operation.

After cleaning of mill outlet diaphragm.


Clinker weighfeeder tripped as inlet chute got blocked.

++++++++++++++++++++++++
Reasons

As per planned.
As per planned.

Planned electrical power shutdown


Planned electrical power shutdown.
To changed nose ring plate.

Planned electrical power shutdown.


++++++++++++++++++++++++

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