This document outlines a workshop on industrial automation that covers programmable logic controllers (PLCs) and human-machine interfaces (HMIs). The PLC portion involves 30 hours of instruction split into 4 modules that introduce hardware, programming techniques, advanced programming, and application examples. The HMI portion involves 10 hours teaching software basics and connecting HMIs with PLCs. Overall, the workshop brings opportunities for engineers and students to develop skills in PLC programming through hands-on experience and practical modules covering fundamental PLC operations and interfacing.
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PLC Course Outline - WIA
This document outlines a workshop on industrial automation that covers programmable logic controllers (PLCs) and human-machine interfaces (HMIs). The PLC portion involves 30 hours of instruction split into 4 modules that introduce hardware, programming techniques, advanced programming, and application examples. The HMI portion involves 10 hours teaching software basics and connecting HMIs with PLCs. Overall, the workshop brings opportunities for engineers and students to develop skills in PLC programming through hands-on experience and practical modules covering fundamental PLC operations and interfacing.
Introduction: PLCs are similar to computers except, computers are optimized for calculation and display. PLCs are optimized for control talks and the industrial environment. Thus PLCs are rugged and designed to withstand vibrations, temperature, humidity and noise.
PLC training brings an opportunity for Scientists, Engineers, and Students in the field of Robotics, Mechatronics, Electronics, Telecom, Industrial, Instrumentation, Controls, Automation and Systems to develop their skills in microcontroller programming through hands- on experience. The contents are designed to cover the fundamental operations and interfacing techniques for PLCs so that you will be able to design your own projects.
Module #1 Introductions to PLCs Hardware & Software
1. Background to the PLC. (Lecture)
Introduction History Programmable Logic Controller (PLC)
2. Hardware.
PLC Architecture The CPU Address Data & Control Bus Hardware configuration PLC Communications
3. Programming (Practical)
Software Introduction Project Workspace Diagram Workspace Writing a Ladder Program Entering a Contact/Coil Compiling the Program Downloading the Program to a PLC Uploading the Program from a PLC
PLC Programming fundamentals Implementing Timers and counters. Basic instructions introduction i.e. Logic, Arithmetic, Data moment, Set, Reset, Keep etc. Advance Instructions i.e. Compare, Shift register, Data conversion, Special Math Instructions, etc. Monitoring and Online Edit. Analog input/output channel setting and scaling One to One PC Link Communication Program structuring How the scan time affects programs
Module #3 Application PLC Programming Examples
1. Hardware Topics: (Lecture)
Hardware configuration Backplane and Modular PLCs The CPU Control/Address/Data Bus IO Card Writing Addressing & Special IO
Priority determination Packing control Car parking Filling and draining control Warehouse control Conveyer belt sequence control etc. Priority determination Packing control Car parking Filling and draining control
Module #4 Human Machine Interface (HMI)
Software Introduction Project Workspace Creating graphics Adding new screens Download n connect with PLC