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Reeling

Reeling is a process used for dyeing, bleaching, and mercerizing yarn. It involves winding yarn onto cones or bobbins that are placed on a hexagonal swift. The swift has arms that can collapse, allowing the hanks of yarn to be removed easily. Calculations are done to determine the circumference of the swift, rack size, hank wheel teeth, and length and weight of yarn per hank. Yarn is bundled, baled, and double twisted to prepare it for packaging and shipping.

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52 views2 pages

Reeling

Reeling is a process used for dyeing, bleaching, and mercerizing yarn. It involves winding yarn onto cones or bobbins that are placed on a hexagonal swift. The swift has arms that can collapse, allowing the hanks of yarn to be removed easily. Calculations are done to determine the circumference of the swift, rack size, hank wheel teeth, and length and weight of yarn per hank. Yarn is bundled, baled, and double twisted to prepare it for packaging and shipping.

Uploaded by

Shiv Prakaash
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Reeling

Reeling is very convenient process for yarn dyeing, bleaching and mercerizing. Here cones or Ring Bobbins of different sizes are kept in holder. Then they are passed through yarn guide to swift. A hexagonal swift having 54 circumference of three pairs of swift arms, one pair is fixed in vertical position, while the other two are loosely fitted on the shaft. At the time of doffing the arms can be made to collapse. At this collapsible stage, the hanks become loose and can be easily taken out of the swift for the next cycle of operation.

Checking of Reeling Frequently


Tiling, Doff, Wt. knotting, cutting of ends

Calculation on Reeling

Swift circumference = 54 = 1.5 yds Std. Rack = 14T = Standard hank wheel = 80T Std. Length in yds/Reeling hank = 1.5*Rack* Std. H/W = 1.5*14*80=1680 yds 1 Katha(Rack) =120 yds 14 Katha 14*120 =1680 yds 1 teeth of hank wheel = 21 yds 80 teeth of hank wheel = 21*80 = 1680 yds
Reeling Doff Weight:
Doff weight = 80(constant) hank* no. of length of hank

Doff wt = Nominal count 840*count

Count

Doff weight

40 32 20 62 74 82 80

2 lbs-> 80/40=2 lbs 2.4 lbs->80/32= 2.5 lbs 4 lbs 1.29 lbs 1.08 lbs 0.975 lbs 1.0 lbs

Reeling hank wheel = 80(constant)* Actual count Nominal count H/W = Length of Hank(1680 yds) 1.5(cir)*Rack Wheel

Bundle weight in lbs. = Cir. Of reel * 80* Rack(katha)*Mora 36*840*Actual count


Carton
y y
Net wt. of yarn per carton = 100 lbs Gross wt. of yarn per carton = 100 lbs+Tare wt.

Tare wt.
y
Weight of empty carton strip, clip, polythene, No. of cones per carton- 24, 32, 36

Bundling
y
Loose bundle pressed in bundling machine and produces bundle is packed and equipped with board paper and Count Level.

Baling
y y y y y
Net wt. per bale = 400 lbs Gross wt per Bale = 400 lbs + Tare wt. (hessian cloth, Polythene, Bamboo stick, label, Board etc) 40 Bundles contains bales 40 Bundles * 10 lbs= 400 lbs Sometimes half bale of 200 lbs is also produced as per market requirement.

Double twisting
y
Double twisting is the process of twisting two or more yarns to form plied yarn.

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