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Heat Treatment Lecture Notes

The document discusses heat treatment processes for different steel samples with varying carbon contents. It describes annealing, normalizing, quenching, and tempering the samples and analyzing the resulting microstructures. The goal is to demonstrate how cooling rate and heat treatment affect the formation of microconstituents like pearlite, bainite, and martensite and thereby influence the steel's properties like hardness. Jominy testing is used to assess the hardenability of different alloys based on how cooling rate impacts hardness.

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Khin Aung Shwe
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394 views24 pages

Heat Treatment Lecture Notes

The document discusses heat treatment processes for different steel samples with varying carbon contents. It describes annealing, normalizing, quenching, and tempering the samples and analyzing the resulting microstructures. The goal is to demonstrate how cooling rate and heat treatment affect the formation of microconstituents like pearlite, bainite, and martensite and thereby influence the steel's properties like hardness. Jominy testing is used to assess the hardenability of different alloys based on how cooling rate impacts hardness.

Uploaded by

Khin Aung Shwe
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Heat Treatment of Steels

Samples

AISI-SAE 1018 0.18 % C AISI-SAE 1045 0.45 % C AISI-SAE 1095 0.95 % C Austenitized at 870C for 2 hours

Heat Treatments

A Furnace Annealed Slow cooled N - Normalized - Air cooled. O - Oil Quenched WQ Water quenched. WT(370) Water quenched, tempered at 370C for 1 hour. WT(705) Water quenched, tempered at 705C for 1 hour.

Jominy Test
Generally, the faster steel cools, the harder it will be. The Jominy bar measures the hardenbility of a steel
Softest

Hardest

Proceed to Furnace Room to:

Quench the samples (except the normalized ones) Place the tempering samples into Furnaces Jominy Test demonstration

Pearlite Formation

Austenite precipitates Fe3C at Eutectoid Transformation Temperature (727C). When slow cooled, this is Pearlite (looks like Mother of Pearl)

Diffusion of Carbon in Pearlite

Morphology of Pearlite
(a) (b)

(a) coarse pearlite

(b) fine pearlite

What About Cooling Rates?

Faster cooling gives non-equilibrium microconstituents

Bainite Martensite And more!

To know what microconstituents are present, you must look at cooling curve diagrams

Microconstituents vs. Cooling Rate


Spheroidite: Spherical globs of Fe3C in Ferrite Pearlite: Layers of ferrite and Fe3C

In creasing Cooling Rate

Course Pearlite Fine Pearlite

Bainite: 200 500 C Transformation Martensite: Rapid Cooling

Bainite

Upper (550-350C) Rods of Fe3C Lower (350-250C) Fe3C Precipitates in Plates of Ferrite It is still Ferrite and Cementite! Its just acicular.

Martensite

Diffusionless transformation of FCC to BCT (more volume!) Lenticular structure Very hard & very brittle.

TTT Diagrams

Full TTT Diagram


The complete TTT diagram for an iron-carbon alloy of eutectoid composition.
A: austenite B: bainite M: martensite P: pearlite

So Whats a CCT Diagram?

Phase Transformations and Production of Microconstituents takes TIME. Higher Temperature = Less Time. If you dont hold at one temperature and allow time to change, you are Continuously Cooling. Therefore, a CCT diagrams transition lines will be different than a TTT diagram.

Slow Cooling

Time in region indicates amount of microconstituent!

Medium Cooling

Cooling Rate, R, is Change in Temp / Time C/s

Fast Cooling

This steel is very hardenable 100% Martensite in ~ 1 minute of cooling!

What is Tempering?

Martensite needs to be tempered to get better ductility. This happens when Fe3C is allowed to precipitate from the supercooled Martensite.

Spheroidite

If tempered for a long time, Fe3C forms spheres and grows inside Ferrite. Very soft, easy to machine

Tempering Demonstration

Observe Steel Wire Experiment What causes wire to sag on heating? When cooling, wire gets tight, then sags again. Why? Why does steel snap like chalk when cooled fast, but tempering restores strength?

So What is Hardenability?

Jominy Bar used to show how cooling rate affects hardness Alloyed steels (Cr, Mo, Ni, etc.) have higher hardenbility at same cooling rates than carbon steels

Typical Jomminy Curves


4340: Very hardenable, More expensive 1040: Less hardenable, Less expensive

Go Obtain Tempered Samples

Why can we quench the tempered samples (at 705 and 370C) in water? Will new Martensite form? Grind oxide scale before measuring hardness Convert data to DPH Turn datasheet to TA

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