IMG.900.V06.

GB
Shaft Couplings
Backlash-free Torque Transmission
Compensation of Shaft Misalignment
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.
c
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your reliable partner
Largest variety in selection of standard products
Market leaders competence arising from decades of experience in the development,
production and application of power transmission products
Optimum product selection due to our expertise in design and calculation
Reliable component dimensioning
Intelligent platform (modular construction)
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Modern, highly robust materials
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Personal supervision from the first contact right up to the after-sale service
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-your reliable partner
What is your definition of reliability?
We define reliability as the highest product quality and competent
service from the initial contact right up to the after-sale service
22
A Worldwide Presence
Total Quality Management
Individual and Flexible Logistics
Our Sales and Service network is constantly expanding. We
guarantee you and your customers almost all over the world
local representation. With eight branch firms in France,
Switzerland, Italy, England, Poland, the USA, Singapore and
China as well as around 30 representatives and eight
subsidiaries in Germany, we provide local service for our
customers in all important industrial areas.
Product Quality
Every delivery which leaves our firm has been subjected to
a careful quality inspection, meaning that you are able to
rely 100 % on mayr

products. If required, we pre-adjust

our clutches and brakes accurately to the requested values
and confirm the product characteristics with an Inspection
Report.
Quality Management
mayr

uses the term quality to describe its products and

services. Certification of our quality management confirms
the quality-consciousness of our colleagues at every level of
the company.
Our integrated management system is certified according to
DIN EN ISO 9001:2000 (Quality) and DIN EN ISO 14001
(Environment) and complies with the OHSAS 18001/OHRIS
(Occupational Health and Safety) demands.
Flexible and optimally qualified colleagues ensure that your
order is delivered according to schedule and with the most
appropriate delivery method. We take into account your
individual packaging and dispatch regulations as a matter of
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available stock of our wide standard product selection.
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a hurry, simply use our
uniquely-quick basic
product delivery service!
33
Construction and Development
From Prototype to Finished Product
Product Data:
Our 24-hour Service
Unsurpassed -
Our Standard Programme
Innovations for Your Success
With our innovative and economical solutions, we are able
to set new records in the field of power transmission. Our
many worldwide patents prove our constant ambition of
developing better and technologically superior products.
Highly qualified engineers, high-performance 3D-CAD-
systems and the most up-to-date FEM calculation aids used
in our Development and Construction departments mean
that our business is perfectly equipped to offer our
customers effective solutions.
Experts for all Power Transmission Questions
Exploit our know-how, gained by decades of experience in
the development, production and application of drive
technology products. Our experts in Construction and
Development are happy to advise you personally and
competently when selecting and dimensioning the drive
solution you require.
No mayr

product is released onto the market

until it has proved its functional capabilities
and reliability in extreme, long-term tests.
The spectrum of testing equipment is as varied as our
range of products:
Friction work test stands
Wear test stands
Noise measurement room with highly accurate noise
measurement inspection devices
Torque measurement stands up to 200.000 Nm
Impact and alternating load test stands
Force test stands
Linear movement test stands
Continuous performance test stands
Magnetic flow measurement test stands
High-speed test stands up to 20.000 rpm
Misalignment and angular misalignment test stands
Load and measurement test stands for DC motors
Our website offers you detailed information 24 hours per day,
365 days per year with no delays. Here you can find not only
the latest catalogues and technical documentation but also
CAD-files for cost-saving construction of our products.
For safety clutches, safety brakes, backlash-free shaft
couplings and high-quality DC drives, we offer you a
complete product range with market and branch optimised
constructions and designs.
Illustration of the stress distribution
in a backlash-free shaft connection
44
Backlash-free shaft couplings
Overview: Backlash-free Shaft Couplings
Types, Designs, Characteristics
The Optimum Shaft Coupling for every Drive
Each drive has its own specific characteristics and therefore
places different demands on the couplings which transmit
the torque from one shaft to the second and which
compensate for the resulting shaft misalignments. In most
cases only backlash-free couplings are able to meet the
requirements for high-speed, dynamic or reversing precision
drives.
mayr

power transmission has three of the most established

and most attractive backlash-free shaft couplings in its programme:
Disk pack couplings,
Steel bellows couplings and
Elastomer couplings
Therefore, mayr

offers an optimum solution for many
different drives.

primeflex
Steel bellows
couplings
Page 6
ROBA

-DS
Servo
couplings
Page 8
smartflex

Steel bellows
couplings
Page 10
ROBA

-ES
Elastomer
couplings
Page 12
ROBA

-DS
All-steel
couplings
Page 14
EAS

-control-DS
Torque measure-
ment couplings
Page 16
ROBA

-DS
All-steel
couplings
Page 18
Flexible element
Steel bellows Disk pack Steel bellows Plastic element Disk pack Disk pack Disk pack
Nominal torque range in Nm
24 - 120 35 - 150 16 - 700 4 - 1040 190 - 24000 190 -1600 22000 - 110000
Max. permitted speed in rpm
8000 22500 10000 28000 13600 9500 3600
Shaft diameter in mm
10 - 45 10 - 45 8 - 85 6 - 80 14 - 170 14 - 110 on request
Max. permanent operation temp. in C
120 100 120 100 250 70 250
Torsionally rigid
x x x x x x
Torsionally flexible
x
Vibration damping
x
Can be combined with safety clutch
x x x x x x
Can be integrated with torque measurement
x x
Distance between shaft ends
graduated variable graduated fixed variable fixed variable
Single-joint design
x x x x
Shaft misalignment compensation axial
x x x x
Shaft misalignment compensation radial
x
Shaft misalignment compensation angular
x x x x
Double-joint design
x x x x x x
Shaft misalignment compensation axial
x x x x x x
Shaft misalignment compensation radial
x x x x x x
Shaft misalignment compensation angular
x x x x x x
ATEX design acc. 94/9 EC
x x x
Product catalogue
P.933.V_ _.GB K.950.V_ _.GB K.932.V_ _.GB K.940.V_ _.GB K.950.V_ _.GB K.950.V_ _.GB P.950000.V_ _.GB

55
primeex

steel bellows couplings

Modular Structure
long steel bellows
with clamping hub
(if required with keyway)
short steel bellows
with clamping hub
(if required with keyway)
For detailed information, detailed technical data and dimensions, please see our
product catalogue P.933.V_ _.GB.
This catalogue is also available for download as a pdf file on our website www.mayr.com.
plug-in clamping hub
(if required with keyway)
plug-in shrink disk hub
(if required with keyway)
According to German notation, decimal
points in this catalogue are represented with
a comma (e.g. 0,5 instead of 0.5).
We reserve the right to make dimensional
and constructional alterations.
66
primeex

steel bellows couplings

Characteristics and Advantages
Installation Example
Technical Data, Dimensions
Size
1 2 3
Nominal torque T
KN
[Nm] 24 60 120
Outer diameter [mm] 47 60 79
C
l
a
m
p
i
n
g

h
u
b
Minimum bore [mm] 12 19 25
Maximum bore [mm] 25 35 45
Maximum speed n
max
[rpm] 8000 6000 4000
Length
long steel bellows [mm] 77 93 117
short steel bellows [mm] 62 74 92
P
e
r
m
i
t
t
e
d

1
)
m
i
s
a
l
i
g
n
m
e
n
t
s
Axial
displacement
long steel bellows K
a
[mm] 0,2 0,25 0,25
short steel bellows K
a
[mm] 0,1 0,15 0,15
Radial
misalignment
long steel bellows K
r
[mm] 0,2 0,3 0,3
short steel bellows K
r
[mm] 0,1 0,1 0,1
Angular
misalignment
long steel bellows K
w
[] 1 1 1
short steel bellows K
w
[] 1 1 1
Torsional
spring rigidity
long steel bellows C
T
[10
3 Nm
] 9 22 50
rad
short steel bellows C
T
[10
3 Nm
] 18 44 100
rad
1) The permitted misalignments must not simultaneously reach their max. value.
Plug-in connection
Backlash-free
Can be de-installed even after longer operating
periods without damaging the steel bellows
Extremely compact and very high performance
density
Easy to install via clamping or shrink disk
connections
Frictionally-locking and positive-locking
shaft-hub connections
Excellent misalignment capability
Can be variably dimensioned via the modular
system
Cost-effective

The primeex

-steel bellows coupling transmits the torque

backlash-free between the motor shaft and the gear shaft.
By applying plug-in shrink disk hubs (see Installation
Example) or plug-in clamping hubs, the primeex

-steel
bellows couplings can be mounted in areas which are difcult to
access.
77
ROBA

-DS servo couplings

Clamping hub
(if required
with keyway)
Shrink disk hub
Hub with
tapered bore
(only sizes 3 and 6)
Shrink disk hub
Single-jointed
coupling
Double-jointed coupling
with connection plate
Clamping hub
(if required
with keyway)
Double-jointed coupling
with sleeve S
EAS

-
safety clutch
Modular Structure
For detailed information, detailed technical data and dimensions, please see our
product catalogue K.950.V_ _.GB.
This catalogue is also available for download as a pdf file on our website www.mayr.com.
Also available in ATEX design according to the directive 94/9 EC (ATEX 95).
88
ROBA

-DS servo couplings

Technical Data, Dimensions
Size
3 6 10 15
Nominal torque
1)
T
KN
[Nm] 35 60 100 150
Peak torque
2)
T
KS
[Nm] 52 90 150 225
Alternating torque T
KW
[Nm] 21 36 60 90
Outer diameter [mm] 45 56 69 79
C
l
a
m
p
i
n
g

h
u
b
Minimum bore [mm] 10 14 19 25
Maximum bore [mm] 20 28 35 42
Maximum speed
3)
n
max
[rpm] 13500 10800 9000 7800
Length single-jointed coupling [mm] 48,5 52,6 67 69,9
Min. length double-jointed coupling [mm] 59 64,7 79,5 82,8
P
e
r
m
i
t
t
e
d

4
)
m
i
s
a
l
i
g
n
m
e
n
t
s
Axial displacement
5) 6)
K
a
[mm] 0,5 0,7 0,9 1,1
Radial
misalignment
5)
with connection plate K
r
[mm] 0,15 0,15 0,2 0,2
with special sleeve K
rH
[mm] Please contact the manufacturer.
Angular misalignment per disk pack K
w
[] 1,0 1,0 1,0 1,0
Torsional spring rigidity disk pack C
T

LP
[10
3 Nm
] 17 35 60 145
rad
Characteristics and Advantages
ROBA

-DS servo couplings are made of steel and high-

strength aluminium alloys the basis of these extremely
compact designs.
Due to their high performance density, they transmit high
torques at comparably low volumes.
Their low mass moment of inertia also predestines
ROBA

-DS servo couplings for highly dynamic drive

systems with high speeds.
The flexible disk pack compensates for shaft misalignments
and transmits the torque backlash-free with a high torsional
rigidity.
ROBA

-DS servo couplings are absolutely wear-free and

maintenance-free.

Installation Example
1) Valid for max. permitted shaft misalignments.
2) Valid for constant load direction, max. load cycles 10
5
.
3) Not valid for coupling with special sleeve.
4) The permitted misalignments must not simultaneously reach their max. value.
5) The values refer to couplings with 2 disk packs.
6) Only permitted as a static or virtually static value.
Motor
ROBA

-DS shaft coupling

combined with an EAS

-
safety clutch. Backlash-free
and torsionally rigid torque
transmission between the
motor shaft and the spindle
shaft. Compensation of
axial, radial and angular
misalignments.
Spindle
99
smartex

steel bellows couplings

EAS

-
safety clutch
Modular Structure
Reducing bushing
with different bores
for adaptation
to the respective
shaft diameter
Reducing bushing
with different bores
for adaptation
to the respective
shaft diameter
Clamping ring Clamping ring
Long
steel bellows
Short
steel bellows
(sizes 1 to 5)
Hub with
tapered bore
(sizes 1 and 2,
bore = 16 mm)
For detailed information, detailed technical data and dimensions, please see our
product catalogue K.932.V_ _.GB.
This catalogue is also available for download as a pdf file on our website www.mayr.com.
10 10
smartex

steel bellows couplings

Characteristics and Advantages
smartflex

-steel bellows couplings compensate for axial,

angular and radial shaft misalignments.
Backlash-free shaft attachment, backlash-free torque
transmission and high torsional rigidity provide high
precision in the drive line.
The easy and fast shaft attachment saves installation time.
Due to the ingeniously simple set-up, the price-
performance ratio is extremely advantageous.
On radial misalignment, the misalignment capability of
smartflex

-couplings is up to three times higher than the

misalignment capability of common steel bellows couplings.
The high misalignment capability eliminates the most
common accident cause on previous generations of steel
bellows.
A flexible modular structure minimises storage and
provides high availability.

Installation Example
Technical Data, Dimensions
Size
0 1 2 3 4 5
Nominal torque T
KN
[Nm] 16 40 100 200 400 700
Outer diameter [mm] 46 57 72 94 118 146
R
e
d
u
c
i
n
g


b
u
s
h
i
n
g
Minimum bore [mm] 8 11 16 18 30 40
Maximum bore [mm] 19 25 36 50 62 85
Maximum speed n
max
[rpm] 10000 8000 6000 4000 3000 2500
Length
long steel bellows [mm] 49,5 59,3 72 90,3 115 124
short steel bellows [mm] - 43,7 52,5 65,6 87 98
P
e
r
m
i
t
t
e
d

1
)
m
i
s
a
l
i
g
n
m
e
n
t
s
Axial
displacement
long steel bellows K
a
[mm] 0,4 0,6 0,8 0,8 0,8 0,6
short steel bellows K
a
[mm] - 0,3 0,4 0,4 0,6 0,6
Radial
misalignment
long steel bellows K
r
[mm] 0,3 0,4 0,5 0,5 0,5 0,5
short steel bellows K
r
[mm] - 0,1 0,1 0,1 0,1 0,1
Angular
misalignment
long steel bellows K
w
[] 3 3 3 3 1,5 1,0
short steel bellows K
w
[] - 1,5 1,5 1,5 1,2 1,0
Torsional spring
rigidity
long steel bellows C
T
[10
3 Nm
] 4 9 22 50 125 305
rad
short steel bellows C
T
[10
3 Nm
] - 18 44 100 168 380
rad
1) The permitted misalignments must not simultaneously reach their max. value.
By applying clamping ring hubs, the smartex

-steel
bellows couplings can be mounted in areas which are difcult
to access. Please provide an opening in the bell housing for
the Allen wrench as depicted in the example.
11 11
ROBA

-ES elastomer couplings

Key hub
Clamping hub
Shrink disk hub
Elastomeric
element
80 Sh A
EAS

-
safety clutch
Modular Structure
Elastomeric
element
92 Sh A
Elastomeric
element
98 Sh A
Elastomeric
element
64 Sh D
Key hub
Clamping hub
Shrink disk hub
For detailed information, detailed technical data and dimensions, please see our
product catalogue K.940.V_ _.GB.
This catalogue is also available for download as a pdf file on our website www.mayr.com.
Also available in ATEX design according to the directive 94/9 EC (ATEX 95).
12 12
ROBA

-ES elastomer couplings

Characteristics and Advantages
ROBA

-ES couplings transmit the torque backlash-free

via pre-tensioned elastomer elements and compensate for
shaft misalignments.
Rigidity and damping behaviour are variable due to four
elastomeric elements per size in different Shore hardnesses.
ROBA

-ES elastomer couplings are insertable and are,

therefore, also suitable for blind installation.
The couplings are maintenance-free, media-resistant
and temperature-resistant. This guarantees the highest
operational safety.
ROBA

-ES couplings are torsionally flexible within narrow

areas. However, in comparison to the toothed belt drive,
their rigidity is still 2 to 4 times higher.

Installation Example
Technical Data, Dimensions
Size
14 19 24 28 38 42 48 55 65
Nominal torque
Elastomeric element
hardness 98 Sh A
T
KN
[Nm] 13 17 60 160 325 450 525 685 1040
Peak torque
Elastomeric element
hardness 98 Sh A
T
KS
[Nm] 26 34 120 320 650 900 1050 1370 2080
Alternating torque
Elastomeric element
hardness 98 Sh A
T
KW
[Nm] See coupling dimensioning in the current ROBA

-ES catalogue.
Outer diameter [mm] 30 40 55 65 80 95 105 120 135
S
h
r
i
n
k

d
i
s
k

h
u
b
Minimum bore [mm] 6 10 15 19 20 28 35 40 45
Maximum bore [mm] 14 20 28 38 45 50 60 70 75
Maximum speed
n
max
[rpm] 28000 21000 15500 13200 10500 9000 8000 6300 5600
Length [mm] 50 66 78 90 114 126 140 160 185
E
l
a
s
t
.

e
l
e
m
e
n
t


h
a
r
d
n
e
s
s

9
8

S
h

A

Permitted
misalignment
1)
axial K
a
[mm] 1,0 1,2 1,4 1,5 1,8 2,0 2,1 2,2 2,6
radial K
r
[mm] 0,09 0,06 0,1 0,11 0,12 0,14 0,16 0,17 0,18
angular K
w
[] 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9
Torsional spring
rigidity
static C
T stat.
[10
3
Nm
]
0,12 0,9 3,7 4,2 7,4 13,8 15,1
20,5 32,8
rad
dynamic C
T dyn.
[10
3
Nm
]
0,3 2,2 7,6 10,1 19,9 31,1 44,9
48,2 67,4
rad
1) The permitted misalignments must not simultaneously reach their max. value.
The ROBA

-ES shaft coupling transmits the torque backlash-

free between the motor shaft and the output shaft. It also
compensates for axial, radial and angular shaft misalignments.
13 13
ROBA

-DS backlash-free all-steel couplings

Modular Structure
EAS

-
safety clutch
Key hub
Clamping
ring hub
Shrink disk hub
Split
clamping hub
Flange
Key hub
Clamping
ring hub
Shrink disk hub
Split clamping
hub
Flange
Sleeve variants:
Sleeve 1
Special sleeve with
variable length
Depressed tube
CFP sleeve
GRP sleeve
Axially separable sleeve
Sleeve with integrated
torque measurement

Single-jointed
coupling
Double-jointed
coupling with
connection
plate
Double-jointed coupling
with sleeve
Shrink disk hub
with integrated
overload
protection
For detailed information, detailed technical data and dimensions, please see our
product catalogue K.950.V_ _.GB.
This catalogue is also available for download as a pdf file on our website www.mayr.com.
Also available in ATEX design according
to the directive 94/9 EC (ATEX 95).
Also available in
rustproof design.
14 14
ROBA

-DS backlash-free all-steel couplings

Characteristics and Advantages
Technical Data, Dimensions
Size
16 25 40 64 100 160 180 300 500 850 1400 2200
Nominal torque
1)
T
KN
[Nm] 190 290 450 720 1000 1600 2100 3500 5800 9500 15000 24000
Peak torque
2)
T
KS
[Nm] 285 435 675 1080 1500 2400 3150 5250 8700 14250 22500 36000
Outer diameter [mm] 77 89 104 123 143 167 143 167 198 234 274 314
S
h
r
i
n
k


d
i
s
k

h
u
b
Minimum bore [mm] 14 20 25 30 35 40 42 50 60 70 80 100
Maximum bore [mm] 45 52 60 70 90 100 75 85 100 120 140 170
Maximum speed
3)

n
max
[rpm] 13600 11800 10100 8500 7300 6200 7300 6200 5200 4400 3800 3300
Min. length single-jointed coupling [mm] 77,1 87,2 98,4 109,6 120 131,6 141,2 161,2 202 244 276 317,8
Min. length double-jointed coupling [mm] 96,2 106,4 120,8 137,2 148 165,2 172,4 194,4 242 295 334 383,6
P
e
r
m
i
t
t
e
d

4
)
m
i
s
a
l
i
g
n
m
e
n
t
sAxial displacement
5) 6)
K
a
[mm] 1,1 1,3 1,5 1,8 2,1 2,5 1,0 1,2 1,4 1,6 1,9 2,2
Radial
misalignment
5)
with connection plate K
r
[mm] 0,3 0,3 0,4 0,45 0,45 0,55 0,25 0,25 0,35 0,4 0,5 0,55
with sleeve 1 K
rH
[mm] 1,0 1,2 1,5 1,8 2,1 2,2 1,2 1,25 1,35 1,7 2 2,6
with special sleeve K
rH
[mm] Please contact the manufacturer.
Angular misalignment per disk pack K
w
[] 1,0 1,0 1,0 1,0 1,0 1,0 0,5 0,5 0,5 0,5 0,5 0,5
Torsional spring rigidity disk pack C
T

LP
[10
3 Nm
]
145 280 301 748 1135 1920 3000 3480 11900 20600 30150 46800
rad
ROBA

-DS couplings are not sensitive to alternating loads

up to the full nominal torque.
Due to their high performance density, they have a low
mass moment of inertia.
ROBA

-DS disk pack couplings transmit the torque

absolutely backlash-free and with a constantly high
torsional rigidity up to the nominal torque.
On ROBA

-DS couplings, the full nominal torque can be

used, even on alternating torques and shaft misalignments.
They have a high misalignment capability with low
restoring forces.
ROBA

-DS couplings are extremely robust and can

therefore be used even under difficult conditions.
The high variant variety permits optimum coupling
configuration.

By using special adaptor anges, different measurement

anges (for torque measurement) can be integrated into
ROBA

-DS couplings.
Installation Example
1) Valid for changing load direction and max. permitted shaft misalignments.
2) Valid for constant load direction, max. load cycles 10
5
.
3) Not valid for coupling with special sleeve.
4) The permitted misalignments must not simultaneously reach their max. value.
5) The values refer to couplings with 2 disk packs.
6) Only permitted as a static or virtually static value.
ROBA

-DS shaft coupling combined with an EAS

-safety
clutch in a gear test stand manufactured by the company
EGM (Entwicklungsgesellschaft fr Montagetechnik GmbH,
Hannover).
15 15
Modular Structure
Shrink disk hub
large
Key hub
standard
Clamping ring hub
(Fig. on page 17)
Shrink disk hub /
external clamping
Shrink disk hub
large
Flange
Key hub
standard
Clamping ring hub
(Fig. on page 17)
Shrink disk hub /
external clamping
Split clamping
hub
Flange
Key hub
large
Key hub
large
Clamping hub Clamping hub
EAS

-control-DS
EAS

-control-DS
For detailed information, detailed technical data and dimensions,
please see our product catalogue K.950.V_ _.GB.
This catalogue is also available for download as a pdf file on our
website www.mayr.com.
16 16
Technical Data and Main Dimensions
Size
16 40 160
Nominal torque
1) 2)
T
KN
[Nm] 190 450 1600
Peak torque
3)
T
KS
[Nm] 285 675 2400
Clamping ring
hub
minimum hub bore
d
R min
[mm] 20 25 40
maximum hub bore
d
R max
[mm] 35 45 80
maximum speed
n
max
[rpm] 9500 7000 4300
Length Measurement coupling [mm] 178,2 230,8 329,2
Permitted
misalignments
4)
perm. axial displacement
5) 6)
K
a
[mm] 0,8 1,0 1,7
perm. angular misalignment
7)
K
w
[mm] 0,7 0,7 0,7
perm. radial misalignment
5)
K
r
[mm] 1,1 1,3 1,8
Spring
stiffnesses
total torsional stiffness

[Nm/rad] 36200 114300 585000
angular spring stiffness
7)
[Nm/rad] 229 298 1990
1) Other torques and construction sizes available on request.
2) Valid for changing load direction as well as max. permitted shaft misalignment.
3) Valid for constant load direction, max. load cycles 10
5
.
4) The permitted misalignments may not simultaneously reach
their maximum values.
5) The values refer to couplings with 2 disk packs.
6) Only permitted as a static or virtually static value.
7) The values refer to 1 disk pack.
EAS

-control-DS
Integrated into tried and tested backlash-free shaft misalignment
compensation couplings
Simple electrical and mechanical installation
Robust and reliable
machine element
Completely maintenance-free
Application fields
Process control
Quality management
Machine monitoring
Test stands

Rotary signal transmitter

Takes over energy and signal
transmission
Can be added radially
Completely maintenance
and wear-free

ROBA

-DS
Compensation of shaft misalignments
High torsional rigidity
High permitted alternating torques
High flexibility with reference to hub/shaft connection

Extension sensor
Torque measurement via strain gauge
Torque-proportional output signal

Compact and Robust Torque Measurement Coupling

Technical Data for measuring system Technical Data for measuring system
Supply voltage 24 VDC (5 %) Band 0...1 kHz (-3 dB)
Max. current consumption 0,11 A Max. data transmission distance 3 mm
Measuring signal output (dependent on
rotational direction, 5 V refers to T
KN
)
0 ... 5 V
Protection IP 20
Max. dyn. load capability 100 % of T
KN
Nominal temperature range 0 ... +70 C Connection Sub-D connector, 9-pole
Temperature drift zero point 0,04 % / K Permitted speed 0 - n
max
Temperature drift measurement value 0,03 % / K Max. total errors 1 % of T
KN
17 17
ROBA

-DS backlash-free couplings for high torques

Characteristics and Advantages
Technical Data, Dimensions
Size
2200 3300 5000 7300 11000
Alternating torque
1)

T
KW
[Nm] 14 700 22 000 33 300 48 700 73 300
Nominal torque
2)
T
KN
[Nm] 22 000 33 000 50 000 73 000 110 000
Peak torque
3)
T
KS
[Nm] 44 000 66 000 100 000 146 000 220 000
Outer diameter [mm] 290 332 378 431 492
Maximum speed [rpm] 3600 3100 2700 2400 2100
Permitted
4)
misalignments
perm. axial displacement
5)
K
a
[mm] 1,6 1,7 2,1 2,3 2,3
perm. radial misalignment
with special sleeve
K
rH
[mm] please contact the manufacturer
perm. angular misalignment
per disk pack
K
w
[] 0,4 0,4 0,4 0,4 0,4
Double-jointed coupling
with shrink disk hub and ange
Design Examples
For detailed information, please see our product brochure P.950000.V_ _.GB.
1) Valid for changing load direction as well as for max. permitted
shaft misalignment.
2) Valid for constant load direction as well as for max. permitted
shaft misalignment.
3) Valid for constant load direction, max. load cycles 10
5
.
4) The permitted misalignments may not simultaneously reach
their maximum values.
5) The values refer to couplings with 2 disk packs.
Low screw tightening torques
Can be installed / de-installed radially
Easy and quick installation / de-installation
No hydraulic installation tools required;
can be installed with a torque wrench
Backlash-free torque transmission
FEM-optimized disk shape
High torsional rigidity
High performance density
Compensation of axial, angular and radial
misalignments
Wear and maintenance-free
High flexibility through customer-specific hubs
and sleeves

Single-jointed coupling with key hubs

The design of the hubs and sleeves is carried out
according to the customers requirements.
18 18
ROBA

-DS Wind power module

System solution for wind power plants
The mayr

companys decades of experience in shaft

couplings and overload systems for all areas of mechanical
engineering forms a strong basis for our wind power module.
The wind power module has the following characteristics:
Safe overload protection
An integrated ROBA

-slip bushing produced from a specially-

developed bushing material ensures reliable overload
protection against short-circuit torques due to its minimal
torque tolerance.
Electrical insulation
The electrical insulation through the sleeve made of glass
fibre-reinforced plastic prevents damage to bearings and
toothing.
Compensation of shaft misalignments
Specially-developed rustproof steel disks allow compensation
of extremely high axial, radial and angular shaft misalign-
ments. This means that only low restoring forces are
generated.

Integrated brake disk

A brake disk can be integrated into the wind power module
according to customer-specific requirements.
Ease of installation
The disk packs and the intermediate sleeve can be mounted
and de-installed radially without axial displacement of the
hub being required.
It is possible to install the disk packs with low tightening
torques by using special clamping nuts.

19 19
Representatives
More representatives:
Austria, Benelux States, Brazil, Canada, Czech Republic, Denmark, Finland, Greece, Hongkong,
Hungary, Indonesia, Israel, Malaysia, New Zealand, Norway, Philippines, Poland, Romania, Russia,
Slovakia, Slovenia, Spain, Sweden, Thailand, Turkey
You can nd the complete address for the representative responsible for your area under
www.mayr.com in the internet.
Headquarters
Chr. Mayr GmbH + Co. KG
Eichenstrasse 1, D-87665 Mauerstetten
Tel.: 0 83 41/8 04-0, Fax: 0 83 41/80 44 21
www.mayr.com, E-Mail: info@mayr.com
Branch ofce
Service Germany
Baden-Wrttemberg
Esslinger Strae 7
70771 Leinfelden-Echterdingen
Tel.: 07 11/45 96 01 0
Fax: 07 11/45 96 01 10
Bavaria
Eichenstrasse 1
87665 Mauerstetten
Tel.: 0 83 41/80 41 04
Fax: 0 83 41/80 44 23
Chemnitz
Bornaer Strae 205
09114 Chemnitz
Tel.: 03 71/4 74 18 96
Fax: 03 71/4 74 18 95
Franken
Unterer Markt 9
91217 Hersbruck
Tel.: 0 91 51/81 48 64
Fax: 0 91 51/81 62 45
Kamen
Lnener Strasse 211
59174 Kamen
Tel.: 0 23 07/23 63 85
Fax: 0 23 07/24 26 74
North
Schiefer Brink 8
32699 Extertal
Tel.: 0 57 54/9 20 77
Fax: 0 57 54/9 20 78
Rhine-Main
Hans-Bckler-Strae 6
64823 Gro-Umstadt
Tel.: 0 60 78/7 82 53 37
Fax: 0 60 78/9 30 08 00
China
Mayr Zhangjiagang
Power Transmission Co., Ltd.
Changxing Road No. 16,
215600 Zhangjiagang
Tel.: 05 12/58 91-75 65
Fax: 05 12/58 91-75 66
info@mayr-ptc.cn
Great Britain
Mayr Transmissions Ltd.
Valley Road, Business Park
Keighley, BD21 4LZ
West Yorkshire
Tel.: 0 15 35/66 39 00
Fax: 0 15 35/66 32 61
sales@mayr.co.uk
France
Mayr France S.A.
Z.A.L. du Minopole
BP 16
62160 Bully-Les-Mines
Tel.: 03.21.72.91.91
Fax: 03.21.29.71.77
contact@mayr.fr
Italy
Mayr Italia S.r.l.
Viale Veneto, 3
35020 Saonara (PD)
Tel.: 0 49/8 79 10 20
Fax: 0 49/8 79 10 22
info@mayr-italia.it
Singapore
Mayr Transmission (S) PTE Ltd.
No. 8 Boon Lay Way Unit 03-06,
TradeHub 21
Singapore 609964
Tel.: 00 65/65 60 12 30
Fax: 00 65/65 60 10 00
info@mayr.com.sg
Switzerland
Mayr Kupplungen AG
Tobelckerstrasse 11
8212 Neuhausen am Rheinfall
Tel.: 0 52/6 74 08 70
Fax: 0 52/6 74 08 75
info@mayr.ch
USA
Mayr Corporation
4 North Street
Waldwick
NJ 07463
Tel.: 2 01/4 45-72 10
Fax: 2 01/4 45-80 19
info@mayrcorp.com
Australia
Transmission Australia Pty. Ltd.
22 Corporate Ave,
3178 Rowville, Victoria
Australien
Tel.: 0 39/7 55 44 44
Fax: 0 39/7 55 44 11
info@transaus.com.au
China
Mayr Power Transmission Co., Ltd.
Shanghai Representative Ofce
Room 2206, No. 888 Yishan Road
200233 Shanghai, VR China
Tel.: 0 21/64 32 01 60
Fax: 0 21/64 57 56 21
Trump.feng@mayr.de
India
National Engineering
Company (NENCO)
J-225, M.I.D.C.
Bhosari Pune 411026
Tel.: 0 20/27 13 00 29
Fax: 0 20/27 13 02 29
nenco@nenco.org
Japan
MATSUI Corporation
2-4-7 Azabudai
Minato-ku
Tokyo 106-8641
Tel.: 03/35 86-41 41
Fax: 03/32 24 24 10
k.goto@matsui-corp.co.jp
South Africa
Torque Transfer
Private Bag 9
Elandsfonstein 1406
Tel.: 0 11/8 99 00 00
Fax: 0 11/8 99 65 74
torque@bearings.co.za
South Korea
Mayr Korea Co. Ltd.
Room No.1002, 10th oor,
Nex Zone, SK TECHNOPARK,
77-1, SungSan-Dong,
SungSan-Gu, Changwon, Korea
Tel.: 0 55/2 62-40 24
Fax: 0 55/2 62-40 25
info@mayrkorea.com
Taiwan
German Tech Auto Co., Ltd.
No. 28, Fenggong Zhong Road,
Shengang Dist.,
Taichung City 429, Taiwan R.O.C.
Tel.: 04/25 15 05 66
Fax: 04/25 15 24 13
abby@zfgta.com.tw
Machine tools
Applications in China
Dynamic Power Transmission Co., Ltd.
Block 5th, No. 1699, Songze Road,
Xujing Industrial Zone
201702 Shanghai, China
Tel.: 021/59883978
Fax: 021/59883979
dtcshanghai@online.sh.cn
your reliable partner
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S
C
Hagen
Im Langenstck 6
58093 Hagen
Tel.: 0 23 31/78 03 0
Fax: 0 23 31/78 03 25