PXZ SERIES

Operation Manual

MODEL CONFIGURATION
P X Z
Front panel size 1/16 DIN 1/8 DIN 72mm 1/4 DIN Kinds of input Thermocouple (C) Thermocouple (F) RTD/Pt100 (C) RTD/Pt100 (F) 4-20mA DC, 1-5V DC 0-20mA DC, 0-5V DC Control output 1 Relay contact (reverse action) Relay contact (direct action) SSR/SSC driver (reverse action) SSR/SSC driver (direct action) 4 to 20mA DC (reverse action) 4 to 20mA DC (direct action) Code 4 5 7 9 Code T R N S B A Code A B C D E F Code Y A B C D E F

PID Autotune Controllers Featuring Fuzzy Logic

Control output 2* None Relay contact (reverse action) Relay contact (direct action) SSR/SSC driver (reverse action) SSR/SSC driver (direct action) 4 to 20mA DC (reverse action) 4 to 20mA DC (direct action) *not available on PXZ-4 type

Alarm Options Code Heater break alarm* 2 Process alarm & Heater break alarm* 3 None 4 Process alarm 5 *not available on PXZ-4, or with 4-20mA DC output Power Supply Option 24V AC/DC Supply Code D

TABLE OF CONTENTS
ACCESSORIES (Sockets: only for PXZ-4 and sold separately) ____________________________________________________

Model Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Outer Dimensions and Panel Cutout Size . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Wiring Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Front Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Front Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Autotuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Programming 1. Primary Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2. Secondary Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Appendix A: Autotuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Appendix B: Manual Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Appendix C: Heater Break Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Appendix D: Heat/Cool Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8-pin sockets (for PXZ-4 without H / L Alarm Option) ATX1NS Solder Type Socket (UL) PG-08 Screw-down type (terminals on back) ATX2PSB Screw-down type socket (terminals on back) (UL) TP28X Screw-down type socket (terminals on front) (UL) 11-pin sockets (for PXZ-4 with H / L Alarm Option) PG-11 Screw-down type (terminals on back) TP311SB Screw-down type socket (terminals on back) TP311S Screw-down type socket (terminals on front) Heater Break Current Sensing Transformer: CTL-6-SF For heater current (1 to 30 amps) CTL-12-S36-8F For heater current (20 to 50 amps) ____________________________________________________

Free Technical Support: 1-800-235-8367 U.S. & Canada 802-863-0085 Intl 8:30 A.M.- 6:00 P.M. E.S.T.

V4.98.5

INTRODUCTION
Thank you for purchasing the Fuji Electric PXZ controller. All of these controllers are PID Autotune controllers that employ Fuji Electrics patented fuzzy logic algorithms. It is a fully programmable temperature/process controller incorporating many user-friendly features. The following easy-to-use instructions are intended to help you understand, set up, effectively operate, and achieve optimal performance from your PXZ controller. When programmed and operated within the guidelines set up for them in this manual, your PXZ controller will give you years of precise, reliable control. If needed, we will provide free technical support throughout the life of the controller.

SAFETY PRECAUTIONS
Before using this product, the user is requested to read the following precautions carefully to ensure safety. The safety requirements are classified as either warning or caution according to the following explanations:
Warning suggesting that the user's mishandling can result in personal death or serious injury. suggesting that the user's mishandling can result in personal injury or damage to the property.

Caution

Warning

Wiring
1. If there is danger of serious accident resulting from a failure or defect in this unit, provide the unit with an appropriate external protective circuit to prevent an accident. 2. The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required (Rating of the fuse: 250V, 1A)

FEATURES
Fuzzy Logic Control PID Autotune with manual override - heating or cooling Programmable control action - reverse or direct Programmable cycle time Programmable inputs - Thermocouple/RTD, or, Current/ and Voltage Sensor burn-out protection Input calibration by user Outputs: Relay, Solid-state relay drive, and 4-20mA DC Secondary output for cooling (optional) High/low alarm outputs (optional) Heater break alarm (optional) (only on PXZ-5, 7, 9) Menu driven format Setting touch keys on front panel Programmable 8-segment ramp/soak function Digital filtering (to suppress factory noise) Adjustable setpoint range Selectable F/C Offset adjustments Programmable decimal point Programmable lock-up feature Advanced security options to prevent unauthorized parameter changes 4-digit, LED indication Output status indication Fault indication Non-volatile memory 1/16, 1/8, 1/4 DIN and 72mm panel mount package NEMA 4X faceplate ABS plastic housing Terminationscrew-down type (PXZ-5, 7, 9) or socket with screwdown terminals (PXZ-4) Metal mounting bracket; plastic bracket for PXZ-4 85 to 264V AC free voltage power supply 24V AC/DC power supply (optional) UL, C-UL, and CE approvals 3-year warranty

Power supply
1. Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure. 2. Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented.

General
1. Never attempt to disassemble, modify, or repair this unit. Tampering with the unit may result in malfunction, electric shock, or fire. 2. Do not use the unit in combustible or explosive gaseous atmospheres. Caution

Installation
1. Avoid installing the unit in places where: the ambient temperature may reach beyond the range of -10 to 50C (32 to 122F) while in operation the ambient humidity may reach higher than 90% RH while in operation a change in the ambient temperature is so rapid as to cause condensation corrosive gases (sulfide and ammonia gas, in particular) or combustible gases are emitted the unit is subject to vibration or shock the unit is likely to come in contact with water, oil, chemicals, steam, or vapor the unit is exposed to dust, salt, or air containing iron particles the unit is subject to interference with static electricity, magnetism, or noise the unit is exposed to direct sunlight heat may be accumulated due to radiation

Maintenance
1. Do not use organic solvents such as alcohol or benzene to wipe this unit. Use a neutral detergent. 2. Three-year warranty is guaranteed only if the unit is properly used.

SPECIFICATIONS
INPUT RANGE TABLE: ________________________________________________________ Input Signal Input Range Input Range Remarks (C) (F) ________________________________________________________ Thermocouple J 0~800 32~1472 Cold Junction K 0~1200 32~2192 compensating R 0~1600 32~2912 function built-in B 0~1800 32~3272 S 0~1600 32~2912 T -199~200 -328~392 T -150~400 -238~752 E -199~800 -328~1472 N 0~1300 32~2372 PL2 0~1300 32~2372 ________________________________________________________ RTD Pt100 -150~850 -238~1562 Allowable wiring resistance 10 ohms max (per wire). ________________________________________________________ DC Voltage/ Current 1-5V Scaling Range: -1999 to 9999 For current input, 0-5V Engineering Units use the 250 resistor to 4-20mA obtain 1-5V DC or 0-20mA 0-5V DC input. ________________________________________________________ CONTROL FUNCTION (SINGLE OUTPUT) ________________________________________________________ Control action PID control with auto-tuning Fuzzy control with auto-tuning ________________________________________________________ Proportional band (P) 0-999.9%, of full scale (FS), setting in 0.1% steps ________________________________________________________ Integral time (I) 0-3200 sec, setting in 1 sec steps ________________________________________________________ Differential time (D) 0-999.9 sec, setting in 0.1 sec steps ________________________________________________________ P,I,D = 0: 2-position action I,D = 0: Proportional action ________________________________________________________ Proportional cycle 1-150 sec, setting in 1 sec steps, for relay contact output and SSR/SSC drive output only ________________________________________________________ Hysteresis width 0-50% FS, setting in 1 E.U. (Engineering Units) steps, 2-position action only ________________________________________________________ Anti-reset wind up 0-100% FS, setting in 1 E.U. steps, auto-setting with auto-tuning ________________________________________________________ Input sampling cycle 0.5 sec ________________________________________________________ Control cycle 0.5 sec ________________________________________________________ CONTROL FUNCTION (DUAL OUTPUT) (Heat/Cool Type) ________________________________________________________ Heating Proportional band P x 1/2 (P= 0-999.9%) ________________________________________________________ Cooling Proportional band Heating proportional band x Cooling proportional band coefficient Cooling proportional band coefficient= 0-100 0: 2-position action ________________________________________________________ Integral time 0-3200 sec for heating and cooling ________________________________________________________ Differential time 0-999.9 sec for heating and cooling ________________________________________________________ P,I,D= 0: 2-position action (without dead band) for heating and cooling I,D= 0: Proportional action ________________________________________________________ Proportional cycle Hysteresis width 1-150 sec, for relay contact output and SSR/SSC drive output only ________________________________________________________ 2-position action for heating and cooling: 0.5% FS 3

2-position action for cooling: 0.5% FS ________________________________________________________ Anti-reset wind-up 0-100% FS, setting in 1 E.U. steps, auto setting with auto-tuning ________________________________________________________ Overlap/dead band 50% of heating proportional band ________________________________________________________ Input sampling cycle 0.5 sec ________________________________________________________ Control cycle 0.5 sec ________________________________________________________ OUTPUT (Single Output) ________________________________________________________ One of the following three types is selected: (1) Relay contact (SPDT) 220V AC/30V DC, 3A (resistive load) Mechanical life: 107 times (under no load) Electrical life: 105 times (under the rated load) (2) SSR/SSC drive (voltage pulse): 15-30V DC at ON/0.5V DC or less at OFF. Current 60mA or less. (3) 4-20mA DC: Allowable load resistance 600 or less. ________________________________________________________ Control output

OUTPUT (Dual Output) ________________________________________________________ Control output For dual output type, one of the following three types is selected on both heating and cooling types: (Not available on PXZ-4 type) (1) Relay contact (SPDT): 220V AC/30V DC, 3A (resistive load) (2) SSR/SSC drive (voltage pulse): 15-30V DC at ON/0.5V DC or less at OFF. Current: 60mA or less (3) 4-20mA DC: Allowable load resistance 600 or less (Note: When SSR/SSC drive output for heating/ cooling side is selected, the total current should be less than 60mA) ________________________________________________________ SETTING AND INDICATION ________________________________________________________ Parameter setting method PXZ: digital setting with eight keys ________________________________________________________ PV/SV display method PXZ-4: PV/SV red LED display, 4 digits PXZ-5, 7, 9: PV/SV individual LED display, 4 digits each, PV= red, SV=green ________________________________________________________ Status display Control output, alarm output, heater break alarm output. Setting accuracy 0.1% FS ________________________________________________________ Indication accuracy (at 23C) Thermocouple: 0.5% FS 1 digit 1C R thermocouple: 0-400C; 1% FS 1 digit 1C B thermocouple: 0-500C; 5% FS 1 digit 1C RTD, voltage, current: 0.5% FS 1 digit ________________________________________________________ ALARM ________________________________________________________ Alarm output Relay contact (SPST), 220V AC/30V DC, 1A (resistive load) PXZ-4 type: 1 point Other types: 2 points ________________________________________________________ Heater break alarm output Relay contact (SPST), 220V AC/30V DC, 1A (resistive load) PXZ-4 type: not available ________________________________________________________

GENERAL SPECIFICATIONS _______________________________________________________ Rated voltage 85-264V AC or 24V AC/DC _______________________________________________________ 10VA or less (100V AC) 15VA or less (240V AC) _______________________________________________________ Insulation resistance 50M or more (500V DC) _______________________________________________________ Withstand voltage Power source-Earth: 1500V AC, 1 min Power source-input terminal: 1500V AC, 1 min Earth-relay output: 1500V AC, 1 min Earth-Alarm output: 1500V AC, 1 min Between other terminals: 500V AC, 1 min _______________________________________________________ Thermocouple: 1M or more Voltage: 450K or more Current: 250 (external resistor) _______________________________________________________ Allowable signal Thermocouple: 100 or less source resistance Voltage: 1K or less _______________________________________________________ Allowable wiring RTD: 10 or less per wire resistance _______________________________________________________ Reference junction 1 C (at 23C) compensation accuracy _______________________________________________________ Process variable offset 10% FS _______________________________________________________ Setpoint variable offset 50% FS _______________________________________________________ Input filter 0-900.0 sec, setting in 0.1 sec steps (primary lagging filter) _______________________________________________________ Noise rejection ratio Normal mode noise (50/60Hz): 50dB or more Common mode noise (50/60Hz): 140dB or more _______________________________________________________ POWER FAILURE PROTECTION _______________________________________________________ Memory protection: Non-volatile memory. Parameter values remain unchanged with disruption of power. Ramp/soak function has to be re-initiated. _______________________________________________________ SELF-CHECK _______________________________________________________ Method: Watchdog timer monitors program error. _______________________________________________________ OPERATION AND STORAGE CONDITIONS _______________________________________________________ Operating temperature -10 to 50C (14 to 122F) _______________________________________________________ Operating humidity 90% RH or less (non-condensing) _______________________________________________________ Storage temperature -20 to 60C (-4 to 140F) _______________________________________________________ Installation category II _______________________________________________________ Pollution degree 2 _______________________________________________________ OTHER FUNCTIONS _______________________________________________________ Parameter mask function Parameter display is disabled by software _______________________________________________________ Ramp soak function 4-ramp/4-soak _______________________________________________________ Input impedance Power consumption

STRUCTURE _______________________________________________________ Mounting method Panel flush mounting or surface mounting Surface mounting: PXZ-4 type only _______________________________________________________ External terminal PXZ-4 type: 8-pin or 11-pin socket Other types: screw terminal (M3.5 screw) _______________________________________________________ Enclosure Black ABS plastic _______________________________________________________ Dimensions PXZ-4 48 x 48 x 85.7mm (1/16 DIN) PXZ-5 52.5 x 100.5 x 95.8mm (1/8 DIN) PXZ-7 76.5 x 76.5 x 95.8mm (72 mm) PXZ-9 100.5 x 100.5 x 95.8mm (1/4 DIN) _______________________________________________________ Weight PXZ-4 approx. 150g PXZ-5 approx. 300g PXZ-7 approx. 300g PXZ-9 approx. 400g _______________________________________________________ Protective structure Front panel water-proof structure; NEMA 4X (equivalent to IEC standards IP66) Rear case: IEC IP20 _______________________________________________________ DELIVERY _______________________________________________________ PXZ-4 type: controller, panel mounting bracket, socket (when specified), water proof gasket, 250 precision resistor (when required), instruction manual. Other types: controller, panel mounting bracket, water-proof gasket, 250 precision resistor (when required), instruction manual. _______________________________________________________

OUTER DIMENSIONS AND PANEL CUTOUT SIZE

PXZ 4
7 48 85.7 71.5

INSTALLATION
NEMA 4X Integrity
The front side of this instrument conforms to NEMA 4X. To ensure the waterproofness between the instrument and the panel, use the gasket that is provided with the unit according to the installation procedure described below.

C PV SV

F
44.8

48

57

How to install the unit

For PXZ-5/7/9, install the two metal brackets, one on the top and the other on the bottom, and tighten the screws to a torque of about 14.7Ncm (1.5kg-cm). For PXZ4, install the unit in the panel as shown below, and tighten the screws on the mounting bracket until the unit is secure. Make sure there is no space between the front side of the unit and the gasket, and between the gasket and the panel.
Figure 1
Unit

PV/SV

SEL

DATA

ENT

PXZ-4

Gasket Gasket

48

9.5
Panel

Unit: mm Panel thickness: 1 to 8 mm

57

Figure 2

Unit

Mounting bracket
63 or more

Front

Gasket

Case

Panel

Panel

Mounting bracket

Screw

63 or more

Panel cutout size: when installing n numbers of units.

Caution: After the mounting bracket is installed, check the gasket for displacement and detachment as shown in Figure 3.
0.5 45 -0

Gasket

Figure 3
Case Case

Gasket

0.5 45 -0

(Bad)

(Good)

PXZ 5,7,9
A 16.2 95.8

F
C1 C2 H L HB

PV

SV

C D

SV

SEL

DATA

ENT
PXZ-

Gasket

18.7

Panel

Unit: mm Panel thickness: 1 to 8 mm

Model A B C D E
0.6 0.7

F
0.8 0.7

PXZ5 52.5 100.5 90.5 114.5 45 -0 92 -0 120Min. 92Min. PXZ7 76.5 76.5 67 91 68 -0 68 -0 96Min. 116Min.
0.8 0.8 PXZ9 100.5 100.5 90.5 114.5 92 -0 92 -0 120Min. 140Min.

Panel cutout size: when installing n numbers of units.

F G

WIRING INSTRUCTIONS
PXZ7
*Voltage/ Current input
7 8

RTD
7 8 9 A B B T.C. 13 14 15 16 17 18

Be sure to use the rated power supply voltage and polarity

PXZ4 socket type (standard)
+

(viewing from the back of instrument) Current output, SSR/SSC driving output

Current output, SSR/SSC driving output

+
1 1 2 3 4 7 8 9

Contact output RTD *Voltage/current

+ B B A + 3 2 1 8 4 5 6

Control output 1
3

Alarm 1 (Upper limit alarm) Alarm 2 (Lower limit alarm)

Heater break alarm output

10 11 12

Common CT input

Power supply ~
7

5 6

~ Power supply

Thermocouple input When no alarms are provided

Control output 2(on the cooling side) 12 10 Current output, SSR/SSC + driving output

PXZ4 socket type (with alarm)

+

(viewing from the back of instrument)

Current output, SSR/SSC driving output

PXZ5, PXZ9
6 7 8 9

Contact output
5

*Voltage/ current

B B A +

4 3 2 1 11

Alarm output

*Voltage/ Current input

1

RTD
A B 1 2 B 3

T.C.
+
1 2 3 4

Current output, SSR/SSC driving output

+
10 11 12 13 14 15 16 17 18 10

10

Power supply

RTD

Thermocouple input

Control output 2 (on the cooling side)

12

Current output SSR/SSC driving output

+

When alarms are provided

5 6 7

Control output 1
7

Alarm 1 (upper limit alarm) Alarm 2 (lower limit alarm) Heater break alarm output Common

* For current input, install the 250 precision resistor (accessory) before using the unit.

250

Power supply

8 9

CT input

Wiring Power to Controllers

Be sure to use the rated power supply voltage and polarity for the unit to protect it against damage and to prevent the occurrence of failure. Keep the power off until all of the wiring is completed to prevent electric shock and abnormal operation. Keep the power supply wires separated from the input and output wires. Power connections should be made with 18-gauge or larger insulated wire. Stranded wire improves noise immunity. Noise filters and isolation transformers are recommended in case of noisy power lines. When the Heater Break option is selected, use the same power line for both the controller and the heater.

that accepts current/voltage input would be necessary. Thermocouple Connect thermocouples directly to the input terminals whenever possible. If using extension wires, make sure they are of the same thermocouple material and grade; any dissimilar metal junctions will lead to erroneous readings. Ungrounded thermocouples are recommended for optimal performance and to prevent ground loops. Make sure the polarity is correct. RTD Pt100 Use a 3-wire Pt100 RTD whenever possible. All three wires must have low lead resistance (less than 10) and no resistance differentials among them. If using a 2-wire RTD, jumper the two B-legs with a wire of equal resistance. Make sure A and B leads are connected to the right terminals. Current/Voltage The controller accepts 1-5V, 0-5V, 4-20mA, and 0-20mA DC signals. If wiring for a voltage input, feed the signal directly to the input terminals. For current inputs, first connect the 250 precision resistor that comes with the unit. Make sure the polarity is correct.

Wiring Inputs
There are two input categories available: Thermocouple/RTD or current/voltage. Make sure you have the right type before wiring the inputs. Refer to Table of Input Type Codes and set the parameter P-n2 accordingly. Note: In order to minimize the risk of high frequency noise induced by coils and windings in relays, solenoids, and transformers, use leads which have braided sheath and ground one end of the sheath. Keep your input leads separate from power and output leads. If you have to bring the input signal from a long distance, a signal transmitter might be needed to maintain an accurate reading; in this case, a unit 6

Wiring Outputs
Before wiring the outputs, make sure the unit has the right kind of control output, and that all the load handling devices conform to the controller specifications. Note that it takes 5 seconds for the outputs to activate after the power is turned on. Refer to parameter P-n1 and to the Table of Output Type Codes to choose the preferred type of control action reverse acting or direct acting. If using two outputs in a heat/cool type control, please refer to Appendix D for more details. Relay Connecting a load to full capacity of the relay will shorten the relay life, especially if it is operated at a rapid rate. To protect the output relay, an external relay or a contactor PXZ4 PXZ9 should be used. If a higher current rating (8-pin) is required, a solid-state relay driver type 5 output is recommended. 6 Connect the load between the normally 7 opened contacts of the relay.This way, if 6 5 4 3 8 9 power to the controller is disrupted, the output circuit would open, preventing the load from running out of control. Set the proportional time cycle parameter, TC to 30 secs. or more. Use of Z-trap (manufacturer: Fuji Electric Co.) is recommended to protect the relay against switching surges and to ensure the products long life. Connect it between the contacts of the relay as shown in the example. Part No.: ENC241D-05A (power supply voltage: 100V) ENC471D-05A (power supply voltage: 200V) SSR/SSC Driver (Pulsed DC Voltage) The non-isolated DC output is used to drive an external load-handling device such as Solid-State Relay(SSR) or Solid-State Contactor(SSC). The total current drawn, for both single and dual outputs, should be within the allowed value. Make sure the polarity is correct. Set the proportional time cycle parameter, TC to 1 sec. or more. 4 to 20mA DC The output is a non-isolated analog signal used to drive a variety of output devices such as SCRs and valve actuators. The load resistance must be less than 600. Make sure the polarity is correct. The proportional time cycle parameter, TC is set to 0, and is not displayed on the programming menu.

System Wiring Diagram

Example:
L 120V AC N Fuse

4 PXZ4-RAY1-4V + 3

Contact Output 5 6 7 8

Fuse Power 85 to 264 VAC 50/60Hz

Heater (3A or less)

1 Thermocouple Input

Wiring Alarms
Make sure the load does not exceed the rated capacity of the relay. Several types of alarm configurations can be programmed and does not require a change in the wiring. Refer to parameters AL, AH, PAH, P-AL, P-An. For details on Heater Break alarm, please refer to Appendix D and the Heater Break Alarm Setpoint parameter Hb in the programming section.

FRONT PANEL DESCRIPTION

12 13 14 15 12 17 2 11 4
PV/SV SEL DATA ENT
PXZ-4

FRONT PANEL OPERATION

12 13 14 15
C
C1 C2 H L HB

13

14

C PV SV

16

1 3 2 11 4 5

C C1 C2 H L HB

1 2 10 11 4
SV SEL DATA ENT

PV SV

PV SV

3 10 9
PXZ-7

10 9

SEL SV

DATA ENT

9 7 8

18

8 6

PXZ-5

Model : PXZ4

Model : PXZ5

Model : PXZ7, 9

Name 1 Process Value (PV) display 3 Set value (SV) and parameter display 4 DOWN key (common for each digit)

Function Displays the process value (PV). Set value (SV) or parameter symbols and codes are displayed when setting various parameters. Decrements the numerical value in the place selected with the UP key. Where various parameters are displayed, each parameter is displayed one by one every time this key is pressed. The sequence of displays however, is opposite to the sequence of displays with the SEL key. By pressing this key, the set value (SV) is displayed. The key to be used when switching over to the 1st or 2nd block parameters, or when scrolling through the parameters within a block. Displays the data assigned to the parameter selected with the SEL key The key to be used for storing the data after previous data is changed. (none of changed data can be registered unless this key is pressed.) By pressing once, the number in the units place blinks. The number is continuously incremented with the key held pressed. By pressing once, the number in the tens place blinks. The number is continuously incremented with the key held pressed. By pressing once, the number in the hundreds place blinks. The number is continuously incremented with the key held pressed. A numeric 9 is followed by 0 and , concurrently, a number of the thousands place is incremented by 1.

2 Set value (SV) indication lamp Stays on while a set value is on the display.

The PXZ controller programming menu consists of two blocks PRIMARY (SETPOINT) MENU and SECONDARY (SYSTEM) MENU. At power up, the controller will be in the operational mode process variable (PV), in the case of PXZ4, and both process variable and setpoint variable (SV), in the case of PXZ-5, 7, 9 will be displayed. PV is the variable that is being controlled, and it is not programmable. When setting the parameters, turn off the power to the load (operating equipment) to ensure safety. Since it takes 30 minutes for the unit to stabilize in terms of temperature, all measurements should be carried out at least 30 minutes after the power is turned on. Option-related features are displayed only when the options are provided.

Viewing and Setting Parameters

After setting the data, press ENT key for registration. If the data setting is left as it is for 30 secs, the display is automatically returned to the operational mode. How to set Setpoint value (SV) Operation 1. Power on 2. Press UP (units, tens or hundreds) key to select digit 3. Press the appropriate UP key or the DOWN key to increment or decrement digit value 4. Press ENT key PRIMARY (SETPOINT) MENU Operation 1. Operational mode 2. Press SEL key 3. Press DATA key 4. Press the appropriate UP key once 5. Press the same UP key or the DOWN key to increment or decrement the data 6. Press ENT key 7. Press SEL key once to go to the next parameter, or press and hold UP (hundreds) key or DOWN key to scroll down or up the menu at a faster rate 8. Press SV (SV/PV for PXZ4) key SECONDARY (SYSTEM) MENU Operation 1. Operational mode 2. Press SEL key for about 3 secs 3. Press DATA key 4. Proceed as described before.

5 Direct SV key 6 SELECT key

Display Operational mode Digit blinks SV value changes

7 Data display key 8 Data entry key

SV value registered

9 UP key for 1s place

10 UP key for 10s place

Display PV, SV P displayed P data displayed Corresponding digit blinks Data changes accordingly

11 Up key for 100s place

Data registered; i displayed d ....... Mod

12 Control output indication lamp C (for PXZ4 only): Comes on when the control output is ON. C1: Comes on when the control output 1 is ON. C2: Comes on when the control output 2 is ON. 13 Upper limit alarm indication lamp (option) 14 Lower limit alarm indication lamp 15 Heater break alarm indication lamp 16 Process value (PV)/ set value (SV)/parameter display (applicable to PXZ4 only) 17 Process value (PV) indication lamp 18 PV/SV SELECT key (For PXZ4 only) Comes on when the upper limit alarm is activated. Comes on when the lower limit alarm is activated. Comes on when the heater break alarm is output. Parameter symbols and codes are displayed for process value (PV) and set value (SV) and when setting various parameters. Stays on while process value (PV) is on display. The display of measured value (PV) and set value (SV) is toggled each time this key is pressed.

Operational mode

Display PV, SV P-n1 P-n1 data

AUTOTUNING
Before initiating the autotune function, first decide if you would like to autotune at setpoint or 10% of full scale below setpoint. Set the setpoint (SV), alarms (AL, AH) and the cycle time (TC). Bring your process near setpoint before starting the autotune procedure. Set the parameter AT to either 1(to autotune at setpoint) or 2 (to autotune at 10% of full scale below setpoint) and press ENT key to start auto-tuning. The point indicator at lower right will then start blinking. When the auto-tuning is completed, the point indicator stops blinking and the parameter AT will automatically be set to 0. Duration of the autotune process varies with every application. The auto-tuning process may take between 1 and 30 minutes to complete. If it fails to complete, an abnormality may be suspected. In this case, recheck the wiring, control action, and input type code. Refer to page 16 and Appendix A for additional details. The PID parameters calculated by autotuning will be retained even if the power is lost. However, if the power is turned off during the autotuning process, you must restart autotuning. To abort the autotune procedure, set AT to 0. Auto-tuning has to be repeated if there is a significant change in SV, P-SL or P-SU, or in the controlled process. Autotuning can also be performed while fuzzy control is selected.

PRIMARY MENU SETTINGS

PARAMETER DESCRIPTION

SV

Main Setpoint Variable: The main setpoint variable is the control point you wish to maintain. The main setpoint variable is set within the input range, between the (P-SL) and the (P-SU) settings.

ProG Ramp/Soak Command: The Ramp/Soak program automatically changes the setpoint value with time in accordance with a preset pattern. ProG switches the operation modes. Setting: oFF : Normal operation is performed rUn : Ramp/Soak operation is performed hLd : Ramp/Soak operation is suspended P Proportional Band: The proportional band is that area around main setpoint where the control output is neither fully on nor fully off. Setting range: 0.0 to 999.9% of full scale For On/Off control, set to 0 Integral Time (reset): The Integral Time is the speed at which a corrective increase or decrease in output is made to compensate for offset which usually accompanies proportional only processes. The more Integral Time entered, the slower the action. The less Integral Time entered, the faster the action. Enter as little Integral Time as necessary to eliminate offset without overcompensating resulting in process oscillation. Setting Range: 0 to 3200 secs Integral Action is turned off when set to 0 Derivative Time (Rate): The Derivative Time is that time used in calculating rate of change and thermal lag in helping eliminate overshoot which results in response to process upsets. This overshoot usually accompanies proportional only and proportional-integral processes. The derivative action dampens proportional and integral action as it anticipates where the process should be. The more Derivative Time entered, the more damping action. The less Derivative Time entered, the less damping action. Enter as much Derivative Time as necessary to eliminate overshoot without over-damping the process resulting in process oscillation. Setting Range: 0 to 999.9 secs Derivative Action is disabled when set to 0

TEMP

Setpoint

Proportional Action

Integral Action Derivative Action TIME

AL

Low Alarm Setpoint: The Low Alarm Setpoint is that point of the process below which, the low alarm output relay is energized. If the alarm type, programmed in the secondary menu, includes an absolute value for the Low Alarm Setpoint, enter the actual value you want the alarm to be activated at regardless of what the main setpoint is set for. If the alarm type includes a deviation value for the Low Alarm Setpoint, enter the number of units below main setpoint in which you want the alarm to be activated at; the deviation alarm tracks main setpoint. Settable within the Input Range. Not indicated without the alarm option. High Alarm Setpoint: The High Alarm Setpoint is that point of the process above which, the high alarm output relay is energized. If the alarm type, programmed in the secondary menu, includes an absolute value for the High Alarm Setpoint, enter the actual value you want the alarm to be activated at regardless of what the main setpoint is set for. If the alarm type includes a deviation value for the High Alarm Setpoint, enter the number of units above main setpoint in which you want the alarm to be activated at; the deviation alarm tracks main setpoint. Settable within the Input Range. Not indicated without the alarm option.

HYS

AH

Hysteresis: The Hysteresis is that area around the main setpoint where the output does not change condition. That area or deadband is intended to eliminate relay chatter at setpoint for On/Off control applications. The wider the Hysteresis, the longer it takes for the controller to change output condition. The narrower the Hysteresis, the less time the controller takes to change output condition. When the Hysteresis is narrow, the On/Off control is more accurate but the wear on the output relay is increased. Enter a value which is small enough to meet the control tolerance of the application but large enough to eliminate relay chatter. Setting range: 0 to 50% of full scale, set in E.U. Hysteresis for On/Off action on dual outputs (heating and cooling) is fixed at 0.5% of full scale.
Output OFF Output ON Output ON Output OFF

Setpoints Narrow Hystersis Wide Hystersis

Hb TC Cycle Time (Output #1): The Cycle Time for output #1 is that time where the output is on for a percentage of that time and off for a percentage of that time, creating a proportioning effect. The Cycle Time is only used when the PXZ is used as a P, PI, PD, or PID controller and when the output is time proportional as with the relay or SSR/SSC drive outputs. The shorter the Cycle Time, the higher the proportioning resolution is, and better is the control, but there will be an increased strain on the output device. Enter a value that is based on the limitations of your controllers output type. Setting range: 1 to 150 secs. For relay output: Set to 30 secs or more For SSR/SSC drive output: Set to 1 sec or more For current output: Set to 0. (normally not indicated).

ON

OFF

ON

OFF

30 sec. Cycle Time 25% Output ON OFF ON

30 sec. Cycle Time 75% Output OFF

Heater Break Alarm Setpoint: If the heaters operating current falls below this setpoint, the heater break alarm output relay is energized. This option is used in cases where the PXZ is controlling a bank of heaters wired in parallel. A current transformer around the hot lead going to the heater bank and connected to the controller is tied with the controllers output and senses the current used by the heater bank. If one or more of the zones burnout, resulting in cold spots, the current used by the defective heater bank is reduced. By determining what the optimal current and the optimal current minus one zone for the heater bank is, the Heater Break Alarm setpoint can be calculated and entered. Setting Range: 0 to 50 amps. Not indicated without the Heater Break Alarm output option. Not available on PXZ4, or with 4-20 mA DC outputs. Detection is made only on a single-phase heater. This function cannot be used when controlling a heater with SCR phase-angle control. Cycle Time, TC, must be set at 6 secs. or higher Refer to Appendix C for more details.

20 sec. Cycle Time 25% Output ON OFF 10 sec. 25% ON OFF 10 sec. 75%

20 sec. Cycle Time 75% Output

Optimal Current of Heater Bank minus Optimal Current of Heater Bank less One Zone

Optimal Current of Heater Bank less One Zone

Heater Break Alarm Setpoint

10

AT

Autotuning: Autotuning is the automatic calculation and entering of the control parameters (P, I and D) into memory. The PXZ will autotune both reverse and direct acting control applications. Autotuning will also automatically set anti-reset wind-up (Ar). There are two types of Autotuning that can be performed by the controller, Autotuning at main setpoint or Autotuning at 10% of full scale below main setpoint. Autotuning at 10% of full scale below main setpoint may yield slightly different values, not as precise, but the process overshoot encountered during the autotuning procedure would not be as great. Enter the value for the type of autotuning you would like to run on your particular application based on overshoot tolerances and the precision of the PID parameters needed. For more information on principles of Autotuning, refer to Appendix A. See also page 9. Setting: 0 - Autotuning off 1 - Autotuning performed at setpoint 2 - Autotuning performed at 10% of full scale below setpoint Low PV type (AT=2)

db

Deadband/Overlap: The Deadband/Overlap is that percentage of the heating side of the proportional band where the heating (output #1) and the cooling (output #2) outputs are separated by a Deadband or where they Overlap on a heat/cool PXZ controller. A value greater than zero establishes a Deadband or area where neither the heating nor cooling outputs are energized for more powerful heating and cooling loads. A value less than zero establishes an Overlap or area where both the heating and cooling outputs are energized at the same time for less powerful heating and cooling loads. Enter a value based on the power of your heating and cooling loads as well as the applications efficiency in maintaining tight heat/cool control. Setting range: -50.0 to 50.0% of the heating proportional band. Not indicated without control output #2 option
Prop. Band for Heating X Input Range 100% Prop. Band for Cooling X Input Range 100% Deadband/Overlap X Input Range # of units in the = Proportional Band for Heating # of units in the = Proportional Band for Cooling # of units in the = Deadband/Overlap

Deadband/Overlap

Standard type (AT=1)

Start of AT End of AT AT in operation

100% Input Range= ( minus )

Start of AT

End of AT AT in operation
100% Heating Side Coolng Side <1 =1 >1 Setpoint 100% Heating Side Coolng Side Deadband TEMP
SV-10%FS

Set value (SV)

PV (Measured value)

Set value (SV)

OUTPUT 0% 2

(Control output)

(Control output)

100%

100%

PV ON OFF

(Measured value) ON OFF PID control

ON OFF

ON OFF PID control

0%

0%

OUTPUT 0% Setpoint

ON-OFF action

ON-OFF action

TEMP Coolng Side Overlap

TC-2 Cycle Time (Output #2) The Cycle Time for output #2 is that time where the output is on for a percentage of that time and off for a percentage of that time, creating a proportioning effect. Output #2 is the cooling side of a heat/cool PXZ controller. A shorter cycle time provides higher proportioning resolution and better control but causes increased strain on the output device. Enter a value that is based on the limitations of your controllers output type. Setting Range: 1 to 150 secs. For relay output: Set to 30 secs or more For SSR/SSC drive output: Set to 1 sec or more For current output: Set to 0 (normally not indicated). Not indicated without the control output #2 option. CooL Proportional Band Coefficient for Cooling: The Proportional Band Coefficient for Cooling is a multiplier for the proportional band on the cooling side of a heat/cool PXZ controller. It varies the width of the proportional band on the cooling side. A large value would establish a larger proportional band for more powerful cooling loads. A small value would establish a smaller proportional band for less powerful cooling loads. Enter a value based on the power of your cooling load. Setting Range: 0.0 to 100.0 Not indicated without control output #2 option. Set to 0 for On/Off control. Proportional Band
Prop. Band for Heating X Input Range = 2

100% OUTPUT 0%

Heating Side

Setpoint

TEMP

bAL

Balance: Balance is used to pre-position the proportional band with respect to setpoint. With Balance (MV Offset) set at 50% the proportional band will be centered around setpoint. To move the band left or right, decrease or increase the balance setting respectively. Setting range: 0-100% Anti-Reset Wind-up: Anti-Reset is used to limit the range where integration occurs. This helps in stabilizing a system. With Anti-Reset at 100%, integration will occur throughout the proportional band. With AntiReset set to 90%, integration will occur at 90% of the band above the setpoint and 90% of the band below the setpoint. Autotuning automatically sets Ar. Setting range: 0-100% of full scale, set in E.U.

Ar

Prop. Band for Cooling X Input Range = 2

Deadband/Overlap X Input Range

= 200%

11

LoC

Lock-out: This function enables or disables changing the settings of parameters. Code: 0 - All parameter settings are changeable 1 - All parameter settings are locked; cannot be changed 2 - Only the main setpoint can be changed; all other parameter settings are locked and cannot be changed.

Table of Ramp/Soak Modes

MOD Power on start 0 No 1 No 2 No 3 No 4 No 5 No 6 No 7 No 8 Yes 9 Yes 10 Yes 11 Yes 12 Yes 13 Yes 14 Yes 15 Yes Output on END Going on control Going on control Going on control Going on control Stand-by mode Stand-by mode Stand-by mode Stand-by mode Going on control Going on control Going on control Going on control Stand-by mode Stand-by mode Stand-by mode Stand-by mode Output on OFF Repeat function Going on control No Going on control Yes Stand-by mode No Stand-by mode Yes Going on control No Going on control Yes Stand-by mode No Stand-by mode Yes Going on control No Going on control Yes Stand-by mode No Stand-by mode Yes Going on control No Going on control Yes Stand-by mode No Stand-by mode Yes

STAT Ramp/Soak Status: The Ramp/Soak program automatically changes the setpoint value with time in accordance with a preset pattern, as shown in the figure below. This device allows a maximum of four ramp and four soak segments. Ramp is the region in which SV changes toward the target value. Soak is the region in which the target value is maintained. STAT displays the current ramp/soak status. No setting can be made. oFF: Not in operation 1-rP 4-rP: Executing 1st 4th ramp 1-St 4-St: Executing 1st 4th soak End: End of program SV-1 Ramp Target Value: Sets the target value for each ramp to segment. SV-4 Setting range: 0-100% of full scale TM1r Ramp Segment Time: Sets the duration of each ramp to segment. TM4r Setting range: 00.00 to 99hrs 59mins. TM1S Soak Segment Time: Sets the duration of each soak to to segment. TM4S Setting range: 00.00 to 99hrs 59mins. Mod Ramp/Soak Mode: Up to 16 different modes of ramp/soak operations are possible. Choose the appropriate code from the Table of Ramp/Soak Modes. Setting: 0-15

to

to

1. Power on Start: Program starts from the current PV value. In non-power-on-start the program starts from the main SV value. 2. Output on END: Output condition at the end of the program (ProG=End) 3. Output on OFF: Output condition when program is terminated (ProG=oFF) 4. Repeat function: Ramp-soak program operates repeatedly. If the repeat function is off, the SV value on the last step is maintained. Stand-by mode: Output -3%, Alarm off. Going on Control: When program ends (End), control is at the SV value on the last step. When program is terminated (oFF), control is at the main SV value.

Set Value SV3 SV2

Third ramp Second ramp

SV1 SV4 PV

Third Second soak soak

Fourth Ramp Fourth Soak Time

TM4S

First First ramp soak

TM1R TM1S TM2R TM2S TM3R TM3S TM4R

Ramp: Region in which the setpoint changes toward the target value. Soak: Region in which the setpoint stays unchanged at the target value.
Note 1: SV cannot be changed while the operation is running or suspended. Note 2: The use of fuzzy control is inhibited while Ramp-Soak operation is being performed.

12

SECONDARY MENU SETTINGS

P-n1 Control Action & Sensor Burn-out Protection: The Control Action is the direction of the output relative to the process variable. The PXZ can be programmed as either a reverse or direct acting controller. As a reverse acting controller, the PXZs output decreases as the process variable increases. A heating application would require reverse acting control. As a direct acting controller, the PXZs output increases as the process variable increases. A cooling application would require direct acting control. Enter the code from the Table of Output Type Codes which establishes the PXZ as either a reverse or direct acting controller. The Sensor Burn-out Protection is the intended direction of the output in the event of a thermocouple or RTD sensor break, or a break in the analog input. The PXZ can be programmed with either upper-limit or lowerlimit burn-out direction. With Upper-limit Burn-out, a 100% output will be delivered in the event of a sensor burn-out. With Lower-limit Burn-out, 0% output will be delivered in the event of a sensor burn-out. Enter the appropriate code from the Table of Output Type Codes. Refer to Error Messages on page 15 for more details.

P-dF

Input Filter Constant: The Input Filter is used to filter out the quick changes that occur to the process variable in a dynamic or quick responding application which makes the PXZ control erratically. By slowing down the response time, the PXZ controller averages out the peaks and valleys of a dynamic system which, in turn, stabilizes the control. The Digital Filter also aids the PXZ in controlling processes where the electrical noise is affecting the input signal. The larger the value entered, the more filter added and the slower the controller reacts to process variable changes. The smaller the value entered, the less filter added and the quicker the controller reacts to process variable changes. Enter as small a value as possible at which the PXZ maintains accurate and stable control. Setting range: 0.0-900.0 secs

Table of Input Type Codes

Input Signal RTD (IEC) Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 J J K K K R B S T T E E N PL-II DC current/ voltage 0-20mA/ 0-5V 4-20mA/ 1-5V Code With With Range of Range of measurement measurement decimal decimal ( C) ( F) point (C) point (F) 0 to 150 32 to 302 O O 0 to 300 32 to 572 O O 0 to 500 32 to 932 O O 0 to 600 32 to 1112 O X -50 to 100 -58 to 212 O O -100 to 200 -148 to 392 O O -150 to 600 -238 to 1112 O X -150 to 850 -238 to 1562 X X 32 to 752 32 to 1472 32 to 752 32 to 1472 32 to 2192 32 to 2912 32 to 3272 32 to 2912 -328 to 392 -238 to 752 32 to 1472 -328 to 1472 -32 to 2372 32 to 2372 O O O O X X X X O O O O X X O= Enabled X =Disabled O X O X X X X X X X X X X X

1 1 1 1 1 1 1 1

Thermocouple

Table of Output Type Codes

Code 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Output type Control action Burn-out direction Output 1 Output 2 Output 1 Output 2
Reverse action Direct action Reverse action Direct action Direct action
Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit

Single

---

---

Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit

0 to 400 2 0 to 800 2 0 to 400 3 0 to 800 3 0 to 1200 3 0 to 1600 4 0 to 1800 5 0 to 1600 6 7 -199 to 200 7 -150 to 400 -0 to 800 8 8 -199 to 800 12 0 to 1300 13 15 16 0 to 1300

-1999 to 9999 (Scaling is possible)

Dual
Reverse action Reverse action Direct action

P-n2

Input type: The Input Type is the type of sensor to be used with the PXZ controller in sensing the process variable. The Input Type must be correctly programmed into the controller in order for the controller to perform with the selected sensor type. Depending on the type of sensor to be used, the PXZ comes in two models. One model accepts J, K, R, B, S, T, E, N thermocouples and RTDs (Pt100). The other model accepts 1-5/0-5V DC and 4-20/0-20mA DC signals. The current/voltage model comes with a 250 precision resistor. Wired directly to the controller, it would convert a current signal into a voltage signal. There is no need to use the resistor if a voltage signal is applied directly. After the appropriate physical changes have been made, the controller still needs the correct code for the Input Type to be used. Enter the appropriate code. 13

P-SL Lower Limit of Input Range: P-SU Upper Limit of Input Range: The Lower Limit and the Upper Limit of Input Range establish the desired high and low limit for the type of input used. The Lower limit must be greater than or equal to the input types lower limit, while the Upper Limit must be less than or equal to the input types upper limit. Setpoint settings are restricted to values between P-SL and P-SU. Parameter values that are calculated as a percentage of full scale are affected by these settings. An underscale or an overscale error is indicated if the process value goes below or above the range by 5% of full scale. The primary purpose of these parameters when used with thermocouple or RTD inputs is to limit setpoint settings. When an analog input is used, the signal is scaled for the engineering unit range selected. For example, when a 4-20 mA input is used, the value of P-SL corresponds to 4mA and the value of P-SU corresponds to 20 mA. The engineering unit range could be %, PSI, pH, or any range which can be scaled between -1999 and 9999 units. Refer to the Table of Input Type Codes above to determine the measuring range for a particular input type.

SCALING THERMOCOUPLE AND RTD(Pt100) INPUT RANGES Example: Program a J thermocouple for 50 to 500F Input Type J Thermocouple Program Minimum/Maximum Range 32 . . . . . . . . . . . . .1472 F to 50 to 500

Table of Alarm Action Type Codes

ALM1 (
0

ALM2 ) (
0

Alarm type
No alarm

Action diagram
PV

Absolute value alarm

High alarm

AH AL

PV

Low alarm High alarm (with hold) Low alarm (with hold)
AH AL

Full Range = (500-50) = 450 F 27.5 5% Indicating Range

Deviation alarm 5 5 High alarm
SV

AH AL

PV

50 Setpoint Range

500

522.5

AH AL

PV

5%
4 4

AH AL

PV

PV
AH AL

Low alarm
AH AL SV AH AL

SV

PV

SCALING DC CURRENT/VOLTAGE INPUT RANGES

7 7 High/Low alarm High alarm (with hold) Low alarm (with hold) High/Low alarm (with hold) High/Low deviation alarm
(ALM 1/2 independent action)

Example: Program a 4-20mA DC signal for 0 to 100 E.U. Input Type 4-20mA DC Program Minimum/Maximum Range -1999 . . . 9999 Enginerring Units
9 9
AH AL SV

PV

PV
AH AL SV AH AL SV AH AL AH AL AH AL

PV

to 0 to 100
10 10

PV

Full Range = (100-0) = 100 Engineering Units -5 5% Indicating Range 0 Setpoint Range 5% 100 105

Zone alarm

11

11

SV

PV

12

High/Low absolute alarm High/Low deviation alarm High absolute/ Low deviation alarm High deviation/ Low absolute alarm

AL AL AH

AH

PV

13

SV AL

PV

14

SV AH

AH

PV

15

AL

SV

PV

P-AL Alarm Type 2: P-AH Alarm Type 1: This function sets the control action for the optional alarm output relays. The PXZ5, 7, and 9 comes with two relays while the PXZ4 comes with one. They can be programmed for absolute, deviation, combination, or zone alarm configuration. The high and low alarm setpoints are set with primary menu parameters AH and AL. The absolute alarm configurations are independent of main setpoint. The alarm output relays are energized when the process variable exceeds the alarm setpoint, an absolute value. The deviation alarm configuration is main setpoint tracking. The alarm output relays are energized when the process variable exceeds the main setpoint by a deviation value set by AL or AH. The combination alarm configurations are a mixture of both the deviation and absolute value settings for the high and low alarms. With zone alarm configurations the alarm output is energized between the range set by AL and AH. One of the alarm types is Alarm with Hold. In this case the alarm is not turned on the first time the measured value is in the alarm band. Instead it turns on only when the measured value goes out of the band and enters it again. This type is useful when using deviation alarm with step type input. Enter the code for P-AH and P-AL from the Table of Alarm Action Type Codes. Note 1: A change of alarm action type can cause the alarm set value to change, but this is not a malfunction. Note 2: After the alarm type is changed, turn off the power to the unit once.

P-An Alarm Hysteresis: The Alarm Hysteresis is that area on one side of the alarm setpoint where the output does not change condition. That area or deadband is intended to eliminate relay chatter at alarm setpoint with less wear on the relay. With a wide Alarm Hysteresis, the controller takes a longer time to change output condition. With a narrow Alarm Hysteresis, the controller takes a short time to change output condition. Enter a value which is just large enough to eliminate relay chatter. Setting Range: 0 to 50% of full scale, set in E.U.
Alarm OFF Alarm ON Alarm OFF Alarm ON

Low Alarm Setpoint

High Alarm High Alarm Low Alarm Main Hysteresis Setpoint Hysteresis Setpoint

P-dP

Decimal Point Position (Resolution): The Decimal Point Position is the resolution at which the PXZ controller displays the process variable and other parameter values. The PXZ can indicate integers, tenths or hundredths of a unit. The Decimal Point Position does not increase the accuracy of the controller, it only increases the resolution. For a thermocouple, integers are usually sufficient due to the accuracy rating and the programmed input range. For a RTD (Pt100), integers or tenths of a degree may be entered, because of the increased accuracy of these sensors, depending on the programmed input range. For a 1-5/0-5V DC or 4-20/0-20mA DC signal, integers, tenths or hundredths of a unit may be entered depending on the pro-

14

grammed input range. The input range can be anywhere between -1999 and 9999 units and must be programmed in the lower limit of input range and the upper limit of input range parameters with decimal place values. Enter a Decimal Point Position code dependent on the desired resolution, the input type, and the programmed input range. Setting: 0 -None 1- Tenths of a unit 2 - Hundredths of a unit PVOF Process Variable Offset: The Process variable Offset is the amount by which the indicated process variable is shifted in a positive or negative direction. Both the indicated as well as the measured process variable will be changed. This parameter can be used to correct for differences in sensors, sensor placement, and standardization problems. Enter a value which is the difference between the measured process value and the actual process value of the system. Setting range: -10 10% of full scale, set in Eng. units SVOF Setpoint Variable Offset: The Setpoint Variable Offset is that amount of offset which shifts the measured setpoint variable in a positive or negative direction. The measured setpoint variable is changed but the indicated setpoint variable remains unchanged. Be careful when using this variable because what you see as the setpoint variable may be very different from the actual setpoint variable. Setting range: -50 50% of full scale, set in Eng. units Indicated Setpoint Variable is Unchanged Measured Setpoint Variable is Changed P-F C/F Selection: The C/F Selection is that function which scales the process variable and other setting variables to either the Celsius or Fahrenheit scale. If using the controller to control a process other than temperature using the current/voltage input model, the C/F Selection is not important because the scaling is done using the lower limit of the input range and upper limit of input range parameters. If using the thermocouple/RTD (Pt100) input model, however, the C/F Selection is important in scaling the controllers parameters. Setting: C or F

ADJ0 Input Calibration: This function is used for input cali ADJS bration by the user in a simple manner. Calibration is effected by applying signal for zero and span points of the input range being used and then by setting errors. The user calibration function is an independent function and the instrument can easily be reset to conditions prior to delivery. Example: Input range 0-400C Indication at 0C : -1C Indication at 400C: 402C Change ADJ0 to 1 and ADJS to -2 to correct the error. The instrument can be set back to factory values by setting ADJ0 and ADJS to 0.

to

dSP1 Parameter Mask function: This function is used to indito vidually mask the display of parameters that are not dSP7 used for your application, or parameters that are not to be accessed by the operator. To mask or unmask a parameter appropriate values should be selected from the DSP Assignment table.

Example 1: To mask parameter P 1) Determine the dSP value for P from the Quick Reference guide. P = dSP1 2 2) Add 2 to the existing dSP1 value. Example 2: To display/unmask the parameter P-F 1) Determine the dSP value for P-F from the Quick Reference guide. P-F = dSP6 64 2) Subtract 64 from the existing dSP6 value.

ERROR MESSAGES
Error Indication Cause 1. Thermocouple burnt out. 2. RTD (A) leg burnt out. 3. PV value exceeds P-SU by 5% FS. 1. When RTD (B or C) is burnt out. 2. When RTD (between A and B, or between A and C) is shorted. 3. When PV value is below P-SL by 5% FS. 4. When analog input wiring is open or short. When PV value goes below -1999. Control Output When the burn-out control output is set for lower limit (standard): OFF, or 4mA or less. When the burn-out control output is set for upper limit: ON, or 20mA or less.

FUZY Fuzzy Logic Control: Employing Fuzzy Logic Control in addition to PID control eliminates system overshoot and effectively suppresses fluctuation of the process variable due to external disturbances. This function may be enabled even during auto-tuning. Note that fuzzy control is not effective in units with dual outputs, due to the complexity of the process. Fuzzy control is also inhibited while the Ramp/Soak function is in operation. HB lamp ON

Control is continued the value reaches -5% FS or less, after which burnout condition will occur. Normal control output for heating is continued. OFF, or, 4mA or less. Undefined. Stop use immediately.

Heater break condition

When the setting of P-SL/P-SU is improper Fault in the unit

15

APPENDIX A
Autotuning
By autotuning, the controller selects what it calculates to be the optimal PID control parameters for a particular process and then stores them in EEPROM memory for future use. The PID parameters are stored so that when the controller is powered up after being shut down, the controller does not need to be autotuned again. The PXZ uses the same autotuned PID parameters until the Autotune function is again initiated. The Autotune parameters are only good for the process the Autotune function was used on. If the setpoint is significantly changed, the input sensor is changed, the load or output device is changed or relocated, or any other disturbances occur which might change the dynamics of the system, the Autotune function should be performed again. The autotuned control parameters are not always perfect for every application but almost always give the operator a good starting point from which further refinement of the control parameters can be performed manually. The PXZs autotuning algorithm is particularly suited for temperature control applications and may not always autotune effectively for other processes. Here are cases where the Autotune function does not perform well or does not perform at all: 1. The system is affected by process disturbances external to the control loop. Adjacent heater zones, changing material levels, exothermic reactions are examples of process disturbances which are external to the control loop. The PXZ would never be able to autotune such an unstable process. 2. The system is very dynamic. The process variable changes very quickly. Certain pressure and flow applications would be characterized as very dynamic. Because of how the Autotune function is performed, a very dynamic system would create very large overshoots which could damage the process. 3. The system is very insulated and cannot cool down in a timely manner. With such heating systems the autotuning function would take a very long time to complete with questionable results. In Autotune, the PXZ sends test signals to the process. The test signals are 100% output and 0% output at the Autotune point. The Autotune point can either be at setpoint or 10% of full scale below setpoint.. The controller performs as an On/Off controller. See diagram below.

The PXZ then reads the reaction of these test signals on the process. Keep in mind that every process is different and therefore every reaction to the test signals is different. This is why PID parameters are not the same for different processes. The amplitude (L) or lag time which is the overshoot and undershoot of the system when autotuning and the time constant (T) which is the time the process takes to go through one On/Off cycle is measured. See diagram below.
Time Constant Overshoot Amplitude Undershoot Time OFF Time ON

The measurements are then used with the Autotune algorithm for calculation of the proper PID parameters for the system. See the PXZ Autotune algorithm below, where K is the proportionality constant and S is the Laplace operator.

K (1+TS)

e-LS

Autotune Point

Process Variable

100% Output 0%

ON

OFF ON OFF ON

Time

Time Autotune Period

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APPENDIX B
Manual Tuning
Tune the PXZ controller if any of the following occurs: PXZ is installed in a new system PXZ is used as a replacement in an existing system The input sensor is relocated or changed The output device is relocated or changed The setpoint is significantly changed Any other condition that will alter the dynamics of the system

al band too small, however, can lead to over-responsiveness leading to process oscillation. A proportional band which is correct in width approaches main setpoint as fast as possible while minimizing overshoot. If a faster approach to setpoint is desired and process overshoot is not a problem, a smaller or narrower proportional band may be used. This would establish an over-damped system or one where the output would change greatly, proportional to the error. If process overshoot cannot be tolerated and the approach to setpoint does not have to be quick, a larger or wider proportional band may be used. This would establish an under-damped system or one where the output would change little, proportional to the error.
To Calculate Proportional Band: Proportional Band (as a percentage) Example: 3% 30C = __________ 100C X 100% Proportional Band = ____________________ Input Range X 100%

Proportional Band
The proportional band is a band around the setpoint of the PXZ where the output is between 0% and 100%. The percentage of output is proportional to the amount of error between the setpoint variable (SV) and the process variable (PV). Outside of the proportional band the output is either 0% or 100% The proportional band on the PXZ is equidistant from the main setpoint as illustrated below.
Reverse Action PB 100% Output 0% Main Setpoint Note: PB = Proportional Band PV 100% Output 0% Main Setpoint PV Direct Action PB

Proportional Band (as a percentage) ____________________ X 1000C Proportional Band Range = 100% Example: 30C 3% = __________ 100% x 1000C

An example of proportioning would be a vehicle approaching a stop sign at an intersection. If the driver were traveling at 50mph and only applied his brakes once at the intersection, his car would skid through the intersection before coming to a full stop. This illustrates how On/Off control acts. If, however, the driver started slowing down some distance before the stop sign and continued slowing down at some rate, he could conceivably come to a full stop at the stop sign. This illustrates how proportional control acts. The distance where the speed of the car goes from 50 to 0 MPH illustrates the proportional band. As you can see, as the car travels closer to the stop sign, the speed is reduced accordingly. In other words, as the error or distance between the car and the stop sign becomes smaller, the output or speed of the car is proportionally diminished. Figuring out when the vehicle should start slowing down depends on many variables such as speed, weight, tire tread, and braking power of the car, road conditions, and weather much like figuring out the proportional band of a control process with its many variables. The width of the proportional band depends on the dynamics of the system. The first question to ask is, how strong must my output be to eliminate the error between the setpoint variable and process variable? The larger the proportional band (low gain), the less reactive the process. A proportional band too large, however, can lead to process wandering or sluggishness. The smaller the proportional band (high gain), the more reactive the output becomes. A proportionPV Time PV Time PV

Integral Time
With the proportional band alone, the process tends to reach equilibrium at some point away from the main setpoint. This offset is due to the difference between the output needed to maintain setpoint and the output of the proportional band at setpoint. In the case of the PXZ controller where the proportional band is equidistant from the main setpoint, the output is around 50%. If anything more or less than 50% output is required to maintain setpoint, an offset error will occur. Integral action eliminates this offset. See the diagrams below.

Integral action eliminates offset by adding to or subtracting from the output of the proportional action alone. This increase or decrease in output corrects for offset error within the proportional band in establishing steady-state performance at setpoint. It is not intended to correct for process disturbances. See the following diagram.

100%
Time

Main Setpoint

Output 0% PV

Proportional Band Too Small

Proportional Band Too Large

Proportional Band with Correct Width

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Integral Time is the speed at which the controller corrects for offset. A short integral time means the controller corrects for offset quickly. If the integral time is too short, the controller would react before the effects of previous output shifts, due to dead time or lag, could be sensed causing oscillation. A long Integral time means the control corrects for offset over a long time. If the integral time is too long, the offset will remain for some time causing slow responding or sluggish control. See the diagram below.
PV Setpoint Offset Time

Tuning
Tuning the PXZ, as with any PID loop, requires tuning each parameter separately and in sequence. To achieve good PID control manually, you can use the trial and error method explained below.

Tune the Proportional Band

Set Integral Time = 0 (off) Set Derivative Time = 0 (off) Start with a large Proportional Band value which gives very sluggish control with noticeable offset and tighten by decreasing the value in half. Analyze the process variable. If the control is still sluggish, tighten by decreasing the value in half again. Continue with the same procedure until the process starts to oscillate at a constant rate. Widen the Proportional Band by 50%, or multiply the setting 1.5 times. From a cold start, test and verify that the Proportional Band allows maximum rise to setpoint while maintaining minimum overshoot and offset. If not completely satisfied, fine-tune the value, up or down, as needed and test until correct. The Proportional Band is now tuned.

Short Integral Time Output Long Integral Time Proportional Action Only Time

Derivative Time
In the case of a process upset, proportional only or proportional-integral action cannot react fast enough in returning a process back to setpoint without overshoot. The derivative action corrects for disturbances providing sudden shifts in output which oppose the divergence of the process from setpoint. See the diagram below.

Add Integral Time

Start with a large Integral Time value which gives very sluggish response to process offset and tighten by decreasing the value in half. Analyze the process variable. If the response to process offset is still sluggish, tighten by decreasing the value in half again. Continue with the same procedure until the process starts to oscillate at a constant rate. Increase the Integral Time value by 50%, or multiply the setting 1.5 times. From a cold start, test and verify that the Integral Time allows maximum elimination of offset with minimum overshoot. If not completely satisfied, fine-tune the value, up or down, as needed and test until correct. The Integral Time is now tuned.

Add Derivative Time

The derivative action changes the rate of reset or integration proportional to the rate of change and lag time of the system. By calculating the rate of change of the process and multiplying it by the lag time which is the time it takes the controller to sense an output change, the controller can anticipate where the process should be and change the output accordingly. This anticipatory action speeds up and slows down the effect of proportional only and proportional-integral actions to return a process to setpoint as quickly as possible with minimum overshoot. See the diagram below.
Rate of Change X Lag Time= Anticipated Process Variable

Do not add Derivative Time if the system is too dynamic. Start with a small Derivative Time value which gives sluggish response to process upsets and double the value. Analyze the process variable. If the response to process upsets is still sluggish, double the value again. Continue with the same procedure until the process starts to oscillate at a quick constant rate. Decrease the Derivative Time value by 25%. From a cold start, test and verify that the Derivative Time value allows maximum response to process disturbances with minimum overshoot. If not completely satisfied, fine-tune the value, up or down, as needed and test until correct. Note that the Derivative Time value is usually somewhere around 25% of the Integral Time value. Another tuning method is the closed-loop cycling or Zeigler-Nichols method. According to J.G. Zeigler and N.B. Nichols, optimal tuning is achieved when the controller responds to a difference between setpoint and the process variable with a 1/4 wave decay ratio. That is to say that the amplitude of each successive overshoot is reduced by 3/4 until stabilizing at setpoint. The procedure is explained below. 1. Integral Time=0 Derivative Time=0

PV

Time

Derivative time is the amount of anticipatory action needed to return a process back to setpoint. A short derivative time means little derivative action. If the derivative time is too short, the controller would not react quickly to process disturbances. A long derivative time means more derivative action. If the derivative time is too large, the controller would react too dramatically to process disturbances creating rapid process oscillation. A process which is very dynamic such as pressure and flow applications is more efficiently controlled if the derivative action is turned off because of the oscillation problem which would result. 18

2. Decrease the Proportional Band to the point where a constant rate of oscillation is obtained. This is the response frequency of the system. The frequency is different for each process. 3. Measure the Time Constant which is the time to complete one cycle of the response frequency. The Time Constant will be defined as T when calculating Integral and Derivative Times.

Time Constant PV Time 4. Widen the Proportional Band until only slightly unstable. This is the Proportional Bands Ultimate Sensitivity. The Proportional Bands Ultimate Sensitivity width will be defined as P when calculating the actual Proportional Band. 5. Use the following coefficients in determining the correct PID settings for your particular application.

APPENDIX C
Heater Break Option
The Heater Break Option is used to detect heater break conditions and to energize an alarm relay when such conditions exist. In most cases, the option is used to detect the failure of one or more zones in a multi-zoned heater where all individual resistive heater zones are wired in parallel. Failed heater zones would create cold spots in a system which could hamper the process and even ruin the product. If cold spots in a system are a problem, the Heater Break Option is an effective way of alerting the operator of a heater break condition, a cause of cold spots. The PXZ controller is able to detect a heater problem by analyzing the current used by the heater. The actual sensing is done by a current sensing transformer, sold separately, which is placed around the hot lead going to the heater and connected to the controller. The signal sent by the current sensing transformer is timed with the output of the PXZ. When the output is energized the signal sent from the current sensing transformer is analyzed. When the output is de-energized the signal sent from the current sensing transformer is not analyzed. This eliminates the alarm condition turning on and off due to the output condition of the controller. If the signal sent when the output is energized indicates that the current level is below what the Heater Break alarm is set for, the alarm is energized. The alarm is non-latching.

Control Action P Only PI PID

P I Setting Setting 2P 2.2P 1.67P * .83T .5T

D Setting * * .125T

Notes:
1. The Heater Break Option is available on the PXZ-5, 7, and 9 controllers only. 2. The Heater Break Option cannot be used on the PXZ controller with a 4-20mA DC output. The current sensing transformer would pick up current changes due to fluctuating power output, between 0% and 100%, which would result in a heater break alarm condition even though no such condition existed. 3. The Cycle Time must be set at 6 secs. or higher in order for the controller to correctly analyze the signal sent by the current sensing transformer. 4. The power supply used should be the same for the PXZ and heater to eliminate current fluctuations due to power differences between different power supplies.

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Wiring and Setting:

1. Choose the correct current sensing transformer based on the maximum current usage of the heater. 0 - 30 Amps (part # CTL-6-SF) 0 - 50 Amps (part # CTL-12-S36-8F)
Connection to PXZ (Polarity not important) Hot lead to Heater

APPENDIX D
Heat/Cool Option
With the Heat/Cool Option, the PXZ can control a temperature application with one input at one main setpoint using two outputs, a heating output and a cooling output. By using a heating and cooling output, a process is able to quickly bring the temperature to setpoint in both directions and to limit the amount of overshoot. The larger the deviation from setpoint, the more output applied to the system on both the heating and cooling sides. Heat/Cool control is a very effective way of controlling exothermic processes, processes that generate their own heat, or processes where ambient temperature is not adequate or fast enough in returning a process back to setpoint. The two outputs on the PXZ are independent and sent to two different output devices. The PXZ can be equipped with two of the same or two different output types. Output #2 can be relay, SSR/SSC driver, or 4-20mA DC, regardless of what Output #1 is. Both output types must be specified when ordering. The PXZ controls the cooling side with three additional parameters, TC-2, COOL, and DB. Each is explained below: TC-2 Cycle Time (Output #2): Because Output #2 is not necessarily the same as Output #1, the cycle time may be different

2. Thread the hot lead going to the heater through the donut of the current sensing transformer. Connect the wires of the current sensing transformer to the current sensing transformer input terminals in the back of the controller. 3. Set Heater Break alarm setpoint parameter Hb. With the current sensing transformer connected and the heater in operation, output energized, change the Heater Break Alarm setting from the maximum current setting for the particular current sensing transformer being used to a lower value. Allow 3 secs. or more between setting changes. Continue lowering the setting until the relay is energized and the HB status indicator is lit. This is the maximum current usage of the heater. Using the same procedure, find the maximum current usage of the heater minus one zone. Set the setpoint in between the two current readings. In this way, the operator knows if one or more zones fail because the current sensed will only be below the Heater Break Alarm setting if one or more zones fail.

Power Supply

8 9 5 Main Output 7 + 17 18 1 2

4 15 16

Alarm Output

CooL Proportional Band Coefficient for Cooling: Because the cooling power may not necessarily be the same as the heating power, the cooling proportional band may need to be different from that of the heating proportional band. db Deadband/Overlap: Deadband is that area where neither outputs are energized. Overlap is that area when both outputs are energized. This function lets you decide where you want the heating action to stop and the cooling action to begin.

Current Sensing Transformer

Notes:
1. The Heat/Cool Option is available on the PXZ-5, 7, and 9 controllers only. Output #2 type can be the same or different than Output #1 type (Relay, SSR/SSC driver, or 4-20mA DC) 2. Integral and Derivative Times are the same for both the heating and cooling sides of a process with PID control because the response frequency or time constant of the system does not change at main setpoint when cooling is added. 3. The Proportional Band for heating and cooling are almost always different. Rarely does the same amount of cooling output remove the same percentage of process error as the heating output does. The Cooling Proportional Band must be manually and separately tuned. 4. If the heating side is set for On/Off control, the cooling side will be set for On/Off control also. Regardless of what the COOL parameter is set for, if the Proportional Band is set to zero, the Heating Proportional Band and the Cooling Proportional Band will always be zero or On/Off.

Input Sensor

Heater

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5. If the cycle times of one or both outputs are long and the process dynamic, there is a good chance that both outputs will be cycling on and off at the same time around main setpoint. This is evident if one or both outputs are relays. 6. Autotune is not effective on the cooling side of Heat/Cool control. Autotune the controller for heat only and then manually tune the cooling parameters.

Wiring and Setting

1. Make sure that your PXZ has the correct output type installed for Output #2. Verify that the TC2, COOL, and DB parameters are indicated in the primary (setpoint) menu. 2. Wire your cooling load to the Output #2 terminals located on the back of your PXZ controller. 3. In the secondary (system) menu, program the correct code for Heat/Cool action. See page 13 for the complete code table. 4. In the primary (setpoint) menu, program TC2, the cycle time for Output #2. The table below is a general guide to TC2 settings. Output#2 Type Setting(Secs)

Relay 30 SSR Driver (pulsed DC) 2 4-20mA DC Not indicated or 0 5. Autotune or manually tune the PID parameters of your PXZ controller. Autotune will work for the heating PID parameters but not on the cooling parameters. You must manually tune the cooling parameters.

Heating Side
Heating Side Heating Proportional Band [P/2] I D

Cooling Side
Cooling SIde Cooling Proportional Band [P/2 COOL] I (same as for heating) D (same as for heating)

6. With the heat side tuned, manually set the COOL parameter or Proportional Band Coefficient for Cooling. If the cooling output is less powerful than the heating output, the Cooling Proportional Band must be narrower than the Heating Proportional Band; the COOL parameter would be less than 1. If the cooling output is more powerful than the heating output, the Cooling Proportional Band must be wider than the Heating Proportional Band; the COOL parameter would be more than 1. See the programming section for more details. 7. Finally, you can add a Deadband/Overlap. The programmed Deadband/Overlap parameter can be within -50% to +50% of the Heating Proportional band. To establish a Deadband, parameter db is set somewhere between 0% and 50% of the Heating Proportional band. To establish an Overlap, db is set somewhere between -50% and 0% of the Heating Proportional Band. 8. Manually fine-tune the parameters COOL and db until just the right amount of cooling is achieved. Refer to the programming section for more details on these parameters.

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PXZ QUICK REFERENCE

Primary Menu
Parameter ProG P I D AL AH TC HYS Hb AT TC2 CooL db PLC1 PHC1 Range oFF/rUn/HLd 0.0 - 999.9%FS 0 - 3200sec 0.0 - 999.9sec 0 - 100%FS 0 - 100%FS 1 - 150sec 0 - 50%FS 0.0 - 50.0A 0-2 1 - 150sec 0.0 - 100.0 Description Ramp/soak command Proportional band Integral time Derivative time Low Alarm Setpoint High Alarm Setpoint Cycle Time (output #1) Hysteresis Heater-break alarm S.P. Auto-tuning command Cycle Time (output #2) Proportional band coefficient for cooling Default DSP settings settings oFF 5.0 240 60 10 10 1 0.0 0 1.0 0.0 -3.0 103.0 0 dSP1-1 dSP1-2 dSP1-4 dSP1-8 dSP1-16 dSP1-32 dSP1-64 dSP1-128 dSP2-1 dSP2-2 dSP2-4 dSP2-8 dSP2-16 dSP2-32 dSP2-64 dSP2-128

PXZ QUICK REFERENCE

Secondary Menu
Parameter P-n1 P-n2 P-dF P-SL P-SU P-AL P-AH P-An P-dP rCJ PVOF SVOF P-F PLC2 PHC2 FUZY GAIN ADJO ADJS Range 0 -19 0 - 16 0.0 - 900.0sec -1999 - 9999 -1999 - 9999 0 - 15 0 - 11 0 - 50%FS 0-2 -10 - 10%FS -50 - 50%FS C/F OFF/ON 0-255 Description Control Action code Input type code Input filter constant Lower range of input Upper range of input Alarm Type 2 code Alarm Type 1 code Alarm Hysteresis Decimal point position PV offset SV offset C/F Selection N/A N/A Fuzzy control N/A Zero calibration Span calibration N/A Parameter mask Default DSP settings settings 5.0 dSP5-4 dSP5-8 dSP5-16

0%FS dSP5-32 100%FS dSP5-64 9 5 1 0 ON 0 0 -3.0 103.0 OFF 1 0 0 -3.0 dSP5-128 dSP6-1 dSP6-2 dSP6-4 dSP6-8 dSP6-16 dSP6-32 dSP6-64 dSP6-128 dSP7-1 dSP7-2 dSP7-4 dSP7-8 dSP7-16 dSP7-32 -

-50.0 - 50.0% FS Deadband/Overlap N/A N/A N/A 0 - 100% 0 - 100%FS 0-2 -0 - 100%FS 0 - 99hr 59min Balance Anti-reset windup Lock out Ramp/soak status 1st S.P. 1st ramping time 1st soaking time 2nd S.P. 2nd ramping time 2nd soaking time 3rd S.P. 3rd ramping time 3rd soaking time 4th S.P. 4th ramping time 4th soaking time Ramp/Soak Mode code

PCUT bAL Ar LoC STAT SV-1 TM1r

0.0/50.0 dSP3-1 100%FS dSP3-2 0 oFF dSP3-4

OUT dSP3-8 dSP1-7 0%FS dSP3-16 0.00 0.00 dSP3-32 dSP3-64

TM1S 0 - 99hr 59min SV-2 TM2r 0 - 100%FS 0 - 99hr 59min

0%FS dSP3-128 0.00 0.00 0%FS 0.00 0.00 dSP4-1 dSP4-2 dSP4-4 dSP4-8 dSP4-16

TM2S 0 - 99hr 59min SV-3 TM3r 0 - 100%FS 0 - 99hr 59min

TM3S 0 - 99hr 59min SV-4 TM4r 0 - 100%FS 0 - 99hr 59min

0%FS dSP4-32 0.00 0.00 0 dSP4-64 dSP4-128 dSP5-1

Based on the model

TM4S 0 - 99hr 59min MOD 0 -15

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