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Costing of Adhessive and Hardner

This document contains costing calculations for laminated packaging materials. It provides information on raw material costs, conversion costs which include energy, labor, and overhead, and calculates the total cost per kg including profit margins. It also specifies the pouch details and dimensions for one of the products.

Uploaded by

Rishi Srivastav
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© Attribution Non-Commercial (BY-NC)
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572 views9 pages

Costing of Adhessive and Hardner

This document contains costing calculations for laminated packaging materials. It provides information on raw material costs, conversion costs which include energy, labor, and overhead, and calculates the total cost per kg including profit margins. It also specifies the pouch details and dimensions for one of the products.

Uploaded by

Rishi Srivastav
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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COSTING CALCULATOR-RTPL

Job Name Structure 1 kg laminate


12 MIC PET/40 MIC POLY

Raw Material Gsm first layer Ink Solvent Adhesive Solvent 2-layer Adhesive 3-layer Total Wastage@ 16.8 1.5 1.5 36.8 0.30 0.03 0.11 0.03 0.04 0.65 0.00 0.00

Qty 29.68 2.65 10.60 2.65 4.19 65.02 0.00 0.00

Date 17/06/13 Current Total Cost CONVERSION Cost 107.54 680 64 180 98.9 3192.00 1802.12 678.45 477.03 0.00 6430.25 0.00 0.00 12579.84 1006.39 13586.23 135.86 0.00 3.00 32.71 171.57 13.73 1.50 186.80 72.73%

COST BREAKUP

Energy cost Manpower Spares and consumable Intrest on working capital (IWC) Annual maintenance/Depreciatio Admin cum Marketing cost Total

56.6 8%

Per kg RMC with wastage Pouching Charge Packing and core Charge Conversion cost Grand Total Profit RTV Offer sale Price RMC % based on offer Price

@ 8.00%

PUT VALUE IN YELLOW BOXES ONLY

ERSION COST BREAKUP


12.71 5.00 2.00 3.00 5.00 5.00 32.71

Energy cost
PER KG

Printing 4.02 Solvent Base lamination Solvent Less lamination 0.64 Blown film 7.68 Slitting 0.37 Pouching Total 12.71

COSTING CALCULATOR-RTPL
Job Name Structure SPICES LAMINATE
12 MIC PET/12 MIC METPET/40 MIC POLY

Raw Material Gsm first layer Ink Solvent Adhesive Solvent 2-layer Adhesive 3-layer Total Wastage@ 16.8 1.5 1.8 16.8 1.5 36.8 75.2 10% 0.22 0.02 0.08 0.02 0.04 0.22 0.02 0.49

Qty 22.34 1.99 7.98 2.39 3.78 22.34 1.99 48.94

Date 17/06/13 Current Total Cost CONVERSION COST BREAKUP Cost 107.54 2402.49 Energy cost 680 1356.38 Manpower 64 510.64 Spares and consumable 205 490.69 Intrest on working capital (IWC) 64 242.20 Annual maintenance/Depreciatio 129.54 2893.98 Admin cum Marketing cost 180 359.04 Total 98.9 4839.79 13095.21 1309.52 14404.73 144.05 0.00 3.00 36.33 183.38 14.67 1.50 199.55 72.19%

Per kg RMC with wastage Pouching Charge Packing and core Charge Conversion cost Grand Total Profit RTV Offer sale Price RMC % based on offer Price

@ 8.00%

PUT VALUE IN YELLOW BOXES ONLY

ERSION COST BREAKUP


15.33 5.00 2.00 4.00 5.00 5.00 36.33

Energy cost
Printing 4.02 Solvent Base lamination 2.87 Solvent Less lamination 0.48 Blown film 7.68 Slitting 0.28 Pouching Total 15.33

COSTING CALCULATOR-RTPL
Job Name Structure JK DESI 10 GRAMS
12 MIC PET/09 AL FOIL /120 MIC POLY

Raw Material Gsm first layer Ink Solvent Adhesive Solvent 2-layer Adhesive 3-layer Total Wastage@ 16.8 2 2.5 24.3 2 110.4 158 10% 0.11 0.01 0.05 0.02 0.03 0.15 0.01 0.70

Qty 10.63 1.27 5.06 1.58 2.50 15.38 1.27 69.87

Date 17/06/13 Current Total Cost CONVERSION COST BREAKUP Cost 107.54 1143.46 Energy cost 9.37 680 860.76 Manpower 5.00 64 324.05 Spares and consumable 2.00 205 324.37 Intrest on working 4.00 capital (IWC) 64 160.10 Annual maintenance/Depreciation 5.00 129.54 1992.29 Admin cum Marketing 5.00 cost 180 227.85 Total 30.37 98.9 6910.48 11943.37 1194.34 13137.70 131.38 0.00 3.00 30.37 164.75 13.18 1.50 179.43 73.22%

Per kg RMC with wastage Pouching Charge Packing and core Charge Conversion cost Grand Total Profit RTV Offer sale Price RMC % based on offer Price

@ 8.00%

POUCH DETAILS: Pouch TypeThree side seal with Butter fly punch ( Top seal , Bottom open) Pouch width-100 mm Pouch Height-177 mm 17700 0.0177 2.7966 357.5771

PUT VALUE IN YELLOW BOXES ONLY

Energy cost
Printing 4.02 Solvent Base lamination 2.43 Solvent Less lamination 0.23 Blown film 2.56 Slitting 0.13 Pouching b Total 9.37

H DETAILS:

side seal

( Top seal , 100 177

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