- Uzwgene_wirnika_webudnicy _ Uewcyerme_wirmka_generatora Léuterwick der | 'duferwickiyrg Ger 2s Exiter rotor ninding Generator exiter winding UdMOTKG pOTOPQ HOx3bygurei# | Odmoatka povopa revepaTopa _ Uawojenie_sinjana_s2budrcy | Uzwojeni@ sigana generaiora, Sténderwick'! Stnderwicktung der gj de. Generators Generator stator _windin Exiter stator winging Obrorka craropa bo3bygureas OOMONG CraTOPO 4 5 49 otw.913 2 z ees eupparopa-_** Motw.913_ WI, 4 « Mholes $13 dio Termometry PT-100 15,2-2,3-3_Robocze Working GrundtUhlers Podone _ Thermometers PT-100 4-4; 5-566 Rezerwowe Reserve Reservetlihlers Janachoe [_Tepmomerper PT 100 Zaste puye rys Schemat potaczen Schaltbild . Diagram of connections ~ Crema coegunenud. DOLMEL NG4-049011EFA DTR-A-RNGY /D-124~-AR-96/05 page: 4 pages : 15 1. TECHNICAL DESCRIPTION 1.1. APPLICATION OF REGULATOR Regulators RNGY/D with equipment circiut to start-up high power motors (AR) are tho static compounding systems of excitation and regulation of voltage for marine brushless synchronous generators and make possible start-up high power asynchronous motors e.g. tubular rudder Regulators RNGY/D are employed to colaborate with generators equipped h rotational rectifier exciters. List of types of regulators together with the corresponing types of @ kenerators, which regulators RNGY/D can co-operate with. has been presented in table T.124.10/AR Application of regulator RNGY/D for other types of generators and exciters has to be agread with producer. @ Reguiators RNGY/D are employed to instal! them on sea going vessels. All requirements, for this type of equipment exploited under the sea climatic conditions, are met by regulators RNGY/D. Manufacturing IP00 is structurally employed to be installed on typical generator panel of naval switchboard "19". Manufacturing 1P23 is a wall-mounting version anticipated to be installed on the outside of switchboard. 1.2. TECHNICAL DATA Adjustment range of voltage level of generator 0,90 + 1.05/Un Voltage regulation accuracy of genera- rator to the range of loadings (0-1.0) Better than + 1,5% In power factor 0.6+0.9 ind.and fre- quency alternation fn t 5 % Adjusting time of voltage to the level - 3 % of required value of voltage by switching on and switching to 0,5 sec. @ 2! 80 1 of rated toading at power factor about 0.4 ind Ug = Un -15% Value of steady 3-phase short-circuit current of generator (3+6) In Adjust range of limit generator’s current by time start-up high power asynchronous motor (4,5#2,5 ) In Type of duty continuos - C Work temperature range (-10°C to +50°C) Class of insulation B Accuracy of reactive power distribution to 5 % of in the range of 20+100 % rated power to the lar- loading and cos @ about 0.8 ind. gest co-operating generator Protection degree 1PO0 or 1P23BFA DTR-A-RNGY/D-124—AR-96/05 page: 5 pages : 45 14. 3. CONSTRUCTION Complete RNGY/D regulator consist of voltage regulator and threeindependent (without machanical connections) current transformes XTI_ type intended to external mounting Regulator wothout housing (protection degree IP00) is shown on dwa. 3.124/94/02/AR, IP23 version is shown dwe. 3.124/94/01/AR. Regulator without housing are intended to the switchboard mounting. Version with housing (1P23) is intended to wal|-mouting . XTI current transformers are intended to mounting on the bus bars of generator panel, in switchboard and for all versions of RNGY/D regulators XTI transformes are protection degree IP00 e (drg. 2.49. 05.000.00 1/2; 2/2). The following elements and sub-assembies, as separated structural blocks, can be individuated from construction of the regulator (drawing 3. 124/94/02/AR) ®@ - three -phase feeder reactor XDL - excitation rectifier with regulating SCR unit - control box (contro! unit) - connection strip and control strip (adjustment umit) - RFI filter - protection circuit UWD for exciter diodes. 1.3.14.Current transformer XTI Current transformer is an element of excitation circuit of regulator, intended to assure adequate generatore xcitation reserve at loaded state and steady, non-decaying short-circuit current of generator. Three single - phase current transformes XTI type are intended to mounting on the bus bars UVW of generator, Bus bars are simultaneously a primary circuit of the transformer. e Secondary circuit of the transformer consist of four windings: one basic (designations 1-2) and three regulating windings (3-4, 5-6, 7-8) ~ dwe. S.124.01/AR By means of the regulating windings mentioned above through e their in series connection to the basic windings (1-2),a value of steady short-circuit current of generator can be regulated. Secondary windings of transformers XTI (terminals 1-1-1) should be linked into star connection three-phase system. List of manufacturing current transformers XTI according to type of regulator mentioned above has been shown in table T.124.10/AR. Mounting place and methode of mounting current transformers on the generator bus bars must be preserved by designer of the electrical network for the ship. Generator panel of the switehboard is recommended place of installation XTI current transformers. Detailed description of current transformers and regulator mounting is given in p. 2.3.| EFA DTR-A-RNGY /D-124-AR-96/05 page: 6 pages : 45 1.3.2. Feeder reactor | Feeder reactor XDL is an element of excitation system,which assure an adeguate ceiling voltage of generator at no -load running. The feeder is built as three - phase reactor with gap and coils hawing | basic winding (clamp 1-2 ) and three regulating windings (clamp 3-4, 5-6, 7-8) - dwe S.124.01/AR Reactance regulation of the feeder is obtained by means of thickness change of the gap spacer (scares regulation) and in series (in series consistent or in series opposing) connection of regulating winding to basic winding (precise regulation). | Terminals of regulating winding are led on the feeder reactor connection strip to be assured of convenient regulation of the ceiling [@voicsce of generator, (after out of plumb of the connection and control strip). List of feeder reactors XDL occording to RNGY/D regulator type has been shown in table T.124. 10/AR. @ 1.3.3. excitation rectifier Excitation rectifier is inserted in the upper part of the regulator behind the control unit. The exitation rectifier consists of three-phase bridge-rectifier and SCR unit with two rectifier diodes Semi-conductors of the excitation rectifier have been grouped and localized on three coolars essemblied on common insulation strip. On particular coolers three are situated correspondiagly - three diodes making a half of the three-phase bridge-rectifier, | (designation D1, D2, D3) and diode 011; - three reversal diodes making a second half of the above mentioned bridge, rectifier (designation D6;DT; D8); | - two rectifying diodes and SCR unit making the voltage regulation system of generator (designation D4; D5; TY1). | 1.3.4. Control box Control box called also the control unit constains an electronic block Ore controlling signal to regulating SCR unit of the excitation rectifier. The box has a skeleton structure encased with perforated steel plates.The box is installed on the frontal side of the regulator. From the foreside of the box there are slippers with printed Pa designed 2AR, 3S,4G,UWD and resistors slipper 1R. The slipper 1R is connected with the remaining part of circuit by means of non-separable extension switching, while remaining plates are provided with easy separable multi-contact splices Separate slippers contain the following circuits - slipper 3S - measuring system of generator voltage (Gees rier Steril enc o.e valance: legit easomeenecn eas mance required value and limiter generator’s current | = slipper 4G - ignition system control resistor of current neutralization system /No 22 drawing S.124.02/AR/. - control resistor of reactive power distribution system /No 21 drawing S.124.02/AR / ~ slipper UWD - control panel of UWD circuit - slipper 1RBFA DTR-A-RNGY/D-124~AR-96/05 page v pages : 45 From the foreside of the box there are also: - clamp plate (under caver described 16,19) with clAmp for regulation of the current neutralization system /clamp od choke YDK designed 1k - 8k and 11 - 81/ and for range change of regulated voltage of generator /clamps of transformer YTP 1m - 6m / and test socketes to control the voltage in more important points of the unit /designation 1 - 6/ Moreover, inside of the box there are assemblied : - measuring transformer YTP (No 16 drawing S.124.02/AR) - supply transformer YTZ (No 17) goving voltage to supply amplifiers (slipper 2AR ) and ignition system (slipper 4G) , - choke YDK of current neutralization system (No 19), - filtering choke YDF of measuring rectified voltage (No 20); @ - current transformer YPP (No 18) enterring into composition of reactive power corrector, - plate of power pack of ignition system consisting of resistor 23 and two Zener ’s diodes 24 and 25 (drawing No S.124.02/A). @ More detailed description of function performed in regulator RNGY/D by sub-assemblies mentioned above has been shown in the description of principle of the regulator operation. 1.3.5. Protection circuit for exciter diodes —- UWD UWD - protection circuit is mounted on the back side of controlbox and connection strip and their signallisation and regulating parts are installed on the connection strip (S.124.01/AR) UWD - protection circuits contains - measuring current transformer PI - supply transformer Tri - contro! panel UWD = nelays 7) b2 rs - adjusting resistor R4 Control panel UWD is placed in front of the contro! unit ww Reset push button K, LED D9 and adjusting resistor R5 of UWD circuit there are on terminal-regulating board. 1.3.6.Contro! element strip . r Control and connection strip is localized in front of the regulator in its lower part. The strip contains the following manipulative - regulating elements - voltage level controller of generator R1 (drawing S.124.01/AR) - reactive power distribution controller at paraller running of generator R2 (drawing S.124.01/AR), - de-energizing breaker of generator W1 It has been foreseen a possibility of remowing controllers, mentioned above, out of the regulator into the place more convenient for service (for instance control desk).EFA DTR-A-RNGY /D-124-AR-96/05, page > 8 pages : 45 Moreover, on the strip there are localized terminals and elements of UWD circuit : - controller R5 of delay time operation of UWD circuit (0, 5+8sec), LED D9 sygnalizing operation of UWD circuit reset push button K reseting after operation of UWD circuit - R, S, T for connection corresponding connection generator phases through installation fuses ~ 9R,9S,9T for connection XTI current transformers - F1, F2 for connection excitation of rectifier exciter - e.f,@ for connection of generator voltage level controller removed out of the regulator, - m,n for connection of controller of reactive power distribution, removed out of the regulator, ~- a,b for connection clamps a,b of the second regulator RNGY/D at parallel running of generators, - kd for connection measuring current transformer localized in generator panel of switchboard, - 12,73,74,75 for signalisation of operation of UWD-circuit - 70,71 for connection 24V supply for UWD-circuit. - p+), r(-) for connect supply 24 V DC on time start-up tubular rudder motor. ' 1.3.17. RFI circuit That circuit is intended to suppression radio fraquency interferences on the U, V, W terminals of generator below specification limit (below N - lewel). RFI circuit contains the following elements (dwe.S.124.01/AR). - XDZ reactor, connected in the cathode circuit of SCR TY-1 - RC circuit (R3,C4) connected to terminals (+) . (-) excitation rectifier - €5,C6 capacitors connected to F1,F2 terminals and regutator earth terminal, - C1i,C2,C3 capacitors connected to 9R,95S,9T terminals. - CT,C8,C9 capacitors connected to R,S,T terminals and regulator earth terminal. 1.4. DESCRIPPION OF PRINCIPLE OF OPERATION FOR REGULATOR Voltage regulator RNGY/D consists of three basic functional blocks : excitation system (phase compounding system), control unit and UWD - circuit, Excitation system assures transmission to winding clamps of excitation of rectifier exciter a current signal, adequate to the given conditions of generator loading. Parameters of excitation system are so selected, that its out-coming curent assures the excitation of generator to voltage higher than the rated voitage (1.2 + 1.3 Un at the no-loaded running). Keeping the steady voltage value of generator on the rated value is done by shuting action with regulating SCR unit on out-put current ol phase compounding \y.tem,EFA DTR-A-RNGY /D-124—AR-96/05 page: 9 pages : 45 1.4.1, Excitation system Excitation system of generator RNGY/D is a system of regulating phase compounding with parallel summing up of current signals coming from two pathes: voltage and current feed-back pathes. The voltage feed-back path contains feeder reactor XDL and delivers current signal proportional to the voltage Ug of generator. The current feed-back path consists of current transformers XTI (outside the generator) fixing the current signal proportional to the load current Ig of generator. Both alternating current signals after summing up(as to amplitude and phase) make the output current of the @ phase compounding system The generator excitation breaker Wi (drawing $.124.01/AR) is connected on the output of the phase compounding system. De-energizing of generator follows by short-circuit with contacts of output switch ofgy the phase compounding system. Output current of the phase compounding system is transmitted into the three -phase excitation rectifier, co-operating with regulating system consisting of two rectifying diodes D4,D5 and SCR unit TY1. Output of the rectifier is connected to clamp F1,F2 of excitation winding through Pl current transformer of UWD circuit. The excitation system consists of the following elements: - three-phase feeder reactor XDL (No 2 on the drawing S.124.01/AR), - three single-phase current transformers XTI (No 1), - excitation rectifier D1-D3,D11,D6-D8 with SCR unit regulation system D4,D5,TY1 (No 3,13, 4,8, 26), - breaker of generator excitation Wi (No T). These elements in connection according to diagram S.124.01/AR make three ~phase circuit delivering an adequate quantity of power to excite control winding of the rotational rectifier exciter. Parameters of the compounding system are so selected,that output @ current of the system assures the maintaining on clamps of generator, a higher voltage than a rated voltage so called ceiling voltage. The compounding system is over compensated. The duty of SCR unit of controlling system is such an operation on th@ surplus of output current, that voltage on generator clamp was constant and equal to the rated voltage, independently from leading current of generator. In the system of regulator RNGY/D operation of SCR unit TY-1 (drawing $.124.01/A) consists in periodical! shuting output current of the compounding system. The shunted current is cut off from excitation circuit of excitor as a result of its short-circuit in the compounding system Passage of the current mentioned above takes place in circuits of phase R,S of the compounding circuit, rectyfying diodes D4,D5,SCR unit TY-1, diodes D6-D8 of excitation rectifier, phase of compounding circuit.EFA DTR-A-RNGY/D-124-AR-96/05 page : 10 pages : 45 An adequate time of switching on SCR unit (short-circuit of compounding system output current) assures the control unit signal,which gives the ignition impulse on the base of voltage measurement of generator clamps. 1.4.2. Control un The duty of control unit is to control the SCR unit TY-1 work of the adjustment system in the way measuring the obtaining the required accuracy of stabilization of generator voltage and the right reactive power distribution during parallel! running generator. Control unit is also a source of signal informing about troubles of excitor rotating diodes. Control unit limits current start-up rudder motor by limit generator’s current Input signals of the control unit are: - measurement signal of generator voltage, - measurement signal of generator load current. Output signal is the ignition impuls given to SCR unit gate of the control system and signals from UWD controlling output components of UWD circuit (P1+P3 relays and monitor LED D9). From electric system of the control unit (drawing S.124.02/A) the following functional blocks can be individuated - measurement system, - pre-amplifier and limiter generator’s current - ignition system, - current compensation system, - reactive power distribution system, - power packs. - UWD circuit detecting troubles of excitor rotating diodes. 1.4,2.1.Measuring system Measuring system realizes a voltage measurement of generator and gives signal of error,which is deviation of measured voltage from the desired value The measuring system consists of : measuring transformer of YTP-No 20 filtering choke YDP-No 20 and measuring-comparison circuit localized on printed plate 3S The measuring-comparison circuit consist of: - single-phase bridge rectifier /diodes D1-D4/, - smoothing filter LC (choke No 20 and capacitor C2) with correction circuit RC (resistor Ri, capacitor C1), - nonlinear measuring bridge (resistor R2, R3, Zener’s diodes D5, D6) The measuring system is fed with voltage of generator troughout the measuring transformer YTP. Secondary voltage of measuring transformer after rectification and smoothing is put to the nonlinear measuring bridge.The bridge is the system which compares the measured voltage with reference voltage. A voltage source are Zener’s diodes D5, D6 of the nonlinear bridge Diagram of the bridge and its simplified, linearized output-input characteristics has been shown in figure 1.1EFA DTR-A-RNGY/D-124-AR-96/05, page : 11 pages : 45 Fig.1.1. Diagram and characteristics of measuring bridge. Giteack weirege wf SHé bridgel ot ascumitian of equal ceaieutme valne We R2,R3 and equality of breakdown voltages of Zener’s diodes D5, D6 is described by the dependenc Uwy = 2 Uz - Uwe and is proportional to voltage error Output voltage of the bridge is put further to pre-amplifier. Working point of the regulator is in the negative part of characterictics and at large amplification of the pre-amplifier this voltage is practically equal zero. The voltage on test socket 1-2 of box during normal work of the regulator amounts then to: U 1-2 =0 The bridge is then practically in the stability state and output e voltage of the bridge amounting to: Uwe = 2Uz = const. is constant and is subjested to stabilizing action of the regulator. © Stepless change of voltage of generator is performed by means of potentiometer R1 connected to clamps 63, 64, 65 of the control unit. A change of stepless regulation range of generator voltage is obtained by in series siding connection of the regulating winding (clamps 2m-5m) to the secondary winding of the measuring transformer (clamps 72-1m). This connection can go on in series aiding or in series opposing way toxards winding,what gives the effect of addition and subtraction of addition and subtraction of turns of the basic winding Addition of the regulating turns (is series aiding connection) causes the decreasing of generator voltage, but subtraction of the turns(in series opposing connection) causes increasing of generator voltage.EFA 1.4.2.2, Pre-amp! DTR-A-RNGY /D-124-AR-96/05 page : 12 pages : 45 ier and limiter generator’s current (ZAR). Output signal of the measuring bridge is amplified in pre-amplifier installed on slipper 2AR of contro! box. The pre-amplifier is made on the base of inegrated amplifier U1D (drawing S.124.022/AR). The amplifier is equipped with negative elastic differentiating feed RC. Impedance of the feed back consist of - resistor RQ deciding of amplification of amplifier in steady state ; - limb of circuit RC (resistor R10,capacitors C6, CT) ; - capacitance limb circuit C (capacitor C5 ) which decide of dynamics of amplifier system. Diode D3 contains input with the amplifier output for output signals @or the measuring bridge of polarity corresponding to the upper part of bridge characterictics (dashed line in drawing 1.1.). Diodes D1, D2 located on input of the amplifier have a duty to limit the value of input signals. @rkesistors R2 and R26 make the amplifier is resistant to short-circuit of its output The pre-amplifier is supplied with stabilized voltage + - 12V from power pack placed on the sliper 3S, or from separating converter PSt powered by external source 24 V DC. Limiter generator’s current AR contain measuring circuit of generator’s current , amplifier measuring signal of current and electronic switch. Output signal from current transformer no (37) (S.124-01/AR) proportio- nal to current of generator is transfered to rectifier bridge D4 PC board 2AR. After rectifier and two-step filter in circuit filter of integrated circuit U1A and U1B, this signal is compared with reference signal adjusted by potentiometer P1. Difference signal after amplify is transfered to electronic switch performed on base integrated circuit U2 After set-on this switch by external signal 24V DC, through transoptor U3, of generator in are summation signal proportional to current and voitage input circuit of pre-amplifier U1D. When generator’s current exceeded value barrier, amplifier UiC transfer amplify signal through switch-on IC U2 to pre-amplifier U1D and igni- tion circuit (PC board - 4G). This operation in result make that cur- rent return to value barrier and not exceed this value, until to the end start-up asynchronous motor. 1.4.2.3. lgnition system lgnition system is localized on the sliper 4G of the control box. Output voltage of the pre-amplifier and trapezoidal synchronizing voltage, given from power pack of the ignition system,are input signals of the system.Gate impuls train releasing the regulating SCR unit in the output signal. Input signals, reacting on each other in the system,realize the phase control principle of the output impulse train. The ignition system consists of: change-over system (transistor key) and oscillator. Change-over system consists of transistor T1,diodes D1.02, capacitor G1 and resistors R1 - R4EFA DTR-A-RNGY/D-124—AR-96/05 page : 13 pages : 45 Oscillator consi ts of three-winding transformer Mi of ferrits cup core, switching over transistor T2,diode D3,capacitors C2 - C4 and resisistors R5, R6. The oscillator operates on the base of blocking transistor generator, stimulated by output voltage from the switching-over system. The ignition system is fed with voltage,of nearly rectangular shape, formed in consequence of out off by Zener’s diodes of adequate half-waves of alternating voltage In the first half-period of alternating voltage, corresponding to negative voltage(anode-cathode of regulating SCR unit), impulse charging of capacitor G1 with current (drawing 1.2).takes place up to the voltage of Zener’s diode 25. Transistors T1 and T2 do not obtain supply @ and do not conduct at this time. On the second period of alternating voltage, corresponding to the positive voltage(anode-cathode of SCR unit),supplying voltage to transistors T1 and T2 put from Zener’s diode 24 @ Figure 1.2. Switching-over system of oscillator. @ At the same time there takes place the discharge of capaciton with current ir through R2 and splice base-emitter of transistor T1.Transistor T1 goes into saturation state,what makes that the control of transistor T2 is not possible. Controlling oscillator is possible after lockout of transistor T1 of the switching-over system.Lockout voltage for transistor T1 is the output voltage Us of the pre-amplifier At the time of equlization of discharge current ir of capacitor with controlling the oscillator take place.The oscillator generates impulse train of frequency repetition rate about 2 kHz. Impulse generation process lasts to the end of the feeding voltage rectangle from Zeners’s diode D 24.EFA DTR-A-RNGY/D-124-AR-96/05 page : 14 pages : 45 Simplified temporal transients clarifying the principle of operation of the ignition system has been shown in figure 1.3. The transients has been ploted for the two various controlling voltage | value Us Fig.1.3.Simplified temporal transients of voltage in the ignition system. 1.4.2.4. Current neutralization system e” control unit is equipped with two independent systems controlling with work of the regulator at parallel running cf generators. These systems are : current neutralization system and reactiveroiwer system. These systems can work simultaneously or individually. e™ current neutralization system consists of current neutralization reactor YDK No 19 (S.124.02/A) and adjustable resistor 22 placed on Slipper 1R of box. The system of current neutralization is switched on into circuit of measuring system of the control unit. The system is supplied with current of secondary side of current transformer inserted in the phase T of generator. Passage of this current introduces additional voltage signal in measuring circuit, what causes the change of generator voltage dependent of loading current. Voltage drop on inductive reactance of choke YDK is proportional to active component, but voltage drép on resistance 22 is proportional to reactive component of loading current.EFA DTR-A-RNGY /D-124-AR-96/05, page : 15 pages : 45 Characteristics of the regulator practically ceases to be astatic characteristics Adequate inclinations of characterictics of generators is obtained by selection of parameters of the system (resistance of resistor 22, number of turns of choke YDK) The rightly regulated current neutralization system assures of: - increase of generator voltage at loading with acteve power (cos = 1) - decrease of voltage at loading with reactive power only (inductive), - practically constant value of voltage at loading of generator cos $ = 0,8 ind. External characteristics of regulator RNGY/D with rightly regulated current neutralization system has been shown in figure 1.4. @ ® Fig.1.4. External characteristics of regulator RNGY/D at operation with | current neutralization system The smaller difference between external characteristics transient, co-operating in parallel generators, the greater accuracy of reactive power distribution is to be obtained. 1.4.2.5.Reactive power distribution system System consists of the following elements : @ current transformer YPP No 18, resistor 21 and reactive power distribution controller R2 (drawing S.124.02/AR) placed on regulating elements strip outside of the control unit. These systems,after mutual connections of clamps a - b of regulators @@H RNGY/D, whose generators are fores§en for parallel running, form a differential compensation system. These connections should be made according to diagram No S.124.05/AR The reactive power dbstribution system is supplied with current proportional to generator loading current, from current transformer inserted in phase T of generator through transformer YPP.In the event of noncorrect reactive power distribution, various voltage drops are formed on controllers R2, causing the passage of equalizing current through clamps a ~ b .Voltage drops on resistors 21 are geometrically added to input voltage of the measuring bridges so _ that,an additional excitation of non-leading itself generator and adequate de-energizing of over-loading itself generator with reactive power takes place.EFA DTR-A-RNGY/D-124~AR-96/05 page : 16 pages : 45 This process proceeds automatically in the follow up way, until the moment when voltage drops on the reactive power distribution controllers are equalized The reactive power distribution system is a system which assures better parameters of reactive power distribution than the current neutralization system. The system i and assures better voltage stabilization at paraile! running. Regulator RNGY/D aligned by manufacturer possesses adjusted citcuits of current neutralization system (adjusted astatizms of external characterictics),but with regard to what has been mentioned above the reactive power distribution system has been anticipated for parallel work The current neutralization system is treated as a reserve system for eventual co-operation with other voltage regulators having a system of individual current neutralization only Switching-in the circuit of current neutralization into work can take place after taking off the switchable short-circuiters inserted between clamps 8 k - Z and 8 | - Z under cover(designates 16,19) of control box. s also more convenient to regulation 1.4.2.6.Power packs The control unit contains two power packs: power pack of pre-amplifier and power pack of the ignition system. They are supplied with generator voltage through supplying transformer YTZ No 17 from two separate windings of secondary side. The power pack of pre-amplifier is placed near the measuring bridge system on plate 3S.The power pack consists of rectifier bridge (diodes D7-D10), smoothing capacitor C2 and stabilizing system containing resistor R4 and two in series connected Zener’s diodes 011,012. The power pack delivers constant stabilized voltage 2x12 V. Work inspection of the power pack can be carried out by means of measurement of voltage on test sockets 2-3-4 and the formulae should be satisfied: Ul 3-20 > SU 2-4 4g a 1Y U 3-4 = 24V + - 2V Ignition system power pack consists of resistor 23 and two oposed connected Zener’s diodes 24 and 25. The power pack delivers trapezoidal alternating voltage formed as a result of cut off of half-wavers of sinusoidal alternating voltage of generator.The half-wavers of trapezoidal voltage form Zener’s diode 25 are used as a source of synchronous voltage, but from Zener’s diode 24 as @ source of voltage supplying the ignition systemEFA DTR-A-RNGY/D-124-AR-96/05 page : 1T pages : 45 1.4.3.Protection circuit for exciter diodes - UWD UWD circiut is intended for protection of exciter circiut against damages of rotational diode.In the case of short circuit of diode in the exciter circuit the exciting current have a ripple component UWD circuit detect damage state by detecting ripple component in output current of voltage regulator. Current transformer PI of UWD circuit (dwe S.124.01/AR) have primary winding in series with output current of voltage regulator it means in series with exciting circuit of exciter.Secondary winding of PI current transformer is loaded by R4 potentiometr. oe In the case of diode short circuit ripple component is transformed by Pl and on the R4 is a voltage drop proportional to rippie component. This voltage is fed on the UWD contro! panel (dwg S.124.03/B) when by the high-pass filter C5, R3, R4 is delivered to U1 amplifier. D7 and Dé are protection of amplifier input. ~ Voltage after amplification is fed to the comparator with rectifier build on the amplifier U2. The pulses from the comparator output after passing through peak detector treaps timer circuit build on the U3. . Delay time of that circuit is regulated by R5 (S.124.01/AR) and affect excitation of relays P1, P2. That state is signallized by lumination of D9. Push-button K is intended for resetting of that state. Operation of Pi affect excitation of P3 and de-energizing of voltage regulator Control panel UWD is supplied by voltage 24V DC connected to regulator terminais T0 and 741 or by voltage from internal DC supply +12V and -12¥ (transistors T2 and T3). Voltage for internal power supply is fed from Tr1 transformer. Action of UWD circuit is signallized by contacts of P2 relay connected to terminals 72,73, 74 and 75. e oEFA DTR-A-RNGY/D-124-AR-96/05 page : 18 pages : 45 2. ASSEMBLY AND STARTING UP In order to execute the assembly and start up the regulator the following activities should to be done - visual inspection - insulation state test = assembly - starting up generator with regulator - running under load - parallel running @ 2.1 visvat inspection Before assembling the regulator a compability of types of the regulators with generator,with that the regulator is to cooperate, @ shoutd be examined at First on the data piatS and the compability of serial numbers of XTI transformers an RNGY/D regulator. List of adequate types of generators and regulators RNGY/D cooperating with each other has been shown table No T. 124.10/AR. List of cooperating RNGY/D regulators and XTI current transformers has been shown in table No T.124.10/AR too. It should be examined if there are no mechanical damages and impurities on elements and subassemblies of the regulator. State of contacts, screw and solder connexions and state of insulation of conductors, state of insulation plates and winding units of the regulators should be examined 2.2. INSULATING TESTING Before measurement of resistance - disconnect earth condictor of RFI capacitors from earth terminal, - clamps R,S,T,F1,F2 - (circuit 1) should be short-circuited, - clamps m,n,a,b,e,f,8,- (circuit II) should be short-circuited. 7 clamps T0,71 - (circuit III) should be short-circuited. clamps 12,13, 14,75 - (circuit IY) should be short-circuited. clamps p(+) , r(-) - (circuit V) should be short-circuited The measurement should be done by means of indictive Ohmmeter of insulation resistance of voltage 500 V between circuits mentioned above and between these circuits and earthing clamp Result of test is positive, insulation resistance is not less than 20 MM . If it is not so the regulator should be dried by intensive blow of hot air and re-meassurement of insulation resistance should be done again. %EFA DTR-A-RNGY /D-124—-AR-96/05 page : 19 | pages : 45 2.3. ASSEMBLY Regulators RNGY/D in dependance on constructional version are designed | for assembling in switchboard - execution IPO0 or out of switchboard - execution IP-23. Version of the regulator in leakprocf cover IP-23,is a wall-mounting version. | The regulators without cover of protection degree IPOO and XTI | transformers should be mounted in generator panel of switchboard current Transformers must be mounted on corresponding generator phases. Designation of phase of XTI transformer is done on the name plate of transformer, near the serial number, corresponding to regulator number @y For example, transformer having a serial number 31-U/83 must be installed on the U-phase bus bar of generator together with RNGY/D regulator having serial number 31/81. RNGY/D regulators having IP-23 protection degree are installed on the @ wall outside the switchboard. XTI transformers for that regulators are installed inside the switchboard according above described method Method of mounting XTI current transformers on the generator bus must be preserved by designer of electrical network for the strip Assembling place of the regulator should be free of additional source of heat,exceeding temperature of environment above 50°C and also fr of dusts and caustic chemical fumes In place of mounting the regulator the natural flow of air should be assured, After foundation of the regulator its earthing should be done, connecting earthterminal with earthconductor of earth termination network. Then external connexion of the regulator according to diagram S.124.04/AR or S.124,05/AR should be done, depending on whether regulator is anticipated for individual or parallel running According above mentioned diagrams, connections of XTI transformers with regulator and star connection of secondary windings (terminals 1 - 1 - 1) of XTI transformers should be done @ 2.4. STARTING UP OF GENERATOR WITH THE REGULATOR Adjust breaker Wi of the regulator into position "Excitation" Start up driving motor of generator & Self-acting excitation of generator to rated voltage Un should take place. At rated revolution the voltage of generator at no-load running should be equal to the rated voltage with accuracy t 1,5 % of Un. If not, undo lock-out of voltage compensator R1 and turning with axis of potentiometer, check a generator voltage to the rated value After adjusting re-lock the axis of potentiometer 2.5. INDIVIDUAL RUNNING UNDER LOAD Load the generator gradually fluently or by-step in the range of loads from zero to rated one (0-1) .In at various power factors in the range of cos # = 1+0.6 ind. Accuracy of voltage stabilization should be better than # 1,5 % UnEFA DTR-A-RNGY/D-124-AR-96/05 page : 20 pages : 45 2.6. PARALLEL RUNNING When generators co-operating and switched on common bus bar for parallel running,do gradually fluently or by-step load of co-operating set in the range of (0 +1.0) In at the power factor about 0.8 ind Record the reactive power propagation between co-operating generators. In the case of non correct reactive power distribution (5 per cent exceeding the rated reactive power of the biggest generator set), regula in of reactive power distribution system should be done. It is (in the way of) the only one and the most frequent regulation which should be done during the starting up regulators RNGY/D on ship. This results from no other possibility of final turning of reactive Brower distribution system with manufacturer generator The regulation is carried out by means of the reactive power distribution compensators after previous unlocking the locknut controlling their axés. Dorrection or reactive power distribution should be started from generator over loading itself with reactive power. It the range of regulation of the compensators is too small for equalizing the reactive power propagation, the range should be shifted by means of adjustable resistor 21(upper resistor of slipper 1R). Pre-regulation of adjustable resistor 21 should amount to about 30 9 that corresponds to about 1/8 of lenght of the total resistor. 2.7. START-UP TEST OF TUBULAR RUDDER MOTOR Start-up of tubular rudder motor or othe tors should make in scheme of connections according with drawing no h regulators RNGY/D are sinchronized high power asynchronous mo- $.124.04/AR = it is in individual circuit operation. To terminals p(+) , r(-) of regulator connect external supply voltage 24 V DC. Power-driven generator with rating speed and without load - de-energizing by switch breaker Wi in position “FIELD-SUPRESION” Bonnect motor to bus of generator U, W, and follow excitation menerator by switch breaker W1 in position "EXCITATION" Should be write value of current and time start-up of motor. Time of start-up should not exceed 15 secund, however jump load of evn motor should not exceed value 50% its rating power. 3- SERVICE INSTRUCTION 3.1. INTRODUCTORY NOTES Service of generator under normal, failureless exploitation conditions is very simple. The excitation of generator proceeds automatically by starting up driving motor Stabilization of voltage level and reactive power distribution proceeds on automatically More over, work of the regulator should be checked periodically. Especially the parameters of electric energy produced by generators co-operating with the regulators should be checked.EFA DTR-A-RNGY /D-124-AR-96/05 page : 24 pages : 45 3.2. EXCITATION OF GENERATOR WITH THE REGULATOR If breaker W1 of the regulator is put into posision "Excitation", self-acting excitation of generator takes place, when driving motor is started up. If excitation of generator is not taken place, the residual voltage value of generator should be checked. If the line-to-line residual voltage value is less than 15 V, generator should be additionally magnetized by connexion of constant potential source (for instance accumulator) to clamps Ft, F2 When additional magnetizing is realized the excitation of generator to the rated voltage Un should take place 3.3. VOLTAGE LEVEL ADJUSTMENT OF GENERATOR Controller Ri serves for accurate regulation of voltage level of © generator.The controller should assure the precise regulation of voltage in the range of (0.90 + 1.05) Un. Procedure of voltage regulation by means of controller Ri has been shown in point 2.4 ® IW the range of regulated voltage by means of potentiometer R1 is not sufficient to obtain the required regulation voltage values of generator, the winding regulation with additional secondary winding of measuring transformer YTP No 16,19 should be used. Regulating winding terminals are put to clamp plate inserted under the cover marked 16 of control box . The additional winding should be in series aiding or in series opposing connected with basic winding. Gonnexion of additional turns 2m-5m has to be done to clamp 1m Addition of regulating turns (connexion according to direction of arrows marked between clamps 2m-5m) causes the shifting down of regulation range of voltage, that is voltage decreasing of generator Subtraction of regulating turns (in opposing connexion to direction of arrows as above) causes the opposite effect 3.4. ADJUSTMENT OF REACTIVE POWER DISTRIBUTION SYSTEM ~ PARALLEL RUNNING, Execution of external connection according to drawing S.124.05/AR is very important for the right running of generator at parallel running. Output clamps a - b of reactive power distribution systems should be connected by contacts of additional realy, working in the > system according to the drawing mentioned above. Before switching on generators into parallel running the conformability of voltages frequency and synchronous phase levels of generator should be tested in the generally known way.After switching on generator on common bus bar an accuracy of the reactive power distribution has to be checked at same various values of load current and power factor 0.8 ind. In the reactive power distribution system is regulated according to point 2.6. re-regulation is superfluous. If such necessity occurs, re-regulation by means of the reactive power distribution controller should to be done accordingto point 2.6. mentioned above. As a matter of fast a possibility of co-operation of generators equipped with others types of regulators ist not anticipated. eeEFA DTR-A-RNGY /D-124~AR-96/05 page : 22 pages : 45 3.5, DE-ENERGI ZING OF GENERATOR The regulator enables de-energizing generator without necessity for stopping the driving motor. In order to do t discinnect generator from network, then breaker W1, placed on the regulating elements strip. set into position "FIELD-SUPRESION". Re-setting of the breaker into position "EXCITATION" causes excitation of generator. De-energizing of generator can be also done on remonte way, by means of additional contactor,whose coil from the extraneous source (for instance accumulator of voltage 24 V) should be supplied Main contacts of the contactor to clamps 9R, 9S, 9T of the regulating elements strip should be connected, as it has been shown in drawing S.124.04/aR. 3.6. ADJUSTMENT OF CURRENT NEUTRALIZATION SYSTEM Manufactured regulators RNGY/D are adapted to parallel running of generators with the reactive power distribution system only. The neutralization system is short-circuited and is does not take part in work of the regulator In special events (break -down running, parallel running with break-down generator having analogous neutralization system) a work of the regulator with taking part of the current neutralization system is possible.In this event,switchable contacts of clamps 6K-Z and 81-Z placed under cover marked 16,19 of contro! box have to be disconnected In the event of parallel running of generators with the neutralization system only (there are no connexions between clamps a-b of the regulators) the regulators are insensitive for regulation with potentiometers of reactive power distribution Equalization of reactive power propagation can take place by correction of inclination of external characterictics It is done by change of winding regulation of compensation choke YDK No 19 and by adjustment of resistor 22, where - increase of turns number of winding of choke 19 causes increase of inclination of load with active power. - increase of resistance of resistor 22 causes increase of characteristics inclination of toad with reactive power The right regulated current neutralization system should ensure - voltage increase of generator at the load (0 + 1) In and cos $= 4, - practically the constant value of generator voltage at the load (0 + 1) In and cos $ = 0.8 ind 3.7. RUNNING OF GENERATOR WITH THE REGULATOR WITHOUT CONTROL UNIT —- BREAK - DOWN RUNNING Generator can co-operate with regulator RNGY/D without control unit (for instance break-down) on the condition of execution of adequate changes in factory's regulations of compounding systems. In order to prepare the regulator to work without controlling unit, the following actions should to be doneEFA DTR-A-RNGY /D-124-AR-96/05 page : 23 | pages : 45 = disconnet conductors of clamps 52,53,54 of control unit - put together clamps k - | of the current transformer (or conductors coming from these clamps) - decrease turns number of feeder reactor XDL so that the no-load running voltage would amount to Un Generator with the regulator without the control unit is not adopted to parallel running and accuracy of voltage stabilization exceeds over 2.5 % 3.8. ADJUSTMENT OF LIMITER GENERATOR’ S CURRENT ~ START-UP OF HIGH POWER ASYNCHRONOUS MOTORS In scheme connections according drawing S.124.04/AR make activation not @y loaded generator according to p.3.2. by start-up driving motor. Switch-on external supply 24V DC on terminals of regulator p(+) . r(- and next by rating speed of driving motor de-ener ng generator according to p.3.5 RP Connect to bus of generator U, V, W - motor appoint to start-up and make excitaion generator by switch breaker Wi in position “EXCITATION Make a note value of generator’s current during start-up, and jump value of driving motor's load after excitation of generator Should not exceed 15 sec time of start-up. If start-up of motor is too slowly , de-energizing generator and after except of slipper ZAR change adjust of potentiometr P1, turn by screwdriver axle of potentiometer on right (acc. with move hand of watch) that increase value of generator’s current - After above regulation make again start-up of motor by excitation of generator. Between next starts-up of motor should be keep adequate pause During above tests make a note of parameters of start-up. Regulation of limiter ending when requirements of start-up are satis~ factionally in time of start-up ( no more 15 sec) and jump load of dr ving motor (no more 50% rating power) 4. MAINTENANCE Maintenance of the regulators consists in making the periodical and ©@ general inspections. Activity of these inspections has been shown below Secure drive motor of generator against accidental starting up during inspection. In order to assurance the safety of service the warning tables forbidding to start no should be used 4.1. PERIODICAL INSPECTION At least once per year make inspections and clean interior of system by blowing through it with compressed air.Check the state of bolted, contact and solder joints,than the insulation state of elements of the regulator Special attention must paid to insulation of connexion conductors, external insulation of winding units and to state of surface of insulation plates. nsulated9.424. 02/A ® 444405 195 109 40 407 Elementy mg. ykazu W.124.01/A Ust of elements W.12401/4 Saenentee COrnacHO —W.I84.OI/A verzeicnmis der elemente nach W 24.04/A Prinzipschaliplan des Reglers RNGY/D Schemat ideono-montazowg, regul. RNGY/D , Wiring diagram of RNGYID regulator S240), Tpunynuannaa cxema peryaaropa RNGY/D“05 5.124 g 8 fe |g TIS 2 12 SO Jot |S LIS ly la Sig i3/S 2a Ja Sol lS |e sags |< SESS > LR/OYYD | ww GAx (Oo) a fos 9] Say S| al SSI c8] Bh} ~ 38] > S199 es) & SQ f=EslSa1 Ss S'/8S/84 & 8 |s || ® ec 1S |S] 81S 1S S/S |e] § IS |S iS |k —— a ee ET ETE —_—_——_E—E—E—E—E_S———_E—_—_—_—_ — Ss ie I$ |= 18{ i i | | | { { | | Designation: (4) syachronoys generator; @)- rectifier excéter;(@) - RNGY/O | regulator ;()- generator breaker ;(5)- installation cout - outs | 16 A] 500V ; - vattage potentiometer (after placed out of the | regulator) (y de energize breaker placed outside of the regulator or additional contactor installed outside of the regulator §)- three single-phase current transformers XTt type | for bus bars mounting) :(9) measuring current transforme Notes : 1 Sections of bus bars U-R;V-S;W-1 transferring through Current transformers xT! Shula 6e selected according to generator type, 2 Sections of conductors to connect to clamps R;$;T; Ft; F2; 9R; 95; 91 - 25 Square mikmeters [Cu). Section of star connection Of x7l- current transformers (clamps {-1-t)no less then 45 square milimeters { Cu) 3. Sections for the rematnings clamps to be selected for current OFLA penataas pernection OF synciventus 124. NET ee be EQ ULQATO, ir ™ eae aati ae eedesignations paceceeaat peace ay 8 + synchronous generator > rectifier exciter @ - RNGY/O regulator @ - generator breaker @ © - measuring current transforms eh ©> instauation cut-outs A/S00 +" D> voltage potentiometer after placed out of the reguiacor) ®> ae-enengize breaker placed outside of the regucator or aaditional contactor instatted outside of the reguiator | Q> reactive poner aistriouci potentiometer / after placed outside of the regulator) @ - auxiliary relay @ - three scngce - phase current transformers XT) eype [for bus bars mounting) gS ® ———— | 5124-05 Notice Sections of conauctors toconnect to clamps | External connection of Synchronous Q5b;k;l ana event m;n to be selected for. generator to RNGY/D. ; egulator Current Of 1A, remainings according to arg 7 sieqor |~for parallel operation.1 1 ' pee ee ae g 2 2 Prinz.pschaltplan des Wirtng Diagram of Regulator Control Schemat ‘deowo-montazo cztonu sterujqcega __ | eon Since Tpuriyunua reo - monmanchas cxena ynpabssiowyero oprana perys. RNGY/D Steuergerats RNGY/D Unit