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Mig Esab Caddy 160 Manual

This document provides information about the Caddy® Mig C160i portable MIG/MAG welding unit. It is lightweight at 11.4 kg and designed for welding mild steels with a built-in wire feeder and efficient inverter power source. The unit is optimized for welding with 0.8 mm wire and is easy to use with features like automatic thickness setting and heat adjustment.

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605 views2 pages

Mig Esab Caddy 160 Manual

This document provides information about the Caddy® Mig C160i portable MIG/MAG welding unit. It is lightweight at 11.4 kg and designed for welding mild steels with a built-in wire feeder and efficient inverter power source. The unit is optimized for welding with 0.8 mm wire and is easy to use with features like automatic thickness setting and heat adjustment.

Uploaded by

lordfenriz
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Caddy Mig C160i

Caddy C160i is used for MIG/MAG welding of mild steels for repair, maintenance and assembly work. This easy to use and powerful unit, offers excellent welding properties and is easy to take along to the job at hand. Great if you are welding in the workshop or on the move. Advanced design gives you options
Advanced and modern materials provide, lightweight, durable and impact resistant housing with inbuilt cable wraps for ease of transportation. The l Th low weight of 11 4 k makes it easy t move i ht f 11.4 kg k to to different indoor or outdoor worksites

Portable MIG/MAG welding unit with built-in wire feeder for 200 mm spools

More welding power than ever before


The PFC (power factor correction) gives 30 % more welding power from the same fuse size.

Applications
The performance of this unit makes it a superb choice for mild steel welding applications. Perfect for tradesmen working with repair, maintenance or assembly work in the workshop, outdoors or at different sites. Single phase mains connection makes it easy to find a electricity supply. Works equally as well when powered by a portable generator.* The Caddy Mig C160i has optimized per-formance for welding with 0.8 mm wire on mild steels using solid or cored wires.

Description
Caddy Mig C160i has an efficient built-in inverter power source. Inside the side panel there is a wire feeder as well as space for the wire spool. p p

Spool type needed


Wire spool size: inner diameter 51 mm, external diameter 200 mm and width 55 mm.

Recommended wires/gas
ESABs OK Autrod 12.51 diameter 0.8 mm, for welding mild steels. A high quality copper coated wire for excellent mild steel welding results. ESABs Coreshield 15, diameter 0.8 mm, for welding mild steels. A cored wire that builds a slag protection and therefore needs no gas to weld a large variety of mild steels. Change polarity for best result.
Easy to use - Set material thickness and start welding y g The low weight and small size makes it easy to get to the worksite, indoors or outdoors. Has PFC (power factor correction) and complies to European "Harmonics" demands = uses energy efficiently Polarity change = possibility to use gasless cored wire Fitted with ESAB high quality MXL180 torch, 3 m long g y g Optimized for 0.8mm mild steel wires

Automatic function and simplicity p y


With Caddy Mig C160i you only need to set the plate thickness before starting to weld. Hotter or colder welds can easily be obtained by using the heat adjustment knob.
*To obtain full output use a 5.5 Kva portable generator with automatic voltage regulation

Applications pp Repair, maintenance or assembly work Agricultural applications Auto-repair Light metal fabrication Transport Education Household and furniture Tack welding Use with an automatic voltage regulated generator
XA00149320

Technical data
Mains voltage, V/Ph Hz Fuse (slow), A (slow) Auto fuse (MCB) EN 60898 type B Mains cable, mm Maximum welding output Permitted load, at 40oC 35% duty cycle, A/V 100% duty cycle, A/V Setting range, A Open circuit voltage, V Wire feed Wi f d speed, m/min d / i Max. size of the wire reel, mm (kg) Open circuit power, W Power factor at maximum current Efficiency at maximum current, % Dimensions lxwxh, mm Weight with torch & cables, kg Enclosure class Application class Standards 230 1ph 50/60 +-15% 16 16 1.5 160 Amps 150/20.5 100/19 30-160 60 2 11 200 (5) 15 0.99 82% 449x198x347 11.4 IP23C S IEC/EN 60974-1, EN 60974-05, EN 60974-10 -10 to +40

Angled panel, shelf for wear parts & tools, grooves for cables and torch storage under transport are just a few design features to simplify your work

Standard with shoulder strap.

Operating temperature, C

Ordering information
Caddy Mig C160i, 1ph 230V pallet with 6 Caddy Mig C160i Trolley with gas shelf 0349 310 850 0349 312 272 0459 366 887

Trolley - for easier transport of gas bottle and Caddy Mig.

Technical data MXL 180


Type of cooling Permitted load at 20% duty cycle Carbon dioxide CO2 Mixed gas Ar/CO2 Self-shielded Permitted load at 35% duty cycle Carbon dioxide CO2 Mixed gas Ar/CO2 Self-shielded Recommended gas f flow Wire diameter Weight Cable assembly Standard control cable gas 200 A 180 A 120 A 180 A 150 A 100 A 8 - 15 l/min / 0.6 - 1.0 mm 1.32 kg 3.0 m 2-pole

Wear parts
Feed roller with groove Pressure roller Inlet nozzle, in feeder Gas nozzle (1) Contact tip (2) for 0.8mm wire Nozzle spring (3) Steel liner (4) for 0.8mm wire Tip adapter(5) 0349 311 890 0349 312 062 0455 049 002 0700 200 054 0700 200 064 0700 200 078 0700 200 085 0700 200 072

Wear parts, torch MXL180

4 3

Consumable wires on 200 mm bobin

OK Autrod 12.51 0.8mm, 5kg Coreshield 15 0.8 mm, 4.5kg

1251084600 35UE084630

ESAB AB Box 8004 SE-402 77 GTEBORG SWEDEN Phone: +46 31 50 90 00 Fax +46 31 22 04 49 E-mail: info@esab.se

www.esab.com

2012-02-06 / ESAB reserves the right to alter specifications without prior notice E a

Delivery content: 3 m torch, 3 m mains cable with plug. 4,5 m gas hose with hose clamp and quick connector, return cable with clamp, simple shoulder strap, fitted wear parts in torch/feeder (for 0,8 mm wire) and instruction manual. 1 kg OK Autrod 12.51, 0.8 mm is also included.

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