Slide Rack Mount Kit Installation Procedure 53 - 0001625 - 06
Slide Rack Mount Kit Installation Procedure 53 - 0001625 - 06
Installation Procedure
53-0001625-06
Publication Date: 12/19/03
Copyright 2002-2004, Brocade Communications Systems, Incorporated. ALL RIGHTS RESERVED. Publication Number: 53-0001625-06
Brocade, the Brocade B weave logo, Secure Fabric OS, and SilkWorm are registered trademarks of Brocade Communications Systems, Inc., or its subsidiaries in the United States and/or in other countries. FICON is a registered trademark of IBM Corporation in the United States and other countries. All other brands, products, or service names are or may be trademarks or service marks of, and are used to identify, products or services of their respective owners. Notice: The information in this document is provided AS IS, without warranty of any kind, including, without limitation, any implied warranty of merchantability, noninfringement or fitness for a particular purpose. Disclosure of information in this material in no way grants a recipient any rights under Brocade's patents, copyrights, trade secrets or other intellectual property rights. Brocade reserves the right to make changes to this document at any time, without notice, and assumes no responsibility for its use. The authors and Brocade Communications Systems, Inc., shall have no liability or responsibility to any person or entity with respect to any loss, cost, liability, or damages arising from the information contained in this book or the computer programs that accompany it. Notice: The product described by this document may contain open source software covered by the GNU General Public License or other open source license agreements. To find out which open source software is included in Brocade products, view the licensing terms applicable to the open source software, and obtain a copy of the programming source code, please visit http://www.brocade.com/ support/oscd. Export of technical data contained in this document may require an export license from the United States government.
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Document History
The following table lists revision history of the Slide Rack Mount Kit Installation Procedure. Document Title Slide Rack Mount Kit Installation Procedure Slide Rack Mount Kit Installation Procedure Slide Rack Mount Kit Installation Procedure Slide Rack Mount Kit Installation Procedure Slide Rack Mount Kit Installation Procedure Slide Rack Mount Kit Installation Procedure Publication Number Summary of Changes 53-0001625-01 53-0001625-02 53-0001625-03 53-0001625-04 53-0001625-05 53-0001625-06 First release (new book) n.a. Internal review only. Added 2U switch installation procedures to support SilkWorm AP7420 switches. Revised publication number. Complete reformat (including altering procedures), provided new illustrations, and added SilkWorm 3250/3850 support. Publication Date March 2002 November 2002 August 2003 September 2003 September 2003 December 2003
Overview
You can use the slide rack mount kit to install a 1U, 1.5U, or 2U SilkWorm switch in a standard 19-inch EIA rack. The installation methods are listed in Table 1 on page 4. Note U represents a rack unit of space in a standard EIA cabinet. 1U equals 1.75 inches (4.44 cm). Refer to the following sections to install the slide rack mount kit:
"Installation Requirements" on page 4 "Planning the Switch Installation" on page 7 "Preparing Slide Assemblies" on page 8 "Installing the Switch to Slide Out Port Side" on page 8 "Installing the Switch to Slide Out Nonport Side" on page 21
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Switch Installation Methods Using the Slide Rack Mount Kit Switch Type SilkWorm 2000-series, 3200-series, and 3800series Slide Direction and Positioning Switch slides out of port side of cabinet (exhaust-air side). Port side of switch is flush with edge of cabinet. Switch slides out of nonport side of cabinet (air-intake side). Port side of switch is set 3 inches back from edge of cabinet (allows a more gradual bend in cables). Cabinet Rail Type Round-hole Square-hole Round-hole Square-hole
1.5U
SilkWorm 3900
Switch slides out of port side of cabinet (exhaust-air side). Port side of switch is flush with edge of cabinet. Switch slides out of nonport side of cabinet (air-intake side). Port side of switch is set 3 inches back from edge of cabinet (allows a more gradual bend in cables).
2U
SilkWorm AP7420
Switch slides out of port side of cabinet (exhaust-air side). Port side of switch is flush with edge of cabinet. Note: Nonport-side installation is not supported.
Round-hole Square-hole
Installation Requirements
Allow 15 to 30 minutes to complete this procedure. Slide rack mount kit installation requirements include:
Electrical requirements:
Use a primary AC input 100-240 VAC, 47-63 Hz, correctly wired with the circuit protected by a circuit breaker and grounded in accordance with local electrical codes. Use an adequate supply circuit, line fusing, and wire size, as specified by electrical rating on the switch nameplate. Ground all equipment in the cabinet through a reliable branch circuit connection, and maintain ground at all times. Do not rely on a secondary connection to a branch circuit such as a power strip. Plan the installation so that the nonport side of the switch faces the cool-air aisle. This allows the switch fans to pull in cool air. Verify that the air flow available to the air intake vents meets the minimum requirements specified for the switch being installed. Verify that the ambient air temperature at the nonport side of the switch does not exceed 40 Celsius (104 Fahrenheit) while the switch is operating.
Thermal requirements:
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Cabinet specifications:
Use a standard EIA cabinet. Plan a cabinet space that is up to 2 rack units (2U) high and 11 to 30 inches deep, depending on the switch being installed. Verify that the additional weight of the switch does not exceed the weight limits of the cabinet or unbalance the cabinet in any way. Secure the cabinet to ensure stability in case of unexpected movement, such as an earthquake.
Phillips #2 screwdriver with torque capability 1/4-inch slotted-blade screwdriver with torque capability Items Included in the Slide Rack Mount Kit Description Slide assembly, containing one inner and one outer slide rail, with Items B, C, and D installed on the outer slide rail (each slide assembly is bagged separately) Three-hole slide mount L-bracket Locking hex nut, 8-32 (for Item D) Slotted screw, 8-32 x 3/8 inch, zinc Power cord clip Phillips screw, 10-32 x 3/8 inch, black Three-hole rack nut bar, 8-32 (for Item F) Alignment washer Retainer nut, 10-32 (for Item F) Left rack mount bracket (unexpected movement safety bracket for port side) Right rack mount bracket (unexpected movement safety bracket for port side) Left mount bracket (unexpected movement safety bracket for port side) Right mount bracket (unexpected movement safety bracket for port side) Phillips screw, 8-32 x 1/4 inch, black Back rack mount bracket (unexpected movement safety bracket for nonport side) Phillips screw, 8-32 x 3/16 inch, zinc Total Qty. 2 4 12 12 6 12 4 12 12 1 1 1 1 4 2 12
Ensure all of the items listed in Table 2 are included in your kit. See Figure 1 on page 6 for an illustration of each item. Table 2 Item A B C D E F G H I J K L M N O P
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Figure 1
B (4x)
C (8x)
scale: 1/2" = 1" scale: 5/16" = 1" scale: 3/16" = 1"
Item A
(2x)
E D (6x)
Note: Scale is 1/2" = 1" unless otherwise noted.
scale: 1/2" = 1"
(6x)
F (12x)
G
(4x)
H (12x)
I (12x)
Note:
Heavy box outlines indicates separate packages of components
K
(1x)
M
(1x)
N (4x)
J
(1x)
L
(1x)
O (2x)
C (4x)
D (4x)
P (12x)
3.001
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1U 1.5U 2U
SilkWorm 2000-series, 3200-series, and 3800-series SilkWorm 3900 SilkWorm AP7420 Note U represents a rack unit of space in a standard EIA cabinet. 1U equals 1.75 inches (4.44 cm).
3.
For 1.5U switches only, determine whether you want the additional 0.5U or 1U of the switch to be above or below the brackets. The L-brackets cover three holes (1U) on each cabinet rail (see Figure 2).
Figure 2
IP
16 0 17 1 18 2 19 3 20 4 21 5 22 6 23 7 24 8 25 9 26 10 27 11 28 12 29 13 30 14 31 15
0.5U 1U
B L-bracket
3.002
4.
Toward the exhaust-air aisle (port side; see Figure 14 on page 19) Toward the air-intake aisle (nonport side; see Figure 25 on page 30) Caution SilkWorm AP7420 only supports port-side installation due to the length of the switch.
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Figure 3
A
Lock-release Lever
Lock-release Lever
scale:5/16" = 1" M
Push to release
3.003
scale:1/8" = 1"
3. 4.
Press the lock-release lever located inside the inner slide rail and pull the inner rail away from the outer rail. Repeat step 1 through step 3 with the second slide assembly.
Proceed to "Installing the Switch to Slide Out Port Side", next, or "Installing the Switch to Slide Out Nonport Side" on page 21.
"Attaching Inner Slide Rails" on page 9 "Attaching Rack Mount Brackets" on page 10 "Attaching L-brackets to Cabinet Rails" on page 11 "Inserting the Switch in the Cabinet" on page 17
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Figure 4
3 3 1 2
scale:3/16" = 1"
IP
29 30 31
13
14
15
P (3x)
3.004
3.
Attach the rail using three Phillips 8-32 x 3/16-inch screws (Item P). For 1.5U switches, choose from the upper or lower rail holes to determine vertical positioning. 1U and 2U switches only have a single row of holes for mounting brackets. Caution Using screws longer than the specified length can damage the switch. Use only the screws provided with the kit.
4. 5.
Tighten the screws to a torque of 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 4 for the inner slide rail on the other side of the switch.
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IP
29 30 31
13
14
15
N (2x)
M
(Item L on left side)
3.005
2.
Attach the right rack mount bracket to the switch using two Phillips 8-32 x 1/4 inch screws (Item N). Caution Using screws longer than the specified length can damage the switch. Use only the screws provided with the kit.
3. 4.
Tighten the screws to a torque of 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 3 for the left rack mount bracket (Item L). Note For a 1U switch, use Item O instead of Item L.
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"Round-hole Cabinet Rails" "Square-hole Cabinet Rails (Method A)" on page 13 "Square-hole Cabinet Rails (Method B)" on page 15
2. 3.
Position the outer slide rail inside the cabinet rails with the closed ends of the slide rail toward the nonport side of the cabinet (see Figure 7 on page 12). Loosen and adjust the position of the nonport side L-bracket as necessary. Note If side cabinet access is not available, measure the depth of the cabinet, loosen the L-bracket on the nonport side, and adjust the bracket position until the total rail length matches the cabinet depth.
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4.
Attach the L-brackets (Item B) to the cabinet rails using five 10-32 x 3/8 inch screws (Item F) and two of the threehole nut bars (Item G). Note Leave the middle hole empty on the port side for securing the rack mount bracket (Item O or M) later (refer to "Inserting the Switch in the Cabinet" on page 17).
Figure 7
F (3x)
B G G
F (2x)
3.007
5. 6.
Tighten the screws to 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 5 for the other rail.
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2. 3.
Position the outer slide rail inside the cabinet rails with the closed ends of the slide rail toward the nonport side of the cabinet (see Figure 9 on page 14). Loosen and adjust the position of the nonport side L-bracket as necessary. Note If side cabinet access is not available, measure the depth of the cabinet, loosen the L-bracket on the nonport side, and adjust the bracket position until the total rail length matches the cabinet depth.
4.
Attach the L-brackets (Item B) to the cabinet rails using five 10-32 x 3/8 inch screws (Item F) and five retainer nuts (Item I). Note Leave the middle hole empty on the port side for securing the rack mount bracket (Item O or M) later (refer to "Inserting the Switch in the Cabinet" on page 17).
5. 6.
Tighten the retainer nuts (Item I) to 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 5 for the other rail.
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Figure 9
(3x) F
F (2x) I (2x)
I (3x)
3.008
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2. 3.
Position the outer slide rail inside the cabinet rails with the closed ends of the slide rail toward the nonport side of the cabinet (see Figure 11 on page 16). Loosen and adjust the position of the nonport side L-bracket as necessary. Note If side cabinet access is not available, measure the depth of the cabinet, loosen the L-bracket on the nonport side, and adjust the bracket position until the total rail length matches the cabinet depth.
4.
Attach the L-brackets (Item B) to the cabinet rails using five 10-32 x 3/8 inch screws (Item F), six alignment washers (Item H), and two of the three-hole nut bars (Item G). Note Leave the middle hole empty on the port side for securing the rack mount bracket (Item O or M) later (refer to "Inserting the Switch in the Cabinet" on page 17); however, position an alignment washer (Item H) between the L-bracket (Item B) and the cabinet rail.
5. 6.
Tighten the screws to 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 5 for the other rail.
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Figure 11
Outer Slide Rail (closed end on non-port side) Cabinet Rail (port side)
F (3x)
scale: 3/8" = 1"
H (3x)
G F (2x) G
Cabinet Rail (non-port side) (3x) H
3.009
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A
Cabinet Rail (non-port side)
B (2x)
E (3x)
3.010
2.
Insert the power cords into the power cord clips, with the power cord prongs pointing toward the power source (see Figure 13 on page 18). Allow a minimum service loop of 6 inches at the switch to ensure freedom to plug and unplug the power cords. Ensure the power cords route completely outside of the slide rails. Caution Ensure the power cords align in the clips and do not fall inside the slide rails. To prevent the cords from being pulled out of the clips, unplug the cords from the switch before moving the switch on the slide rails.
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Figure 13
E (3x)
3.011
3. 4.
Position the switch next to the cabinet; align and insert the inner rails inside the outer rails (see Figure 14 on page 19). Gently slide the switch into the cabinet; check rail alignment by sliding the switch out and back into the cabinet. If there is any resistance, pull the switch out of the cabinet and realign the slide rails.
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Figure 14
IO IO
16 17 0 18 1 19 2 20 3 21 4 22 5 23 6 24 7 25 8 26 9 27 10 28 11
2 3 3 1 2
Cabinet Rail
IP
29 12 30 13 31 14 15
3.012
5.
Secure the rack mount brackets to the cabinet rails using one Phillips 10-32 x 3/8 inch screw (Item F) per bracket and tighten the screws to a torque of 25 inch-pounds (29 cm-kgs). For square-hole cabinet rail method A installations, use the remaining retainer nut (Item I) to secure the screw. See Figure 15 on page 20 for a round-hole cabinet rail; see Figure 16 on page 20 (Method A) or Figure 17 on page 21 (Method B) for a square-hole cabinet rail. Caution Do not connect the switch to the network until the IP address is correctly set. For power-on and configuration instructions, refer to the hardware manual for your specific switch.
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Figure 15
IP
29 30 31
13
14
15
G
(exploded for clarity)
3.013
Figure 16
Method A for Securing Rack Mount Brackets for Square-hole Cabinet Rails
Square Hole Cabinet Rail (port side)
IP
29 30 31
13
14
15
I
For attaching Item M (exploded for clarity)
I (2x) F
For attaching Slide Rail Bracket (Item B)
3.014
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Figure 17
Method B for Securing Rack Mount Brackets for Square-hole Cabinet Rails
Square Hole Cabinet Rail (port side)
M
IP
29 30 31
13
14
15
G
(exploded for clarity)
H (3x)
3.015
"Attaching Inner Slide Rails" on page 22 "Attaching Rack Mount Brackets" on page 23 "Attaching L-brackets to Cabinet Rails" on page 24 "Inserting the Switch in the Cabinet" on page 28
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Figure 18
scale:3/16" = 1"
2 3 3
1.5U Switch
IP
29 30 31
13
14
15
P (3x)
3.016
Lock-release Lever
3.
Attach the rail using two Phillips 8-32 x 3/16-inch screws (Item P). For 1.5U switches, choose from the upper or lower rail holes to determine vertical positioning. 1U and 2U switches only have a single row of holes for mounting brackets. Caution Using screws longer than the specified length can damage the switch. Use only the screws provided with the kit.
4. 5.
Tighten the screws to a torque of 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 4 for the inner slide rail on the other side of the switch.
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O
2 3 3 1 2
scale:3/16" = 1"
D (2x)
Inner Slide Rail
IP
29 30 31
13
14
15
3.017
2. 3. 4.
Attach the brackets to the slide rail using two slotted-head 8-32 x 3/8 inch screws (Item D); add lock nuts (Item C) to the end of each screw. Tighten the screws to a torque of 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 3 for the rack mount bracket on the other side of the switch.
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"Round-hole Cabinet Rails" "Square-hole Cabinet Rails (Method A)" on page 26 "Square-hole Cabinet Rails (Method B)" on page 27
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Figure 20
(2x) F
B G G
Cabinet Rail (non-port side)
F (3x)
3.018
4. 5.
Tighten the screws to 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 4 for the other rail.
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Outer Slide Rail (closed end on port side) Cabinet Rail (port side)
F (2x)
F (3x) I (3x)
I (2x)
4. 5.
Tighten the retainer nuts (Item I) to 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 4 for the other rail.
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Outer Slide Rail (closed end on port side) scale: 3/8" = 1" Cabinet Rail (port side)
F (2x) H (3x) B G
(3x) F
G
Cabinet Rail (non-port side) (3x) H
3.020
4. 5.
Tighten the screws to 15 inch-pounds (17 cm-kgs). Repeat step 1 through step 4 for the other rail.
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(2x) B
(3x) E
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2.
Insert the power cords into the power cord clips, with the power cord prongs pointing toward the power source (see Figure 24). Allow a minimum service loop of 6 inches at the switch to ensure freedom to plug and unplug the power cords. Ensure that the power cords route completely outside of the slide rails. Caution Ensure the power cords align in the clips and do not fall inside the slide rails. To prevent the cords from being pulled out of the clips, unplug the cords from the switch before moving the switch on the slide rails.
Figure 24
E (3x)
Cabinet Rail
3.022
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3.
Position the switch next to the cabinet; align and insert the inner rails inside the outer rails (see Figure 25). Inserting the Switch
Switch (Slides in/out on Non-Port Side)
1
Figure 25
16 17 0 18 1 19 2 20 3 21 4 22 5 23 6 24 7 25 8 26 9
3 3 1 2
27 10 28 11 29 12 30 13 31 14 15
IP
Cabinet Rail
3.023
4.
Gently slide the switch into the cabinet; check rail alignment by sliding the switch out and back into the cabinet. If there is any resistance, pull the switch out of the cabinet and realign the slide rails.
5.
Secure the rack mount brackets to the cabinet rails using one Phillips 10-32 x 3/8 inch screw (Item F) per bracket and tighten the screws to a torque of 25 inch-pounds (29 cm-kgs). For square-hole cabinet rail method A installations, use the remaining retainer nut (Item I) to secure the screw. See Figure 26 on page 31 for a round-hole cabinet rail; see Figure 27 on page 32 (Method A) or Figure 28 on page 33 (Method B) for a square-hole cabinet rail. Caution Do not connect the switch to the network until the IP address is correctly set. For power-on and configuration instructions, refer to the hardware manual for your specific switch.
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Figure 26
I
Outer Slide Rail (closed end on port side) Inner Slide Rail (1x)
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Figure 27
Method A for Securing Rack Mount Brackets for Square-hole Cabinet Rails
Outer Slide Rail (closed end on port side) Inner Slide Rail
G
(2x) F (previously installed)
3.025
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Figure 28
Method B for Securing Rack Mount Brackets for Square-hole Cabinet Rails
G
(3x) H Outer Slide Rail (closed end on port side) Inner Slide Rail (2x) F (previously installed)
3.026
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