CALCULATION SHEET Sheet No :Calc. by :Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India.

. Title :FCO / VMP-UTL Subject :FOUNDATION DESIGN FOR ME-EE952-S082 Chekd. by:Unit No :-

Date :-

27/06/05

Supplier : TEMA India Ltd. length of saddle baseplate : 1150 mm Width of saddle base plate : 420 mm Consider pedestal Size : 1400 mm x 600 mm HPP : FGL : SBC at foundation Level : U/S of Base Plate : 41.100 40.800 2 225 KN/m 42.300

1.20 m

U/s BP 42.300

HPP 41.100 FGL 40.800

1.50 m

39.600 ##### BOF 38.800 0.30 m 4.27 m 4.87 m Width of Foundation Base : Load Calculations : Foundation Mat = Pedestal = Soil above = Total Empty Wt. Operating Wt. Hydro Test Wt. 97.300 KN 166.600 KN 166.600 KN 4.87 x 2.3 x 0.81 x 25 = 1.4x0.6x2.7 x 2 x 25 = ( 4.87x2.3 - 2 x 1.4x0.6 ) x 1.2x21 = 224.020 KN 113.400 KN 239.929 KN 577.349 KN 2.30 m 0.30 m

CALCULATION SHEET Sheet No :Calc. by :Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Chekd. by:Unit No :-

Date :-

27/06/05

To calculate Fundamental Period (t) Length of Pier : 1400 mm Widht of Pier : Height of Pier I trans = 600 mm 2700 mm 25.200 x 10 mm
9 4

1/12x1400x600x600x600 = (x dir)

600 mm

I long =

1/12x1400x1400x1400x600 = (y dir) Mass empty : 9730 kg Mass operating : 16660 kg Mass column : 5670 kg Concrete Modulus of Elasticity : Ec =
2 fck = 25 mm

9 4 137.200 x 10 mm

5000 Fck = 5000 25

= 25000 = 2500 Empty Case : To Calculate fundamental frequency and time period in X dir.

N/mm2 Kg/mm2

f empty =
(x dir)

100 2p 100 6.28

3 x Ec x I trans Ph3 x ( M empty + 33/150 Mc) x 10 9 3 x2500 x 25.2 3 2700 ( 9730 + 33 / 150 x 5670 )
-1

f empty =
(x dir)

= 14.885 sec

Time Period =

0.067 sec

(x dir)

To Calculate fundamental frequency and time period in Y dir.

f empty = (y dir) f empty =

(y dir)

100 2p 100 6.28

3 x Ec x I long Ph3 x ( M empty + 33/150 Mc) x 10 3 x2500 x 137.2 3 2700 ( 9730 + 33 / 150 x 5670 ) Time Period = 0.029 sec (y dir)
9

-1 = 34.732 sec

1400 mm

CALCULATION SHEET Sheet No :Calc. by :Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Chekd. by:Unit No :-

Date :-

27/06/05

Oprating Case : To Calculate fundamental frequency and time period in X dir.

f oprating =
(x dir)

100 2p 100 6.28

3 x Ec x I trans 3 Ph x ( M opr + 33/150 Mc) x 10 9 3 x2500 x 25.2 3 2700 ( 16660 + 33 / 150 x 5670 ) Time Period = 0.086 sec (x dir)

f oprating =
(x dir)

-1 = 11.654 sec

To Calculate fundamental frequency and time period in Y dir.

f oprating = (y dir) f oprating =

(y dir)

100 2p 100 6.28

3 x Ec x I long Ph3 x ( M opr + 33/150 Mc) x 10 9 3 x2500 x 137.2 3 2700 ( 16660 + 33 / 150 x 5670 )
-1

= 27.194 sec Tabulating Time Period : Empty Case Sec 0.067 0.029

Time Period =

0.037 sec

(y dir)

In X Dir In Y Dir

Oprating Case Sec 0.086 0.037

Foundation should be act as Flexible Foundation in X Direction Foundation should be act as Rigid Foundation in Y Direction

CALCULATION SHEET Sheet No :Calc. by :Chekd. by:Unit No :- Date :27/06/05

Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Subject :- FOUNDATION DESIGN FOR ME-EE952-S082

DESIGN PHILOSOPHY:
a) The following loads are taken from the Technical Data Sheet: * Operating weight * Fabrication weight Empty weight * Bundle weight Operating weight have been increased by 10% to cater to additional loads due to ladders platforms , external piping attached to the vessel, insulation if any and any other incidental loads to calculate seismic shear only. The empty weight has not been factored. b) Wind Load: Wind load has been calculated based on IS 875(Part 3). To take care of the wind resistance generated by external attachment to the vessels like ladder P/F, piping etc., the effective area of the vessel has been taken as the vessel I/D multiplied by the area increase factor as given in Bechtel Design Guide EDG-C0101, Engineering Design Guide For wind and earthquake design. c) Seismic Load: In calculating the seismic load for the vessel spec. 22960-3PS-SC-002 Design of rigid and flexible foundations for horizontal vessels subject to seismic forces) has been followed. As seismic force may generate in any direction, the worst effect may be encountered while considering 100% seismic load in one direction and 30% seismic in the perpendicular direction as per UBC 94 SECTION 1631. This assumption has been adopted in designing the foundation for Horizontal Vessels. d) Thermal Load: * Along longitudinal direction - Horizontal thermal load has been considered as per the guidelines given in 22960-3PSSC-002. Friction load induced to thermal force will be considered in the design. * Along transverse direction - Horizontal thermal load in transverse direction due to connected piping is obtained from data supplied by Piping or as per the guideleines given in 22960-3PS-SC-002. 1.0 LOADING

1.1

BASIC DESIGN / VESSEL DATA

238 kN 238 kN 139 kN 82 kN 4 Nos 50.00 36 Dia Bolts m/s Refer Spec No. 22960-3PS-SC-002-R3 Refer Spec No. 22960-3PS-SC-002-R3 N/mm2 ( Assuming on higher side )

1) Operating Weight per exchanger ( W o) = 2) Test Weight per exchanger (W tp) = 3) Empty Weight per exchanger (W ep) = 4) Bundle Weight per exchanger (W b) = 5) Bolt Dia and Nos. = 6) Basic Wind Speed, Vb =

7) Coefficient of Sliding friction , Cslf = 0.30 8) Seismic Coefficient for Supports, Cs = 0.276 9) Seismic Coefficient for Bolts, Csb = 0.675 10) Grade of Concrete to be used = M 25 11) Modulus of Elasticity of concrete , Ec = 25000 12) Overall Length of the exchanger = 7.648 m 13) Diameter of each Vessel , D = 1.503 m 14) Vertical Dist from TOC to lower vessel , L1 = 1.15 m 15) Distance between Centre line of vessles, L2 = 0m 16) Distance between Center line of Supports , L3 = 4.27 m Adopt , Width of Support , Pw = 600 mm Length of Support , Pl = 1400 mm Height of Support , Ph = 2650 mm ( height above Raft )

600 1400

CALCULATION SHEET Sheet No :Calc. by :Chekd. by:Unit No :- Date :27/06/05

Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Subject :- FOUNDATION DESIGN FOR ME-EE952-S082

1.2

Design Vertical Load Calculation

70 % of Total Vertical Load will be taken on Fixed Support and 60 % of Total Vertical Load shall be taken on Sliding Support.( to account for offset between CG of vessel and midpoint between Supports and apply 10 % extra for empty weight for piping attachments and nozzles) 1) Total Operating Weight ( W o) 2) Total Test Weight (W tp) 3) Total Empty Weight (W ep) = = = 261.8 kN 261.8 kN 152.9 kN 82 kN

4) Bundle Weight (W b) per exchanger =

1.3

Bundle Pull Reactions at supports

Bundle Weight of top exchanger = Consider 100% Bundle weight as Bundle Pull Bundle Pull acting during Bundle pull out = Overturning Moemnt due to Bundle Pull = Axial force due to Bundle Pull = 82 kN 82 kN ( At Fixed Support only ) 94.3 kN-m Overturning Moment due to Bundle pull c/c distance between Supports = 23 kN

1.4

Design Seismic Load Calculation

( Assume fixed end to take 100% of seismic loading in Longitudinal direction for all cases ) Assuming behaviour of overall supporting system as flexible in longitudinal direction Seismic Coefficient for Supports, Cs = 0.276 Seismic Coefficient for Bolts, Csb = 0.675 1.4.1 Longitudinal Seismic Force at top of fixed Support ( Support/Fdn design ) Shear, Vosl = 72.26 kN In Operating Condition ( Vosl = W oxCs ) Shear, Vesl = 1.4.2 42.20 kN In Empty Condition ( Vesl = W exCs )

Longitudinal Seismic Force at top of fixed Support ( Bolt / Shear key design ) Shear, Vosl = 176.72 kN In Operating Condition ( Vosl = W oxCsb ) Transverse Shear at C/L of Vessel on Fixed / Sliding Support ( Support/Fdn design ) Assuming behaviour of overall supporting system as Rigid in transverse direction Seismic Coefficient for Supports, Cs = 0.15 Seismic Coefficient for Bolts, Csb = 0.225 Shear at top of Supports, Vost Shear at top of Supports, Vest = = 23.56 kN 13.76 kN 27.10 kN-m 15.83 kN-m ( Vost = 0.6xW oxCs ) ( Vost = 0.6xW exCs ) ( Vost x Ht. Of Vessel C/Ls from POS ) ( Vest x Ht. Of Vessel C/Ls from POS )

1.4.3

Moment at Top of Supports, Most = Moment at Top of Supports, Mest = 1.4.5

Transverse Seismic Force at top of each Support ( Bolt / Shear key design ) Shear, Vosl = In Operating Condition ( Vosl = W oxCsb ) 35.34 kN

CALCULATION SHEET Sheet No :Calc. by :Chekd. by:Unit No :- Date :27/06/05

Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Subject :- FOUNDATION DESIGN FOR ME-EE952-S082

1.5

Design Wind Load Calculation on Exchanger

= = = = = 0.7 0.8 50 m/s 1.08 1 ( Category 2 terrain, Class A structure ) 1 54 m/s (As per H/B Ratio equal 1901.5 to / 1503 = 1.27 ) (As per H/B Ratio equal 7648 to / 1503 = 5.09 )

Basic Wind Speed , Vb Probability factor , Risk Coefficient , k1 Terrain, Height and Structure size factor ,k2 Topography factor , k3 Design Wind velocity, Vz = Vb*k1*k2*k3 Referring Tb-23 on sh 40 of IS:875 - Part 3 For plan shape on 1 Cf for Longitudinal direction = For plan shape on 1 Cf for Transverse direction = 1.5.1 Transverse Wind Forces Calculation :Area Increase factor Af = 1.20 Thus Effective Area in Transverse dir., Ae = Design Wind Pressure Pd = 0.6x(Vz)2 = Transverse wind force on Vessel , Tf = Cft x Ae x Pd x 0.001 = Transverse Moment @ TOC of each support = 0.6 x T f x L1

( Assuming ) Af x h x D = 13.79 m2 1750 N/mm2 19.31 kN = 13 kN-m

1.5.2 Longitudinal Wind Forces Calculation :Force Coefficient Cfl for Longitudinal direction shall be Cf2 Af x Cfl x (D/2+L1)x D x Pd = Longitudinal force on Each Exchanger = Long. Moment @ TOC of fixed Support = Tl x L1 = 4.83 kN-m Axial Thrust on Supports due to the moment , Awl = 1.13 kN ( +/- )

4.20 kN

1.6
1.6.1

Thermal and Friction Load Calculation

Thermal Load along Longitudinal direction on Top of Supports ( Support/Fdn Design ) ( To be combined with Seismic force only ) Total Shear on Supports, VTOL = 18.326 kN ( VTOL = 10% of W O x 0.7 ) Thermal Loads along Longitudinal directions on Top of Supports ( Support/Fdn Design ) Total Shear on Supports, VFOL = 54.978 kN ( VTOL = CSLF X 0.7 X of W O ) Thermal Load along Longitudinal direction on Top of Supports ( Bolt/Shear key Design ) ( To be combined with Seismic force only ) Total Shear on Supports, VTOL = 16.66 kN ( VTOL = 10% of W O x 0.7 ) Thermal Loads along Longitudinal directions on Top of Supports ( Bolt/Shear key Design ) Total Shear on Supports, VFOL = 49.98 kN ( VTOL = CSLF X 0.7 X of W O ) Thermal Load along Transverse direction on Top of Supports ( Support/Fdn Design ) ( To be combined with Seismic force only ) Total Shear on Supports, = 26.18 kN ( VTOL = 10% of W O ) Total Shear on each Support , VTOL = 13.09 kN Moment due to shear , MTOL = VTOL x C/L Ht of Vessel POS = 15 kN-m

1.6.2

1.6.3

1.6.4

1.6.5

CALCULATION SHEET Sheet No :Calc. by :Chekd. by:Unit No :- Date :27/06/05

Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Subject :- FOUNDATION DESIGN FOR ME-EE952-S082

Summary of Loads for Foundation and Support design

Load Distribution On Load Description Axial kN Fixed Support Shear kN Moment kN-m Axial kN Sliding Support Shear Moment kN kN-m

A) DEAD LOAD Operating Weight Test Weight Empty / Erection Weight B) LONGITUDINALSEISMIC LOAD Operating Weight Empty / Erection Weight C) TRANSVERSE SEISMIC LOAD Operating Weight Empty / Erection Weight D) BUNDLE PULL

183.26 183.26 107.03

157.08 157.08 91.74

19.46 11.37

72.26 42.20

23 kN

23.56 13.76 82.00

27.10 15.83

-23 kN

23.56 13.76

27.10 15.83

E) LONGITUDINAL WIND LOAD

1.13

4.20

-1.13

F) TRANSVERSE WIND LOAD

19.31

13.32

19.31

13.32

G) THERMAL LOAD ( LONG. )

54.978

H) THERMAL LOAD ( TRANS. )

13.09

15.05

13.09

15.05

I) THERMAL LOAD ( LONG. ) ( Due to operating load to be combined with Seismic load )

18.326

18.326

CALCULATION SHEET Sheet No :Calc. by :Chekd. by:Unit No :- Date :27/06/05

Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Subject :- FOUNDATION DESIGN FOR ME-EE952-S082 SUMMARY OF LOAD ON FIXED PIER LOAD CASE ----------------------------1 2 3* 4* 5 6 7 TYPE OF LOAD EMPTY WT OPERATING WT BUNDLE PULL WIND_L WIND_T SEISMIC_L SEISMIC_T (EL) (OL) (BPL) (WL_L) (WL_T) (SL_L) (SL_T) AXIAL (KN) 107.03 183.26 SHEAR_L (KN)

SHEAR_TMOMENT_LMOMENT_T (KN) (KN-M) (KN-M)

AXIAL DUE TO BPL

(KN)

82.00 4.20 19.31 72.26 23.56 LOAD COMBINATIONS 183.26 4.20 183.26 183.26 72.26 183.26 21.68 107.03 4.20 107.03 107.03 82.00 27.10 13.32

23.00 1.13 19.46

OL+WL_L OL+WL_T OL+100%SL_L+30%SL_T OL+100%SL_T+30%SL_L EL+WL_L EL+WL_T EL+BPL

1.13 19.31 7.07 23.56 19.31 13.32 8.13 27.10 13.32 23.00 19.46 5.84 1.13

SUMMARY OF LOAD ON SLIDING PIER LOAD CASE ----------------------------1 2 3* 4* 5 6 7 TYPE OF LOAD EMPTY WT OPERATING WT BUNDLE PULL WIND_L WIND_T SEISMIC_L SEISMIC_T (EL) (OL) (BPL) (WL_L) (WL_T) (SL_L) (SL_T) AXIAL (KN) 91.74 157.08 SHAR_L (KN) SHEAR_TMOMENT_LMOMENT_T (KN) (KN-M) (KN-M)
AXIAL DUE TO BPL

(KN)

-23.00 -1.13 19.31 23.56 LOAD COMBINATIONS 157.08 157.08 157.08 157.08 91.74 91.74 91.74 13.32 -19.46 27.10 -1.13 19.31 7.07 23.56 19.31 13.32 8.13 27.10 13.32 -23.00 -19.46 -5.84 -1.13

OL+WL_L OL+WL_T OL+100%SL_L+30%SL_T OL+100%SL_T+30%SL_L EL+WL_L EL+WL_T EL+BPL

SUMMARY OF LOADS FOR ANCHOR BOLT DESIGN LCB-1 LCB-2 LCB-3 OL+100%SL_L OL+100%SL_T EL+BPL 183.26 183.26 107.03 72.26 23.56 82.00 27.10 23.00 19.46

Longitudinal Load = 27.17 kN Transverse Load = 36.65 kN Transverse Moments = 42.15 kN-m

30 % ( LONGITUDINAL SEISMIC LOAD + LONGITUDINAL FRICTION LOAD ) (TRANSVERSE SEISMIC LOAD + TRANSVERSE THERMAL LOAD ) (TRANSVERSE SEISMIC LOAD + TRANSVERSE THERMAL LOAD )

( Load Combination 3 = OP + Thermal / Friction ) ( OPERATING LOAD ON Support ) Vertical Load = 183.26 kN 100% ( LONGITUDINAL THERMAL LOAD ) Longitudinal Load = 54.98 kN 30% OF (TRANSVERSE THERMAL LOAD ) Transverse Load = 3.93 kN DUE TO 30 % (TRANSVERSE THERMAL LOAD ) Transverse Moments = 4.52 kN-m ( Load Combination 4 = OP + Thermal / Friction ) ( OPERATING LOAD ) Vertical Load = 183.26 kN 30 % ( LONGITUDINAL THERMAL LOAD ) Longitudinal Load = 16.49 kN (TRANSVERSE THERMAL LOAD ) Transverse Load = 13.09 kN (TRANSVERSETHERMAL LOAD ) Transverse Moments = 15.05 kN-m

CALCULATION SHEET Sheet No :Calc. by :Chekd. by:Unit No :- Date :27/06/05

Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Subject :- FOUNDATION DESIGN FOR ME-EE952-S082

1 2 3 4 5 6 7 8 9 10 11

OL+WL_L OL+WL_T OL+100%SL_L+30%SL_T OL+100%SL_T+30%SL_L EL+WL_L EL+WL_T EL+BPL OL+100%SL_L+30%SL_T + 100% Therm_L + 30% Therm_T OL+100%SL_T+30%SL_L+ 100% Therm_T + 30% Therm_L OL + Thermal / Friction OL + Thermal / Friction

Bolt / Shearkey Design ( Fixed Support ) Provide 4 Nos M 36 Allowable Shear force per Bolt = Maximum Shear force on Bolts =

Anchor bolts - Type IV on both Supports ( For 8.8 grade bolts ) 30.59 kN VTOL + VOSL = 231.7 kN

>

122.36 kN

CALCULATION SHEET Sheet No :Calc. by :Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Chekd. by:Unit No :-

Date :-

27/06/05

Load Case : 5.840 KN 5.840 KN Wt. Of Foundation = 224.020 KN Wt. Of Pedestal = 57.000 KN Wt. Of Soil = 239.929 KN 3.500 m = = = 36.650 KN 36.650 KN 27.170 KN

183.260 KN 27.17

157.080 KN

4.270 m 4.870 m Horz. Force in Y direction (on Fied Pier) Horz. Force in Y direction (on Fied Pier) Horz. Force in X direction (on Fied Pier) Total Pull Push Due to longitudinal Force : Total Resultant Forces on foundation P= Mx = My = 918.289 KN 95.095 KN-M 340.845 KN-M m m3 4.870 m Pressure at base of foundation : P Pmax / Pmin = A Pmax / Pmin = Pmax / Pmin = Pmax = Pmin = 918.289 11.201 81.983
3

@ ht. above foundn base 4.650 m @ ht. above foundn base 4.650 m @ ht. above foundn base 3.500 m

5.840 KN 4.270 m

Zx = 1/6 x 2.3 x 4.87 x 4.87 = 9.092 Zy = 1/6 x 2.3 x 2.3 x 4.87 = 4.294

+/-

Mx Zx 95.095 9.091 10.460

2.300 m

+/-

My Zy 340.845 4.294 79.382

+/+/-

+/+/-

2 171.825 KN/m 2 -7.859 KN/m

Within the allowable bearing pressure Tension Develop in Base

CALCULATION SHEET Sheet No :Calc. by :Reliance Engineering Associates Pvt. ltd. Jamnagar 361140, India. Title :FCO / VMP-UTL Chekd. by:Unit No :-

Date :-

27/06/05

Check Stability in X direction : Sliding Check : Sliding Forcee = Resisting Force ( 0.4 x 918.29 ) = F.O.S. (Sliding) = Overturning Check : Ovrn. Mom. = 95.095 KN-M Rest. Mom. = 224.021 x 2.435 + 239.93 x 2.435 + ( 157.08+5.84+57 ) x 0.3 + ( 183.26-5.84+57 ) x 4.57 = 2266.992 KN-M F.O.S. (Sliding) = 95.095 / 2266.992 = 23.839 Ok 27.17 / 367.316 = 27.170 KN 367.316 KN 13.519 Ok

Check Stability in Y direction : Sliding check : Sliding Forcee = Resisting Force ( 0.4 x -7.86 ) = F.O.S. (Sliding) = Overturning Check : Ovrn. Mom. = 340.845 KN-M Rest. Mom. = 224.021 x 1.15 + 239.93 x 1.15 + ( 157.08+5.84+57 ) x 1.15 + ( 183.26-5.84+57 ) x 1.15 = 1056.033 KN-M F.O.S. (Sliding) = 340.845 / 1056.033 = 3.098 Ok 73.3 / 367.316 = 73.300 KN 367.316 KN 5.011 Ok