vacon

10
ac drives
complete user manual

NOTE! You can download the English and French product manuals with applicable safety, warning
and caution information from www.vacon.com/downloads.

REMARQUE Vous pouvez tlcharger les versions anglaise et franaise des manuels produit
contenant lensemble des informations de scurit, avertissements et mises en garde applicables
sur le site www.vacon.com/downloads.
1. Safety 1
1.1 Warnings 1
1.2 Safety instructions 3
1.3 Earthing and earth fault protection 3
1.4 Before running the motor 4
2. Receipt of delivery 5
2.1 Type designation code 5
2.2 Storage 6
2.3 Maintenance 6
2.4 Warranty 6
2.5 Manufacturers declaration of conformity 7
3. Installation 9
3.1 Mechanical installation 9
3.1.1 Vacon 10 dimensions 10
3.1.2 Cooling 12
3.1.3 Power losses 13
3.1.4 EMC levels 18
3.1.5 Changing the EMC protection class from C2 or C3 to C4 19
3.2 Cabling and connections 20
3.2.1 Power cabling 20
3.2.2 Control cabling 21
3.2.3 Screw of cables 23
3.2.4 Cable and fuse specifications 25
3.2.5 General cabling rules 28
3.2.6 Stripping lengths of motor and mains cables 29
3.2.7 Cable installation and the UL standards 29
3.2.8 Cable and motor insulation checks 29
4. Commissioning 31
4.1 Commissioning steps of Vacon 10 31
5. Fault tracing 33
6. Vacon 10 Application Interface 37
6.1 Introduction 37
6.2 Control I/O 39
7. Control panel 41
7.1 General 41
7.2 Display 41
7.3 Keypad 42
7.4 Navigation on the Vacon 10 control panel 44
7.4.1 Main menu 44
7.4.2 Reference menu 45
7.4.3 Monitoring menu 46
7.4.4 Parameter menu 48
7.4.5 System menu 50
INDEX
Document: DPD00717E1
Version release date: 10.04.2013
Software package: FW0135V005
8. STANDARD application parameters 53
8.1 Quick setup parameters
(Virtual menu, shows when par. 17.2 = 1) 54
8.2 Motor settings (Control panel: Menu PAR -> P1) 56
8.3 Start / stop setup (Control panel: Menu PAR -> P2) 58
8.4 Frequency references (Control panel: Menu PAR -> P3) 58
8.5 Ramps and brakes setup (Control panel: Menu PAR -> P4) 59
8.6 Digital inputs (Control panel: Menu PAR -> P5) 60
8.7 Analogue inputs (Control panel: Menu PAR -> P6) 60
8.8 Digital outputs (Control panel: Menu PAR -> P8) 61
8.9 Analogue outputs (Control panel: Menu PAR -> P9) 61
8.10 Protections (Control panel: Menu PAR -> P13) 62
8.11 Fault autoreset parameters (Control panel: Menu PAR -> P14) 62
8.12 PI control parameters (Control panel: Menu PAR -> P15) 63
8.13 Application Setting (Control panel: Menu PAR -> P17) 63
8.14 System parameters 64
9. Parameter descriptions 67
9.1 Motor settings (Control panel: Menu PAR -> P1) 67
9.2 Start / stop setup (Control panel: Menu PAR -> P2) 72
9.3 Frequency references (Control panel: Menu PAR -> P3) 79
9.4 Ramps & brakes setup (Control panel: Menu PAR -> P4) 80
9.5 Digital inputs (Control panel: Menu PAR -> P5) 84
9.6 Analogue inputs (Control panel: Menu PAR -> P6) 85
9.7 Digital outputs (Control panel: Menu PAR -> P8) 86
9.8 Analogue outputs (Control panel: Menu PAR -> P9) 87
9.9 Protections (Control panel:Menu Par->P13) 88
9.10 Automatic reset (Control panel: Menu PAR -> P14) 92
9.11 PI control parameters (Control panel: Menu PAR -> P15) 93
9.12 Application setting (Control panel: Menu PAR->P17) 94
9.13 Modbus RTU 96
9.13.1 Termination resistor 96
9.13.2 Modbus address area 96
9.13.3 Modbus process data 97
10. Technical data 99
10.1 Vacon 10 technical data 99
10.2 Power ratings 101
10.2.1 Vacon 10 Mains voltage 208-240 V 101
10.2.2 Vacon 10 Mains voltage 115 V 102
10.2.3 Vacon 10 Mains voltage 380-480 V 102
10.2.4 Vacon 10 Mains voltage 575 V 103
10.3 Brake resistors 103
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1. SAFETY
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY
OUT THE ELECTRICAL INSTALLATION!
This manual contains clearly marked cautions and warnings which are intended for
your personal safety and to avoid any unintentional damage to the product or con-
nected appliances.
Please read the information included in cautions and warnings carefully:
1.1 Warnings
=Dangerous voltage
Risk of death or severe injury
=General warning
Risk of damage to the product or
connected appliances
The components of the power unit of the frequency converter
are live when Vacon 10 is connected to mains. Coming into
contact with this voltage is extremely dangerous and may
cause death or severe injury. The control unit is isolated from
the mains potential.
The motor terminals U, V, W (T1, T2, T3) and the possible brake
resistor terminals - / + are live when Vacon 10 is connected to
mains, even if the motor is not running.
The control I / O-terminals are isolated from the mains poten-
tial. However, the relay output terminals may have a danger-
ous control voltage present even when Vacon 10 is
disconnected from mains.
The earth leakage current of Vacon 10 frequency converters
exceeds 3.5 mA AC. According to standard EN61800-5-1, a
reinforced protective ground connection must be ensured.
If the frequency converter is used as a part of a machine, the
machine manufacturer is responsible for providing the
machine with a main switch (EN 60204-1).
If Vacon 10 is disconnected from mains while running the
motor, it remains live if the motor is energized by the process.
In this case the motor functions as a generator feeding energy
to the frequency converter.
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After disconnecting the frequency converter from the mains,
wait until the fan stops and the indicators on the display go
out. Wait 5 more minutes before doing any work on Vacon 10
connections.
The motor can start automatically after a fault situation, if the
autoreset function has been activated.
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1.2 Safety instructions
1.3 Earthing and earth fault protection
The Vacon 10 frequency converter must always be earthed with an earthing conduc-
tor connected to the earthing terminal. See figure below:
MI1 - MI3
The earth fault protection inside the frequency converter protects
only the converter itself against earth faults.
If fault current protective switches are used they must be tested
with the drive with earth fault currents that are possible to arise in
fault situations.
The Vacon 10 frequency converter has been designed for fixed
installations only.
Do not perform any measurements when the frequency con-
verter is connected to the mains.
Do not perform any voltage withstand tests on any part of
Vacon 10. The product safety is fully tested at factory.
Prior to measurements on the motor or the motor cable, dis-
connect the motor cable from the frequency converter.
Do not open the cover of Vacon 10. Static voltage discharge
from your fingers may damage the components. Opening the
cover may also damage the device. If the cover of Vacon 10 is
opened, warranty becomes void.
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1.4 Before running the motor
Checklist:
Before starting the motor, check that the motor is mounted
properly and ensure that the machine connected to the motor
allows the motor to be started.
Set the maximum motor speed (frequency) according to the
motor and the machine connected to it.
Before reversing the motor shaft rotation direction make sure
that this can be done safely.
Make sure that no power correction capacitors are connected
to the motor cable.
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2. RECEIPT OF DELIVERY
After unpacking the product, check that no signs of transport damages are to be
found on the product and that the delivery is complete (compare the type designation
of the product to the code below).
Should the drive have been damaged during the shipping, please contact primarily
the cargo insurance company or the carrier.
If the delivery does not correspond to your order, contact the supplier immediately.
2.1 Type designation code
Figure 2.1: Vacon 10 type designation code
VACON0010- 1L- 0001- 1 +OPTIONS
Vacon 10
1L = Single phase
3L = Three phases
1 =115V
2 = 208 - 230V
4 = 380 - 480V
7 = 575V
Output Current
Input Voltage
+Options
EMC2
QPES
+DLNL = Dutch
+DLNO = Norwegian
+DLPT = Portuguese
+DLRU = Russian
+DLSE = Swedish
+DLTR = Turkish
+DLUS = US English
empty = English
Language of the documentation
+DLCN = Chinese
+DLCZ = Czech
+DLDE = German
+DLDK = Danish
+DLES = Spanish
+DLFI = Finnish
+DLFR = French
+DLI T = Italian
Input phase
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2.2 Storage
If the frequency converter is to be kept in store before use make sure that the ambi-
ent conditions are acceptable:
Storing temperature -40+70C
Relative humidity < 95%, no condensation
2.3 Maintenance
In normal operating conditions, Vacon 10 frequency converters are maintenance-
free.
2.4 Warranty
Only manufacturing defects are covered by the warranty. The manufacturer as-
sumes no responsibility for damages caused during or resulting from transport, re-
ceipt of the delivery, installation, commissioning or use.
The manufacturer shall in no event and under no circumstances be held responsible
for damages and failures resulting from misuse, wrong installation, unacceptable
ambient temperature, dust, corrosive substances or operation outside the rated
specifications. Neither can the manufacturer be held responsible for consequential
damages.
The Manufacturer's time of warranty is 18 months from the delivery or 12 months
from the commissioning whichever expires first (Vacon Warranty Terms).
The local distributor may grant a warranty time different from the above. This war-
ranty time shall be specified in the distributor's sales and warranty terms. Vacon as-
sumes no responsibility for any other warranties than that granted by Vacon itself.
In all matters concerning the warranty, please contact first your distributor.
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2.5 Manufacturers declaration of conformity
EU DECLARATION OF CONFORMITY
We
Manufacturer's name: Vacon Oyj
Manufacturer's address: P.O.Box 25
Runsorintie 7
FIN-65381 Vaasa
Finland
hereby declare that the product
Product name: Vacon 10 Frequency Converter
Model designation: Vacon 10 1L 0001 2to 0009 2
Vacon 10 3L 0001 2to 0011 2
Vacon 10 3L 0001 4to 0012 4
has been designed and manufactured in accordance with the following
standards:
Safety: EN 60204 -1 (2009) (as relevant) ,
EN 61800-5-1 (2007)
EMC: EN 61800-3 (2004)
and conforms to the relevant safety provisions of the Low Voltage Directive
2006/95/EC and EMC Directive 2004/108/EC.
It is ensured through internal measures and quality control that the product
conforms at all times to the requirements of the current Directive and the
relevant standards.
In Vaasa, 30th of July, 2010
Vesa Laisi
President
The year the CE marking was affixed: 2011
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3 INSTALLATION
3.1 Mechanical installation
There are two possible ways to mount Vacon 10 in the wall. For MI1-MI3, either screw
or DIN-rail mounting. The mounting dimensions are given on the back of the drive
and on the following page.
Figure 3.1: Screw mounting, MI1 - MI3
Figure 3.2: DIN-rail mounting, MI1 - MI3
M5
MI3
MI1
=M4
MI2
=M5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
1 2
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3.1.1 Vacon 10 dimensions
Figure 3.3: Vacon 10 dimensions, MI1 - MI3
Frame H1 H2 H3 W1 W2 W3 D1 D2
MI1 160.1 147 137.3 65.5 37.8 4.5 98.5 7
MI2 195 183 170 90 62.5 5.5 101.5 7
MI3 254.3 244 229.3 100 75 5.5 108.5 7
Table 3.1: Vacon 10 dimensions in millimetres
Frame Dimensions(mm) Weight*
W H D (kg.)
MI1 66 160 98 0.5
MI2 90 195 102 0.7
MI3 100 254.3 109 1
*without shipping package
Table 3.2: Vacon 10 frame dimensions (mm) and weights (kg)
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Figure 3.4: Vacon10 dimensions, MI2 - 3 Display Location
Table 3.4: Vacon 10 frame dimensions (mm)
Frame Dimensions(Inches) Weight*
W H D (Ibs.)
MI1 2.6 6.2 3.9 1.2
MI2 3.5 9.9 4 1.5
MI3 3.9 10.3 4.3 2.2
*without shipping package
Table 3.3: Vacon 10 frame dimensions (Inch) and weights (Ibs)
Dimensions(mm)
Frame
MI2 MI3
A 17 22.3
B 44 102
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3.1.2 Cooling
Enough free space shall be left above and below the frequency converter to ensure
sufficient air circulation and cooling. You will find the required dimensions for free
space in the table below.
If several units are mounted above each other the required free space equals C + D
(see Installation space). Moreover, the outlet air used for cooling by the lower unit
must be directed away from the air intake of the upper unit.
The amount of cooling air required is indicated below. Also make sure that the tem-
perature of the cooling air does not exceed the maximum ambient temperature of
the converter.
*. Min clearance A and B for drives for
MI1 ~ MI3 can be 0 mm if the ambient
temperature is below 40 degrees.
Figure 3.5: Installation space
A = clearance around the freq. converter (see also B)
B = distance from one frequency converter to another or distance to cabinet wall
C = free space above the frequency converter
D = free space underneath the frequency converter
NOTE! See the mounting dimensions on the back of the drive.
Leave free space for cooling above (100 mm), below (50 mm), and on the sides
(20 mm) of Vacon 10! For MI1 - MI3, side-to-side installation allowed only if the am-
bient temperature is below 40 C.
Min clearance (mm)
Frame A* B* C D
MI1 20 20 100 50
MI2 20 20 100 50
MI3 20 20 100 50
Table 3.5: Min. clearances around AC drive
Frame Cooling air required (m/h)
MI1 10
MI2 10
MI3 30
Table 3.6: Required cooling air
B
C
B
A
D
A
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3.1.3 Power losses
If the operator wants to raise the switching frequency of the drive for some reason
(typically e.g. in order to reduce the motor noise), this inevitably affects the power
losses and cooling requirements, for different motor shaft power, operator can se-
lect the switching frequency according to the graphs below.
MI1 - MI3 3P 380 V POWER LOSS
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MI1 - MI3 3P 230 V POWER LOSS
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MI1 - MI3 1P 230 V POWER LOSS
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3.1.4 EMC levels
EN61800-3 defines the division of frequency converters into four classes according
to the level of electromagnetic disturbances emitted, the requirements of a power
system network and the installation environment (see below). The EMC class of each
product is defined in the type designation code.
Category C1: Frequency converters of this class comply with the requirements of
category C1 of the product standard EN 61800-3 (2004). Category C1 ensures the
best EMC characteristics and it includes converters the rated voltage of which is less
than 1000 V and which are intended for use in the 1st environment.
NOTE: The requirements of class C are fulfilled only as far as the conducted emis-
sions are concerned.
Category C2: Frequency converters of this class comply with the requirements of
category C2 of the product standard EN 61800-3 (2004). Category C2 includes con-
verters in fixed installations and the rated voltage of which is less than 1000 V. The
class C2 frequency converters can be used both in the 1st and the 2nd environment.
Category C3: Frequency converters of this class comply with the requirements of
category C3 of the product standard EN 61800-3 (2004). Category C3 includes con-
verters the rated voltage of which is less than 1000 V and which are intended for use
in the second environment only.
Category C4: The drives of this class do not provide EMC emission protection. These
kinds of drives are mounted in enclosures.
Environments in product standard EN 61800-3 (2004)
First environment: Environment that includes domestic premises. It also includes
establishments directly connected without intermediate transformers to a low-volt-
age power supply network which supplies buildings used for domestic purposes.
NOTE: houses, apartments, commercial premises or offices in a residential building
are examples of first environment locations.
Second environment: Environment that includes all establishments other than
those directly connected to a low-voltage power supply network which supplies
buildings used for domestic purposes.
NOTE: industrial areas, technical areas of any building fed from a dedicated trans-
former are examples of second environment locations.
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3.1.5 Changing the EMC protection class from C2 or C3 to C4
The EMC protection class of MI1-3 frequency converters can be changed from class
C2 or C3 to class C4 by removing the EMC-capacitor disconnecting screw, see fig-
ure below.
Note! Do not attempt to change the EMC level back to class C2 or C3. Even if the pro-
cedure above is reversed, the frequency converter will no longer fulfil the EMC re-
quirements of class C2 / C3!
Figure 3.6: EMC protection class, MI1 - MI3
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3.2 Cabling and connections
3.2.1 Power cabling
Note! Tightening torque for power cables is 0.5 - 0.6 Nm
Figure 3.7: Vacon 10 power connections, MI1
Figure 3.8: Vacon 10 power connections, MI2 - MI3
1~ (230V)
3~ (230V, 400V)
Motor out
MAINS
MOTOR
Strip the
plastic cable
coating for
360 earthing
L1 L2/N L3 U/ T1 V/T2 W/T3 R+ R-
1~ (230V)
3~(230V, 400V, 575V)
1~ (115V)
MAINS MOTOR
BRAKE
RESISTOR
External brake resistor
Mot or out
Strip the
plastic
cable
coating
for 360
earthing
3~(230V, 400V, 575V)
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3.2.2 Control cabling
Figure 3.9: Mount the PE-plate and API cable support, MI1 - MI3
Attach this plate
BEFORE i nstalling
the power cabl es
Attach the support
AFTER i nstal ling
the power cables
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Figure 3.10: Open the lid, MI1 - MI3
Figure 3.11: Install the control cables. MI1 - MI3. See Chapter 6.2
Strip the plastic
cable coating for
360earthing
Control cable
tightening
torque: 0.4 Nm
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3.2.3 Screw of cables
Figure 3.12: MI1 screws
Figure 3.13: MI2 screws
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Figure 3.14: MI3 screws
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3.2.4 Cable and fuse specifications
Use cables with heat resistance of at least +70C. The cables and the fuses must be
dimensioned according to the tables below. Installation of cables according to UL
regulations is presented in Chapter Cable installation and the UL standards.
The fuses function also as cable overload protection.
These instructions apply only to cases with one motor and one cable connection from
the frequency converter to the motor. In any other case, ask the factory for more in-
formation.
EMC category cat. C2 cat. C3 cat. C4
Mains cable types 1 1 1
Motor cable types 3 2 1
Control cable types 4 4 4
Table 3.7: Cable types required to meet standards. EMC categories are
described in Chapter EMC levels
Cable type Description
1
Power cable intended for fixed installation and the specific mains voltage.
Shielded cable not required.
(NKCABLES / MCMK or similar recommended)
2
Power cable equipped with concentric protection wire and intended for
the specific mains voltage.
(NKCABLES / MCMK or similar recommended).
3
Power cable equipped with compact low-impedance shield and intended
for the specific mains voltage.
(NKCABLES / MCCMK, SAB / ZCUY-J or similar recommended).
*360 earthing of both motor and FC connection required to meet the standard
4
Screened cable equipped with compact low-impedance shield (NKCA-
BLES /Jamak, SAB / ZCuY-O or similar).
Table 3.8: Cable type descriptions
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Frame Type
Fuse
[A]
Mains
cable
Cu [mm
2
]
Motor
cable
Cu [mm
2
]
Terminal cable size (min/max)
Main
terminal
[mm
2
]
Earth
terminal
[mm
2
]
Control
terminal
[mm
2
]
Relay
terminal
[mm
2
]
MI2 0001-0004 20 2*2.5+2.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
MI3 0005 32 2*6+6 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
Table 3.9: Cable and fuse sizes for Vacon 10, 115 V, 1~
Frame Type
Fuse
[A]
Mains
cable
Cu [mm
2
]
Motor
cable
Cu [mm
2
]
Terminal cable size (min/max)
Main
terminal
[mm
2
]
Earth
terminal
[mm
2
]
Control
terminal
[mm
2
]
Relay
terminal
[mm
2
]
MI1 0001-0003 10 2*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
MI2 0004-0007 20 2*2.5+2.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
MI3 0009 32 2*6+6 3*1.5+1.5 1.5-6 1.5-6 0.5-1.5 0.5-1.5
Table 3.10: Cable and fuse sizes for Vacon 10, 208 - 240 V, 1~
Frame Type
Fuse
[A]
Mains
cable
Cu [mm
2
]
Motor
cable
Cu [mm
2
]
Terminal cable size (min/max)
Main
terminal
[mm
2
]
Earth
terminal
[mm
2
]
Control
terminal
[mm
2
]
Relay
terminal
[mm
2
]
MI1 0001-0003 6 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
MI2 0004-0007 10 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
MI3 0011 20 3*2.5+2.5 3*2.5+2.5 1.5-6 1.5-6 0.5-1.5 0.5-1.5
Table 3.11: Cable and fuse sizes for Vacon 10, 208 - 240 V, 3~
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Note! To fulfil standard EN61800-5-1, the protective conductor should be at least
10 mm
2
Cu or 16 mm
2
Al. Another possibility is to use an additional protective con-
ductor of at least the same size as the original one.
Frame Type
Fuse
[A]
Mains
cable
Cu
[mm
2
]
Motor
cable
Cu [mm
2
]
Terminal cable size (min/max)
Main
terminal
[mm
2
]
Earth
terminal
[mm
2
]
Control
terminal
[mm
2
]
Relay
terminal
[mm
2
]
MI1 0001-0003 6 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
MI2 0004-0006 10 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
MI3 0008-0012 20 3*2.5+2.5 3*2.5+2.5 1.5-6 1.5-6 0.5-1.5 0.5-1.5
Table 3.12: Cable and fuse sizes for Vacon 10, 380 - 480 V, 3~
Frame Type
Fuse
[A]
Mains
cable
Cu
[mm
2
]
Motor
cable
Cu [mm
2
]
Terminal cable size (min/max)
Main
terminal
[mm
2
]
Earth
terminal
[mm
2
]
Control
terminal
[mm
2
]
Relay
terminal
[mm
2
]
MI3 0002-0004 6 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
MI3 0005-0006 10 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5
MI3 0009 20 3*2.5+2.5 3*2.5+2.5 1.5-6 1.5-6 0.5-1.5 0.5-1.5
Table 3.13: Cable and fuse sizes for Vacon 10, 575 V,3~
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3.2.5 General cabling rules
1
Before starting the installation, check that none of the components of the fre-
quency converter is live.
2
Place the motor cables sufficiently far from other cables:
Avoid placing the motor cables in long parallel lines with other cables.
If the motor cable runs in parallel with other cables, the minimum distance
between the motor cable and other cables is 0.3 m.
The given distance also applies between the motor cables and signal cables
of other systems.
The maximum length of the motor cables for MI1-3 is 30 m. If use longer
cable, current accuracy will be decreased.
The motor cables should cross other cables at an angle of 90 degrees.
3
If cable insulation checks are needed, see Chapter Cable and motor insulation
checks.
4
Connecting the cables:
Strip the motor and mains cables as advised in Figure Stripping of cables.
Connect the mains, motor and control cables into their respective termi-
nals, see Figures Vacon 10 power connections, MI1 - Install the control
cables.
Note the tightening torques of chapter3.2.1 power cables and chapter 3.2.2
control cables given in Vacon 10 power connections, MI1 and Install the
control cables. MI1 - MI3. See Chapter6.2.
For information on cable installation according to UL regulations see Chap-
ter Cable installation and the UL standards.
Make sure that the control cable wires do not come in contact with the elec-
tronic components of the unit.
If an external brake resistor (option) is used, connect its cable to the appro-
priate terminal.
Check the connection of the earth cable to the motor and the frequency
converter terminals marked with.
Connect the separate shield of the motor cable to the earth plate of the
frequency converter, motor and the supply centre.
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3.2.6 Stripping lengths of motor and mains cables
Figure 3.15: Stripping of cables
Note! Strip also the plastic cover of the cables for 360 degree earthing. See Figures
Vacon 10 power connections, MI1, Vacon 10 power connections, MI2 - MI3 and Install
the control cables. MI1 - MI3. See Chapter 6.2.
3.2.7 Cable installation and the UL standards
To meet the UL (Underwriters Laboratories) regulations, a UL-approved copper ca-
ble with a minimum heat-resistance of +60 / 75C must be used.
3.2.8 Cable and motor insulation checks
These checks can be performed as follows if motor or cable insulations are suspect-
ed to be faulty.
1. Motor cable insulation checks
Disconnect the motor cable from terminals U / T1, V / T2 and W / T3 of the frequency
converter and from the motor. Measure the insulation resistance of the motor cable
between each phase conductor as well as between each phase conductor and the
protective ground conductor.
The insulation resistance must be >1 MOhm.
2. Mains cable insulation checks
Disconnect the mains cable from terminals L1, L2 / N and L3 of the frequency con-
verter and from the mains. Measure the insulation resistance of the mains cable be-
tween each phase conductor as well as between each phase conductor and the
protective ground conductor. The insulation resistance must be >1 MOhm.
3. Motor insulation checks
Disconnect the motor cable from the motor and open the bridging connections in the
motor connection box. Measure the insulation resistance of each motor winding. The
measurement voltage must equal at least the motor nominal voltage but not exceed
1000 V. The insulation resistance must be >1 MOhm.
20 mm
35 mm
8 mm
Earth conductor
8 mm
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4. COMMISSIONING
Before commissioning, read the warnings and instructions listed in
Chapter 1!
4.1 Commissioning steps of Vacon 10
1
Read carefully the safety instructions in Chapter 1 and follow them.
2
After the installation, make sure that:
both the frequency converter and the motor are grounded.
the mains and motor cables comply with the requirements given in Chap-
ter 3.2.4.
the control cables are located as far as possible from the power. cables
(see Chapter 3.2.5, step 2) and the shields of the shielded cables are con-
nected to protective earth.
3
Check the quality and quantity of cooling air (Chapter 3.1.2).
4
Check that all Start / Stop switches connected to the I / O terminals are in Stop-
position.
5
Connect the frequency converter to mains.
6
Set the parameters of group 1 according to the requirements of your application.
At least the following parameters should be set:
motor nominal speed (par. 1.3)
motor nominal current (par. 1.4)
application type (par. 17.1)
You will find the values needed for the parameters on the motor rating plate.
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7
Perform test run without motor. Perform either Test A or Test B:
A) Control from the I / O terminals:
Turn the Start / Stop switch to ON position.
Change the frequency reference.
Check the Monitoring Menu and make sure that the value of Output fre-
quency changes according to the change of frequency reference.
Turn the Start / Stop switch to OFF position.
B) Control from the keypad:
Select the keypad as the control place by pressing Loc / Rem button or
select Local control with par 2.5.
Push the Start button on the keypad.
Check the Monitoring Menu and make sure that the value of Output fre-
quency. changes according to the change of frequency reference.
Push the Stop button on the keypad.
8
Run the no-load tests without the motor being connected to the process, if possi-
ble. If this is impossible, secure the safety of each test prior to running it. Inform
your co-workers of the tests.
Switch off the supply voltage and wait up until the drive has stopped.
Connect the motor cable to the motor and to the motor cable terminals of
the frequency converter.
See to that all Start / Stop switches are in Stop positions.
Switch the mains ON.
Repeat test 7A or 7B.
9
Perform an identification run (see par. 1.18), especially if the application requires
a high startup torque or a high torque with low speed.
10
Connect the motor to the process (if the no-load test was running without the
motor being connected).
Before running the tests, make sure that this can be done safely.
Inform your co-workers of the tests.
Repeat test 7A or 7B.
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5. FAULT TRACING
When a fatal fault is detected by the frequency converter control electronics, the
drive will stop and the symbol FT and the fault code blinked on the display are in the
following format, e.g.:
The active fault can be reset by pressing BACK / RESET button when the API is in ac-
tive fault menu level (FT XX), or pressing BACK / RESET button with long time (> 2 s)
when the API is in active fault submenu level (F5.x ), or via the I / O terminal or field
bus. Reset fault history (long push > 5 s), when the API is in fault history submenu
level (F6.x). The faults with subcode and time labels are stored in the Fault history
submenu which can be browsed. The different fault codes, their causes and correct-
ing actions are presented in the table below.
Fault
code
Fault name Possible cause Correcting actions
1 Overcurrent
Frequency converter has
detected too high a current
(>4*I
N
) in the motor cable:
sudden heavy load increase
short circuit in motor cables
unsuitable motor
Check loading.
Check motor size.
Check cables.
2 Overvoltage
The DC-link voltage has
exceeded the internal safety
limit:
deceleration time is too short
high overvoltage spikes in
mains
Increase the deceleration
time (Par.4.3 or Par.4.6)
3 Earth fault
Current measurement has
detected extra leakage current at
start:
insulation failure in cables or
motor
Check motor cables and
motor
Table 5.1: Fault codes
Fault code (2 =over vol tage)
FT2
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8 System fault
component failure
faulty operation
Reset the fault and
restart.
If the fault re-occurs, con-
tact the distributor near to
you.
NOTE! If fault F8 occurs,
find out the subcode of the
fault from the Fault His-
tory menu under Id xxx!
9 Undervoltage
The DC-link voltage has gone
below the internal safety limit:
most probable cause: supply
voltage is too low
frequency converter internal
fault
Power outages
In case of temporary sup-
ply voltage break reset the
fault and restart the fre-
quency converter. Check
the supply voltage. If it is
adequate, an internal fail-
ure has occurred.
Contact the distributor
near to you.
11 Output phase fault
Current measurement has
detected that there is no current
in one motor phase.
Check motor cable and
motor.
13
Frequency converter
undertemperature
Heat sink temperature is under
-10 C
Check the ambient tem-
perature.
14
Frequency converter
overtemperature
Heat sink is overheated.
Check that the cooling air
flow is not blocked.
Check the ambient tem-
perature.
Make sure that the
switching frequency is not
too high in relation to
ambient temperature and
motor load.
15 Motor stalled
Motor stall protection has
tripped.
Check that the motor is
able to rotate freely.
16
Motor overtempera-
ture
Motor overheating has been
detected by frequency converter
motor temperature model. Motor
is overloaded.
Decrease the motor load.
If no motor overload
exists, check the temper-
ature model parameters.
17 Motor underload
Motor underload protection has
tripped.
Check motor and load,
e.g. for broken belts or dry
pumps.
Fault
code
Fault name Possible cause Correcting actions
Table 5.1: Fault codes
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22
EEPROM checksum
fault
Parameter save fault
faulty operation
component failure
Contact the distributor
near to you.
25
Microcontroller
watchdog fault
faulty operation
component failure
Reset the fault and restart.
If the fault re-occur, contact
the distributor near to you.
27 Back EMF protection
Drive has detected that the magnet-
ized motor is running in start situation.
A rotating PM-motor
Make sure that there is no
rotating PM-motor when
the start command is given.
34
Internal bus commu-
nication
Ambient interference or defective
hardware
If the fault re-occur, contact
the distributor near to you.
35 Application fault
Application is not working prop-
erly.
Contact the distributor
near to you.
41 IGBT Overtemperature
Overtemperature alarm is issued
when the IGBT switch tempera-
ture exceeds 110 C.
Check loading.
Check motor size.
Make identification run.
50
Analog input select
20% - 100% (selected
signal range 4 to
20 mA or 2 to 10 V)
Current at the analogue input is <
4mA; Voltage at the analogue
input is < 2 V.
control cable is broken or loose.
signal source has failed.
Check the current loop
circuitry.
51 External fault
Digital input fault. Digital input has
been programmed as external
fault input and this input is active.
Remove the external
device fault.
53 Fieldbus fault
The data connection between the
fieldbus Master and the fieldbus
of the drive has broken.
Check installation.
If installation is correct,
contact the nearest Vacon
distributor.
55 Wrong run fault
Run forward and backward at the
same time.
Check I/O control single 1
and I/O control single 2.
57 Idenfication fault Identification run has failed.
Run command was
removed before comple-
tion of identification run.
Motor is not connected to
frequency converter.
There is load on motor shaft.
Fault
code
Fault name Possible cause Correcting actions
Table 5.1: Fault codes
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6. VACON 10 APPLICATION INTERFACE
6.1 Introduction
There is only one version of Control Board available for the Vacon 10 drive:
This section provides you with a description of the I / O-signals for Vacon 10 and in-
structions for using the Vacon 10 general purpose application.
The frequency reference can be selected from Preset Speed 0-7, Keypad, Fieldbus,
AI1, AI2, PI.
Basic properties:
Digital inputs DI1DI6 are freely programmable. The user can assign a
single input to many functions.
Digital-, relay- and analogue outputs are freely programmable.
Analog output can be set as current output.
Analog input 1 can be set as voltage input and Analog input 2
can be set as current input.
Special features:
Programmable Start / Stop and Reverse signal logic
Reference scaling
DC-brake at start and stop
Programmable U / f curve
Adjustable switching frequency
Auto reset function after fault
Version Composition
Vacon 10
6 Digital inputs
2 Analogue inputs
1 Analogue output
1 Digital output
2 Relay outputs
RS-485 Interface
Table 6.1: Available Control Board
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Protections and supervisions (all fully programmable; off, alarm, fault):
Analog input low fault
Undervoltage fault
Earth fault
Output phase fault
Motor thermal, stall and underload protection
8 preset speeds
Analogue input range selection, signal scaling and filtering
PI controller
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6.2 Control I/O
Figure 6.1: Vacon 10 I/O
Terminal Signal Factory preset Description
1 +10Vref Ref. voltage out Maximum load 10 mA
2 AI1 Analog signal in 1
Freq. reference
P)
0 - 10 V Ri =
200 k (min)
3 GND I/O signal ground
6 24Vout 24V output for DI's
%, max. load 50 mA
7 GND I/O signal ground
8 DI1 Digital input 1
Start forward
P)

0 - +30 V Ri = 12 k
9 DI2 Digital input 2
Start reverse
P)

10 DI3 Digital input 3
Fault reset
P)

A A RS485 signal A FB Communication Negative
B B RS485 signal B FB Communication Positive
4 AI2 Analog signal in 2
PI actual value
P)

0(4) - 20 mA, Ri = 200
5 GND I/O signal ground
13 GND I/O signal ground
14 DI4 Digital input 4
Preset speed B0
P)

0 - +30 V Ri = 12 k
(min) 15 DI5 Digital input 5
Preset speed B1
P)
16 DI6 Digital input 6
External fault
P)
18 AO Analog Output
Output frequency
P)

0(4) - 20 mA, RL = 500
20 DO Digital signal out
Active = READY
P)

Open collector, max.
load 48V/50mA
22 RO 13 Relay out 1
Active = RUN
P)

Max. switching load:
250Vac/2A or 250Vdc/
0,4A
23 RO 14
24 RO 22 Relay out 2
Active = FAULT
P)
Max. switching load:
250Vac/2A or
250Vdc/0,4A
25 RO 21
26 RO 24
Table 6.2: Vacon 10 default I/O configuration and connections
P) = Programmable function, see parameter lists and descriptions,
chapters 8 and 9.

20

ON
OFF
mA
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7. CONTROL PANEL
7.1 General
The panel is an irremovable part of the drive consisting of corresponding control
board; The overlay with display status on the cover and the button are in clarifica-
tions in the user language.
The User Panel consists of an alphanumeric LCD display with backlight and a keypad
with the 9 push buttons (see Figure 7.1).
7.2 Display
The display includes 14-segment and 7-segment blocks, arrowheads and clear text
unit symbols. The arrowheads, when visible, indicate some information about the
drive, which is printed in clear text in user language on the overlay (numbers 114
in the figure below). The arrowheads are grouped in 3 groups with the following
meanings and English overlay texts (see Figure 7.1):
Group 1 - 5; Drive status
1 = Drive is ready to start (READY)
2 = Drive is running (RUN)
3 = Drive has stopped (STOP)
4 = Alarm condition is active (ALARM)
5 = Drive has stopped due to a fault (FAULT)
Group 6 - 10; Control selections
6 = Motor is rotating forward (FWD)
7 = Motor is rotating reverse (REV)
8 = I/O terminal block is the selected control place (I / O)
9 = Keypad is the selected control place (KEYPAD)
10 = Fieldbus is the selected control place (BUS)
Group 11 - 14; Navigation main menu
11 = Reference main menu (REF)
12 = Monitoring main menu (MON)
13 = Parameter main menu (PAR)
14 = System main menu (SYS)
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Figure 7.1: Vacon 10 Control panel
7.3 Keypad
The keypad section of the control panel consists of 9 buttons (see Figure 7.1). The
buttons and their functions are described as Table 7.1.
The drive stops by pressing the keypad STOP button.
The drive starts by pressing the keypad START button when the selected control
place is KEYPAD.
1 2 3 4 5
6 7 8 9 10
11
13
14
12
READY RUN STOP ALARM FAULT
FWD REV I/O KEYPAD BUS
SYS
PAR
REF
MON
BACK
RESET
LOC
REM
OK
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NOTE! The status of all the 9 buttons are available for application program!
Symbol Button Name Function Description
Start Motor START from the panel
STOP Motor STOP from the panel
OK
Used for confirmation.
Enter edit mode for parameter
Alternate in display between the
parameter value and parameter code.
Reference frequency value adjusting no
need to press OK-button to confirm
Back / Reset
Cancels edited parameter
Move backwards in menu levels
Reset fault indication
Up and Down
Select root parameter number on root-
parameter list, Up decrease / Down
increase parameter number,
Up increase / Down decrease parame-
ter value change
Left and Right
Available in REF,PAR and SYS menu
parameter digit setting when changing
value
MON,PAR and SYS can also use left and
right button to navigate the parameter
group, like in MON menu use right but-
ton from V1.x to V2.x to V3.x
Can be used to change direction in REF
menu in local mode:
- Right arrow would mean reverse (REV)
- Left arrow would mean forward (FWD)
Loc / Rem Change control place
Table 7.1: Keypad Function
OK
BACK
RESET
LOC
REM
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7.4 Navigation on the Vacon 10 control panel
This chapter provides you with information on navigating the menus on Vacon 10 and
editing the values of the parameters.
7.4.1 Main menu
The menu structure of Vacon 10 control software consists of a main menu and sev-
eral submenus. Navigation in the main menu is shown below:
Figure 7.2: The main menu of Vacon 10
FWD R EV I/O K EYPAD BUS
REF
M ON
PAR
SYS SYS
SYS SYS
SYS SYS
SYS SYS
FAULT ALARM STOP READY RU N
FWD REV I/O KEY PAD BU S
REF
PA R
FAULT ALARM STOP R EADY RUN
MON
FW D REV I/O KEY PAD BUS
REF
PAR
FAULT A LA RM STO P READY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULT ALARM STOP READY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULT ALARM STOP READY RUN
MON
FWD RE V I/O KEYPAD BUS
REF
PAR
FAULT ALARM STOP RE ADY RUN
MON
FW D REV I/ O KE YPAD BUS
R EF
PAR
FAU LT ALARM STO P READ Y RUN
MON
PRESS
PRESS
PRESS
PRESS
PRESS
FWD REV I/O KEYPAD BUS
REF
MON
PAR
FAULT ALARM STOP READY R UN
PRESS
PRESS
OK
OK
OK
OK
OK
In this menu
you can
browse the
monitoring
values.
In this menu
you can
browse and
edit the
parameters.
Dispalys the
keypad reference
value
regardless of
the selected
contron place.
Here you will be
able to browse
system parameter
and fault
submenu.
MONITORING
MENU
REFERENCE
MENU
PARAMETER
MENU
SYSTEM
MENU
Hz Hz
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7.4.2 Reference menu
Figure 7.3: Reference menu display
Move to the reference menu with the UP / DOWN button (see Figure 7.2).
The reference value can be changed with UP / DOWN button as shown in Figure 7.3.
If the value has big change, first press Left and Right buttons to select the digit which
has to be changed, then press Up button to increase and Down button to decreases
the value in the selected digit. When the drive is in run mode, the reference value
changed by Up/Down/Left/Right button will take effective no need to press OK button.
Note! LEFT and RIGHT buttons can be used to change the direction in
Ref menu in local control mode.
Press to enter
edit mode
Change
value
OK
SYS
FWD REV I/O KEYPAD BUS
REF
MON
PAR
FAULT ALARM STOP READY RUN
Hz
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7.4.3 Monitoring menu
Figure 7.4: Monitoring menu display
Monitoring values are actual values of measured signals as well as status of some
control settings. It is visible in Vacon 10 display, but it can not be edited. The moni-
toring values are listed in Table 7.2.
Pressing Left/Right button to change the actual parameter to the first parameter of
the next group, to browse monitor menu from V1.x to V2.1 to V4.1. After entering the
desired group, the monitoring values can be browsed by pressing UP /DOWN button,
as shown in Figure 7.4.
In MON menu the selected signal and its value are alternateing in the display by
pressing OK button.
Note! Turn on drive power, arrowhead of main menu is at MON, V x.x
or monitor parameter value of Vx.x is displayed in Panel.
Display Vx.x or monitor parameter value of Vx.x is determined
by the last show status before power shut down. E.g., it was
V4.5, and it is also V4.5 when restart.
OK
OK
OK
1 2
3
Press Left/Right to browse
other Monitoring groups
Prsess Down to
browse V4.5
5
Press OK V4.5 is display
4
Preess OK the value is
displayed
FAULT ALARM STOP READY RUN
REF
MON
PAR
SYS
REF
MON
PAR
SYS
FAULT ALARM STOP READY RUN
FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS
Press OK to enter
Monitoring menu
REF
MON
PAR
SYS
FAULT ALARM STOP READY RUN
FWD REV I/O KEYPAD BUS
REF
MON
PAR
SYS
FAULT ALARM STOP READY RUN
FWD REV I/O KEYPAD BUS
FAULT ALARM STOP READY RUN
REF
MON
PAR
SYS
FWD REV I/O KEYPAD BUS
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Code Monitoring signal Unit ID Description
V1.1 Output frequency Hz 1 Output frequency to motor
V1.2 Frequency reference Hz 25
Frequency reference to motor con-
trol
V1.3 Motor speed rpm 2 Calculated motor speed
V1.4 Motor current A 3 Measured motor current
V1.5 Motor torque % 4
Calculated actual / nominal torque
of the motor
V1.6 Motor Power % 5
Calculated actual / nominal power
of the motor
V1.7 Motor voltage V 6 Motor voltage
V1.8 DC-link voltage V 7 Measured DC-link voltage
V1.9 Drive temperature C 8 Heatsink temperature
V1.10 Motor temperature % 9 Calculated motor temperature
V2.1 Analog input 1 % 59
AI1 signal range in percent of used
range
V2.2 Analog input 2 % 60
AI2 signal range in percent of used
range
V2.3 Analog output % 81
AO signal range in percent of used
range
V2.4
Digital input status DI1,
DI2, DI3
15 Digital input status
V2.5
Digital input status DI4,
DI5, DI6
16 Digital input status
V2.6 RO1, RO2, DO 17 Relay / digital output status
V4.1 PI setpoint % 20 Regulator setpoint
V4.2 PI feedback value % 21 Regulator actual value
V4.3 PI error % 22 Regulator error
V4.4 PI output % 23 Regulator output
Table 7.2: Vacon 10 monitoring signals
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7.4.4 Parameter menu
In Parameter menu only the Quick setup parameter list is shown as default. By giving
the value 0 to the parameter 17.2, it is possible to open other advanced parameter
groups. The parameter lists and descriptions can be found in chapters 8 and 9.
The following figure shows the parameter menu view:
Figure 7.5: Parameter menu
The parameter can be changed as the Figure 7.5.
Left / Right button is available inside Parameter menu. Pressing Left / Right button
to change the actual parameter to the first parameter of the next group (Example:
any parameter of P1 is displayed -> RIGHT button -> P2.1 is displayed -> RIGHT but-
ton -> P3.1 is displayed ). After entering the desired group, pressing UP / DOWN
button to select root parameter number, and then press OK button to display the val-
ue of the parameter and also enter edit mode.
OK
OK
2 Press Right to browse
otherPar. group
4
Press OK button to enter
edit mode
3
Press down button to
browse P3.4
5
Press Up / Down to change value
OK 6
Press OK to confirm
FAULT ALARM STOP READY RU N
REF
MON
PAR
SYS
REF
MON
PAR
SYS
REF
MON
PAR
SYS
FAULT ALARM STOP READY RU N
FAULT ALARM STOP READY RU N
FWD R EV I/O K EYPAD BUS FWD R EV I/O KEYPAD BUS
FWD R EV I/O K EYPAD BUS
1 Press OK to enter Pa r. menu
FAULT ALARM STOP READY RU N
REF
MON
PAR
SYS
FWD R EV I/O K EYPAD BUS
FAULT ALARM STOP READY RU N
REF
MON
PAR
SYS
FWD R EV I/O KEYPAD BUS
Hz
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In edit mode, Left and Right buttons are used to select the digit which has to be
changed, and Up increases / Down decreases parameter value.
In edit mode, the value of Px.x is displayed blinkingly in the panel. After about 10 s,
Px.x is displayed in the panel again if you don't press any button.
Note! In edit mode, if you edit the value and don't press OK button, the
value isn't changed successfully.
In edit mode, if you don't edit the value, you can press Reset /
Back button to display Px.x again.
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7.4.5 System menu
SYS menu including fault submenu and system parameter submenu, and the display
and operation of the system parameter submenu is similar to PAR menu or MON
menu.In system parameter submenu, there are some editable parameter (P) and
some uneditable parameter (V).
The Fault submenu of SYS menu includes active fault submenu and fault history sub-
menu.
Figure 7.6: Fault menu
In active fault situation, FAULT arrow is blinking and the display is blinking active
fault menu item with fault code. If there are several active faults, you can check it by
entering the active fault submenu F5.x. F5.1 is always the latest active fault code. The
active faults can be reset by pressing BACK / RESET button with long time (>2 s),
when the API is in active fault submenu level (F5.x). If the fault cannot be reset, the
blinking continues. It is possible to select other display menus during active fault, but
in this case the display returns automatically to the fault menu if no button is pressed
in 10 seconds. The fault code, subcode and the operating day, hour and minute val-
ues at the fault instant are shown in the value menu (operating hours = displayed
reading).
OK
Press OK to enter V1.1 1
Press Left/Right button
to browse other groups
2
Press down to browse
other active faults
3
REF
MON
PAR
SYS
FAULT ALARM STOP
FWD REV I/O KEYPAD BUS
READY RUN
OK
Press OK to select one fault
to browse its time
4
REF
MON
PAR
SYS
FAULT ALARM STOP READY RUN
FWD REV I/O KEYPAD BUS
Browse for fault code(C xx),
subcode(Id xx), days(d xx),
hours(H xx), minutes(M xx)
5
REF
MON
PAR
SYS
FAULT ALARM STOP READY RUN
FWD REV I/O KEYPAD BUS
REF
MON
PAR
SYS
FAULT ALARM STOP READY RUN
FWD REV I/O KEYPAD BUS
REF
MON
PAR
SYS
FAULT ALARM STOP READY RUN
FWD REV I/O KEYPAD BUS
control panel vacon 51
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Note! Fault History can be reset by long pressing the BACK / RESET
button for 5 second time,when the API is in fault history sub-
menu level (F6.x), it will also clear all active faults.
See Chapter5 for fault descriptions
52 vacon control panel
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parameters vacon 53
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8. STANDARD APPLICATION PARAMETERS
On the next pages you can find the lists of parameters within the respective param-
eter groups. The parameter descriptions are given in Chapter 9 .
Explanations:
Code: Location indication on the keypad; Shows the operator the present
Monitoring value number or Parameter number
Parameter: Name of monitoring value or parameter
Min: Minimum value of parameter
Max: Maximum value of parameter
Unit: Unit of parameter value; given if available
Default: Factory preset value
ID: ID number of the parameter (used with fieldbus control)
More information on this parameter available in chapter 9: Param-
eter descriptions click on the parameter name.
Modifiable only in stop state
NOTE: This manual is for Vacon 10 standard application only. please download the
appropriate user manuals on http://www.vacon.com -> Support & Download if
special application details needed.
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8.1 Quick setup parameters (Virtual menu, shows when par. 17.2 = 1)
Code Parameter Min Max Unit Default ID Note
Motor nominal
voltage
180 690 V Varies 110
Check rating plate on the
motor.
Motor nominal
frequency
30,00 320,00 Hz
50,00 /
60,00
111
Check rating plate on the
motor.
Motor nominal
speed
30 20000 rpm
1440 /
1720
112
Default applies for a 4-
pole motor.
Motor nominal
current
0,2 x
I
Nunit
2,0 x
I
Nunit

A I
Nunit
113
Check rating plate on the
motor.
Motor cos
(Power Factor)
0,30 1,00 0,85 120
Check rating plate on the
motor.
Current limit
0,2 x
I
Nunit
2,0 x
I
Nunit
A
1,5 x
I
Nunit
107 Maximum motor current
Torque boost 0 1 0 109
0 = Not used
1 = Used
P2.1
Remote control
place selection
0 1 0 172
0 = I / O terminal
1 = Fieldbus
Start function 0 1 0 505
0 = Ramp
1 = Flying start
Stop function 0 1 0 506
0 = Coasting
1 = Ramp
Min frequency 0,00 P3.2 Hz 0,00 101 Minimum freq reference
Max frequency P3.1 320,00 Hz
50,00 /
60,00
102
Maximum freq refer-
ence
P3.3
Remote Control
Place frequency
reference selec-
tion
1 6 4 117
1 = Preset speed 0-7
2 = Keypad
3 = Fieldbus
4 = AI1
5 = AI2
6 = PI
P3.4 Preset speed 0 P3.1 P3.2 Hz 5,00 180 Activated by digital inputs
P3.5 Preset speed 1 P3.1 P3.2 Hz 10,00 105 Activated by digital inputs
P3.6 Preset speed 2 P3.1 P3.2 Hz 15,00 106
Activated by digital
inputs
P3.7 Preset speed 3 P3.1 P3.2 Hz 20,00 126
Activated by digital
inputs
Table 8.1: Quick setup parameters
P1.1
P1.2
P1.3
P1.4
P1.5

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P1.7
P1.15
P2.2
P2.3
P3.1
P3.2
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Acceleration time
1
0,1 3000,0 s 3,0 103
Acceleration time from
0 Hz to maximum
frequency.
Deceleration time
1
0,1 3000,0 s 3,0 104
Deceleration time from
maximum frequency to
0 Hz.
P6.1 AI1 Signal range 0 1 0 379
0 = 0 - 100%
1 = 20% - 100%
20% is the same as 2 V
minimum signal level.
P6.5 AI2 Signal range 0 1 0 390
0 = 0 - 100%
1 = 20% - 100%
20% is the same as 4 mA
minimum signal level.
Automatic reset 0 1 0 731
0 = Disable
1 = Enable
P17.2
Parameter
conceal
0 1 1 115
0 = All parameters visi-
ble
1 = Only quick setup
parameter group visible
Code Parameter Min Max Unit Default ID Note
Table 8.1: Quick setup parameters
P4.2
P4.3
P14.1
56 vacon parameters
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8.2 Motor settings (Control panel: Menu PAR -> P1)
Code Parameter Min Max Unit Default ID Note
Motor nominal
voltage
180 690 V Varies 110
Check rating plate on the
motor
Motor nominal fre-
quency
30,00 320,00 Hz
50,00 /
60,00
111
Check rating plate on the
motor
Motor nominal
speed
30 20000 rpm
1440 /
1720
112
Default applies for a 4-pole
motor.
Motor nominal
current
0,2 x
I
Nunit
2,0 x
I
Nunit

A I
Nunit
113
Check rating plate on the
motor
Motor cos
(Power Factor)
0,30 1,00 0,85 120
Check rating plate on the
motor
Current limit
0,2 x
I
Nunit
2,0 x
I
Nunit
A
1,5 x
I
Nunit
107 Maximum motor current
Motor control
mode
0 1 0 600
0 = Frequency control
1 = Open loop speed control
U / f ratio 0 2 0 108
0 = Linear
1 = Square
2 = Programmable
Field weakening
point
8,00 320,00 Hz
50,00 /
60,00
602
Field weakening point fre-
quency
Field weakening
point voltage
10,00 200,00 % 100,00 603
Voltage at field weakening
point as % of U
nmot
U / f mid point
frequency
0,00 P1.10 Hz
50,00 /
60,00
604
Mid point frequency for
programmable U / f
U / f mid point
voltage
0,00 P1.11 % 100,00 605
Mid point voltage for pro-
grammable U / f as % of
U
nmot
Zero freq voltage 0,00 40,00 % 0,00 606
Voltage at 0 Hz as % of
U
nmot
Torque Boost 0 1 0 109
0 = Disabled
1 = Enabled
Switching fre-
quency
1,5 16,0 kHz 4,0 / 2,0 601
PWM frequency. If values
are higher than default,
reduce the current capacity
Brake Chopper 0 2 0 504
0 = Disabled
1 = Enabled: Always
2 = Run state
Table 8.2: Motor settings
P1.1
P1.2
P1.3
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P1.4
P1.5

P1.7
P1.8
P1.9
P1.10
P1.11
P1.12
P1.13
P1.14
P1.15
P1.16
P1.17
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NOTE! These parameters are shown, when P17.2 = 0.
Motor identifica-
tion
0 1 0 631
0 = Not active
1 = Standstill identification
(need run command within
20 s to activate)
Rs voltage drop 0,00 100,00 % 0,00 662
Voltage drop over motor
windings as % of U
nmot
at
nominal current.
Overvoltage con-
troller
0 2 1 607
0 = Disabled
1 = Enabled, Standard
mode
2 = Enabled, Shock load
mode
Undervoltage
controller
0 1 1 608
0 = Disable
1 = Enable
Sine filter 0 1 0 522
0 = not in use
1 = in use
0 65535 28928 648
Modulator configuration
word:
B1 = discontinuous modu-
lation (DPWMMIN)
B2 = Pulse dropping in
overmodulation
B6 = under modulation
B8 = instantaneous DC volt-
age compensation*
B11 = Low noise
B12 = Dead time compen-
sation*
B13 = Flux error compen-
sation*
*Enable by default
Code Parameter Min Max Unit Default ID Note
Table 8.2: Motor settings
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P1.19
P1.20
P1.21
P1.22
P1.23
P1.24
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8.3 Start / stop setup (Control panel: Menu PAR -> P2)
8.4 Frequency references (Control panel: Menu PAR -> P3)
NOTE! These parameters are shown, when P17.2 = 0.
Code Parameter Min Max Unit Default ID Note
P2.1
Remote Control
Place Selection
0 1 0 172
0 = I / O terminals
1 = Fieldbus
Start function 0 1 0 505
0 = Ramp
1 = Flying start
Stop function 0 1 0 506
0 = Coasting
1 = Ramp
P2.4
I / O Start / Stop
logic
0 3 2 300
I / O control I / O control
signal 1 signal 2
0 Forward Reverse
1 Fwd(edge) Inverted Stop
2 Fwd(edge) Rev(edge)
3 Start Reverse
P2.5 Local / Remote 0 1 0 211
0 = Remote control
1 = Local control
P2.6
Keypad control
direction
0 1 0 123
0 = Forward
1 = Reverse
Keypad button
lock
0 1 0 15520
0 = unlock all keypad button
1 = Lock/Rem button locked
Table 8.3: Start / stop setup
Code Parameter Min Max Unit Default ID Note
Min frequency 0,00 P3.2 Hz 0,00 101
Minimum allowed
frequency reference
Max frequency P3.1 320,00 Hz
50,00 /
60,00
102
Maximum allowed
frequency reference
P3.3
Remote Control
Place frequency
reference
selection
1 6 4 117
1 = Preset speed 0-7
2 = Keypad
3 = Fieldbus
4 = AI1
5 = AI2
6 = PI
P3.4 Preset speed 0 P3.1 P3.2 Hz 5,00 180 Activated by digital inputs
P3.5 Preset speed 1 P3.1 P3.2 Hz 10,00 105 Activated by digital inputs
P3.6 Preset speed 2 P3.1 P3.2 Hz 15,00 106 Activated by digital inputs
P3.7 Preset speed 3 P3.1 P3.2 Hz 20,00 126 Activated by digital inputs
P3.8 Preset speed 4 P3.1 P3.2 Hz 25,00 127 Activated by digital inputs
P3.9 Preset speed 5 P3.1 P3.2 Hz 30,00 128 Activated by digital inputs
P3.10 Preset speed 6 P3.1 P3.2 Hz 40,00 129 Activated by digital inputs
P3.11 Preset speed 7 P3.1 P3.2 Hz 50,00 130 Activated by digital inputs
Table 8.4: Frequency references
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P2.3
P2.9
P3.1
P3.2
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8.5 Ramps and brakes setup (Control panel: Menu PAR -> P4)
Code Parameter Min Max Unit Default ID Note
Ramp S-shape 0,0 10,0 s 0,0 500
0 = Linear
>0 = S-curve ramp time
Acceleration time 1 0,1 3000,0 s 3,0 103
Defines the time
required for the output
frequency to increase
from zero frequency to
maximum frequency.
Deceleration time 1 0,1 3000,0 s 3,0 104
Defines the time required
for the output frequency
to decrease from maxi-
mum frequency to zero
frequency.
Ramp S-shape 2 0,0 10,0 s 0,0 501 See the parameter P4.1
Acceleration time 2 0,1 3000,0 s 10,0 502 See the parameter P4.2
Deceleration time 2 0,1 3000,0 s 10,0 503 See the parameter P4.3
Flux Braking 0 3 0 520
0 = Off
1 = Deceleration
2 = Chopper
3 = Full Mode
Flux Braking
Current
0,5 x
I
Nunit
2,0 x
I
Nunit
A
I
Nunit
519
Defines the current level
for flux braking.
DC Braking Current
0,3 x
I
Nunit
2,0 x
I
Nunit
A I
Nunit
507
Defines the current
injected into the motor
during DC brakeing.
Stop DC current
time
0,00 600,00 s 0,00 508
Determines if braking
is ON or OFF and the
braking time of the
DC-brake when the
motor is stopping.
0,00 = Not active
Stop DC current
frequency
0,10 10,00 Hz 1,50 515
The output frequency at
which the DC-braking is
applied.
Start DC current
time
0,00 600,00 s 0,00 516 0,00 = Not active
Table 8.5: Ramps and brakes setup
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P4.1
P4.2
P4.3
P4.4
P4.5
P4.6
P4.7
P4.8
P4.9
P4.10
P4.11
P4.12
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8.6 Digital inputs (Control panel: Menu PAR -> P5)
8.7 Analogue inputs (Control panel: Menu PAR -> P6)
Code Parameter Min Max Unit Default ID Note
P5.1 I / O control signal 1 0 6 1 403
0 = Not used
1 = DI1
2 = DI2
3 = DI3
4 = DI4
5 = DI5
6 = DI6
P5.2 I / O control signal 2 0 6 2 404 As parameter 5.1
P5.3 Reverse 0 6 0 412 As parameter 5.1
P5.4 Ext. fault Close 0 6 6 405 As parameter 5.1
P5.5 Ext. fault Open 0 6 0 406 As parameter 5.1
P5.6 Fault reset 0 6 3 414 As parameter 5.1
P5.7 Run enable 0 6 0 407 As parameter 5.1
P5.8 Preset speed B0 0 6 4 419 As parameter 5.1
P5.9 Preset speed B1 0 6 5 420 As parameter 5.1
P5.10 Preset speed B2 0 6 0 421 As parameter 5.1
P5.11 Ramp time 2 selection 0 6 0 408 As parameter 5.1
P5.12 Disable PI 0 6 0 1020 As parameter 5.1
P5.13 Force to I/O 0 6 0 409 As parameter 5.1
Table 8.6: Digital inputs
Code Parameter Min Max Unit Default ID Note
P6.1 AI1 Signal range 0 1 0 379
0 = 0 - 100% ( 0 - 10 V)
1 = 20% - 100% ( 2 - 10 V)
P6.2 AI1 Custom min -100,00 100,00 % 0,00 380 0,00 = no min scaling
P6.3 AI1 Custom max -100,00 300,00 % 100,00 381 100,00 = no max scaling
P6.4 AI1 filter time 0,0 10,0 s 0,1 378 0 = no filtering
P6.5 AI2 signal range 0 1 0 390
0 = 0 - 100% ( 0 - 20 mA)
1 = 20% - 100% (4 -20 mA)
P6.6 AI2 Custom min -100,00 100,00 % 0,00 391 0,00 = no min scaling
P6.7 AI2 Custom max -100,00 300,00 % 100,00 392 100,00 = no max scaling
P6.8 AI2 filter time 0,0 10,0 s 0,1 389 0 = no filtering
Table 8.7: Analogue inputs
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8.8 Digital outputs (Control panel: Menu PAR -> P8)
8.9 Analogue outputs (Control panel: Menu PAR -> P9)
Code Parameter Min Max Unit Default ID Selections
P8.1
RO1 signal
selection
0 11 2 313
0 = Not used
1 = Ready
2 = Run
3 = Fault
4 = Fault Inverted
5 = Warning
6 = Reversed
7 = At Speed
8 = Motor regulator active
9 = FB Control Word.B13
10 = FB Control Word.B14
11 = FB Control Word.B15
P8.2
RO2 signal
selcetion
0 11 3 314 As parameter 8.1
P8.3
DO1 signal
selcetion
0 11 1 312 As parameter 8.1
P8.4 RO2 inversion 0 1 0 1588
0 = No inversion
1 = Inverted
Table 8.8: Digital outputs
Code Parameter Min Max Unit Default ID Selections
P9.1
Analog output
signal selection
0 4 1 307
0 = Not used
1 = Output freq. (0-f
max
)
2 = Output current (0-I
nMotor
)
3 = Motor torque (0-T
nMotor
)
4 = PI output (0 - 100%)
P9.2
Analog output
minimum
0 1 0 310
0 = 0 mA
1 = 4 mA
Table 8.9: Analogue outputs
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8.10 Protections (Control panel: Menu PAR -> P13)
NOTE! These parameters are shown, when P17.2 = 0.
8.11 Fault autoreset parameters (Control panel: Menu PAR -> P14)
NOTE! These parameters are shown, when P17.2 = 0.
Code Parameter Min Max Unit Default ID Note
P13.1
Analog Input low
fault
0 2 1 700
0 = No action
1 = Alarm
2 = Fault: Coast
Under voltage
fault
1 2 2 727
1 = No response (no fault
generated but drive still
stops modulation)
2 = Fault:Coast
Earth fault 0 2 2 703 As parameter 13.1
Output Phase Fault 0 2 2 702 As parameter 13.1
Stall protection 0 2 0 709 As parameter 13.1
Under load protection 0 2 0 713 As parameter 13.1
Motor thermal
protection
0 2 2 704 As parameter 13.1
Mtp:Ambient
temperature
-20 100 C 40 705
Environment tempera-
tion
Mtp:Zero speed
cooling
0,0 150,0 % 40,0 706 Cooling as % at 0 speed
Mtp:Thermal time
constant
1 200 min 45 707
Motor thermal time con-
stant
FWD/REV conflict
supervision
0 2 1 1463 Same as P13.1
Table 8.10: Protections
Code Parameter Min Max Unit Default ID Note
Automatic Reset 0 1 0 731
0 = Disabled
1 = Enable
Wait time 0,10 10,00 s 0,50 717 Waiting time after fault
Trial time 0,00 60,00 s 30,00 718 Maximum time for trials
Restart Function 0 2 2 719
0 = Ramping
1 = Flying
2 = From Start Function
Table 8.11: Fault autoreset parameters
P13.2
P13.3
P13.4
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P13.5
P13.6
P13.7
P13.8
P13.9
P13.10
P13.23
P14.1
P14.2
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P14.5
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8.12 PI control parameters (Control panel: Menu PAR -> P15)
NOTE! These parameters are shown, when P17.2 = 0.
8.13 Application Setting (Control panel: Menu PAR -> P17)
Code Parameter Min Max Unit Default ID Note
P15.1
Setpoint source
selection
0 3 0 332
0 = Fixed setpoint %
1 = AI1
2 = AI2
3 = Fiel-bus (ProcessDataIn1)
P15.2 Fixed setpoint 0,0 100,0 % 50,0 167 Fixed setpoint
P15.4
Feedback
source selection
0 2 1 334
0 = AI1
1 = AI2
2 = Field-bus (Process-DataIn2)
P15.5
Feedback value
minumum
0,0 50,0 % 0,0 336 Value at minimum signal
P15.6
Feedback value
maximum
10,0 300,0 % 100,0 337 Value at maximum signal
P15.7 P gain 0,0 1000,0 % 100,0 118 Proportional gain
P15.8 I time 0,00 320,00 s 10,00 119 Integrative time
P15.10 Error inversion 0 1 0 340
0 = Direct (Feedback < Set-
point ->Increase PID out-
put)
1 = Inverted (Feedback >
Setpoint -> Decrease PID
output)
Table 8.12: PI control parameters
Code Parameter Min Max Unit Default ID Note
Application Type 0 3 0 540
0 = Basic
1 = Pump
2 = Fan drive
3 = High Torque
NOTE! Visible only when
Startup wizard is active.
P17.2
Parameter
conceal
0 1 1 115
0 = All parameters visible
1 = Only quick setup
parameter group visible
Table 8.13: Application Setting parameters
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8.14 System parameters
Code Parameter Min Max Default ID Note
Software information (MENU PAR -> V1)
V1.1 API SW ID 2314
V1.2 API SW version 835
V1.3 Power SW ID 2315
V1.4 Power SW version 834
V1.5 Application ID 837
V1.6 Application revision 838
V1.7 System load 839
Fieldbus parameter (MENU PAR ->V2)
V2.1 Communication status 808
Status of Modbus
communication.
Format: xx.yyy
where xx = 0 - 64
(Number of error
messages)
yyy = 0 - 999 (Number
of good messages)
P2.2 Fieldbus protocol 0 1 0 809
0 = Not used
1 = Modbus used
P2.3 Slave address 1 255 1 810
P2.4 Baud rate 0 5 5 811
0 = 300
1 = 600
2 = 1200
3 = 2400
4 = 4800
5 = 9600
P2.7 Communication time out 0 255 10 814
1 = 1 sec
2 = 2 secs, etc
P2.8
Reset communication
status
0 1 0 815
Table 8.14: System parameters
parameters vacon 65
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8
Other information
V3.1 MWh counter 827 Million Watt Hour
V3.2 Power on days 828
V3.3 Power on hours 829
V3.4 Run counter: Days 840
V3.5 Run counter: Hours 841
V3.6 Fault counter 842
Restore factory defaults 0 1 0 831
1 = Restores factory
defaults for all param-
eters
F5.x Active Fault menu
F6.x Fault History menu
Code Parameter Min Max Default ID Note
Table 8.14: System parameters
P4.2
66 vacon parameters
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parameter descriptions vacon 67
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9
9. PARAMETER DESCRIPTIONS
On the next pages you can find the descriptions of certain parameters. The descrip-
tions have been arranged according to parameter group and number.
9.1 Motor settings (Control panel: Menu PAR -> P1)
1.7 CURRENT LIMIT
This parameter determines the maximum motor current from the frequency
converter. To avoid motor overload, set this parameter according to the rated
current of the motor. The current limit is equal to (1.5*I
n
) by default.
1.8 MOTOR CONTROL MODE
With this parameter the user can select the motor control mode. The selec-
tions are:
0 = Frequency control:
Drive frequency reference is set to output frequency without slip com-
pensation. Motor actual speed is finally defined by motor load.
1 = Open loop speed control:
Drive frequency reference is set to motor speed reference. The motor
speed remains the same regardless of motor load. Slip is compensat-
ed.
1.9 U / F RATIO
There are three selections for this parameter:
0 = Linear:
The voltage of the motor changes linearly with the frequency in the
constant flux area from 0 Hz to the field weakening point where the
field weakening point voltage is supplied to the motor. Linear U / f ratio
should be used in constant torque applications. See Figure 9.1.
This default setting should be used if there is no special need for an-
other setting.
68 vacon parameter descriptions
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1 = Square:
The voltage of the motor changes following a squared curve form with
the frequency in the area from 0 Hz to the field weakening point where
the field weakening point voltage is also supplied to the motor. The
motor runs under magnetised below the field weakening point and
produces less torque, power losses and electromechanical noise.
Squared U / f ratio can be used in applications where torque demand
of the load is proportional to the square of the speed, e.g. in centrifugal
fans and pumps.
Figure 9.1: Linear and squared change of motor voltage
2 = Programmable U / f curve:
The U / f curve can be programmed with three different points. Pro-
grammable U / f curve can be used if the other settings do not satisfy
the needs of the application.
U[V]
f[Hz]
Un
Par. 1.11
Par. 1.14
Par. 1.10
Default: Nominal
voltage of the motor
Linear
Squared
Field weakening
point
Default: Nominal
frequency of the
motor
parameter descriptions vacon 69
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Figure 9.2: Programmable U / f curve
1.10 FIELD WEAKENING POINT
The field weakening point is the output frequency at which the output voltage
reaches the value set with par. 1.11.
1.11 FIELD WEAKENING POINT VOLTAGE
Above the frequency at the field weakening point, the output voltage remains
at the value set with this parameter. Below the frequency at the field weaken-
ing point, the output voltage depends on the setting of the U / f curve param-
eters. See parameters 1.9-1.14 and Figures 9.1 and 9.2.
When the parameters 1.1 and 1.2 (nominal voltage and nominal frequency of
the motor) are set, the parameters 1.10 and 1.11 are automatically given the
corresponding values. If you need different values for the field weakening
point and the voltage, change these parameters after setting the parameters
1.1 and 1.2.
1.12 U / F MIDDLE POINT FREQUENCY
If the programmable U / f curve has been selected with the parameter 1.9, this
parameter defines the middle point frequency of the curve. See Figure 9.2.
1.13 U / F MIDDLE POINT VOLTAGE
If the programmable U / f curve has been selected with the parameter 1.9, this
parameter defines the middle point voltage of the curve. See Figure 9.2.
1.14 ZERO FREQUENCY VOLTAGE
This parameter defines the zero frequency voltage of the curve. See Figures
9.1 and 9.2.
Un
Pa r. 1.11
U[V]
f[Hz]
Pa r. 1.13
Pa r. 1.14
Def ault : Nominal
volt age of t he mot or
Field weakening
point
Def ault : Nominal
f r equency of t he
mot or
Pa r. 1.12 Pa r. 1.10
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1.15 TORQUE BOOST
When this parameter has been activated, the voltage to the motor changes au-
tomatically with high load torque which makes the motor produce sufficient
torque to start and run at low frequencies. The voltage increase depends on
the motor type and power. Automatic torque boost can be used in applications
with high load torque, e.g. in conveyors.
0 = Disabled
1 = Enabled
Note: In high torque - low speed applications - it is likely that the motor will
overheat. If the motor has to run a prolonged time under these conditions,
special attention must be paid to cooling the motor. Use external cooling for
the motor if the temperature tends to rise too high.
Note: The best performance can be reached by running motor identification,
see par. 1.18.
1.16 SWITCHING FREQUENCY
Motor noise can be minimised using a high switching frequency. Increasing
the switching frequency reduces the capacity of the frequency converter unit.
Switching frequency for Vacon 10: 1.516 kHz.
1.17 BRAKE CHOPPER
Note! An internal brake chopper is installed in three phase supply MI2 and MI3
size drives.
0 = Disable (No brake chopper used)
1 = Enable: Always (Used in Run and Stop state)
2 = Enable: Run state (Brake chopper used in Run state)
When the frequency converter is decelerating the motor, the energy stored to the in-
ertia of the motor and the load are fed into an external brake resistor, if the brake
chopper has been activated. This enables the frequency converter to decelerate the
load with a torque equal to that of acceleration (provided that the correct brake re-
sistor has been selected). See separate Brake resistor installation manual.
1.19 MOTOR IDENTIFICATION
0 = Not active
1 = Standstill identification
When Standstill identification is selected, the drive will perform an ID-run
when it is started from selected control place. Drive has to be started within
20 seconds, otherwise identification is aborted.
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The drive does not rotate the motor during Standstill identification. When ID
run is ready the drive is stopped. Drive will start normally, when the next start
command is given.
After end the identification, the drive need stop the start command. If control
place is Keypad, user need press stop button. If control place is IO,user need
put DI(Control signal) inactivate. If control place is fieldbus, user need set the
control bit to 0.
The ID run improves the torque calculations and the automatic torque boost
function. It will also result in a better slip compensation in speed control
(more accurate RPM).
The parameters below will change after ID run successfully,
a. P1.8 Motor control mode
b. P1.9 U / f ratio
c. P1.12 U / f mid point frequency
d. P1.13 U / f mid point voltage
e. P1.14 Zero freq voltage
f. P1.19 Motor identification (1->0)
g. P1.20 Rs voltage drop
Note! The nameplate data of the motor has to be set BEFORE doing ID run.
1.21 OVERVOLTAGE CONTROLLER
0 = Disabled
1 = Enabled, Standard mode (Minor adjustments of OP frequency are
made)
2 = Enabled, Shock load mode (Controller adjusts OP freq. up to
max.freq.)
1.22 UNDERVOLTAGE CONTROLLER
0 = Disable
1 = Enable
These parameters allow the under-/overvoltage controllers to be switched
out of operation. This may be useful, for example, if the mains supply voltage
varies more than 15% to +10% and the application will not tolerate this over-
/undervoltage. In this case, the regulator controls the output frequency taking
the supply fluctuations into account.
When a value other than 0 is selected also the Closed Loop overvoltage
controller becomes active (in Multi-Purpose Control application).
Note! Over-/undervoltage trips may occur when controllers are switched out
of operation.
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9.2 Start / stop setup (Control panel: Menu PAR -> P2)
2.1 REMOTE CONTROL PLACE SELECTION
With this parameter, the user can select the active control place.Frequency
reference can be selected by Parameter P3.3 The selections are:
0 = I / O terminal
1 = Fieldbus
The priority order of selecting the control place is:
1. Force to I/O when the digital input of P5.13 (Force to I/O) is active.
2. Loc/Rem button or P2.5 (Local/Remote) =1.
3. Determined by P2.1 (Remote Control Place Selection).
Note: You can select control place by pressing Loc / Rem button or with par.
2.5, P2.1 will have no effect in local mode.
Local = Keypad is the control place
Remote = I / O terminal or FieldBus
2.2 START FUNCTION
The user can select two start functions for Vacon 10 with this parameter:
0 = Ramp start
The frequency converter starts from 0 Hz and accelerates to the set
frequency reference within the set acceleration time (See detailed de-
scription: ID103). (Load inertia, torque or starting friction may cause
prolonged acceleration times).
1 = Flying start
The frequency converter is able to start into a running motor by apply-
ing small current pulses to motor and searching for the frequency cor-
responding to the speed the motor is running at. Searching starts from
the maximum frequency towards the actual frequency until the cor-
rect value is detected. Thereafter, the output frequency will be in-
creased/decreased to the set reference value according to the set
acceleration/deceleration parameters.
Use this mode if the motor is coasting when the start command is giv-
en. With the flying start it is possible to start the motor from actual
speed without forcing the speed to zero before ramping to reference.
2.3 STOP FUNCTION
Two stop functions can be selected in this application:
0 = Coasting
The motor coasts to a halt without control from the frequency convert-
er after the Stop command.
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1 = Ramping
After the Stop command, the speed of the motor is decelerated ac-
cording to the set deceleration parameters.
If the regenerated energy is high it may be necessary to use an exter-
nal braking resistor for to be able to decelerate the motor in accepta-
ble time.
2.4 I / O START STOP LOGIC
Values 0...3 offer possibilities to control the starting and stopping of the AC
drive with digital signal connected to digital inputs. CS = Control signal.
The selections including the text 'edge' shall be used to exclude the possibility
of an unintentional start when, for example, power is connected, re-connected
after a power failure, after a fault reset, after the drive is stopped by Run En-
able (Run Enable = False) or when the control place is changed to I / O control.
The Start / Stop contact must be opened before the motor can be started.
Figure 9.3: Start/Stop logic, selection 0
Selection
number
Selection name Note
0
CS1:Forward
CS2:Backward
The functions take place when the contacts are closed.
FWD
REV
Set
frequency
Set
frequency
0Hz
Runenable
Ctrl signal 1
Ctrl signal 2
Keypad
start button
Keypad
stopbutton
1 2 3 4 5 6 7 8 9 10 11 12 13
Output
frequency
t
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Explanations
1 Control signal (CS) 1 actives causing the
output frequency to rise. The motor runs
forward.
8 Run enable signal is set to FALSE, which
drops the frequency to 0.The run enable
signal is configured with par. 5.7.
2 CS2 activates which, however, has no
effect on the output frequency because
the first selected direction has the high-
est priority.
9 Run enable signal is set to TRUE, which
causes the frequency to rise towards the
set frequency because CS1 is still active.
3 CS1 is inactivated which caused the
direction to start changing (FWD to REV)
because CS2 is still active.
10 Keypad stop button is pressed and the
frequency fed to the motor drops to 0.
4 CS2 inactivates and the frequency fed to
the motor drops to 0.
11 The drive starts through pushing the
Start button on the keypad.
5 CS2 actives again causing the motor to
accelerate (REV) towards the set fre-
quency.
12 The keypad stop button is pushed again
to stop the drive.
6 CS2 inactivates and the frequency fed to
the motor drops to 0.
13 The attempt to start the drive through
pushing the Start button is not success-
ful because CS1 is inactive.
7 CS1 actives and the motor accelerates
(FWD) towards the set frequency.
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Figure 9.4: Start/Stop logic, selection 1
Selection
number
Selection name Note
1
CS1:Forward(edge)
CS2:Inverted stop
Explanations
1 Control signal (CS) 1 actives causing the
output frequency to rise. The motor runs
forward.
6 CS1 activates and the motor accelerates
(FWD) towards the set frequency
because the Run enable signal has been
set to TRUE.
2 CS2 inactivates causing the frequency to
drop to 0.
7 Keypad stop button is pressed and the
frequency fed to the motor drops to 0.
3 CS1 activates causing the output fre-
quency to rise again. The motor runs
forward.
8 CS1 activates causing the output fre-
quency to rise again. The motor runs
forward.
4 Run enable signal is set to FALSE, which
drops the frequency to 0. The run enable
signal is configured with par. 5.7.
9 CS2 inactivates causing the frequency to
drop to 0.
5 Start attempt with CS1 is not successful
because Run enable signal is still
FALSE.
FWD
REV
Set
frequency
Set
frequency
0Hz
Runenable
Ctrl signal 1
Ctrl signal 2
Keypad
stopbutton
1 2 3 4 5 6 7 8 9
Output
frequency
t
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Figure 9.5: Start/Stop logic, selection 2
Selection
number
Selection name Note
2
CS1:Forward(edge)
CS2:Backward(edge)
Shall be used to exclude the possibility of an
unintentional start. The Start / Stop contact must
be opened before the motor can be restarted.
Explanations:
1 Control signal (CS) 1 actives causing the
output frequency to rise. The motor runs
forward.
7 CS1 activates and the motor accelerates
(FWD) towards the set frequency.
2 CS2 activates which, however, has no
effect on the output frequency because
the first selected direction has the high-
est priority.
8 CS1 activates and the motor accelerates
(FWD) towards the set frequency
because the Run enable signal has been
set to TRUE.
3 CS1 is inactivated which causes the
direction to start changing (FWD to REV)
because CS2 is still active.
9 CS1 activates again causing the motor to
accelerate (REV) towards the set fre-
quency.
4 CS2 inactivates and the frequency fed to
the motor drops to 0.
10 CS1 is opened and closed again which
causes the motor to start.
5 CS2 activates again causing the motor to
accelerate (REV) towards the set fre-
quency.
11 CS1 inactivates and the frequency fed to
the motor drops to 0.
6 CS2 inactivates and the frequency fed to
the motor drops to 0.
FWD
REV
Set
frequency
Set
frequency
0Hz
Runenable
Ctrl signal 1
Ctrl signal 2
Keypad
stopbutton
1 2 3 5 6 7 8 9 10 11 12
Output
frequency
t
`
4
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Figure 9.6: Start/Stop logic, selection 3
Selection
number
Selection name Note
3
CS1:Start
CS2:Reverse
Explanations:
1 Control signal (CS) 1 actives causing the
output frequency to rise. The motor runs
forward.
7 Run enable signal is set to FALSE, which
drops the frequency to 0.The run enable
signal is configured with par. 5.7.
2 CS2 activates which causes the direction
to start changing (FWD to REV).
8 Run enable signal is set to TRUE, which
causes the frequency to rise towards the
set frequency because CS1 is still active.
3 CS2 is inactivated which causes the
direction to start changing (REV to FWD)
because CS1 is still active.
9 Keypad stop button is pressed and the
frequency fed to the motor drops to 0.
4 Also CS1 inactivates and the frequency
drops to 0.
10 The drive starts through pushing the
Start button on the keypad.
5 Despite the activates of CS2,the motor
does not start because CS1 is inactive.
11 The drive is stopped again with the Stop
button on the Keypad.
6 CS1 activates causing the output fre-
quency to rise again. The motor runs
forward because CS2 is inactive.
12 The attempt to start the drive through
pushing the Start button is not success-
ful because CS1 is inactive.
FWD
REV
Set
frequency
Set
frequency
0Hz
Runenable
Ctrl signal 1
Ctrl signal 2
Keypad
start button
Keypad
stopbutton
1 2 3 4 5 6 7 8 9 10 11 12
Output
frequency
t
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2.5 LOCAL / REMOTE
This parameter defines whether the control place of the drive is remote (I / O
or FieldBus) or local.
0 = Remote Control
1 = Local Control
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9.3 Frequency references (Control panel: Menu PAR -> P3)
3.3 REMOTE CONTROL PLACE FREQUENCY REFERENCE SELECTION
It defines the selected frequency reference source when the drive is remote
control.
1 = Preset speed 0-7
2 = Keypad reference
3 = Fieldbus Reference
4 = AI1
5 = AI2
6 = PI
3.4 - 3.11 PRESET SPEEDS 0 - 7
Preset speeds 0 - 7 can be used to determine frequency references that are
applied when appropriate combinations of digital inputs are activated. Preset
speeds can be activated from digital inputs when Par.3.3 (Remote control
place frequency reference selection) =1.
Parameter values are automatically limited between the minimum and maxi-
mum frequencies. (par. 3.1, 3.2).
Speed
Preset
speed B2
Preset
speed B1
Preset
speed B0
Preset speed 0
Preset speed 1 x
Preset speed 2 x
Preset speed 3 x x
Preset speed 4 x
Preset speed 5 x x
Preset speed 6 x x
Preset speed 7 x x x
Table 9.1: Preset speeds 0 - 7
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9.4 Ramps & brakes setup (Control panel: Menu PAR -> P4)
4.1 RAMP S-SHAPE
The start and end of the acceleration and deceleration ramp can be smoothed
with this parameter. Setting value 0 gives a linear ramp shape which causes
acceleration and deceleration to act immediately to the changes in the refer-
ence signal.
Setting value 0.110 seconds for this parameter produces an S-shaped accel-
eration/deceleration. The acceleration and deceleration times are determined
with parameters 4.2 and 4.3.
Figure 9.7: S-shaped acceleration/deceleration
4.2 ACCELERATION TIME 1
4.3 DECELERATION TIME 1
4.4 RAMP S-SHAPE 2
4.5 ACCELERATION TIME 2
4.6 DECELERATION TIME 2
These limits correspond to the time required for the output frequency to ac-
celerate from the zero frequency to the set maximum frequency, or to decel-
erate from the set maximum frequency to zero frequency.
The user can set two different acceleration/deceleration time and set two dif-
ferent ramp s-shape for one application.The active set can be selected with
the selected digital input (par. 5.11).
P4.2, 4.3
[Hz]
[t]
P4.1
P4.1
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4.7 FLUX BRAKING
Instead of DC braking, flux braking is a useful form of braking with motors of
max. 15 kW.
When braking is needed, the frequency is reduced and the flux in the motor is
increased, which in turn increases the motor's capability to brake. Unlike DC
braking, the motor speed remains controlled during braking.
0 = Off
1 = Deceleration
2 = Chopper
3 = Full Mode
Note: Flux braking converts the energy into heat at the motor, and should be
used intermittently to avoid motor damage.
4.10 STOP DC CURRENT TIME
Determines if braking is ON or OFF and the braking time of the DC-brake
when the motor is stopping. The function of the DC-brake depends on the stop
function, par. 2.3.
0 = DC brake is not active
>0 = DC brake is active and its function depends on the Stop function,
(par. 2.3). The DC braking time is determined with this parameter.
Par. 2.3 = 0 (Stop function = Coasting):
After the stop command, the motor coasts to a stop without control from the
frequency converter.
With the DC injection, the motor can be electrically stopped in the shortest
possible time, without using an optional external braking resistor.
The braking time is scaled by the frequency when the DC-braking starts. If the
frequency is greater, or equal to the nominal frequency of the motor, the set
value of parameter 4.10 determines the braking time.When the frequency is
10% of the nominal, the braking time is 10% of the set value of parameter 4.10.
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Figure 9.8: DC-braking time when Stop mode = Coasting
Par. 2.3 = 1 (Stop function = Ramp):
After the Stop command, the speed of the motor is reduced according to the
set deceleration parameters, if the inertia of the motor and load allows that,
to the speed defined with parameter 4.11, where the DC-braking starts.
The braking time is defined with parameter 4.10. See Figure 9.9.
Figure 9.9: DC-braking time when Stop mode = Ramp
f
n
f
n
t t
t =1 x par. 4.10
t =0, 1 x par. 4. 10
0,1 x f
n
RUN
STOP
RUN
STOP
Output frequency
Motor speed
Output frequency
Motor speed
DC-braking ON
DC-braking ON
f
out f
out
t = par. 4.
t
Par. 4.1
Motor speed
Output frequency
DC-braking
RUN
STOP
f
out
1
10
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4.11 STOP DC CURRENT FREQUENCY
It is the output frequency at which the DC-braking is applied.
4.12 START DC CURRENT TIME
DC-brake is activated when the start command is given. This parameter de-
fines the time of the DC-braking. After the brake is released, the output fre-
quency increases according to the set start function by par. 2.2.
Figure 9.10: DC braking time at start
t
Par4.12
Par 4.9
RUN
STOP
Output
frequency
DC-braking
current
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9.5 Digital inputs (Control panel: Menu PAR -> P5)
These parameters are programmed using the FTT-method (Function To Ter-
minal), where you have a fixed input or output that you define a certain func-
tion for. You can also define more than one function to a digital input, e.g. Start
signal 1 and Preset Speed B1 to DI1.
The selections for these parameters are:
0 = Not used
1 = DI1
2 = DI2
3 = DI3
4 = DI4
5 = DI5
6 = DI6
5.1 I / O CTRL SIGNAL 1
5.2 I / O CTRL SIGNAL 2
5.3 REVERSE
The digital input only active when P2.4 (I/O Start stop logic) =1
The motor will run in reverse when the rising edge of P5.3 is happened.
5.4 EXTERNAL FAULT CLOSE
5.5 EXTERNAL FAULT OPEN
5.6 FAULT RESET
5.7 RUN ENABLE
5.8 PRESET SPEED B0
5.9 PRESET SPEED B1
5.10 PRESET SPEED B2
5.11 RAMP TIME 2 SELECTION
Contact open: Acceleration / Deceleration time 1 and Ramp S-shape
selected
Contact closed: Acceleration / Deceleration time 2 and Ramp S-shape2
selected
Set Acceleration / Deceleration times with parameters 4.2 and 4.3 and the al-
ternative ramp times with 4.4 and 4.5.
Set Ramp S-shape with Par. 4.1 and the alternative Ramp S-shape2 with
Par. 4.4.
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9.6 Analogue inputs (Control panel: Menu PAR -> P6)
6.4 AI1 FILTER TIME
6.8 AI2 FILTER TIME
This parameter, given a value greater than 0, activates the function that filters
out disturbances from the incoming analogue signal.
Long filtering time makes the regulation response slower. See Figure 9.11.
Figure 9.11: AI1 and AI2 signal filtering
6.2 AI1 CUSTOM MINIMUM
6.3 AI1 CUSTOM MAXIMUM
6.6 AI2 CUSTOM MINIMUM
6.7 AI2 CUSTOM MAXIMUM
These parameters set the analogue input signal for any input signal span from
-100 to 100%.
%
100%
63%
Par. 6.4
Par. 6.8
t [s]
Filtered signal
Unfiltered signal
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9.7 Digital outputs (Control panel: Menu PAR -> P8)
8.1 RO1 SIGNAL SELECTION
8.2 RO2 SIGNAL SELCETION
8.3 DO1 SIGNAL SELCETION
Setting Signal content
0 = Not used Output is not in operation.
1 = Ready The frequency converter is ready to operate.
2 = Run The frequency converter operates (motor is running).
3 = Fault A fault trip has occurred.
4 = Fault inverted A fault trip has not occurred.
5 = Warning A warning is active.
6 = Reversed
The reverse command has been selected, output frequency to
the motor is negative.
7 = At speed The output frequency has reached the set reference.
8 = Motor regulator active
Each of motoring current regulator,generating current reg.
,over voltage reg. ,under voltage reg. is active.
9 = FB Control Word.B13 Output can be controlled with B13 in the fieldbus control word.
10 = FB Control Word.B14 Output can be controlled with B14 in the fieldbus control word.
11 = FB Control Word.B15 Output can be controlled with B15 in the fieldbus control word.
Table 9.2: Output signals via RO1, RO2 and DO1
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9.8 Analogue outputs (Control panel: Menu PAR -> P9)
9.1 ANALOG OUTPUT SIGNAL SELECTION
0 = Not used
1 = Output frequency (0 - f
max
)
2 = Output current (0 - I
nMotor
)
3 = Motor torque (0 - T
nMotor
)
4 = PID output (0 - 100%)
9.2 ANALOG OUTPUT MINIMUM
0 = 0 mA
1 = 4 mA
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9.9 Protections (Control panel:Menu Par->P13)
13.5 STALL PROTECTION
0 = No action
1 = Alarm
2 = Fault, coast
The motor stall protection protects the motor from short time overload situa-
tions such as one caused by a stalled shaft. The stall current is I
nMotor
*1.3,
stall time 15 seconds and stall frequency limit 25 Hz . If the current is higher
than the limit and output frequency is lower than the limit, the stall state is
true and the drive reacts according to this parameter. There is actually no real
indication of the shaft rotation.
Figure 9.12: Stall characteristics
13.6 UNDER LOAD PROTECTION
0 = No action
1 = Alarm
2 = Fault, coast
The purpose of the motor underload protection is to ensure that there is load
on the motor when the drive is running. If the motor loses its load there might
be a problem in the process, e.g. a broken belt or a dry pump.
The underload protection time limit is 20 seconds, which is the maximum time
allowed for an underload state to exist before causing a trip according to this
parameter.
f
I
Inmotor *1.3
25Hz
Stall area
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Figure 9.13: Underload protection
13.7 MOTOR THERMAL PROTECTION
0 = No action
1 = Alarm
2 = Fault, coast
If tripping is selected the drive will stop and activate the fault stage, if the tem-
perature of the motor becomes too high. Deactivating the protection, i.e. set-
ting parameter to 0, will reset the thermal model of the motor to 0%.
The motor thermal protection is to protect the motor from overheating. The drive is
capable of supplying higher than nominal current to the motor. If the load requires
this high current there is a risk that the motor will be thermally overloaded. This is
the case especially at low frequencies. At low frequencies the cooling effect of the
motor is reduced as well as its capacity. If the motor is equipped with an external fan
the load reduction at low speeds is small.
The motor thermal protection is based on a calculated model and it uses the output
current of the drive to determine the load on the motor.
The motor thermal protection can be adjusted with parameters. The thermal current
I
T
specifies the load current above which the motor is overloaded. This current limit
is a function of the output frequency.
CAUTION! The calculated model does not protect the motor if
the airflow to the motor is reduced by blocked air intake grill.
Underload curve at
zero freq. = 10%
f
5 Hz
Underload curve at
nominal freq. = 50%
Field weakening
point , P1.11
Underload area
Torque
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13.8 MTP:AMBIENT TEMPERATURE
When the motor ambient temperature must be taken into consideration, it is
recommended to set a value for this parameter. The value can be set between
-20 and 100 degrees Celsius.
13.9 MTP:ZERO SPEED COOLING
The cooling power can be set between 0 - 150.0% x cooling power at nominal
frequency. See Figure 9.14.
Figure 9.14: Motor cooling power
13.10 MTP:THERMAL TIME CONSTANT
This time can be set between 1 and 200 minutes.
This is the thermal time constant of the motor. The bigger the motor, the long-
er the time constants. The time constant is the time within which the calculat-
ed thermal model has reached 63% of its final value.
The motor thermal time is specific to the motor design and it varies between
different motor manufacturers.
If the motor's t6-time (t6 is the time in seconds the motor can safely operate
at six times the rated current) is known (given by the motor manufacturer) the
time constant parameter can be set basing on it. As a rule of thumb, the motor
thermal time constant in minutes equals to 2 x t6. If the drive is in stop state
the time constant is internally increased to three times the set parameter val-
ue. See also Figure 9.15.
f f
n
par. =40%
0
I
T
100%
Overload area
P
cooling
.9 13
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Figure 9.15: Motor temperature calculation
105%
Q = (I/I
T
)
2
x (1-e
-t/T
)
I/I
T
Trip area
Motor temperature
Time Motor temperature
Time constant T
*)
*) Changes by motor size and
adjusted with parameter
Fault/warning
activation point,
if selected with
par.
Motor
current
. 10 13
.7 13
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9.10 Automatic reset (Control panel: Menu PAR -> P14)
14.1 AUTOMATIC RESET
Activate the Automatic reset after fault with this parameter.
NOTE: Automatic reset is allowed for certain faults only.
Fault: 1. Under voltage
2. Over voltage
3. Over current
4. Motor temperature
5. Under load
14.3 TRIAL TIME
The Automatic restart function restarts the frequency converter when the
faults have disappeared and the waiting time has elapsed.
The time count starts from the first autoreset. If the number of faults occur-
ring during the trial time exceeds three, the fault state becomes active. Oth-
erwise the fault is cleared after the trial time has elapsed and the next fault
starts the trial time count again. See Figure 9.16.
If a single fault remains during the trial time, a fault state is true.
Figure 9.16: Example of Automatic restarts with two restarts
Fault trigger
Motor stop signal
Motor start si gnal
Supervision
Restart 1 Restart 2
Trial ti me
par.14.3
Faul t acti ve
RESET/
Faul t reset
Autoreset function: (Trials = 2)
Wait time
par.14.2
Wait t ime
par.14.2
Wait t ime
par.14.2
parameter descriptions vacon 93
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9.11 PI control parameters (Control panel: Menu PAR -> P15)
15.7 P GAIN
This parameter defines the gain of the PI controller. If the value of the param-
eter is set to 100%, a change of 10% in the error value causes the controller
output to change by 10%.
15.8 I-TIME
This parameter defines the integration time of the PI controller. If this param-
eter is set to 1,00 second, the controller output is changed by a value corre-
sponding to the output caused from the gain every second. (Gain*Error)/s.
15.9 PID CONTROLLER D-TIME
This parameter defines the derivative time of the PID controller. If this param-
eter is set to 1,00 second, a change of 10% in the error value causes the con-
troller output to change by 10%.
15.5 FEEDBACK VALUE MINIMUM
15.6 FEEDBACK VALUE MAXIMUM
This parameter sets the minimum and maximum scaling points for feedback
value.
Figure 9.17: Feedback minimum and maximum
0V
0mA
par. 15.5
Custommin
par. 6.2 /6.6
Custommax
par. 15.6
10V
20mA
Controller
feedback(%)
Analogue input
with custom
min and max
scaling (%)
par. 6.3 /6.7
94 vacon parameter descriptions
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9.12 Application setting (Control panel: Menu PAR->P17)
17.1 DRIVE SETUP
With this parameter you can easily set up your drive for four different applica-
tions.
Note! This parameter is only visible when the Startup Wizard is active. The
startup wizard will start in first power-up. It can also be started as follows.
See the figures below.
NOTE! Running the startup wizard will always return all parameter
settings to their factory defaults!
Figure 9.18: Startup wizard
FAULT ALARM STOP READY RUN
REF
MON
PAR
SYS
FAULT ALARM STOP READY RUN
REF
MON
PAR
SYS
FAULT ALARM STOP READY RUN
REF
MON
PAR
SYS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
2 1
4 3
Change
P1.3
value
with Up/Down button
and press OK to
comfirm
Perform the same
procedure for P1.4,
motor nominal current
Press OK enter
edit mode
Enter Par. menu, select
P1.3 motor nominal speed
FAULT ALARM STOP READY RUN
REF
MON
PAR
SYS
OK
OK
rpm
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Figure 9.19: Drive setup
1
2
3
4
Selections:
Parameters
affected:
P1.7 Current limit (A)
P1.8 Motor control mode
P1.15 Torque boost
P2.2 Start function
P2.3 Stop function
P3.1 Min frequency
P4.2 Acc. time (s)
P4.3 Dec time (s)
Startup wizard
showns par 17.1
numbe r.
Press OK to enter
edit mode.
Press OK to
confirm
drive setup
Select between
0-3, see below!
OK
OK
READY RUN STOP ALARM FAULT
REF
MON
PAR
SYS
READY RUN STOP ALARM FAULT
FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS
READY RUN STOP ALARM FAULT
REF
MON
PAR
SYS
REF
MON
PAR
SYS
READY RUN STOP ALARMFAULT
REF
MON
PAR
SYS
FWD REV I/O KEYPAD BUS
1.7 P1.8 P1.15 P2.2 P4.3
0 = Basic
1 = Pump drive
2 = Fan drive
0=
Not
used
0=
Frequecny
control
0=
Frequecny
control
0=
Frequecny
control
1=Open
loop speed
ontrol
0=
Not
used
0=
Not
used
1=
used
0=
Ramp
0=
Ramp
1=
Flying
0=
Ramp
P2.3
1=
Ramp
0=
Coast
0=
Coast
0=
Coast
P3.1
0 Hz
0 Hz
20 Hz
20 Hz
3s
5s
1s
20s
P4.2
3s
5s
1s
20s
P
1,1 x
I
NMOT
1,1 x
I
NMOT
1,5 x
I
NMOT
1,5 x
I
NMOT
3 = High Torque drive
96 vacon parameter descriptions
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9.13 Modbus RTU
Vacon 10 has a built-in Modbus RTU bus interface. The signal level of the interface
is in accordance with the RS-485 standard.
The built-in Modbus connection of Vacon 10 supports the following function codes:
9.13.1 Termination resistor
The RS-485 bus is terminated with termination resistors of 120 ohms in both ends.
Vacon 10 has a built-in termination resistor which is switched off as a default (pre-
sented below). The termination resistor can be switched on and off with the right
hand dip switch located above IO-terminals in the front of the drive (see below).
Figure 9.20: Vacon 10 I/O
9.13.2 Modbus address area
The Modbus interface of Vacon 10 uses the ID numbers of the application parameters
as addresses. The ID numbers can be found in the parameter tables in chapter 8.
When several parameters / monitoring values are read at a time, they must be con-
secutive. 11 addresses can be read and the addresses can be parameters or moni-
toring values.
Note! With some PLC manufacturers, the interface driver for Modbus
RTU communication may contain an offset of 1 (the ID number
to be used would then subtract 1).
Function
code
Function name Address
Broadcast
messages
03 Read Holding Registers All ID numbers No
04 Read Input Registers All ID numbers No
06 Write Single Registers All ID numbers Yes
16 Write multiple registers All ID numbers Yes
Table 9.3: Modbus RTU
ON
OFF
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9.13.3 Modbus process data
Process data is an address area for fieldbus control. Fieldbus control is active when
the value of parameter 2.1 (Control place) is 3 (= fieldbus). The content of the process
data has been determined in the application. The following tables present the pro-
cess data contents in the General Purpose Application.
Note! 2004 can set as PI Control Reference by setting P15.1(Setpoint se-
lection) or 2005 can be set as PI Actual value by setting P15.4 (Feed-
back value selection)!
ID Modbus register Name Scale Type
2101 32101, 42101 FB Status Word - Binary coded
2102 32102, 42102 FB General Status Word - Binary coded
2103 32103, 42103 FB Actual Speed 0,01 %
2104 32104, 42104 Output frequency 0.01 +/- Hz
2105 32105, 42105 Motor speed 1 +/- Rpm
2106 32106, 42106 Motor current 0.01 A
2107 32107, 42107 Motor torque 0,1 +/- % (of nominal)
2108 32108, 42108 Motor power 0,1 +/- % (of nominal)
2109 32109, 42109 Motor voltage 0,1 V
2110 32110, 42110 DC link voltage 1 V
2111 32111, 42111 Active fault code 1 -
Table 9.4: Output process data
ID Modbus register Name Scale Type
2001 32001, 42001 FB Control Word - Binary coded
2002 32002, 42002 FB General Control Word - Binary coded
2003 32003, 42003 FB Speed Reference 0,01 %
2004 32004, 42004 Programmable by P15.1
2005 32005, 42005 Programmable by P15.4
2006 32006, 42006 - - -
2007 32007, 42007 - - -
2008 32008, 42008 - - -
2009 32009, 42009 - - -
2010 32010, 42010 - - -
2011 32011, 42011 - - -
Table 9.5: Input process data
98 vacon parameter descriptions
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Status word (output process data)
Information about the status of the device and messages is indicated in the Status
word. The Status word is composed of 16 bits the meanings of which are described
in the table below:
Actual speed (output process data)
This is actual speed of the frequency converter. The scaling is -10000...10000. The
value is scaled in percentage of the frequency area between set minimum and max-
imum frequency.
Control word (input process data)
The three first bits of the control word are used to control the frequency converter.
By using control word it is possible to control the operation of the drive. The mean-
ings of the bits of control word are explained in the table below:
Speed reference (input process data)
This is the Reference 1 to the frequency converter. Used normally as Speed refer-
ence. The allowed scaling is 0...10000. The value is scaled in percentage of the fre-
quency area between the set minimum and maximum frequencies.
Bit
Description
Value = 0 Value = 1
B0, RDY Drive not ready Drive ready
B1, RUN Stop Run
B2, DIR Clockwise Counter-clockwise
B3, FLT No fault Fault active
B4, W No alarm Alarm active
B5, AREF Ramping Speed reference reached
B6, Z - Drive is running at zero speed
B7 - B15 - -
Table 9.6: Status word (output process data)
Bit
Description
Value = 0 Value = 1
B0, RUN Stop Run
B1, DIR Clockwise Counter-clockwise
B2, RST Rising edge of this bit will reset active fault
Table 9.7: Control word (input process data)
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10. TECHNICAL DATA
10.1 Vacon 10 technical data
Mains
connection
Input voltage U
in
115 V, -15%...+10% 1~
208240 V, -15%...+10% 1~
208240 V, -15%...+10% 3~
380 - 480 V, -15%...+10% 3~
575 V, -15%...+10% 3~
Input frequency 4566 Hz
Line current THD > 120%
Connection to mains Once per minute or less (normal case)
Supply network
Networks
Vacon 10 (400 V) cannot be used with corner grounded
networks
Short circuit current Maximum short circuit current has to be < 50 kA.
Motor
connection
Output voltage 0 - U
in
Output current
Continuous rated current I
N
at ambient temperature
max. +50 C (depends on the unit size), overload
1.5 x I
N
max.
1 min / 10 min
Starting current /
torque
Current 2 x I
N
for 2 sec in every 20 sec period. Torque
depends on motor
Output frequency 0320 Hz
Frequency resolution 0,01 Hz
Control
characteristics
Control method
Frequency Control U / f
Open Loop Sensorless Vector Control
Switching frequency 1...16 kHz; Factory default 4 kHz
Frequency reference Resolution 0.01 Hz
Field weakening point 30320 Hz
Acceleration time 0.13000 sec
Deceleration time 0.13000 sec
Braking torque
100%*T
N
with brake option (only in 3~ drives sizes MI2-5 )
30%*T
N
without brake option
Table 10.1: Vacon 10 technical data
100 vacon technical data
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Ambient
conditions
Ambient operating
temperature
-10 C (no frost)+40 / 50C (depends on the unit size):
rated loadability I
N
Side by side installation for MI1-3 it is always 40C; For
IP21/Nema1 option in MI1-3 the maximum temparture
is also 40 C.
Storage temperature -40C+70C
Relative humidity
095% RH, non-condensing, non-corrosive, no dripping
water
Air quality:
- chemical vapours
- mech. particles
IEC 721-3-3, unit in operation, class 3C2
IEC 721-3-3, unit in operation, class 3S2
Altitude
100% load capacity (no derating) up to 1000 m. 1% der-
ating for each 100 m above 1000 m; max. 2000 m
Vibration:
EN60068-2-6
3...150 Hz
Displacement amplitude 1(peak) mm at 3...15.8 Hz Max
acceleration amplitude 1 G at 15.8...150 Hz
Shock
IEC 68-2-27
UPS Drop Test (for applicable UPS weights)
Storage and shipping: max 15 G, 11 ms (in package)
Enclosure class IP20 / IP21 / Nema1 for MI1-3
Pollution degree PD2
EMC
Immunity Complies with EN50082-1, -2, EN61800-3
Emissions
230V: Complies with EMC category C2; With an internal
RFI filter
400V: Complies with EMC category C2; With an internal
RFI filter
Both: No EMC emission protection (Vacon level N): With-
out RFI filter
Standards
For EMC: EN61800-3
For safety: UL508C, EN61800-5
Certificates
and manufac-
turers decla-
rations of
conformity
For safety: CE, UL, cUL
For EMC: CE
(see unit nameplate for more detailed approvals)
Table 10.1: Vacon 10 technical data
technical data vacon 101
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10.2 Power ratings
10.2.1 Vacon 10 Mains voltage 208-240 V
* The maximum ambient operating temperature of these drives is +40 C.
Mains voltage 208-240 V, 50/60 Hz, 1~ series
Freq.
converter
type
Rated loadability
Motor shaft
power
Nominal
input
current
Mechanical
size
Weight
(kg)
100% contin.
current I
N
[A]
150% over-
load current
[A]
P
[HP]
P
[KW]
[A]
0001 1.7 2.6 0.33 0.25 4.2 MI1 0.55
0002 2.4 3.6 0.5 0.37 5.7 MI1 0.55
0003 2.8 4.2 0.75 0.55 6.6 MI1 0.55
0004 3.7 5.6 1 0.75 8.3 MI2 0.7
0005 4.8 7.2 1.5 1.1 11.2 MI2 0.7
0007 7 10.5 2 1.5 14.1 MI2 0.7
0009* 9.6 14.4 3 2.2 22.1 MI3 0.99
Table 10.2:Vacon 10 power ratings, 208-240 V
* The maximum ambient operating temperature of this drive is 40 C!
Mains voltage 208 - 240 V, 50/60 Hz, 3~ series
Freq.
converter
type
Rated loadability
Motor shaft
power
Nominal
input
current
Mechanical
size
Weight
(kg)
100% contin.
current I
N
[A]
150% over-
load current
[A]
P
[HP]
P
[KW]
[A]
0001 1.7 2.6 0.33 0.25 2.7 MI1 0.55
0002 2.4 3.6 0.5 0.37 3.5 MI1 0.55
0003 2.8 4.2 0.75 0.55 3.8 MI1 0.55
0004 3.7 5.6 1 0.75 4.3 MI2 0.7
0005 4.8 7.2 1.5 1.1 6.8 MI2 0.7
0007* 7 10.5 2 1.5 8.4 MI2 0.7
0011* 11 16.5 3 2.2 13.4 MI3 0.99
Table 10.3: Vacon 10 power ratings, 208-240 V, 3~
102 vacon technical data
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10.2.2 Vacon 10 Mains voltage 115 V
10.2.3 Vacon 10 Mains voltage 380-480 V
Mains voltage 115 V, 50/60 Hz, 1~ series
Freq.
converter
type
Rated loadability
Motor shaft
power
Nominal
input
current
Mechanical
size
Weight
(Kg)
100% contin.
current I
N
[A]
150% over-
load current
[A]
P
[HP]
P
[KW]
[A]
0001 1.7 2.6 0.33 0.25 9.2 MI2 0.7
0002 2.4 3.6 0.5 0.37 11.6 MI2 0.7
0003 2.8 4.2 0.75 0.55 12.4 MI2 0.7
0004 3.7 5.6 1 0.75 15 MI2 0.7
0005 4.8 7.2 1.5 1.1 16.5 MI3 0.99
Table 10.4: Vacon 10 power ratings, 115 V, 1~
Mains voltage 380-480 V, 50/60 Hz, 3~ series
Freq.
converter
type
Rated loadability
Motor shaft
power
Nominal
input
current
Mechanical
size
Weight
(kg)
100% contin.
current I
N
[A]
150% over-
load current
[A]
P
[HP]
P
[KW]
[A]
0001 1.3 2 0.5 0.37 2.2 MI1 0.55
0002 1.9 2.9 0.75 0.55 2.8 MI1 0.55
0003 2.4 3.6 1 0.75 3.2 MI1 0.55
0004 3.3 5 1.5 1.1 4 MI2 0.7
0005 4.3 6.5 2 1.5 5.6 MI2 0.7
0006 5.6 8.4 3 2.2 7.3 MI2 0.7
0008 7.6 11.4 4 3 9.6 MI3 0,99
0009 9 13.5 5 4 11.5 MI3 0.99
0012 12 18 7.5 5.5 14.,9 MI3 0.99
Table 10.5: Vacon 10 power ratings, 380-480 V
technical data vacon 103
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10.2.4 Vacon 10 Mains voltage 575 V
Note 1: The input currents are calculated values with 100 kVA line transformer supply.
Note 2: The mechanical dimensions of the units are given in Chapter 3.1.1.
10.3 Brake resistors
Note! For MI2 and MI3, only 3-phase units are equipped with brake chopper.
For further information on brake resistors, please download Vacon NX Brake Resis-
tor Manual (UD00971C) on http://www.vacon.com / Support & Downloads
Mains voltage 575 V, 50/60 Hz, 3~ series
Freq.
converter
type
Rated loadability
Motor shaft
power
Nominal
input
current
Mechanical
size
Weight
(kg)
100% contin.
current I
N
[A]
150% over-
load current
[A]
P
[HP]
P
[KW]
[A]
0002 1,7 2,6 1 0,75 2 MI3 0,99
0003 2,7 4,2 2 1,5 3,6 MI3 0,99
0004 3,9 5,9 3 2,2 5 MI3 0,99
0006 6,1 9,2 5 3.7 7,6 MI3 0,99
0009 9 13,5 7.5 5,5 10,4 MI3 0,99
Table 10.6: Vacon 10 power ratings, 575 V
Vacon 10 type
Minimum brak-
ing resistance
Resistor type code (from Vacon NX family)
Light duty Heavy duty Resistance
MI2 204-240V,3~ 50 Ohm - - -
MI2 380-480V,3~ 118 Ohm - - -
MI3 204-240V, 3~ 31 Ohm - - -
MI3 380-480V, 3~ 55 Ohm BRR-0022-LD-5 BRR-0022-HD-5 63 Ohm
MI3 575V, 3~ 100 Ohm BRR-0013-LD-6 BRR-0013-HD-6 100 Ohm
104 vacon technical data
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Rev. E1
Document ID:
Manual authoring:
documentation@vacon.com
Vacon Plc.
Runsorintie 7
65380 Vaasa
Finland
Subject to change without prior notice
2013 Vacon Plc.
Find your nearest Vacon office
on the Internet at:
www.vacon.com