Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

3
Final Version
EXHAUST

Section

October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

Crossmember 5 Piece Wide

(114)

4.50

CHASSIS

(137)

5.40

(113)

4.43

3.22
(82)

33.62
(854)

16.81
(427)

(100)

3.95

(150)

5.90

(100)

3.94

(100)

3.94

(150)

5.90

2.99
(76)

(221)

8.70

(196)

7.70

(196)

7.70

(150)

5.93

(221)

8.70

(119)

4.67

(182)

7.16

Page 3-1
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CHASSIS
3.43
(87)

Crossmember 5 Piece Narrow

3.43
(87)

3.54
(90)

16.80
(427)

(200)

7.87

(100)

3.94

3.06
(78)

(150) (196) (221)

5.91

7.70

8.70

(119)

4.67

(132)

5.20

10.39

Frame
With Inner Reinforcement Without Inner Reinforcement
Note: Dimensions in parentheses are millimeters

a
33.11
(841)

(264)

33.62
(854)
AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING

Page 3-2
October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CHASSIS

Crossmember Splayed Mid Ship

2.95
(75)

16.81
(427)

(100)

3.94

(100)

3.94

(186)

7.31

3.46
(88)

33.62
(854)

(130)

5.11

Page 3-3
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

Crossmember Overslung Typical Available on export vehicles only

(230)

9.05

16.39
(416)

2.86
(73)

0.75
(19)

2.20
(56)

WEB
10.17
(258) (200)

7.87

1.62
(41)

(136)

5.35

Page 3-4
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

40.78
(1036)

Crossmember Underslung* 560-001

FWD
1.94
(49)

3.34
(85)

34.10
(866)

0.74
(19)

WEB

25.54
(649)

0.67
(17)

13.94
(354)

2.98
(76)

*Available on all M2 112 models. Available only on M2 106 models with AWD or GTE 16K Front Dimensions.
Note: Dimensions in parentheses are millimeters

Page 3-5
October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

Frame
1/4" x 3" x 10"* 15/16" x 3" x 10-1/8"* 11/32" x 3-1/2" x 10-15/16" 9/32 x 3-7/16 x 10-1/16" 9/32 x 3-7/16 x 10-1/16" 11/32" x 3-1/2" x 10-3/16" 11/32" x 3-1/2" x 10-15/16" 7/16" x 3-9/16" x 11-1/8"
* N/A on 106V

106 Frame Grid

CODe
546-020 546-021 546-092 546-093 546-099 546-100 546-101 546-102

DImeNSION A
2.03
(51)

B
2.03
(51)

2.07
(53) (64)

2.07
(53) (64)

2.51 2.07
(53) (53)

2.51 2.07
(53) (53) (55) (64)

2.07 2.14 (55) 2.51

(64)

2.07 2.14 2.51 2.61

(66)

2.61
(66)

REAR SUSPENSION
50MM X 75MM GRID 50MM X 50MM GRID 75MM BASED ON SUSPENSION HOLES AS NEEDED BASED ON SUSPENSION HOLES AS NEEDED 150MM

FRONT AXLE

75MM

RAIL CHASSIS O
37.40
(950)

75MM

25MM 75MM FWD SUSP HNGR BRKT 100MM 75MM RR SUSP HNGR BRKT

50MM 50 X 50MM GRID

52.16
(1325)

FWD SUSP RR BRKT

65.94
(1675)

START OF FRAME REINFORCEMENT

66.92
(1700)

68.89
(1750)
Note: Dimensions in parentheses are millimeters

Page 3-6
October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

75.87
(1927)

Chassis & Frame

106 Medium Duty Trim - LH Rail

67.16
(1706)

2.05
(52)

2.87 0.78
(20) (73)

TOP VIEW
28.00
(712)

3.30
(84)

(208)

8.18

O CHASSIS

A
SIDE VIEW
69.38
(1762)

60MM x 80MM SLOT 5.20

1.93
(49) (132) (204)

8.00

1.90
(48)

0.69

BOTTOM VIEW

(18)

FRONT AXLE

Frame

Data CODeS
546-020 546-021 546-093 546-094 546-099 546-100 546-092 546-101 546-102

a
4.75
(121)

10" Rail Family

11" Rail Family

(130)

5.12

Page 3-7
October, 2009

Note: Dimensions in parentheses are millimeters

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

75.78
(1925)

Chassis & Frame

1.52
(39) (234)

106 Medium Duty Trim - RH Rail

67.32
(1710) (215)

8.47

9.24

2.87
(73)

0.64
(16)

1.93
(49)

1.53
(39)

2.03
(52)

1.49 1.00
(26) (39)

29.39
(747)

TOP VIEW

CHASSIS O
8.00

A
(204)

69.29
(1760)

SIDE VIEW
2.87
(73)

FRONT AXLE

BOTTOM VIEW
Frame Data CODeS
546-020 546-021 546-093 546-094 546-099 546-100 546-092 546-101 546-102

a
4.75 (121)

10" Rail Family

11" Rail Family

5.12 (130)

Page 3-8
October, 2009

Note: Dimensions in parentheses are millimeters

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

15.97
(406) (234)

106 Main Frame w/Inner Reinforcement Trim

28.54 9.22
(725)

TOP VIEW
INNER REINFORCEMENT MAIN RAIL O CHASSIS

SIDE VIEW
(241)

9.48

35.00
(950)

FRONT AXLE

BOTTOM VIEW

CODe
546-101 546-102 547-001
Note: Dimensions in parentheses are millimeters

Frame
11/32 x 3-1/2 x 10-15/16 120KSI 7/16 x 3-9/16 x 11-1/8 120KSI 1/4" Inner Reinforcment
EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING

Page 3-9
October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

106 Main Frame w/Inner Reinforcement Trim (continued)

Frame 546-101 546-102 547-001 11/32 x 3-1/2 x 10-15/16 120KSI 7/16 x 3-9/16 x 11-1/8 120KSI 1/4" Inner Reinforcement

CHASSIS O MAIN RAIL

2.20
(55)

INNER REINFORCEMENT

65.94
(1675)

37.40
(950)

FRONT AXLE

Page 3-10
October, 2009

Note: Dimensions in parentheses are millimeters

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

106 Partial L-Sert Beverage Inner Reinforcement N/A on 106V

CHASSIS 0 MAIN RAIL

25.60
(650)

PARTIAL INNER REINFORCEMENT

Frame
546-020 1/4 x 3 x 10 Frame 5/16 x 3 x 10-1/8 Frame 9/32 x 3-7/16 x 10-1/16 Frame Partial "L" Insert

FRONT AXLE

546-021 546-094 547-012

Page 3-11
October, 2009

Note: Dimensions in parentheses are millimeters

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

39.56
(1005)

106 Typical Frame Front Assembly Cast Engine Crossmember

23.90
(650)

19.37
(492)

16.61
(422)

1.57

FRONT VIEW
(104)

(40)

18.19
(462) (156)

6.14

TOP VIEW

4.08

2.95 3.32
(75) (84)

6.27 (159) 27.81 2.99

(73) (781)

8.25
(88)

4.82
(122)

10.30
(262)

26.10
(608)

29.39
3.54
(90)

11.79
(299)

(204)

8.01

(747)

4.94
(125)

20.22

FRONT AXLE
8.54

12.11
(308)

10.00
(254)

12.12
(308)

6.52
(166)

(513)

(242)

9.52

(217)

CHASSIS 0

(107)

4.23

2.16
(55)

(130)

5.14

SIDE VIEW
37.40
(950)

Page 3-12
October, 2009

Note: Dimensions in parentheses are millimeters

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

85.32 78.87
(2003) (2167)

106V w/o Front Frame Ext.

39.37
(1000)

21.46
(545)

0.36
(9)

0.99
(25)

0.53
(14)

2.72
(69)

2.09 3.59
(91) (53)

TOP VIEW

O CHASSIS

0.79
(20)

A
1.96
(50)

SIDE VIEW
37.40
(950)

FRONT AXLE

Frame

Data CODeS
546-020 546-021 546-093 546-094 546-099 546-100 546-092 546-101 546-102

a
4.75
(121)

10" Rail Family

11" Rail Family

(130)

5.12

Page 3-13
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

93.20
(2367)

106V 6" Front Frame Extension

89.24
(2267)

3.83
(97)

25.17
(639)

0.86
(22)

1.48
(38)

0.78
(20)

0.16
(4)

0.78
(20)

2.87
(73)

0.76
(19)

TOP VIEW

CHASSIS 0

(250)

9.84

37.40
(950)

SIDE VIEW
FRONT AXLE

Frame

Data CODeS
546-020 546-021 546-093 546-094 546-099 546-100 546-092 546-101 546-102

a
4.75
(121)

B
3.44
(87)

10" Rail Family

11" Rail Family

(130)

5.12

3.50
(89)

Page 3-14
October, 2009

Note: Dimensions in parentheses are millimeters

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

111.12
(2822)

106V 24" Front Frame Extension

107.16 21.74
(552)

25.17
(639)

(2567)

0.86
(22)

1.48
(38)

0.78
(20)

0.16
(4)

0.78
(20)

2.87
(73)

0.76
(19)

B
CHASSIS 0

TOP VIEW

A
SIDE VIEW
FRONT AXLE

27.76
(705)

37.40
(950)

Frame

Data CODeS
546-020 546-021 546-093 546-094 546-099 546-100 546-092 546-101 546-102

a
4.75
(121)

B
3.44
(87)

10" Rail Family

11" Rail Family

(130)

5.12

3.50
(89)

Page 3-15
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

106V Front Frame Cast

(165)

6.50

2.37
(60)

(173)

6.82

(132)

5.82

(130)

5.13

(130)

5.13

(132)

5.19

(R1.39)

R35

1.99
(51)

2.12
(54)

1.62
(41)

19.16 27.32
(694) (487)

2.68
(68)

TOP VIEW

2.74
(70)

28.85
(733)

(117)

4.59

3.63
(92)

(104)

4.09

3.00
(76)

35.78
(909)

(217)

8.55

1.86

2.75
(70)

13.39
(340) (190)

FRONT VIEW
7.46

(47)

CHASSIS 0

(245)

9.63

Frame exteNSION
6" 24"

a
(250)

SIDE VIEW
(238)

9.84

9.37

27.76
(705)

21.70
(526)

(173)

6.80

18.71
(424)

FRONT AXLE

Page 3-16
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CODe
546-099 546-100 546-101 546-102

112 Frame Grid

Frame
9/32 x 3-7/16 x 10-1/16 11/32 x 3-1/2 x 10-3/16 11/32 x 3-1/2 x 10-15/16 7/36 x 3-9/16 x 11-1/8

DImeNSION A
2.07
(53) (54)

B
2.07
(53) (54)

2.14 2.51
(64)

2.14 2.51
(64)

2.61
(66)

2.61
(66)

REAR SUSPENSION
50MM X 75MM GRID BASED ON SUSPENSION HOLES AS NEEDED BASED ON SUSPENSION HOLES AS NEEDED 150MM 75MM

FRONT AXLE
75MM

50MM X 50MM GRID

RAIL CHASSIS 0

B
43.34
(1100)

75MM

25MM 75MM FWRD SUSP HNGR BRKT 100MM 75MM RR SUSP HNGR BRKT

50MM 50 X 50MM GRID

46.26
(1175)

START OF FRAME REINFORCEMENT

FWRD SUSP RR BRKT

53.15
(1350)

78.74
(2000)

80.70
(2050)

Page 3-17
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

68.08 1.97 0.91
(23) (50) (1729)

112 Front Frame Trim

1.15
(29)

2.01
(51)

(117)

4.62

0.34 43.30 30.26 3.70

(94) (769) (1100) (9)

CHASSIS 0

(211)

8.31

A
2.82
(72)

(141) (114)

5.54

13.11
(335)

4.50

FRONT AXLE

112 BBC CODE

546-099 546-100 546-101 546-102
Note: Dimensions in parentheses are millimeters

FRAME
9/32 x 3-7/16 x 10-1/16 Frame 11/32 x 3-1/2 x 10-3/16 Frame 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame

A
4.75
(121)

(130)

5.12

Page 3-18
October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

37.31 30.72
(780) (948)

112 Inner Frame C-Channel Reinforcement

29.35
(746)

2.95
(75)

CHASSIS 0

MAIN RAIL FRONT AXLE

13.18
(335]

INNER REINFORCEMENT

112 BBC CODE

547-001 546-101 546-102

FRAME
Inner Reinforcement (end to end) 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame

Page 3-19
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

112 Inner Frame C-Channel Reinforcement (continued)

112 BBC CODE

547-001 546-101 546-102

FRAME
Inner Reinforcement (end to end) 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame

CHASSIS 0

MAIN RAIL
46.25
(1175)

INNER REINFORCEMENT
23.38
(594)

43.30
(1100)

FRONT AXLE

Page 3-20
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CHASSIS
17.44
(443)

112V 12" Front Frame Ext - Splayed Rail

2.90 2.83
(72) (74)

2.12
(54)

17.12
(435)

23.66
(601)

1.41
(36)

3.30
(84)

9 REF 62.48 3.30

(77) (1587)

(160)

6.29

TOP VIEW

3.47
(88)

89.46
(2272)

97.42
(2475)

46.65
(1185)

14.29 1.44
(37) (363) (136)

43.30
(1100)

5.35

BEND ZONE DO NOT DRILL

(139)

(182)

7.17

5.47

3.80
(96)

CHASSIS 0

7.87 (200)

FRONT AXLE

(200)

7.87

SIDE VIEW

112 BBC CODE

549-036 549-018 546-101 546-102
Note: Dimensions in parentheses are millimeters

FRAME
12" Integral Front Frame Extn 12" Integral Front Frame Extn w/ Inner Reinforcement 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame
SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING

Page 3-21
October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CHASSIS

112V 12" Extended Frame Full Inner C-Channel Reinforcement - Splayed Rail

1.37
(35)

0.81
(21)

16.77
(426)

23.31
(592)

1.06 1.10
(28)

0.59
(15)

(27)

9 REF

(160)

6.29

TOP VIEW

44.37
(1127)

14.20 1.44
(37) (363) (136)

5.35

Extends to End of Frame Rail

(129)

5.08

3.39
(86)

CHASSIS 0

FRONT AXLE

SIDE VIEW

112 BBC CODE

547-001 549-018 546-101 546-102
Note: Dimensions in parentheses are millimeters

FRAME
Inner Reinforcement (end to end) 12" Integral Front Frame Extn w/ Inner Reinforcement 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame

Page 3-22
October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

112V 12" Ext Frame/Reinforced

11.29
(286) (250)

9.85

112 BBC
INNER REINFORCEMENT
2.99
(76)

MAIN RAIL

CODE
549-036 549-018 546-101 546-102

FRAME
12" Integral Front Frame Extn 12" Integral Front Frame Extn w/ Inner Reinforcement 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame

CHASSIS 0

FRONT AXLE

Page 3-23
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CHASSIS
109.81 101.90 23.66
(601) (2789) (2587)

112V 24" Front Frame Ext - Splayed Rail

17.12
(435)

29.98
(762)

28.14 28.06
(713) (715)

1.10
(33)

0.59
(15)

9 REF

1.33
(34)

0.56
(14)

TOP VIEW

26.29 1.44
(37) (668)

43.30
(1100) (136)

5.35

BEND ZONE DO NOT DRILL

(139)

5.47

3.79
(96)

CHASSIS 0

(200)

7.87

FRONT AXLE

(200)

7.87

SIDE VIEW

l-lINe 113 BBC CODE

549-002 549-016 546-101 546-102
Note: Dimensions in parentheses are millimeters

FRAME
24" Integral Front Frame Extn 24" Integral Front Frame Extn w/ Inner Reinforcement 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame

Page 3-24
October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CHASSIS

112V 24" Extended Frame Inner C-Channel Reinforcement - Splayed Rail

16.77
(426)

23.31
(592)

TOP VIEW

26.29 1.44
(37) (668)

43.30
(1100)

(129)

5.08

3.79
(96)

CHASSIS 0

FRONT AXLE

SIDE VIEW
l-lINe 101/111 BBC

CODE
547-001 549-016 546-101 546-102
Note: Dimensions in parentheses are millimeters

FRAME
Inner Reinforcement (end to end) 24" Integral Front Frame Extn w/ Inner Reinforcement 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame

Page 3-25
October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

112V 24" Extended Frame - Splayed Rail

23.00
(2585)

20.40
(519)

112 BBC CODE

549-002

FRAME
24" Integral Front Frame Extn 24" Integral Front Frame Extn w/ Inner Reinforcement 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame

MAIN RAIL
3.00
(76)

549-016 546-101

INNER REINFORCEMENT

CHASSIS 0

FRONT AXLE

546-102

Page 3-26
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CHASSIS
0.77
(20)

112V Splayed Inner Reinforcement 547-034

(187)

7.35

16.77
(426)

23.31
(594)

(234) (185)

9.20

72.8

FRONT AXLE

TOP VIEW
81.69
(2075)

49.21
(1250)

A
CHASSIS 0

(150)

5.41

BEND ZONE DO NOT DRILL

RAIL

(136)

5.35

(200)

7.87

(200)

7.87

43.30
(1100)

SIDE VIEW

112V BBC CODE

549-036 549-002 546-101 546-102 *547-998
Note: Dimensions in parentheses are millimeters

extension
12" 24"

a
8.35
(213) (517)

FRAME
12" Integral Front Frame Extn 24" Integral Front Frame Extn 11/32 x 3-1/2 x 10-15/16 Frame 7/16 x 3-9/16 x 11-1/8 Frame No Inner Frame Reinforcement

20.35

Page 3-27
October, 2009

* Partial Reinforcement is Included When No Reinforcement is Ordered with Splayed Rails

CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING

GENERAL INFORMATION

CAB CONFIGURATIONS

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

47.57
(1208)

112V 12"/24" FFE - Splayed Rail

TOP VIEW
10.86
(276)

12.92
(328)

10.87
(276)

TOP VIEW
(R2.22)
R57 (104)

(150)

6.26

(122)

4.81

4.09

(167)

6.58

10.72
(272)

3.09
(79)

3.35 6.78
(85)

(172) (116)

4.58

(193)

7.59

(112)

4.39

1.46
(37)

2.95
(75)

(141)

5.54

18.74
(476)

10.09
(256)

FRONT VIEW
3.04
(77)

20.52

CHASSIS 0
41.17
(1046)

(521)

0.55
(14)

SIDE VIEW

112V BBC
CODE 546-101 546-102 FRAME 11/32 x 3-1/2 x 10-15/16 7/16 x 3-9/16 x 11-1/8
A

1.88
(48) (129)

5.08(1165)

45.88

SIDE VIEW

(244)

9.59

extension
12" FFE 24" FFE

a
11.69
(297)

(249)
7.61

9.81

12.16
(309) (196)
11.26
(286)

7.70

FRONT AXLE

(193)

23.70
(602)

(209)

8.22

20.36
(517)

FRONT AXLE

Page 3-28
October, 2009

Note: Dimensions in parentheses are millimeters

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CHart a B C D
CODE 546-020 546-021 546-094 546-093

Frame Specifications

SECTION MODULUS(3)

10.158 inch
(per rail)

12.70 inch
(per rail)

12.331 inch
(per rail)

15.07 inch
(per rail)

RBM

508,000 Ibf/in
(per rail)

625,000 Ibf/in
(per rail)

1,479,600 Ibf/in
(per rail)

1,810,000 Ibf/in
(per rail)

YIELD STRENGTH

50,000 psi
(per rail)

50,000 psi
(per rail)

80,000 psi
(per rail)

80,000 psi
(per rail)

INSIDE TO INSIDE DIM(1)

33.62
(854)

33.62
(854)

33.62
(854)

33.62
(854)

OUTSIDE TO OUTSIDE DIM(2)

34.13
(867)

34.25
(870)

34.10
(868)

34.31
(871)

(1) Width Between Frame Rails (2) Width Between Frame Rails Measured @ BOC to EOF (3) Per Rail

PleaSe reFer tO Frame DIagramS ON PageS 30-32

Page 3-29
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

546-020 1/4 x 3 x 10 See Chart A on page 29 for specs 546-021 5/16 x 3 x 10-1/8

Frame Grid and Dimensions

See Chart B on page 29 for specs

0.25
(6)

0.28
(7)

0.98
(25)

50MM

(241)

9.50

10.00
(254)

(241)

9.50

10.13
(257)

CHASSIS

50MM 2.95
(75)

50MM

1.78
(45)

1.80
(46)

2.74 2.99
(76) (70)

3.16 3.44
(87) (80)

Page 3-30
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

546-094 9/32 x 3-7/16 x 10-1/16 See Chart C on page 29 for specs

Frame Grid and Dimensions (continued)

546-093 11/32 x 3-1/2 x 10-3/16 See Chart D on page 29 for specs

0.31
(8)

0.34
(9)

0.98
(25)

50MM

(241)

9.50

10.06
(256)

(241)

9.50

10.19
(259)

CHASSIS

50MM 2.95
(75)

50MM

1.80
(46)

1.80
(46)

3.16 3.44
(87) (80)

3.13 3.50
(89) (80)

Page 3-31
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

CHart e F g H I J
CODE 546-092 546-099 546-100 546-101 546-102 546-101 547-001

Frame Specifications
K

546-102 547-001

SECTION MODULUS

16.98 inch
(per rail)

12.331 inch3
(per rail)

15.07 inch3
(per rail)

16.98 inch3
(per rail)

21.6 inch3
(per rail)

26.80 inch3
(per rail)

31.00 inch3
(per rail)

RBM

2,040,000 Ibf/in
(per rail)

1,479,600 Ibf/in (per rail)

1,810,000 Ibf/in
(per rail)

2,040,000 Ibf/in
(per rail)

2,590,000 Ibf/in
(per rail)

3,217,000 Ibf/in
(per rail)

3,715,000 Ibf/in
(per rail)

YIELD STRENGTH

80,000 psi
(per rail)

120,000 psi
(per rail)

120,000 psi
(per rail)

120,000 psi
(per rail)

120,000 psi
(per rail)

120,000 psi
(per rail)

120,000 psi
(per rail)

*INSIDE TO INSIDE DIM

33.62
(854)

33.62
(854)

33.62
(854)

33.62
(854)

33.62
(854)

33.11
(841)

33.11
(841)

**OUTSIDE TO OUTSIDE DIM

34.31
(871)

34.10
(868)

34.31
(871)

34.31
(871)

34.49
(876)

34.31
(871)

34.48
(876)

* Width Between Frame Rails ** Width Between Frame Rails Measured @ BOC to EOF (3) Per Rail

PleaSe reFer tO Frame DIagramS ON PageS 33-36

Page 3-32
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

546-092 11/32 x 3-1/2 x 10-15/16 See Chart E on page 32 for specs

Frame Grid and Dimensions (continued)

0.34
(9)

0.98
(25)

50MM

10.25
(260)

10.94
(278)

CHASSIS

50MM 2.95
(75)

50MM

2.17
(55)

3.18 3.50
(89) (81)

Page 3-33
October, 2009

Note: Dimensions in parentheses are millimeters

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

546-099 9/32 x 3-7/16 x 10-1/16 See Chart F on page 32 for specs

Frame Grid and Dimensions (continued)

546-100 11/32 x 3-1/2 x 10-3/16 See Chart G on page 32 for specs

0.28
(7)

0.34
(9)

0.98
(25)

50MM

(241)

9.50

10.06
(256)

(241)

9.50

10.19
(258)

CHASSIS

50MM 2.95
(75)

50MM

1.80
(46)

1.80
(46)

3.16 3.44
(87) (80)

3.13 3.50
(89) (80)

Page 3-34
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

546-101 11/32 x 3-1/2 x 10-15/16 See Chart H on page 32 for specs

Frame Grid and Dimensions (continued)

546-102 7/16 x 3-9/16 x 11-1/8 See Chart I on page 32 for specs

0.34
(9)

0.44
(11)

0.98
(25)

50MM

10.25
(260)

10.94
(278)

10.25
(260)

11.13
(283)

CHASSIS

50MM 2.95
(75)

50MM

2.17
(55)

2.17
(55)

3.18 3.50
(89) (80)

3.13 3.56
(91) (80)

Page 3-35
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

546-101/547-001 11/32 x 3-1/2 x 10-15/16 See Chart J on page 32 for specs

Frame Grid and Dimensions (continued)

546-102/547-001 7/16 x 3-9/16 x 11-1/8 See Chart K on page 32 for specs

0.34

(9) 0.25 (6)

0.06
(2)

0.44

(11) 0.25 (6)

0.06
(2)

0.98
(25)

50MM

(245)

9.63

10.13
(257)

10.94
(278)

(245)

9.63

10.13
(257)

11.13
(283)

CHASSIS

50MM

50MM

1.78
(45)

1.86
(47)

2.99 3.52
(89) (76)

0.19
(5)

2.99 3.56
(91) (76)

0.14
(4)

Page 3-36
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

106 AWD Sub Frame Leaf Single

Page 3-37
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

REAR SUSPENSION
51.18
(1300)

106 AWD Sub Frame Leaf Single

3.54
(90)

3.54
(90)

CHASSIS

FORWARD REAR SUSPENSION

70.87
(1800)

1.62
(41)

(119)

4.69

3.85
(98)

10.94
(278)

WEB
10.63
(270)

33.62 WITH INSERT (854) 33.50 WITHOUT INSERT

(851)

3.54
(90)

35.43
(900)

(119)

4.69

Page 3-38
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

106 AWD Sub Frame Leaf Tandem

Page 3-39
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

REAR SUSPENSION
47.24
(1200)

106 AWD Sub Frame Leaf Tandem

47.24
(1200)

(140)

5.51

3.54
(90)

3.54
(90)

CHASSIS

FORWARD REAR SUSPENSION

114.17
(2900) (110)

4.33

(139)

5.47

10.94
(278)

WEB
12.76
(324)

2.50
(64)

33.62 WITH INSERT (854) 33.50 WITHOUT INSERT

(851)

57.09
(185)

7.29

(1450)

Page 3-40
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

106 AWD Sub Frame Air Single

Page 3-41
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

REAR SUSPENSION
51.18
(1300)

106 AWD Sub Frame Air Single

3.54
(90)

3.54
(90)

CHASSIS

FORWARD REAR SUSPENSION

62.98
(1600)

1.62
(41)

3.74
(95)

3.85
(98)

10.94
(278)

WEB
10.63
(270)

33.62 WITH INSERT (854) 33.50 WITHOUT INSERT

(851)

3.54
(90)

34.04
(845)

Page 3-42
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

106 AWD Sub Frame Air Tandem

Page 3-43
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

REAR SUSPENSION
51.18
(1300)

106 AWD Sub Frame Air Tandem

(140)

5.51

(140)

5.51

3.54
(90)

CHASSIS

FORWARD REAR SUSPENSION

1.66
(42)

3.74
(95)

113.57
(2885)

3.81
(97)

10.94
(278)

WEB
10.67
(271)

33.62 WITH INSERT (854) 33.50 WITHOUT INSERT

(851)

3.54
(90)

(140)

5.51

59.06
(1450)

Page 3-44
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION

Cab and Chassis Vocational Reference Guide

Freightliner Business Class M2

Chassis & Frame

SuSPeNSION tyPe
AIRLINER SINGLE AxLE AIRLINER TANDEM AxLE

106 All Wheel Drive Suspensions

Data CODe
622-057 622-284 622-005 622-001 622-1DA 622-1DD 622-1DB 622-1DH 622-003 622-1DC 622-1DE 622-1DF 622-1DG 622-007 622-006

SuSPeNSION CaPaCIty
20K 21K 40K 23K W/RADIUS ROD 26K W/RADIUS ROD *27K W/RADIUS ROD 30K W/RADIUS ROD *31K W/RADIUS ROD 23K W/HELPER SPRING & RADIUS ROD 26K W/HELPER SPRING & RADIUS ROD *27K W/HELPER SPRING & RADIUS ROD 30K W/HELPER SPRING & RADIUS ROD *31K W/HELPER SPRING & RADIUS ROD 36K 40K

LEAF SPRING - SINGLE AxLE

LEAF SPRING - TANDEM AxLE

* For Fire & Emergency Only

SuSPeNSION tyPe
MULTI - LEAF SINGLE AxLE**
** Multi-Leaf Suspension Available With All Wheel Drive - No Sub Frame Required

Data CODe
622-1FW 622-1Fx

SuSPeNSION CaPaCIty
21K 23K

Page 3-45
Note: Dimensions in parentheses are millimeters October, 2009

GENERAL INFORMATION

CAB CONFIGURATIONS

CHASSIS AND FRAME

SUSPENSION

EXHAUST

AIR SYSTEM

FUEL TANKS/BATTERY BOXES

ELECTRICAL WIRING

TRANSMISSION