Hydraulic Oil Cooler
Hydraulic Oil Cooler
1
1. Hydraulic Oil Coolers
Iss 4/99
SEALS
The standard seal material is nitrile. We can, at extra cost, supply seals compatible with
the various fire resistant fluids. To specify these seals a suffix should be added to the oil
cooler type number as follows :- EP (Ethylene Propylene), VT (Viton). When ordering
replacement seals, change the suffix NT in the seals part number as required.
MARINE
The standard cast iron end covers are satisfactory with fresh-water. For use with
contaminated fresh-water or sea water, we can, at extra cost, supply bronze end covers.
To specify this material, change the 4 figure section of the type number as follows :1425 to 3875, 1426 to 3876, 1427 to 3877, 1428 to 3878,
1658 to 3879, 1661 to 3881, 1669 to 3880.
150 C OIL
We can supply coolers suitable for oil temperatures of up to 150C. To specify for this
service, change the 4 figure section of the type number as follows :1425 to 3145 1426 to 3146 1427 to 3147 1428 to 3148
1658 to 3149 1661 to 3152 1669 to 3150
2
1. Hydraulic Oil Coolers
Iss. 4/99
3
1. Hydraulic Oil Coolers
Iss. 4/99
EC 80-1425-1
EC100-1425-2
EC120-1425-3
EC140-1425-4
EC160-1425-5
FC 80-1426-1
FC100-1426-2
FC120-1426-3
FC140-1426-4
FC160-1426-5
FG 80-1427-1
FG100-1427-2
FG120-1427-3
FG140-1427-4
FG160-1427-5
GL140-1428-2
GL180-1428-3
GL240-1428-4
GL320-1428-5
GL400-1428-6
GL480-1428-7
GK190-1658-3
GK250-1658-4
GK320-1658-5
GK400-1658-6
GK480-1658-7
GK600-1658-8
JK190-1661-3
JK250-1661-4
JK320-1661-5
JK400-1661-6
JK480-1661-7
JK600-1661-8
PK190-1669-3
PK250-1669-4
PK320-1669-5
PK400-1669-6
PK480-1669-7
PK600-1669-8
* Maximum
oil flow
Maximum
sea water
flow
Maximum
fresh water
flow
Internal oil
volume
Internal
water volume
litre/min
litre/min
litre/min
litre
litre
100
110
90
80
70
140
130
110
100
90
230
210
190
170
150
330
290
280
260
260
240
500
470
440
420
400
360
780
740
690
660
620
560
1200
1100
1050
1000
960
900
30
..
..
..
..
50
..
..
..
..
90
..
..
..
..
120
..
..
..
..
..
220
..
..
..
..
..
340
..
..
..
..
..
500
..
..
..
..
..
50
..
..
..
..
85
..
..
..
..
140
..
..
..
..
200
..
..
..
..
..
350
..
..
..
..
..
550
..
..
..
..
..
800
..
..
..
..
..
0.26
0.49
0.74
0.97
1.30
0.75
1.10
1.50
2.00
2.60
1.64
2.40
3.00
3.90
5.00
3.60
4.80
6.30
8.00
10.00
12.20
7.00
9.00
11.60
14.60
17.40
22.10
9.70
12.50
16.10
20.30
24.20
30.70
13.60
17.70
22.60
28.50
34.00
42.50
0.31
0.44
0.57
0.71
0.91
0.65
0.84
1.06
1.35
1.68
1.26
1.56
1.96
2.42
2.97
3.10
3.80
4.60
5.50
6.60
7.70
6.30
7.50
9.00
10.60
12.30
14.70
8.80
10.40
12.50
14.70
17.10
20.40
16.00
18.60
21.80
25.30
29.00
34.40
4
1. Hydraulic Oil Coolers
Iss. 4/99
Heat
dissipated
Oil flow
Oil pressure
drop
Water flow
Head loss
Kw
litre/min
kPa
litre/min
kPa
3
30
10
15
2
6
46
19
23
5
9
56
36
28
9
13
64
60
32
13
16
56
56
28
12
FC 80-1426-1
8
66
16
33
2
FC100-1426-2@
12
80
32
40
3
FC120-1426-3
18
104
96
52
7
FC140-1426-4
25
106
100
53
11
FC160-1426-5
29
98
104
49
14
FG 80-1427-1
16
100
28
50
4
FG100-1427-2@
26
120
55
60
7
FG120-1427-3
36
140
74
70
13
FG140-1427-4@
48
160
106
80
17
FG160-1427-5
56
140
95
70
16
GL140-1428-2@
40
180
40
90
7
GL180-1428-3
52
200
55
100
9
GL240-1428-4@
66
220
62
110
12
GL320-1428-5
84
240
80
120
16
GL400-1428-6
108
260
100
130
19
GL480-1428-7
120
240
96
120
21
GK190-1658-3@
76
320
44
160
9
GK250-1658-4
106
360
64
180
13
GK320-1658-5
134
400
90
200
20
GK400-1658-6
175
420
110
210
25
GK480-1658-7
205
400
115
200
28
GK600-1658-8
240
360
110
180
28
JK190-1661-3
108
450
44
230
10
JK250-1661-4
150
510
64
260
14
JK320-1661-5
190
570
90
280
19
JK400-1661-6
248
600
110
300
25
JK480-1661-7
290
570
115
280
29
JK600-1661-8
340
510
110
260
28
PK190-1669-3
133
720
36
340
9
PK250-1669-4
180
780
50
390
13
PK320-1669-5
250
840
62
420
17
PK400-1669-6
325
900
76
450
25
PK480-1669-7
410
960
100
480
32
PK600-1669-8
500
900
116
450
32
1Kw = 14,4 kcal/min = 60 kJ/min = 1,34 HP
100kPa = 1 bar
DESPATCH 10 DAYS FROM RECEIPT OF WRITTEN ORDER
EC 80-1425-1
EC100-1425-2
EC120-1425-3@
EC140-1425-4
EC160-1425-5
EC RANGE
5
1. Hydraulic Oil Coolers
Iss. 4/99
EC 80-1425-1
EC100-1425-2
EC120-1425-3
EC140-1425-4
EC160-1425-5
kg
2.4
3.2
3.8
4.8
5.7
A
mm
174
260
346
444
572
B
mm
60
140
226
324
452
C
mm
60
104
190
288
416
D
BSP
"
"
"
"
"
20 bar
20 bar
120oC
FC RANGE
6
1. Hydraulic Oil Coolers
Iss. 4/99
FC 80-1426-1
FC100-1426-2
FC120-1426-3
FC140-1426-4
FC160-1426-5
A
mm
272
358
456
584
730
kg
5.5
6.3
7.3
9.4
11.0
B
mm
116
202
300
428
574
C
mm
104
190
288
288
434
20 bar
20 bar
120oC
FG RANGE
7
1. Hydraulic Oil Coolers
Iss. 4/99
FG 80-1427-1
FG100-1427-2
FG120-1427-3
FG140-1427-4
FG160-1427-5
A
mm
374
472
600
746
924
kg
8.5
10.0
12.0
14.5
17.5
B
mm
196
294
422
568
746
C
mm
92
190
318
464
642
20 bar
20 bar
120oC
GL RANGE
8
1. Hydraulic Oil Coolers
Iss. 4/99
GL140-1428-2
GL180-1428-3
GL240-1428-4
GL320-1428-5
GL400-1428-6
GL480-1428-7
A
mm
502
630
776
954
1156
1360
kg
18
21
25
30
36
42
B
mm
272
400
546
724
926
1130
C
mm
108
236
382
560
762
966
20 bar
20 bar
120oC
GK RANGE
9
1. Hydraulic Oil Coolers
Iss. 4/99
GK190-1658-3
GK250-1658-4
GK320-1658-5
GK400-1658-6
GK480-1658-7
GK600-1658-8
A
mm
674
820
998
1200
1404
1708
kg
34
39
46
54
62
74
B
mm
370
516
694
896
1100
1404
C
mm
236
382
560
762
966
1270
20 bar
20 bar
120oC
JK RANGE
10
1. Hydraulic Oil Coolers
Iss. 4/99
JK190-1661-3
JK250-1661-4
JK320-1661-5
JK400-1661-6
JK480-1661-7
JK600-1661-8
A
mm
704
850
1028
1230
1434
1738
kg
58
66
78
92
105
126
B
mm
340
486
664
866
1070
1374
C
mm
236
382
560
762
966
1270
20 bar
20 bar
120oC
11
1. Hydraulic Oil Coolers
Iss. 4/99
PK RANGE
PK190-1669-3
PK250-1669-4
PK320-1669-5
PK400-1669-6
PK480-1669-7
PK600-1669-8
A
mm
754
900
1078
1280
1484
1788
kg
81
94
110
125
140
158
B
mm
330
476
654
856
1060
1364
C
mm
236
382
560
762
966
1270
20 bar
20 bar
120oC
12
1. Hydraulic Oil Coolers
Iss. 4/99
Type
EC 80-1425-1
EC100-1425-2
EC120-1425-3
EC140-1425-4
EC160-1425-5
FC 80-1426-1
FC100-1426-2
FC120-1426-3
FC140-1426-4
FC160-1426-5
FG 80-1427-1
FG100-1427-2
FG120-1427-3
FG140-1427-4
FG160-1427-5
GL140-1428-2
GL180-1428-3
GL240-1428-4
GL320-1428-5
GL400-1428-6
GL480-1428-7
GK190-1658-3
GK250-1658-4
GK320-1658-5
GK400-1658-6
GK480-1658-7
GK600-1658-8
JK190-1661-3
JK250-1661-4
JK320-1661-5
JK400-1661-6
JK480-1661-7
JK600-1661-8
PK190-1669-3
PK250-1669-4
PK320-1669-5
PK400-1669-6
PK480-1669-7
A
End covers
EC3-1040CI
FC3-1281CI
FG3-1583CI
GL3-3141CI
GK1-2864CI
JK1-3333CI
PK1-2918CI
STANDARD
B
Screws
HS06X30
HS08X35
HS08X35
HS10X40
HS12X50
HS16X70
HS16X70
C
Tube Stack
785-1TN1A
785-2TN1A
785-3TN1A
785-4TN1A
785-5TN1A
1530-1TN1A
1530-2TN1A
1530-3TN1A
1530-4TN1A
1530-5TN1A
1959-1TN1A
1959-2TN1A
1959-3TN1A
1959-4TN1A
1959-5TN1A
1798-2TN1A
1798-3TN1A
1798-4TN1A
1798-5TN1A
1798-6TN1A
1798-7TN1A
2315-3TN1A
2315-4TN1A
2315-5TN1A
2315-6TN1A
2315-7TN1A
2315-8TN1A
3334-3TN1B
3334-4TN1B
3334-5TN1B
3334-6TN1B
3334-7TN1B
3334-8TN1B
2829-3TN1B
2829-4TN1B
2829-5TN1B
2829-6TN1B
2829-7TN1B
D
Body
EC21-978AL
EC10-783-2AL
EC12-783-3AL
EC14-783-4AL
EC16-783-5AL
FC 8-1200-1AL
FC10-1200-2AL
FC12-1200-3AL
FC14-1200-4AL
FC16-1200-5AL
FG 8-1650-1AL
FG10-1650-2AL
FG12-1650-3AL
FG14-1650-4AL
FG16-1650-5AL
GL15-3136-2AL
GL19-3136-3AL
GL25-3136-4AL
GL33-3136-5AL
GL41-3136-6AL
GL49-3136-7AL
GK19-2865-3AL
GK25-2865-4AL
GK32-2865-5AL
GK40-2865-6AL
GK48-2865-7AL
GK60-2865-8AL
JK19-3332-3AL
JK25-3332-4AL
JK32-3332-5AL
JK40-3332-6AL
JK48-3332-7AL
JK60-3332-8AL
PK19-2919-3AL
PK25-2919-4AL
PK32-2919-5AL
PK40-2919-6AL
PK48-2919-7AL
E
O Seals
AN12NT
OS46NT
OS52NT
OS63NT
OS69NT
OS74NT
OS81NT
13
1. Hydraulic Oil Coolers
Iss. 4/99
2829-8TN1B
REPLACEMENT PARTS
Type
EC 80-3875-1
EC100-3875-2
EC120-3875-3
EC140-3875-4
EC160-3875-5
FC 80-3876-1
FC100-3876-2
FC120-3876-3
FC140-3876-4
FC160-3876-5
FG 80-3877-1
FG100-3877-2
FG120-3877-3
FG140-3877-4
FG160-3877-5
GL140-3878-2
GL180-3878-3
GL240-3878-4
GL320-3878-5
GL400-3878-6
GL480-3878-7
GK190-3879-3
GK250-3879-4
GK320-3879-5
GK400-3879-6
GK480-3879-7
GK600-3879-8
JK190-3881-3
JK250-3881-4
JK320-3881-5
JK400-3881-6
JK480-3881-7
JK600-3881-8
PK190-3880-3
PK250-3880-4
PK320-3880-5
PK400-3880-6
A
End covers
EC3-1040GM
FC3-1281GM
FG3-1583GM
GL3-3141GM
GK1-2864GM
JK1-3333GM
PK1-2918GM
PK60-2919-8AL
MARINE
B
Screws
HS06X30
HS08X35
HS08X35
HS10X40
HS12X50
HS16X70
HS16X70
C
Tube Stack
785-1TN1A
785-2TN1A
785-3TN1A
785-4TN1A
785-5TN1A
1530-1TN1A
1530-2TN1A
1530-3TN1A
1530-4TN1A
1530-5TN1A
1959-1TN1A
1959-2TN1A
1959-3TN1A
1959-4TN1A
1959-5TN1A
1798-2TN1A
1798-3TN1A
1798-4TN1A
1798-5TN1A
1798-6TN1A
1798-7TN1A
2315-3TN1A
2315-4TN1A
2315-5TN1A
2315-6TN1A
2315-7TN1A
2315-8TN1A
3334-3TN1B
3334-4TN1B
3334-5TN1B
3334-6TN1B
3334-7TN1B
3334-8TN1B
2829-3TN1B
2829-4TN1B
2829-5TN1B
2829-6TN1B
D
Body
EC21-978 AL
EC10-783-2AL
EC12-783-3AL
EC14-783-4AL
EC16-783-5AL
FC 8-1200-1AL
FC10-1200-2AL
FC12-1200-3AL
FC14-1200-4AL
FC16-1200-5AL
FG 8-1650-1AL
FG10-1650-2AL
FG12-1650-3AL
FG14-1650-4AL
FG16-1650-5AL
GL15-3136-2AL
GL19-3136-3AL
GL25-3136-4AL
GL33-3136-5AL
GL41-3136-6AL
GL49-3136-7AL
GK19-2865-3AL
GK25-2865-4AL
GK32-2865-5AL
GK40-2865-6AL
GK48-2865-7AL
GK60-2865-8AL
JK19-3332-3AL
JK25-3332-4AL
JK32-3332-5AL
JK40-3332-6AL
JK48-3332-7AL
JK60-3332-8AL
PK19-2919-3AL
PK25-2919-4AL
PK32-2919-5AL
PK40-2919-6AL
E
O Seals
AN12NT
OS46NT
OS52NT
OS63NT
OS69NT
OS74NT
OS81NT
14
1. Hydraulic Oil Coolers
Iss. 4/99
2829-7TN1B
2829-8TN1B
REPLACEMENT PARTS
Type
EC 80-3145-1
EC100-3145-2
EC120-3145-3
EC140-3145-4
EC160-3145-5
FC 80-3146-1
FC100-3146-2
FC120-3146-3
FC140-3146-4
FC160-3146-5
FG 80-3147-1
FG100-3147-2
FG120-3147-3
FG140-3147-4
FG160-3147-5
GL140-3148-2
GL180-3148-3
GL240-3148-4
GL320-3148-5
GL400-3148-6
GL480-3148-7
GK190-3149-3
GK250-3149-4
GK320-3149-5
GK400-3149-6
GK480-3149-7
GK600-3149-8
JK190-3152-3
JK250-3152-4
JK320-3152-5
JK400-3152-6
JK480-3152-7
JK600-3152-8
PK190-3150-3
PK250-3150-4
PK320-3150-5
A
End covers
EC3-1040CI
FC3-1281CI
FG3-1583CI
GL3-3141CI
GK1-2864CI
JK1-3333CI
PK1-2918CI
PK48-2919-7AL
PK60-2919-8AL
150 C OIL
B
Screws
HS06X30
HS08X35
HS08X35
HS10X40
HS12X50
HS16X70
HS16X70
C
Tube Stack
785-1TN2A
785-2TN2A
785-3TN2A
785-4TN2A
785-5TN2A
1530-1TN2A
1530-2TN2A
1530-3TN2A
1530-4TN2A
1530-5TN2A
1959-1TN2A
1959-2TN2A
1959-3TN2A
1959-4TN2A
1959-5TN2A
1798-2TN2A
1798-3TN2A
1798-4TN2A
1798-5TN2A
1798-6TN2A
1798-7TN2A
2315-3TN2A
2315-4TN2A
2315-5TN2A
2315-6TN2A
2315-7TN2A
2315-8TN2A
3334-3TN2B
3334-4TN2B
3334-5TN2B
3334-6TN2B
3334-7TN2B
3334-8TN2B
2829-3TN2B
2829-4TN2B
2829-5TN2B
D
Body
EC21-978 AL
EC10-783-2AL
EC12-783-3AL
EC14-783-4AL
EC16-783-5AL
FC 8-1200-1AL
FC10-1200-2AL
FC12-1200-3AL
FC14-1200-4AL
FC16-1200-5AL
FG 8-1650-1AL
FG10-1650-2AL
FG12-1650-3AL
FG14-1650-4AL
FG16-1650-5AL
GL15-3136-2AL
GL19-3136-3AL
GL25-3136-4AL
GL33-3136-5AL
GL41-3136-6AL
GL49-3136-7AL
GK19-2865-3AL
GK25-2865-4AL
GK32-2865-5AL
GK40-2865-6AL
GK48-2865-7AL
GK60-2865-8AL
JK19-3332-3AL
JK25-3332-4AL
JK32-3332-5AL
JK40-3332-6AL
JK48-3332-7AL
JK60-3332-8AL
PK19-2919-3AL
PK25-2919-4AL
PK32-2919-5AL
E
O Seals
AN12VT
OS46VT
OS52VT
OS63VT
OS69VT
OS74VT
OS81VT
15
1. Hydraulic Oil Coolers
Iss. 4/99
2829-6TN2B
2829-7TN2B
2829-8TN2B
REPLACEMENT PARTS
PK40-2919-6AL
PK48-2919-7AL
PK60-2919-8AL
200C OIL
Type
A
End covers
B
Screws
C
Tube Stack
D
Body
E
O Seals
EC120-3635-3
EC3-1040CI
HS06X30
785-3TN3B
EC12-783-3CI
AN12VT
FC100-3636-2
FC3-1281CI
HS08X35
1530-2TN3B
FC10-1200-2CI
OS46VT
FG100-3637-2
FG3-1583CI
HS08X35
1959-2TN3B
FG10-1650-2CI
OS52VT
FG140-3637-4
1959-4TN3B
FG14-1650-4CI
GL140-3638-2
GL3-3141CI
HS10X40
1798-2TN3B
GL15-3136-2CI
OS63VT
GL240-3638-4
1798-4TN3B
GL25-3136-4CI
16
1. Hydraulic Oil Coolers
Iss. 4/99
RELACEMENT PARTS
MINING
Type
A
End covers
B
Screws
C
Tube Stack
D
Body
E
O Seals
EC120-3425-3
EC23-4033CI
HS06X30
785-3TN3B
EC12-783-3CI
AN12VT
FC100-3426-2
FC23-4034CI
HS08X35
1530-2TN3B
FC10-1200-2CI
OS46VT
FG100-3427-2
FG23-4035CI
HS08X35
1959-2TN3B
FG10-1650-2CI
OS52VT
FG140-3427-4
1959-4TN3B
FG14-1650-4CI
GL140-3428-2
GL23-4036CI
HS10X40
1798-2TN3B
GL15-3136-2CI
OS63VT
GL240-3428-4
1798-4TN3B
GL25-3136-4CI
17
1. Hydraulic Oil Coolers
Iss. 4/99
If the sea water supply is taken from the ships main, ensure that the recommended flow rate
cannot be exceeded. This will normally mean that an orifice plate must be fitted in the pipe
work at least 1 metre before the cooler with the orifice size calculated to ensure that the
maximum sea water flow rate cannot be exceeded. If these precautions are not taken, it is
possible that the sea water flow rate through the cooler may be several times the
recommended maximum, which will lead to rapid failure. For our oil coolers, the maximum
permitted sea water flow rates are as follows :EC Range
30 l/min
GL range
120 l/ min
FC Range
50 l/min
GK range
220 l/ min
FG Range
90 l/min
JK range
350 l/ min
PK range
500 l/ min
No oil cooler manufacturer can guarantee that his products will have an indefinite life and
for this reason, we suggest that the cooling system is designed to minimise any damage
caused by a leaking oil cooler. This can be achieved as follows 1. The oil pressure should be higher than the sea water pressure, so that in the event of a
leak occurring, the oil will not be contaminated.
2. When the hydraulic system is not being used, the coolers should be isolated from the sea
water pressure.
3. The sea water outlet pipe from the cooler should have a free run to waste.
4. Stainless steel sea water pipes and fittings should not be used adjacent to the oil cooler.
18
1. Hydraulic Oil Coolers
Iss. 4/99
19
1. Hydraulic Oil Coolers
Iss. 4/99
10 bar
4.9
6.3
8.4
10
13
16
20