Code No: 07A50304

R07

Set No. 2

III B.Tech I Semester Supplementary Examinations,June 2010 DESIGN OF MACHINE MEMBERS - I Common to Mechanical Engineering, Production Engineering Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. (a) Dene the terms: i. Stress area ii. Pitch iii. Major diameter related to screw fastenings: (b) The base of a pillar crane is fastened to the foundation by 12 bolts spaced equally on a bolt circle of diameter 2 m. The diameter of the pillar base is 2.5 m. Determine the size of bolts when the crane carries a load of 150 kN at a distance of 6 m from the centre of the base. The allowable stress for the bolt material is 170 N/mm2 . [6+10] 2. (a) Classify the keys and state their applications. (b) A gear is fastened by means of sunk key to the shaft subjected to the torsion only. i. Find the ratio of sectional areas of shaft and key, for equality of strength of the key and shaft ii. Find the length of the key of 20 mm width on 70 mm diameter shaft. The permissible shear stress for the key and the shaft materials is 50 and 60 N/mm2 respectively. [6+10] 3. (a) Enumerate the common materials used in engineering design? (b) Explain how can the properties of materials be improved for any two materials. [8+8] 4. (a) What is riveted joint? Explain the necessity of riveted joint in pressure vessels. (b) A double riveted lap joint is made between 18 mm thick plates. The rivet diameter and pitch are 30 mm and 80 mm respectively. If the ultimate stresses are 200 N/mm2 in tension, 160 N/mm2 in shear and 420 N/mm2 in crushing, nd the minimum force per pitch which will rupture the joint. If the joint is subjected to a load such that the factor of safety is1.5, nd out the actual stresses developed in the plates and the rivets. [6+10] 5. A rail carriage weighing 250 kN and running at 1.5 m/s is brought to rest by four buer springs of close coiled helical type during connection with another carriage which is already at rest. The mean coil diameter is 6 times the wire diameter. The deection of each spring is 220mm, to bring the carriage to rest. Safe shear stress for the spring material is 400N/mm2 . Calculate the maximum load on the spring, diameter of wire and coil, number of turns and free length of spring. Assume the ends of spring are squared and ground. Take G = 0.8104 N/mm2 . [16] 1

Code No: 07A50304

R07

Set No. 2

6. (a) Dene stress concentration factor? What are the dierent methods to reduce the stress concentration factor? (b) A steel connecting rod is subjected to a completely reversed axial load of 10 kN. Suggest suitable size of the rod using a factor of safety 2. The Ultimate strength of the material is 11 kN/mm2 and yield strength is 9.3 kN/ mm2 . The value of A, factor for correction for type of loading may be taken as 0.85 and size factor as 0.85. Neglect the column action and the eect of stress concentration. [6+10] 7. (a) What is the dierence between a shaft and an axle? How the shafts are classied? (b) Determine the diameter of the hollow shaft having inside diameter 0.5 times the outside diameter. The permissible shear stress is limited to 250 N/mm2 . The shaft carries a 800 mm diameter cast iron pulley. This pulley is driven by another pulley mounted on the shaft placed below it. The belt ends are parallel and vertical. The ratio of tensions in the belt is 3. The pulley on the hollow shaft weighs 900 N and overhangs the nearest bearing by 250 mm. The pulley is to transmit 35 kW power at 500 rpm. [6+10] 8. It is required to connect two co-axial shafts by a split mu coupling. The power transmitted is 30 kW at 160 rpm. Assume that there are total of 12 clamping bolts distributed equally on two sides of the mu and they can be stressed to a tensile stress of 80 N/mm2 . The permissible shearing stress in the shaft and key is 35 N/mm2 . Determine the dimensions of the mu and diameter of clamping bolts. Assume coecient of friction between mu and shaft is 0.26. [16]

Code No: 07A50304

R07

Set No. 4

III B.Tech I Semester Supplementary Examinations,June 2010 DESIGN OF MACHINE MEMBERS - I Common to Mechanical Engineering, Production Engineering Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. A steam engine of eective diameter 400 mm is subjected to a steam pressure of 2 N/mm2 . The cylinder cover is connected by means of 6 bolts having yield strength of 450 N/mm2 and endurance limit of 275 N/mm2 . The bolts are tightened with an initial preload of 2.5 times that of steam force. A soft copper gasket is used to make a leak proof joint. The stress concentration factor is 2.5 Determine the size of the bolts. [16] 2. Design a shaft coupling to transmit 100 kW at 1230 rpm. The permissible stresses for the coupling and key are 75, 45 and 120 N/mm2 in tension, shear and compression respectively. Draw freehand sketch of the coupling showing important dimensions. [16] 3. (a) Dierentiate between a at key and feather key. (b) A square key is to be used to key a gear to a 50 mm diameter shaft. The length of the hub of the gear is 80 mm. Both shaft and key are made of same material, having an allowable shear stress of 65 N/mm2 . What are the minimum dimensions of the key if 300 N-m of torque is to be transmitted. [6+10] 4. A Power is transmitted to a shaft supported on bearings, 1000mm apart, by a belt drive, running on a 550 mm pulley, which overhangs the right bearing by 300 mm. Power is transmitted from the shaft through a belt drive, running on a 350 mm pulley, located mid-way between the bearings .The belt drives are at right angle to each other, and the ratio of belt tensions is 3.5 with the maximum tension in both the belts being limited to 4 kN. Determine the diameter of the shaft, assuming permissible stress as 65 N/mm2 . Indicate the assumptions made, if any. Draw the BM & S.F diagrams. [16] 5. (a) Why the compression springs are predominantly used compared to the extension springs? (b) A spring for spring balance is to elongate 100 mm, when subjected to a load of 200 N. Assume that the mean diameter of the coil is to be 5 times the diameter of the wire and the maximum stress to be induced is limited to 400 N/mm2 . Determine the diameter for the wire, for the coil and the number of coils required and length of spring. Modulus of rigidity (G) is 0.8105 N/mm2 . [6+10] 6. (a) Explain the terms

Code No: 07A50304 i. Caulking ii. Fullering

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Set No. 4

(b) Two plates of 6 mm thick are connected to a triple riveted lap joint of zig-zag pattern. Calculate the rivet diameter, rivet pitch and distance between rows of rivets for the joint. Also state the mode of failure of the joint. The safe working stresses are as follows. t = 100 N/mm2 ; = 80 N/mm2 ; c =150 N/mm2 . [6+10] 7. (a) Write the signicance of stresses and stress concentration considerations in manufacturing design. (b) What is meant by preferred numbers and explain their use in engineering design? [8+8] 8. (a) Discuss the inuence of various factors in the design of machine members subjected to variable load. (b) A leaf spring an automobile is subjected to cyclic stresses. The average stress is 250 N/mm2 , Variable stress is 525 N/mm2 , ultimate stress is 590 N/mm2 , yield point stress is 450 N/mm2 , and endurance limit is 250 N/mm2 . Estimate, under what factor of safety the spring is working, by Goodmans and Soderberg formulae. [8+8]

Code No: 07A50304

R07

Set No. 1

III B.Tech I Semester Supplementary Examinations,June 2010 DESIGN OF MACHINE MEMBERS - I Common to Mechanical Engineering, Production Engineering Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. (a) Dene factor of safety under static and uctuating loads. (b) A steel connecting rod is subjected to a completely reversed axial load of 16 kN. Suggest the suitable diameter of the rod using a factor of safety 2. The ultimate tensile strength of the material is 11000 N/mm2 , and yield strength 9300 N/mm2 . Neglect column action and the eect of stress concentration. [6+10] 2. (a) A punching press is required to punch a maximum hole size of 30 mm diameter in a material having ultimate shear strength of 350 N/mm2 . If the thickness of the sheet is 6 mm, design the screw and the nut. (b) An eye bolt is to be used for lifting a load of 100 kN. Find the nominal diameter of the bolt, if the tensile stress is not to exceed 130 N/mm2 . [8+8] 3. (a) Describe various types of keys. (b) Design and draw a sleeve and cotter joint to connect two rods to transmit maximum tensile load of 100 kN. Assume sleeve, cotter and rods are made of same material and design stresses in the material are 75 N/mm2 in tension, 150 in crushing and 45 N/mm2 in shear. [6+10] 4. (a) Under what circumstances concentric springs are preferred? (b) A load of 2 kN is dropped axially on a close coiled helical compression spring from a height of 260 mm. The spring has 16 active coils. Take wire diameter as 20 mm, spring index as 8. Determine the deection and stress induced in the spring. Take G= 0.84 105 N/mm2 . [6+10] 5. (a) Classify dierent types of riveted joints and rivets. (b) A low carbon steel plate of 75 mm width welded to a structure of similar material by means of two parallel llet welds of 120 mm length each is subjected to an eccentric load of 50 kN, the line of action of which has a distance of 110 mm from the center of gravity of the weld group. Design the required thickness of the plate when the allowable stress of the weld metal is 70 N/mm2 and that of the plate is 50 N/mm2 . [6+10] 6. (a) State the advantages and drawbacks of cast iron as an engineering material. (b) A cast iron pulley transmits 16 kW at 1440 rpm. The diameter of the pulley is 1.5 m and it has four straight arms of elliptical cross section, in which the major axis is three times the minor axis. Determine the dimensions of the arm, if the allowable bending stress is 20N/mm2 . [6+10] 5

Code No: 07A50304 7. (a) Dene the terms,

R07

Set No. 1

i. equivalent bending moment, and ii. equivalent twisting moment. (b) A hollow shaft of 0.6 m outside diameter and 0.3m inside diameter is used to drive a propeller of a marine vessel. The shaft is mounted on bearings 8 m apart and it transmits 6 MW at 250 rpm. The maximum axial propeller thrust is 600 kN and the shaft weighs 70 kN. Determine: i. The maximum shear stress developed in the shaft and ii. The angular twist between the bearings.
[6+10]

8. Design a bush pin exible coupling for connecting a motor shaft to a pump shaft for the service conditions: Power to be transmitted is 70 kW, speed of the motor shaft is 1440 rpm, diameter of the motor shaft is 60 mm, diameter of the pump shaft is 45 mm. The bearing pressure in the rubber bush and allowable stress in the pins are to be limited to 0.5 N/mm2 and 35 N/mm2 . [16]

Code No: 07A50304

R07

Set No. 3

III B.Tech I Semester Supplementary Examinations,June 2010 DESIGN OF MACHINE MEMBERS - I Common to Mechanical Engineering, Production Engineering Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. (a) Explain the situation where the exible couplings are selected? (b) Design a protective type ange coupling for the following requirements. Power to be transmitted is 15 kW at 1440 rpm. Flange material is Cast Iron. Shafts and keys are made of medium steel. Assuming appropriate factors, calculate the dimensions of coupling. [6+10] 2. (a) Explain the details of shaft design based on: i. Torsional rigidity ii. Lateral rigidity. (b) A centrifugal circulating pump for a steam turbine condenser is to be connected to a motor through a short shaft and a pair of exible couplings. The pump delivers 36000 liters/minute at 1000 rpm against a dynamic head of 10 m. The pump eciency is 75%. Assuming a permissible shear stress of 65 N/mm2 , determine the diameter of the shaft required. [6+10] 3. (a) Explain various factors eecting endurance limit in the case of a ductile material. (b) Determine the diameter of a circular rod made of ductile material with a fatigue strength (completely stress reversal) e = 280 N/mm2 and a tensile yield strength of 550 N/mm2 . The member is subjected to a varying axial load from 1050 kN to - 450 kN. Assume Kt =1.7 and F.S=1.25. [6+10] 4. (a) Classify the rivet heads according to Indian Standard Specication. (b) A double riveted double cover butt joint in plates 20 mm thick is made with 25 mm diameter rivets at 100 mm pitch. The permissible stresses are Pt = 120 N/mm2 , Ps = 100 N/mm2 , and Pc = 150 N/mm2 . Find the eciency of the joint, taking the strength of the rivet in double shear as twice than that of single shear. [6+10] 5. (a) Explain the classication of engineering materials based on their properties and applications. (b) Dierentiate between High speed steel and spring steel. [8+8]

6. (a) Derive an expression for the maximum load in a bolt when a bracket with circular base is bolted to a wall by means of 8 bolts.

Code No: 07A50304

R07

Set No. 3

(b) A steam engine cylinder of size 350 350 mm operates at 3 N/mm2 pressure. The cylinder head is connected by means of 12 bolts having yield stress of 450 N/mm2 and the endurance limit of 365 n/mm2 by using gasket, which renders the eect of external load to be half. Determine the size of bolts, if factor of safety is 2.5 and stress concentration factor is 0.5. [6+10] 7. (a) What is the function of key and what types of stresses are induced in a key? (b) A 75 mm diameter shaft has a key 20 20 mm. The shaft material has yield strength of 350 N/mm2 . Assume shear stress as half of the tensile strength and factor of safety as 2. The shaft ts in to a cast iron hub for which the working stress in compression is 175 N/mm2 . Determine the length of the key in the hub to carry the torque of the solid shaft. [6+10] 8. A concentric spring for an air craft engine valve is to exert a maximum force of 8 kN under an axial deection of 50 mm. Both the springs have same free length, same solid length and are subjected to equal maximum shear stress of 560 N/mm2 . If the spring index for both the springs is 5, nd (a) The load shared by each spring, (b) The main dimensions of both the springs and (c) The number of active coils of each spring. Assume G = 0.8 105 N/mm2 and diametral clearance to be equal to the dierence between the wire diameters. [16]