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Spin Plan Worksheet

The document contains a spin plan for producing a polyester cotton blend. It provides details on the production processes, including auto coning, ring frames, simplex, drawing frames, carding and blow room. It specifies machine settings, production rates, efficiencies and material requirements to produce 135 bags of yarn at 16 count using a 65% polyester and 35% cotton blend. Cotton and polyester bale requirements are also summarized.

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0% found this document useful (0 votes)
781 views9 pages

Spin Plan Worksheet

The document contains a spin plan for producing a polyester cotton blend. It provides details on the production processes, including auto coning, ring frames, simplex, drawing frames, carding and blow room. It specifies machine settings, production rates, efficiencies and material requirements to produce 135 bags of yarn at 16 count using a 65% polyester and 35% cotton blend. Cotton and polyester bale requirements are also summarized.

Uploaded by

Naveed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Spin Plan For Cotton

Auto Cone
Count
Quality

PC

SET SPEED M/MIN


AVG SPEED M/MIN
100 % LBS / SPINDLE
EFFICIENCY %
ACTUAL LBS / SPINDLE
SPINDLE REQUIRED
TOTAL BAGS

Ring Frame
AVG. SPINDLE SPEED
T.M

T.P.I
NO OF FRAMES

100 % OPS
EFFICIENCY %

ACTUAL OPS
BAGS / FRAME
TOTAL BAGS
TOTAL
Simplex
HANKS ROVING
SPINDLE SPEED
T.M

T.P.I
NO. OF MACHINES

100 % BAGS / MACHINE


EFFICIENCY %

ACTUAL BAGS / MACHINE


BAGS REQUIRED
ACTUAL BAGS
TOTAL BAGS
Drawing Finisher
SPEED M/MIN
GRAIN / YD

No. of heads
NO. OF MACHINES

100 % BAGS / MACHINE


EFFICIENCY %

ACTUAL BAGS / MACHINE


BAGS REQUIRED
ACTUAL BAGS
TOTAL BAGS
Drawing Inter
SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS
Drawing Breaker
SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS
P
Polyester/Cotton ratio
Polyester's share of prod.
Cotton's share of prod.
Polyester Drawing
SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS
Card

cotton
SPEED M/MIN
GRAIN / YD
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
TOTAL BAGS
Blow Room
1 Line

polyester

For Cotton

Spin Plan For PC


Auto Cone
Count

16

Quality

PC

SPINDLES/ MACHINE
SET SPEED M/MIN
AVG SPEED M/MIN
100 % LBS / SPINDLE
EFFICIENCY %
ACTUAL LBS / SPINDLE
SPINDLE REQUIRED
MACHINES REQUIRED
TOTAL BAGS

60
1350
1147.5
134.4542
85%
114.2861
118.5038
1.98
135.4334
Ring Frame

AVG. SPINDLE SPEED


T.M

T.P.I
SPINDLES/ FRAME
NO OF FRAMES

100 % OPS
EFFICIENCY %

ACTUAL OPS
BAGS / FRAME
TOTAL BAGS
TOTAL

18000
4.45
17.8
500
10
16.05136
90%
14.44623
13.54334
135.4334
135.4334
Simplex

HANKS ROVING
SPINDLE SPEED
T.M

T.P.I
SPINDLES/ MACHINE
NO. OF MACHINES

100 % BAGS / MACHINE


EFFICIENCY %

ACTUAL BAGS / MACHINE


BAGS REQUIRED

0.85
850
0.68
0.63
120.00
2
91.14725
83%
75.19648
150.4815

ACTUAL BAGS
TOTAL BAGS

150.393
150.393
Drawing Finisher

SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES

100 % BAGS / MACHINE


EFFICIENCY %

ACTUAL BAGS / MACHINE


BAGS REQUIRED
ACTUAL BAGS
TOTAL BAGS

650
68
1
2
99.43636
84%
83.52654
167.1033
167.0531
167.0531
Drawing Inter

SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS

400
68
2
2
122.3832
76%
92.76648
185.6145
185.533

Drawing Breaker
SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS
Polyester/Cotton ratio
Polyester's share of prod.
Cotton's share of prod.

400
68
2
2
122.3832
84%
103.0467
206.1477
206.0933
P
65
133.9607
72.13267

Polyester Drawing
SPEED M/MIN

550

C
35

GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS

70
2
1
173.2262
84%
145.51
148.8452
145.51
Card
cotton
polyester
125
115
70
70
6
8
19.6848
18.110016
93%
92%
18.20844 16.57066464
80.14741 161.677824
109.2506 132.5653171

SPEED M/MIN
GRAIN / YD
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
TOTAL BAGS

Blow Room
Cotton Production/Line
Polyester Production/Line
Cotton Line Efficiency
Polyester Line Efficiency
Cotton Lines Required
Polyester Lines Required

700 Kg/hr
700 Kg/hr
90 %
90 %
0.3
0.3

Blow Room Material Requirement


Cotton Bale Weight (Kg.)
Polyester Bale Weight (Kg.)
Cotton Bales Required
Polyester Bales Required

160
300
31
20

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