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Practice - Questions - Doc Practice - Questions

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66 views2 pages

Practice - Questions - Doc Practice - Questions

practice_questions.doc

Uploaded by

manish_chaturvedi_6
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Practice Questions 1.

In a CNC system tool is required to move in XY-plane from point A(100,100) to point B(160, 125) at a programmed feed rate of 200 mm/min and from point B to point C(210,125) rapidly. (a) What are the feed rates to be sent to X and Y motors respectively for motion from point A to point B. (b) If 5000 pulses are to be sent to Y-motor for the motion from point A to point B, what is the BLU(Basic Length Unit) of the CNC system? (c) If a maximum of 6000 pulses can be sent to motors in one second, what is the time taken for tool to move from point B to point C? (d) If stepper motors mounted directly on a screw & nut (pitch=1.35 mm and lead 2.7 mm) are used as driving units, What is the angular resolution of stepper motor? 2. In an interpolation scheme, a circle is approximated with series of linear interpolations. What should be the minimum number of line segments to be used for a circle of diameter of 5 mm in this interpolation scheme when inner and outer tolerances are specified as 20 and 30 microns respectively. 3. For the program given below, sketch the drawing of the finished work piece when it is executed on a CNC lathe holding a cylindrical workpiece of 80 mm diameter. Assume that tool is at X = 50, Z = 60 when the program is executed. N01 N02 N03 N04 N05 N06 N07 N08 N09 N10 N11 N12 N13 N14 N15 N16 G91 G71 G94 F50.0 M03 G00 X-6 Z-48 G23 N50 G00 X-4 G01 Z-P1 G00 X2 ZP1 G24 P1=62 G21 N50.5 P1=42 G21 N50.5 P1=22 G21 N50.5 G00 X-12 Z-2 G02 X10 Z-10 K-10 G01 Z-10

N17 N18 N19

G25 N15.16.2 G01 X10 G90 G00 X50 Z60 M05

4. In executing the above program calculate how long the spindle was on. The basic length unit (BLU) of the machine is 0.01 mm and assume that a maximum of 10000 pulses can be sent to X and Z motors per second. 5. Indicate in executing following NC statements whether controller will give any error or not. In case of error indicate what type of error it is. (a) (b) (c) (d) (e) (f) (g) (h) G91 G03 X100 Y100 R30 G1 X-20 Y-40 Z-80 G42 G02 X20 Z20 R-20 G72 G01 X10 Y190 G01 X-30 Y60 Z40 A36 B42 G25 N20.10.5 G92 X0 Y0 G71 G90 G95 G97 F0.1 S1000

6. Following is a piece of NC program to drill number of holes in a plate. Plot points in xy plane where the holes are drilled when program is executed. Also indicate the sequence in which holes are drilled. Assume that tool is at x = -50, y = 10 and z = 5 mm before program is executed. Further assume that z = 0 refers to top surface of the part. N10 G71 G91 N20 G01 Z-15 N30 G00 Z15 N40 G92 X-70 N50 G00 X70 N60 G00 X-10 N70 G25 N20.30 N80 G00 X10 N90 G73 A30 N100 G25 N60.90.11 N110 G73 N120 G11 N130 G72 K2.0 N140 G25 N60.110 N150 G12 N160 G72 K4.0 N170 G25 N60.110

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