Casmed 740 - Service Manual
Casmed 740 - Service Manual
Service Manual
Non-Invasive Blood Pressure, Pulse Rate and Pulse Oximeter. or Non-Invasive Blood Pressure, Pulse Rate and Temperature.
CASMED 740 - 3 Vital Signs Monitor with Non-Invasive Blood Pressure, Pulse Rate, Pulse Oximeter and Predictive Temperature.
IMPORTANT:
This manual addresses all parameters of the CASMED 740 Vital Signs Monitor. You may have purchased a model that does not have all the parameters referred to in the manual. THIS MANUAL REMAINS SUITABLE FOR USE!
WARNING:
The CASMED 740 Monitor is to be operated by qualified personnel only. Before use, carefully read this manual, including accessory directions for use, all precautionary information, and specifications. The user must check that the equipment functions safely and see that it is in proper working condition before being used.
HOW TO CONTACT US
CAS Medical Systems, Inc 44 East Industrial Road Branford, CT 06405 U.S.A. Phone: (800) 227-4414 (203) 488-6056 Fax: (203) 488-9438 E-Mail: custsrv@casmed.com sales@casmed.com techsrv@casmed.com Web: www.casmed.com
EC REP
MediMark Europe. 11 rue E. Zola 38100 Grenoble. France
Copyright 2003 CAS Medical Systems, Inc. All rights reserved. No part of this manual may be reproduced without the written permission of CAS Medical Systems, Inc. CAS reserves the right to make changes to this manual and improvements to the product it describes at any time without notice or obligation.
TABLE OF CONTENT
1. INTRODUCTION AND INTENDED USE .......................................................... 11
INTRODUCTION..................................................................................................... 11 BRIEF DEVICE DESCRIPTION.............................................................................. 11 PATIENT ENVIRONMENT...................................................................................... 12 MANUAL INFORMATION ....................................................................................... 13 REVISION HISTORY ........................................................................................ 13 MANUAL OVERVIEW ....................................................................................... 14 INTENDED AUDIENCE .................................................................................... 14 DEFINITION OF TERMS .................................................................................. 14 RELATED DOCUMENTS.................................................................................. 14 MONITOR CONFIGURATIONS.............................................................................. 15
2.
3. 4. 5. 6.
7.
8.
9.
ROUTINE MAINTENANCE............................................................................... 55
CLEANING .............................................................................................................. 55 CLEANING OVERVIEW.................................................................................... 55 THE MONITOR ................................................................................................. 55 THE DISPLAY ................................................................................................... 56 CUFFS .............................................................................................................. 56 PNEUMATIC TUBING....................................................................................... 57 PRINTER........................................................................................................... 57 SpO2 INTERCONNECT CABLE........................................................................ 57 SpO2 SENSORS ............................................................................................... 57 TEMPERATURE PROBES ............................................................................... 58 PROBE WELL (SureTemp Plus) .................................................................... 58 PNEUMATIC PRESSURE CHECK......................................................................... 58 SAFETY CHECKS .................................................................................................. 59 SYSTEM CHECKS.................................................................................................. 59 BATTERY................................................................................................................ 59
10. TROUBLESHOOTING...................................................................................... 61
SYSTEM TROUBLESHOOTING ............................................................................ 61 THEORY OF OPERATION ..................................................................................... 66 POWER SUPPLIES .......................................................................................... 66 BATTERY CHARGER....................................................................................... 67 SUPERVISOR MICROCONTROLLER ............................................................. 67 DIGITAL SIGNAL PROCESSOR CONTROLLER............................................. 68
FIGURES
Figure 1: Patient Environment ............................................................................................... 12 Figure 2: Front Panel Views................................................................................................... 33 Figure 3: Front Controls ......................................................................................................... 36 Figure 4: 740 Rear Panel View .............................................................................................. 40 Figure 5: 740M Rear Panel View ........................................................................................... 41 Figure 6: Left Side Panel Views............................................................................................. 42 Figure 7: Right Side Panel View ............................................................................................ 44 Figure 8: DB9 Male Connector Pin Layout ............................................................................ 54 Figure 9: Model 740 Monitor Overall Block Diagram ............................................................. 61 Figure 10: No Monitor Power ................................................................................................. 62 Figure 11: Power Up Response............................................................................................. 63 Figure 12: SpO2 Trouble Shooting ......................................................................................... 64 Figure 13: Temperature Trouble Shooting............................................................................. 65 Figure 14: Removing the Battery ........................................................................................... 90 Figure 15: Replacing the Power Supply Module.................................................................... 94 Figure 16: Replacing the NIBP Module.................................................................................. 95 Figure 17: Replacing the SpO2 Module.................................................................................. 96 Figure 18: Replacing the Temperature Module ..................................................................... 97 Figure 19: Replacing the Main Control Board........................................................................ 98 Figure 20: Replacing the Front Panel Membrane Keyswitch................................................. 99 Figure 21: Replacing the RS232/Nurse Call Interface Board ................................................ 100 Figure 22: Replacing the Temperature Interface/Switch Board ............................................. 101 Figure 23: Replacing the RS232/Nurse Call Interface Board ................................................ 102 Figure 24: Replacing the SureTemp Plus Temperature Board.............................................. 103
TABLES
Table 1: Parts of the System.................................................................................................. 12 Table 2: Monitor Configurations............................................................................................. 15 Table 3: Software Revisions .................................................................................................. 46 Table 4: DB9 Pin Out ............................................................................................................. 54 Table 5: SureTemp Temperature Error Codes.................................................................... 72 Table 6: SureTemp Plus Temperature Error Codes............................................................ 73 Table 7: Error Messages on the Message Window ............................................................... 74
10
11
PATIENT ENVIRONMENT
The CASMED 740 Monitor has been tested with specific parts of the system used within the Patient Environment. Figure 1, defines the Patient Environment.
12
Revision History
Revision 00 01 02 Date 07/2003 07/2007 05/2008 Comments Initial Release Update artwork and text to CASMED. Add SureTemp Plus Update EU AR and trademarks
13
WARNING:
Directions that warn of conditions that put the patient or caregiver at risk.
CAUTION:
Directions that help you avoid damaging your monitor or losing data.
IMPORTANT:
Directions you should be particularly aware of; something not readily apparent.
NOTE:
Directions that make it easier to use your monitor. RELATED DOCUMENTS To perform test and troubleshooting procedures, you must know how to operate the monitor. Refer to the CASMED 740 Vital Signs Monitor Users Manual.
14
15
16
2. SERVICE POLICY
WARRANTY POLICY
MONITORS
NOTE:
For all U.S. government accounts please see the Warranty Addendum at www.va.casmed.com. All products are sold by CAS Medical Systems, Inc. under the warranties set forth in the following paragraphs. Such warranties are extended only with respect to the purchase of this product directly from CAS Medical Systems, Inc. or CASs Authorized Distributors as new merchandise and are extended to the first buyer thereof, other than for resale. The CASMED 740 Monitor is warranted for a period of twenty-four (24) months. All products, excluding printers, if applicable, are warranted to be free from functional defects in materials and workmanship and to conform to the description of the product contained in the Operator/Service Manual, published specifications, and accompanying labels and/or inserts, provided that the same is properly operated under conditions of normal use in accordance with applicable safety and regulatory requirements, and that replacements and repairs are made in accordance with the instructions provided by CAS Medical Systems, Inc. The same warranty conditions are made for a period of twelve (12) months with respect to printer and battery. A ninety (90) days warranty is provided for non-disposable accessories such as reusable SpO2 sensors, reusable temperature probes and other accessories provided by CAS as part of the original purchase. CAS warrants disposable or single-patient-use products, including blood pressure cuffs, for out-of-box failure only. Reusable blood pressure cuffs are warranted for one year. Where the accessory is not a CAS Medical Systems, Inc. manufactured product, the manufacturers own warranty applies. Warranty of accessories purchased separately from listed suppliers will be the responsibility of such listed suppliers. Damage to any part through misuse, neglect, or accident, or by affixing any accessories or attachments other than CAS, Statcorp, Masimo, Nellcor, Nonin, and Welch Allyn manufactured accessories or attachments, is not covered by this warranty. The foregoing warranties shall not apply if the product has been configured, modified, adjusted or repaired other than by CAS Medical Systems, Inc. or by persons expressly authorized by CAS Medical Systems, Inc., or not in accordance with written instructions provided by CAS Medical Systems, Inc., or if the product has been subjected to misuse, negligence, or accident. This warranty is void if the printer is used with any paper other than that specified by CAS Medical Systems, Inc.
17
NOTE:
Save the original shipping container and its inside packing material should the monitor need to be returned for service. Refer to the section How To Contact Us, found in the front of this manual, for important telephone numbers, fax numbers and email addresses.
18
19
20
21
22
23
24
Mains power quality should be that of a typical commercial or hospital environment. If user of the Model 740 Monitor requires continued operation during power mains interruptions, it is recommended that the Model 740 Monitor be powered from an uninterruptible power supply or a battery. Power frequency 3 A/m 3 A/m Power frequency magnetic fields (50/60 Hz) should be at levels characteristic magnetic field of a typical location in a typical IEC 61000-4-8 commercial or hospital environment. NOTE: UT is the A.C. mains voltage prior to application of the test level.
+/- 2 kV for power supply lines +/- 1 kV for input/output lines +/- 1 kV differential mode +/- 2 kV common mode < 5% UT (>95% dip in UT) for 0.5 cycle. 40% UT (60% dip in UT) for 5 cycles. 70% UT (30% dip in UT) for 25 cycles. < 5% UT (> 95% dip in UT) for 5 seconds.
+/- 2 kV for power supply lines +/- 1 kV for input/output lines +/- 1 kV differential mode +/- 2 kV common mode < 5% UT (>95% dip in UT) for 0.5 cycle. 40% UT (60% dip in UT) for 5 cycles. 70% UT (30% dip in UT) for 25 cycles. < 5% UT (> 95% dip in UT) for 5 seconds.
25
Immunity Test
Compliance Level
3 Vrms 3 V/m
d = 1.2P d = 1.2P 80 MHz to 800 MHz d = 2.3P 800 MHz to 2.5 GHz Where P is the maximum output power rating of the transmitter in watts according to the transmitter manufacturer and d is the recommended separation distance in meters. Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey a , should be less than the compliance level in each frequency range. b Interference may occur in the vicinity of equipment marked with the following symbol:
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is effected by absorption and reflection from structures, objects and people. a Field strengths from fixed transmitters, such as base stations for radio (cellular / cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the Model 740 Monitor is used exceeds the applicable RF compliance level above, the Model 740 Monitor should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the Model 740 Monitor.
b
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.
Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the Model 740 Monitor
The Model 740 Monitor is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the Model 740 Monitor can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the Model 740 Monitor as recommended below, according to the maximum output power of the communications equipment. Separation distance according to frequency of transmitter (Meters) Rated maximum output power of transmitter (Watts) 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
For transmitters operating at a maximum output power not listed above, the recommended separation distance d in meters can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts according to the transmitter manufacturer. NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people.
26
5. SYMBOLS
The following is a summary of all symbols used on the monitor and accessories. Symbols may occur on the product or on its packaging.
Alternating Current
0086
The CE Mark and Notified Body Registration Number signify the device has met all essential requirements of European Medical Device Directive 93/42/EEC. This symbol appears here instead of on the unit. The first two digits of the units serial number indicate the year of manufacture in the 21st century.
Indicates this monitor is subject to the Waste Electrical and Electronic Equipment Directive in the European Union.
Medical Electrical Equipment Classification Class II equipment (if applicable) The CASMED 740 Monitor is normally a Class I device. The CASMED 740 Monitor becomes a Class II device when it is mounted and connected to a DC power source (740M).
27
IPX1
Symbol used on the rear panel of the CASMED 740M, to indicate the polarity of the DC power input.
Direct Current Indicates protection against the effects of the discharge of a cardiac defibrillator. Patient connections are Type BF and protected against defibrillation.
SpO2
Two way Communication Port RS232 and Nurse Call Interface Connector
28
ON/STANDBY Turns ON the Monitors display. NOTE: Monitors shipped earlier displayed the symbol .
SILENCE/RESET
START/STAT
STOP
CYCLE TIME
HISTORY
VOLUME
ALARM LIMITS
29
ARROW UP
ARROW DOWN
BPM
ADULT NEO TEMP
A tri-colored LED used to indicate the status of the monitors power source.
30
Located on the Smart Pack batteries, if available, a set of four (4) LEDs used to indicate the approximate amount of charge remaining in the battery pack.
Symbol used to indicate where Relative Humidity information concerning storage and transport can be located.
Symbol used to indicate the minimum and maximum storage and transport Temperatures.
31
32
6. MONITOR CONTROLS
FRONT PANEL
33
Red colored LEDs indicate the Systolic pressure measurement in mmHg. Red colored LEDs indicate the Diastolic pressure measurement in mmHg. Red colored LEDs indicate the Mean Arterial Pressure in mmHg (if enabled). A Yellow LED indicator with Red colored LEDs indicates temperature value (if installed). Green colored LEDs indicates the %SpO2 value (if installed).
BPM
Red colored LEDs indicate the Pulse Rate in BPM (beats per minute).
Green colored LEDs provide a visual indication of the SpO2 signal strength in a bar graph form (if installed).
ADULT
A yellow LED indicator used to inform the user that the NIBP is operating in the Adult Mode. A yellow LED indicator used to inform the user that the NIBP is operating in the Neonatal Mode. A yellow LED indicator used to inform the user that the Temperature Option is installed.
NEO
TEMP
Message Window area used to display various messages that aid the user in monitor operation.
34
A tri-colored visual indicator used to display the status of the power source and battery condition. The status of the LED is:
GREEN = Monitor is connected to a main power source ORANGE = In Use on Battery RED = Battery Low or Dead Battery
A Yellow LED visual indicator used along with the SILENCE/RESET pushbutton to display the status of the Audio Alarm Silence feature. The status of the LED is:
ON continuously = 2 Minute Audio Silence Flash one second ON/one second OFF = Permanent Audio Alarm Silence
35
36
ON/STANDBY:
Press once, turns ON the CASMED 740 Monitors display (if it was OFF). To turn the monitors display OFF, either press once or press and hold for two (2) seconds. Based on the selection for Power-Off Delay Time in the Configuration menu. Refer to Page 47 for more information. NOTE: Monitors shipped earlier displayed the symbol
SILENCE/RESET:
When pressed during an active patient alarm, silences the audio portion of that alarm for fifteen (15) seconds. When pressed during an active equipment alarm, the alarm condition shall be acknowledged along with the audio and visual shall be removed. Used to enable and disable the two (2) Minute Audio Off or Permanent Audio Off feature. Allows the user to clear NIBP, SpO2 and Temperature messages from the front panel display.
START/STAT:
START: Initiates a blood pressure measurement in the Manual Mode or begins the selected Automatic Cycle. STAT: Starts a series of NIBP measurements (press and hold for two (2) seconds). Continues for five minutes.
STOP:
Cancels any active blood pressure function and immediately deflates the cuff. Also used to cancel out of a menu and return to Ready.
37
CYCLE TIME:
Allows the user to select a time interval for Automatic blood pressure measurement. Automatic measurement cycles of 1, 2, 3, 4, 5, 10, 15, 30, 60, or 90 minutes may be chosen. Also used to read the monitors current time (press and hold for two (2) seconds).
HISTORY:
VOLUME:
Used to set the volume level of the Alarms and the SpO2 Beep (if SpO2 installed). Use the Up and Down Arrows to change. Also used to adjust the brightness of the front panel displays (press and hold for two (2) seconds).
ALARM LIMITS:
Allows the user to enter and set the monitors Alarm Limits.
ARROW UP:
Allows forward Adjustment (Auto Cycle, History, Inflation Pressure, Limits and Monitor Configuration). Press to cycle through menu selections or press and hold for quicker advance. Sets the patient mode to Adult when pressed and hold while the monitor is being turned on.
38
ARROW DOWN:
Allows backwards Adjustment (Auto Cycle, History, Inflation Pressure, Limits and Monitor Configuration). Press to cycle through menu selections or press and hold for quicker advance. Sets the patient mode to Neonate when pressed and hold while the monitor is being turned on.
NEXT
The HISTORY and VOLUME pushbutton keys have been programmed to allow the user to advance forward to the next selection in the Monitor Configuration menu.
PREVIOUS
The CYCLE TIME and ALARM LIMITS pushbutton keys have been programmed to allow the user to advance backwards to the previous selection in the Monitor Configuration menu.
INFRARED (IR) DATA PORT An Infrared (IR) output port, located on the bottom panel of the monitors front cover, is available to print the NIBP, %SpO2 and Temperature History data to the optional external printer or other data collection device(s).
39
SureTemp
SureTemp Plus
40
NOTE:
Connect the Temperature cable in this receptacle for Temperature monitoring. Leave the probe connection in place. The Temperature function is OFF until the probe is removed from the holder.
41
Nonin
42
CUFF HOSE CONNECTION The inflation hose is connected to the monitor where the MAXNIBP logo is located as shown in Figure 6. The hose must be connected to the cuff prior to use. An optional six (6) foot inflation hose is available when monitoring in the NEO mode. Refer to the Accessories section in the Users Manual for part number information. SpO2 SENSOR CONNECTION
(if equipped)
NOTE:
43
SureTemp
SureTemp Plus
Store the Temperature Probe and Temperature Probe Covers in their holder locations when it is not in use.
NOTE:
Insure that the Temperature probe is secured in its holder. An audible click should be heard when the SureTemp probe is completely placed into its holder. The SureTemp Plus probes will slide in and out of the Probe Well without any restrictions.
44
7. MONITOR CONFIGURATION
The Monitor Configuration section allows the user to configure the CASMED 740 Monitor. Once entered, the user can: Review the monitors internal Software Revisions Set the Operating Language Select the Patient Mode Select the Power-Off Delay Time Select the Temperature Scale Make selections for Audio Alarms Choose to display the MAP value Set the SpO2 Alarm Delay Set the Date Set the Time Set Daylight Saving Time Option Perform System Checks (Refer to CONFIGURATION MODE TESTS) All LEDs ON Check +12 Volt Power Supply Check Manometer Mode Pneumatic Pressure Check Temperature Calibration Check
ENTERING THE MONITOR CONFIGURATION MENU To enter the monitors Configuration Menu, press and hold the ALARM LIMITS VOLUME pushbutton keys while the monitor is being turned ON . and
Once in the menu, use one of the NEXT (HISTORY / VOLUME) or PREVIOUS (CYCLE TIME / ALARM LIMITS) programmed pushbutton keys to advance onto the next or go back to the previous parameter in the Configuration Menu. While in the Configuration Menu, if no pushbutton is pressed within 60 seconds, the monitor will automatically save all changes made and exit the Monitor Configuration menu. The Message Window will briefly display Saving and return to the Ready mode. SAVING YOUR CHANGES When you have completed configuring the monitor, press the STOP pushbutton to exit and lock in your selection(s). The Message Window will briefly display Saving and return to the Ready mode.
NOTE:
45
Software Module
CASMED 740 Control Board Boot Loader Power Supply PIC Processor CAS NIBP Module Nellcor SpO2 Module (1) Masimo SpO2 Module (1) Nonin SpO2 Module (1) Welch Allyn Temperature Module (2)
Message Window
VER X.X BootX.XX PIC X.X ND X.X NEL X.X MAS X.X NON XX WA X.X
(1) The SpO2 module is optional, in the case when it is not installed the Version text advances
(2) The Temperature module is optional, in the case when it is not installed the Version text
46
NOTE:
47
The CASMED 740 Monitor can display Temperature readings in either the Celsius or Fahrenheit scales. To select the operating Temperature Scale, first enter the monitors Configuration menu. Refer to Page 45, ENTERING THE MONITOR CONFIGURATION MENU. Once in the menu, use one of the NEXT programmed pushbutton keys until the Message Window displays the Temperature setup menu F or C. Use the ARROW UP or ARROW DOWN pushbuttons to make your selection. Press one of the NEXT programmed pushbutton keys to advance onto the next menu or use the STOP pushbutton to exit to the Ready mode. AUDIO ALARM SILENCE (SILENCE/RESET Pushbutton) The CASMED 740 Monitors SILENCE/RESET pushbutton can be configured to have the audio associated with patient alarms set to one of three selections. The selections are: 2-Minute Audio Alarm Silence (Default) Permanent Audio Alarm Silence Alarm Limits Off
To configure the Alarm Silence setting, first enter the monitors Configuration menu. Refer to Page 45, ENTERING THE MONITOR CONFIGURATION MENU. Once in the menu, use one of the NEXT programmed pushbutton keys until the Message Window displays the current value of the Audio Alarms menus. Use the ARROW UP or ARROW DOWN pushbuttons to make your selection. Press one of the NEXT programmed pushbutton keys to advance onto the next menu or use the STOP pushbutton to exit to the Ready mode. 2-MINUTE AUDIO ALARM SILENCE When the monitor is configured for the 2-Minute Audio Alarm Silence setting, use the SILENCE/RESET pushbutton to enable or disable audio alarms for a two (2) minute period. The SILENCE visual indicator, located on the front panel of the monitor will be illuminated constantly and the message 2Min Aud will be displayed on the Message Window as a reminder when enabled. At the end of two (2) minutes, the monitor will automatically exit the 2Minute Audio Alarm Silence setting and return to normal operation. During a two-minute silence period, if an alarm (patient or equipment) occurs, except for Low Battery and Dead Battery, the audio alarm remains silenced for the remainder of the twominutes and only a visual indicator is provided.
48
NOTE:
49
50
NOTE:
DST N AM
EU 1 EU 2 EU 3
Enabling Daylight Saving Time will affect the History readings, but not erase them. To configure the Daylight Saving Time option, first enter the monitors Configuration menu. Refer to Page 45, ENTERING THE MONITOR CONFIGURATION MENU. Once in the menu, use one of the NEXT programmed pushbutton keys until the Message Window displays the monitors current setting for Daylight Saving Time. Press one of the NEXT programmed pushbutton keys to advance onto the next menu or use the STOP pushbutton to exit to the Ready mode.
NOTE:
51
52
WARNING:
The CASMED 740 Monitor has been tested with the Citizen CMP-10 Mobile printer to comply with IEC 60601-1-1 and is the only printer that is recommended to be used with the monitor. If another printer is to be used, the user must read the Warning on Page 20 under LEAKAGE CURRENT TEST and follow the guidance given.
RS232
The CASMED 740 monitor uses the DB9 connector to interface to the Citizen CMP-10 Mobile printer using the cable supplied with the printer. The connector information provided in this section is made available to allow the user the ability to print the monitors History data to an external serial printer. Refer to Figure 8 and Table 4 for connection information. Refer to Section15, SPECIFICATIONS for Serial Interface information.
WARNING:
The connection to the Nurse Call Interface should only be installed by a qualified service personnel.
53
NOTE:
Even though the Nurse Call Interface allows remote alarm indication, it does not replace appropriate bedside surveillance by trained clinicians.
54
9. ROUTINE MAINTENANCE
CLEANING
CLEANING OVERVIEW Do not, under any circumstances, perform any testing or maintenance on the monitor while the monitor is being used to monitor a patient.
WARNING:
Do not open the monitor to clean or repair it. Contact CAS Medical System for service needs.
CAUTION: CAUTION:
Unplug the monitor from the AC power source and remove all the accessories from the monitor before cleaning. The monitor must be turned off and not running on the internal battery. Never clean the monitor when it is being operated. THE MONITOR On a daily basis, examine the monitors case for any damages and check the AC power cord for bent or broken prongs, cracks or fraying. Neither the monitor nor the power cord should be used if damaged. If any damage is noted, contact the appropriate service personnel. Do not spray any water or cleaning solution directly onto the monitor. As needed, clean the monitor using a soft cloth dampened with a mild dishwashing detergent solution and gently rub the soiled area until clean. Use a clean soft cloth to dry the monitor. Do not use abrasive cleaners on the monitor. Do not use either isopropyl alcohol or solvent to clean the monitor. Use of these cleaners can cause damage to the monitors surface. Do not immerse the monitor or power cord in the cleaning solution. When necessary, the monitor surfaces may be disinfected using a soft cloth saturated with a 10% (1:10) solution of chlorine bleach in tap water. When all of the surfaces have been disinfected, wipe the entire surface of the monitor using a soft cloth dampened with fresh water to remove any trace amounts of residue and/or fumes.
CAUTION:
NOTE:
Thoroughly wipe off any excess cleaning solutions. Care should be taken to prevent water or cleaning solution to run into connector openings or crevices.
55
CAUTION:
CAUTION:
NOTE:
CAS does not recommend submersion of the cuff. Liquid should not be permitted to enter the cuff bladder because instrument damage may occur. The cuff should be allowed to thoroughly dry before use. TUFF-CUFF As necessary, clean the cuff using a soft cloth dampened with a 70% Isopropyl Alcohol solution. SAFE-CUFF As necessary, clean the cuff using a soft cloth dampened with a soap, water-based detergent or chlorinated disinfectant solution. Do not use alcohol. SOFTCHECK These cuffs are designed for single patient use, and are not to be reprocessed. ULTRACHECK As necessary, for normal cleaning with mild detergents / dilute bleach solution (1-2%), wipe the cuff with the cleaning solution, rinse with water and dry.
56
CAUTION:
NOTE:
CAS does not recommend submersion of the hose. Liquid should not be permitted to enter the hose because instrument damage may occur. The hose should be allowed to thoroughly dry before use. Prior to each patient use, inspect the NIBP Inflation Hose for proper connection, cracks and kinks. As necessary, clean the pneumatic tubing using a soft cloth dampened with a germicidal solution. PRINTER When the printer becomes dirty, wipe with a soft dry cloth. For extreme dirt buildup, soak a cloth with mild detergent, wring well and wipe. Dry by wiping with a soft dry cloth. Before cleaning the printer, disconnect the AC adapter from the printer. Do not use volatile chemicals such as thinner, benzine, etc. Never wet the inside of the printer mechanism. Refer to the printer Users Manual for more information. SpO2 INTERCONNECT CABLE Prior to each patient use, inspect the SpO2 Interconnect cable for damage. As necessary clean the cable using a soft cloth dampened with a germicidal solution. SpO2 SENSORS
(Reusable)
CAUTION:
As necessary, the sensor may be surface cleaned by wiping it with a 70% isopropyl alcohol pad. Allow the sensor to dry prior to placement on a patient.
CAUTION:
Do not soak or immerse the sensor or its cable in any liquid solution. Do not attempt to sterilize. Refer to the Directions For Use pamphlet enclosed with each sensor for more information.
57
CAUTION:
Do not soak or immerse the probe or its cable in any liquid solution. Do not attempt to sterilize. The temperature probe should periodically be cleaned by wiping with an alcohol dampened cloth or wipe, warm water, or properly diluted non-staining disinfectant. PROBE WELL (SureTemp Plus)
CAUTION:
Do not use hard or sharp objects to clean the probe well. This could damage the probe well and cause the unit to not function properly. Do not use steam, heat or gas sterilization on the probe well. Do not autoclave the probe well. As necessary, clean the inner and outer surfaces of the probe well by swabbing the surface with a cloth dampened with a mild detergent solution or a 70% isopropyl alcohol, or a 10% chlorine bleach solution, or a non-staining disinfectant.
NOTE:
Thoroughly dry all surfaces before re-assembling the monitor.
58
SYSTEM CHECKS
The following System Checks should be performed at least every twelve (12) months by a qualified service technician. All LEDs ON Check +12 Volt Power Supply Check System Pressure Checks Overpressure Check Temperature Calibration Check Oximetry Calibration Check Chassis Leakage
The following Electrical Safety Check should be performed any time the case is opened or patient isolation is in question. Hypot
BATTERY
CAS Medical Systems recommends replacing the monitors battery every two (2) years. When the CASMED 740 Monitor is going to be stored for six (6) months or more, remove the battery prior to storage. To remove the battery, refer to Section REPLACING THE MONITOR BATTERY.
NOTE:
Batteries not charged and left in storage for more than six (6) months could degrade and not recharge to full capacity. If the CASMED 740 Monitor has been stored for more than thirty (30) days, charge the battery as described in Section BATTERY CHARGE. A fully discharged battery requires four (4) hours to receive a full charge. The battery is being charged whenever the monitor is connected to a power source (AC Line Power or +12 VDC).
59
60
10. TROUBLESHOOTING
SYSTEM TROUBLESHOOTING
61
Battery
AC or Battery operating?
AC
Yes
Operating?
No
No
Yes
Failed Electronics
Blown Fuse
62
Power-Up Response
Bad / Disconnected Temperature Module. Check Error Code Number For Help.
63
No SpO2 Response
No
Yes
64
No
"Prb" Shown?
Yes
No
OK?
Yes
65
POWER SUPPLIES The input to the 740 Main Control Board comes from either the DC input (J1) or the Battery Input (J2). A Control chip (U6) is responsible for selecting the monitors main power source. The DC input, from the Power Supply, always takes priority over the Battery. Battery DC 7.2 Volts @ 4.0 Ahr (TP7 to TP33) 12 Volts @ 28 Watts (TP28 to TP29)
There are several supplies that are generated for internal use. The power supply for the Microchip PIC16F73 (U5), the Supervisor of the CASMED 740 Main Control Board. The DC input or the Battery input, if there is no DC present, goes into a voltage regulator (U4) to supply the +3.3 volts. +Vpic +5V TP1 Power supply voltage for the main Analog and Digital circuitry. The DC input or the Battery input, if there is no DC present, goes into a switching regulator (U1) to supply +5 volts. The regulator is turned on and off by the Microcontroller (U5). TP5
66
67
68
69
If the accuracy of any measurement does not seem reasonable, first check the patients vital signs by an alternate method. The SpO2 probe must be kept as motionless as possible to make a proper determination. Use the SpO2 strength bar graph to determine if a strong rhythmic pulse signal is present. When no oximeter probe is attached to the monitor, the %SpO2 window and signal strength window will be blank. When no SpO2 pulse data is available, the monitor will display the last NIBP pulse. When the probe is connected to the monitor, but is off of the patient, the message is displayed in the %SpO2 and Pulse Rate windows. The Message Window flashes the message Prb OFF and three (3) audio beeps are heard every twenty-five (25) seconds. Press the SILENCE/RESET pushbutton. The monitor silences the audible alarm tone, but the message remains. If the message Prb should appear in the %SpO2 window, verify that the probe being used is the correct one for the monitors SpO2 configuration (Masimo, Nellcor, Nonin) or that the probe is not defective. Press the SILENCE/RESET pushbutton. The monitor silences the audio alarm tone, but the message remains. Remove the defective probe and replace it with a working probe. If the SpO2 Module located inside the CASMED 740 Monitor should fail, the message Err will appear in the %SpO2 display window. Press the SILENCE/RESET pushbutton. The monitor silences the audio alarm tone, but the message remains. Should any of the above problems persist, contact your dealer or CAS Medical Systems, Inc.
NOTE:
70
If the probe becomes unattached to the CASMED 740 Monitors rear panel connector, the message Prb is shown in the TEMP display window.
NOTE:
Press the SILENCE/RESET pushbutton to clear the TEMP display. If the Temperature probe well is removed from the top of CASMED 740 Monitors Temperature module, the message Prb is shown in the TEMP display window. Press the SILENCE/RESET pushbutton to clear the TEMP display. When an attached probe is removed from the probe holder, the message OrL, ALy or rEC is shown briefly in the TEMP display window indicating the predictive algorithm is being used by the Temperature function. When the message Err XX, where XX is an Error Number, is displayed in the TEMP display window an error condition has occurred and a reliable temperature reading could not be obtained.
NOTE:
NOTE:
Press the SILENCE/RESET pushbutton to clear the TEMP display. Refer to Table 5: SureTemp Temperature Error Codes or Table 6: SureTemp Plus Temperature Error Codes for more information. Verify the monitors operating environment is within its limits and start the procedure from the beginning.
71
ERROR 21 22 24 25 27 28 32 33 34 45 46 47 48 49 50 51 52 59
CLASS Probe Probe Ambient Ambient Voltage Voltage Probe Probe Probe Prb/Mod/Pat1 Prb/Mod/Pat Module Module Module Module Module Probe Voltage
ERROR DESCRIPTION Defective probe tip where heater is too close to thermistor Excessive heater energy, heater not working Ambient temperature too high Ambient temperature too low Power Supply voltage exceeds algorithm max value Power Supply voltage below algorithm min value Thermistor pulled away from the tip or heater broken Probe not responsive, not characterized/calibrated Probe not characterized/calibrated Measurement below allowable temperature values Measurement above allowable temperature values Internal calibration resistor in module is damaged Internal calibration resistor in module is damaged Internal circuit validation resistor in module is damaged Internal circuit validation resistor in module is damaged A/D measurement timed out Probe not characterized/calibrated Power Supply voltage below algorithm max value
72
73
POSSIBLE CAUSE
Air leak in cuff/hose/monitor pneumatic system.
POSSIBLE SOLUTION
Check that the cuff/hose/monitor connection is secure. Check cuff for leaks. Do not use a known leaky cuff.
Neonate cuff is detected in Adult Mode. The monitor is questioning the quality of the signal being received by the SpO2 sensor. The sensor is receiving too much ambient light.
Check cuff. Replace cuff or change operating mode Verify that the sensor is being used according to the manufacturers recommendations. Verify that the sensor emitter and detector are parallel to and directly opposing each other. Contact CAS Medical Systems to have the monitor serviced. Recharge the battery for at least 4 hours. Check the external tube for kinks. Perform a Pneumatic Check as detailed in the Maintenance section of this manual. Replace cuff.
ChksumEr
An electronic failure has occurred within the monitors Main Control Board. The battery is fully discharged. Stable cuff pressure cannot be maintained by the pneumatic system.
Check cuff for proper fit on patient. At least 30 minutes of operation is available from when the message first appears. Recharge the battery as soon as possible.
Determine if an extreme change in the patients physiology and blood flow at the monitoring site occurred (e.g. an inflated blood pressure cuff, a squeezing motion). Try to warm the patient or sensor site. Move sensor to a site with better perfusion.
74
POSSIBLE CAUSE
There was too much extremity motion for the monitor to accurately complete the NIBP measurement in 120 seconds.
POSSIBLE SOLUTION
Measurements can be obtained when there is limited extremity movement, but the measurement time may be extended. Measurement time is limited to 120 seconds. Restrain patient extremity motion.
"NBP Cal"
Pressure module needs recalibration. Contact CAS Medical Systems to have the monitor serviced.
An electronic failure has occurred within the NIBP module. The monitor is not detecting the SpO2 probe. Cuff pressure exceeded 290 mmHg in the Adult mode or 145 mmHg in the Neonatal mode.
Contact CAS Medical Systems to have the monitor serviced. The probe was disconnected from either the Interface Cable or from the monitor. Very rapid squeezing of the cuff can cause this error. Repeat the measurement. If this message repeatedly occurs during normal use, the monitor must be serviced.
P Search
Normal at power-up as the monitor searches for a pulse. The probe position may have changed. Check the probe site.
Prb OFF
The monitor is no longer receiving a patient signal from the SpO2 probe. Power was disconnected from the monitor.
The probe is no longer in contact with the patient. Check the probe site. Press the SILENCE/RESET pushbutton to clear the message. OR Re-cycle the monitors power.
"Pwr Fail"
75
POSSIBLE CAUSE
The systolic reading exceeds the measurement range of 255 mmHg in the Adult mode or 135 mmHg in the Neonatal mode. The monitors clock needs to be set.
POSSIBLE SOLUTION
Repeat measurement. If the message is displayed again, use another method to measure the patients blood pressure. The monitors time and date values are incorrect. Refer to sections: SETTING THE DATE and SETTING THE TIME for more information. The monitors internal clock battery needs to be replaced. Contact CAS Medical Systems.
SetClock
Signal ? (Masimo)
The quality of the signal level being received by the SpO2 sensor is in question.
Ensure proper sensor type and application. Verify that the sensor emitter and detector are parallel to and directly opposing each other. Clean or replace the sensor.
Sig Sat
Limit patient activity; the arm must be still and/or relaxed. Repeat measurement.
An electronic failure has occurred within the monitor. The monitor was unable to complete a measurement within 120 seconds in the Adult mode or 90 seconds in the Neonatal mode.
Contact CAS Medical Systems to have the monitor serviced. An extremely long measurement can be due to a loose cuff, high blood pressure, or monitor repumps. Try measurement again. Try higher initial pressure. If message consistently reappears try using another means to obtain patient's blood pressure.
"Weak Sig"
The monitor did not detect any pulses during a NIBP measurement.
76
Data Sheet This procedure uses a Data Sheet as the record for verifying monitor performance. Once the procedure is completed, CAS recommends the Data Sheet be kept with the respective monitors Device History Record should verification of monitor performance be questioned. The DATA SHEET can be found on page 87.
77
TURNING THE CASMED 740 MONITOR ON Perform the following procedure to verify the CASMED 740 Monitor powers ON properly. 1) 2) 3) 4) Connect the monitor to an AC power source. Verify that the monitor is OFF and that the Battery Power Visual Indicator is lit Green. Do not connect any cables to the monitor. Press the ON/STANDBY pushbutton on the front panel to turn the monitor ON.
Upon applying power to the monitor, the CASMED 740 Monitor displays a one (1) second Configuration Setup Test and conducts a four (4) second electronic Power On Self-Test (POST) to ensure that its internal circuits are functioning properly.
NOTE:
The user should use the Power On Self Test as a verification tool that all front panel visual indicators and the audio are functioning properly. The one (1) second Configuration Setup Test is a visual indication of the CASMED 740 Monitors current configuration. It consists of the monitors Model number and a description of its power source (740 or 740M), an Installed Parameter Code (1, 2, 3) and a one (1) or two (2) character module configuration code. As an example, upon power-up the CASMED 740 Monitor displays: 740-2MS. The first set of characters indicates the Model number and the source of its power supply (740 = Internal/AC Line Power or 740M = DC connection). The second character (2) describes how many parameters are installed in the monitor. The monitor in our example is configured for NIBP and SpO2. Installed Parameter Codes include; (1) = NIBP; (2) = NIBP and SpO2 or Temperature; (3) = NIBP, SpO2 and Temperature The third set of characters (MS) describes the type of module installed. The monitor in our example is configured for Masimo oximeter. Configuration Codes are; MS = Masimo; NL = Nellcor; NN = Nonin; T = Temperature
78
Once the test is completed, the monitor indicates that it is Ready for use. DISPLAYING THE TIME Perform the following procedure to verify the time is set correctly. 1) 2) 3) Press and hold the CYCLE TIME pushbutton for two (2) seconds. The monitor displays the time, in 24 Hr. format in the Message Window for as long as the pushbutton is pressed. Should the time being displayed not be correct, refer to Section SETTING THE TIME.
ALARM AUDIO Perform the following procedure to verify the audio range for the Alarm volume. 1) 2) 3) 4) Press the VOLUME pushbutton on the front panel. Verify a Key Click tone is heard and the Message Window displays ALARM . Press the VOLUME UP and VOLUME DOWN pushbuttons and verify the Alarm Volume can be adjusted to one of five volume levels. Set the volume level as desired. Press the STOP pushbutton when completed.
NOTE:
The Alarm Volume level cannot be set to OFF.
NOTE:
No Key Click will be heard when the Audio Alarm Volume is set to a MINIMUM setting.
79
Perform the following procedure to verify the audio range for the SpO2 volume. 1) 2) 3) 4) Press the AUDIO pushbutton twice. Verify a Key Click tone is heard each time and the Message Window displays SpO2 . Press the VOLUME UP and VOLUME DOWN pushbuttons and verify the SpO2 beep volume can be adjusted to one of five volume levels and OFF. Set the volume level as desired. Press the STOP pushbutton when completed.
The monitor must be in the Configuration Mode in order to perform the following functions. All LEDs ON Check +12 Volt Power Supply Check Calibration Check System Pressure Over Pressure Pneumatic Pressure Checks Temperature Calibration Check
NOTE:
ENTERING THE TEST MODE To enter the monitors Configuration Menu, press and hold the ALARM LIMITS and VOLUME pushbutton keys while the monitor is being turned ON. Once in the menu, press one of the PREVIOUS (CYCLE TIME / ALARM LIMITS) programmed pushbutton keys until the Message Window briefly displays Test Mode followed by 0 mmHg. While in the Test Mode if no pushbutton is pressed within 15 minutes, the monitor will automatically terminate the Configuration menu and return to the Ready mode.
NOTE:
Do not place the monitor in the TEST MODE when a cuff is attached to a patient.
WARNING:
80
CALIBRATION CHECK
A Calibration Kit, (product #P9) is included with the monitor. The kit contains a T-connector with a male and a female luer fitting (for a Calibration Check) and a male luer plug (to be used for the Pneumatic Check). Obtain a mercury manometer whose accuracy meets the AAMI/ANSI Standard for NonAutomated Sphygmomanometers, 2002.
NOTE:
The monitor must be in the Adult mode prior to performing these pressure checks.
81
NOTE:
2) 3)
82
2) 3) 4)
5)
6)
Due to the volume differences of the hoses offered with the CASMED 740 Monitor, the monitor may incorrectly fail the Plug Tube check. Should the monitor fail the Plug Tube Pressure Check, obtain a 500 ml Pressure Cylinder and follow the 500 ml Pressure Check. 500 ml PRESSURE CHECK Obtain a fixed volume 500 ml Pressure Cylinder (CAS p/n 01-02-0248). 1) Place the end of the monitors inflation hose securely onto the luer fitting at the top of the pressure cylinder. The hose must fit securely onto the connector for this test to be performed properly. Enter the Test Mode. The Message Window will briefly display TEST MODE followed by "0 mmHg". Press the START pushbutton to begin the Pressure Check. The Message Window will display Chk Prs, will inflate to approximately 160 mmHg and attempt to hold this pressure. The pressure value will be displayed in the SYSTOLIC display window. This test takes about fifteen (15) seconds. At the completion of a successful Pressure Check, the Message Window will display Passed, the monitor will beep two (2) times and will return to the Calibration Check function after five (5) seconds.
2) 3) 4)
5)
83
Should the monitor fail the 500 ml Pressure Check, it is recommended the monitor be returned to CAS Medical Systems for service. NIBP SIMULATOR CHECK 1) 2) 3) 4) 5) Exit the Test Mode and connect the CASMED 740 Monitor to a NIBP Simulator. Set the simulator to a pressure value of 120/80, 40 bpm, 100% gain. Press the START pushbutton and allow the monitor to take the NIBP measurement. Take a total of four (4) NIBP readings. Disregard the first and average the remaining together. Verify the NIBP values, displayed on the monitors front panel, to be within +/- 5 mmHg and the Pulse Rate to be within +/-2% or +/-2 BPM, whichever is greater.
NOTE:
NOTE:
The Temperature Calibration Check can be performed, at any time, once the monitor enters the Configuration Menu. 1) 2) 3) 4) Turn the monitor OFF. Remove the temperature probe and its connector completely from the monitor and insert the Calibration Key. Turn the monitor ON, and enter the monitors Configuration Menu. Re-insert and remove the temperature probe from the probe guide to reset the thermometers electronics. An audible click should be heard when the SureTemp probe is completely placed into its holder. The SureTemp Plus probes will slide in and out of the Probe Well without any restrictions. Wait for the test to complete, and observe the display reading in the TEMP display window. The display value should read 36.3 +/- 0.1C or 97.3 +/-0.1F.
5) 6)
The monitor will display the Temperature Calibration Key value using the current temperature units selected.
NOTE:
84
The Temperature Calibration Key will only operate while the monitor is in the Configuration Menu. If the Calibration Key is inserted during normal monitoring, the TEMP display will show three (3) flashing dashes - - - and no value will be displayed. While in the Configuration Menu, if no pushbutton is pressed within 60 seconds, the monitor will automatically exit the Configuration menu. The Message Window will briefly display Saving and return to the Ready mode. 7) 8) Remove the Calibration Key and re-insert the temperature probe connector. Install the temperature probe into the probe holder. An audible click should be heard when the SureTemp probe is completely placed into its holder. The SureTemp Plus probes will slide in and out of the Probe Well without any restrictions.
NOTE:
85
NOTE:
CAS Medical Systems recommends a Hypot Electrical Safety Checks be performed each time the monitors case is opened or patient isolation is in question.
WARNING:
Do not touch the monitor when performing this test. 1) 2) Disconnect all accessories from the monitor. Plug the AC power cord from the CASMED 740 Monitor into the Hypot Tester.
WARNING:
Do not turn the monitor ON during a hypot test. 3) 4) Perform a Hypot Test, per manufacturers instructions for one (1) minute, at 2.5 KV. Verify that there was no arching observed.
HYPOT (SpO2)
WARNING:
Do not touch the monitor when performing this test. 1) 2) 3) Connect the appropriate SpO2 probe and/or cable to the monitor. Plug the AC power cord from the CASMED 740 Monitor into the Hypot Tester. Connect a lead wire from the Ground terminal of the Hypot tester to the SpO2 probe.
WARNING:
Do not turn the monitor ON during a hypot test. 4) 5) Perform a Hypot Test, per manufacturers instructions for one (1) second, at 1.8 KV. Verify that there was no arching observed.
Disconnect the monitor from the test equipment. This concludes the testing to the CASMED 740 Monitor.
86
Battery Charge
Verify, the Battery Power Visual Indicator is lit. Pass ( ) Fail ( )
Alarm Audio
Verify, the Alarm Volume can be adjusted to one of five levels. Pass ( ) Fail ( )
SpO2 Audio
Verify, the SpO2 Volume can be adjusted to one of five levels. Pass ( ) Fail ( )
87
System Pressure
Deflate system pressure to 0 mmHg. Inflate system pressure to 50 mmHg. Inflate system pressure to 100 mmHg. Inflate system pressure to 150 mmHg. Inflate system pressure to 200 mmHg. Pass ( Pass ( Pass ( Pass ( Pass ( ) ) ) ) ) Fail ( Fail ( Fail ( Fail ( Fail ( ) ) ) ) )
Over Pressure
Verify, the Message Window displays Over Pres. Pass ( ) Fail ( )
Leakage
Verify, the monitors leakage to be less than 100 micro-amps. Pass ( ) Fail ( )
Hypot
Monitor, verify, no arching was observed. SpO2, verify, no arching was observed. Pass ( Pass ( ) ) Fail ( Fail ( ) )
88
WARNING:
Before attempting to open or disassemble the CASMED 740 Monitor, disconnect the power cord from the monitor and remove the battery.
CAUTION:
Observe ESD (electrostatic discharge) precautions when working within the unit.
REQUIRED ITEMS
Tools Small, Phillips head screwdriver Medium, Phillips head screwdriver Flat blade, screwdriver Household scissors Torque screwdriver Adhesive, Loctite 425 Adhesive, RTV, GE 162 (Electronic Grade) 91% Isopropyl Alcohol
Miscellaneous Label Set for CASMED 740 Monitor (CAS p/n 21-01-1317) Label Set for SureTemp Plus Module (CAS p/n 21-01-1746)
89
NOTE:
When the battery pack is re-installed, the monitor will automatically turn ON.
90
NOTE:
This product contains a rechargeable battery that is recyclable. Under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local authorities for instructions on recycling options in your area.
CAUTION:
WARNING:
91
CAUTION:
WARNING:
92
4) 5) 6) 7)
MONITOR ASSEMBLY 1) 2) 3) 4) 5) Connect the Supply harness assembly to J1 on the Main Control Board. Connect the Battery harness assembly to J2 on the Main Control Board. Place the Rear Case assembly onto the Front Case assembly being careful of all wire harnesses and hoses. Secure the two case halves together using the four (4) screws previously removed. Re-install the module and secure it to the monitors rear case using the Loctite adhesive and the one (1) screw previously removed. Apply a small amount of the adhesive to the threads of the screw and torque to 32 in.-oz. Perform a complete System Check as described in the section MAINTENANCE PROCEDURES.
6)
93
94
3) 4)
95
2)
3) 4) 5)
96
97
NOTE:
Ensure the Display Window is free of dust and scratches before assembly.
NOTE:
Be careful not to crimp the ribbon cable between the PC Board and the Front Case.
98
REPLACING THE FRONT PANEL KEYSWITCH The Front Panel Keyswitch is part of the Front Case Assembly. Removal 1) 2) 3) Complete the steps in Prior to Disassembly and Monitor Disassembly. Complete the steps in Replacing the Main Control Board to remove the board from the monitor. Using the flat blade screwdriver, loosen the keyswitch from the front panel by pushing on the keyswitch from the inside of the front panel in the location where the ribbon cable is located. Pry the defective keyswitch loose from the front panel. Clean the keyswitch recess surface area of all remaining adhesive with 91% Isopropyl Alcohol.
4) 5)
99
NOTE:
Use extreme caution when handling and positioning the membrane keyswitch. Do not bend, crease or pinch the keyswitch or the tail connector. Do not remove and reapply the keyswitch. 3) 4) 5) Plug the ribbon cable connector into the J6 connector on the Main Control Board. Using a pair of household scissors cut back the shield tail flush to the front panel. Finish assembling the monitor by following the steps in the Installation section of Replacing The Main Board.
100
4)
REPLACING THE TEMPERATURE INTERFACE/SWITCH BOARD Removal 1) 2) 3) Follow the steps as described in the Removal section of Replacing the RS232/Nurse Call Interface Board. Remove the remaining one (1) screw that secures the Temperature Interface/Switch Board to the Module case. Remove the board.
101
102
REPLACING THE SURETEMP PLUS TEMPERATURE BOARD Removal 1) 2) 3) 4) 5) 6) 7) 8) Remove the one (1) screw that secures the Module to the monitors rear case. Remove the label from the top of the module. Remove the four (4) screw fastener covers. Remove the four (4) screws that secure the Modules cases together. Separate the Modules front and rear cases, being careful not to stress the internal ribbon cable. Disconnect the ribbon cable from the SureTemp Plus Temperature Board. Remove the four (4) screws that secure the board to the case. Remove the board.
103
104
13. SCHEMATICS
NIBP BOARD
The NIBP Board used in the CASMED 740 Monitor is not user serviceable. No schematic diagram is provided.
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
Description
DC Input Board, 740M Main Control Board, SureTemp Plus (Need to provide complete model number and serial number when ordering) Main Control Board (Need to provide complete model number and serial number when ordering) Main Control Board, 740-1 Masimo SpO2 Board ND+ NIBP Module Nellcor SpO2 Board Nonin SpO2 Board Power Supply Board RS232 / Nurse Call Interface Board RS232 / Nurse Call Interface Board, SureTemp Plus Temperature Interface / Switch Board Welch Allyn Temperature Board Welch Allyn Temperature Board, SureTemp Plus
Description
Membrane Keyswitch Panel Membrane Keyswitch Panel with English Text NIBP Input Connector Power Entry Module with Line Filter Power Entry Module used with Ground Lug (>7/04)
Description
Control Board to Battery Harness Internal Power Cbl, 740M Masimo SpO2 Input Cable Nellcor to Main Control Board I/F Cable Nellcor SpO2 Input Cable Nonin SpO2 Input Cable Supply to Main Control Board Harness
139
Description
Battery Harness Plate Case, Front with SpO2 window Case, Front without SpO2 window Case, Rear Case, RS232 Module Case, Temperature Module Case, Temperature Module, SureTemp Plus Cover, Temperature Module, SureTemp Plus Clock Battery Foot Pad Fuse (250V, 500mA, 5 x 20mm, Slow Blow), 2 per monitor. Refer to the monitors rear panel labeling for actual fuse rating. Fuse, 3.15 Amp, Time-Lag, 740M Fuse (250V, 1.25A, 5 x 20mm, Slow Blow), 2 per monitor. Refer to the monitors rear panel labeling for actual fuse rating. Gasket, Side Module Gasket, Side Module, SureTemp Plus IR Window Label Set Label Set, SureTemp Plus Module Pressure Cylinder, 500 mL Sensor Connector Panel, Masimo and Nellcor Sensor Connector Panel, Nonin Speaker SureTemp Calibration Key SureTemp Plus Calibration Key
140
15. SPECIFICATIONS
NIBP MEASUREMENT Characteristic
Technique: Patient Range: Blood Pressure Range Systolic: Diastolic: MAP: Pulse Rate Range: Accuracy Blood Pressure: Pulse Rate:
Specification
Oscillometric (MAX NIBP Technology) Microprocessor software eliminates most ambient noise and motion artifact. Neonate Adult NEO 30 135 mmHg 15 110 mmHg 20 125 mmHg 40 240 BPM ADULT 30 255 mmHg 15 220 mmHg 20 235 mmHg 30 240 BPM
+/-5 mmHg with a standard deviation no greater than 8 mmHg (See Standards) +/-2% or +/-2 BPM, whichever is greater
Specification
Measurement Wavelengths: Power: Pulse Rate Range: Pulse Rate Accuracy: Numerics:
NOTE:
For further information on sensors and sensor accuracy, contact Nonin.
141
Specification
Accuracy 70 - 100%, +/-3 digits (1 S.D.) Accuracy 70 - 100%, +/-3.5 digits (1 S.D.)
Measurement Wavelengths:
NOTE:
For further information on sensors and sensor accuracy, contact Masimo.
142
Specification
Accuracy 80 - 100%, +/-3.5 digits (1 S.D.) Accuracy 70 - 100%, +/-4.0 digits (1 S.D.)
Measurement Wavelengths: Power: Pulse Rate Range: Pulse Rate Accuracy: Numerics:
NOTE:
For further information on sensors and sensor accuracy, contact Nellcor.
143
Specification
28.9 to 42.2 C (84.0 to 108.0 F) +/-0.1C (+/-0.2F), Meets or exceeds ASTM Standards
PATIENT ALARMS
Patient Parameter
Neonatal Limit Range Low High 35 130 35 130 20 105 20 105 25 120 25 120 45 235 45 235 Neonatal Limit Range Low High 35 130 35 130 20 105 20 105 25 120 25 120 70 95 80 99 25 235 25 235
Adult Limit Range Low High 35 250 35 250 20 215 20 215 25 230 25 230 35 235 35 235 Adult Limit Range Low High 35 250 35 250 20 215 20 215 25 230 25 230 70 95 80 99 25 235 25 235
Each alarm limit may also be selected OFF individually or as a whole. Low Limits cannot be set above the associated High Limit. High Limits cannot be set lower than the associated Low Limit. CONTROL PANEL Characteristic
Display: Parameters Displayed:
NOTE:
Specification
LED display of measurement results, instructions, troubleshooting messages and signal strength bar. Systolic Pressure, Diastolic Pressure and Mean Arterial Pressure (MAP) Pulse Rate %SpO2 Temperature (in Fahrenheit or Celsius)
Specification
If cuff pressure exceeds 290 mmHg (Adult); 145 mmHg (Neonate) If measurement time exceeds 120 seconds (Adult), 90 seconds (Neonate) If safety timer detects microprocessor failure
144
Specification
NIBP function in Neonatal or Adult Manual, STAT or Automatic (at preset intervals) Review of previous measurements Continuous Monitoring Predictive or Continuous Monitoring
POWER Characteristic
Source: AC Power: DC Power (EMS Option): Battery: External line or internal battery 100 - 240 VAC, 50/60 Hz, 0.5A; Fuse Rating T500mAL250V or T1.25AL250V (two provided). Refer to rear panel monitor labeling for actual fuse rating. +12 VDC; 7W; Fuse Rating Wickman Type TE5, Time Lag, 3.15A, 125VAC or approved equivalent (one provided) Nickel Metal Hydride (NiMH) battery pack (user removable) Charge Time: 4 hours Operation on battery: 100 NIBP readings when set in the 5-minute Automatic Mode 100 microamp (maximum)
Specification
Leakage Current:
FEATURES Characteristic
Self Test: Auto Zero: Inflation:
Specification
System self test is performed each time power is turned on. Zero pressure reference is automatically established after every reading. Initial inflation to 150 mmHg (Adult) or 85 mmHg (Neonatal) or user selectable. (80, 100, 120, 140, 150, 160, 180, 200) - Adult ; (60, 80, 85, 100, 120) - Neonatal. Subsequent inflation to approximately 30 mmHg greater than previous Systolic pressure. Automatic Limited to 120 seconds (Adult), 90 seconds (Neonate)
145
Specification
Monitors may not meet performance specifications if stored or used outside temperature and humidity ranges. When moving the monitor from a storage location, wait at least one-hour prior to use to allow the monitor to adjust to room temperature. STORAGE/TRANSPORT ENVIRONMENT Characteristic
Storage / Transport Temperature: Humidity: Altitude: -20C to 60C (-4F to 140F) 15 to 95%, non-condensing 10,000 to 1,000 ft (690 1050 hPa)
Specification
Specification
Weight:
146
Specification
Bi-directional serial communication 9600 for Printer 115200 for CAS Serial Protocol RS232C 8 bits 1 bit 1 bit None None
Specification
Floating, one opening and one closing contacts 0.3 A at 120 VAC or 1.0 A at 30 VDC Less than 0.5 seconds
OPTIONAL ACCESSORIES Infrared Printer Swiveled Hard Mount (for ambulance applications) Roll Stand and Basket Protective Carrying Case
147
Monitors are
marked.
148