Service Manual ASM 3.

1 - F12 F12-030 until -110

Catalog 9129 8249-12 August 2003, GB

Hydraulic Motor/Pump

Series F12

Table of contents
General information........................................... Specifications..................................................... Disassemble....................................................... Assemble............................................................ Chang of shaft seal............................................ Valve plates........................................................ 3 4 5-10 11-16 17 18

Hydraulic Motor/Pump
General information
F12 is bent axis, fixed displacement heavyduty motor/pump seris. They can be used in numerous applications in both open and closed loop circuits. Series F12 conforms to current ISO and SAE mounting flange and shaft end configurations. A very compact cartridge version is also available. Frame sizes: F12-30, -40, -60, -80 and -110. Thanks to the unique spherical piston design, F12 motors can be used at unusually high shaft speeds. Operating pressures to 480 bar provides for the high output power capability. The 40 angle between shaft and cylinder barrel allows for a very compact, lightweight motor/pump. The laminated piston ring offers important advantages such as low internal leakage and thermal shock resistance.

Series F12

The pump version has highly engineered valve plates for increased selfpriming speed and low noise, available with left and right hand rotation. The F12 motors produce very high torque at start-up as well as at low speeds. Our unique timing gear design synchronizes shaft and cylinder barrel, making the F12 very tolerant to high G forces and torsional vibrations. Heavy duty roller bearings permit substantial external axial and radial shaft loads. The F12s have a simple and straightforward design with very few moving parts, making them very reliable motors/pumps. The unique piston locking, timing gear and bearing set-up as well as the limited number of parts add up to a very robust design with long service life and, above all, proven reliability.

F12 cross section

9 8 7 6 5 4 3 2 1

Hydraulic Motor/Pump
Specifications
Frame size Displacement [cm/rev] Motor operating speed [rpm] max intemittent max continuous min continuous Max pump selfpriming speed L or R function; max [rpm] Torque (theor.) at 100 bar [Nm] Motor input flow max intemittent [l/min] max continuous [l/min] Output power (motor) max intemittent [kW] max continuous [kW] Operating pressure max intemittent [bar] max continuous [bar] Max case pressure shaft seal type H, 1500 rpm [bar] Main circuit temp., max [C] min [C] Fluid viscosity, max. [mm/s] min. [mm/s] Fluid contamination level (ISO code 4406) Mass moment of inertia (x10) [kg m] Weight [kg] ) Valid at sea level. 4 F12-30 30.0 7 100 5 600 50 -40 40.0 6 400 5 000 -60 59.8 5 600 4 300

Series F12
-80 80.4 5 200 4 000 -110 110.1 4 700 3 600 50

2 850 47.6 213 168

2 650 63.5 256 200

2 350 94.9 335 257

2 350 128 418 322

2 200 175 517 396

110 70 480 420 14 80 -40 1 000 8 18/13 1.7 12

130 85

175 110

220 153

270 165 480 420

12

12

10

9.5 80 -40 1 000 8 18/13

2.9 16.5

5.0 21

8.4 26

11.2 36

Hydraulic Motor/Pump

Series F12

Disassemble
491 Fasten the unit in a vice. Loosen the 4 boults (item 491).

110

Lift off the barrel housing (item 110). Make sure that the valve plate doesnt fall out when lifting the barrel housing off.

411 Lift off the cylinder barrel (item 411). Take the shim (item 488) away. 488

Hydraulic Motor/Pump

Series F12

430

Lift off the barrel support (item 430).

440

Remove the pistons (item 440).

221

Remove the O-ring (item 221).

Hydraulic Motor/Pump

Series F12

237 Remove the retaining ring (item 237).

231 Remove the seal carrier (item 231).

225 Remove the O-ring (item 225).

Hydraulic Motor/Pump

Series F12

478

Remove the retaining ring (item 478).

476

Lift off the spacer washer (item 476).

311 211 Place the bearing housing (item 211) on a tube. Push out the shaft (item 311) with a press.

Hydraulic Motor/Pump

Series F12

470 Remove the small tappered roller bearing (item 470).

Tap the small bearing ring off with a mandrel.

Tap the large bearing ring off with a mandrel.

Hydraulic Motor/Pump

Series F12

311

Place the ring gear (item 452) on a tube. Push out the shaft (item 311) with a press.

Tube

452

10

Hydraulic Motor/Pump
Assemble

Series F12

Push on the tappered roller bearing (item 460) and the ring gear (item 452) on the shaft with a press. Use a tube (see page 16).

460 452

Push on the bearing ring (item 460) in the bearing housing (item 211) with a press. Use a tube to match the outer diameter off the bearing ring. 211

Push on the bearing ring (item 470) in the bearing housing (item 211) with a press. Use a tube to match the outer diameter off the bearing ring. 211

11

Hydraulic Motor/Pump

Series F12

476

Push on the Bearing (item 470) with a press until correct preload is achieved. Install the spacer washer (item 476).

478 Install the retaining ring (item 478).

225 Install the O-ring (item 225).

12

Hydraulic Motor/Pump

Series F12

Install the seal carrier (item 231). 231

237 Install the retaining ring (item 237).

221 Install the O-ring (item 221).

13

Hydraulic Motor/Pump

Series F12

440 Install the pistons (item 440).

430

Install the barrel support (item 430).

488

Install the shim (item 488).

14

Hydraulic Motor/Pump

Series F12

411 Install the cylinder barrel (item 411). Ensure correct timing. (Marking, punch mark)

. .
121

110

Put some grease on the valve plate (item 121) and install it into the barrel housing (item 110). Make sure you have installed the valve plate correct (see page 18).

110

Install the barrel housing (item 110).

15

Hydraulic Motor/Pump

Series F12

491

Fasten the 4 boults (item 491) to specified torque. F12-030 60 10 Nm F12-040 60 10 Nm F12-060 60 10 Nm F12-080 105 20 Nm F12-110 105 20 Nm

Tools to be used to facilitate the installation of the tappered roller bearings.

Type F12-030 F12-040 F12-060 F12-080 F12-110

A 60 65 73 74 82

B 49 58 64 70 75

C 42 52 57 62 67

30 30 30 30
1.5 1.5 3 3 f C 0 C / +0.20 f B B f A / +0-1

0.5x45 0.545

+0.2

0 A -1

16

Hydraulic Motor/Pump
Change of shaft seal
237

Series F12

Remove the retaining ring (item 237).

231 Remove the seal carrier (item 231).

Tap the shaft seal out with hammer and mandrel.

Tap the new shaft seal back with a tube and a hammer. The outside diameter on the tube is 65mm.

17

Hydraulic Motor/Pump
Valve plates F12
Following valve plates can be fitted in F12.

Series F12

M = Bi-directional, motor operation

Against cylinder barrel

L = L.H. rotation, pump operation

R = R.H. rotation, pump operation

Against cylinder barrel

G
G = L.H. rotation, internal drain, motor operation

X
X = Bi-directional, pump operation, high self priming speed

Against cylinder barrel

18

Hydraulic Motor/Pump
Operational Check

Series F12

The general condition of the unit can be established by checking the drain flow. Remove the drain line and keep the drain port above a suitable container. Run the unit at normal speed and pressurize the system to 2000-3000 psi. (150 - 200 bar) Measure the drain flow for one minute; if it exceeds the maximum figures shown below, the unit is worn or damaged internally and should be replaced or repaired. Also, check for leakage at the shaft seal and between the bearing and barrel housings.

Series F12-30 F12-40 F12-60 F12-80 F12-110

Normal cu.in./min (l/m) 24 30 43 61 61 0.4 0.5 0.7 1.0 1.0

Max gpm. (l/m) .55 .65 .70 .80 .80 2.0 2.5 2.7 3.0 3.0

19

Hydraulic Motor/Pump

Series F12

Please contact our sales representative:

Parker Hannifin AB VOAC Hydraulics Division SE-461 82 Trollhttan Sweden Tel +46 520 986 00 Fax +46 520 371 05 www.parker.com

Catalog 9129 8249-12 August 2003, GB