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JH - Step 4

Jishu Hozen Step 4 involves overall inspection and checkups to expose and restore minor equipment and setup defects. The goal is to train operators to run machines and equipment with the required accuracy and quality to reduce defects to zero. Operators are trained on key machine components like fasteners, drives, hydraulics, pneumatics, and lubrication. Guidelines for Step 4 include making charts to assess operator skills and machines, upgrading skills, explaining common faults, and marking PM check points to verify training completion.

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Sagar Yadav
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654 views3 pages

JH - Step 4

Jishu Hozen Step 4 involves overall inspection and checkups to expose and restore minor equipment and setup defects. The goal is to train operators to run machines and equipment with the required accuracy and quality to reduce defects to zero. Operators are trained on key machine components like fasteners, drives, hydraulics, pneumatics, and lubrication. Guidelines for Step 4 include making charts to assess operator skills and machines, upgrading skills, explaining common faults, and marking PM check points to verify training completion.

Uploaded by

Sagar Yadav
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Jishu Hozen Step 4

What is Jishu Hozen Step 4?


It is Over-all Inspection.
Training in : 1. Check-up skills through check up.
2. Exposure & restoration of minor equipment defects.
3. Exposure & restoration of minor Set-up defects.
Through overall check-ups or Inspection.
All above is to see how to operate the machine or equipment with required
Accuracy (i.e. Quality) to reduce defects to zero.

Jishu Hozen Step 4


For above you have to do following:1. Preparation of training modules & manuals for 6 Axis.
2. Preparation for training schedules.
3. 6 Axis are given below.
i. Fasteners/ Nuts & Bolts.
ii. Power transmission i.e. Drives & Bearings.
iii. Hydraulics.
iv. Pneumatics.
v. Lubrication.
vi. Electrical
4. Seven good habits for Attitudinal change.
5. Practice on machine.
6. Tagging & correcting the abnormalities of JH 4 & JH kaizens.
7. Operators Knowledge evaluation /Skill JH 4.
8. Overall Evaluation of JH 4.

Guidelines for JH Step 4


1. Make a list of No of Machines in cell
2. Make a Bar Chart of distribution of cell m/cs w.r.t. category Viz AA, A, B, C
3. Make a List of cell members
4. Make a Profile of cell members according to their age, make Pie Chart
5. Make list of Skills required for making Equipment competent operator. Viz
fasteners, Drives(Belt, Chain, Pulley, Couplings), Hydraulics, Pneumatics, M/c
Specific Mechanisms
6. Make Radar chart for these skills giving marks between 1&2
7. Explain cellmembers with the help of maint, all above w.r.t m/c, during
these sessions please take the photographs
8. Upgrade operators skill in radar chart w.r.t macine.
9. Explain basic faults in that macine & how it can be taken care.
10.Mark Few of the PM check Points converted to CLITA sheet in Yellow colour as
a result of training.
Now operator has become equipment competetent & macine has completed
Step 4.

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