Single Aisle Technical Training Manual Maintenance Course - T1 (V2500-A5/Me) Oxygen
This document provides information on oxygen systems for aircraft, including flight crew, passenger, and portable oxygen. It describes the key components and functioning of each system. The flight crew system supplies oxygen from a high-pressure cylinder to masks. The passenger system uses chemical oxygen generators located in the cabin. Portable oxygen includes smoke hoods and cylinders for passengers and crew. The document provides maintenance procedures for tasks like removing the crew oxygen cylinder.
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Single Aisle Technical Training Manual Maintenance Course - T1 (V2500-A5/Me) Oxygen
This document provides information on oxygen systems for aircraft, including flight crew, passenger, and portable oxygen. It describes the key components and functioning of each system. The flight crew system supplies oxygen from a high-pressure cylinder to masks. The passenger system uses chemical oxygen generators located in the cabin. Portable oxygen includes smoke hoods and cylinders for passengers and crew. The document provides maintenance procedures for tasks like removing the crew oxygen cylinder.
We take content rights seriously. If you suspect this is your content, claim it here.
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SINGLE AISLE
TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 (V2500-A5/ME) OXYGEN This document must be used for training purposes only Under no circumstances should this document be used as a reference It will not be updated. All rights reserved No part of this manual may be reproduced in any form, by photostat, microfilm, retrieval system, or any other means, without the prior written permission of AIRBUS S.A.S. OXYGEN GENERAL Oxygen Level 2 (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 CREW OXYGEN Crew OXY Mask Utiliz/Stowage/Tests (2) . . . . . . . . . . . . . . . . . . . . 20 PASSENGER OXYGEN Passenger Oxygen System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Passenger Oxygen Unit D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 PORTABLE OXYGEN Crew Portable Oxygen System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . 34 Cabin Portable Oxygen Equipment D/O (3) . . . . . . . . . . . . . . . . . . . 40 MAINTENANCE PRACTICE Crew Oxygen Cylinder Removal & Installation (3) . . . . . . . . . . . . . . 46 MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN TABLE OF CONTENTS May 11, 2006 Page 1 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U 1 5 T 1 M 0 OXYGEN LEVEL 2 (2) SYSTEM OVERVIEW The oxygen system consists of: - crew system, - passenger system, - portable system. The flight crew oxygen system supplies oxygen to the flight crew. It is used if there is a loss of cabin pressurization or smoke or dangerous gases in the cockpit. The oxygen is supplied by a high pressure oxygen cylinder to quick donning masks in the cockpit. Passenger Oxygen System The passenger and cabin attendant oxygen system is supplied by chemical oxygen generator units located in the cabin, cabin attendant stations, lavatories and galleys. Two types of chemical generators are offered which provide oxygen for 15 minutes or 22 minutes. Portable Oxygen System The portable oxygen system supplies oxygen to the passengers, the cabin attendants and the flight crew in an emergency and for first aid treatment. The smoke hood system provides breathing means and eye protection for the flight crew members and cabin attendants. It permits them to move freely to extinguish a fire. The high pressure portable cylinder with continuous flow type masks supplies first aid oxygen for the passengers. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 2 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 SYSTEM OVERVIEW MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 3 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 OXYGEN LEVEL 2 (2) SYSTEM OVERVIEW (continued) FLIGHT CREW OXYGEN SYSTEM The flight crew oxygen is supplied from a high-pressure oxygen cylinder at a pressure of 127.5 bar (1.850 psig). This cylinder can be isolated for maintenance by a manual ON/OFF valve. A direct-reading pressure gage gives an indication of the cylinder pressure, independent of the open or closed position of the manual valve. The cylinder is installed in a cradle with two quick-release clamps in the L/H avionics compartment. A pressure regulator transmitter assembly is directly connected to the cylinder. It consists of a high-pressure stage with an integrated pressure transducer for ECAM indication and a low pressure stage. The pressure regulator regulates the low pressure at 4.48 to 6.48 bar (65 to 94 psig). A supply valve opens or closes the crew oxygen supply. The CREW SUPPLY P/B on the oxygen panel controls the supply valve. High pressure and low pressure protection is achieved by safety devices consisting of a high-pressure safety outlet and a low pressure safety outlet. The high-pressure safety outlet is a frangible disk type. The low pressure safety outlet is a pressure relief valve. An overboard green discharge indicator is connected to the high pressure safety outlet and to the low pressure safety outlet. In case of over pressure, the green disk blows out and a yellow indicator is displayed showing that the cylinder has discharged or the pressure relief valve has opened. A pressure switch and a test port are connected to the distribution manifold. The pressure switch operates when the oxygen supply pressure decreases to 3.45 plus or minus 0.35 bar (50 plus or minus 5 psig) and transmits a warning signal REGUL LO PR to the ECAM/DOOR/OXY page. On the lower ECAM DU, on the DOOR/OXY page, the oxygen pressure in the cylinder is indicated as follows: (a) 0 to 27.5 bar (0 to 400 psig) in amber. (b) 27.5 to 127.5 (400 to 1850 psig) in green. (c) An amber half frame appears when the oxygen pressure is lower than 1500 psig. If the oxygen pressure drops below the minimum operating pressure of 3.45 plus or minus 0.35 bar (50 plus or minus 5 psig), the indication REGUL LO PR is shown amber on the DOOR/OXY page. The mask assembly and the stowage box are installed adjacent to each crew member seat. The stowage box contains the mask, when the mask is pulled out of the box a supply valve installed in the stowage box will open and let oxygen flow to the mask. To use the mask, squeeze the red clips. This will inflate the mask harness. Bring the mask in position and release the red clips. Releasing the red clips will stop oxygen flow to the harness and vent the oxygen remaining in the harness to the atmosphere. Now the mask is ready for use. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 4 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 SYSTEM OVERVIEW - FLIGHT CREW OXYGEN SYSTEM MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 5 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 OXYGEN LEVEL 2 (2) SYSTEM OVERVIEW (continued) PASSENGER OXYGEN SYSTEM The masks are dropped automatically when the cabin altitude is higher than 14000 feet or manually by crew action on the MASK MANual ON pushbutton. A taped message is transmitted on the passenger address system. The passenger SYStem ON indicator light comes on white when the passenger oxygen system is electrically supplied. A reset is available to rearm the electrical system after mask re stowage. A release tool allows manual opening of the door in case of failure of the container door opening system. When the TiMeR RESET pushbutton is pressed, the ON white light of the TMR RESET pushbutton comes on. The indicator light SYS ON goes off and the taped announcement stops. On ground, used chemical oxygen units must be replaced and all masks re stowed. The system is reset by momentarily pressing the TMR RESET pushbutton on the maintenance panel. Manually operated doors stops are fitted on the container doors to allow an operational test of the mask release system. When set to test position the door stops will prevent doors from fully opening and masks from dropping out of the container. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 6 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 SYSTEM OVERVIEW - PASSENGER OXYGEN SYSTEM MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 7 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 OXYGEN LEVEL 2 (2) SYSTEM OVERVIEW (continued) CREW PORTABLE OXYGEN SYSTEM The crew oxygen bottle pressure is indicated on the bottle direct reading gage. Correct pressure is shown when the needle is in the FULL range of the gage. Incorrect pressure will lead to portable oxygen bottle replacement. The smoke hood is vacuum packed in a transport/storage container. The container is provided with two indications, which are used for preflight inspection: - A good condition indicator: green - operational, red - not operational), - A tamper seal (in position - operational, broken - not operational). MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 8 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 SYSTEM OVERVIEW - CREW PORTABLE OXYGEN SYSTEM MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 9 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 OXYGEN LEVEL 2 (2) SERVICING CREW OXYGEN CYLINDER REMOVAL/INSTALLATION The oxygen cylinder has to be removed in case of low contents (low pressure) or leakage and replaced by a fully charged cylinder. Put the access platform in position and open the access door 812. Close the oxygen cylinder ON/OFF valve. Bleed and empty the oxygen system: - press the OXYGEN/CREW SUPPLY pushbutton, - on one of the oxygen masks, actuate the PRESS TO TEST AND RESET slider several times to empty the system, - release the OXYGEN/ CREW SUPPLY P/B. Open, safety and tag the OXYGEN/ CREW/OXYgen/ SupPLY circuit breaker 1HT. Disconnect the pressure regulator transmitter assembly from the oxygen cylinder. Put a blanking cap on the pressure regulator and put it in a sealed vinyl bag. Put an oxygen cylinder cap on the cylinder valve. Disconnect the HP safety hose from the cylinder head; discard the sleeve and put a blanking cap on the union. Put an oxygen cylinder stowage cap on the cylinder valve. Loosen the nut and disengage the pin from the clamp to remove the cylinder from the support. Make sure that the parts retained from the removed component are clean and in the correct condition. Check the expiration date on the cylinder to make sure it can still be used. Carefully put the cylinder on the support. Close the clamp and tighten the pin. Remove the oxygen cylinder stowage cap from the cylinder valve. Remove the blanking cap from the HP safety connector. Put a new sleeve on the union and tighten the HP safety connector on the cylinder head. Remove the blanking cap from the pressure regulator transmitter assembly and the corresponding stowage cap on the cylinder head. Put the regulator on the valve and tighten the nut. Apply the SPECIAL MATERIAL solution to the mechanical connections. Very slowly, open the valve of the cylinder 3.5 to 4 turns. Let the pressure become stable, this occurs after approximately 90 seconds. Fully open the cylinder valve. Examine each connection to make sure that there are no leaks. Rub off the SPECIAL MATERIAL solution. Make sure that the work area is clean and clear of tools and other items. Close the access door 812. Remove the safety clip and the tag. Close the circuit- breaker 1HT. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 10 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 SERVICING - CREW OXYGEN CYLINDER REMOVAL/INSTALLATION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 11 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 OXYGEN LEVEL 2 (2) SERVICING (continued) SAFETY PRECAUTIONS Keep all hydrocarbons (fuels, lubricants, etc. ) away from oxygen sources. Oxygen becomes explosive when it comes in contact with hydrocarbons. Clean the tools and make sure your hands are clean to prevent contamination of the oxygen system. Put dry and clean, metal or plastic plugs on all pipes or units removed temporarily. Put each pipe or unit in a sealed vinyl bag. CAUTION: DO NOT PULL THE GENERATOR-END OF THE LANYARD. YOU MUST INSTALL THE SAFETY RINGS OR THE SAFETY PINS IF YOU: - MOVE THE GENERATORS TO A DIFFERENT LOCATION, OR - PUT THEM INTO STORAGE. IF YOU DO NOT, THE GENERATORS CAN OPERATE AND CAUSE DAMAGE. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 12 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 SERVICING - SAFETY PRECAUTIONS MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 13 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 OXYGEN LEVEL 2 (2) DAILY CHECK During the daily check the external walk around will include the visual check of the crew oxygen cylinder overpressure (Green) discharge disc to be sure that it is not missing. The ECAM DOOR/OXY page shows the crew oxygen pressure indication. If the pressure is less than 1500 PSI a half box (advisory) is shown for information. In this case, check the AMM. This is to see if the minimum oxygen pressure available to the flight crew is within the permitted limits. Refer to the minimum flight crew oxygen pressure chart and find the Minimum Pressure according to the ambient temperature and the number of crew members. If the pressure is less than the minimum flight crew oxygen pressure the oxygen cylinder must be changed. Push the reset test slider, the blinker turns yellow and goes back to black again showing that the regulator is leak tight. Press the harness inflation control, the blinker turns yellow and goes back to black again showing that the harness is leak tight. Pressing the emergency rotation knob tests the on demand system. The microphone is tested by activating the loudspeakers, the interphone, and by pressing the emergency rotation knob. When the tests are completed, make sure that the NORMAL / 100% selector is locked in the 100% position, and the reset slider returns to the UP position. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 14 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 DAILY CHECK MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 15 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 DAILY CHECK MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 16 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 This Page Intentionally Left Blank MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 17 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 OXYGEN LEVEL 2 (2) MAINTENANCE TIPS CREW OXYGEN MASK STOWING Proper stowing of the mask is essential for quick and efficient donning of the mask. Open the stowage box flap doors and position the flexible hose correctly. Engage the mask assembly with the regulator on top. Close the left flap door carefully while pushing the reset test slider to retract the OXY ON flag. At the end of the re stowing operation, do the IN SITU TEST. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 18 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 MAINTENANCE TIPS - CREW OXYGEN MASK STOWING MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN OXYGEN LEVEL 2 (2) May 10, 2006 Page 19 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 B A 0 0 0 0 0 0 0 0 1 CREW OXY MASK UTILIZ/STOWAGE/TESTS (2) UTILIZATION The mask assembly and the stowage box are installed adjacent to each crewmember seat. The stowage box contains the mask, when the mask is pulled out of the box, a supply valve installed in the stowage box will open and let oxygen flow to the mask. To use the mask, squeeze the red clips, which will inflate the mask harness; releasing the red clips will stop oxygen flow to the harness and vent the oxygen remaining in the harness to the atmosphere. Oxygen flow is indicated by the blinker showing yellow and an OXY ON flag, which appears on the left door when closed. The mask regulator provides either normal or pure oxygen by means of a Normal/100% selector. In the Normal position, the user breathes a mixture of cabin air and oxygen. When the selector is in the 100% position, the user will breathe pure oxygen. When the emergency rotation knob is rotated and the Normal/100% selector in the 100% position, the mask regulator supplies pure oxygen at a permanent positive pressure. To take the mask off, the harness has to be inflated. This is done by operating the red clips. STOWAGE Proper stowing of the mask is essential for quick and efficient donning of the mask. Open the stowage box flap doors, and position the flexible hose correctly. Engage the mask assembly, regulator on top. Close the left flap door carefully while pushing the reset test slider to retract the OXY ON flag. At the end of the restowing operation, do the: IN SITU TESTING. Associated film is UM35D1T20S00001.MPG. The above text is for documentation only. Do not record this text; do not put it in ATLAS module. TESTS Push the reset test slider. The blinker turns yellow and goes black again showing that the regulator is leak tight. Press the harness inflation control. The blinker turns yellow and goes black again showing that the harness is leak tight. The on demand system is tested by pressing the emergency rotation knob. The microphone is tested by activating the loudspeakers, the interphone, and by pressing the emergency rotation knob. When the previous tests are completed, make sure that the Normal/100 % selector is locked in the 100% position, and the reset test slider return to the UP position. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXY MASK UTILIZ/STOWAGE/TESTS (2) May 10, 2006 Page 20 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 1 0 0 0 0 0 0 0 0 1 UTILIZATION ... TESTS MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXY MASK UTILIZ/STOWAGE/TESTS (2) May 10, 2006 Page 21 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 1 0 0 0 0 0 0 0 0 1 PASSENGER OXYGEN SYSTEM D/O (3) TRIGGERING In case of rapid cabin depressurization, oxygen masks are automatically dropped to passengers. Ttwo types of chemical generators are offered which supply oxygen for 15 minutes or 22 minutes. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 22 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 TRIGGERING MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 23 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 PASSENGER OXYGEN SYSTEM D/O (3) AUTOMATIC OPERATION The system operates automatically when the altitude pressure switch closes. A taped announcement is transmitted over the Passenger Address system and passenger oxygen masks are released. The SYStem ON white indicator light comes on. 6 seconds after system activation, relay 25WR is on to interconnect the LH and RH latch assembly electrical circuits. This ensures that all oxygen unit electrical latches remain energized if a circuit is damaged in the event of engine turbine bursting. The TIME DELAY RELAYS (8WR, 9WR and 15WR) switch off the power supply to the POWER SUPPLY RELAY after 30 seconds. Pressing momentarily the TiMeR RESET P/B on the maintenance panel stops the announcement and the indicator light SYS ON goes off. NOTE: The diagram shows the system when the 30 seconds are not elapsed yet. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 24 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 AUTOMATIC OPERATION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 25 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 PASSENGER OXYGEN SYSTEM D/O (3) MANUAL OPERATION The passenger oxygen masks may be presented at any time by pressing the MASK MAN ON pushbutton. The SYS ON white indicator light comes on. 6 seconds after system activation, relay 25WR is on to interconnect the LH and RH latch assembly electrical circuits. This ensures that all oxygen unit electrical latches remain energized if a circuit is damaged in the event of engine turbine bursting. Pressing momentarily the TiMeR RESET P/B on the maintenance panel stops the announcement and the indicator light SYS ON goes off. NOTE: The diagram shows the system when the 30 seconds are not elapsed yet. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 26 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 MANUAL OPERATION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 27 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 PASSENGER OXYGEN SYSTEM D/O (3) RESET OPERATION When the TMR RESET P/B is pressed, the ON white light comes on. The indicator light SYS ON goes off and the taped announcement stops. On ground, used chemical oxygen units must be replaced, all masks stowed and oxygen container doors must be latched closed. The system is reset by momentarily pressing the TMR RESET P/B on the maintenance panel. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 28 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 RESET OPERATION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 29 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 PASSENGER OXYGEN SYSTEM D/O (3) FAULT OPERATION When the cabin altitude is more than 14.000 ft and relay 8WR and 9WR remain open after delay: - relay 15WR is energized, - the FAULT amber light comes on, - the SYS ON white light and Passenger Address systems are still on. The FAULT light on the TMR RESET P/B comes on if a failure of the TIME DELAY RELAYS occurs. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 30 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 FAULT OPERATION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN SYSTEM D/O (3) May 10, 2006 Page 31 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 2 0 0 0 0 0 0 0 0 1 PASSENGER OXYGEN UNIT D/O (3) MASK OPERATION As soon as the emergency oxygen container doors open, the masks fall out. They are hung on lanyards within the reach of users. When the first user pulls the mask towards his face, the release pin starts the chemical generation. Oxygen flows through the flexible supply hose to the mask. The flow indicator shows a green stripe. CHEMICAL OXYGEN GENERATION The chemical generator uses the basic principal of thermal decomposition of sodium chlorate. A thermal indicator shows the generator condition. According to the generator type, there can be two different indicators: 1- Black: the oxygen generator has been burned out. - Yellow: the oxygen generator is new. 2- Blue: the oxygen generator has been burned out. - Pink: the oxygen generator is new. The chlorate core is fitted in a stainless steel housing. GENERATOR OPERATION By pulling the release pin of the starter assembly the spring loaded firing pin will hit the percussion cap. The heat produced in the percussion cap will then activate the starting powder of the generator. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN UNIT D/O (3) May 10, 2006 Page 32 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 3 0 0 0 0 0 0 0 0 1 MASK OPERATION ... GENERATOR OPERATION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN PASSENGER OXYGEN UNIT D/O (3) May 10, 2006 Page 33 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 3 0 0 0 0 0 0 0 0 1 CREW PORTABLE OXYGEN SYSTEM D/O (3) GENERAL The crew smoke hood system provides eyes protection and supplies oxygen to the crew member in case of emergency: fire, or an emission of smoke or noxious gases. The crew smoke hood system allows freedom of movement to extinguish a fire. LOCATION The complete hood is vacuum-packed in a transport/storage container. A breathing hood container is installed in the cockpit. Smoke hoods for cabin crew are installed in cabin. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW PORTABLE OXYGEN SYSTEM D/O (3) May 10, 2006 Page 34 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 4 0 0 0 0 0 0 0 0 1 GENERAL & LOCATION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW PORTABLE OXYGEN SYSTEM D/O (3) May 10, 2006 Page 35 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 4 0 0 0 0 0 0 0 0 1 CREW PORTABLE OXYGEN SYSTEM D/O (3) DESCRIPTION The container is installed with a tamper seal and a serviceability indicator for the preflight inspection; the serviceability indicator is broken after opening the box. NOTE: According to the supplier, another indicator is available which shows a yellow indicator if the container has not been opened. The protective breathing hood works with a closed breathing circuit. The system is activated by a starter via a lanyard. The expired air will be regenerated, enriched with oxygen, and inhaled again. The oxygen is generated in exothermic chemical reaction between the potassium peroxide (KO 2 ), the humidity, and the carbon dioxide (CO 2 ) in the expired air; this reaction releases heat. The protective breathing equipment is composed of three main parts: A hood with: - the neck seal at the level of the neck, - the straps attached to the hood maintain the inner mask around the back of the user head, - a relief valve in the hood, which keeps the overpressure in the hood at a comfortable level. An inner mask installed with: - an anti-suffocation valve, operated by a higher breathing resistance. The user can inhale through this valve from the volume between head and hood, - a speech transmitter is located in front of the oronasal mask. A KO 2 cartridge has: - an attached breathing bag installed with a volume-controlled relief valve, - a starter activated by a lanyard, - a fold tube (or breathing hose) connected to the oronasal mask, - a belt, which holds the cartridge on the hood. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW PORTABLE OXYGEN SYSTEM D/O (3) May 10, 2006 Page 36 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 4 0 0 0 0 0 0 0 0 1 DESCRIPTION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW PORTABLE OXYGEN SYSTEM D/O (3) May 10, 2006 Page 37 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 4 0 0 0 0 0 0 0 0 1 CREW PORTABLE OXYGEN SYSTEM D/O (3) OPERATION The breathing hood is stored under a vacuum in a specially designed bag. The bag is mounted inside a box in such a way that, after opening the box, the hood is removed and the vacuum protection is automatically opened with a single movement. The hood is fire resistant. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW PORTABLE OXYGEN SYSTEM D/O (3) May 10, 2006 Page 38 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 4 0 0 0 0 0 0 0 0 1 OPERATION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW PORTABLE OXYGEN SYSTEM D/O (3) May 10, 2006 Page 39 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 4 0 0 0 0 0 0 0 0 1 CABIN PORTABLE OXYGEN EQUIPMENT D/O (3) BOTTLE The oxygen source is a high-pressure cylinder. The high-pressure cylinders are installed in brackets with quick-release clamps. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CABIN PORTABLE OXYGEN EQUIPMENT D/O (3) May 10, 2006 Page 40 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 5 0 0 0 0 0 0 0 0 1 BOTTLE MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CABIN PORTABLE OXYGEN EQUIPMENT D/O (3) May 10, 2006 Page 41 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 5 0 0 0 0 0 0 0 0 1 CABIN PORTABLE OXYGEN EQUIPMENT D/O (3) FIRST AID MASK The continuous-flow first aid oxygen mask supplies oxygen for therapeutic purposes. The flexible supply hose connects the mask to the calibrated continuous-flow outlet of the bottle. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CABIN PORTABLE OXYGEN EQUIPMENT D/O (3) May 10, 2006 Page 42 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 5 0 0 0 0 0 0 0 0 1 FIRST AID MASK MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CABIN PORTABLE OXYGEN EQUIPMENT D/O (3) May 10, 2006 Page 43 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 5 0 0 0 0 0 0 0 0 1 CABIN PORTABLE OXYGEN EQUIPMENT D/O (3) SMOKE HOOD SYSTEM The smoke hood system gives breathing means and eyes protection for one user in case of: fire, or emission of smoke and/or noxious gases. It lets the user move freely. The smoke hood container is installed with a good-condition indicator and a tamper seal for the pre-flight inspection. The annular container in the hood, full of compressed oxygen, releases the amount of oxygen that the user needs. The gas circulation is generated when the user breathes in and out. Cockpit smoke hood container can be optionally installed in the cabin. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CABIN PORTABLE OXYGEN EQUIPMENT D/O (3) May 10, 2006 Page 44 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 5 0 0 0 0 0 0 0 0 1 SMOKE HOOD SYSTEM MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CABIN PORTABLE OXYGEN EQUIPMENT D/O (3) May 10, 2006 Page 45 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 D 5 0 0 0 0 0 0 0 0 1 CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) REMOVAL WARNING: KEEP ALL HYDROCARBONS (FUEL, LUBRICANTS, ETC...) AWAY FROM ALL SOURCE OF OXYGEN. OXYGEN BECOMES EXPLOSIVE WHEN IT TOUCHES HYDROCARBONS. CLEAN THE TOOLS AND MAKE SURE YOUR HANDS ARE CLEAN TO PREVENT CONTAMINATION OF THE OXYGEN SYSTEM. JOB SET-UP (1/2) Put the access platform in position and open the access door 812. Energize the aircraft electrical circuits; make sure that the avionics equipment ventilation operates correctly. Close the valve of the oxygen cylinder valve assembly. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 46 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 REMOVAL - JOB SET-UP (1/2) MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 47 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) REMOVAL (continued) JOB SET-UP (2/2) Bleed and empty the oxygen system: - Press the OXYGEN/CREW SUPPLY P/BSW. The OFF legend goes off. - On one of the oxygen masks, actuate the PRESS TO TEST AND RESET slider several times to empty the system. - Release the OXYGEN/CREW SUPPLY P/BSW. The OFF legend comes on. - Put a warning notice to tell persons not to push the OXYGEN/CREW SUPPLY P/BSW. Open, safety and tag the CREW OXY SPLY circuit breaker. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 48 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 REMOVAL - JOB SET-UP (2/2) MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 49 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) REMOVAL (continued) PROCEDURE Loosen the nut and disconnect the pressure regulator transmitter from the oxygen cylinder. Put a blanking cap on the pressure regulator and put it in a sealed vinyl bag. Put an oxygen cylinder stowage cap on the cylinder valve. Disconnect the union and discard the bush. Put a blanking cap on the union. Put an oxygen cylinder stowage cap on the cylinder valve. Loosen the nut and disengage the pin from the clamp to remove the cylinder from the support. INSTALLATION Make sure that the aircraft is in the same configuration as for the removal operation. Make sure that the parts retained from the removed component are clean and in the correct condition. PROCEDURE Check the expiration date on the cylinder to make sure it can still be used. Carefully put the cylinder on the support, close the clamp and tighten the pin. Remove the oxygen cylinder stowage cap from the cylinder valve. Remove the blanking cap from the union. Put a new bush on the union and tighten it. Remove the blanking cap from the pressure regulator transmitter assembly and the corresponding stowage cap on the cylinder head. Put the regulator on the valve and torque the nut. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 50 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 REMOVAL & INSTALLATION MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 51 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) INSTALLATION (continued) Leak test Apply the special materials solution to the mechanical connections. Very slowly, open the valve of the cylinder 3.5 to 4 turns. Let the pressure become stable, this occurs after approximately 90 seconds. Fully open the cylinder valve. Examine each connection to make sure that there are no leaks. Rub off the special materials solution. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 52 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 INSTALLATION - LEAK TEST MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 53 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) INSTALLATION (continued) Close-up Remove the safety clip and the tag and close the circuit breaker. Make sure that the work area is clean and clear of tools and other items. Remove the warning notice. De-energize the aircraft electrical circuits. Close the access door 812 and remove the access platform. MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 54 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 INSTALLATION - CLOSE-UP MAINTENANCE COURSE - T1 (V2500-A5/ME) 35 - OXYGEN CREW OXYGEN CYLINDER REMOVAL & INSTALLATION (3) May 10, 2006 Page 55 SINGLE AISLE TECHNICAL TRAINING MANUAL U 3 U 0 6 1 9 1
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U M 3 5 Y 1 0 0 0 0 0 0 0 0 1 AIRBUS S.A.S. 31707 BLAGNAC cedex, FRANCE STM REFERENCE U3U06191 MAY 2006 PRINTED IN FRANCE AIRBUS S.A.S. 2006 ALL RIGHTS RESERVED AN EADS JOINT COMPANY WITH BAE SYSTEMS