ANGLO PLATINUM MANAGEMENT SERVICES (PROPRIETARY) LIMITED ENGINEERING TECHNOLOGY DIVISION

SPECIFICATION No.: SPECIFICATION TITLE: PROJECT TITLE: BUSINESS UNIT: AREA: EQUIPMENT No.: DISCIPLINE:

AGS 030 HOT DIP GALVANISING GENERAL

Rev No 02

Da e

De!"#$% $o&

O#$'. WvdO

09/06/99 Into New Anglo Platinum Format

P#o(e" Ma&. -

S$ e E&'. -

CM)EE RHCA

M.E.T !F

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Rev$!$o& No e!
#a$ter %&e'i(i'ation No)- A*% 0+0 Rev)- 02 Revi$ed !. WvdO %ite %&e'i(i'ation No),itle)- Hot -i& *alvani$ing -ate Rev No -e$'ri&tion 09/06/99 02 Into New Anglo Platinum Format

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INDE*
SECTION
/) 2) +) 7) %COP2 *2N2RA3 R245IR2#2N,% HO, -IP *A36ANI%IN* IN%P2C,ION AN- ,2%,IN*

TITLE

APP2N-I8 A - 6I%5A3 IN%P2C,ION OF *A36ANI%2- COA,IN*%1 ACC2P,ANC2 CRI,2RIA) APP2N-I8 ! - HO, -IP *A36ANI%IN* OF FA%,2N2R A%%2#!3I2% !/ !2 !+ !7 !0 APP2N-I8 C C/ C2 C+ C7 C0 %'o&e #anu(a'ture Hot di& galvani$ing A$$em9l. Fri'tion gri& 'onne'tion$ ,2N%IONIN* OF HO, -IP *A36ANI%2- FA%,2N2R% %'o&e Over$i:e 3imit$ (or Hot -i& *alvani$ed Nut$ Re-u$e o( Hig; %trengt; Fa$tener$ !olt ,en$ioning Pro'edure$ Alternative #et;od$ o( !olt ,en$ioning (or Hot -i& *alvani$ed Fa$tener$

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" /)0 %COP2 ,;i$ %&e'i(i'ation 'over$ t;e a&&li'ation o( :in' 'oating$< 9. t;e ;ot di& galvani$ing &ro'e$$< on mild $teel $ur(a'e$ (or 'orro$ion &rote'tion) 2)0 *2N2RA3 R245IR2#2N,% 2)/ %A!% %tandard All ;ot di& galvani$ing $;all 9e 'arried out 9. t;e *alvani$er in a''ordan'e wit; %A!% =6+1/9== and t;e re>uirement$ laid down in t;i$ %&e'i(i'ation) In t;e event o( a di$&ute< or 'ontradi'tion 9etween %A!% =6+ and t;i$ %&e'i(i'ation< t;e re>uirement$ in t;i$ %&e'i(i'ation $;all overrule %A!% =6+) 2)2 A&&roval o( *alvani$er$ ,;e *alvani$er$ $;all 9e $u9?e't to t;e a''e&tan'e o( Anglo Platinum wit; &re(eren'e to 9e given to t;o$e *alvani$er$ w;o ;old t;e %A!% #ar@ (or ;ot di& galvani$ing) I( t;e *alvani$er i$ a %A!% #ar@ ;older< ;e $;all 'erti(. t;e wor@ &er(ormed in writing to t;e Anglo Platinum 2ngineer a$ 'om&l.ing wit; %A!% =6+) I( t;e *alvani$er i$ not a %A!% #ar@ Holder ;e $;all arrange (or ea'; 'on$ignment to 9e in$&e'ted 9. t;e %A!% w;o $;all i$$ue a 'erti(i'ate to t;e *alvani$er t;at t;e wor@ i$ in 'om&lian'e wit; %A!% =6+) +)0 HO, -IP *A36ANI%IN* +)/ -i&&ing ,;e item $;all 9e immer$ed in t;e 9at; o( molten :in' at a tem&erature o( 770 oC to 760oC (or a time $u((i'ient to &rodu'e t;e de$ired &ro&ertie$< and $;all 9e wit;drawn (rom t;e 9at; at $u'; a rate t;at t;ere i$ no ;arm(ul e((e't on t;e &ro&ertie$) +)2 Pa$$ivation 5nle$$ $&e'i(i'all. &re'luded in t;e order< t;e :in' 'oating $;all 9e &a$$ivated 9. a treatment o( ';romate or &;o$&;ate $alt $olution$ to &rovide tem&orar. &rote'tion) +)+ Coating ,;i'@ne$$ ,;e minimum :in' 'oating t;i'@ne$$< a$ mea$ured in a''ordan'e wit; t;e &ro'edure$ given in %A!% =6+< $;all 9e a$ (ollow$ 1 ,.&e AiB %;a(t and %ur(a'e Plant A&&li'ation$ /00 mi'rometre$ ,.&e AiiB2Ctra Heav. -ut. Page 7 o( /0 %&e' No1 A*% 0+0

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/00 mi'rometer$ ,;e maCimum :in' 'oating t;i'@ne$$< (or 9ot; ,.&e AiB and ,.&e AiiB $;all 9e 200 mi'rometre$) +)7 Prevention o( -i$tortion In 'a$e$ w;ere di$tortion 'annot 9e ade>uatel. minimi$ed or w;ere t;e re$idual $tre$$e$ 'au$ed 9. welding< 9ending and (orming are ?udged to 9e o( $u'; a degree t;at una''e&ta9le di$tortion i$ li@el. during galvani$ing< t;e item $;all re'eive a &o$t (a9ri'ation ;eat treatment at a tem&erature no lower t;an 600oC) ,;e detail$ o( t;e ;eat treatment $;all 9e $u9mitted (or a&&roval to t;e 2ngineer) +)0 Re&air$ to *alvani$ed Coating$ Re&air$ to galvani$ed 'oating$ $;all onl. 9e 'arried out wit; t;e a&&roval o( t;e 2ngineer and $;all 9e 'on(ined to $mall area$ in t;e order o( 00 mm2) ,;e (ollowing re&air &ro'edure$ are a&&roved and deviation$ (rom t;e$e $;all onl. 9e allowed wit; t;e &ermi$$ion o( t;e 2ngineer) +)0)/ Din' Ri'; Paint ,;e area o( re&air< $u'; a$ lo'al welding< me';ani'al damage and wren'; mar@$< $;all 9e t;oroug;l. 'leaned o( all weld $&atter< weld $lag and damaged :in' 9. mean$ o( wire 9ru$;ing) ,;e $ur(a'e $;all t;en 9e 'leaned wit; a9ra$ive &a&er and wi&ed wit; 'lean $olvent to remove oil< grea$e or an. ot;er de9ri$) A well miCed two &a'@ e&oC. ri'; &rimer w;i'; 'om&lie$ wit; %A!% 926 $;all t;en 9e a&&lied to give a dr. (ilm t;i'@ne$$ o( =0 mi'rometre$ minimum) Din' #etal %&ra. ,;e area to 9e re&aired $;all 9e a9ra$ivel. grit 9la$ted to at lea$t %A / //2 o( %I% 000 900< and $&ra.ed wit; :in' to give t;e e>uivalent ma$$ o( :in' 'ontained in t;e galvani$ed 'oating) A$ t;e $&ra.ed 'oating i$ more &orou$ t;an t;e galvani$ed 'oating< t;i$ $;all 9e 'om&en$ated (or 9. eC'eeding t;e average galvani$ed 'oating t;i'@ne$$ 9. at lea$t +0E) A(ter metal $&ra.ing t;e $ur(a'e $;all 9e 9u((ed wit; a $ti(( n.lon 9ru$; to 'lo$e t;e &ore$) NO,21 ,;e met;od o( re&air 9. t;e u$e o( low melting &oint eute'ti' welding rod$< allowed in %A!% =6+< i$ not a&&roved in term$ o( t;i$ %&e'i(i'ation) +)6 %torage o( *alvani$ed Item$

+)0)2

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" *alvani$ed item$ $;all 9e $tored in $u'; a manner t;at avoid$ entra&&ed moi$ture) I( t;e item$ are $tored out$ide< t;e. $;all 9e &la'ed on 9aul@$ o( tim9er $o a$ to rai$e t;em at lea$t /00 mm (rom t;e ground) ,;e item$ $;all al$o 9e $e&arated (rom ea'; ot;er 9. mean$ o( $uita9le $&a'er$< $u'; a$ tim9er or &la$ti' $&a'er$) +)= Ca$ting$ aB Ca$ting$ $;all re'eive a $uita9le ;eat treatment< (ollowed 9. a water >uen'; &rior to galvani$ing to &revent a redu'tion in t;e 'a$ting$F im&a't re$i$tan'e) ,;e ;eat treatment $;all 9e $u9?e't to t;e a&&roval o( t;e Anglo Platinum 2ngineer) Ca$ting$ $;all 9e grit or $and 9la$ted Ato &ro'edure$ given in %A!% 067B to remove all re$idual moulding $and 9e(ore galvani$ing)

9B +)G

Forming and !ending W;ere re>uired< item$ ma. 9e 'old (ormed &rior to ;ot di& galvani$ing< &rovided t;e radiu$ o( (orming i$ no $maller t;an +t< w;ere t H t;e $teel t;i'@ne$$) For $maller radiu$ 9end$< t;e 9end $;all 9e ;ot (ormed at a tem&erature o( not le$$ t;an 200oC) In all 'a$e$ o( (orming and/or 9ending< t;ere $;all 9e no ;arm(ul tool mar@$< $u'; a$ $;ar& indentation$< groove$< et' w;i'; 'ould initiate em9rittlement a(ter galvani$ing) I( t;e$e ;arm(ul toolmar@$ 'annot 9e avoided< t;e item $;all re'eive a &o$t (a9ri'ation ;eat treatment at a tem&erature no lower t;an 600oC &rior to ;ot galvani$ing) ,;e detail$ o( t;e ;eat treatment &ro'edure $;all 9e $u9mitted to t;e 2ngineer (or a&&roval)

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 7)0 IN%P2C,ION AN- ,2%,IN* All ;ot di& galvani$ing $;all 9e $u9?e't to In$&e'tion< in a''ordan'e wit; t;i$ %e'tion< 9. t;e Anglo Platinum 2ngineer or ;i$ a&&ointed re&re$entative) ,;e *alvani$er $;all allow t;e 2ngineer and t;e a&&ointed in$&e'tor$ all rea$ona9le a''e$$ to t;eir wor@$ (or t;e &ur&o$e o( in$&e'tion) ,;e. $;all in(orm t;e 2ngineer and t;e in$&e'tor$ w;en in$&e'tion i$ re>uired) 7)/ 6i$ual In$&e'tion ,;e *alvani$er or ;i$ a&&ointed in$&e'tor$ $;all eCamine all item$ o( $teelwor@ 9e(ore and a(ter ;ot di& galvani$ing to en$ure t;at t;e wor@ ;a$ 9een &er(ormed in a''ordan'e wit; t;e relevant drawing$ and in a''ordan'e wit; t;i$ %&e'i(i'ation) ,;e a''e&tan'e and re?e'tion 'riteria $;all 9e 9a$ed on in(ormation given in A&&endiC A) 7)2 Non -e$tru'tive 2Camination ,;e (ollowing non de$tru'tive te$t$ $;all 9e 'arried out 9. t;e *alvani$er and re'orded (or (uture eCamination 9. t;e 2ngineer) aB ,;i'@ne$$ ,e$t$ In a''ordan'e wit; %A!% =6+< Clau$e 0)2) 9B Ad;e$ion ,e$t$ In a''ordan'e wit; %A!% =6+< Clau$e 0)+) 7)+ -e$tru'tive ,e$t$ -e$tru'tive te$t$ $;all onl. 9e 'arried out 9. t;e *alvani$er at t;e re>ue$t o( t;e 2ngineer in order to 'on(irm t;e uni(ormit. o( t;e 'oating) ,;e eCtent o( t;e te$ting and t;e met;od$ to 9e em&lo.ed $;all 9e di$'u$$ed 9. t;e 2ngineer and t;e *alvani$er) 7)7 -o'umentation ,;e galvani$er $;all maintain re'ord$ regarding t;e in$&e'tion and te$ting 'arried out and $;all $u9mit t;e$e to t;e 2ngineer i( $o re>ue$ted) 7)0 Con'e$$ion$ A&&li'ation$ (or 'on'e$$ion$ again$t eit;er %A!% =6+ or t;i$ %&e'i(i'ation $;all 9e done 9. t;e *alvani$er in writing to t;e 2ngineer)

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" APP2N-I8 A - 6I%5A3 IN%P2C,ION OF *A36ANI%2- COA,IN*% ACC2P,ANC2 CRI,2RIA

DEFECT

CAUSE

CRITERIA ACCEPTANCE REJECTION

Coating dull or matte gre. A&&earn'e o( ru$t

Din'-iron allo.$ at I( 'oating not $ur(a'e) *enerall. wit; eC'e$$ivel. 9rittle %i $teel$) 2it;er 'orro$ion (rom ad?a'ent $teel< 'orro$ion o( iron in :in'-iron allo.$ or 'orro$ion o( 9a$e $teel) I( remova9le $ur(a'e $tain I( 'orro$ion o( 9a$e $teel)

!li$ter$

5$uall. ;.drogen I( le$$ t;an 2mm a9$or9ed in $teel during diameter and i( no &i'@ling deta';ment 2it;er (rom uneven growt; o( :in'-iron allo.$ or eC'e$$ive &i'@ling or &rolonged immer$ion in 9at; 5neven drainage or ot;er 9at; varia9le$ -ro$$ 'ontamination -e(e't$ in 9a$e $teel I( $&e'i(ied t;i'@ne$$ met

I( more t;an 2mm dia and i( deta';ment

Roug;ne$$

3um&ine$$ or run$ Pim&le$ !are $&ot$

I( /mm long or moreI $&i@e$ not &re$ent) I( (inel. di$&er$ed and no deta';ment I( le$$ t;an 2mm wide

I( /mm or more $&i@e$ &re$ent) I( gro$$ 'ontamination or i( deta';ment I( more t;an 2mm wide) #a. 9e re&aired i( le$$ t;an 00mm2) I( ;eav. and una9le to 9e removed< i( t;i'@ne$$ 9elow $&e'i(ied) I( 9a$e $teel eC&o$ed on removal

W;ite 'orro$ion &rodu't

Wet $torage $tain

I( &rodu't 'an 9e removed and i( t;i'@ne$$ o( 'oating a$ $&e'i(ied I( 9a$e $teel not eC&o$ed and 'oating t;i'@ne$$ met

-ar@ $&ot$

FluC $taining or dirt on $ur(a'e

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" APPENDI* B HOT DIP GALVANISING OF FASTENER ASSEMBLIES !/ %COP2 ,;i$ $&e'i(i'ation 'over$ t;e $u&&l. o( ;ot di& galvani$ed (a$tener$ wit; t;e re>uired $tandard o( 'orro$ion &rote'tion< ten$ioning >ualitie$ and $trengt; ';ara'teri$ti'$) !2 #AN5FAC,5R2 !2)/ ,;e t;read$ o( arti'le$ $ent to t;e galvani$er $;all 9e (ree (rom 9urr$ and la&$) !2)2 In t;e 'a$e o( ;ig; $trengt; (a$tener$< manu(a'turing &ro'edure$ $;all 'on(orm to t;e re>uirement$ o( %A!% /2G21/9G2< wit; t;e added re>uirement t;at 9ot; nut$ and wa$;er$ $;all 9e ;eat treated to &rovide t;e $ame level o( ;ardne$$ a$ t;at $&e'i(ied (or 9olt$) !2)+ %tandard metri'< eCternall. t;readed arti'le$< $ent to t;e galvani$er< $;all 9e galvani$ed to (it nut$ overta&&ed to t;e (ollowing eCtent 1 Nominal ,;read %i:e Over'ut AmmB #/0-#/2 0<++ #/6-#27 0<+G

Nut$ galvani$ed in t;e t;readed (orm $;all al$o 9e overta&&ed< a(ter galvani$ing< to a''ommodate t;e :in' 'oating) Note1 For $i:e$ #+9 and a9ove< 9olt$ are manu(a'tured wit; under'ut t;read$ and nut$ are ta&&ed out $tandard a(ter galvani$ing)

!2)7 W;en under'ut eCternall. t;readed arti'le$ are $ent to t;e galvani$er< t;e. mu$t 9e under'ut to t;e eCtent t;at a(ter galvani$ing t;e. (it nut$ to $tandard $i:e) !2)0 Cold (ormed 9olt$ mu$t 9e $tre$$ relieved at a tem&erature o( 600 oC &rior to ;ot di& galvani$ing) !+ HO, -IP *A36ANI%IN* !+)/ A(ter galvani$ing< t;readed arti'le$ $;all &rovide a &ro&er (it on t;eir mating &art$) !+)2 *alvani$ing $;all ta@e &la'e in a molten :in' 9at; at a tem&erature not eC'eeding 7=0 oC or alternativel. at a tem&erature 9etween 070oC and 060oC A;ig; tem&erature galvani$ingB) No galvani$ing $;all 9e 'arried out at a tem&erature 9etween 7=0 and 070 oC) Hig; ten$ile 9olt$ 'ontaining !oron $;all not 9e galvani$ed at tem&erature$ a9ove 7=0oC)

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" !+)+ Fa$tener$ $;all 9e 'entri(uged a(ter galvani$ing and &rior to >uen';ing to en$ure t;at eC'e$$ :in' i$ removed (rom 9ot; t;read$ and ot;er $ur(a'e$) !+)7 ,;e minimum :in' 'oating t;i'@ne$$ a&&lied $;all 9e in a''ordan'e wit; t;e $tandard$ $&e'i(ied in %A!% =6+ A,.&e C arti'le$B wit; t;e added re>uirement t;at t;e maCimum :in' 'oating t;i'@ne$$ on 9olt$ $;all not eC'eed t;e$e $tandard$ 9. more t;an 70E) !+)0 ,;e 'oating t;i'@ne$$ on t;readed &ortion$ $;all 9e e>ual to 9ut not greater t;an t;at a&&lied to unt;readed $ur(a'e$) Note1 ,;e t;i'@ne$$ o( :in' 'annot 9e determined 9. 'onventional non-de$tru'tive te$ting e>ui&ment) W;en deemed ne'e$$ar. 9. t;e a&&ointed In$&e'tion Aut;orit.< t;e Pree'e ,e$t$< a$ de$'ri9ed in %A!% =6+ AA&&endiC -B $;all 9e a&&lied to determine t;e uni(ormit. o( 'oating)

!+)6 In t;e 'a$e o( ;ig; $trengt; (a$tener$ AG)G and ;ig;erB t;readed $ur(a'e$ $;all 9e lu9ri'ated wit; eit;er mol.9denum di$ul&;ide or an a&&roved waC< &rior to a$$em9l.) !7 A%%2#!3J !7)/ Nut$ and 9olt$ $;all 9e loo$el. a$$em9led &rior to (inal &a'@ing) ,;read 'learan'e$ 9etween 9olt$ and nut$ mu$t 9e $u'; t;at nut$ are 'a&a9le o( travelling t;e entire lengt; o( t;e 9olt w;en rotated 9. ;and) !7)2 W;en re&a'@ing i$ ne'e$$ar. at &remi$e$ ot;er t;an t;o$e o( t;e galvani$er< 9olt$ and nut$ $;all 9e re&a'@ed in t;e a$$em9led $tate< wit; t;e re&a'@er en$uring a &ro&er (it 9etween 9olt and nut) !7)+ *alvani$ed arti'le$ and a$$em9lie$ $;all 9e &a'@ed in 'lo$ed 'ontainer$ t;at $;all wit;$tand wear and tear during tran$&ortation and $;all not 'au$e deterioration or damage to t;e arti'le$ during $torage or tran$&ortation) !7)7 -e(e'tive arti'le$ (ound during (urt;er &ro'e$$ing or re&a'@ing $;all 9e re?e'ted) !7)0 W;ere t;e %A!% #ar@ a&&lie$< t;i$ #ar@ $;all a&&ear on ever. 'ontainer or on a la9el $e'urel. atta';ed to t;e 'ontainer) ,;e word$ K*alvani$ed 9. ))))))))))))))))))) Re&a'@ed 9. )))))))))))))))))))))K $;all a&&ear on t;e 'ontainer in 'lo$e &roCimit. to t;e %A!% #ar@)

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" !0 FRIC,ION *RIP CONN2C,ION% !0)/ ,;e (ri'tion 'oe((i'ient o( untreated ;ot di& galvani$ed $ur(a'e$ i$ a&&roCimatel. 0<2) I( ne'e$$ar.< in term$ o( t;e de$ign &arameter$< t;e 'oe((i'ient o( (ri'tion 'an 9e in'rea$ed to a&&roCimatel. 0<+ 9. wire 9ru$;ing or lig;t 9la$ting o( mating $ur(a'e$ &rior to a$$em9l.) !0)2 In order to o9tain a 'oe((i'ient o( (ri'tion e>ual to t;at o( untreated mild $teel Ai)e) a&&roCimatel. 0<72B< t;e ;ot di& galvani$ed 'onta't $ur(a'e$ mu$t 9e treated wit; an a&&roved inorgani' :in' ri'; &aint APla$'on Ironguard 6 (or eCam&leB &rior to a$$em9l.) !0)+ W;ere re>uired< t;e $u&&lier $;all treat t;e ;ot di& galvani$ed (a$tener$ in term$ o( eit;er !0)/ or !0)2 &rior to deliver.)

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" APPENDI* C TENSIONING OF HOT DIP GALVANISED FASTENERS ,;e re'ommendation$ (or t;e ten$ioning o( ;ot di& galvani$ed (a$tener$ given in t;i$ A&&endiC ;ave 9een 9a$ed on a 'om&re;en$ive inve$tigation underta@en on 9e;al( o( Anglo Platinum 9. t;e %)A) Hot -i& *alvani$er$ A$$o'iation and t;e %)A)!)%) t;roug; t;e o((i'e$ o( W)*)%) !arnett and A$$o'iate$< Con$ulting Corro$ion 2ngineer$) %;ould (urt;er detail$ o( t;e inve$tigaton and $u9$e>uent re$ult$ 9e re>uired< re(eren'e $;ould 9e made to Re&ort W*%!/R3< dated 6t; #a. /99/< o( W)*)%) !arnett and A$$o'iate$) C/ %COP2 ,;i$ $&e'i(i'ation 'over$ 9olt ten$ioning &ro'edure$ (or ;ot di& galvani$ed (a$tener$ u$ed on ;ot di& galvani$ed $teel $tru'ture$) Related area$ $u'; a$ t;e in(luen'e o( galvani$ed 'oating$ on t;read $tri&&ing $trengt;< 9olt relaCation and $li& (a'tor$ (or mating $ur(a'e$ in (ri'tion t.&e ?oint$ ;ave 9een 'overed in A&&endiC !) C2 O62R%ID2 3I#I,% FOR HO, -IP *A36ANI%2- N5,% In addition to t;e over$i:e limit$ given in %e'tion !2)+ o( A&&endiC !< t;e (ollowing $;all a&&l. Are(er to %A!% /2G2B1 %i:e #/6 Cla$$ G)G G)G% #20 G)G G)G% Over$i:e 0)+Gmm 0)++mm 0)+Gmm 0)+0mm

C+ R2-5%2 OF HI*H %,R2N*,H FA%,2N2R% ,;e re-u$e o( ;ig; $trengt; (a$tener$ i$ not &ermitted)

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" C7 !O3, ,2N%IONIN* PROC2-5R2% C7)/ %in'e t;e tor>ue re>uired to ten$ion ;ot di& galvani$ed (a$tener$ 'an var. $u9$tantiall. (rom one (a$tener to anot;er< t;e ten$ioning o( ;ig; $trengt; ;ot di& galvani$ed (a$tener$ $;all not 9e 9a$ed on tor>ue/ten$ion value$) C7)2 Hig; $trengt; (a$tener$ AG)G and ;ig;erB $;all ;ave t;eir t;readed $ur(a'e$ lu9ri'ated wit; eit;er mol.9denum di$ul&;ide or an a&&roved e>uivalent lu9ri'ant &rior to in$tallation A$ee %e'tion !+)6 o( A&&endiC !B) C7)+ For ;ot di& galvani$ed (a$tener$< ten$ioning $;all 9e &er(ormed 9. t;e ,urn o( Nut #et;od or t;e Part ,or>ue< Part ,urn #et;od< 9ot; o( w;i'; are detailed 9elow) C7)+)/ ,urn o( Nut #et;od aB Nut$ $;all 9e tig;tened to a $nug tig;t &o$ition< w;ere $nug tig;t i$ de(ined a$ t;e (ull e((ort o( a man on a $tandard &odger $&anner or t;e &oint at w;i'; t;ere i$ a ';ange in t;e note or $&eed o( rotation w;en a &neumati' im&a't wren'; 9egin$ im&a'ting $olidl.) Note %lig;t variation$ in t;e degree o( (inal nut turning do not $igni(i'antl. in(luen'e t;e ultimate 9olt ten$ion)

9B

Final tig;tening $;all 9e 'arried out in a''ordan'e wit; t;e ,a9le 9elow1 Le&' + o, BoNo.. BoD$a.e e# #/6 #20 #27 #+0 #+6 N/ Ro a $o& 0102 T/#& 3$ + 402 To-e#a&"e ove# No To-e#a&"e U&5e# 5& to /20mm 5& to /20mm 5& to /60mm 5& to /60mm 5& to /60mm N/ Ro a $o& 6702 T/#& 3$ + 402 To-e#a&"e ove# No To-e#a&"e U&5e# /20 u& to 270 mm /20 u& to 270mm /60 u& to +00mm /60 u& to +00mm /60 u& to +00mm

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Note1 Nut rotation i$ relative to t;e 9olt< regardle$$ o( t;e 'om&onent turned) 'B ,;e a9ove ,a9le &rovide$ (or rotation u& to 60o in eC'e$$ o( t;e re'ommended nut rotation) ,;i$ level o( ten$ion i$ well wit;in t;e 'a&a'it. o( ;ig; $trengt; (a$tener$ a$ laid down in %A!% /2G2) W;ere a''urate ten$ion i$ 'riti'al< $u'; a$ in t;e 'a$e o( (ri'tion gri& 'onne'tion$< &ermanent indi'ation o( t;e eCtent o( &art turn tig;tening 'an 9e identi(ied 9. mat'; mar@ing t;e 9olt end and nut at t;e $nug-tig;t $tage 9e(ore (inal tig;tening)

dB

C7)+)2 Part ,or>ue< Part ,urn #et;od ,;i$ &ro'edure entail$ t;e u$e o( a tor>ue wren'; to indu'e a $nug tig;t 'ondition to all 9olt$< &rior to a&&l.ing (ull ten$ion 9. t;e turn o( nut &ro'edure given in %e'tion C7)+)/)

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"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" C0 A3,2RNA,I62 #2,HO-% OF !O3, ,2N%IONIN* FOR HO, -IP *A36ANI%2FA%,2N2R% ,;e (ollowing met;od$ ma. 9e u$ed in$tead o( t;e ,urn o( Nut or t;e Part ,or>ue< Part ,urn #et;od$< $u9?e't to t;e a&&roval o( t;e 2ngineer) C0)/ 3oad Indi'ating Wa$;er$ %&e'iall. manu(a'tured wa$;er$< wit; &rotru$ion$ w;i'; are (lattened a$ ten$ion in'rea$e$< are u$ed and t;e minimum 9olt ten$ion i$ indi'ated 9. t;e redu'tion o( t;e ga& 9. a $&e'i(ied amount) C0)2 ,en$ion %en$ing Fa$tener$ Fa$tener$ w;i'; in'lude a ten$ion $en$ing &in< @nown a$ t;e LHi9oltF $.$tem< ;ave 9een develo&ed) C0)+ H.drauli' Fa$tener$ H.drauli' ten$ioning e>ui&ment< w;i'; $tre$$e$ t;e 9olt to t;e re>uired eCtent &rior to nut tig;tening i$ availa9le) C0)7 Pro&rietar. !olt$ Certain &ro&rietar. 9olt$< $u'; a$ t;e LHu'@ !oltF and t;e L,C !oltF are availa9le (or 'ontrolled tig;tening) ,;e e$$ential (eature o( t;e$e 9olt$ i$ t;at< during in$tallation< an element o( t;e 9olt i$ 9ro@en o((< t;u$ regi$tering t;e (or'e a&&lied to t;e 9olt) Note1 #an. o( t;e a9ove met;od$ entail t;e u$e o( $&e'iali$ed e>ui&ment and $&e'ial $@ill$ to in$tall t;em) For t;i$ rea$on< t;e relativel. un'om&li'ated ,urn o( t;e Nut met;od ;a$ 9een re'ommended)

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