Data Sheet July 2003

CPS4048+ (48 V Cabinet Power System) 19-Inch (483mm) Shelf

3300W (60A) Temperature Hardened System Input: 208 Vac to 265 Vac (autoranging) Output: 48 Vdc (up to 60 Amps)

Model J85500R-3

The low-maintenance, outside-plant CPS4048+ integrates advanced technology in an extremely efficient modular design capable of a variety of combinations in either stand-alone or multipleshelf configurations. It is part of the CPS4000 family which includes a 48V, 23in. (584mm) shelf and a 24V version. The CPS4048+ is ideally suited for todays fast-growing remote telecom applications, particularly those in harsh environments.

A rectifier/ringer plant in which 48V rectifiers provide load power and also power 50 VA or 100 VA ringers. Two half-width ringers may be installed in the first rectifier shelf slot to provide 50 VA or 100 VA of redundant ringing power.

Plug-In Modules

The available plug-in power modules consist of the following:

s s

48V, 15A rectifier, 88.5% efficient 50 VA or 100 VA ringing generator, at 20 Hz or 25 Hz. Alarm and Control Unit Distribution modules

Wide Temperature Range

The CPS4048+ incorporates temperaturehardened electronics and is suitable for use in remote applications at a wide temperature range, 40C to +65C (40F to +149F), with excursions up to +75C (167F).

s s

Multiple Configurations

The CPS4048+ in a 19 inch shelf is available in the following configurations:

s

CPS4048+ offers low-voltage battery disconnect and thermal management as optional batterymanagement features.

A rectifier plant capable of providing 48V power with a load range of up to 60A in a single 19 inch shelf and up to 120A in a twoshelf plant.

Data Sheet July 2003 Applications

s Digital loop carrier cabinets s Remote switching cabinets s Personal communications services (PCS/GSM) s Fiber-in-the-loop power node cabinets s Intelligent Vehicle Highway System (IVHS) s EMI Performance The power systems EMI performance is CISPR Class A. The CPS4048+ can be deployed in EMI-sensitive sites such as customer premise cabinets. s Safety/Standards Compliant UL* Listed, CUL Listed, and VDE Licensed. CE Marked.

CPS4048+ 19-Inch Shelf (48V Cabinet Power System)

secondary bus outputs protected by 1/4A to 10A GMT-type fuses. For more information on distribution panels refer to the ED83135-30 datasheet.

Battery

s Accepts up to four strings of Tyco IR or VR batteries. The CPS4048+ can also be configured to work with most VRLA batteries. s The option for temperature compensating the battery float voltage over the temperature range of 20C to +55C (ES647B EURO Mode) or 25C to 55C (ES647B NFTA Mode) is being offered. This switch-selectable option will provide a higher float voltage for temperatures below 20C. (EURO) By boosting the float voltage as battery temperatures decrease, the battery capacity reduction at low temperatures can be minimized. The conventional slope thermal compensation from 25C to 55C (NFTA) is a switch-selectable alternative.

Benefits
s Maximum Design Efficiency The CPS4048+ increases power density and flexibility by incorporating four power modules in one shelf measuring 8.75 inch (223mm) high by 12 inch (305mm) deep. Power modules, alarm module, lowvoltage battery disconnect contactor, and battery thermal compensation are all housed in one compact shelf. Modular growth capabilities of the CPS and distribution system means the initial system can be engineered to meet immediate power requirements and grow incrementally as system power demand increases. All equipment is front-accessible, ideally suited for use in cabinets and other space-restrictive environments. s Cost Efficiency Unique, lightweight components and front-access system architecture reduce installation and maintenance time and expense. Near-unity power factor corrected rectifiers with improved efficiency can result in lower utility costs. Incremental system expansion can minimize initial purchase outlay. s Enhanced Reliability The CPS4048+ Battery Plant has been designed using switchmode technology, strictly controlled manufacturing processes, and the highest quality standards to ensure excellent performance, superior reliability, and an extended service life. s Continuous Operation Hot-pluggable rectifiers can be easily added to the system without any interruption of service. s System Safeguards Low-voltage battery disconnect and thermal management options provide protection for using equipment and batteries. All equipment is designed to withstand Telcordia NEBS Zone 4 earthquake conditions (except the IR30C and IR40C battery trays).

Rectifier

s Model ES660C rectifier in the 19-inch shelf, operates from a nominal 200/ 208/240 Vac source (autoranging) and provides 48/52/54.5 Vdc at 15A over the temperature range 40C to +65C s Meets telecommunications power needs within the 15A to 120A range with capacity upgrades from one rectifier in a single shelf to two shelves with eight rectifiers

Controller

Model ES647B controller provides monitor and control of plant functions, issues plant alarms, alarm LEDs, provides battery thermal management and sets plant parameters.

Safety Requirements

Ringing Generator

s The CPS4048+ can accommodate two half-width ringing generators that occupy half slots in the left-most power slot: ES620: 50 VA at 100 Vrms/ 20 Hz ES620B: 50 VA at 75 Vrms/ 25 Hz ES621: 100 VA at 100 Vrms/ 20 Hz ES621B: 100 VA at 90 Vrms/20 Hz ES622B: 100 VA at 80 Vrms/25 Hz ES622C: 100 VA at 100 Vrms/ 20 Hz * UL is a registered trademark of Underwriters Laboratories, Inc. VDE is a registered trademark of Verband Deutscher Elektrotechniker E.V.

Shelves equipped with rectifiers and/or ringers are UL Listed per subject letter 1801: Power Distribution Center for Communication Equipment. Rectifiers* and ringers are recognized per UL1950 and CSA 22.2 950 Certified and VDE Licensed to EN 60950/IEC 950. The plant primary output voltages meet SELV requirements. Product must be installed only in restricted-access areas in accordance with Articles 110-16, 110-17, and 110-18 of the National Electric Code, ANSI/NFPA Number 70 or per applicable local codes where the steady-state ambient temperature does not exceed 65C with excursions to 75C. The output voltage of the ES660C rectifiers and the rectifier output of CPS shelves meet SELV requirements per UL1950 and IEC950. Secondary output can be equipped with ringers with outputs >60 Vdc (not evaluated for VDE).

Distribution Modules

s All CPS4000 distribution modules may be used with the 19-inch CPS4000 shelf. Three in-shelf distribution options are available; all take one full power module slot: ES610 module provides 12 primary bus outputs protected by GMT-type fuses. ES611 module provides six primary bus outputs; four are protected by 3A to 30A circuit breakers, and two by GMT-type fuses. The ES613 module provides 12

* ES660C rectifiers are intended for integration into end-user equipment. All required procedures for CE Marking of enduser equipment should be followed. CSA is a registered trademark of Canadian Standards Association. National Electrical Code is a registered trademark of the National Fire Protection Association.

Tyco Electronics Power Systems, Inc.

Data Sheet July 2003

CPS4048+ 19-Inch Shelf (48V Cabinet Power System)

Outline Drawings

6.91"

11.61"

Top View
19.07" 18.31" 17.37"

2.25" 3.00" 8.67" 1.00" 1.75"

2.00"

1.25"

1.22"

1.97"

Holes for Use With 1.00" Rack Spaces

Front View

Holes for Use With 1.75" Rack Spaces

CPS 48 V 19 in. Cabinet Power System

J6 Office Alarm Connector

V

J7 Intershelf Connector

Normal
PMN PMJ V Adj

Output Section

Alarm Control Unit (ACU)

Slot1

Slot2

Slot3

Slot4

Power Unit Slots for Rectifiers, Ringing Generators, and Distribution Modules

CPS4048+ 48 V 19 in. Cabinet Power System, Standard Shelf Tyco Electronics Power Systems, Inc. 3

Data Sheet July 2003

CPS4048+ 19-Inch Shelf (48V Cabinet Power System)

Specifications
CPS4048+ 48 VV Cabinet Power System CPS4048+ 48 Cabinet Power System
Plant Power Slots Plant Architecture Input Distribution: Primary Bus slots Secondary Output Distribution: Primary Bus Secondary Bus Protection and Distribution: Primary Bus One or two shelves per plant: One initial or master shelf per plant One supplementary or slave shelf per plant Four power slots per shelf; maximum of eight power slots per plant One primary output power bus per shelf; maximum of 60 A, per shelf One secondary output power bus per shelf for ringing generators Dual ac feed, one feed for even numbered slots and one feed for odd numbered Four ac feeds, feeds to slots one through four Single feed on the primary bus provides dc input power ringer Bulk power outputs (to loads or distribution and protection panels): double-hole lugs Battery inputs: double-hole lugs to terminate four battery strings Panel-mounted mate-n-lock connector for ringer outputs ES610 plug-in protection and distribution module: 12 GMT-type fuses; module output limited to 25 A ES611 plug-in protection and distribution module: four circuit breakers available from 3 A to 30 A, and two GMT-type fuses Remote protection and distribution modules; fuses or circuit breakers ES613 plug-in and distribution module: 12 GMT-type fuses Remote protection and distribution modules; fuses or circuit breakers Installed plant 48 V rectifier capacity minus plant 48 V load 40.5 V 0.5 V or 42 V 0.5 V (selectable)

Secondary Bus Maximum Recharge Current Low-Voltage Disconnect

Electrical and Thermal

Efficiency (Rectifier) Power Factor Regulation ac Drain (per Rectifier) Temperature Range 88.5% typical at 208 Vac/240 Vac >0.98 for loads >60% full load 0.5% 5.1 A at 180 Vac; 3.8 A at 240 Vac 40 C to +65 C (40 F to 149 F)

Environmental
Altitude Humidity Audible Noise 200 ft. to +13,000 ft. (61 m to +3962 m) For altitudes above 5000 ft, derate the temperature by 3.6 F per 1000 ft. For altitudes above 1524 m, derate the temperature by 0.656 C per 100 m 10%95% noncondensing <65 dBA measured from 2 ft. or 0.6 m from one-shelf plants

Tyco Electronics Power Systems, Inc.

Data Sheet July 2003

CPS4048+ 19-Inch Shelf (48V Cabinet Power System)

Specifications (continued)
Safety/Standards Compliance
Electrostatic Discharge Radiated and Conducted Emissions Electromagnetic Immunity Earthquake Rating Rectifier Shelf Equipped With Rectifiers Rectifiers IEC 801-2 Level 3, EN 61000-4-2 CISPR 22, Class A Meets Bellcore GR-001089-CORE Zone 4, upper floors UL Listed per Subject Letter 1801: Power Distribution Center for Communications Equipment, UL certified to CSA 22.2 60950-00 VDE Licensed per EN 60950 Recognized per UL60950 and CSA 22.2 60950-00; VDE Licensed to IEC60950 CE Marked (meets 73/23/EEC as amended by 93/68/EEC directives)

Physical Specifications
Rectifier Single-Shelf Plant Single-Shelf Plant w/Four Rectifiers

Depth
10.75 in. (273 mm) 12 in. (305 mm) 12 in. (305 mm)

Width
3.2 in. (61 mm) 17.3 in. (438 mm) 17.3 in. (438 mm)

Height
8.75 in. (222 mm) 8.75 in. (222 mm) 8.75 in. (222 mm)

Weight
10 lb. (4.5 kg) 20 lb. (9.2 kg) 60 lb. (27.2 kg)

* Weights assume one distribution panel, one CPS4048+ with five rectifiers, and batteries. For a second CPS4048+ shelf, add 85 lbs.

Ordering Information
CPS4048 PLUS 48V /19 Inch Shelf Description
48 V shelf, two ac feeds with twist lock plugs, slope thermal mgmt 48 V shelf, four ac feeds with NEMA plugs 48 V shelf, two ac feeds with twist lock plugs, LVD 48 V shelf, two ac feeds with twist lock plugs, supplementary shelf 48 V, 15A Rectifier Alarm Control Unit 50 VA at 100 Vrms/20Hz Ringing Generator 50 VA at 75 Vrms/25Hz Ringing Generators 100 VA at 90 Vrms/20Hz Ringing Generator 100 VA at 80 Vrms/25Hz Ringing Generator 100 VA at 100 Vrms/20Hz Ringing Generator Distribution Module Distribution Module Distribution Module LVD Circuit Pack Replacement for shelf J85500R3 L4, 25R, 36 Thermistor Kit Assembly ACU Slot Cover dc Fan Cradle Assembly

Model
J85500R3 L4, 25R, 37A J85500R3 L4,21R,37A J85500R3 L4,25R,36 J85500R3 L4, 25RB, 34 ES660C ES647B ES620 ES620B ES621B ES622B ES622C ES610 ES611 ES613 BSP2

Comcode
108960949 108967068 108964784 108960931 108286055 108960295 107138679 107864845 108276601 108407909 108541517 107266397 107502825 107966616 107332984 847198751 847345576 847244100

Related Product Literature Document Title

CPS4024+, +24V Cabinet Power System CPS4000 Plug-In Distribution Modules CPS4048+, 48V 23-Inch Cabinet Power System ED83135-30 Distribution Panel

Document Number
DS03-037 DS03-036 DS03-038 DS03-014

Tyco Electronics Power Systems, Inc.

Europe, Middle-East and Africa Headquarters Tyco Electronics (UK) Ltd Tel: +44 (0) 1344 469 300, Fax: +44 (0) 1344 469 301 Caribbean-Latin America-Brazil Headquarters Tyco Electronics Power Systems Tel: +56 2 209 8211, Fax: +56 2 223 1477 Asia-Pacific Headquarters Tyco Electronics Singapore Pte Ltd Tel: +65 6416 4283, Fax: +66 6416 4299 India Tyco Electronics Systems India Pte Ltd Tel: +91 80 841 1633 x3001

World Wide Headquarters Tyco Electronics Power Systems, Inc. 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-843-1797 power.tycoelectronics.com email: techsupport1@tycoelectronics.com

Tyco Electronics Corporation reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. 2003 Tyco Electronics Power Systems, Inc., (Mesquite, Texas) All International Rights Reserved. Printed in U.S.A. July 2003 DS03-039 Rev 2