Art Montemayor

Eden Yuturi Oil Recovery Attachment 1

November 24, 2001 Rev: 1(05/10/02)

Tank Padding Calculation Sheet

Stored Material Flash Point Boiling Point Latent Heat vap. Mol. Wt. Inflows Tag
P-160/-170 P-165/-175
o o

Crude Oil F 350 (Estim.) 360 (Estim.) 144.0 (Hexane) 274.0 F Btu/lb

Tank MAWP Max Vacuum Diameter Max fill

T - 400 in WC oz/in2 ft ft 55.36 0.50 50.0 30.0

Service
Transfer to Storage Transfer to Storage

Line No.
10"-PL-138-A 10"-PL-055-A

P &ID # -111 -112A1

Max Head Value 25 25 Units PSIG PSIG

Flow, GPM Note 1 1,200 1,200

or : or : or :

Total Inflows, gpm Sonic Flow in Pipe Pipe Flow at Maximum dP 25 psi Other (Attach Method) Use for Relief (gpm) Normal Maximum (gpm)

2,400

2,400 1,500

Outflows (See Note 1) Tag

Capacity
gpm gpm gpm Total 2,500 2,500 5,000

Notes: 1) Pumps are at zero head flowrate (Max. gpm), and Control Valves have the max. trim size (Max. C v) Electronic FileName: 161244881.xls.ms_office WorkSheet: Data Entry

Page 1 of 12

Art Montemayor

Eden Yuturi Oil Recovery

Tank Pressure & Vacuum Protection

November 24, 2001 Rev: 1(05/13/02) T - 400 in WC oz/in2 ft ft gal ft2 BTU/hr-ft2 SCFH SCFH SCFH SCFH

Tank 350 (Estim.) 360 (Estim.) 144 (Hexane) 274 MAWP Max Vacuum Diameter Max fill Height Max fill Volume Wetted Area Fire Therm. Conductivity Required Capacity From Upstream From Hose Relief, Hose +unload

12,861 20,578 40,104

Blow Through SCFH SCFH 6,295 10,491

4 in WC SCFH NA SCFH NA SCFH 0

Consider this when using emission vapor control system Normal max inflow + out breathing + Blowoff (normal unloading) With vent system Pressure Drop of 9 in WC Consider this only if the tank vents to a vacuum source or header

Blanket Gas Valve set at 2" WC Required SCFH Selected SCFH Valve Fail Open SCFH Pressure Relief Cases Inflow SCFH Fire SCFH Outflow SCFH

50,595 sum of outflows + in Breathing + fail open vent valve 75,893 Fisher Model ___ Regulator with ___" trim. 0 This flowrate assumes the valve's Cv determines the capacity

102,766 Relief Inflow + Out Breathing + Blanket Gas Valve + Relief Blowoff 877,654 Fire + Blanket Gas valve 50,595 sum of outflows + in Breathing + fail-open vent valve + Steam Failure

Conservation Vent Pressure side set at 5 in WC, Rated at 20 in WC Required SCFH 0 zero (if have Vent Valve and Emergency vent) or worst case Selected Size SCFH 44,000 each from catalog; total number 1 Total 2 2 oz/in Vacuum Side set at 0.5 oz/in Vacuum, rated at 2 1/2 Required SCFH 50,595 Outflow Case Selected Capacity SCFH 15,000 each from catalog; total number 1 Total Emergency Relief, Note 2 Set at 10 in WC, Rated at 20 in WC Required SCFH 833,654 zero (if Con vent has capacity) or Worst case - Con Vent Selected Size SCFH 680,000 each from catalog; total number 1 Total Selected Equipment: Blanket Gas Regulator Tag PCV 400B Manufacturer Fisher Model 1190 Size, in 2

Conservation Vent PVSV 400 Emergency Vent Notes: 1) For Tanks larger than 840,000 gal (20,000 Bbls), refer to API-2000 for breathing requirements. 2) Fire hatch is not required if: cone roof tank has a weak roof seam, or Conservation Vent has capacity. Electronic FileName: 161244881.xls.ms_office WorkSheet: Design Basis

Page 2 of 12

Art Montemayor

Eden Yuturi Oil Recovery

November 24, 2001 Rev: 1(05/13/02)

Page 3 of 12

Electronic FileName: 161244881.xls.ms_office WorkSheet: Design Basis

Art Montemayor

Eden Yuturi Oil Recovery

November 24, 2001 Rev: 1(05/13/02)

T - 400 55.4 0.5 50.0 30.0 440,620 4,712.4 4,582 801,761 547,330

l unloading)

rce or header

e capacity

Relief Blowoff

e + Steam Failure

rst case 44,000

15,000

Vent 680,000 Cv 2400

s. apacity. Electronic FileName: 161244881.xls.ms_office WorkSheet: Design Basis

Page 4 of 12

Art Montemayor

Eden Yuturi Oil Recovery

November 24, 2001 Rev: 1(05/13/02)

Page 5 of 12

Electronic FileName: 161244881.xls.ms_office WorkSheet: Design Basis

Art Montemayor

Eden Yutui Oil Recovery Storage Tank: T - 400 Fluid: Crude Oil

November 24, 2001 Rev: 1(5/13/02)

Safety Scenario Relief Rates, CFH Pressure Scenario Vacuum Scenario Liquid Steam-Out Inflow Fire Case Outflow Other Overflow (Note 1) Case Contributions: 1 Liquid movement in 2 Liquid movement out 3 Out Breathing (Vapor out) 4 In Breathing (Vapor In) 5 Fire Exposure 6 Pressure Transfer Blow-through 7 Blanket Gas Failure - Blocked 8 Blanket Gas Failure - Open 9 Steam Coil Rupture 10 Vent System Failure - Blocked 11 Chemical Reaction 12 Flashing Feed 13 Steam-Out Total Volumetric Flow: 20,578 40,104 6,295 10,491 801,761 547,330 75,893 1,646,139 1,646,139 N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. 20,578 N.A. 40,104 N.A. 801,761 N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. 18,993,000 0

N.A. N.A. N.A. N.A.

N.A. N.A. N.A. N.A.

2,296,234 2,498,495

841,866 18,993,000

Controlling Pressure Case Design Capacity = 3,747,743 Scfh (Includes 50% contingency) Controlling Vacuum Case Design Capacity = 1,052,332 Scfh (Includes 25% contingency)

Air density = Blanket gas density = Blanket gas Molecular Weight = Blanket gas density = Blanket gas specific gravity =

3 0.0807 lb/ft 3 0.33425 lb/ft 25.237 3 0.083877 lb/ft 3 1.0394 lb/ft

at at

o 32 F o 109 F

and and

14.696 psia 79.7 psia

at at

o 109 F o 109 F

and and

20 psia 20 psia

Note 1: The steam-out case is calculated in another Workbook; relief protection is recommended

Page 6 of 12

Electronic FileName: 161244881.xls.ms_office WorkSheet: Case Summaries

Art Montemayor

Eden Yuturi Oil Recovery

Tank Padding Calculation Sheet

November 24, 2001 Rev: 1(05/13/02)

Conservation Vent Pressure side set at 5 in WC, Rated at 20 in WC Required SCFH #REF! zero (if have Vent Valve and Emergency vent) or worst case Selected Size SCFH 44,000 each from catalog; total number 1 Total 2 2 oz/in Vacuum Side set at 0.5 oz/in Vacuum, rated at 2 1/2 Required SCFH #REF! Outflow Case Selected Capacity SCFH 15,000 each from catalog; total number 1 Total Emergency Relief, Note 2 Set at 10 in WC, Rated at 20 in WC Required SCFH #REF! zero (if Con vent has capacity) or Worst case - Con Vent Selected Size SCFH 680,000 each from catalog; total number 1 Total Manufacturer Model Tag Size, in Selected Equipment: Blanket Gas Regulator PCV 400B Fisher 1190 2 Nitrogen Valve Conservation Vent PVSV 400 Emergency Vent Notes: 1) For Tanks larger than 840,000 gal (20,000 Bbls), refer to API-2000 for breathing requirements. 2) Fire hatch is not required if: cone roof tank has a weak roof seam, or Conservation Vent has capacity.

Page 7 of 12

Electronic FileName: 161244881.xls.ms_office WorkSheet: Requisition Info

Art Montemayor

Eden Yuturi Oil Recovery

November 24, 2001 Rev: 1(05/13/02)

rst case 44,000

15,000

Vent 680,000 Cv 2400

s. apacity.

Page 8 of 12

Electronic FileName: 161244881.xls.ms_office WorkSheet: Requisition Info

Art Montemayor

Storage Tank Pressure Relief

May 14, 2002 Rev: 0

Determination of Inflows and Outflows for Storage Tanks for use when calculating Normal and Emergency Venting Requirements
No. Case 1. Liquid Movement in and Breathing Out Inflow / Outflow Calculate Inflow or Outflow by Inflow Determine the Maximum flow, at zero head, for each pump that can be lined up to the tank. For sources that are not pump driven, calculate the maximum flow for the flow limiting element. For Control valves, use the largest trim for the valve body and add the capacity of any bypass valves. The total inflow is the sum from all of these sources. The total inflow can be reduced if engineering judgment indicates that it is unlikely that all of the sources will be feeding into the tank simultaneously. The total inflow can also be reduced if the pressure drop in the line(s) between the inlet manifold(s) and tank exceeds the available pressure drop. The available pressure drop is the highest pressure sources dead head pressure. Outflow Determine the Maximum flow, at zero head, for each pump that can take suction from the tank. The Outflow is the sum of all of these; even installed spare(s). Do not consider inflow for fire case since there is ample time to shutoff the inflow before the fire case fully develops. (see also API-2000 3.4.3.1.4) Do consider the failure of the nitrogen padding regulator if applicable since they typically fail open and the heat from a fire could cause it to fail. Like Case 1 Like Case 1 Use Case 1 if the failure can cause the tank to vent. Use Case 2 if the failure can create a vacuum in the tank. Use Case 1 if the failure can cause the tank to vent. Use Case 2 if the failure can create a vacuum in the tank. Like case 2 Use Case 1 if the failure can cause the tank to vent. Use Case 2 if the failure can create a vacuum in the tank. Like Case 1 Like Case 1 When introducing flashing liquids, always include the flashed vapor in the total relief capacity.

2. Liquid Movement Out and Breathing In

3. Exposure to Pool Fire with subsequent tank contents' vaporization

Inflow

4. Pressure Transfer Blow-through 5. Inert Gas Pad/Purge Regulator Failure 6. Failure or loss of Control Heat Transfer Devices 7. Failure of Internal Heating/Cooling Coils

Inflow Inflow Either or both

Either or both

8. Failure of Vent Treatment System 9. Failure of Utilities (Air, Steam, Cooling Water, N2, etc.) 10 Chemical Reaction . 11 Liquid Overfill . 12 Flashing Liquid .

Outflow Either or both

Inflow Inflow Inflow

Page 9 of 12

FileName: 161244881.xls.ms_office WorkSheet: Inflow-Outflow

Art Montemayor

Storage Tank Pressure Relief Over-Pressurization Scenario Contributions

November 22, 2001 Rev: 1(05/05/2002)

1 Case 1 2 3 4 5 6 7 8 9 10 11 12 13 Liquid Movement in and Breathing Out Liquid Movement Out and Breathing In Fire Exposure Pressure Transfer Blow Through Blanket Gas Regulator Failure Failure or Loss of Control - Heat Transfer Devices Failure of Internal Heating / Cooling Coils Failure of Vent Treatment System Failure of Utilities (Steam, Nitrogen, air, CWS) Chemical Reaction Liquid Overfill Flashing Liquid Feed Steam Out (Note 4) Yes No No No No No No No No No No Yes

2 No Yes No No No No No No No No No No

3 No No Yes No Yes Yes Yes Note 1 Yes Yes No No

4 Yes No No Yes No No No No No No No Yes

5 Yes No No No Yes No No No No No No Yes

6 Note 2 Note 2 No No No Yes No No No Note 3 No Yes

7 Note 2 Note 2 No No No No Yes No No Note 3 No Yes

8 No Yes No No No No No Yes No No No Yes

9 Note 2 Note 2 No No No No No No Yes Note 3 No Yes

10 Yes No No No No No No No No Yes No Yes

11 Yes No No No No No No No No No Yes Yes

12 Yes No No Yes Yes Yes Yes Yes Yes Yes Yes Yes

Notes: 1) Vent valve fails closed. 2) Either or both could be applicable depending on system. 3) If this case can cause a reaction 4) Steam Out is a special case that is handled and calculated independently in another spreadsheet; a properly sized nozzle is usually specified to be left open for this case.

Page 10 of 12

Electronic FileName: 161244881.xls.ms_office WorkSheet: OverPressure Scenarios

Art Montemayor

Eden Yuturi Oil Recovery Attachment 2

November 24, 2001 Rev: 0

Tank Padding Summary Sheet

Stored Material Flash Point Boiling Point Latent Heat vap Mol. Wt. Inflows
Tag Service
o o

Tank F MAWP Max Vacuum Diameter Max fill in WC oz/in2 ft ft F btu/lb

T-

Line

P&ID #

Max Head Value Units

Flow, GPM Note 1

Total or Sonic Flow in Pipe or Pipe Flow at Maximum DP or Other (Attach Method) psi

0 0

0 USE 9999999999

Outflows, Note 1 Tag gpm gpm gpm

Notes: 1) Pumps at zero head flowrate, CVs at max trim size

Page 11 of 12

Electronic FileName: 161244881.xls.ms_office WorkSheet: Input Form

Art Montemayor

Eden Yuturi Oil Recovery

November 24, 2001 Rev: 0 ft2 Btu/hr-ft2 Btu/hr 2,800 14,089,283 5,032 1,000 9,949,623 9,950

bbl 100 20,000 100 20,000

scfh 100 20,000 60 12,000

gal 4,200 840,000 4,200 840,000

gpm 12 2,493 7 1,496

gpm/1000 2.968 2.968 1.781 1.781

Page 12 of 12

Electronic FileName: 161244881.xls.ms_office WorkSheet: Volumetric Conversions