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Pressure Vessel Assessment Spreadsheet

This document contains input parameters for assessing the condition of a nozzle, shell, and head. It includes the design pressure and temperature, material properties, dimensions, wall thicknesses, and corrosion rates. Minimum wall thicknesses are calculated based on ASME code requirements. The nozzle size table lists minimum thicknesses from the ASME code for different nozzle sizes. Material property tables provide the allowable stresses for various steel grades at different temperatures.

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543 views3 pages

Pressure Vessel Assessment Spreadsheet

This document contains input parameters for assessing the condition of a nozzle, shell, and head. It includes the design pressure and temperature, material properties, dimensions, wall thicknesses, and corrosion rates. Minimum wall thicknesses are calculated based on ASME code requirements. The nozzle size table lists minimum thicknesses from the ASME code for different nozzle sizes. Material property tables provide the allowable stresses for various steel grades at different temperatures.

Uploaded by

rawirabbat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Variable Parameter Column3 Abreviation

Nozzle data Manual


Input
Head data to which nozzle is attached
Manual Input
Shell data to which nozzle is attached
Manual Input Auto Input Column1 Column2
Design Pressure Pi (N/mm2) 3.443 0.01 is the static head due to 1 meter of water
Design Temperature T (F) 190
Nozzle Size NPS 8 For Design
Nozzle Material Allowable Stress SN (N/mm2) 103.25 For Design for SA 106 B before 2000 = 103.5, after 2000 = 118
Nozzle Joint Efficiency EN 1 For Design
Nozzle neck (pipe) original thickness tNi (mm) For assessment
Nozzle Years in Service YN For assessment
Nozzle Min Yield Strength YSN
Shell outside diameter DS (mm) 610 For Design
Shell material allowable stress SS(N/mm2) 103.25 For Design SA 516 Gr70 @ 572F max after 2000 = 136 and up to 482F = 138
Shell joint efficiency ES 1 For Design
Original Shell thickness tS (mm) For assessment -3.2
Shell Years in Service YS For assessment
Shell Min Yield Strength YSH
Head outside diameter DHo (mm) 610 For Design
Head material allowable stress SH (N/mm2) 103.25 For Design
Head joint efficiency EH 1 For Design
Original head thickness tH (mm) 0 For assessment -3.2
Head years in Service YH For assessment
Head Min Yield Strength YSH
Nozzel outer diameter mm B36.10M DNo (mm) 219.1
tmin mm based on Table UG45 tb3 (mm) 7.16
Shell Inside Radius
Auto Input
Shell Min mesured
thickness Manual
Input Here
Shell Max mesured
thickness Manual
Input Here
Min thickness for the shell to which the
nozzle is attached excl CA, based on
UG 27 for internal pressure; min 1.5mm
(UG16)2
Min thickness for the shell to which the
nozzle is attached excl CA, based on UG
28 for external pressure; min 1.5mm
(UG16)
Shell Selected
Thickness
Shell
Corrosion
Rate
Shell Remain. Life
RNi Min Max tb1-UG27 tb2-UG28 tshell CRS Rem LS
Shell 294.96 10.04 10.04 10.04 #DIV/0! #DIV/0!
Head Inside Diameter
Auto Input
Head Min mesured
thickness Manual
Input Here
Head Max mesured
thickness Manual
Input Here
Min thickness for the head to which the
nozzle is attached excl CA, based on
UG 32 for internal pressure; min 1.5mm
(UG16)
Min thickness for the head to which the
nozzle is attached excl CA, based on UG
33 for external pressure; min 1.5mm
(UG16)
Shell Selected
Thickness
Head
Corrosion
Rate
Head Remain. Life
DHi Min Max tb1-UG32 tb2-UG33 thead CRH Rem LH
Head 590.26 9.87 9.87 9.87 #DIV/0! #DIV/0!
Nozzle Inside Radius
Auto Input
Nozzle Min mesured
thickness Manual Input
Here
Nozzle Max mesured
thickness Manual Input
Here
Min Nozzle Neck Thickness as per
UG 27 for internal pressure excl CA
Min Nozzle Neck Thickness as per UG
28 for external pressure excl CA
Nozzle selected
thickness based on
UG-45
Nozzle
Corrosion
Rate
Nozzle Rem.Life
based on t UG452
RNi Min Max ta-UG27 ta-UG28 tN-45 Cor RN Rem LN
Nozzle on Head 109.55 3.727663509 7.16 #DIV/0! #DIV/0!
Nozzle on Shell 109.55 3.727663509 7.16 #DIV/0! #DIV/0!
Variable Parameter Column3 Abreviation
Nozzle data Manual
Input
Head data to which nozzle is attached
Manual Input
Shell data to which nozzle is attached
Manual Input Auto Input Column1 Column2
Design Pressure Pi (N/mm2) 8.183739 0.01 is the static head due to 1 meter of water
Design Temperature T (F) 220
Nozzle Size NPS 6 For Design
Nozzle Material Allowable Stress SN (N/mm2) 103.25 For Design for SA 106 B before 2000 = 103.5, after 2000 = 118
Nozzle Joint Efficiency EN 1 For Design
Nozzle neck (pipe) original thickness tNi (mm) For assessment
Nozzle Years in Service YN For assessment
Nozzle Min Yield Strength YSN
Shell outside diameter DS (mm) 508 For Design
Shell material allowable stress SS(N/mm2) 103.25 For Design SA 516 Gr70 @ 572F max after 2000 = 136 and up to 482F = 138
Shell joint efficiency ES 1 For Design
Original Shell thickness tS (mm) For assessment -3.2
Shell Years in Service YS For assessment
Shell Min Yield Strength YSH
Head outside diameter DHo (mm) 508 For Design
Head material allowable stress SH (N/mm2) 103.25 For Design
Head joint efficiency EH 1 For Design
Original head thickness tH (mm) 0 For assessment -3.2
Head years in Service YH For assessment
Head Min Yield Strength YSH
Nozzel outer diameter mm B36.10M DNo (mm) 168.3
tmin mm based on Table UG45 tb3 (mm) 6.22
Shell Inside Radius
Auto Input
Shell Min mesured
thickness Manual
Input Here
Shell Max mesured
thickness Manual
Input Here
Min thickness for the shell to which the
nozzle is attached excl CA, based on
UG 27 for internal pressure; min 1.5mm
(UG16)2
Min thickness for the shell to which the
nozzle is attached excl CA, based on UG
28 for external pressure; min 1.5mm
(UG16)
Shell Selected
Thickness
Shell
Corrosion
Rate
Shell Remain. Life
RNi Min Max tb1-UG27 tb2-UG28 tshell CRS Rem LS
Shell 234.49 19.51 19.51 19.51 #DIV/0! #DIV/0!
Head Inside Diameter
Auto Input
Head Min mesured
thickness Manual
Input Here
Head Max mesured
thickness Manual
Input Here
Min thickness for the head to which the
nozzle is attached excl CA, based on
UG 32 for internal pressure; min 1.5mm
(UG16)
Min thickness for the head to which the
nozzle is attached excl CA, based on UG
33 for external pressure; min 1.5mm
(UG16)
Shell Selected
Thickness
Head
Corrosion
Rate
Head Remain. Life
DHi Min Max tb1-UG32 tb2-UG33 thead CRH Rem LH
Head 470.42 18.79 18.79 18.79 #DIV/0! #DIV/0!
Nozzle Inside Radius
Auto Input
Nozzle Min mesured
thickness Manual Input
Here
Nozzle Max mesured
thickness Manual Input
Here
Min Nozzle Neck Thickness as per
UG 27 for internal pressure excl CA
Min Nozzle Neck Thickness as per UG
28 for external pressure excl CA
Nozzle selected
thickness based on
UG-45
Nozzle
Corrosion
Rate
Nozzle Rem.Life
based on t UG452
RNi Min Max ta-UG27 ta-UG28 tN-45 Cor RN Rem LN
Nozzle on Head 84.15 7.002881242 7.00 #DIV/0! #DIV/0!
Nozzle on Shell 84.15 7.002881242 7.00 #DIV/0! #DIV/0!
Nozzle Size B36.10M Data ASME VIII Table UG-45
Nozzle NPS Nozzel outer diameter mm tmin mm
0.5 21.3 2.96
0.75 26.7 2.96
1 33.4 2.96
1.5 42.2 3.22
2 60.3 3.42
3 88.9 4.8
4 114.3 5.27
5 141.3 5.27 Assumed
6 168.3 6.22
8 219.1 7.16
10 273 8.11
12 323.8 8.34
Before 2000 After 2000
Material Name Allowable Stress (N/mm2) Temperature (Deg C)
ASTM A516 GR.70 120.75 up to 250C or 482F 138
ASTM A283 GR.C 94.5 up to 250C or 482F 108
ASTM A516 GR.70 119 up to 300C or 572F 136
ASTM A283 GR.C 93.625 up to 300C or 572F 107
ASTM A515 GR.60 103.25 up to 250C or 482F 118
ASTM A515 GR.60 100.625 up to 300C or 572F 115
ASTM A515 GR.60 98 up to 325C 112

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