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Access Electronics Inc.: Revision History

This document outlines Access Electronics Inc.'s procedure for risk management during the planning and production of automotive, aviation, space, and defense parts. It describes the responsibilities of department managers and engineers to comply with the procedure. It then details the risk management process at various stages, including the quoting stage, order acceptance, initial build and production. Risks are identified and addressed through quality control plans, process FMEAs, measurement systems analysis, and corrective actions if needed. Records of risk management activities are maintained for as long as the part is in production plus an additional year.

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120 views3 pages

Access Electronics Inc.: Revision History

This document outlines Access Electronics Inc.'s procedure for risk management during the planning and production of automotive, aviation, space, and defense parts. It describes the responsibilities of department managers and engineers to comply with the procedure. It then details the risk management process at various stages, including the quoting stage, order acceptance, initial build and production. Risks are identified and addressed through quality control plans, process FMEAs, measurement systems analysis, and corrective actions if needed. Records of risk management activities are maintained for as long as the part is in production plus an additional year.

Uploaded by

dulichsinhthai
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 3

ACCESS ELECTRONICS INC.

DEPARTMENT TITLE QUALITY ASSURANCE Risk Management

SOP NUMBER REVISION LEVEL EFFECTIVE DATE

07-034 A 4/1/09

REVISION HISTORY Revision A Date 4/1/09 Section All Description Initial Release Approved By T.T

1.

OBJECTIVE 1.1. The purpose of this procedure is to describe Risk Management during planning and realization.

2.

SCOPE 2.1. This procedure shall be applicable to all automotive, aviation, space and defense customers.

3.

RESPONSIBILITY 3.1. The Department Managers and Engineers shall be responsible for complying and ensuring compliance with the requirements of this procedure. All contributing departments/individuals shall be responsible for completing their tasks by the assigned dates.

3.2.

4.

REFERENCE/REQUIRED DOCUMENTS 4.1. 4.2. 4.3. 4.4. 4.5. 4.6. 4.7. 4.8 4.9 4.10 ISO/TS 16949:2002 Standard AEI Quality Manual PPAP Reference Manual APQP Reference Manual FMEA Reference Manual Customer Requirements/Specifications Part Submission Warrant AS9100:2008 Standard New Product Planning (SOP 07-033) Quotation and Feasibility Review (SOP 07-001)

ORIGINATOR

Matt Koivisto APPROVED BY TJ Teck Page 1 of 3 UNCONTROLLED IF PRINTED

ACCESS ELECTRONICS INC.


DEPARTMENT TITLE 5. QUALITY ASSURANCE Risk Management

SOP NUMBER REVISION LEVEL EFFECTIVE DATE

07-034 A 4/1/09

DEFINITIONS 5.1. N/A

6.

PROCEDURE 6.1. Risk Management at quote stage 6.1.1 Quote Engineer schedules and conducts team feasibility meeting with 48 hours of RFQ receipt. If the RFQ is deemed not feasible for any reason the customer is notified that AEI has chosen to No-Quote the product. If the product is considered feasible with changes the customer is notified. If the customer accepts the changes the product will be quoted. If the product is considered feasible the product is quoted.

6.1.2

6.1.3 6.2

Risk Management at acceptance of quote and order 6.2.1 Customer Service Manager schedules a New Product Build meeting where feasibility is addressed by all team members, along with resource availability and capacity. All risks, internal or external, are resolved before the order is accepted.

6.2.2 6.3

Risk Management before first article 6.3.1 6.3.2 6.3.3 Quality (Control) plans are created to describe operations to be performed to manufacture the product and the points of test and inspection. Process FMEAs are created to assess the highest risk in processing and action is taken to reduce the risk. Measurement system analysis such as GRRs, bias, and linearity studies are performed to ensure measurement equipment and personnel are capable, thus reducing risk of measurement errors. Measuring equipment is calibrated to ensure capability of the devices to reduce risk of measurement errors. Attribute test fixtures (where required) are built to ensure first article parts meet blueprint requirements. A flowchart is developed to determine the sequence and interaction of processes.

6.3.4 6.3.5 6.3.6 6.4

Risk Management at initial build 6.4.1 6.4.2 6.4.3 Quality plan and FMEAs are verified to be correct, if not, they are revised. Equipment and tooling are verified for producibility and effectiveness. Statistical studies performed to show process is in control.(Where required)

ORIGINATOR

Matt Koivisto APPROVED BY TJ Teck Page 2 of 3 UNCONTROLLED IF PRINTED

ACCESS ELECTRONICS INC.


DEPARTMENT TITLE 6.4.4 6.4.5 6.5 QUALITY ASSURANCE Risk Management

SOP NUMBER REVISION LEVEL EFFECTIVE DATE

07-034 A 4/1/09

Layout inspection to determine acceptance to blueprint, machine effectiveness, and process is correct. Accept Quality Plan if product is acceptable or revise if necessary via the ECN process.

Risk Management in production lots 6.5.1 Revise Quality Plan for any internal issues with product quality. Any changes are documented on the ECN form. Corrective action may be required at the discretion of the Quality Manager or Plant Manager. Revise Quality Plan for any negative trends observed. Revise Quality Plan for any customer complaints or rejections. Revise Quality Plan for any change in machine, tooling or components.

6.5.2 6.5.3 6.5.4 7.

RECORD MAINTENANCE 7.1. Records 7.1.1. Records for Risk Management are to be maintained for the length of time that the part is active for production and service requirements plus one year after the production of the parts is discontinued.

ORIGINATOR

Matt Koivisto APPROVED BY TJ Teck Page 3 of 3 UNCONTROLLED IF PRINTED

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