Multifunctional measuring instrument DS 500 mobile

The intelligent mobile chart recorder - energy analysis according to DIN EN 16001

Energy analysis - consumption measurement - leakage calculation at compressed air systems

Your advantages at a glance

Easy and clear layout: Versatile: Reliable:
Very easy operation via 7 color display with touch panel Up to 12 sensors/meters connectible also third-party sensors/meters including power supply

Stores all measured values on a memory card, easy reading-out via USB stick possible

Daily/weekly/monthly evaluations Mathematic function for internal calulations, e.g. the typical key data of a compressed air plant: - costs in per generated m air - kWh/m of generated air - consumption of single lines including summation

Intelligent energy analysis:

Multifunction

Multifunction measuring instrument DS 500 mobile  energy analysis according to DIN EN 16001
If we talk about operational costs of compressed air plants we are actually talking about the energy costs as they make up about 70 to 80 % of the total costs of a compressed air plant. Depending on the size of the plant this means considerable operating costs. Even in smaller plants this may quickly add up to 10,000 to 20,000 per year. This is an amount which can be considerably reduced even in the case of well operated and maintained plants. Does this also apply to your compressed air plant? Which actual costs per generated m air do you actually have? Which energy is gained due to the waste heat recovery? What is the total performance balance of your plant? How high are the differencial pressures of single filters, how high is the humidity (pressure dew point), how much compressed air is used? By means of the new multifunction measuring instrument DS 500 mobile and the suitable sensors and meters all these questions can be answered easily. For example by means of a long-term measurement over 7 days, data recording and evaluation at the PC. Touch screen 12 sensor inputs

USB stick

including voltage supply for all sensors

External GSM module

Ethernet connection

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Multifunction

for compressed air and gases

- Installation and removal under  pressure via standard 1/2 ball valve - A safety ring avoids the uncontrolled ejection in case of installation/removal  under pressure - Usable for different gases:  compressed air, nitrogen, argon, CO2, oxygen

Consumption sensor s

Dew point sensor s

Pressure sensors

Temperature sensor s

- Extremely long-term stable - Quick adaption time - Large measuring range  (-80 to +20 Ctd) - For all dryers: Adsorption dryers, membrane dryers,  refrigeration dryers - Easy installation under pressure via the standard measuring chamber with quick coupling

- Large selection of pressure sensors with different measuring ranges for  each measuring purpose - Quick installation under pressure by quick coupling - Pressure sensors  0 - 10/16/40/100/250/400/600 bar overpressure - Pressure sensors  -1 - +15 bar (under-/overpressure) - Differential pressure  1,5 mbar up to 4,2 bar - Absolute pressure:  0 - 1,6 bar (abs:)

- Large selection of temperature sensors e.g. for measurement of the ambient  temperature or gas temperature - Pt100 (2-wire or 3-wire)  - Pt1000 (2-wire or 3-wire) - KTY sensors - Temperature sensors with measuring transducer (4 - 20 mA output)

- For direct measurement of the heat volume (in kWh) - Customary heat meters e.g. at heating systems, heat exchangers, district heating networks and so on can be connected to DS 500 mobile either via pulse signals or 4 - 20mA

- For the analysis of compressors  (load and unload times, energy consumption, switch-on/switch-off cycles) the current input of up to 12 compressors is recorded via clamp-on ammeters - Measuring ranges of the  clamp-on ammeters: 0 - 200 A 0 - 500 A 0 - 1000 A

- Mobile current/effective power meters  with 32 A CEKON socket and plug for small machines and plants  - Easily to join up into the current circuit by means of an extension cable with 32 A CEKON plug - Measures kW, kWh, cos phi, kVar, kVA - Data transfer to DS 500 mobile via Modbus

- Mobile current/effective power meters with external current transformer for big machines and plants  - External current transformers for clamping around the phases (up to 200, 500, and 1000 A) - External magnetic measuring tips  for measuring the voltage - Measures kW, kWh, cos phi, kVar, kVA - Data transfer to DS 500 mobile via Modbus

Heat meters/water and gas meters

Clamp-on ammeters

By means of the multifunction measuring instrument DS 500 mobile for the first time all measuring data of a compressor station can be recorded, indicated and evaluated. At 12 freely assignable sensor inputs all CS Instruments sensors can be connected as well as any optional third-party sensors and meters with the following signal outputs: 4 - 20 mA, 0-20 mA | 0-1 V / 0-10 V / 0-30 V | Pt100 (2- or 3-wire), Pt1000 (2- or 3-wire), KTY | pulse outputs (e.g. of gas meters) frequency output | Modbus protocol

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Multifunction

Step 1: The measurement

It is a special advantage that up to 12 compressors can be measured with one DS 500 mobile at the same time.

Step 2:

Compressor analysis (current / power measurement)

The energy consumption of every single compressor is measured by means of a clamp-on ammeter. The produced compressed air quantity is calculated by the software on the basis of the performance data of the compressor which have to be entered. The following parameters are calculated additionally: Energy consumption in kWh, load-, unload-, stop time, compressor load in %, number of load/ unload cycles.

System analysis (current measurement and real consumption measurement)

The system analysis has the same function like the compressor analysis, however, it additionally offers the possibility to measure the actually produced resp. used quantity of compressed air by means of the consumption sensor VA 400. With the additional real consumption measurement the leakages and therefore the cost share of the leakages in comparison to the total costs in can be determined.

Leakage calculation

The leakage calculation is done during the production free time (shutdown, weekend, holidays). The consumption sensor VA 400 measures the supplied quantity of air. During the down time the compressor delivers compressed air in order to keep a constant pressure. According to statistics even if production is carried out day and night there is at least one short period of time during which all load is switched off. By means of this data the software defines a leakage rate and calculates the incurred leakage costs in .

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Multifunction

Step 3: Evaluation at the PC with graphics and statistics

3.1 Entry of nevessary parameters Specific data have to be entered before the analysis is carried out: Selection of compressor type (load/idle resp. variable speed drive controlled) as well as entry of the performance data according to data sheet Period of measurement Costs in for 1kWh

3.2 Graphic evaluation with day view and week view. Everything at a glance: The user gets a day and a week view of all stored measured data with his company logo (can be easily integrated) at the touch of a button. By means of the zoom and the crosslines function peak values can be determined.

3.3 Compressed air costs in /US$ At the touch of a button the user gets all important data like e.g. Energy costs Compressed air costs Leakage costs in /US$ Compressor data with load / unload time Specific energy kWh/m costs for 1m in /US$

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Multifunction

Suitable probes from the CS Instruments product range

Consumption sensors VA400: Order no.
VA 400 consumption sensor in basic version: 0695 4001 Standard (92,7 m/s), sensor length 220 mm, without display Options for VA400: Max. version (185 m/s) Z695 4003 HighSpeed version (224 m/s) Z695 4002 Sensor length 120 mm ZSL 0120 Sensor length 160 mm ZSL 0160 Sensor length 300 mm ZSL 0300 Sensor length 400 mm ZSL 0400

Consumption

Flow measuring ranges VA 400 for compressed Air (ISO 1217: 1000 mbar, 20C)
Inner diameter of pipe VA 400 Standard (92,7 m/s) VA 400 Max. VA 400 HighSpeed (185,0 m/s) (224,0 m/s)

Inch mm

Meas. ranges from ... to

Meas. ranges Meas. ranges from ... to from ... to

installation depth =x+y engraved depth scale dA = external diameter x= locking ring
y N M x N

/2 16,1 3 /4 21,7 1 27,3 1 1/4 36,0 1 1/2 41,8 2 53,1 2 1/2 71,1 3 84,9 4 110,0 5 133,7 6 159,3 8 200,0 10 250,0 12 300,0
1

DN 15
DN DN DN DN DN DN DN DN DN DN DN DN DN 20 25 32 40 50 65 80 100 125 150 200 250 300

2,5... 760 l/min

0,3... 89 0,5... 148 0,9... 280 1,2... 365 2... 600 3,5... 1096 5... 1570 9... 2645 13... 3912 18... 5560 26... 8786 40... 13744 60... 19815 m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h

3,5... 1516 l/min 6,0... 1836 l/min

0,4... 178 0,6... 295 1,2... 531 1,5... 728 2,5... 1198 5... 2187 7... 3133 12... 5279 18... 7808 25... 11097 33... 17533 52... 27429 80... 39544 m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h 0,7... 215 1,1... 357 2,5... 644 3,0... 882 4,6... 1450 7... 2648 12... 3794 16... 6391 24... 9453 43... 13436 50... 21230 80... 33211 100... 47881 m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h m/h

dA 2

M dA N

Consumption counters VA 420 with integrated measuring section:

Consumption counter VA 420 0,8 Consumption counter VA 420 0,2 Consumption counter VA 420 0,3 Consumption counter VA 420 0,5 Consumption counter VA 420 0,7 Consumption counter VA 420 1,0 Consumption counter VA 420 2,0 ... ... ... ... ... ... ... 90 l/min 90 m/h 170 m/h 290 m/h 480 m/h 550 m/h 900 m/h (R (R (R (R (R (R (R /4 DN 8) /2 DN 15) 3 /4 DN 20) 1 DN 25) 1 1/4 DN 32) 1 1/2 DN 40) 2 DN 50)
1 1

0695 0695 0695 0695 0695 0695 0695

0420 0421 0422 0423 0426 0424 0425

Consumption

Dew point sensors:

FA 410 dew point sensor, -80...20Ctd including inspection certificate 0699 0410 FA 415 dew point sensor, -20...50Ctd including inspection certificate 0699 0415 Standard measuring chamber for compressed air up to 16 bar 0699 3390

Connection cables for VA 400, VA 420, FA 410 und FA 415: Connection cables for consumption sensors / dew poins sensors:
Connection cable Extension cable 5 m 0553 0503 10 m 0553 0504
Dew point

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Multifunction

Suitable probes from the CS Instruments product range

Pressure sensors:
Standard pressure sensor CS 16, 0...16 bar, 1 % accuracy of full scale Standard pressure sensor CS 40, 0...40 bar, 1 % accuracy of full scale Standard pressure sensor CS 1,6 absolut, 0...1,6 bar abs., 1 % accuracy of full scale Standard pressure sensor CS 100, 0...100 bar, 1 % accuracy of full scale Standard pressure sensor CS 250, 0...250 bar, 1 % accuracy of full scale Standard pressure sensor CS 400, 0...400 bar, 1 % accuracy of full scale Precision pressure sensor CS, -1...+15 bar, 0,5 % accuracy of full scale Precision differential pressure sensor CS, 0...400 mbar differential pressure, accuracy 0,075 % of full scale, static pressure max. 40 bar

Order no.
0694 1886 0694 0356 0694 3551 0694 3557 0694 3558 0694 3559 0694 3553 0694 3560
Pressure

Temperature probes:
Screw-in temperature probe Pt100, Class A, length 300 mm, 6 mm, with measuring transducer 4...20 mA = -50...+500C (2-wire-technology) Temperature probe cable Pt100, Class A, length 300 mm, 6 mm, -50...+180C, 5 m probe connection cable with open ends Temperature probe cable Pt100, Class A, length 150 mm, 6 mm, -50...+180C, 5 m probe connection cable with open ends Clamp screwing 6 mm, G1/2, VA-clamping, pressure-tight up to 10 bar Connection cables for pressure sensors / temperature probes: Connection cable 5 m Connection cable 10 m Extension cable 10 m Clamp-on ammeters Clamp-on ammeter 0...1000 A TRMS incl. 5 m connection cable 0554 0508 0693 0002 0604 0102 0604 0100 0554 6004 0553 0501 0553 0502 0553 0504

Temperature

Power

Current/effective power meter up to 32 A - Mobile current/effective power meter with 32 A CEKON socket and plug for small machines and plants - Easy to link into the current circuit by means of an extension cable with 32 A CEKON plug - Measures kW, kWh, cos phi, kVar, kVA - Data transfer to DS 500 mobile via Modbus Current/effective power meter up to 100/600 A - Mobile current/effective power meter with 32 A CEKON socket and plug for big machines and plants - External current transformers for clamping on cables (up to 200, 500 and 1000 A) - External magnetic measuring tips for measuring the voltage - Measures kW, kWh, cos phi, kVar, kVA - Data transfer to DS 500 mobile via Modbus Optional third-party sensors connectible: e.g. heat meters, current meters, gas meters, water meters and so on

0554 5340

Power

0554 5341

Power

At the 12 freely assignable sensor inputs all sensors of CS Instruments can be connected as well as optional third-party sensors Third-party sensors and meters with the following signal outputs: 4-20 mA, 0-20 mA | 0-1 V / 0-10 V / 0-30 V | Pt100 (2- or 3-wire), Pt1000 (2- or 3-wire), KTY | pulse outputs (e.g. of gas meters) | frequency output | Modbus protocol

?
3rd Party

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Technical Data DS 500 mobile Measurement of up to 12 compressors

Technical data DS 500 mobile
Case dimensions Connections Weight Material Sensor inputs Voltage supply for sensor Interfaces Memory Card Voltage supply Colour display Accuracy 360 x 270 x 150 mm 4 / 8 / 12 sensors and supply, 1 x RJ 45 Ethernet connection 4,5 kg diecast, front foil polyester, ABS 4/8/12 sensor inputs for analogue and digital sensors; freely assignable, see options Digital CS sensors for dew point and consumption with SDI interface FA/VA 400 series, digital third-party sensors RS 485 / MODBUS RTU Analogue CS sensors for pressure, temperature, clamp-on ammeters pre-configured Analogue third-party sensors 0/4 ..20 mA, 0..1/10/30V, pulse, Pt100 /Pt1000, KTY, counter 24 VDC, max. 130 mA per sensor, integrated mains unit, max. 24 VDC, 25 W In case of version 8 / 12 sensor inputs 2 integrated mains units, each max. 24 VDC, 25 W USB stick, Ethernet / RS485 Modbus RTU / TCP, SDI other bus systems on request, WEB Server optionally, GSM module Memory size 2 GB SD Memory card standard, optionally up to 4 GB 100240 VAC / 50-60 Hz 7 touch panel TFT transmissive graphics, curves, statistics Please see sensor specifications Input signals Signal current (0...20mA/4...20mA) internal or external voltage supply Measuring range Resolution Accuracy Input resistance Signal voltage Measuring range Resolution Accuracy Input resistance Signal voltage Measuring range Resolution Accuracy Input resistance RTD Pt 100 Measuring range Resolution Accuracy RTD Pt 1000 Measuring range Resolution Accuracy Pulse Measuring range Min. pulse length 100 s Frequency 0...1 kHz Max. 30 VDC -200850 C 0,1 C 0,2 (-100...400C) -200850 C 0,1 C 0,2C (-100...400C) 0,3C (remain. range) 020 mA 0,0001 mA 0,003 mA 0,05 % 50 (0...1 V) 01 V 0,05 mV 0,2 mV 0,05 % 100 k (0...10 V / 30 V) 010 V 0,5 mV 2 mV 0,05 % 1 M

Operating temperature 0...50C Storage temperature -20...70C

Description Multifunction measuring instrument DS 500 mobile, 4 sensor inputs Multifunction measuring instrument DS 500 mobile, 8 sensor inputs Multifunction measuring instrument DS 500 mobile, 12 sensor inputs Option integrated Webserver Option consumption report statistics, daily/weekly/monthly report Option quick measurement with 10 ms sampling rate for analogue sensors, max/min value storage per second Option mathematics calculation function for 4 freely selectable virtual channels (mathematical functions: addition, subtraction, division, multiplication) CS Soft Basic for DS 500 data evaluation in graphic and table form, reading out of the measured data of one DS 500 via USB or Ethernet CS Soft Energy Analyzer for energy and leakage analysis of compressed air stations GSM module for data transfer via the GMS network (mobile network) Connection cable DS 500 mobile ODU/open ends, 5 m Connection cable DS 500 mobile ODU/open ends, 10 m Connection cable DS 500 mobile ODU/M12 for VA/FA series, 5 m Extension cable DS 500 mobile ODU/ODU 10 m

Order no. 0500 5012 0500 5013 0500 5014 Z500 5003 Z500 5004 Z500 5005 Z500 5008 0554 7040 0554 7050 on request 0553 0553 0553 0553 0501 0502 0503 0504

CS Instruments GmbH Sales office South Germany . D-78052 VS-Tannheim CS Instruments GmbH Sales office North Germany . D-24955 Harrislee
E-Mail info@cs-instruments.com . Phone +49 (0) 461 - 700 20 25 . Fax +49 (0) 461 - 700 20 26

E-Mail info@cs-instruments.com . Phone +49 (0) 77 05 - 97 89 9-0 . Fax +49 (0) 77 05 - 97 89 9-20