JO00ATA PROGRAMMABLE DEMAND REGENERATION CONTROLLER ‘AquaMatic —7000ATA ® osnonics AquaMatic Products 2412 Grant Avenue, Rockford, I 61103-3991, USA, (815) 964-9421, Fax(815) 964-4449CONTENTS 1. INTRODUCTION ..... -pl 2. INSTALLATION ...... p2 Dimensions .......... pl Panel cutout dimensions. p38 ELECTRICAL WIRING ‘Terminal assignment .... ceeeeeeseeeeee Ped Connecting AC power ...... spd 50 0r60HZ ....eeeecccese pd Wiring relay outputs «<2. perereeeersea Sa Inter-wiring multiple 7000 controllers .......... pe 4 Wiring Flow Sensors and Water Meters ........ p. 5 Wiring program inhibit ........-..e:e0000000+ De 6 3. PROGRAMMING ..... +P. 6 Cycle time .. fieteiitecessseseesnesees De Current time ofday 6.0. p 8 Capacity. Te fieeeieeee DB Totalizer s.eseceeeeeseee Neeerenecers DB Current day 0... 2... n ips Meter factor 60.66... p8 Seale factor « PIII poo Demand - Immediate or Delayed .......c.cccse6 PD Delay Between Regeneration .. po Controlling Upstairs/Downstairs Devices . pd 4. OPERATION «... 0.0000 seeeeceee DLO During service runs... 0. .eccceeceseeeeeseee DLO Initiation of regeneration .00000022.0.00000 p10 During regeneration ....000.0000000000. cee BAD Flashing Display .......02 S. OTHER INFORMATION Memory Battery Backup "9" displayed... Set-up mode... 6. SPECIFICATIONS .... 7. PROGRAMMABLE FUNCTIONS «....200+0000006 ps2 8. PROGRAMMING CHART - Time and Capacity .... p. 13 9. TYPICAL WIRING OF THE 7000ATA «40+ ++++++ p14 Supply POWEr .- 0s eeeeseeeseeeseeeeesecececees Pld Relay Power And Outputs cpt lot Wiring .... ipld tion Button or Sensor . ips Flow Sensors .... lps Communications - Multiple & Single Units ....... p.16 TOOOATA Block Diagram .......0.+eseeeec0ccese PLAT 10. TROUBLESHOOTING ....... seeeeeee eee PABINTRODUCTION Ostonies-AquaMati’s 7000ATA is an electronic programmable regeneration controller designed to control the regeneration of filters or ion exchange processes, The significant capabilities ofthis controller include: cw gems - One controller handles two tanks (or trains) ‘operating in a twin alternating (dury/standby) mode. When the tank in service requires regeneration, the standby tank ‘goes into service and the tank that was in service is taken off line. Regeneration of the exhausted tank may start immediately, be delayed , or wait for a manual start, Integral water meter - The 7000ATA controller accepts an input from most flow sensors and water meters and ‘measures the water flow. It calculates the flow rate, remaining capacity and continuously totalizes the amount of flow. ‘Multiple initiation options - Regeneration may be initiated by one or more ofthese methods Le Manual start button on face panel of controller, 2. Volume of water used equals capacity - with regeneration occurring either manually or automatically. 3. External delayed start- An extemal contact closure will initiate regeneration if closed continuously for an amount of time, (1-999 seconds, programmable) ‘Flexible regeneration cycle programming - The T000ATA controls two Osmonics-AquaMatic Series 48, $1 or $8 stagers which sequence Osmonics-AquaMatic Diaphragm valves through the required regeneration cycles. The effluent valves are controlled by a 48TA stager or solenoid pilots. Up to 15 programmable timed regeneration cycles are available for each tank (or train). ‘The time duration of each cycle is programmable from 0 to 999 in minutes or seconds, There is a minimum of one minute delay in each timed step Relay outputs - Three relay outputs are available. The telays are single pole, double throw and rated $ AMP resistive maximum. Relay number I controls the stager for tank #1. Relay number 2 controls the effluent valves of both tanks and relay number 3 controls the stager for tank #2. of status - The display shows witich tank is in service. 00 000 is displayed when unit #1 is in service. 20 000 is displayed when unit #2 is in service. Also, the time of day, remaining capacity, flow rate or totalizer value may be displayed during the service nun for about 3 seconds by pressing the appropriate burton. During regeneration the cycle number and the time remaining in the cycle are displayed. Cycles 1 - 13 are for unit #1, and ‘cycles 21 - 35 are for unit #2. ‘Mamary- Non-volatile random access memory (NOVRAM) provides protection of programmed data by storing all programmed information and retaining this information even without power. Therefore the 7000ATA does not require reprogramming (except for the current time and day) after an extended power outage in which the battery becomes discharged. A nickel cadmium battery pack, which is continuously re-charged by the controller, provides continued ‘operation of the clock and meter for up to 3 hours during loss of AC power. User friendly programming - The 14 key keypad, 6 digit display and 6 status LED's combined with logical key sequences provide ease of use and programming. A method has been provided to prevent unauthorized program changes. ‘Convenient to use Its small size makes it easy to use. The controller mounts on the door ofa six inch deep electrical ‘box or control panel and the face panel seal is NEMA 4X, Sete 19740 1INSTALLATION The 7000ATA is a small controller designed to be mounted on the door of an electrical enclosure or on a control panel. The seal is rated NEMA 4X. Mounting hardware is supplied with the controller which includes a gasket, ‘mounting screws and clips. The mounting location must allow for adequate air circulation around the control to prevent heat build-up. The operating environment specification is 32° to 130°F (0° to 95°C), 85% maximum relative humidity, non-condensing. 2.62" 66.7 MM er 5.53" (140.5 MM) —| e— 5.85" (148.6 MM) re 6.03" (153.0 MM) GB0000050000000000 3.08" 775MM 5.80" 1474 MM ‘The overall dimensions of the controller are 5.80 inches wide by 3.05 inches high and 6.03 inches deep (147.4 mm W x 77.5 mm H x 153.0 mm D). The controller extends 5.85 inches (148.6 mm) behind the door of the ‘enclosure which allows it to be mounted in an electrical box that is 6 inches or more deep. The minimum door mounting width is 6.200 inches (157.5 mm) which provides clearance for the mounting clamps located on both sides of the controller. The panel cutout is 5.433 inches wide by 2.677 inches high (138 mm W x 68 mm H). See the drawings above and below: Senet 19571040)RECOMMENDED PANEL CUTOUT 1 ELECTRICAL WIRING A detailed description of the terminals and wiring is listed below. See examples of typical wiring at the back of the manual There are two separate groups of terminals on the back of the controller for making electrical connections. Terminals numbered | through 18 are for low voltage connections only and those numbered 19 through 36 are for line voltage connections. WARNING: Connecting AC power to low voltage terminals may result in destruction of the controlter. For instance the Delayed Start input must be a low voltage input. The terminal assignments are: ‘Terminal Function ‘Terminal Function H +12 VDC 19 Earth Ground 2 ‘See Communications (p.4) 20 Line In 3 See Communications (p-4) 21 Fused Line Out 4 ‘See Communications (p.4) 2 Voltage Select (see below) 5 See Communications (p:4) 3 Voltage Select (see below) 6 External Delayed Start 24 Neutral 7 No Connection 35 No Connection 8 No Connection 26 Relay #1 N.O. Contact 9 No Connection 7 Relay #1 Common 10 Earth Ground 28 Relay #1 N.C. Contact i +5 Volts 29 Relay #2 N.O. Contact 12 Earth Ground 30 Relay #2 Common 13 Barth Ground 31 Relay #2 N.C. Contact 14 Earth Ground 32 Relay #3 N.O. Contact 15 ‘No Connection 33 Relay #3 Common. 16 Meter Input 34 Relay #3 N.C. Contact 7 Program Lock #1 35 Neutral 18 Program Lock #2 36 Neutral EARTH GROUND - To ensure proper operation of this controller, a valid earth ground must be used (water pipe is not usually a valid earth ground, conduit never is). When using more than one control, a common ground ‘must be used between all the controls, Simply attach a heavy (#14) wire between terminal 10 of all controls being used. ee)CONNECTING AC POWER - Disconnect all power at its source before wiring the controller. Use a dedicated circuit or a fighting circuit. Do not use a circuit that provides power to motors or other power equipment. Connect the AC power as indicated below and see examples of typical wiring at the back of this manual: Supply Voltage ‘Connection Terminals 120 VAC 50/60 Hz. Earth Ground 19 Neutral 24 Line 20 Jumper 21,23 Jumper 22,24 220 VAC 50/60 Hz. Earth Ground 19 Neutral m4 Line 20 Jumper 22,23 LINE FREQUENCY - The AquaMatic 7000ATA controller may be used on either $0 or 60 HZ supply power. ‘The line frequency has no influence on the timing or other functions of the controller. CONNECTIONS TO RELAY OUTPUTS - The 7000ATA controller is supplied with three un-powered relay ‘outputs. The relays are rated 5 AMP resistive maximum and the contacts are NOT provided with fuse protection. Fase protection is recommended in all eases (Sce note below) and booster relays are recommended whenever there is significant current requirements or the relays are required to operate inductive loads. See examples of typical wiring at the back of this manual. Contact ‘Terminal ‘Operation ‘Normally Open 26 Stager #1 index signal (ORANGE) ‘Common 2 ‘Common (see note below) Normally Closed 28 Stager #1 run signal (RED) Normally Open | 2 Powered when tank 2 is in service ‘Common 30 ‘Common (sce note below) Normally Closed 31 Powered when tank 1 is in service ‘Normally Open 32 ‘Stager #2 index signal (ORANGE) ‘Common 33 ‘Common (see note below) Normally Closed 34 Stager #2 run signal (RED) NOTE: The AC power supplied to the common terminals ofthe relays should be fused 1 AMP maximum. See page 14 for typical wiring. Note that line voltage fused for 1 AMP is provided at terminal 21 of the controller. However, ff you use this source of power for the relays, you must remember that a blown fuse will shutdown the power tothe electronics. COMMUNICATIONS - The 7000ATA controller has low voltage inputs and outputs that allow it to ‘communicate with other Series T000ATA controllers. Thus a number of controllers can work together and provide lockout so that only one tank is in regeneration ata time. Sce examples of typical wiring at the back of this manual. Its vital that these low voltage connections be made properly. Accidental connection of these terminals to AC power may result in destruction of the controller. Never run low-voltage wires in the same conduit with, or in close proximity to, high-voltage wires. Sere 140) 4The connections between the controllers form a loop. The outputs of one controller are connected to the inputs of the next controller and so on down the line until you reach the last controller. The outputs of the last controller are connected to the inputs of the first controller. See page 16 for typical wiring, It is necessary to run a heavy gage (#14) ground wire between controllers to provide a common reference level for the communication signals. Aheavy (#14) wire connected between terminals 10 of all controllers is recommended. There is no significance to the order in which you wire the controllers. Make the following connections: Terminal | Output data line - connect this output to the input data line (Terminal 4) of the next controller Number 2 | or, if this is the last controller (last tank), to the input data line (Terminal 4) of first controller (first tank). Terminal | Output sync line - connect output to the input syne line (Terminal 5) of next controller or, if Number 3 | this is the last controller (last tank), to input sync line (Terminal 5) of the first controller (first tank), ‘Terminal | Input data line - connect this input to the output data line (Terminal 2) of the preceding Number 4 | controller or, if this is the first controller (first tank), to the input data line (Terminal 2) of last controller (last tank). ‘Terminal | Tnput syne Tine - conneet input to the output syne line (Terminal 3) of preceding controller or, ‘Number 5 | if this is the first (Tank 1) controller, to input syne line (Terminal 3) of the last controller (last tank). Terminal | Earth ground reference for communication signals. Connect to terminal 10 of the previous Number 10 _| and next controller. Heavy gage wire (#14) is recommended. NOTE: If there is only one controller in your system, you must place a jumper wire from terminal 2 to 4 and another jumper from terminal 3 to 5. If you are using multiple units with intercommunication and one of the units is taken off-line (un-powered) then you must rewire the remaining controls to maintain a valid communications Joop. ELOW SENSOR OR METER INPUT CONNECTIONS ‘The TOOOATA controller may be connected to a number of different flow sensing meters. Flow sensors with Hall Effect Pickoffs will give excellent performance. See page 16 for typical wiring for a number of flow sensors. Wiring for Signet Models 2530 through 2536 Hall Effect Flow Sensors is as follows: Signet Red Wire to Terminal # 16 Signet Black Wire to Terminal # 11 Signet Shielding to Terminal #12. ‘Note: If using more than one flow sensor for a single controller, you must separate each input signal. An isolation relay is recommended for this function. Other Hall Effect Sensors are wired similarly, though the color of the wires may vary. Meters or flow sensors which have a switch contact closure may also be used with the 7000ATA and should be wired as shown to the left. * Connect the meter switch contact between terminals 16 and 12. Five volis DC power will normally be provided to the flow sensor by the ‘TOO0ATA (terminal 11), Therefore the meter or sensor signal will be compatible. See page 16 for wiring schematics of selected meters. Sete 17)NOTE: The correct meter factor for your meter (which is supplied by the meter manufacturer) must be programmed into the controller in order to receive a correct calculation of the amount of water that has passed through the meter or flow sensor. See the paragraph titled Programming the "Meter Factor” in the Programming, section of this manual, page 8. The 7000ATA can provide a flow rate only ifthe sensor has a fast pulse rate. For instance, the pulse rate must be at least one pulse per second. PROGRAM INHIBIT - A switch or jumper wire may be connected between Terminals 17 and 18 on the back of the controller to prevent changes to program data. With a jumper or closed switch in place, the controller cannot be put into the program mode. PROGRAMMING IT IS DESIRABLE TO POWER UP THE CONTROL FOR AT LEAST 1 HOUR BEFORE PROGRAMMING. THIS WILL ALLOW THE BATTERY TO CHARGE. ‘The T000ATA controller has ten number keys (1 through 0) plus four function keys. Some of the numbered buttons have a dual function as indicated by the nomenclature above the button. There are six LED's that indicate what information is being displayed on the 6 digit display. See the figure below: ‘AqueMatic TOOOATA, THE CONTROLLER MUST BE IN SERVICE (REGENERATION LED OFF) BEFORE IT CAN BE PROGRAMMED. The 7000ATA controller may be programmed using logical key stroke sequences for almost all programmable functions. If illogical data is programmed, the display will show a "9" in the right most digit with the other digits blank. Pressing any key will return the display to it's previous state, Logical key stroke sequenices mean you press the keys in the same sequence you would normally speak, or describe what it is you wish to do. For example, ‘you wish to program cycle 3 to be 20 minutes long, the following key stroke sequences should be used: Ist Key Sequence is [Program] [Cycle] [3] [Enter} pete 1571040)(JO) e The display will show 03 XXX with the “Program” LED and the "Regeneration" LED on. This indicates you are in the program mode and regeneration cycle 3 is currently programmed for XXX minutes. 2nd Key Sequence is [0] [2] [0] (o] + {2}* [0] The display will show 03 020 with the “Program” LED and the "Regeneration" LED on indicating regeneration cycle three is now programmed for 20 minutes. Press the [Enter/Advance] button to record the data and advance to the next regeneration cycle. Press the [Advance Cycle/End Programming] button to return to the service mode without recording the new data. Following is an example of how to program the current time of day to be 9:30 AM: Ist Key Sequence is [Program] [Time] [Enter}: aS The display will show the current time with the "Program" LED and the "Time” LED on, 2nd Key Sequence is [0] {9] [3] [0]: (o | + (3) * (0) ‘The display will show 09 30 with the "Program" LED and the "Time" LED on. Press the [Enter/Advanee] button to record the data and advance to the service mode.Listed below are the features that may be programmed using the logical key programming sequence described above: 1, Cycle time - Up to 15 timed cycles for each tank or train may be programmed to be from 0 to 999 minutes or seconds in duration (select minutes or seconds in cycle 81). The following, ‘example shows how to program cycle number two for 30 minutes: NOTE: A large number of features of the 7000ATA controller are programmed by entering proper values into cycles 81 through 99. See the table in the back of this manual, page 12, titled “Programmable Functions” for a listing of these functions. All of these functions are programmed in the same manner as programming "Cycle Time" into a regeneration cycle. See the previous page to review the exact key strokes required. 2. Current time of day - The current time of day must be programmed in military ti 6:00 AM is programmed as 06:00 and 6:00 PM is programmed as 18:00. The example for programming the time of day for 3:00 A.M. — [a] 3. Capacity - The capacity of the water treatment system may be programmed to be from 0 to 999999 units of volume. A unit of volume may be a gallon, a liter or any other volumetric unit and is defined by the meter factor (see “Programming Meter Factor” on pages 8&9). The capacity counts down with water flow. When capacity reaches zero, it signals the need for regeneration. Programming a capacity of zero disables this feature. 4, Totalizer count - Volume units of the totalizer count are defined by the units of the meter factor (see “Programming Meter Factor” on pages 8&9). Programming 0 resets the totalizer. The ‘maximum totalizer valuc is 999,999,999,999, When displaying totalizer value, the first 6, or the ‘most significant digits, are displayed for 5 seconds, followed by the least significant six digits for 5 seconds. The display then returns to the "service" display. 5. Current day - The days of the week are numbered | through 7 where | represents Sunday and 7 represents Saturday. Some programmable functions do not follow the logical programming sequence. These include: PROGRAMMING THE METER FACTOR - The meter factor is the relationship between the number of pulses your flow sensor produces per unit of volume of flow (pulses per unit of volume - p/v). The ‘7000 controller may also be programmed to totalize flow from flow sensors that produce one pulse for ‘a number of units of volume that have passed the sensor (volume per pulse - v/p). In either case, the meter factor (a number between | and 999) is programmed into cycle 92 and the scale factor, which relates the number to the actual volume that has passed by the flow sensor, is programmed into cycle 93. ‘The units of the meter factor directly affect the units of the totalizer and flow rate. The unit of volume in the meter factor determines the unit of volume in the totalizer and the flow rate. If the meter factor is gallons per pulse or pulses per gallon, flow rate will be in gallons per minute and the capacity and totalizer will be in gallons. THE TIME BASE FOR FLOW RATE IS ALWAYS MINUTES (such as gallons per minute). Sete 171SCALE FACTOR - The scale factor is the number that relates the number actually programmed into cycle 92 to the actual volumetric flow displayed by the controller. For example Program 0 if'the number programmed in cycle 92 equals the meter Factor (in pulses per unit of volume - pv) * Program 1 if the number in cycle 92 equals the meter factor volume - p/v) X 10. * Program 2 if the number in cycle 92 equals the meter factor (in pulses per unit of volume - piv) X 100. * Program 3 if the number in cycle 92 is the number of units of volume that flow for each pulse from the meter (v/p).. pulses per unit of EXAMPLES OF PROGRAMMING METER FACTORS AND SCALE FACTORS: 1. If the meter factor is 5.63 pulses per gallon a, program 56 in cycle 92 and | in cycle 93. The controller will count 56 pulses, and then add 10 gallons to the totalizer and subtract 10 gallons from the capacity count. program S63 in cycle 92 and 2 in cycle 93. The controller will count 563 pulses then add 100 gallons to the totalizer and subtract 100 gallons from the capacity count. 2. Fora meter factor of 56 pulses/gal meter factor, program 56 in cycle 92 and 0 in cycle 93. The controller will count $6 pulses then add 1 gallon to the totalizer and subtract 1 gallon from the capacity count. 3... If 1 pulse from your meter represents 56 gallons, program 56 in cycle 92 and 3 in cycle 93. The controller will add 56 gallons to the totalizer for each pulse received and subtract 56 gallons from the capacity count for each pulse received. PROGRAMMING METER DEMAND - The controller may be programmed to regenerate a softener immediately upon reaching zero capacity or wait for a manual start. If a0 (zero) is programmed into cycle 90 the controller will regenerate immediately. Program a 2 if you wish the controller to hold the ‘meter capacity at zero, flash the Regeneration LED and wait for a manual start to initiate regeneration, DELAYS BETWEEN REGENERATION - The controller may be programmed to provide a minimum delay time period between regeneration of tanks. If programmed, this feature allows time for brine make- up or to refill or drain reservoirs before another regeneration can take place. Program the amount of delay time (in hours) into cycle 95. The delay time remaining may be checked by looking at the time in cycle 96. UPSTAIRS/DOWNSTAIRS OUTPUTS FOR STAGER PILOT VALVE - If a 0 (zero) is programmed in cycle 97 then relay number one and three provides a 6 (six) second pulse at the beginning of each cycle The controller may be programmed to operate a multiport valve or a staget pilot valve with a "Butterfly" style cam by programming a 1 (one) into cycle 97. Relay number one would then provide a constant (on or off) signal throughout each cycle. Seen, 1971040)OPERATION SERVICE - During the service run the controller will indicate which tank (or train) is in service. The display will show "00. 000" when tank #1 is in service, and "20 000"when tank #2 is in service. Its also possible to momentarily display other information. The capacity, flow rate, totalizer, and time will display for about three seconds when their respective buttons are pressed. ~ Regeneration may be initiated manually by pressing the [Manual Start] button for 5 seconds. Also, regeneration may be initiated automatically or manually when: Volume of water used equals the capacity - with regeneration either immediately or delayed until a start input is supplied (either manual or external start). REGENERATION - When a call for regencration occurs, the "Regeneration" LED will flash. Ifo delay has been programmed, and after a one minute delay for the alternating stager to advance, the regeneration process will begin. ‘The "Regeneration" LED will tay lit, and the display will change to the cycle number and the time remaining in that cycle. Cycles 1 - 15 are for tank #1, 21-35 are for tank #2. ‘Advancing Cycles - The [Advance Cycle/End Programming] button may be used to terminate a regeneration cycle and advance to the next regeneration cycle or service. A delay feature prevents the [Advance Cyele/End Programming] button from being used more than once per minute. This allows time for the stager to move into position before the controller can be advanced a ELASHING DISPLAY - The "Regeneration" LED flashes when a regeneration demand has ‘occurred (capacity=0, manual start pushed or from external start) and the controller is waiting to enter into the regeneration sequence, The delay may occur while waiting to receive clearance to go into regeneration or may be caused because another controller in the system is already in regeneration. ‘The numeric digit displays will flash on and off every second whenever a communications error occurs. During the time that a communications error continues to occur, all controllers in a multiple unit system will act as single controllers, and will not automatically proceed into regeneration in response to the capacity reaching zero or an external start signal. Regeneration ‘may be manually initiated using the manual regeneration button on the face of the controller. This condition will correct itself immediately when the communications error is corrected. If the power outage has been long enough to totally discharge the battery, all the LED's will flash and the display will be blank when power is retumed. If a regeneration had been in progress atthe time of the power failure the unit will go into service, causing the stager and control to be out of synchronization. It will be necessary to reprogram the time, Press button [1), 21, 13] or [4] to stop the flashing and establish communications. MEMORY - During normal power-on operation the non-volatile random access memory (NOVRAM) functions as a regular RAM chip. If line power is lost for more than 3 hours (assuming the battery is fully charged), the NOVRAM will store its data into a non-volatile section of its memory. This information is retained indefinitely without the need for power of any form. This feature assures that all programmed information such as eycle times, meter demand, meter factor, upstairs/downstairs, standby, etc. will not have to be reprogrammed if ‘power is lost for long periods of time. Serene 5 97) 10 ———— _____= The Osmonics-AquaMatic 7000ATA is equipped with an internal rechargeable Nickel-Cadmium battery pack. It takes approximately 24 hours to fully charge the battery. With this battery pack fully charged, the control will continue to keep time and measure flow for up to 3 hours even if AC power is lost. However, regenerations can not occur or continue until AC power has been restored, If regeneration is required during this time the unit will store this information and when power is restored commence a regeneration. If regeneration was in progress it will continue when AC power is returned unless the battery is completely discharged in which case the control returns to service (if this occurs the stager and the control will be out of synchronization), ‘When the control is running on the battery, the displays and LED's are tumed off to conserve power. Ifthe power outage is less than 3 hours, the controller returns to where it was when the power went off with a normal display. If the power outage has been long enough to totally. discharge the battery, all the LED's will flash and the display will be blank. It will be necessary to reprogram only the time. At some point when the control is running on battery there will no longer be sufficient power 1o operate the processor. At this time the unit will reset and a 0 will be displayed in the right most digit on the LED display. The 0 will disappear when the battery has completely discharged. " = The number 9 is displayed in the right most digit Position, with all other digits blank, whenever an illogical number has been programmed into the controller. For example, if you try to program current time to be 99:00. The display will return to it's previous state when any button is pressed, THE SET-UP MODE - A system set-up man may want to disable timing and automatic ‘operation while adjusting flow rates, ete. This may be done by programming a | into cycle 99 (see chart, page 12). Enabling the set-up mode will suspend cycle timing and allow the set-up ‘man fo rapidly step through regeneration. This feature is automatically disabled at the end of a regeneration sequence, or at 23:59 hours. WARNING: It is the responsibility of the set-up ‘man to make sure the stager pilot is properly synchronized with the controller. SPECIFICATIONS Power Requirement 120/240 VAC (+10%, -25%), 47 to 63 Hz, 9 Watts (exclusive of remote equipment). Operating Environment: 32° to 130°F (0° to 55°C), 85% max. relative humidity (non-condensing), Storage Temperature: 32° to 160°F (0° to 70°C). Case Dimensions 5.80" Wide X 3.05" High X 6.03" Deep (147.4 mm WX 77.5 mm H X 153.0 mm D) Case Material : NORYL Weight/Display Size: 2.2 pounds (1 kg)./0.3 inch high (7.6 mm) Flowmeter Input +5 volt square wave, 010 400 HZ, 1.1 millisecond minimum pulse duration, Relay Outputs Three relays, SPDT (form C) contacts rated 5 amps resistive. Spann rE) uw st _PROGRAMMING CHART Use the following chart to record programmed information for future reference. ‘Today's Date: FUNCTION crower [Factory (00__[SERVICE - Tank #1 - STANDBY - Tank #2 ‘000 [000 015 045 10 3 (000 4 (000 ig 000) 20__ [SERVICE - Tank #2 - STANDBY - Tank #1 ‘000 | 000 21 ons, nov es HPOTNC) Sepete 1971040) 13 _——PROGRAMMABLE FUNCTIONS Today's Date: CYCLE NO. FUNCTION PRESET || VALUE 81] Progam the metement of ime wed during epenration ple, Progra eer 0 for mints 7 or fr secondk, $2 __[ Program the length of ime, in seconds, tha the exemal delayed star inp signal wil be o ignored (or disregarded) before starting a regeneration. Program a number between I second 10 999 seconds, The default is 60 sown 'BF__ [Permits you to change all programmable values in he conuoller tothe factory proset valucs o Programs O er I. Prograramning O will result inno action, Programming a I will ehaage all programmable values to factory preset values ‘90 [ Program how the controller will respond wien the capacity eachey zero. Programs cifher a0 or 2; Program regeneration ite aan imedaly, Programa if you wish the contoler fo hold the meter count st zero, ash the Regeneraiion LED and wait for a taal Sat to initiate regeneration, 35 [Progam ne me frou ow sai aga he ae RRS % elume (ps) o program the number of units of volume per pulse wp) Use cycle 9 to eal his number o the proper ow uns The number programmed must be between O and 99. For example * Trine meter factors 563 pulses pr gallon, program 56 this cycle and 1 tnoyele 95 of progam 565 ia thweyeleand Sineyele 93 {For 56 puletigal mete factor, program 56 in his cycle and 0 in eye 33. 4 IFT pala rom your meter represents 56 pllon, program 58m ths cy and Sineyele 93. 35 [Program the scale fain tobe apped Wo Me meler Taio programme Program Df henner programmed in yee 92 equals the meter {Program Dif the nuniberpropranuned in eye 92 equals the meter factor (pv) Program Ifthe number fn epele 92 equals the meter factor (pe) X 10. { Program 2 ifthe number in Sele 93 equals the meter fast (pn) X 100. + Program 3 the number in e¥cle 92 isthe numberof uns of volume that low for each pulse from the mete (wp) Deyele 92, Progra a 0 FF [Tis pation allows programmability ow te “Sine reay owt inane Sanard 7 AqueMatiestagers require a pulse output at ihe end of each eyele to function propery Program 0 fora pulse output. Program | ifyou wish an “up/down” output, where the relay loperaes in every odd sumbered cycle (for example, c¥eles 3,37, et| and does not operate Iireven number cycles (Tor example, eyeles 0,2. 6, 98 [Programming this tuncion disables timing daring regeneration and permits rapid manval 7 aivance through the regeneration steps. Lis intend lor use by setup person, Program | to erable sun, NOTE The consol wil eum © normal fanckon ar pcg ough the regeneration Sequence ora 3.00 ours. (See waming on page 11), amo 10.6) Sete 19700) —_———— $$ ________TYPICAL WIRING OF THE 7000ATA 120 VAC 220 VAC 24VAC INPUT INPUT INPUT(Sce Note 2) tra cna FG era gone [Gy tara ce Ti mre Line! @y Line_9 @ @ @ on, ® @ ® nen_t op | | a newsst_| NOTE: 1.The numbered circles within the block represent terminals on the back of the TOO0ATA. controller. 2.24 Volt AC Input optionally available only on special 24 VAC version of the T000ATA, Specify voltage when ordering controller. To TI When Relay Output When Independent Voliage Equals Line Input Volioge Supply Vottage. Is Used. mle] meals Lal@ ke Le ® r® * LAMP fuse must be supplied by user. NOTE: ‘The numbered circles within the block represent terminals on the back of the 7000ATA controller.To Wii rnal Initiati ir 5 Pressure Differential External Start ‘Switch Switch (TOORATA Terminals) (PO0RATA Terminate) © OH |@p-y ® NOTE: Program cycle 82 for the appropriate response time. Stating recommendation for the pressure differential switch is sixty seconds and forthe stat button is one second. How To Wire Flow Sensors: Data Ind, 220 P-2 Badger PFT-2 HS GEE: (Numbered circles represent the back of the 7000ATA) Soot 0, 15Wire Communi: ‘7000ATA rW00aTA ‘000A rH00aTA Wait) nit) (Other Uaits) (Last Uain FOR MULTIPLE untts ERRSINGLE 5 0 O OH O — © ‘The numbered circles inthe block represent terminals onthe back ofthe TOOGATA controler. seen 67000ATA Block Diagram JOOOATA (120 Vv. 60 HZ. HIGH VOLTAGE COMMECTIONS. (TERMANALS 19 ~ 56) On Sreotes ag Zz‘Troubleshooting the 7000ATA- This section will aid in the quick resolution of any problems that may oceur during the ‘operation of the 7000ATA controller. Use this section as a quick guide to isolate any malfunctions that may occur during, startup or normal operation. Unit will not power-up and has no display Six digit numerical display is flashing on and off. '+ Check the fuse located on the backplate (See Page 2). ‘Cheek that the power jumpers are wire correctly forthe proper AC. voltage input (See Page 14). ‘Verify that the proper voliage isa terminal 20 on the rear ofthe controller ress the “Reset® button located on the backplate, Check the communication wiring on terminals 2,3,4,and 5. Make sure that no wire insulation is pinched in the terminal and thatthe wires are configured correctly. (See page 16) Ifthe unit is communicating with another unit, oth units will flash on and off. Wire each unt a a single unit to find the one with a communication problem. Program Cyele 83 to I. This wll reset the controller and put all values back tothe factory default See page 12), Unit will not advance a stager, no output from relays (Check that all relay commons have a fused A.C. input. (See page 14), and that there is indeed power at each termina Verify thatthe fuse is good. WITH POWER DISCONNECTED , use a multimeter set t0 ‘Ohms to check that each relay is the proper state (Normally ‘open or Normally closed), Delayed stat input will not initiate a regeneration. Using a multimeter, check for-+Svde at terminal 11 on the back ‘of the 7000. CCheck thatthe delayed start input signal is being received at terminal 6, Reset the unit using the push-button on the backplate. Try to initiate another regeneration, CCheck the wiring of Your initiating device (DP switch, push bolton, et...) make Sure that it is operating correctly (See page 13), Pushbuttons do not function properly Push the reset button on the rear ofthe unit ‘Try to push each individual push-button in sequence. Program eycle 83 to a1, This will reser the controller and_ set all programmed values back tothe factory dealt setting. You can then try to re-program. This should “unlock” any logic problems that may have occurred Inspect the gasket around the outside of the Faceplate for any evidence of corrosion. If here is corrosion, there isa good possibilty that it would damage the internal circuitry ‘Six LEE.D’s onthe right side ofthe unit are flashing on and off ‘This indicates that there has been some sort of power failure. (Check the fuse on the back ofthe unit. Unit may be running ‘on battery power. Push button number 1. The unit should display the capacity the display goes blank, the unit is running on battery power. Check A.C. volige i at terminal 20 Scents 0.9 18® osnonics AquaMatic Products 2412 Grant Avenve, Rockford, IL 61103-3991, USA, (815) 964-9421, Fax(815) 964-4449 See 199706)