Issue01 - Mar2000extreme Rocketry Magazine
Issue01 - Mar2000extreme Rocketry Magazine
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extreme contents
march/april
features
3-4.2000
project report: mars lander: super scale kit . . . . . . . p.22
Jeff Bundt provides an in-depth article on the construction of the Mars Lander Super Scale Kit from Tango Papa Decals.
extreme contents
departments
from the editor . . . . . . . . . . . . . . . . . p.8
A few words about why we started this magazine.
editor-in-chief | Brent McNeely associate editor | Tim Quigg staff editor | Alan Cain
staff writer | Jeff Bundt staff writer | Steve Baughman staff writer | Tim Quigg staff writer | Darrell Mobley staff writer | Dave Davis
layout & design | McNeely & Associates art director | Brent McNeely About the Cover: Photo was taken by Jeff Bundt of the Mars Lander Super Scale Kit from Tango Papa Decals. graphic designer | Krista Lewis graphic designer | Lara Cox
2000, McNeely & Associates All rights reserved For questions about new or current subscriptions, call 702-243-8666, or send us email at help@extremerocketry.com or visit our web site at www.extremerocketry.com. To change your address, send mail to Extreme Rocketry, PO Box 28974, Las Vegas, NV 89126, or visit our web site at www.extremerockery.com. Please allow 4-6 weeks for processing.
ROCKET
AeroTech Dr Rocket Estes Hypertek Class B & C * Single Use * Reload Kits * Hardware
KITS
Public Missiles Ltd AeroTech LOC Precision Estes
SUPPLIES
Transolve Top Flight Skyangle Acme Engineering Point 39 Productions Ground Support Tech. Radar Enterprises Firewall
www.magnumrockets.com
y name is Brent McNeely and I have OHD. My wife assures me of this fact every once in a while. You see, my wife is a schoolteacher, teaching 5th grade at a school just a few blocks from our house. Every year she tells me about all her students. She tells me that one of her students has ADD, another has ADHD, and how challenging another kid is who has OCD. I always forget and have to ask her what these letters mean. She tells me, ADD stands for Attention Deficit Disorder, ADHD is an acronym for Attention Deficit Hyperactive Disorder, and OCD represents Obsessive Compulsive Disorder. And, when she first told me I had OHD I asked her what OHD stood for. In response, she said, Obsessive Hobby Disorder. She explained every time I find a new hobby, I become totally obsessed with it to the exclusion of all other things. I become so extremely obsessed during any conversation, on any subject, that I slowly lose my focus on what people are talking about. At that point my eyes glaze over, and I get lost in the conversation. Needless to say, people would notice Im not tuned in and ask me what Im thinking about. As you can imagine, I become embarrassed and admit Im thinking about my hobby (whatever it is at the time).
My Hobbies Some of you have met me and know my story. For those of you who havent, well, this is for you. What do I look like? Thats me in the photo above. Im a very tall guy in my mid-thirties. I own my own graphic design company (McNeely & Associates) and have been in business for myself for about eight years now. One of my clients is AeroTech; I designed their web site, new catalogs, and ads. Ive been flying rockets for about five years now and completed my level three certification last year (with the 75mm AeroTech M1315W). Most people know me for my rocket cars. My cars have appeared in various videos shot by the Rocketman and his wife Jodi (both Delamar and Black Rock). At one point I had a small business called Hell on Wheels Rocket Cars and sold AeroTech rocket motors. I shut this business down about a year ago and shifted my emphasis to web site design. Since that time Ive been putting a lot of time into learning about Linux computers and running a commercial web server. It was during this period I began forming the basic ideas of a high quality rocket magazine.
Magazine Features My latest OHD episode revolves around this magazine. For almost a year Ive been working on it in some way or another. Mostly Ive been thinking about what a good rocketry magazine should contain. I like reading interviews with people and thought to myself, what would it be like to read interviews with the movers and shakers in rocketry? I wondered what was going on in the minds of Frank Kosdon, Bruce Kelly, Gary Rosenfield, Mark Bundick, Vern Estes and others. Wouldnt it be great to see published interviews with these people? The next thing I wanted to see was some sort of pull-out poster or centerfold in each issue. It seemed to me all hot rod magazines have centerfold posters which guys hang up in their garages. Why not put a centerfold poster in every issue of the magazine? Then another idea came to mind as I glanced through another hobby magazinereader photos. I like seeing lots of photos in a publication; call it eye candy if you will. One day while reading one of my computer magazines I was browsing through a question and answer article. I thought to myself, Hey, now thats what we need in a rocketry magazine, a good question and answer section where readers can write in and we can find someone knowledgeable to track down the answers. After many of these ideas coming about like this, I realized I had the makings of a new magazine in my head.
The First Issue This first issue is my best attempt out the door to give you what I think should be in a great rocketry magazine. Im sure that I havent covered everything youll want in a magazine, but Ive tried. We will be running lots of surveys on our web site to determine what to put in upcoming issues. So, if you want to help shape the future of this magazine, all you have to do is participate in the surveys, and send us lots of feedback about what we are doing. In the end, I hope we wind up with the magazine you will want to have in your home. Extreme Rocketry Objectives The objectives of Extreme Rocketry are 1) deliver the magazine on time, 2) deliver the number of issues paid for by subscribers, 3) have interesting and timely articles in each issue, 4) build an all inclusive web site to support the magazine.
Launchable on 24mm solidpropellant motors, also available from Rocket Vision. Fully recoverable and re-useable. Assembly and painting required. Full color decals included. Lots of new designs on the drawing board!
*The Pegasus XL Booster is produced under license from Orbital Sciences Corporation. The Roton is produced under license from Rotary Rocket Company.
http:
www.RocketVision.com
e-mail: phone:
us mail:
Drawing Title: Drawing Details: ECM Number: Drawn By: Page (n of n):
info@rocketvision.com
Owner: Paul Sherby Rocket: Endeavor Height: 48 inches Diameter: 2.7 inch Weight: 35 oz. Motor: AeroTech G64 Location: Three Oaks, MI Altitude: unknown
Owner: Mark Clark & Robin Meredith Rocket: Super Scale Alpha Height: 17 feet Diameter: 16.5 inches Loaded Weight: aprox. 100 lbs. Motor: P class custom made Location: Arizona Altitude: unknown
Submit Your Photo: Do you have a great photo that youd like to see in the next issue of Extreme Rocketry? Mail your photo to: Photos at Extreme Rocketry, PO Box 28974, Las Vegas, NV 89126. Make sure to include the caption information like you see here along with your photo. Please include contact information in case we have any questions (email addresses are preferable). Photos will not be returned and may or may not be published here.
Rocket Vision The long-awaited Custom Rocket Suite is now online and active at the Rocket Vision web site (www.rocketvision.com). This Custom Rocket Service allows customers to create their own rocket kits from a library of quality stock parts, get on-demand stability calculations, and see a graphic of the rocket as changes in design are made. Over eighty kit combinations are possible! Buy your custom designed kit and within two business days it will be on its way in a professional kit bag with assembly instructions. Prices for custom rockets are comparable to Pro-Designed Rugged-Rockets and are based on components the customer decides to use. Prices will adjust automatically as components are added and removed. Phase Two, which will be released late this summer, will add 2 more airframe diameters, more nose cone shapes, more fin designs, and transitions. Thousands of unique rocket designs will be possible with these combinations. Phase Three, due in early 2001, will allow expert designers to take advantage of our computer-controlled tooling to go beyond stock components. 800-568-2785, 9 am to 5:30 pm weekdays, Pacific Time. Consumer Hobby Division Rocket Dyne Systems (consumer hobby division) is back and soon will be producing its legendary HPR kits once again! Mike Gillette has recently sold the consumer hobby division to Mike and John Kerrigan, TRA/NAR members. They will continue the RDS tradition to produce kits with the highest quality components available. RDS will be offering all of the past kits designed by Mike Gillette as well as the new line of mid to high power rockets ranging from G to O motors. Two stage high altitude rockets will also be available for record setting flights. On the drawing board will be cluster engine configurations, the largest production HPR kit available and several new 29 and 38 level one rocket kits. Look for our advertisement coming soon in this magazine. Web site: www.rocketdynesys.com 800-8997512
lift-off photos ron denton and his 60% scale hawk missile
by brent mcneely
on Denton spent months building his monster 60% scale Hawk missile. He launched the Hawk at the Tripoli Vegas and NERO Experimental launch (a Delamar event). On Saturday he put the finishing touches on the paint job and prepped it most of Sunday morning. The rocket weighed in at well over 100 pounds, making most of the rockets at the launch look like the Estes variety. Ron and crew loaded the missile in a pickup and drove it out to the far pad. It is not everyday that you see a missile launched on an O3600 motor (the motor was built by John Johnston and Rick Lore). Ron designed special internal, dual launch lugs and a special dual launch rod system. It took a while to get the missile on the rods. After extensive double checks by the crew, everyone got into the pickup truck and drove to a viewing point some distance away. It was then that they realized they forgot to hook the ignitor up. They stopped, drove back, hopped out, hooked up the ignitor and got back in the truck (hoping they didnt forget anything else). Over the radio the countdown was made by Dave Pacheco. When Dave got to zero he pushed really hard on the launch button, and kept pushing until smoke began to drift from the bottom of the rocket. Then it beganthe sparks and a little bit of flame sputtered from the bottom of the rocket. For just a second or so the simmering continued before the motor shifted into full gear. The ground shook and hearts skipped several beats as the rocket moved off the pad. It couldnt be said that the rocket really took to the air slow or fast. All that can be said is it was incredibly majesticawesomely majestic. The rocket climbed and climbed as photos were snapped. At apogee all four chutes deployed without a problem. One chute was for the nose, the other three for the booster. The missile grabbed a total of
9,349 feet, not bad for a big, bad missile like that. The whole rocket came down only a couple of hundred yards from where it lifted off. The giant chutes looked really great as it brought the rocket down without a scratch, scrape, dent, break or shred. The chutes even laid down in perfect formation because of the zero wind. Everyone had lumps in their throats because it was so darned beautiful.
extreme contents
tips & tricks ejection charges, rocket colors, piston ejection & more
by dave davis
Ejection Charge Failure I recently traced the failure (i.e. nonejection) of an 18mm Aerotech reload to a shifted ejection charge during descent. With the overly long ejection charge cap, the ejection charge powder has a tendency to shift forward while the rocket is coming down. This causes the ejection charge to loose contact with the delay element and not ignite. To solve this problem, place some wadding in the top of the cap to fill the void. This keeps the ejection charge in contact with the delay element and increases reliability of ejection ignition. Tapping the case to seat the ejection charge to the delay element prior to launch is also recommended. 24mm and 29mm Aerotech reloads do not seem to exhibit this problem. Another motor combination which has this problem are 54mm motors with extended ejection charge wells. When an Estes bird lawn darts, you havent lost too much. However, a large vehicle such as a LOC/Magnum streaming in from high altitude is a major disaster and is dangerous to anyone who might be up-range! This case happened several years ago at a Dayton, WA launch with a LOC/Magnum powered by a J800. As the bird reached maximum altitude and started down, the ejection charge shifted forward, resulting in recovery system failure. Post mortuum inspection of the bird verified that the ejection charge had shifted away from the forward closure and the delay orifice. Expensive lesson learned. Proper Prep of X-Form Parachutes One of the major problems that people have when using x-form parachutes is they tangle and do not deploy properly. When an x-form is tied to the shock cord, it cannot center itself to deploy evenly. To solve x-form deployment problems, use a snap swivel on smaller chutes, or D rings on larger chutes rather than tying them on. The open mounts allow the shroud lines to move freely and not bind, eliminating the tangle. The other end of the swivel or D ring can be tied to the recovery system. Another rule of thumb is to have two or three feet of shock cord between the parachute and the nose cone/booster to relieve opening shock. The optimal folding method for x-forms is to fold it over in half, making a pair of pants, then folding it over into a spike. Folding from the top down will give you a compact package with all the shroud lines gathered together at one corner of the chute. This will help eliminate the parachute from turning inside out upon deployment. Best Rocket Colors Much has been reported about finishing and construction. However, little has been written about colors. Thats right, colors of rockets and colors of parachutes. Experience has shown that certain colors work better than others in certain applications. Oftentimes this experience is gained by finding out what doesnt work. An obvious example was the case of a LOC/Precision Graduator painted mil-spec Olive Drab (OD) Green. The bird was launched from a large green field of several thousand acres in size. Even with a solid landing vector, the bird was never found. LESSON: NEVER PAINT YOUR ROCKET THE COLOR OF THE BACKGROUND YOU ARE LANDING IN. This lesson was driven home when an individual flew a fluorescent orange Alpha at Kent, WA. At any other site, this paint scheme would be excellent. However, at Kent, with all the broken fluorescent orange skeet targets strewn about the ground, the bird was next to impossible to find. Another example was the powder blue Estes Sky Raider flown on a cloudless day. Instantly, the rocket became invisible and was difficult to track until parachute deployment. LESSON: NEVER PAINT A ROCKET THE COLOR OF THE BACKGROUND YOU ARE FLYING IN. This lesson was driven home strong by flying a chrome colored rocket at Monroe, WA during September. Silver, gray or white rockets are very difficult to track against a cloudy background. The same rule that applies to rocket color for background also applies to parachutes. Two of the best color combinations for parachutes is lemon and black or raspberry and black. The black is seen best in the air while the opposing color is best seen on the ground. On recovery, the parachute is often spotted first. These color combinations are easily seen over a variety of backgrounds, especially grass. Reds, yellows and orange are great colors if you are flying against a green background, as well as the new fluorescent (i.e. neon) yellows and greens. The bright neon green really clashes against a lawn green background and is easy to spot. Darker colors work great in a desert environment. Avoid tans and whites as they blend into the sandy/silt background. However, darker colors absorb heat, so take protective measures for your rockets accordingly. A rocket color is as much a part of its design as its fin shape and motor size. As there are optimum motors and optimum parachute sizes, so are there optimum colors. Grab your pallets and your paint samples and never hesitate to experiment for the optimum color for your rocket in your area. Reliability of Piston Ejection Systems Anybody who owns a Public Missiles (PML) kit has first-hand experience with some of the problems of a piston ejection system. Piston jams are often caused by paint over-spray on the end of the airframe tube. To prevent over-spray, insert an airframe coupler(s) into the rocket before painting to protect the inner airframe surface. One of the major problems with piston systems is piston/body tube damage caused by rough parachute deployment. Can you say zippered? By switching to an external recovery system, the piston and its strap are no longer under recovery system stress, and prevents the piston from slamming back into the main airframe. To prevent piston strap damage, place a couple of squares of Estes wadding over or into the motor tube. This allows ejection pressure to pass while reducing the thermal shock to the piston strap.
extreme contents basics getting level one right the first time
by tim quigg
m the first to admit I dont know all there is to know about high power rocketry. This is the one aspect of our hobby that intrigues me so much, learning something new at every launch. In doing so I have garnered a fair amount of knowledge about rocketry in general during my 25 years of dabbling, and a bit more about mid-power and high power rocketry within the last 6 years. During this time, its been my good fortune to be a member of several NAR certification teams for both Level 1 and Level 2 attempts. It has been a genuine pleasure and a great learning experience helping people attain their high power user status. Unfortunately, some of these attempts have ended in failure. The majority of these unsuccessful attempts were unsuccessful due to very minor mistakes mistakes that could have been avoided had the modeler taken a moment to reflect on what they were doing, or paid a bit more attention to detail. As I stated earlier, I dont profess to be an expert in the field of high power rocketry. However, through this article it is my intention to share with readers some of my experiences and observations as a certification team member, in the hopes that others can benefit from mistakes which have been made (some of them my own!). So, how does one get Level 1 right the first time? I strongly encourage those attempting Level 1 to do so with a rocket kit of proven design from a well-established, reputable manufacturer. Several of these manufacturers advertise in this very magazine. Another good source is the vendors section of Rocketry On Line on the Internet. (www.rocketryonline.com). Most of the major HPR manufacturers produce excellent kits suitable for Level 1 confirmation flights. Leave the scratch-built monster motor-eater plans on the drawing board until you get more HPR experience under your belt. Certification flights are no time for experimentation. The idea is to get it right the first time, with safety first! Next, insure your certification vehicle is being built the right way. Ive witnessed several people attempt Level 1 certifications on modified Estes model rocket kits with surface mount balsa fins. I can tell you from first-hand observations that an H128 can reach the speed of balsa rather quickly. Some people have beefedup these kits using Kevlar and fiberglass reinforcement and have succeeded. However, these people comprise the minority of the highly skilled, and are pushing the envelope to its limits. Besides, the money they spent on super-charging these models could have easily paid for a rocket kit that was already designed for Level 1 certification flights, with motor money left over! A very good guideline for construction of your Level 1 certification bird is provided to you on the back of the NAR High Power Certification Application. A copy of this form in pdf format can be obtained from the NARs website at www.nar.org. You can also obtain a copy via mail or fax by contacting NAR Headquarters. This checklist provides a good basis for successful certification flights. Lets look at some of these points in closer detail. Nose Cone and Airframe Is the nose cone or payload shoulder sufficiently tight to prevent drag separation? The nose cone or payload should not wobble side-to-side or separate from its own weight. Is a vent hole needed to relieve pressure from high altitude flight? Is the body tube thickness adequate to withstand high power flight? (typically .050 inch walls or thicker). This is pretty straightforward. Tip the rocket upside down. If the nose cone or payload section falls off under its own weight, you need to snug it up with masking tape applied to the shoulder. Ive seen egg-shaped airframe and payload couplers that create a wobble from side-to-side. To avoid this, test-fit each part during construction. If there is the slightest bit of doubt, replace the part with one of verified integrity. The extra couple of bucks now will save you lots of trouble later. Note the NAR recommends a body tube thickness of .050 or more. This pretty much rules out the typically thin body tubes produced for lower power model rocketry applications. Spend the extra few dollars for quality made, heavy-duty airframe tubing. Launch Lugs Are the launch lugs securely fastened to the model? Verify no cracking of adhesive joints. Is the launch lug(s) appropriately sized for the model, typically 1/4 inch or larger diameter? Will the launch lugs bind on the launch rod? Taped-on launch lugs are not permitted. Ive had a few models suffer from rod whip. Although there are several dynamics at work here, a contributing factor is a heavy rocket on a small launch rod. I use 1/4 inch launch lugs on any airframe 3 inches in diameter. For 4 inch and larger airframes I now use 1/2 inch launch lugs. I dont have near the problem now with launch rod whip that I used to. For heavy rockets 4 inches in diameter and larger, you may wish to consider incorporating Delran buttons into your design to facilitate the use of a rail launcher. You could also leave them off completely and utilize a launch tower. Ive seen launch lugs ripped off at launch. When using launch lugs, ensure your epoxy fillets are robust. Also ensure you use the right type of epoxy. I use a mid-cure 15-minute epoxy for all of my launch lugs. For the really big rockets with really big motors (4 inch or larger with 54mm motors) I use a slowcure 30-minute epoxy. In 6 years I havent experienced a problem with launch lugs ripping off. Motor Retention Is (are) the rocket motor(s) firmly restrained in the model? Check for engine mount integrity to prevent a fly-through. Is a thrust ring used? Check for a motor hook or similar motor restraint. Carefully check the taped or friction fitted motors for tightness. Ask the modeler what adhesives were used during assembly. Friction fitting rocket motors with masking tape is a widely accepted and practiced form of motor retention. Countless rocketry enthusiasts have used this method successfully for many years. There have also been instances where expensive motor casings (and subsequently the rocket vehicle) were lost. I dont personally expound this technique. I cant afford to purchase reloadable rocket motor casings on a regular basis. In my opinion, trusting masking tape alone to retain a reloadable rocket motor casing that can cost $100.00 or more doesnt give me a warm, fuzzy feeling. Several years ago, a TRA Prefect showed me how to use homemade metal J hooks to retain motors when I first started out in high power. In 6 years of flying, I havent lost a casing yet. There are also many commercially manufactured motor retention systems on the market, offered by such companies as Public Missiles and Aero Pac to name a few. In short, use an effective motor retention system other than just friction fitting alone. Secondly, make sure the epoxy you use in construction is capable of withstanding the loading you plan to put on the rocket vehicle. I recall an enthusiast who showed up at one of our club launches several years ago with a LOC I-ROC intending to certify Level 1 that day. During the safety inspection, it was learned he had assembled the entire rocket with 20-minute finish epoxy. Needless to say, the rocket didnt fly that day. As a general rule of thumb, I use a 15-minute mid-cure epoxy on my 29mm and mid-range 38mm birds, and a 30-minute slow-cure epoxy in the upper-end 38mm and 54mm vehicles. Fin Integrity Are the fins fully secured to the model? Check for looseness or cracking at the fin
extreme contents
to body tube junction. Through the wall construction is recommended for high power models. Is the fin material compatible with the motor thrust range? (1/8-inch minimum plywood is recommended for high power models). Ask the modeler how his fins are mounted, what adhesives were used (epoxy is preferred) and what fin material was used. Again, Im sure there are people out there who have beefed-up rocket kits intended for model rocket motors, and have flown them successfully on high power rocket motors. I denied a Level 1 certification flight attempt at our range one year by an individual who had taken a stock Estes Phoenix, layered it with fiberglass, and intended to fly it on a H128. He later went to another launch site where he was allowed to fly the model. I understand it flew rather well, and he obtained his Level 1 certification. But as a general rule, this is not the norm. When considering the average rocketry enthusiast with average construction skills, this is far from the realm and capabilities of most of us. Dont kid yourself into thinking its easy, because its not. These people are generally the elite. I can assure you they have really done their homework, and spent many hours in research and many months in construction. Dont attempt Level 1 with a rocket that utilizes surface mount fins! Even if you did beef them up, the fin-toairframe joint is the weakest link of the fin assembly. The only way to ensure success is to utilize through-the-wall fin mounting, with direct attachment to the motor tube, and generous fillets with an epoxy of the proper cure rate. Aircraft grade plywood or G10 fiberglass fins are preferred, and are the industry standards for most HPR rocket kits produced today. Balsa should be avoided. Even impregnating the balsa with epoxy resins or fiberglass (unless you are experienced in this field) will bring about questionable results at best. Remember that the purpose of your Level 1 certification flight is to achieve confirmation the first time, and to do it in a safe manner! Vehicle Stability Is the model stable? If stability is in doubt, require proof of the CG and CP locations. (Remember, CG should be forward of CP by approximately 1.0 body tube diameters). Ask the modeler to show the CG and CP locations and how they were determined. Verify that the modeler shows the CG with the motor(s) intended for flight and not a smaller motor or fewer motors (clusters). Require evidence of CP calculations if further doubt exists. If you are not currently calculating Center of Pressure (CP) and Center of Gravity (CG) relationships on all of your rocket vehicles, you should be. There are those who take it for granted that all prefabricated rocket kits are inherently stable. This of course, is incorrect. A well-established HPR manufacturer in the Pacific Northwest introduced two 29mm high power rocket kits several years ago. As provided, these kits were squirrelly. It was not until sometime after their introduction to the market that a quick retrofix was announced recommending the addition of one ounce of counter weight in the nose. Stability improved, and so did sales. Never assume any rocket vehicle (kit or scratch-built) is stable until you yourself have confirmed the stability through accurate calculation of CP/CG, and it has been verified. Again, there are several sources of good quality computer software for this purpose at reasonable prices. Altitude Will the rocket bust the FAA waiver? Verify compliance by comparing model weight and power with charts and tables if available, or by calculation. Ask the modeler what the expected performance is and how he made his determination (i.e computer simulation, similar models, etc.) One of the most closely guarded treasures of any rocketry club is their FAA waiver. One could find themselves tarred and feathered if they intentionally exceed the maximum altitude provided for by the FAA. Ensure your prized pet rocket project will stay under the FAA waiver. If it doesnt, you may not be invited back to fly at that particular field again. Because not only will the club have to answer to the FAA, but you will too and it is not an enjoyable experience! Recovery System Inspect the recovery system. Verify that the shock cord is not cut or frayed and free of burns. Are the shock cord mounts securely mounted to the model? Are sharp edges present, which may cut shock cords, parachute risers and suspension lines? Is hardware (swivels, eye bolts, D rings) sufficiently strong to withstand recovery loads? Is the wadding used adequate? Ive suffered my share of separations at apogee with model, mid-power and high power rockets alike. Invariably, each failure could be traced back to my limited use of recovery wadding material. Never use fiberglass, as it is not biodegradable. The simplest technique for recovery wadding is to use at least two body diameters of fire resistant blow-in attic insulation. Also make sure that you place a couple of sheets of Estes recovery wadding down on top of the motor tube before putting the insulation in on top. This keeps the insulation from falling down on top of the motor casing, and helps to maintain the proper depth of wadding between the ejection charge and your recovery system. Some people use a suitably sized sheet of Nomex cloth attached to the shock cord to protect the parachute. Still others find it best to eliminate the need for recovery wadding altogether and install an ejection baffle during construction. What ever the option used, you must have some form of protection between the ejection charge and the recovery system. Some folks use a 10 to 20-foot length of 1-inch wide braided nylon strap for shock cord. Others opt for the increased strength and reliability of tubular nylon strap. And still others utilize heat-resistant Kevlar strapping. Which ever you use, ensure your shock cord is robust enough to handle the forces of ejection, and supports the dry weight of your rocket vehicle. Choose the proper size D rings for attachment points between your launch vehicle, the recovery system and the payload sections. You will find the 220pound rated ones work best for most Level 1 applications. Take care of them, and keep the threads lightly lubricated with Teflon impregnated grease. Check the D rings periodically; they should thread smoothly and effortlessly. If they bind, chances are they have been over-stressed and are bent. Discard these and purchase new ones. Conclusion One can achieve Level 1 certification easily if they take their time in construction, and pay attention to detail. Oddly enough, in my experience it is usually not the catastrophic failures that nail people, but rather the small, often overlooked things. The NAR has provided each modeler some ideas and recommendations in the form of the High Power Certification Check List. If one follows the checklist during construction, I guarantee the certification process will proceed much smoother, be less stressful and more enjoyable for all involved.
project report
Mars Lander
SUPER SCALE PROJECT
BY JEFF BRUNDT
he original Estes Mars Lander was always one of my all-time favorite kits. I remember when I was 11 years old and seeing one at a local hobby shop. I had to have it, but at that time $9.95 was a lot of money to spend. I finally got a job doing yard work for a neighbor and saved to buy it. I was so excited when I got that kit and built it. I had it for many years but time and Moms weekly cleaning of my room took their toll on that exotic rocket. While in college, I managed to get all the remaining pieces and cloned another kit. I even had an extra set of decals from a designer special. That reborn lander would have been enough had I not discovered high power rocketry. With the advent of higher power motors, it now became possible to build a bigger version of the lander. I was in a vacuum of sorts. I thought I was the only one thinking of this, but after doing some searching on the web a few years ago, I found that I was one of many who shared the same dream, and they had already accomplished the task of upscaling. Then I discovered the rec.models.rockets (rmr) newsgroup last year and began hearing of rumors of a 2x Mars Lander upscale kit being offered. I had to find out about that. In turn I was led to a man by the name of Tom Prestia, proprietor of Tango Papa Decals, who was offering kits to make a 2x upscale Mars Lander. They were relatively inexpensive at $57 plus an extra $15 for the pre-cut centering rings. For that price you got a section of PML 7.5 body tube, two coupler rings to fit the 7.5 tube, a 3 diameter mailing tube, a balsa nose cone (made by BMS),
about 4 of kevlar cord from Pratt Hobbies, a small bottle of white fabric paint, reproduced copies of the original Estes Mars Lander instructions, 2x enlargements of all the patterns and shrouds printed on card stock, a set of 2x decals (Tom makes very high quality decal reproductions in original and custom sizes), a section of clear polyethylene tubing for the leg hinges, 4 plastic balls for the leg hinge pivots, an assortment of rubber bands, a Pratt Hobbies nomex chute protector (4 square), and a sheet of tips and hints on constructing the lander. The extra $15 gets you a single 1/4 ply 7.5 x 38mm centering ring, three 3.00 x 38mm 1/4 ply centering rings, and several centering rings for the shrouds cut from foam core board. The term kit is really a misnomer. Basically what Tom has done is put together all the hard to procure parts and all that is left for the builder to get is the wood and finishing materials. In all fairness to Tom he has stated this is a craftsman type project. As a scratch builder myself, I can vouch for this. I had no illusions when I bought the kit as to what I was getting. I was partly curious, and considering what I would have had to spend just to order the body tube alone, it was a bargain. I treated the Mars lander upscale as a scratchbuild from the very beginning. It was never my intent to double the size of all the original parts and assemble. This would never work considering the increases in forces and weights. High power construction techniques were called for.
centerfold specs
Jeff Brundts Mars Lander Owner: Jeff Brundt Builder: Jeff Brundt Location: OFallon, MO Rocket Name: Mars Lander Height: 24 inches Width: 7.75 inches Weight: 4 lbs. empty Motor(s): AeroTech H123W Recovery: (1) 54 Top Flight chute for booster (2) 24 Top Flight chute for nose cone Electronics: none Features: Modular construction, spring loaded landing gear Colors: White, Red & Black Flight Report Maiden flight: November 20, 1999 at St. Louis Rocketry Assoc. HPR launch at Eisberry, MO Number of flights to date: 4 Description of Rocket A 2x upscale of a classic Estes kit. The lander is flown on a 38mm H123 White lightning motor. What it lacks in altitude, it more than makes up for in performance and showmanship. The rocket is constructed of various materials including balsa, plywood, styrene, posterboard, cardboard, and phenolic. Its modular construction allows dissasembly to access internal parts for repair or service. The spring loaded landing gear provides a realistic shock absorption on landing. Whenever the lander shows up at a launch it is always sure to draw a crowd.
About the Extreme Centerfold Contest Each issue, Extreme Rocketry will feature one rocket in our centerfold. If you have a rocket, or have a great photo, please submit it to us at PO Box 28974, Las Vegas, NV 89126 for our Extreme Centerfold contest. If your photo is printed as our centerfold, you will receive $100.
The assembled base unit showing the motor tube, base plate, and lander legs
Base Unit/Leg Support The first consideration to be made was for accessibility and ability to repair the landers internals. Most people that have built an original sized version have reported the rubber bands, used to give the legs their shock absorbing spring, tend to break over time (either from hard landing or the rubber wearing out). The basic design is such that easy access to replace these items is non-existent. Others have tried to use springs instead of rubber bands to overcome the problems associated. The problem with springs is the method to mount and attach them, along with the added complexity and weight. My method has always been to keep things simple. After looking at how the lander goes together, I decided that the easiest thing to do was make the body removable. The body of the lander is not load bearing at all. The motor tube and the parachute tube are the load bearing structures. The body shroud is really for aerodynamic purposes only. Therefore my lander uses rubber bands to provide the shock absorption in the landing gear. Second consideration had to be given to strength and durability. Tom Prestia noted on his lander models the legs had a tendency to break on a hard landing or if the model drifted upon landing. The method for mounting the legs to the motor tube is similar to the original kit, with the exception the support shafts are spaced out further from the motor tube. This causes them to experience more force acting on them. To use 1/4 wood dowel would not be adequate. I opted to use
1/4 carbon fiber arrow shaft. This material is extremely strong. In order to allow for the landers legs to be removable, the motor tube had to be able to separate from the base plate. I designed the assembly in two sections. First is the motor tube itself, a LOC 38mm, with the ply centering rings to support the landing gear and the parachute tube. Second is the base plate. The base plate is a 1/4 thick ply centering ring with a 38mm diameter hole in the center. Epoxied to this is one of the 7.5 coupler tube pieces that slips into the 7.5 lower body section, as well as the ply support gussets for the motor tube and the hook screw blocks. The motor tube and the base unit slip together, and are held by two 4-40 screws into blind nuts. Four ply gussets surrounding the motor tube give it the necessary support. When the base plate is removed, the four pins through the arrow shafts are slipped out, and the lander legs can easily slide out for service or repair. Also attached to the motor tube centering ring is the shock cord mount eyebolt. The 3.00 parachute tube will slip over the three centering rings and is held in place by a single screw into the eyebolt mount block. Lander Legs The lander legs themselves are built up assemblies. Rather than make them out of a single thickness of 1/4 ply they are made from 3/16 bass wood strips covered with 1/32 veneer ply sheeting. The basswood provides the basic frame with an internal truss for strength. This type of
construction, while more time consuming, adds a lot of strength and weighs considerably less than a piece of solid ply. The bottom edge of the lander leg is also reinforced with a brass U channel soldered to a 1/4 diameter brass tube. The wood portion of the leg fits into the channel, and in combination with the tube, provides for more strength. The remainder of the leg is finished pretty much the same as the original version would be. There can be several options for hinging the lander leg. I chose the polyethylene tube method as per the original and what is supplied with the kit. Since the model has access to this area, it seemed the easiest choice. I did decide to use a carbon fiber arrow shaft for the upper portion of the leg arm pivot. Using 1/4 wood dowel seemed too risky since this is a high stress area and the carbon fiber adds no weight. The footpads are cut from 1 1/2 wood dowel with 1 7/8 cap plates glued to them. I also added a dowel section that runs through the footpad and into the inside of the brass tube of the lander leg. This provides extra rigidity and more gluing surface area. The exposed edge of the 1 1/2 dowel is finished off with a strip of corrugated plastic sheet. The shock cylinder is 3/8 brass tubing centered on the 1/4 wood dowel. Main Body The body shrouds were made from standard posterboard. The kit included cardstock enlargements of the originals, but the larger mid-body shroud required piecing several sections together, and I preferred to have it made from one piece of material. In addition, I did not trust the Xeroxed reproductions to be accurately sized. It was much easier to lay out my own shrouds. I calculated the necessary arc lengths and radii and fabricated all the shrouds. I made a set-up table out of a piece of heavy duty cardboard so I could duplicate the center points and arcs later when I made the detail body panels. The first shroud made was the mid body. I first epoxied the 7.5 diameter coupler tube section to a foam core centering ring. This would be the base of the mid body and slip into the main 7.65 body tube. I then made three supports from balsa to set the height of the top bulkhead, which was also a foam centering ring. With these two
rings aligned and set I had a basic frame which to wrap the shroud around. The shroud was rolled and glued together, then slipped over the frame to set its shape. A bead of glue run around the inside edges (where the shroud and rings meet) was all that was needed. The upper part of the ascent stage cone contains a 3 diameter body tube section like the main internal body (parachute) tube. An outer coupling ring is used to slip join the two sections together when the lander is assembled. After the paper shroud was mated to this small section of body tube, 30-min epoxy was poured around the shroud/tube joint. This has two benefits: first it makes the upper part of the tube very strong and resistant to zippering, and secondly, it adds nose weight to help in the CG/CP relationship. The nose cone shoulder extends well past this small body tube ring and has plenty of contact area with the main body tube. The two conic sections are epoxied together and ready for glassing. I used 3/4 oz glass cloth and Z-Poxy finishing resin. After it cured the weave was filled with light spackle and sanded smooth. The lower body section, or descent stage, was marked and cut for the lander leg slots. The gear fairings were made from 3/16 balsa with a 1/32 ply veneer on them. The spiral grooves on the body tube were filled and sanded smooth. The gear fairing assemblies were then glued in place. The base plate was then positioned and mate drilled to the descent stage. Hardwood blocks, epoxied to the inside of the coupler ring on the base plate, provide something for the flush screws to bite into to hold the body tube and base-unit together. The shroud assembly is slip fit into the descent body tube, as well and held in place by two small screws. The final shroud is the descent stage shroud. This is a thin shroud that mounts to the bottom of the base plate. It too is made of paper and glassed. A foam core ring acts as the base, and a 3.00 body tube section is epoxied in the center hole. This tube will surround the PVC motor retainer threaded section.
Nozzle/Motor Retention Initially on this model I had wanted to use the AeroPac motor retainer system. After looking at several options, and weighing the cost, I discovered that PVC fittings would work just as well. A one inch threaded adapter and coupling ring would work perfectly to hold a 38mm motor. The base of the threaded ring was attached to the ply base plate with JB Weld. The nozzle itself was made from a paper pattern, mated to a ply ring and glassed. The female portion of the coupler was attached to the ply again using JB Weld. All you need to do is slip the motor in through the male portion and the motor tube then thread on the nozzle. Simple, functional, and it looks great. Nose Cone The nose cone furnished with the kit is made from balsa. I believe it is made by BMS. It is very nicely done and needs very little prep work. I glassed this cone using 3/4 oz cloth and ZPoxy finishing resin. This is much easier than sanding sealer. After filling the weave, and sanding it smooth, it was ready for paint. Body Detail/Finishing One of the things that make the lander interesting is the detail on the body. The original Estes kit used embossed paper to provide the 3D effect. Since it was not practical to do this on my larger version, I used sheet styrene to duplicate the body panels. I used .010 Evergreen sheet styrene cut to patterns I made using the original pattern sheets and my layout board I saved for making the shrouds. The reason for this was that all of the panels contain radii to allow
them to follow the curvature of the shrouds. I was able to measure and mark on the body where all these details were to go, then glued them in place with CA glue. After all the panels were in place, I sanded everything with 400-grit sandpaper. This softens the edges of the styrene and blends them to the body. The antennas were made from wood dowel and balsa. They were located and glued into place. The model was now ready for the sealer coat. I used a thinned version of Kilz primer to fill the wood grain and the glassed areas. While adding a bit of weight, I like the finish it produces. After several coats of the filler, the model was then prepped for initial primer coat. I used a white sandable primer. This allowed a good base and showed where I needed additional sanding and filler. One coat of primer was all that was required. The color coat was next. I used gloss white Krylon enamel for the body and gloss red for the legs. I like Krylon and have never had a problem with it. It always gives a good finish. I let the color coat dry for a day before applying the decals. The decals provided with the kit are excellent. They require trimming but this is not a problem. They are basic water slide decals and they stick very well. However, I felt there was something missing. I added placard and warning decals from various aircraft marking sets I had from my plastic model days. These are made by MicroScale and
Detail view of the lower body. The nozzle also functions as the motor retainer.
can be purchased in most hobby shops. The ones I used were from a 1/32nd scale F-15. These add a nice touch to the finished model. After letting the decals dry overnight I sprayed all the painted parts with a clear coat. I used TopFlites crystal clear. It comes in a spray and is compatible with Krylon. Its intended for R/C planes and is fuel proof. It may cost a little more but I think it is more durable in the long run and it does not yellow with age. I applied the clear in several light layers. This prevents the decals from reacting (curling or wrinkling). After the last light coat is dry, I sprayed a final wet coat. The lander was then ready for final assembly. Final Assembly The legs are first installed to the motor tube and pinned in place. This assembly is then joined to the base plate and the assembly screws are installed. At this time you can install the rubber bands for the spring action on the landing gear. Next comes attachment of the shock cord to the screw eye. In my case I am using 1000 pound test kevlar cord from Pratt Hobbies. The parachute tube is slipped on next and secured with a single small screw. The main body is then lowered in place and slipped over the base plate coupler. When this is completed it is fastened with four flush head screws and is ready to go. The model was now ready for weight and balance check. I located the CG position (5 from base of the 7.65 body tube) and did a preliminary check with a simulated motor weight installed. The lander was a bit tail heavy. I then put in the parachute and this improved things a bit but not enough. I took a baggie and put some BBs in it and hung it from the nose. I kept adding weight until I got a slight nose down attitude. Weighing this on the scale showed I needed 6oz of ballast in the nose. Now the trick was how to get 6 ounces into the finished model. Fortunately I had a balsa nose cone of some size. I got out the spade bit and drilled out a large cavity to add ballast weight to. I added the BBs then poured in some epoxy fol-
lowed by a hardwood dowel plug. The combined weight of the epoxy, wood and BBs brought the CG to the right spot. The finished model weighs in at 4lbs ready to fly, less motor. Flight Report Flight day arrived and it was perfectno wind and clear skies. I prepped the H123 motor and trimmed the delay for approximately four seconds. I opted to bring the nose cone down on a separate chute from the main lander after reading Tom Prestias post recently on the internet. After both chutes were packed and the motor installed, I headed out for the pads. The people I passed on the way out there were amazed that this rocket was going to actually fly. I was told I had some big ones to fly this bird. I lowered the lander on one of our far pads, hooked up the ignitors and made one last check. There was nothing left to do except sit and watch. My lander was the only flight on this rack and the LCO made a special announcement for everyone to watch this flight. I crossed my fingers and said a little prayer. 5 4 3 2 1 LAUNCH! The motor lit right away and the lander boosted straight up with a slight spin. It looked gorgeous in that blue November sky. Just as the lander reached apogee the ejection fired and
deployed the chutes. The 54 main unfurled perfectly but the smaller chute for the nose cone got tangled in the shock cord. No matter. The lander was descending perfectly, with a slow drift towards the south. Everyone was wondering if it would remain upright on touchdown and they were not disappointed. The lander touched down on the soft dirt with the shock absorbers providing a little spring. Touchdown was greeted with cheers and applause from the crowd. To say I was elated would have been an understatement. A perfect first flight. All the hard work and planning paid off. I was asked if it would fly again later that day and I said more than likely it would. After several other flights, which included a perfect flight of my Saturn 1b, I prepped the lander again. I was less nervous the second time. The launch and boost were perfect, the parachute deployed right at apogee, and then disaster struck. The kevlar cord I was using as the shock cord broke. The lander tumbled down from the sky. It spun and it tumbled. The crowd gasped and I could hear the collective moan of despair. But amazingly, not more than 50 feet before impact, it straightened up and hit the dirt upright. I was not upset about it. As I said before, and will say again, I built it once, and I can build it again. To my surprise the damage was minimal. The lower descent shroud was a little crunched, two of the gear housings were damaged from the legs over-travel, but other than that the lander was fine. The main body and shrouds were undamaged and the legs had some minor paint scrapes. Since the lander disassembles, repair is already underway. It WILL fly again. My modular design approach proved its worth this day. The lander project has been fun and challenging. I was more nervous flying this rocket than my Saturn 1b. But the reward was worth every moment of anxiety I had. For additional photos and construction notes please visit www.geocities.com/jbrundt/ Kit Info: Tango Papa Decals, 610-252-8543 (107 EST) www.tangopapadecals.com
other section. Locate your launch site on the section map. Are there any airports within 5 miles? If so, youll need a waiver of Section 101.23(c), which addresses your proximity to an airport. Finally, youll need to provide a contact person at your end, and address to which the FAA should send the waiver, if your application is approved, or other correspondence, if they have questions. Information Checklist Address to send completed waiver application, and contact thier Launch site location Launch site elevation Maximum altitude, both AGL and AMSL FAR sections to be waived Names and fax numbers of airports within five miles Contact at your end Lines 1 3 Line 1 asks for the name of your organization. Enter the name of your club or group. Line 2 asks for the name of the individual responsible. This should be the Launch Organizer/Director/Coordinator, or whatever you call the person who is running the launch. Their address and phone number go on Line 3. Lines 4 7 Enter the FAR Section or sections to be waived 101.23(b), plus, if youre within 5 miles of an airport, 101.23(c). Line 5 asks for a detailed description of what you want to do. I usually put something like the following: Normal operations of Model and High Impulse Rockets weighing more than 16 ounces, in strict accordance with Tripoli Rocketry Association or National Association of Rocketry Safety Codes (please see attached). Line 6 This line asks for the location. Enter a brief description of the location, and the latitude and longitude. We launch from an airport (with permission of the owner, of course), and it has a three-character code on the Sectional Map. This is where you enter the maximum altitude, as well. Heres what I enter for the Geneseo field: On the grounds of and directly above the Historic Aircraft Group, Geneseo, NY at Geneseo Airport (D52), 42 48, 77 50. No flight will exceed 8600 feet AMSL (8000 feet AGL). Line 7 You must provide your starting and ending dates and times, and any rain dates. Its not neces-
Do You Need a Waiver? FAA regulations require a waiver if you plan to launch into controlled airspace, or within 5 miles of an airport, a rocket over 1500 grams (3.3 pounds) gross launch mass (with engine, etc.), or containing more than 125 grams (4.4 ounces) of propellant, or both. (We shall refer to these limits as the 1500/125 limits in the rest of the article.) For a number of reasons, we recommend securing a waiver whenever you exceed the 1500/125 limits, whether you plan to fly into controlled airspace or not. If youll be exceeding the old model rocket limits of 1 pound gross liftoff weight, and/or four ounces of propellant, but dont need a waiver, youll still need to make a Notification. This is a topic for another article. An example of a launch which would require FAA Notification would be one which includes at least one rocket between 453 and 1500 grams gross liftoff mass. Many AeroTech kits, for example, fall into this category. Getting Things Together You can get the actual application from the Flight Standards District Office (pronounced FizzDoe) at any airport with air traffic control. Phone the tower and ask for Flight Standards. Tell them youre interested in launching rockets, and need an Application for Waiver, FAA Form 7711-2. They should know what you want. While youve got them on the phone, ask them with whom you should file the completed application. They may need to check on this; it will probably be with the Regional Office. Ask for the address, a contact, and fax and phone numbers.
sary to use Zulu Time (Greenwich Mean); you can enter local Lima times. Make sure to indicate what time zone youre referencing, for example 1030 EDT. Lines 8 14 Fill in N/A for Lines 8 through 14. These lines pertain to air shows and the like, so just put an N/A or two there to let them know these areas arent blank because of an omission. Line 15 You sign on Line 15, and have an opportunity to say a little something about how youre going to be running things. I usually write in the following, under Remarks: All operations will be conducted in accordance with the NAR Safety Codes (or Tripoli Safety Codes) and shall be under the control of an experienced Range Safety / Launch Control Officer. A spotter will watch for aircraft entering the operations area, and will temporarily suspend operations in this contingency. Sending It In Make three copies. Keep one for yourself, send your original and two of the copies to the Regional Office, or as otherwise instructed. Attach three copies of the High Power Safety Codes, because it covers rockets which will be under the terms of the waiver. If you wish, you may attach three copies of the germane portion of the section map,
if thats how youre indicating where you are going to fly. Include a short letter of transmittal. After having some scares about the last two applications I sent in, next time I plan to include a receipt postcard. Im going to put my address on the address side, and on the other side it will say: Received _________________ (date) an Application for Certificate of Waiver or Authorization, FAA Form 7711-2, at this office. For further information, please contact (name) at (telephone number, extension). Bureaucrats see these things all the time, and they know what to do with them. Mail off this packet to the FAA Regional Office, to the attention of the contact you located early in the process.You need to apply at least 30 days (the form says 45 days, so be sure in advance). If you dont hear back from them in two or three weeks, give them a call. We had to do this twice; once the form was lost, and another time it was just in the in basket. What To Expect If all goes according to plan, you should get back your application, all the other stuff you sent (talk about carrying coals to Newcastle!), and the magic Certificate of Waiver! There will be a few strings attached.You should be instructed to inform the nearest ATC, and possibly an Automated Flight Information Service, a certain time before you start, in order to activate your waiver.Youll probably be instructed to contact them when youre done, too. Usually these things are not a big deal, but sometimes you get a person
who doesnt know why youre bothering them. Just tell them that youre carrying out instructions from the Regional Office to give a Notice to Airmen, pursuant to the terms of your Certificate of Waiver. A little official-sounding talk will make them feel right at home. Further, they often request the number of a cellular phone at the launch site. Be prepared to have one available the duration of the launch. Of course, you have to make sure all fliers are familiar with the terms and conditions of your waiver. It is a standing policy in our local club the waiver certificate and application are available for inspection by all fliers. Afterwards After the launch, I usually send a letter to the person who sent me the Certificate of Waiver, thanking them for their help, and letting them know we had a safe and enjoyable time. It helps grease the skids for the next waiver you want, besides being common courtesy. Its not hard to obtain a waiver if you make your application in a professional manner, and conduct your activities likewise. Theres no fee, but there is some effort involved. Finally, keep in mind that the people working on your application are people, and as such they respond to being treated courteously and professionally. I hope you find the process relatively simple and painless.
AN INTERVIEW WITH
Gary Rosenfield
B Y B R E N T M C N E E LY
early sixties my dad worked for North American on the Apollo program. My dad would bring home artifacts, samples, and all sorts of things he was working on. They were exotic materials you didnt get to see anywhere else. I was fascinated with that, too. Later on, when I was in elementary school, I had the idea of building a rocket. My first attempt was silly, but kind of amusing. I read in a book once where you could make corn starch burn by blowing it into a candle. So, I got this idea of filling a paper towel tube with corn starch. I then punched a little hole in a bottle cap that was glued to the tube. It was a fantasy thing and I didnt know how it was going to work. I guess I figured the corn starch would come out of the bottom, ignite, and propel the rocket. My last attempt, before getting into the hobby of model rocketry, was when I got a brass tube and filled it full of model airplane fuel. I guess I was going to light the fuel and throw it. This was another one of those totally misguided attempts. Were these both things you would NOT encourage people to attempt at home? Correct. When did you start into model rocketry? When I was about 14, I got my first taste of real model rocketry. I met a friend who lived in a development across the street who actually had an Gary Rosenfield might be considered one of the most influential people in high power rocketry. He was directly responsible for the commercial development of reloadable rocket motors used in hobby rocketry. More recently, he was the first to certify a commercially available hybrid motor system. Gary is the founder and current CEO of AeroTech, Inc., as well as CEO of Industrial Solid Propulsion (ISP), Inc. While AeroTech is the largest manufacturer of composite propellant hobby rocket motors in the world, ISP provides specialized rocket products for the commercial aerospace industry. Where were you born and raised? I was born in Los Angeles, California and spent about four years in the San Fernando valley. After that, my parents moved to New Jersey where my dad worked for RCA on early warning systems. A couple of years later we moved back to California. After a couple more short moves, we lived in Fullerton, California for about 10 years. My biggest chunk of time growing up was in Fullerton. When did you get involved with rockets as a kid? My first memory of having any kind of interest in rocketry was when I was four or five years old. My parents bought me this little toy rocket which had a spring loaded third stage. Whenever you pressed a button, the top stage flew into the air. I remember being fascinated by that. In the Estes rocket and motors. I grew up in California where it was very difficult to get model rocket motors. I had read about Estes rockets in books and I knew about them. I had read some of Harry Stines book. However, I thought to myself that California is so restrictive Ill never get the stuff. I guess I just didnt have the motivation to figure out how to obtain it. Anyway, this fellow showed me his rocket and motors and it was very exciting. Just shortly after that I was in a local K-mart one day and they had a whole aisle full of MPC rockets. Now, some people might remember that Model Products Corporation brought out a line of model rockets around 1969. In fact, the molds for some of those kits were eventually used by Bill Stine in the MRC model rocket kit line (he ended up purchasing the molds for the fin units, nose cones and other parts). Anyway, I managed to get ahold of some MPC products at that K-martboth motors and kits. I think I went hog wild and spent every dime I had earned from my paper route on these rockets and motors. What was your first rocket? My first rocket was an Estes Alpha which I flew with the MPC A motor. I went down to the local elementary school to fly the Alpha and it worked perfectly. The parachute came out and it drifted away somewhere. Even though I lost the rocket, after that, I guess I was hooked.
Above: Gary preparing to launch a cluster modified Estes Omega at Lucerne Dry Lake, 1971. To the right: Gary standing in the AeroTech shipping room, 2000.
1970. Seeing these motors in the shop really got my attention. I really liked the idea of rocket motors which used modern propellants like those in ballistic missiles. Id had my fill of the black powder motors and I wanted to get into composite motors. We bought an F100 for about $3.00, and some Enerjets for $4.00 or $5.00 each. When did you consider yourself really hooked on rocketry? My brother Bobby built an extended Goblin kit powered by an Enerjet E24 which he called the E-Legal. He was into rocketry early on, but he got out of it after a few years. However, I think Bobby flew the first Enerjet motor in California. I remember seeing that first flight and I was totally hooked after that. The rocket took off like something out of a cartoonjust a puff of smoke and it was gone. Shortly after that, a number of hobby shops in California started carrying bigger motors. I ended up building and flying quite a few rockets with Enerjets. One thing I really enjoyed was flying miniaturized Cineroc movie cameras with multi-staged Enerjet powered rockets. I guess the biggest model rocket that I ever flew was a three stage design at Lucerne Dry Lake. Eventually one of my companies, Composite Dynamics, sold plans to modiGary holding a three-stage Enerjet-powered fy the Cineroc into a Minirocket with a "Mini-Cineroc" payload at Lucerne Dry Lake, c. 1973 Cineroc. I also sold plans to make a three cluster sounding Were you involved in a rocket club as a rocket called the 2250 that Enerjet sold in the kid? early 1970s. We had a little group in high schoolan unofficial outlaw rocket club. Dave Pacheco was Where did the idea come from to start a one of the members of this club. In fact, today he rocket motor company? lives in Las Vegas and is the current prefect of the There came a time in 1972 or 1973 when Tripoli Vegas Rocket Club. Enerjets were no longer widely available. Apparently it was a result of a marketing decision When did you get into larger rocket made by the Damon Corporation (which purmotors? chased Centuri of which Enerjet was a part). That I always had my eye out for bigger motors. On event was more or less what gave me the impetus a trip to Las Vegas one year with my folks, my to start a motor company. I just knew there had to brother and I were taken to a hobby shop in town. be a market for these motors, and if they werent The hobby shop had FSI F100 motors, electric filling the market, I would. matches, and Centuri Enerjets. I had seen an Enerjet catalog beforethey came out around
After high school what were your career aspirations? I think, like a lot of other young people, I was confused and didnt really have any clear goals. I was interested in rocketry at that time and had been since junior high school, but I never thought I would make a career out of it. I was pursuing radio and TV production at a junior college while I was experimenting with motors. Was that a local college? Yes, Fullerton college. I studied radio and TV broadcasting and production. What did you do after college? In 1976 I went directly from Fullerton college to the Air Force where I was trained as an imagery interpreter. As an interpreter, you looked at aerial photographs to determine whether they contained potential enemy targets, and what they were specifically.You had to determine if they were power plants or weapons factories, etc. and decide what targets were suitable for wartime situations. These were then incorporated into route plans for pilots. When I was finally stationed at Nellis Air Force Base in Las Vegas my job was mostly defined as making these route plans. What did you do after the Air Force? I joined my business partner John Davis back in Torrance where we were working on the business Composite Dynamics. (John and I met a few years before at an Anaheim Stadium Launch, and we became business partners while I was in the Air Force.) Essentially I went to work full time trying to grow Composite Dynamics into something that would support my family. What projects did you work on for Composite Dynamics? There was a lot of work on motors, both development and production, but the biggest project for me was the catalog. This was in the days before word processors and computers and everything was done by hand. There were a lot of hand drawings and lay-ups. It was about a 16 page catalog consisting of motors and parts. What did you learn while working for Composite Dynamics? I consider John Davis to be an early mentor of mine. John was about 16 years older than me and was a senior staff engineer at Hughes Aircraft in El Segundo. He designed the transmitters for one of the first Venus probes, among other things. I actually learned a lot of good things from himboth what to do and what not to do. I learned a wide variety of methodologies for making motors and how to source out certain materials and chemicals. After you left Composite Dynamics, where did you work? I sold my interest in Composite Dynamics to John and went to work for Bermite. At the time I
Gary and John Davis prepare an experimental 'K' class high-power rocket technology prototype for launch at Lucerne Dry Lake, c. 1977
needed a steady income which I was unable to get with Composite Dynamics. When did the idea of AeroTech first occur to you? I always wanted to run and grow a rocket company. It was becoming clear to me that Composite Dynamics was not going to be that vehicle. It was in the back of my mind when I left Composite Dynamics that I would start something else. I started almost immediately on the principles behind AeroTech products using some ideas that had been rejected by John Davis. What were some of those rejected ideas? Some of the ideas were paper cartridge loaded propellant grains and certain techniques used for making long burning motors, though John did eventually pick up on some of the long burning motor technology. The main thing was the paper cartridge loaded propellant grains which he felt were doomed to failure. Was this what led to the reloadable motor systems (RMS) that AeroTech has today? Well, it had something to do with it, but what really led to it was the work Dan Meyer and I did with some parachute extraction rockets several years later. Where did the concept of long burn motors come from? I talked to Bill Wood at a launch at the Smoke Creek Desert in the late 70s or early 80s and got one concept from him. Bill came up with the idea of the moonburner motor using an offset core. That was a fascinating idea and I wanted to use it. What kind of motors did you develop for AeroTech? I initially came up with a moonburning G motor which burned for about five seconds, which had been unknown in composite hobby motor design up to that point. Do we see the long-burn motor today at AeroTech? You see the pedigree carried through. The present-day version of this motor is the G25, a direct descendant of that first motor. During this time were you working for Bermite? Yes, I was hired as a junior engineer there. I suspect it was because I had experience with Hydroxyl-Terminated Polybutadiene (HTPB) propellant which I had been using with Composite Dynamics. Nobody at Bermite had experience with it; they had been using a propellant formula
based on epoxy resin and an older technology Polybutadiene binder. What projects did you work on for Bermite? I worked on the reduced smoke Sidewinder rocket motor and did some ballistic analysis for high thrust motors used in kinetic energy penetrating rockets. I also did a lot of work on gas generators for, believe it or not, oil well tools. The oil well industry needs propellants for moving mechanisms down inside of oil wells. When you think about it, you are one or two miles underground and youve got that much fluid above your oil well tools.You cant really use a standard type of mechanism.You have to use very high pressure gas generators to overcome the ambient static pressure outside the oil well tool. We were trying to develop some modern oil well tool propellants based on HTPB, which we accomplished successfully . What was the biggest thing you gained from working at Bermite? It was working with Dr. Claude Merrill who was hired shortly after I came there. Claude was the former head of the solid propellant plant at the Rocket Propulsion Lab at Edwards Air Force Base. Essentially I was able to corner him for several weeks during a period of little activity at Bermite. We didnt have a lot to do during that time, and I just spent a lot of time asking him questions. Did you glean most of your rocket motor knowledge from Dr. Claude Merrill and John Davis? I gained about 80% of my knowledge from experiences with them. The rest of it I ended up learning on my own. For example, when formulating the means to make the motors at AeroTech, I spent a lot of time wondering about the right approach to each project. I spent a lot of time rejecting ideas: this approach was wrong, another too expensive, or too complicated. I discovered that a lot of techniques and materials which were good for military use were lousy for hobby use. Some military ingredients which cost hundreds or even thousands of dollars per pound (though
superior in performance to what we use in model rocketry) were not financially feasible for model rocketry. This is still true today. Were you working on AeroTech projects while employed at Bermite? While I was at Bermite I was not in a position to do much with AeroTech. I sold a small quantity of the long burning G motors to Jerry Irvine which he sold under the name of Toy Rockets (a whole other story). At that point AeroTech was still doing basic research and development. After you left Bermite, where did you work? I left Bermite in 1982 and went to work for Aerojet Tactical Systems in Sacramento, California. I worked there for two and a half years. Although I learned a lot there, I didnt learn much that could be applied to AeroTech products. Mostly I learned how to set up 600 gallon mixers and formulate propellant for ballistic missiles. I got a taste of huge motor production. But, there was very little that could be applied to small motor manufacturing. Why did you leave Aerojet? I was working full time at Aerojet, and between Aerojet and AeroTech my work was taking up too much of my time. I could no longer do a good job for either one. At lunch time I would go off to my own facility and work on motors and then come back to work at Aerojet. After work I would then go back to my own facility again to work on motors. I was working more or less full time at both jobs. It was just too much. I was faced with making the same decision that many entrepreneurs make when they have to leave their full time job to start their own business. It is a little bit nerve racking. First of all, I had to take a 50% pay cut to do it. I had a family with one child, and another on the way. Quite honestly I dont know what I was thinking at the time (laughter). I mean, now it seems irresponsible, but at the time it seemed perfectly reasonable. Now that I think about it, I wonder if in my current mind set whether I would go back and do that again.
What did you do after leaving Aerojet? After I left Aerojet, I stayed in Sacramento for about a year and a half continuing to develop AeroTech. We saw the beginnings of expanding AeroTech into high power rocketry. The first motors we made were the I65 and the J100. We brought out essentially the first commercial high power motors that were widely available. Did rocket construction begin to change at that point? One of the things I discovered was that up to that point in time rockets had been built with model rocket materials, so they werent very strong. If you put modern day motors like the J570 or the J800 into one of these rockets, they would rip to shreds. The rockets generally were constructed with balsa or plywood fins and thin paper tubes. I developed the I65 and J100 specifically to go in these less robust rockets. Both motors were a big success. Did this tie in with the EZI65 rocket kit? Yes. We brought out the I65 motor at about the same time Ron and Deb Schultz of LOC/Precision introduced their EZI65 rocket kit. This was essentially a joint product introduction. What made the I65 unique? The I65 was a big 54mm moonburner. It burned for about 10 seconds and had a nice initial thrust spike to really kick the rocket off the pad. About two seconds into the burn it had a regressive thrust curve. As the rocket gained altitude, instead of just going faster and faster, it would end up taking the rocket to a given velocity and holding it there. The I65 ended up being a very successful product.You could use existing kit technology and fly high power motors. We introduced a whole line of motors around that concept: the I65, J100 and J125. When did you finally move AeroTech to Las Vegas? In 1985, in December, we moved to Las Vegas for a number of reasons. My wife at the time wanted to move back to Vegas. I wanted to as well; I liked the desert, the regulations were less onerous here, there were more places to test motors, and it was easier to get out of town to run experiments. The whole environment was just better for a rocket company. Nevada is a great state for any business and Ive never regretted coming back here. Was AeroTech a garage sized business when you came to Las Vegas? AeroTech had graduated to an industrial facility before I left Sacramento. When we came to Vegas we purchased a house with a very large garage which we used for the business. For a short time we moved into a industrial facility similar to the one we had in Sacramento. Thats when we hired our first two employees, Scott Pearce and Jim Dunlap.
When were reloadable motors first offered by AeroTech? Reloadable motors were essentially introduced at LDRS in 1990 in Colorado Springs (Large and Dangerous Rocket Ships, the Annual Tripoli National Event). They had been demonstrated at a Black Rock launch a few months earlier, however, we had been working on them for a couple of years prior to that. How were they received by the rocket community? It was fantastic! I remember going to a Lucerne launch and we stayed at the Green Tree Inn in Victorville. Some people reading this will remember those times. We used to have vendor parties in the hotel rooms and AeroTech would decorate its room with yellow and black striped crepe paper and cups. At the time we had completed some work on the reloadables. Steve Buck was one our dealers in Nevada (a name the old-timers will remember). Anyway, Steve was the first person to whom I revealed the plans for reloadable motor kits. I remember asking him,What would you think of a motor product where the motor used an aluminum case with threaded ends, and for propellant you would receive a kit of parts to assemble into the casing, screw the ends on, fly it, empty it, clean it, and reload it again? What would you think of something like that? He sort of looked at me, smiled, and said something to the effect of, Sounds great! Its a great idea! I believed reloadable motors would be accepted for a number of reasons. I thought we could bring them out at a lower price because the customer didnt have to throw away the casings (which were a very expensive component of the motor). Also, if the labor costs of assembly were removed, and if epoxy resin wasnt used, the costs should be even lower and we would be able to pass the savings onto the customer.
What is the most expensive component of a reloadable motor? The hardware, but that is reusable. The most expensive part of the reloadable kits would depend on the motor. It is usually the propellant or the nozzle. On the larger reloads the nozzle is actually quite expensive.You have to remember we arent making these parts by the millions. The components are ordered in the hundreds or thousands at a time. Theres not a huge economy of scale in this hobby, yet. Beyond the cost factor, I believed the high power rocket people would enjoy assembling these motors. I felt the hobby could benefit from some increased participation by the rocket customer. Rather than just taking a pre-made motor and shoving it into a motor mount, now you would have more involvement in the usage. Its one of those things where I had this intuitive feeling about it. While some people still liked the single use motors, the majority liked the new reloadable motors. Did the reloadable motor take AeroTech in a new direction? I think it did because it took high power to the next level. Up to that point high power motors were so expensive the hobby was not very active. I think looking back, reloadables defined the point where high power started to really grow. Up to that point most of our sales were model rocket products. After RMS technology, what do you think was AeroTechs next most important product development? Hybrids are an important technology to have in ones quiver of tools (so to speak), and in ones technique of making motors. It offers an alternative rocket motor technology to draw on if the regulatory environment becomes too stifling. At this point hybrid oxidizers and fuels are not regulated like solid propellants are. It is important for AeroTech to maintain that technology even if it is not a big seller for us.
At AeroTech which project would you say is your favorite? The hybrid was the most rewarding for me. It was a technology which had never been developed for the consumer market and I really felt like we were doing something new. Although HyperTek had come up with their own hybrid motor system, we came up with a fairly original design using a cardboard fuel and pyrotechnic valving system which was pretty fool-proof. Will AeroTech be improving the Copperhead igniter? I still believe the Copperhead is a good igniter. However, they are susceptible to a number of things like the way they are shipped and the way the are handled. Sometimes the manufacturing process is also hard to control. We have been researching an alternative igniter. Unfortunately the work we did over the last year or so to develop an alternative igniter didnt pan out. We made prototypes which had been seeded to customers and they seemed to work pretty well. However, when we began producing them, the igniter had too much variability between the time you pushed the fire button and the time they ignited. We judged them unacceptable and the project has been put on the back burner. We are currently searching for a suitable alternative igniter design, but havent found one yet. How many employees are at AeroTech today? About 25.
How big is the AeroTech facility? When we came to Vegas we had a very small industrial facility (about 800 square feet). We are now up to about 11,000 square feet and it looks like we might expand this year by another couple of thousand square feet. What is the yearly growth percentage at AeroTech? It has been between 10 and 20 percent each year which is manageable growth. When it gets to 25 percent it strains the organization. We have had some years where it did grow like that, but 10 to 20 percent a year is quite manageable. What will we see from AeroTech in the near future? I would hope you will see some additional propellants or variations on existing propellants in various reload kits. Hopefully we will have some new rocket kits. We are very pleased with the outcome of the G-Force, our new four inch kit for G motors. We will probably bring out some similar kits. I also want to do some work incorporating electronics directly into the motors themselves where the motor and the electronic ejection system would be an integral unit rather than separate components.You will also see modifications to existing 29mm and 38mm reloadable motors. RMS-Plus is a redesign to the delay system (which will be completely backwards compatible with existing hardware). We feel the new design will render more accurate delays and more fool-proof assembly by the user.Youll see this about April of
this year in the new reload kits.You will also see a totally new format to the drawings in AeroTech motor instructions. We are incorporating 3-D CAD renderings instead of just 2-D cut away illustrations. We believe this will help with assembly accuracy. Will we see any changes to the AeroTech web site? This year we will be really using the internet to our advantage. We will expand the use of the AeroTech website as a communication and education tool for our customers. Right now we have quite a few resources up there in terms of instructions and documents. We are going to extend that idea to include multimedia.Youll be seeing that later this year. What are your goals for AeroTech? Our biggest goal is to continue to grow the company, especially the model rocket side. We want to increase the customer base and learn how to reach more potential customers in model rocketry because we believe that by educating and serving them we will also expand the high power side.Very few people get into high power without first going through model rocketry. We are constantly working on new products which we dont discuss with the public until their release. There are other things we are working on that we just cant talk about right now which you may see soon.
Range Box
ESSENTIALS
by brent mcneely
ost seasoned rocket flyers have developed their own range box, which contains all the essentials they need when they are out at a launch and far from their homebased work shop. The range box usually consists of a variety of tools, adhesives, cleaning supplies, and other odds and ends. The container is often your standard, run-of-the-mill fishing tackle box filled with these essential items. I have assembled a short list of items I consider essential when attending rocket launches.
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2. Masking tape Second to the all-purpose tool, masking tape is the rocket flyers best friend. Masking tape can be used for an amazing variety of things. Wrapping a bit of masking tape around the bottom coupler area of a nose cone can give you a tighter fit. Many rocket flyers do not use hardware for motor retention; instead they do what is commonly called a friction fit. They take tape and wrap it around the rocket motor case until they can barely shove it into the back of the rocket. This tight fit will (in most cases) keep the motor from kicking out at apogee when the ejection charge is fired. The uses for masking tape are almost endless, making it essential for any range box. 3. Sandpaper Like masking tape, sandpaper is one of those must have items. Where you use masking tape to give you a tighter fit for a nose cone or motor case, you can use sandpaper to sand down the inside of a rocket tube or outside of a nose cone to loosen a tight fit.You should consider putting a small sheet of sandpaper in your back pocket when heading out to the launch pad.You might need to sand the alligator clips on the ignitor leads to get a good electrical connection at ignition. A womans fingernail file also works well for this purpose.
4. Adhesives In addition to other items, adhesives like a two-part epoxy and super glue (or CA) should be in every range box. When you need to make repairs out at the launch site, youll be glad you included them in your collection 5. Scotch Brite scrubbing pads Often, when your rocket wont go onto the launch rod, you can remove excess soot from the launch rod by taking a Scotch Brite pad to the rod. After a few quick strokes with the pad, youll find the rocket will easily slide onto the rod. Along with your sandpaper, remember to stick one of these in your back pocket as you head out to the launch pads. 6. Lubricant Youll only need lubricant if you fly reloadable rocket motors. Eventually, if you are serious enough about rocketry, youll start flying reloadable motors just to keep the costs-per-flight down and provide some variety to your rocket hobby. Reloadable motors use a lubricant in the assembly process. Although most reloadable motors come with a little bit of lubricant, youll want to get your own tube of the stuff. AeroTech recommends Permatex Super Lube from Radio Shack (similar to what AeroTech includes with their reloadable motor kits).
1. All-purpose tool Recently, the popularity of the All-purpose Tool has caught on in many hobbies and sports, including rocketry. If you dont already have one of these wonder tools I recommend you go out and buy one before your next launch. Brands such as Gerber and Leatherman produce tools which serve as knife, pliers, file, screw driver, and mini-saw all wrapped together in a single handy tool.Youll find the all-purpose tool useful in ways you never thought of, and it beats carrying around a bunch of separate tools. Some versions even come with a handy carrying case which you can slide onto your belt. In doing so, the next time youre out at the far launch pads, and you realize you need a pair of pliers, youll have your handy all-purpose tool right at your side.
7. Cleaning Supplies Several times Ive found myself out at a rocket launch with dirty hands and nothing to wipe them on. If you ever deal with reloadable motors, youll find it a necessity to have some sort of rag handy just for that reason. A rag can be used for everything from wiping your hands, to cleaning out your reloadable motor casings.You can also get a better grip on a tight aft or forward closure with a rag. In addition to a rag, some rocket flyers also include a container of baby wipes among their cleaning supplies. Wipes provide additional moisture to aid in the cleaning process and are disposable. Some people refer to wipes as a bath in a bottle. I also include a spray bottle filled with over-the-counter rubbing alcohol in my cleaning supplies. Others find filling the same spray bottle with vinegar works well. Spraying reloadable motors with alcohol or vinegar helps break down the soot on the motor casings. Other rocket flyers have their own special mixtures they put in spray bottles. A toothbrush can also come in handy when scrubbing out a hard to clean motor. 8. Trash bags Im a big believer of leaving a launch site cleaner than when you arrived. The same goes for camping. Bringing a couple of trash bags will make picking up trash easier and youll find others around you wanting to come past and visit just to drop some of their trash in your bag (you can
always offer them their own bag if you would rather not carry their trash out). 9. Pen & note pad A pen and paper will come in handy in a variety of situations.Youll be glad you have them when that hot babe at the launch wants to give you her phone number, but more likely youll want to write down statistics like altitude and motor configurations after each flight.Youll find it interesting to look back at your past launches to see what altitude you obtained with one of your favorite rockets when using a particular motor. This is especially interesting when you compare your actual flight data with computer predictions. 10. Black powder I have a small 35mm plastic film canister in my range box, which is filled with black powder. I fill it up every five or six launches. This is a safe and handy way to carry enough black powder for ejection charges and handle most of my needs for electronic ejection charges (used in conjunction with altimeters, timers, and accelerometers). 11. Instructions Remember to take instructions for any electronics or other complicated device you own. In most cases youll remember how to use your altimeter or other specialized gear, however, if you forget which color wires go to various compo-
nents, youll be glad you brought the instructions along. Often, Ive had my instructions borrowed by other flyers who forgot theirs.Youll make many friends by including them in your range box. 12. Redundant backup items I always put extra parachutes, batteries, ignitors, shock cords, small screws, bolts and nuts in my range box. All these items are backups in case the original item is damaged while you are at a launch. If you rip a parachute youll have another one on hand.You may find your batteries are dead in your altimeter and having that extra nine-volt battery will save you a two-hour trip into town. It seems that you can never have enough extra ignitors. Sometimes a motor just wont light and youll use three or four ignitors just to get it off the pad and into the air. Conclusion Armed with these 12 items, your range box will be well on its way to holding everything you need when out away from your workshop.
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am a land surveyor by profession and an inquisitive fellow by nature, with my most recent passion being rocketry. Currently I hold four Tripoli open altitude records for rockets powered by G motors at 7567 ft.,H motors at 8363 ft.,I motors at 13,728 ft., and J motors at 13,448 ft. When Extreme Rocketry asked if Id be interested in writing an article on building rockets for maximizing altitude, I was working on the nose cone for my upcoming attempt at the F record. (Watch out, Mark Clark!) The trick to wringing the most altitude out of a rocket is to optimize the power-to-drag ratio and to get the weight right for maximum coast. This will usually result in a coast time longer than any certified motor delay, so altimeter parachute deployment is indicated (an altimeter is needed to report the altitude for a record attempt). Obviously each of my record setting vehicles was custom designed and built specifically for its own particular record assault, but they all have a few things in common. In this article Ill share 10 ways I get more altitude out of my rockets so you can set your own altitude records.
tough stuff and will zipper an airframe if precautions arent taken. Also, if the vehicle will be transonic or supersonic, be sure the altimeter pressure vents are the recommended four calibers below the nosecone/airframe joint. This is good practice even for slower rockets. Tommy Billings of ADEPT Rocketry maintains that, contrary to a popular belief, his altimeters work fine in transonic and supersonic conditions IF THE INSTALLATION IS DESIGNED & BUILT CORRECTLY. READ THE INSTRUCTIONS! He insists that the altimeter MACH thing is usually just a scapegoat. From my own experience, I suspect he is right. 3. Tower Launch System All my altitude rockets have no launch lugs, being tower launched. A typical coefficient of drag for a lug-less rocket is around 0.4; for one with lugs its around 0.7. I cant afford the penalty of launch lugs so I use a 10 foot tall launch tower made of EMT electrical conduit and plywood rings held on with C clamps and guyed down with rebar and bailing wire. Taller means more speed when the fins take over stabilization thus less weather cocking. But what about the extra drag sliding along the tower that few extra foot? My own personal opinion: give me a more vertical flight and I dont mind that little extra momentary drag. 4. Boattail Drag Reduction All my rockets have boattails (if possible.) The aft closure ring on AeroTech reloadables will often prevent this. Therefore I used single-use motors on 3 out of my 4 records. The one reloadable was for the J record (a 38mm J-350) because it slipped right into the airframe that set the I record the day before (the current J record was low enough that it would work). If I ever need to defend my record, Ill have to build a new vehicle dedicated for that specific mission. I would encourage AeroTech to sell an optional factory aft closure that is smoother and tapered to a sort-of boattail. If I machine it down to a taper myself, it is no longer an unaltered motor and is ineligible for any records.
5. Read Harry Stines Book My altitude rockets incorporate tricks I learned from reading G. Harry Stines Handbook of Model Rocketry. If you want to get some excellent information about rocketry, read this book! It tells that a fin is more efficient if the root chord is shorter, the best radius for the fin root fillet is between 4% and 8% of the root chord, moving the trailing edge of the fin one caliber forward of the tail reduces drag, shorter rockets have less dragless wetted area, and for stability a vehicle should be at least 10 calibers long (a wobbling rocket has more drag than one flying like its on a rail). 6. Computer Software Predictions All my altitude rockets were designed using the Rogers program to compare one factor against another. I kept fiddling with the nose cone length and fin shape, running the simulation over and over until I got the fins giving the highest altitude I thought could actually be built and would actually stay on. I worked with different body lengths just to see how much difference an inch or half an inch would make (obviously the shorter the better). One note about the Rogers program verses real life is that the rocket wont actually go as high as the simulation predicts. So, I always try to get a design the program says will beat the record by a good margin. 7. Smooth Airframe Surface All my rockets have a nice smooth clean surface. I would usually spend as much or more time on the finish as on the rest of the rocket.Yes I do take pride in a nice shiny rocket, but it will also have a better drag coefficient. I almost always wrap my airframes with at least two layers of three ounce fiberglass, sometimes even a wrap or two of Kevlar (especially up around the lip where zippering might be a problem.) Then I sand it and wash it with acetone and cover the whole thing with a thin layer of BONDO Glazing and Spot Putty from the squeeze tube. Next, I sand it down to identify any holes and add more to these low spots. Sand again and usually a third application on the few remaining areas. Then its time for the automotive primer/filler (aerosol cans, Im not that
1. Rocket Motor Choice All my rockets used motors with as much power as possible in the smallest diameter casing available without being excessively long. (A longer motor means a longer rocket and therefore more parasitic drag.) Although a shorter, fatter motor usually wont work any better because of the increased frontal area. I use the Rogers Aeroscience software (very reasonable at $65.00) to compare the two if theres not an obvious choice. 2. Small, Compact Airframe All my altitude rockets are as compact as possible. This means minimum diameter airframe, small thin fins (three, never four a fourth fin would increase fin related drag 33%), and a small parachute stuffed way up into the nose cone. It also means Kevlar shock cord doubling as wadding to protect the chute. I like the 1/8 inch tubular Kevlar from Pratt Hobbies for the size rockets Ive done so far, but be careful, Kevlar is
A high altitude record holding rocket. Note how compact it is to minimize the vehicles volume. Every cubic inch that displaces air adds to total aerodynamic drag.
fancy) and another light sanding (320 grit usually). Then I put on the white automotive spray primer for the next coat(s), sanding with 400 grit. This gives a nice bright base for the color coat. 8. Optimal Weight Lighter weight is NOT necessarily better! My I rocket had a half a pound of lead at the forward end of the motor to get it up to optimum weight. Run the Rogers program with different weights at 0.05 lb. increments. It has a feature that will allow a batch of different weights at once. There will be an optimum weight for each rocket and motor. Too little weight and it will slow down too fast after motor burnout (2/3 of the altitude is attained during coast). Too much weight and the motor wont get it going fast enough in the first place. On F and G rockets, take a close look at what MACH number it will attain. If its got enough power to cleanly punch through the sound barrier, great! Design it for optimum efficiency in supersonic flight. But if its going to get up to around MACH 0.951.05 where there is terrible drag, it may be better to add some more weight so it wont get to that high drag speed, but will coast better. Read G. Harry Stine and do lots of computer simulations! I learned most of my tricks from doing those two things. 9. Nose Cone Design Use the right nose cone for the right application. For subsonic speeds, a parabolic shape is optimum. For supersonic speeds, a conical shape works best. The usual ogive shape commonly seen on high power rockets is a reasonable compromise for both subsonic and supersonic. Like the weight, there is an optimum nose cone length. Too short and its too blunt with higher drag, too long and it starts increasing the wetted area adding drag. Ive made my own nose cones and used factory ones. The Rogers program will show the difference in projected altitude for each.
10.Fin Design Use the right fin shape for the right application. For subsonic speeds, an elliptical planform with high aspect ratio has lowest drag. That means the root chord should be shorter compared to the span. For supersonic speeds, a steeply swept delta or clipped delta with high aspect ratio has lowest drag. The thing about the fins on supersonic rockets or high acceleration rockets is, the more contact area with the body (root chord), the better it will stay on. This, of coarse, is in direct opposition to the high aspect ratio needed for lowest drag.
The less mass out towards the tip, the less leverage it has to break off under acceleration or from the supersonic shock wave. This is why the pointed tip delta fin design is so popular on high performance rockets. Ive played around with different compromises on this problem. A note on the bright color. My first two altitude rockets were white with NASA look black blocks and checkerboards. During the hours of searching for them afterwards I cursed my stupidity. Ever look for a small white and black rocket out on a dry lake bed? Every rut, dirt clod, and old tin can begins looking like my rocket. Dumb, Dumb, Dumb! Ive got a nice Walston radio retrieval unit that Ive never used. Remember the part about being compact? No room for a 19 antenna in a 21 rocket. Running it on the outside would work but would add drag. So now Im painting them BRIGHT! High altitude flights can be pretty frustrating, mostly wondering if youll EVER find your rocket (I actually lost my first H and I attempt rockets. The H rocket was found by someone else and mailed back from Texas! Thanks, again, Will! The I rocket has still not been found. But a successful recovery and a new record make it all worthwhile.
Launch of the H powered record flight to 8363 ft. on an AeroTech H-123W at the Back Rock Desert in June of 1999. The simulation showed it reaching 1,000 m.p.h.
club reports
Club reports may be submitted to Extreme Rocketry on our web site. Please limit your club reports to 300 words or less. Long club reports may be edited down because of size limitations. Hill Country Tripoli Hill Country Tripoli (Austin, TX) is waiting for rain!! It hasnt rained at our launch site in Eden, TX basically since August of 1999. The Paradise site is comprised of 3000 acres of Texas range land and it is BONE DRY. We are working on building up our launch equipment so when the weather starts cooperating we will have a first-rate setup to host high power launches with waivers up to 18,000 We have recently finished building a set of 12-channel launch controllers and relay boxes. Next will be a new Extreme rail launch pad being designed by Jim Sekol to be capable of holding a 10 length of P1000 Unistrut rail, a 20 length of P3300 Unistrut, or regular round launch rods, 1/2 to 1 1/2 in diameter. With 8 legs this 200 pound pad should handle the largest rockets the site is likely to see! Tripoli Idaho Tripoli Idaho will be hosting a regional high power rocket launch called SpudRoc-5; near the small town of Mountain Home, Idaho. All flyers welcome!
Two-day event; May 20th and 21st. $10 launch fee covers both days. 8:00 am to 5:00 pm; 11,700; AGL waiver. Lodging nearby. For directions and more information visit the Tripoli Idaho web site at: www.tripoliidaho.org For questions you can call Tripoli Idaho Prefect, Vern Knowles, at (208) 9391076, or e-mail to vern_knowles@worldnet.att.net. Large projects please contact Tripoli Idaho prior to the launch. Tripoli Idaho is a prefecture of the Tripoli Rocketry Association. Mountain Home is about 40 minutes east of Boise. Buffalo Rocket Society (BRS), Inc. Buffalo Rocket Society (BRS), Inc. is a new name for an old organization. In 1996 Tripoli Western New York (TWNY #85) was formed. During 1999 the members of TWNY formed a NAR section as well (NARWNY #590) and created a corporation umbrella of Buffalo Rocket Society, Inc. Our membership includes many great flyers including, well known rocketeers such as Ray Halm (Prefect), Doug Caskey (President), Roger Lipke (Vice President), Tom Broad (Secretary), Dean Oberg (Treasurer/Webmaster), Andy Schecter, Jim Sekol, Jim Livingston, Lloyd Wood, and Gene Border to name a few. 1999 proved to be a busy year for us. Together with MARS (NAR#136), BRS hosted another hot but successful NYPOWER 1999 at Geneseo, NY. Several members also participated in the Team Aries, successful 4-M1939 cluster flight at LDRS in Argonia, KS. BRS also hosted 2 model rocket launches at our Angola Airport launch site. During October we hosted 2 HPR launches at Geneseo, NY. The BRS also participated in many static and launch displays, including a launch display at the Geneseo airport for the 1941 Historical Aircraft Groups annual airshow. Ray Halm has also been busy teaching a model rocket based science program through out the Western NY area. Certifying in 1999 were: Level 1--Randy Sokolofsky, Jerry Davey and Eric Ohmit; Level 2--Rich Henn, Tom Frankowski and Eric Ohmit; Level 3-Duane Wilkey. Gene Border attempted his Level 3 with his full scale IRIS at NYPOWER 1999, but separation prevented his success. During 2000 the BRS will be co-hosting with MARS NYPOWER 2000/The NAR National Sport Launch on May 27-29 and several model and HPR launches, mark your calendar and check the official website: <www.buffalorocketsociety.org/nypower>. See you in May! Mantua Township Missile Agency (MTMA) MTMA is a Kent/Akron Ohio based newly chartered NAR section, in fact so newly chartered that we do not have our NAR# as of this writing; NAR has assured me that our application has been accepted and is being processed, so our number should be issued soon. The club has been together for close to one year and has progressively grown from 5 initial members to the current membership of around 15 Sr members and 5 Jr members. Most of us met through the Usenet Newsgroup rec.models.rockets (RMR). Many of us post there on a regular basis. Our launch reports and announcements can be found on RMR with the acronym MTMA in the subject header. The text of our launch reports and other club activities can also be accessed on our main web page at http://web.raex.com/~markndeb/rockets/mtma/index.htm Our gatherings are organized, informal, family-oriented rocket-picnics. Most of us have wives and children, and they are encouraged to participate. Our main goal is to promote Rocketry as a safe family activity that is both fun and educational. We fly everything from A to K powered Rockets, so our launches are most entertaining to watch and participate. MTMA has also applied for a Tripoli Prefecture. We hope the Prefecture will be official by summer or 2000. Our goal is to fill a need for a Prefecture that can perform TRA certifications and promote high power rocketry within this area. We hold monthly launches during the Peak N.E. Ohio flying season (April 11; November) and then as weather permits during the off season. At our launches NAR level 1 and level 2 cert Model Rocketeers of MS (MROMS) Although not yet chartered, an informal group of BARs and youths in the Magnolia state are known as the Model Rocketeers of MS. (MROMS) MS is Mississippi and not Michigan or Missouri. Paul Staires is the founder and likely to be chosen President. The members comprise family and friends presently but a list on the bulletin board at HobbyTown in North Jackson shows some outside interest. The area launches held by SOLAR(Baton Rouge), MSRS(Memphis), TRA Louisiana(High Cotton & Rocket Gumbo in LA), and HARA(Hunstville) have been frequented by Paul and Tommy Ladner of Madison, MS. This has caused a truly reborn spirit in these BARs. The latest launch was at the city park in Forest, MS on Sunday, Feb. 6th. There were 4 attendees and 7 launches. The only two rockets used were an Estes Mini-patriot and an Estes Star Wars Naboo mini rocket. These were each flown on A10-#Ts. The first flights were high and true with moderate altitude achieved and safe recovery from streamers in each. The light winds brought no havoc in retrieval. The new launch rod had the typical high degree of difficulty in attaching the
two pieces especially in the field without a hammer and a workbench to pound them together. So as a matter of expedience only 1/2 of the rod was used. (Dont mention this violation to anyone). The last few launches were fizzles as the motors didnt burn good or the short launch rod created a little instability off the pad if the clip wires were tight and some wild rides were witnessed. The last flight of the Mini-Patriot (nicknamed October Sky for the book/movie and the month of its birth) Rocket/Propulsion Society at Cal Poly Pomona Hi, my name is Nick Papacs, and I am president of a Rocket/Propulsion Society at Cal Poly Pomona. I would like to start off by saying that I am thrilled that another magazine devoted to rocketry is coming out, and to tell you the truth, it sounds much more informative as well as entertaining than the dull ones that already exist. I have been receiving your Emails regularly, and I heard that you are looking at focusing on some clubs and small organizations. My particular group is actually designing and testing a rocket, propelled by liquid fuels, capable (we hope and are designing) of potentially breaking the existing altitude record. There are many other programs that we are working on as well, but this is one of our most interesting. as well as more developed projects. Please contact me if you would like to feature our ideas or club in your magazine. I also had one more question; I was wondering if you could somehow offer my club a discount on subscription, since we would be buying in volume. The idea is that every paying member would automatically receive your magazine upon paying dues. This would serve as a nice benefit, as well as encouragement for others to enter this fascinating field. There are many other magazines out there, but I would prefer to support an up and coming new business, basically because the industry needs new blood. Please send me your answers and comments. The Summit City Aerospace Modelers (SCAM) The Summit City Aerospace Modelers (SCAM) begins its 29th year of operation serving rocketeers in Northeast Indiana with some 20 members and their families on the club roster, and a full schedule planned for the year. The club operates as both a NAR Section and as a TRA Prefecture with president Joe Isca and Prefect Tom Stump taking turns running the clubs monthly meetings. The club annually conducts about 6 local sport launches as well as the two-day Mad Anthony Regional NAR contest & sport launch. Under the able leadership of the late Ned Blumenschein, SCAM was able to host the four SMURFF high power launches at the AMA facility in Muncie, Indiana in 1997 and 1998. The one held in May of 1998 was also the NSL with over 300 fliers and 1277 rockets launched in four days. Unfortunately, this facility is not presently available for high power launches. SCAM is working with local authorities in Huntington, Indiana to develop a possible high power launch site there. SCAM will hold a demonstration model rocketry launch there on April 8th, to acquaint the community with a launch and to test their site. SCAM members frequently travel to participate in regional and national launches including Three Oaks, NYPower, Danville, and LDRS. At LDRS 18, Charlie Humphries achieved his level three certification. You can catch his flight on Earl Cagles tape. For LDRS 19, Bob Hart and Tom Stump are both preparing level three projects. SCAM has developed a full schedule for 2000 with club launches at the Allen County Fairgrounds on: May 7, July 8, Aug 12, Sept 1 Pinetree Rocketry & Tripoli/Cherryfield Greetings from the Great State O Maine! Just a little blurb to let you know that rocketry is alive and launching in northern New England. Were a small but dedicated band of rocketeers based in Washington County, Maine. Other members are from New Hampshire and Massachusetts. All are welcome. Located on blueberry barrens these are easily the best fields in New England, perhaps the East Coast. These are working fields so extreme care must be taken with their use. Pinetree/Tripoli Cherryfield launches are the third weekend of every month weather permitting. Rain dates are the following weekend. Exceptions are the Memorial and Labor Day launches with no make up dates. Our standard waiver is 8000, 15000 available with adequate notice. Were still working on 20000 for the Memorial and Labor Day events. Our fields our available for Estes to M power. We can certify Level 1 and 2, both NAR and Tripoli. We have several members looking at Level 3 so ATTENTION TAP members. We need your participation and cooperation. We are off the beaten path but have plenty of sky and plenty of field. Check out our website at http://www.tripoli.org/tra_me/maine.html. Please call or e-mail before making the journey. Down east weather can change quickly. There are local motels and campgrounds. For those on a budget local members can offer a place to camp or crash. 2000 promises to be a great flying season and we hope you can make it to our field. Fly High and Fly Safely! Pinetree Rocketry, Michael Dow, Tripoli/Cherryfield, Richard
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Willey Utah Rocket Club (UROC) The Utah Rocket Club (UROC) a affiliated with Tripoli Rocketry Association and the National Association of Rocketry. UROCs launch year starts in March and runs through November. Its February and everybody is getting hungry for some smoke and flame. We elected our club leaders for 2000. Dale Dillon will be the club President, Dave Sadler will be Vice President, Dot Hunt will stay as Secretary/Treasurer, Ron Weigel will perform the equipment manager duties and Neal Baker will take over the Publicity Officer as well as stay on as web master. David Urbanek will stay on as newsletter editor. Scott Deakins is out Tripoli Prefect. Frank Hunt is the clubs NAR advisor and Fred Williams is our contest director. Were looking forward to Thiokol performing a static test of a Shuttle SRB on February 17th. Every once in a while they test these huge motors up by Brigham City. Its scheduled for around 1:00 PM. Its worth it to take the day off and bring a lunch. Our launch schedule kicks off the week after Springfest in Las Vegas: March 25 & 26. All our launches are two day affairs and many camp out at the launch site in tents or RVs. Our waiver is sure to be at least 6,500 AGL, but this year were really pushing for a 10,000 AGL waiver. Also coming in March is a NAR sanctioned Open meet called the March DOh!pen. All D powered events. D Streamer Duration, D Super-rock duration and D Dual Egg-loft duration. Our wide open spaces and clear air has allowed a lot of records to be set at UROC launches. At our November Regional contest the record for A Division and C Division E Super-Roc Duration events were set. If you want to launch with us, check out our website at http://www.uroc.org or call Neal Baker at 801-9559308. TRA San Diego TRA San Diego: Ocotillo, CA: Well, we are not the biggest and the baddest, but we are definitely here. Tripoli San Diego has elevated their waiver for 2000 to 12,500! In anyones book this is about 2 1/2 miles and that means we can fly some pretty good altitude attempts. Konrad Hambrick did just that at the January launch, flying his Hawk Mountain scratch kit Nocturnal Mission to 11,300 on an AT K-700 and boy did it scream! The weather was perfect, with only mild winds both days. The newly formed Maximum Thrust Rocketry team (formerly called Hott Rockets) of Kevin Harness and Dave Wentworth flew their newest rocket Thunderbird on an AT 98mm L-1500 Blue Thunder. Man those are incredible motors. Perfect ascent, perfect deployment, and gentle landing, just the way we like to see em. Maximum Thrust also announced the upcoming Mad Max rocket, a 4 x 55 rocket, 54mm, which should be on demo for either the March Ocotillo Launch, or Springfest the following weekend. Jimmy Phillips flew his VBR Javelin on the new 29mm I-200 and it was a FAST flight. Darryl Kelly and son flew several rockets across the two-day weekend, Darryl becoming a newly appointed Level 2 certified Tripoli flier. Good job, Darryl. John Thompson flew his now famous Alien With An Attitude on an old reliable I-211, and the Alien came back in good shape ready to fly again. Kevin Harness also brought construction pictures of his teams 1/4 scale V2, standing in at 11.5 and with motor weighing in at about 300 lbs. Plans are to fire this at Delamar in May of this year. METropolitan Rocketry Association #8211 (METRA) METRA held elections for the positions of Prefect, President, Secretary, Treasurer and 4 positions on the Board of Directors in February 2000. The new officers are: PREFECT Randy Heinze PRESIDENT Andy Vovou SECRETARY Rich Van Saun TREASURER Denis Luoni BOD Lou Ballini (existing member) Jeff Davenport Lewis Garrow Bill Rossi Jim Stanlick Departing officers, Prefect: Denis Luoni, President: Bill Rossi, Sec/Treas: Ted Apke, are all thanked for their efforts in helping METRA build itself into the club it is today. Information on upcoming meetings and launches can be found on the METRA web site: http://www.users.nac.net/jdcluster/Metra.html Pacific Rocket Society Interorbital Systems First Test Launch Successful; Sets Record MOJAVE, CA -- On Sunday, September 12, 1999, at 8:15 a.m., a boilerplate version of the IOS Research Series (RS-1) sounding rocket successfully lifted off at the Mojave Test Area near Koehn Dry Lake in California, setting a record for in-flight burn time on a non governmentally funded liquid rocket. Featuring a hypergolic rocket engine powered by nitric acid and furfuryl alcohol, the rocket was launched with its propellant tanks pressurized to half their design pressure. Engine performance was nominal at this low pressure, yielding approximately half of its design thrust. The rocket engines burn time was 32 seconds. After reaching an altitude of around 8,000 ft., the rocket was recovered three miles downrange. The smooth performance of the GPRE-500NF rocket engine at low chamber pressure (between 100 and 150 psi) proves the engine can be efficiently throttled between 150 and 500 pounds of thrust, stated Roderick Milliron, president and chief scientist of Interorbital Systems. Throttleable engines are a key component in our plans for manned space flight. Designed to be reusable, the engine was recovered undamaged. Were one of the few producers of liquid propulsion rocket engines in this country. We dont believe its prudent to become dependent on engines from foreign sources or outside manufacturers, explained Randa Milliron, vice president and cofounder of IOS. All rocket hardware, including engines, is built in-house by Interorbital Systems, located at Mojave Airport in Californias southeastern Kern County. A fully-fueled enhanced version of RS-1 with a regulated pressurant system will be flown in early Spring, 2000. Its design altitude is 200,000 ft. (61 km). The RS-1 is the upper stage of the RS-2 high-altitude sounding rocket (maximum altitude: 255 km) and will be flown with its booster in late Spring 2000 in the CATS (Cheap Access to Space) Prize competition. Entrants in this contest are competing for a $250,000 purse to be awarded to the first team that flies the first non governmentally funded rocket to an altitude of 120 miles (200 kilometers), carrying a 5-pound (2.2 kg) payload. Interorbital Systems will fly the RS-2 in association with the Pacific Rocket Society and Trans Lunar Research. At the completion of flight testing, the RS-2 sounding rocket will be made commercially available in early 2000 by IOS. Applications include: testing instruments or equipment for reliability in high G-force environments; as a ramjet accelerator; for meteorological research, environmental sampling, or micro-gravity experiments; and for military applications such as quick look surveillance and remote sensing. These sounding rockets will accomplish several main goals for IOS: theyll fill the needs of a lucrative scientific and military niche market, thereby generating revenue and local manufacturing jobs, stated Roderick Milliron. But most importantly, theyll serve as test beds for all the flight and ground systems well employ on our reusable two-stage satellite launch vehicle -- the Neptune -- projected to enter service in 2001. For more on the Neptune project, visit the IOS website at: http://www.interorbital.com The Interorbital Systems / Pacific Rocket Society / Trans Lunar Research team members include: Roderick Milliron, PRS president and designer-builder of the RS-1; Randa Milliron, Kevin Baxter, Fred Holmes, Dave Silsbee, David Miller, Kyle Martin, Rick Galinsen, Hal Duffy; Dr. Andre Lavoie, Mark Shinnick, Brian Bernhard, and Oliver Forget. Websites of interest: <www.translunar.org>, <www.translunar.org/>prs, and www.interorbital.com
Web Page: http://www.sssrocketry.org/ Sponsor: NAR Superstition Spacemodeling Society April 8 Sponsor: ROC Rocketry Organization of California Tripoli Anaheim (#48) (CA) Range: Lucerne Dry Lakebed Launches start at 8:00AM Waiver: 5,300 ft AGL occasional windows to 10,000 ft Misc Info: California Fire Marshall Approved Motors Only ROCstock launches run half day Friday through Sunday with night launching on Friday and Saturday evenings Proof of current membership and certification level in TRA or NAR required to fly motors over 160 N-s Fees: $5/Adult or Family at monthly launches Certifications: Level 1 & 2 available at monthly launches Level 3 with prior arrangements Lodging: Ace Motel, 31818 Hwy 18, (619) 248-7524; Portal Motel, 31336 Hwy 18, (619) 248-7992 Contacts: Rick ONeil, 909-427-9157 after 6PM M-F Ron McGough, 562-867-0419 Web: rocstock.org April 8 Range: Rio Rancho Balloon Park Sponsors: Tripoli Albuquerque # 87, Albuquerque Rocket Society Waiver: 8,000 AGL 10,000 AGL 10:00AM to 11:00AM Limits: Model and High Power motor to K, Ls may be flown with prior approval (the current field is marginal for L and above) Certifications Available: Levels 1 & 2 Web: www.arsabq.org Contacts: Bill Cordova (Club President), (505) 897 4105 Email: rocket6343@aol.com Mike Bernard (Club Contact Person), (505) 281 4462 Email:maberna@swcp.com April 8 & 9 KLOUDBURST 10 Range: Argonia, KS Sponsors: Tripoli Kansas Kloudbusters Waiver: Up to 35,000 MSL Limits: None Certifications Available: Levels 1 and 2, Level 3 by request TAP member available Lodging:, Anthony Motel, 316-842-5185 Contacts: John Baumfalk 316-283-7084 Email: johnb@southwind.net Web Page: www.kloudbusters.orgApril 9 Event: SoAR Monthly launch Location: Cartersville, GA Sponsor: Southern Area Rocketry Contact: comments@soar571.com Description: SoAR monthly sport launch. 1/4A-I motors, 4000 ft. waiver. Further details at www.soar571.com. Come have fun with us! April 9 ROC Monthly Launch Range: Lucerne Valley, CA. Dry Lake bed Sponsor: Rocketry Orginization of California ROC Contact: Greg Lawson glawson@pioneer-usa.com Description: Regular Monthly launch Limits: Motors to M (CSFM approved only) Waiver: to 5300 Web: http://www.rocstock.org April 9 Range: Tuscola Airport (Just west of Tuscola on Rt 36, About half a mile) Sponsor: Tripoli Central Illinois #059, Rocket R&D Waiver: 10,000 ft AGL Fees: $5 Weather: Contact Don Reasor before attending if the weather is IFFY or if rain date is to be used Lodging: Tuscola has: Super 8, Amerihost Inn, and also Holiday Inn Express Contacts: Don Reasor, President Tripoli Central Illinois (217) 253-2586 Paul Adam, (309) 829-5254 Gary Buck, (217) 344-2449 evenings April 11 ROC Monthly Launch Range: Lucerne Valley, CA. Dry Lake bed Sponsor: Rocketry Orginization of California ROC Contact: Greg Lawson glawson@pioneer-usa.com Description: Regular Monthly launch
Limits: Motors to M (CSFM approved only) Waiver: to 5300 Web: http://www.rocstock.org April 14, 15 & 16 FIRE ON THE FARM Launch April 14 is experimental day and nite launch; 6 to 8 Ms already planned!! Range: Breda Iowa Breda Iowa near Carroll, IA Pickrell NE So. of Lincoln, NE Sponsors: Tripoli Nebraska T.H.O.R., F.O.T.F., Tripoli Nebraska THOR, and Tripoli Des Moines ISOAR Waiver: Breda Iowa : 7,000 MSL; 5,500 AGL Higher for Fire on the Farm Pickrell NE 8,000 MSL about 6,500 AGL Limits: Give us a call for N and O motors and flights over 10,000 ft MSL Low Power Launches 1 Lb. Certifications Available: Levels 1, 2 and 3 Level 2 tests and TAP on site Fees: $10 per day $20 for all 3 days, Only 1 fee for whole family Low power (La Vista) FREE Other: Porta Potty On site food vendor Iowa Public TV on site again this year HAMS: Talk in frequency 146.52 Lodging:Pickrell NE: Beatrice Inn 402-223-4074 Rooms $33 to $48 AARP and AAA discounts only Breda Iowa: The Burke Inn, Carroll IA 712-792-5156 $46.95 for a double Super 8 has indoor pool $52.15 for a double 712-792-6666 Contacts: Mark Uhlenkamp, 712-6634521, marku@netins.net Bruce Lee, bruce.lee@tripoli.org Larry Drake, larrydrake@tconl.com Web Page: tripoli.org/tra_ne/nebraska.htm Hotline: 402-896-2069THOR c/o Larry Drake 6211 South 141 St. Omaha, NE 68137 or leave message on hotline April 15 Range: Bob Evans Farms Rio Grande, Ohio Waiver: 3,000 ft AGL Limits: A thru J motors Fees: Not Listed Lodging: not listed Contacts: Jerry Myers, cosmo-jwm@worldnet.att.net Web Page: www.geocities.com/wvsoar.geo Sponsor: West Virginia Society of Amateur Rocketry April 15 Range: Alamogordo, New Mexico launches begin at 9 AM Sponsoring Prefecture(s): Tripoli New Mexico, White Sands #61 and SMRA (NAR 488) Waiver: 18,000 MSL 13,500 AGL Certifications: Varies by Month Contacts: Bob Turner (TRA #647), (800) 545-4021 E-mail: space-cur@zianet.com Web: Unavailable at this timeApril 15 & 16 Range: Ocotillo California Launch site directions: Take Interstate 8 to Ocotillo exit. Drive south on Hwy 98 for 9.8 miles. Turn west on Coyote #2 procede 2 miles to site on right fork of Y in road. Map available at www.tns.net/dart/mapoct.html or http://members.home.net/ 2dum/DART317/html/ocotillo.html Sponsoring Prefecture: Tripoli San Diego #5, DART Waiver: 12,500 ft Misc Info: California Fire Marshall Approved Motors Only Fees: $20 per year Certifications: Level 1, 2 & 3 available Lodging: Dry Camping only at site Contacts: Kevin Harness, 2717 E. 14th St., National City, CA 91950 (619) 267-5133 Email:Kevroc54321@aol.com WEB Page: DART Vendors: Ocotillo is located 10 miles north of the launch site, 95 miles east of San Diego and 25 miles west of El Centro on Interstate 8. Ocotillo offers a full range of services and ammenities. Check the Ocotillo town web site for loging http://www.cadesert.com/ April 15-16 Range: Sheridan, Oregon Blazanin IX Sponsor: OREO Contact: therios.pendragon@gte.net
Web: http://www.oregonrocketry.com for more information and maps. Waiver: 5000 Lots of High Power, Mid Power, and Model Pads. We use PAs for comfort and safety. April 15-16 Range: launch 3 miles south of Wayside,Tx in the Texas Panhandle, (approx 40 miles south of Amarillo) on 2000 acres of flat pasture land Sponsor: Tripoli Amarillo #92, POTROCSWaiver: 21,500 MSL, approx 18,000 AGL Fees: $5.00 per day Certifications: Level 1 and 2 Lodging: Available Contacts: Pat Gordzelik Prefect, 806488-2756, 806-353-4618 Email: POTROCS@aol.com Web: www.potrocs.org April 15 & 16 Sponsors: Tripoli Michigan #009, Michigan Team-1 Range:Three Oaks, MI Waiver: 8,000 AGL Fees:$10 $5 Team -1 members+ $2 range fee Certifications Available: Levels 1, 2 and 3 Level 2 tests TAP Member on site Lodging: Available Contacts: Ken Zuener, 248-348-2348 Ty Thompson, 616-842-5864 Kevin Hell , clamabe@flash.net Web: www.team1.orgApril 15 & 16 Event: UROC Launch Location: Pony Express Test Range, Utah Sponsor: UROC Contact: David Urbanek: urbanek@surfree.com Description: General Launch with 6,500 waiver. April 16 Range: Maddox Farms on Kamm Ave. near Caruthers, Southwest of Fresno Several thousand acres to launch on with few obstacles Sponsors: Tripoli Central California Waiver: 7,500 Limits: Not Listed Certifications Available: Levels 1 and 2 Fees: Not Listed Lodging:Not Listed Contacts: Prefect, Brian Liggett Email:brian@rocketry.com Web: Tripoli Central California Phone Line: 559-435-3342 the night before each launch for updates and last minute information April 16 8:00AM to 1:00PM Range: Saboba Indian Reservation In the fields behind Soboba Casino, San Jacinto, CA Some Rough Terrain Sponsor: NAR Section #567Waiver: 6,000 ft AGL Limits: Motors to K Fees: $15 membership, $2 range fee Contacts:Lee Rouse, (909) 658-6581 Email:lemi@ivic.net Ed Rodriguez, (909) 427-1683 Email:edrodman@earthlink.net Web: http://www.ivic.net/~lemi/April 16 (weather permitting) Range: Indianola Baloon Field, Just East of Indianola Iowa 12:00 noon to 5:00 PM Sponsor: Tripoli Des MoinesWaiver: Yes Limits: J motors Contacts: ISOAR President Email: Mike Kirkpatrick Prefect Email: Lanie Cross Web Page: ISOAR April 22 Sponsor: Tripoli Las Vegas #26 Range: El Dorado Dry Lake Bed Boulder City, NV 20 minutes from Las Vegas Waiver: El Dorado 7,500 MSL, windows to 15,000 ft MSL Fees: El Dorado $5 club launches $5 per day for multi day launches Limits: not listed Certifications: Call Ahead Lodging: El Dorado Railroad Pass Hotel & Casino, (702) 294-5000 Contacts: Mike Alber, (702) 871-7712 malber@msn.com Dave Pacheco, (702) 432-9293 davepach@vegasnet.net Steve Hedland, (702) 566-9228 CLASS7RACR@aol.com Web site: www.mcneely.net/tripoli_vegas
April 22 AHPRA Arizona High Power Rocketry Assoc Range: Rainbow Valley, AZ Sponsor: Tripoli Paradise Valley #50 AHPRA Waiver: 8500 MSL with windows to 11,000 MSL Cert Levels Available: Varies by Month Contacts: Mark Clark, 623-877-6814 markclark@starlink.com Mark Ketchum (TRA# 2570), (602) 7804759 E-mail: mark.ketchum@cas.honeywell.com Web: www.ahpra.org April 22 10 AM 3PM Sponsors: Tripoli Southern Minnesota #112 Range: Maple Island, MN Located near the intersections of I-90 and I-35. Check web site for maps and directions. Waiver: 8,000 MSL 7,200 AGL Certifications Available: Level 1 and 2 Limits:TRA & NAR Cert. motors, Active TRA & NAR members Fees: $10.00 daily launch fee for non TSM flyers Lodging: E-mail for closest hotels Contacts:Scott Young 902 Elkdom Ave Waseca, MN 56093 (507) 835-1288 Email: yous@waseca.k12.mn.us Web Page: geocities.com/CapeCanaveral /Station/8691/tsm.html Launch info: geocities.com/CapeCanaveral /Station/8691/launch.html Vendors: Vendors welcome on-site! Other: Restroom on site (satellite). Working on concessions for 2000 launches We are asking for volunteers from both Tripoli Minnesota and Tripoli Southern Minnesota to act as RSO in shifts of at least a half hour each. E-mail or call me to sign up for a time if you have a preference. April 23 Range: Tuscola Airport (Just west of Tuscola on Rt 36, About half a mile) Sponsor: Tripoli Central Illinois #059, Rocket R&D Waiver: 10,000 ft AGL Fees: $5 Weather: Contact Don Reasor before attending if the weather is IFFY or if rain date is to be used Lodging: Tuscola has: Super 8, Amerihost Inn, and also Holiday Inn Express Contacts: Don Reasor, President Tripoli Central Illinois (217) 253-2586 Paul Adam, (309) 829-5254 Gary Buck, (217) 344-2449 evenings April 28-30 Event: RATS IX Range: Cedarville, NJ Sponsor: Garden State Tripoli Contact: Damian Russo drusso@njtripoli.com Description: Roar At The Shore IX 30+ high power pads, food, restrooms and vendors on site. Experimental only on Friday, certified motors Sat-Sunday. Waivers for 15k. For more information check our website www.njtripoli.com April 29 April 30 EXP Note: EXP days are experimental only, No certified motors Range: Whitakers North Carolina Close to I-95, 1000 acres cleared field, few trees Sponsors: Tripoli North Carolina #40, Tripoli East North Carolina #65, Tripoli Eastern Virginia #82 Waiver: 8,000 ft AGL (12,000 ft AGL available upon call in) Lodging: Listed at their web site: Colonial Virginia HPR Contacts:Jim Scarpine 30 Parnell Lane Hurdie Mills, NC 27541 Phone: 336-364-1321 Prefect: Tripoli North Carolina (TRA#40)Dennis Hill 2332 Hurt Drive Rocky Mount, NC 27804 252/937-6294 (home) 252/450-2351 (work) Prefect: Tripoli East North Carolina (TRA#65) Performance Hobbies (202) 723-8257 Ed Rowe Email: edrowe@erols.comWeb: Colonial Virginia HPR
April 30 Location: Cedarville, NJ Event: RATS IX Sponsor: Garden State Tripoli Contact: Damian Russo drusso@njtripoli.com-MayMay 6 & 7 SP-2000 AHPRA Arizona High Power Rocketry Assoc Range: Flagstaff, Arizona Sponsor: Tripoli Paradise Valley #50 AHPRA Waiver:40,000 foot waivers (Pending) Cert Levels Available: Varies by Month Contacts: Mark Clark, 623-877-6814 markclark@starlink.com Mark Ketchum (TRA# 2570), (602) 780-4759 E-mail: mark.ketchum@cas.honeywell.com Web: www.ahpra.org May 6 & 7 SP-2000 AHPRA Arizona High Power Rocketry Assoc Range: Flagstaff, Arizona Sponsor: Tripoli Paradise Valley #50 AHPRA Waiver:40,000 foot waivers (Pending) Cert Levels Available: Varies by Month Contacts: Mark Clark, 623-877-6814 markclark@starlink.com Mark Ketchum (TRA# 2570), (602) 7804759 E-mail: mark.ketchum@cas.honeywell.com Web: www.ahpra.orgMay 7 First Sunday every month Range: Monroe, WA Sponsor: Tripoli Puget Sound, TRAPS Waiver:5,000 ft AGL Fees: Not Listed Other: 1/4A to K welcome. All fliers welcome regardless of affiliation Lodging: Not Listed Contacts: Christopher Scott, cjscott@worldnet.att.net Prefect: Bruce Johnson, (425) 228-7292 abrucej@aol.com Web: www.northwestrocketry.comMay 13 Range: North Branch, Minnesota Sponsor: Tripoli-Minnesota #45 Waiver: 10,000 MSL Contact: Richard Weyrauch, 651-430-8006 Email: rickw@mail.softcafe.com Web: www.tripoli-minnesota.org May 13 8:00AM to 12:00PM Range: Ironwood Apache Junction AZ Rainbow Valley Waiver: 7,500 ft windows to 12,000 ft possible Limits:*MUST* come prepared to show their valid NAR or Tripoli membership card at the time of flyer registration Fees: $ 2.00 Members & guests of members $ 5.00 Non-members under 18 years of age $10.00 Non-members 18 years of age & up $10.00 Groups (scouts, cap, school, etc.) Contacts: see web page Web Page: http://www.sssrocketry.org/ Sponsor: NAR Superstition Spacemodeling Society May 13 Range: Bob Evans Farms Rio Grande, Ohio Waiver: 3,000 ft AGL Limits: A thru J motors Fees: Not Listed Lodging: not listed Contacts: Jerry Myers, cosmo-jwm@worldnet.att.net Web Page: www.geocities.com/wvsoar.geo Sponsor: West Virginia Society of Amateur Rocketry May 13 Sponsor: ROC Rocketry Organization of California Tripoli Anaheim (#48) (CA) Range: Lucerne Dry Lakebed Launches start at 8:00AM Waiver: 5,300 ft AGL occasional windows to 10,000 ft Misc Info: California Fire Marshall Approved Motors Only ROCstock launches run half day Friday through Sunday with night launching on Friday and Saturday evenings Proof of current membership and certification level in TRA or NAR required to fly motors over 160 N-s Fees: $5/Adult or Family at monthly launches Certifications: Level 1 & 2 available at monthly launches Level 3 with prior arrangements Lodging: Ace Motel, 31818 Hwy 18, (619) 248-7524 Portal Motel, 31336 Hwy 18, (619) 2487992
rather than complaining about the increased costs of insurance we should stand behind the people elected to represent us on these matters
web site (www.tripoli.org). Again, before you scream about these fees, realize Tripoli is still looking for a more cost-effective solution as you read this. If a better solution is out there, rest assured the leadership of Tripoli will find it and put it into effect. We will be carrying regular news updates on the Extreme Rocketry web site. NAR seeking new insurance carrier Thinking of jumping ship from Tripoli and joining NAR over the insurance issue? Think again! Mark Bundick has been making regular updates on the NAR web site (www.nar.org) about their insurance situation. Apparently, SFA was the insurance carrier for NAR as well as a number of other hobby organizations. Just recently SFA decided to go out of business and on March 3 sent a notice to NAR stating their insurance would cease on April 5, 2000. Naturally, NAR is looking for new insurance options. NAR states they have been seeking a new insurance carrier for some time and already have a number of possible solutions under way. For the latest details, visit the Extreme Rocketry web site (www.extremerocketry.com) or the official NAR web site at (www.nar.org) for details. Tripoli and NAR file a joint lawsuit against the BATF Not to complicate matters, but on Friday, February 11, 2000, both Tripoli and NAR jointly filed a four-count civil complaint against the US Bureau of Alcohol, Tobacco and Firearms (BATF) in Federal District Court. According the NAR, This action became necessary only after repeated meetings and exchanges of correspondence with BATF. They made it clear that BATF intends to proceed with rulemaking on rocket motors that is both onerous and unnecessary. TRA and NAR claim the BATF has no legal authority to regulate sport rocket hobby motors, which have been used safely for decades and which are already heavily regulated by other US Government agencies. Both organizations are seeking a declaratory judgment preventing BATF regulation of these motors, and full recovery of the costs of the litigation to resolve these issues. Full details of the suit may be found on the NAR web site (www.nar.org). My Opinion This is an opinion page, so Ill tell you what I think of all these legal and insurance issues. Im a big believer in the John Wayne mentality of doing things. I like handshake business deals. I believe in following through with commitments and doing right by people. Call it too much McNeely in my blood. I believe that rather than bickering and complaining about the increased costs of insurance, or the specific actions of any single individual, we should stand behind the people elected to represent us on these matters. Bruce Kelly and Mark Bundick are intimately familiar with all these issues and are working hard on solutions for everyone. I believe we should stop complaining and ask what we can do to help. I feel we can help in several ways. First, we can lend our moral support to Bruce and Mark and financial support to the TRA and NAR legal fund. Second, be informed on these issues. Keep apprised of the situation so you are not guilty of misleading others. Refer anyone with questions on the issues to official documents and letters on the NAR or Tripoli web sites. Last, dont give up on the hobby because of these few issues. It seems rocketry is constantly facing some sort of obstacle, this is just the latest hurdle to overcome.
Insurance Issues If you are on the internet and have been frequenting the news groups, Rocketry Online, and other sites youll see big headlines about rocketry insurance issues. Both Tripoli Rocketry Association (TRA) and The National Association of Rocketry (NAR) have serious insurance issues which are being addressed. Its really strange both organizations are facing similar challenges at the same time. Tripoli has a new insurance carrier On February 1, 2000 Tripoli gained a new insurance carrier. In many ways the new insurance policy is far superior to the old policy. According to Tripoli, the new insurance will cover the landowner, member, prefecture as well as spectators. For the last few years at launches Ive heard many flyers complain about Tripolis insurance, stating it did not cover much at all. The good news is the new insurance covers far more than the old policy. The bad news is the cost. The new insurance is $30 per member more than the old insurance. But, before you gasp, the board of directors at Tripoli has decided to help cushion these costs and increase annual membership dues by $25 instead of $30. The net effect is membership in Tripoli has increased from $84 to $109 per year (with HPR magazine comprising $39 of the fee). I encourage you to take some time and read the letter from Bruce Kelly on the Tripoli
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Is
Level 3
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Lets just say that the thunderous and Tripoli certified, RMS
75mm M1315W
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to spare.
*Requires the new RMS 75/6400 reloadable motor or casing for use. Consult AeroTech or one of our Restricted Access RMS high power dealers for details.
Brent McNeely and launch crew prepare the Stinger 98 for flight on the new M1315W at the Tripoli Vegas Turkey Shoot 98 launch. The Stinger flew to an altitude of 7,913 ft. and was recovered for a successful level three certification.
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