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Xantrex Inverter Manual

Xantrex is a world leader in the development, manufacturing and marketing of advanced power electronic products and systems for the renewable and mobile power markets. Xantrex and XPower are trademarks of Schneider Electric Services International sprl, registered in the U.S. And other countries. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of Xant rex Technology Inc.

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© © All Rights Reserved
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0% found this document useful (0 votes)
364 views90 pages

Xantrex Inverter Manual

Xantrex is a world leader in the development, manufacturing and marketing of advanced power electronic products and systems for the renewable and mobile power markets. Xantrex and XPower are trademarks of Schneider Electric Services International sprl, registered in the U.S. And other countries. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of Xant rex Technology Inc.

Uploaded by

pthakur234
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Xant rex Grid Tie

Solar Invert er
Owners Manual
GT2.8-AU-QC-230
GT5.0-AU-QC-230
Xant rex Grid Tie Solar Invert er
Owners Manual
About Xant rex
Xantrex Technology Inc. (www.xantrex.com), a subsidiary of Schneider Electric, is a world leader in the
development, manufacturing and marketing of advanced power electronic products and systems for the renewable
and mobile power markets. The company's products convert and control raw electrical power from any central,
distributed, renewable, or backup power source into high-quality power required by electronic equipment and the
electricity grid. Xantrex is headquartered in Vancouver, Canada, with facilities in the United States, Germany, Spain,
and a joint venture in China.
Trademarks
Xantrex and XPower are trademarks of Schneider Electric Services International sprl, registered in the U.S. and other
countries.
Other trademarks, registered trademarks, and product names are the property of their respective owners and are used
herein for identification purposes only.
Not ice of Copyright
Copyright April 2009 Xantrex Technology Inc. No part of this document may be reproduced in any form or
disclosed to third parties without the express written consent of:
Xantrex Technology Inc.
161-G South Vasco Road
Livermore, California
USA 94551
Xantrex Technology Inc. reserves the right to revise this document and to periodically make changes to the content
hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement.
Exclusion for Document at ion
Unless specifically agreed to in writing, Xantrex Technology Inc. (Xantrex)
(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER
INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL,
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION.
THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USERS RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN
TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED
XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT
WWW.XANTREX.COM.
Dat e and Revision
April 2009 Revision A
Document Part Number
975-0466-01-01
Product Part Numbers
864-1030 (GT2.8-AU-QC-230) and 864-1039 (GT5.0-AU-QC-230)
Cont act Informat ion
Telephone: 1 408 987 6030
Fax: 1 604 422 2756
Email: customerservice@xantrex.com
Web: www.xantrex.com
975-0466-01-01 i i i
About This Manual
The purpose of this Owners Manual is to provideexplanations and procedures for
installing, operating, maintaining, and troubleshooting the Xantrex Grid Tie Solar
Inverter.
Scope
The manual provides safety guidelines, detailed planning and setup information. It
provides procedures for installing the inverter and information about operating
and troubleshooting the unit. It does not provide details about particular brands of
photovoltaic (PV) panels. You need to consult individual PV manufacturers for
this information.
Audience
Chapter 1 and Chapter 5 are intended for anyone who needs to operate the
Xantrex Grid Tie Solar Inverter. Operators must be familiar with all the safety
regulations pertaining to operating high-voltage equipment as dictated by local
code. Operators must also have a complete understanding of this equipments
features and functions. Do not to use this product unless it has been installed by a
qualified installer in accordance with the instructions in Chapter 2, Installation.
Chapter 2, Chapter 3, Chapter 4, and Chapter 6 are intended for qualified
installers who need to install the Xantrex Grid Tie Solar Inverter. Qualified
installers have the training and experience in solar power systems to safely and
correctly follow these instructions and the applicable electrical and building
codes, in order to design and install a system that is safe and will operate correctly.
Qualified installers have an awareness of the hazards involved in performing
electrical installation work and how to reduce those hazards. Only qualified
personnel should perform the installation, commissioning and maintenance of the
GT Inverter.
Organizat ion
This manual is organized into 6 chapters and an appendix.
Chapter 1, Introduction, contains information about the features and functions
of the Xantrex Grid Tie Solar Inverter.
Chapter 2, Installation, provides information about planning for and installing
the GT Inverter. It contains information to help you plan wire routes, ensure your
PV array provides necessary power, and find a suitable location for installation.
About Thi s Manual
i v 975-0466-01-01
Chapter 3, Wiring the Inverter, provides procedures for making DC and AC
wiring connections for single and multiple inverter installations. This chapter also
includes information about communications wiring and using GT-View
monitoring software.
Chapter 4, Starting the Inverter, contains information on starting up the Xantrex
Grid Tie Solar Inverter and performing a functional test.
Chapter 5, Monitoring the Inverter, contains information for understanding the
LCD screens and the LED indicators.
Chapter 6, Maintenance and Troubleshooting, contains information about how to
provide general maintenance for the Xantrex Grid Tie Solar Inverter. It also
provides information about troubleshooting the unit.
Appendix A, Specifications, contains information about the electrical and
environmental specifications of the Xantrex Grid Tie Solar Inverter.
Convent ions Used
The following conventions are used in this guide.
Abbreviat ions Used
WARNING
Warnings identify conditions that could result in personal injury or loss of life.
CAUTION
Cautions identify conditions or practices that could result in damage to the unit or other
equipment.
Import ant : These notes describe things that are important for you to know, but not as
serious as a caution or warning.
GT Grid Tie
I
SC
Short Circuit Current
LCD Liquid Crystal Display
LED Light Emitting Diode
MPPT Maximum Power Point Tracking
P
MAX
Maximum Output Power
P
NOM
Nominal Output Power
About Thi s Manual
975-0466-01-01 v
Symbols Used
Relat ed Informat ion
You can find more information about Xantrex Technology Inc. as well as its
products and services at www.xantrex.com
PC Personal Computer
PV Photovoltaic
STC Standard Test Condition
Vac Volts AC
Vdc Volts DC
V
MP
Voltage at Maximum Power
V
OC
Open Circuit Voltage
U
PV
PV Array DC Voltage

Alternating Current (AC)

Direct Current (DC)

In this guide: Important information, warnings, or cautions.


On the product: Important information, warnings or cautions with further
explanation in the product guide.

On the product: Warning, risk of electric shock.

On the product: Warning, Hot surfacerisk of burns.


FOR AUTHORIZED SERVICE PERSONNEL: Before opening cover,
disconnect DC and AC power and wait 30 minutes to allow internal voltages
to reach safe levels.
NOTE: there are no user-serviceable parts inside.
Refer to the operating instructions.
vi
975-0466-01-01 vi i
Import ant Safet y Inst ruct ions
1. Before installing and using the GT Inverter, read all instructions and cautionary markings on the
inverter and in all appropriate sections of this guide.
2. To reduce shock, fire, and energy hazards the installation must be in accordance with all applicable
local installation codes. It is the installers responsibility to ensure adherence to applicable codes.
3. To reduce risk of fire hazard, do not cover or obstruct the heat sink.
4. Observe the clearance recommendations as described on page212. Do not install the GT Inverter in a
zero-clearance or non-ventilated compartment. Overheating may result.
5. Use only accessories recommended or sold by the manufacturer. Doing otherwise may result in a risk
of fire, electric shock, or injury to persons.
6. To avoid a risk of fire and electric shock, make sure that all wiring is in good condition and that wire is
not undersized. Do not operate the GT Inverter with damaged or substandard wiring.
7. Do not operate the GT Inverter if it has received a sharp blow, been dropped, or otherwise damaged in
any way. If the GT Inverter is damaged, see the Warranty section.
8. Do not disassemble the GT Inverter. It contains no user-serviceable parts. See Warranty for
instructions on obtaining service. Attempting to service the GT Inverter yourself may result in a risk of
electrical shock or fire and will void your warranty.
9. To reduce the risk of electrical shock, disconnect both AC and DC power from the GT Inverter before
attempting any maintenance or cleaning or working on any circuits connected to the inverter. Turning
off controls will not reduce this risk. Internal capacitors remain charged for up to 30 minutes after
disconnecting all sources of power.
10. The GT Inverter must be provided with an equipment-grounding conductor connected to the AC
ground.
WARNING: Save t hese inst ruct ions
This manual contains important safety and operating instructions. Read and keep this
Owners Manual for future reference.
WARNING: Limit at ions on use
Do not use this GT Inverter in connection with life support systems, medical equipment,
or where human life or medical property may be at stake.
Saf et y
vi i i 975-0466-01-01
Regulat ory Compliance
The GT Inverter is compliant with the standards described below.
Safety: Regulatory Compliance Mark (RCM) based on compliance with AS/NZS 3100 Approval and
test specification General requirements for electrical equipment
Electromagnetic Compatibility (EMC): RCM mark based on compliance with:
EN61000-6-1 Generic standards Immunity for residential, commercial, and light-industrial
environments
EN61000-6-3 Generic standards Emission standard for residential, commercial, and light-
industrial environments
EN61000-3-2 Limits for harmonic current emissions
EN61000-3-3 Limitations of voltage changes, voltage fluctuations, and flicker
Interconnect: ResLab verified, compliant with the following:
AS 4777.2-2005 Grid connection of energy systems via inverters Inverter requirements
AS 4777.3-2005 Grid connection of energy systems via inverters Grid protection requirements
The GT Inverter is designed for utility interactive operation. It has complete on-board over-current, over-
temperature and anti-islanding protection. It monitors voltage and frequency of the utility grid and
automatically stops supplying power whenever conditions on the utility grid deviate from standard levels
(see Specifications).
The GT Inverter is equipped with a high frequency transformer that assures galvanic isolation between the
DC side and the utility power grid.
PV Ground Fault Det ect ion
The GT Inverter is equipped with a ground fault detection circuit that measures the impedance to ground of
the array, before connecting to the grid. If a high impedance is not detected, it signals a fault and refuses to
connect. The GT Inverter will remain faulted until the ground fault is remedied and the inverter is
manually reset. See Table6-1, Troubleshooting the GT Inverter on page 64.
975-0466-01-01 i x
Import ant Safet y Inst ruct ions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vii
Regulatory Compliance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii
PV Ground Fault Detection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii
1 Int roduct ion
About the Xantrex Grid Tie Solar Inverter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
Standard Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
2 Inst allat ion
Installation Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Single Inverter Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Multiple Inverter Installations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Planning the Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Inverter Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
PV Array Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Grounding Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
Routing the Wires - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
Preparing for the Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
AC Circuit Breaker Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
AC and DC Disconnects - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
Mounting the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
Tools and Materials Needed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 211
Installing the Mounting Bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 212
Mounting the Inverter on the Bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 216
3 Wiring t he Invert er
Connecting the DC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
Equipment Needed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
DC Fuses (GT5.0-AU Model Only for Three PV Strings) - - - - - - - - - - - - - - - - - - - - - - - - - 33
Connecting the PV Array - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
Cont ent s
Cont ent s
x 975-0466-01-01
Connecting Multiple Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Connecting the AC Wiring- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Making AC Connections for the GT2.8-AU Model - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Making AC Connections for GT5.0-AU Model - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Communications Wiring for Multiple Inverters- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -310
Xanbus Network Technology - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -311
Guidelines for Routing the Network Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -313
Connecting Network Cable between Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -314
Verifying the Xanbus Network - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -315
Communications Wiring for Monitoring a Single Inverter- - - - - - - - - - - - - - - - - - - - - - - - - - -316
4 St art ing t he Invert er
Commissioning Procedure- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42
Disconnect Test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
5 Monit oring t he Invert er
Monitoring the Front Panel Display- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52
Front Panel Display Screens and What They Mean - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
Startup Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
Normal Operation Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
Offline Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
Fault Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
Special Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -510
Custom Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -510
Status Indicator Lights- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -511
6 Maint enance and Troubleshoot ing
Factors Affecting GT Inverter Performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
PV Array Factors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
Other Factors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
Performing General Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
Identifying Error/Fault Conditions and Solutions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
A Specificat ions
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A2
Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A2
Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A2
Islanding Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A3
Adjustable Disconnect Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A3
Output Power Versus Ambient Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A4
Efficiency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A5
Cont ent s
975-0466-01-01 xi
Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A5
User Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A5
Display Accuracy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A5
Mechanical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A5
Warrant y and Ret urn Informat ion - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WA1
Index- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IX1
Cont ent s
xi i 975-0466-01-01
975-0466-01-01 xi i i
Figure 1-1 Basic System Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
Figure 1-2 Main Features of the GT Inverter (GT2.8-AU Model Shown) - - - - - - - - - - - - - - - - - - 14
Figure 2-1 Installation Options Overview- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Figure 2-2 GT Inverter mounting orientation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Figure 2-3 Installation Overview- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
Figure 2-4 GT Inverter Dimensions (GT5.0-AU shown)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 211
Figure 2-5 Mounting Bracket and GT Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 212
Figure 2-6 Examples of Mounting on a Pole or Rails - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 214
Figure 2-7 Installing the Mounting Bracket using Plywood Support - - - - - - - - - - - - - - - - - - - - - 215
Figure 2-8 Proper Placement of the Inverter on the Mounting Bracket - - - - - - - - - - - - - - - - - - - 216
Figure 3-1 PV Quick Connect Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
Figure 3-2 GT5.0-AU DC Fuse Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
Figure 3-3 DC Connections for a Two-String PV Array - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
Figure 3-4 Improper Multiple Inverter Connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Figure 3-5 AC Connector (Female) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Figure 3-6 AC Connector Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Figure 3-7 GT5.0-AU AC Wiring Compartment and Terminal Block- - - - - - - - - - - - - - - - - - - - - 39
Figure 3-8 Network Layout (Communication Ports Cover Not Installed)- - - - - - - - - - - - - - - - - - 311
Figure 3-9 Network Terminator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 312
Figure 3-10 Location of Xanbus RJ 45 Ports- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 312
Figure 3-11 Network Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 313
Figure 3-12 Replacing the Communication Ports Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 315
Figure 5-1 Front Panel LCD Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52
Figure 5-2 Location of Status Indicator Lights - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 511
Figure A-1 Output Power vs. Ambient Temperature (GT2.8-AU) - - - - - - - - - - - - - - - - - - - - - - - -A4
Figure A-2 Output Power vs. Ambient Temperature (GT5.0-AU) - - - - - - - - - - - - - - - - - - - - - - - -A4
Figures
xi v
975-0466-01-01 xv
Table 2-1 MPPT Operational Window (GT2.8-AU) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Table 2-2 MPPT Operational Window (GT5.0-AU) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Table 2-3 Inverter Clearance Requirements- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 212
Table 3-1 Recommended Fuses- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
Table 3-2 Total Xanbus Network Length - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 311
Table 3-3 Network Components and Part Numbers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 313
Table 5-1 Startup Screens on GT5.0-AU Front Panel Display- - - - - - - - - - - - - - - - - - - - - - - - - - 53
Table 5-2 Normal Operation Default Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
Table 5-3 Normal Operation Screens for All GT Inverters- - - - - - - - - - - - - - - - - - - - - - - - - - - - 56
Table 5-4 Additional Normal Operation Screens for Each GT Inverter in a Multiple Unit System - 57
Table 5-5 Offline Mode Default Display- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
Table 5-6 Offline Mode Screens for All GT Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
Table 5-7 Additional Offline Mode Screens for Each GT Inverter in a Multiple Unit System - - - - 58
Table 5-8 Fault Message Screens- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
Table 5-9 Additional Fault Mode Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
Table 5-10 Special Message Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 510
Table 5-11 Status Indicator LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 511
Table 6-1 Troubleshooting the GT Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
Tables
xvi
1
Int roduct ion
Chapter 1, Introduction, contains information about the features
and functions of the Xantrex Grid Tie Solar Inverter.
The topics in this chapter are organized as follows:
About the Xantrex Grid Tie Solar Inverter on page12
Standard Features on page13
Int roduct i on
12 975-0466-01-01
About t he Xant rex Grid Tie Solar Invert er
The Xantrex Grid Tie Solar Inverter (GT Inverter) is designed to convert solar
electric (photovoltaic or PV) power into utility-grade electricity that can be used
by the home or sold to the local power company.
Installing the GT Inverter consists of mounting it to the wall and connecting the
DC input to a PV array and the AC output to the utility. See Figure1-1 for a
simple diagram of a typical installation.
In order to operate, the GT Inverter must have grid power available and
connected. It will not provide backup power if the AC grid fails.
Fi gure 1-1 Basi c Syst em Overvi ew
Grid Tie Solar Inverter
0 0 0 0 0 0 0 8 kWh
230V 50Hz 10(60) A
Photovoltaic (PV) Panels
PV Array
Utility Grid
Utility Meter
Main Utility
Service Panel GT Inverter
Power routed to utility grid
DC converted to AC
Harvested solar energy
St andard Feat ures
975-0466-01-01 13
PV compatibility The GT Inverter is designed to take advantage of solar modules configured as
high voltage PV string arrayssingle crystalline, poly crystalline, or thin film
with a 195 to 550 Vdc output voltage Maximum Power Point range (240 to 550
Vdc for the GT5.0-AU model).
Maximum Power
Point Tracking
(MPPT)
The GT Inverter uses Xantrex proprietary Maximum Power Point Tracking
(MPPT) technology to harvest the maximum amount of energy from the solar
array. MPPT learns your arrays specific characteristics, maximizing its output at
all times.
High efficiency The high-frequency, solid-state design of the GT Inverter is extremely efficient
up to 96%.
Expandable Multiple GT Inverters may be networked together for increased net metering
capacity or future system growth.
Communications
protocol
The GT Inverter uses the Xanbus

communications protocol, enabling it to


communicate with multiple units connected within the system. For more
information, see Xanbus Network Technology on page311.
St andard Feat ures
The GT Inverter has the following standard features:
Sealed inverter (IP54) with external heat sink to protect power electronic
components
Quick-connect connections for DC input (both models) and for AC output
(GT2.8-AU model only)
Liquid Crystal Display (LCD) to provide easy-to-read system status and daily
cumulative energy production information
Two LED indicator lights to provide status and ground fault indication.
Int roduct i on
14 975-0466-01-01
Figure 1-2 Mai n Feat ures of t he GT Invert er (GT2.8-AU Model Shown)
LED indicator lights
Mounting slots (five)
Heat sink
LCD
AC connection
Communication
ports cover
DC quick-connects
2
Inst allat ion
Chapter 2, Installation, provides information about planning for and
installing the GT Inverter. It contains information to help you plan
wire routes, ensure your PV array provides necessary power, and find
a suitable location for installation.
The topics in this chapter are organized as follows:
Installation Options on page22
Planning the Installation on page22
Preparing for the Installation on page28
Mounting the Inverter on page29.
Inst al l at i on
22 975-0466-01-01
Inst allat ion Opt ions
The GT Inverter may be installed as a single inverter for a single PV array of up to
two PV strings (up to three PV strings for the GT5.0-AU model), or in a multiple
inverter configuration for multiple PV arrays (see Figure2-1 for diagrams of both
options).
Single Invert er Inst allat ion
In this configuration, a single inverter collects the harvested solar energy and
routes the power to the main utility service panel and the utility grid.
Mult iple Invert er Inst allat ions
If multiple inverters are used, each inverter must be wired to an independent PV
array. In this configuration, each inverter collects the harvested solar energy from
a separate PV array and routes the power to the main utility service panel and the
utility grid.
Communications between inverters is optional, but can be enabled by installing
communications cabling to the inverter RJ 45 ports. See Connecting Network
Cable between Inverters on page314.
Planning t he Inst allat ion
The following issues need to be considered when planning for an installation
using the GT Inverter. See the specified sections for more information.
Inverter Location on page24
PV Array Requirements on page25
Grounding Requirements on page27
Routing the Wires on page28.
Ensure that you have obtained all permits required by local authorities or utilities
before commencing installation.
Pl anni ng t he Inst al l at i on
975-0466-01-01 23
Figure 2-1 Inst al l at i on Opt i ons Overvi ew
Grid Tie Solar
Inverter
0 0 0 0
0 0 0 8
kW
h
230V 50
Hz
10(60)
A
Grid Tie
Solar
Invert er
0 0 0 0
0 0 0 8
kW
h
230V 50
Hz
10(60)
A
Grid Tie
Solar
Inverter
Photovoltaic (PV) Panels
PV Array
Harvested solar energy
DC converted to AC
GT Inverter
Main Utility
Service Panel
Utility Meter
Utility Grid
Surplus power routed
to utility grid
Single Inverter Installation
Multiple Inverter Installation
Photovoltaic Panels
Multiple PV Arrays
PV Array #2
PV Array #1
Harvested solar energy
Harvested
solar energy
GT Inverter #1 GT Inverter #2
DC converted to AC
Main Utility
Service Panel
Utility Meter
Utility Grid
Surplus power routed
to Utility Grid
DC converted to AC
Inst al l at i on
24 975-0466-01-01
Invert er Locat ion
Inverter failure due to improper installation will void the inverter warranty.
Consider the following when determining where to install the inverter.
WARNING: Burn hazard
Do not install in normal traffic areas or other locations where people can accidentally
come into contact with the front of the inverter. High temperatures can be present on the
face of the inverter that can cause skin burns if accidentally touched..
Fire Safet y
Do not install anywhere near combustible or flammable materials such
as stored fuels and solvents.
Indoor/
Out door
The GT Inverter can be mounted indoors or outdoors.
In outdoor installations the GT Inverter is rated for exposure to rain
and snow, but it should be located away from lawn sprinklers and
other sources of spray.
Orient at ion
The GT Inverter must be mounted vertically (with DC and AC
connectors facing down) on a wall or pole. See Figure2-2.
Temperat ure
Ensure that the GT Inverter is mounted in a location where the
ambient temperature range is -25 to 65 C.
At extreme cold temperatures, the front panel LCD may not function
normally. At higher temperatures, the unit may derate power. See
Environmental Specifications on pageA5 and Output Power vs.
Ambient Temperature (GT2.8-AU) on pageA4.
Ground
Clearance
Outdoors, the GT Inverter requires at least 100 cm of clearance
between the bottom of the unit and the ground. This clearance helps
prevent water from splashing onto the bottom of the unit.
Install the GT Inverter at a height at which the LCD is easily readable.
Dist ance To minimize power losses in wiring, ensure that wire lengths between
the PV array and the GT Inverter and between the inverter and the
Main Utility Service Panel are kept to a minimum.
Maximum distances will depend on wire gauges used and PV array
output voltages. To minimize system failures due to AC voltage
faults, Xantrex recommends sizing the AC and DC wiring to have a
maximum 1 to 1.5% voltage drop.
Debris free Excessive debris (such as dust, leaves, and cobwebs) can accumulate
on the unit, interfering with wiring connections and ventilation. Do
not install in a location where debris can accumulate (such as under a
tree).
Pl anni ng t he Inst al l at i on
975-0466-01-01 25
PV Array Requirement s
Equipment and Inst allat ion Recommendat ions
Equipment
recommendations
All electrical equipment should be approved for the voltage and current
ratings necessary for the application.
All wiring should be sized correctly to minimize voltage drop.
All exposed wires or conduits should be sunlight resistant.
All required overcurrent protection and disconnecting means should be
included in the system and accessible for maintenance.
Installation
recommendations
All electrical terminations should be fully tightened, secured, and strain
relieved as appropriate.
All mounting equipment should be installed according to the manufacturers
specifications.
All wires, conduit, exposed conductors and electrical boxes should be secured
and supported according to code requirements.
MPPT Requirement s
MPPT operational
window
The MPPT software maximizes the output energy of solar arrays as long as the
operating voltage is within the MPPT operational window. Ensure that the PV
array used in the system operates within the MPPT operational window.
Effects of array voltages outside of the MPPT operational window are shown in
Table2-1.
Figure 2-2 GT Invert er mount i ng ori ent at i on
Import ant : The PV array should be free of shade. This requirement includes even
small obstructions such as antennas, chimneys, and power lines. As well, be aware of
potential obstructions from growing trees and neighboring buildings. A small amount of
shade can have a disproportionately high impact on system performance.
Inst al l at i on
26 975-0466-01-01
Array Voltage and
Current Limits
The solar array should be sized such that its maximum voltage output does not
exceed the limits of the MPPT operational window (195/240 to 550 Vdc). See
Guidelines for Matching PV Array Size to Xantrex Grid Tie Solar Inverter
Input.
Likewise, ensure that the I
SC
(short circuit current) rating of the array at any
temperature does not exceed the short circuit current rating of the inverter.
Guidelines for Mat ching PV Array Size t o Xant rex Grid Tie Solar Invert er Input
For determining the number of panels required in the PV string (panels connected
in series), you must ensure that the following three requirements are met:
1. To avoid damage to the inverter, ensure that the PV array output will never
exceed 600 Vdc under any conditions.
2. Do not exceed the maximum array short circuit-current rating marked on the
inverter.
Table 2-1 MPPT Operat i onal Wi ndow (GT2.8-AU)
Volt age Effect of Array Volt age Invert er Mode
<195 Vdc Operating voltage shifts to 195 Vdc; the array is
not at its maximum power point
Low power
195 to 550 Vdc Maximum harvest of solar energy MPPT window
550 to 600 Vdc Reduced harvest of solar energy Power derating
>600 Inverter stops selling surplus energy and shuts
down. Voltage above 600 Vdc may damage the
inverter.
Shutdown
Table 2-2 MPPT Operat i onal Wi ndow (GT5.0-AU)
Volt age Effect of Array Volt age Invert er Mode
<240 Vdc Operating voltage shifts to 240 Vdc; the array is
not at its maximum power point
Low power
240 to 550 Vdc Maximum harvest of solar energy MPPT window
550 to 580 Vdc Reduced harvest of solar energy Power derating
>580 Inverter stops selling surplus energy and shuts
down. Voltage above 600 Vdc may damage the
inverter.
Shutdown
CAUTION: Equipment Damage
The array voltage must never exceed 600 V
OC
(open circuit voltage) under any condition.
Pl anni ng t he Inst al l at i on
975-0466-01-01 27
3. To achieve maximum energy harvest from your array, ensure that the V
MP
(voltage at maximum power) does not drop below 195/240 Vdc or increase
above 550 Vdc under most conditions.
Guidelines to help you meet these requirements:
Consider the expected V
OC
of the string under all possible conditions. The
panel manufacturer provides a V
OC
rating per panel, but it is usually rated at
25C. Ensure that the V
OC
rating at the coldest ambient temperature does not
exceed 600 V
OC
. Panel voltage increases in cold temperaturesthe panel
manufacturer should be able to provide a coefficient of voltage increase per
degree.
Panel voltage decreases in high temperatures. This will affect the panels
V
MP
. Again, the manufacturers coefficient must be used with the highest
expected temperature to determine the minimum V
MP
.
Once you know the specifications of your panels, all these factors will help
determine the maximum and minimum number of panels that can be used.
Visit the Support page at www.xantrex.com to use an online PV array sizing tool.
Grounding Requirement s
AC Grounding
AC system grounding is governed by local codes. The GT2.8-AU and GT5.0-AU
inverters will function properly in AC systems with a grounded neutral or with
two ungrounded lines. The GT Inverter must be provided with an equipment
grounding conductor connected to the grounding terminal on the AC output
connector (GT2.8-AU) or in the wiring compartment (GT5.0-AU) and routed to
the ground bus of the AC load panel to which the inverter is connected.
DC Grounding
The GT Inverter is designed to work with ungrounded PVsystems (neither the
PV+nor the PV are connected to earth). The array frames and other PV
equipment must have equipment grounding connections as required by applicable
codes.
WARNING: Shock hazard
The GT Inverter must be grounded in accordance with the following and with all
applicable codes.
Inst al l at i on
28 975-0466-01-01
Light ning Prot ect ion
Reduce the risk of lightning damage by using a single-point grounding system. In
this system, all ground lines terminate at the same point. This point normally is the
main utility ground installed by the utility company to provide a ground for the
house wiring. This ground usually consists of a copper rod driven 1.5 to 2.5
meters into the earth.
Rout ing t he Wires
Typical
configurations
Determine all wire routes to and from the GT Inverter. Typical routing
configurations include:
AC wiring from the GT Inverter to the main utility service panel
DC input wiring from the PV array to the GT Inverter
Preparing for t he Inst allat ion
Wiring
Wire size and length will be determined by the location of each component and
their relative distance to each other. Wire sizes may also be affected by whether or
not conduit is used, in accordance with wire size tables in applicable codes.
WARNING: Shock hazard
Whenever a PV array is exposed to sunlight, a shock hazard exists at the output wires or
exposed terminals. To reduce the risk of shock during installation, cover the array with an
opaque (dark) material before making any connections and open any and all external
disconnect switches between the array and the inverter. The PV modules, wiring, and
other equipment must be installed in accordance with the manufacturer's instructions and
all applicable installation codes.
Import ant : Ensure your local utility is consulted for any requirements for connecting
to or returning power to the grid. Obtain all permits necessary to complete the installation.
Consult your local and national electrical codes for more information.
Import ant : In this manual wiring and wires are used in reference to both AC and DC
wiring/cabling and wires/cables.
Import ant : Wire size should be based on the maximum power rating of the inverter.
Ensure that wiring is not undersized. Undersized wiring can result in significant power
losses and reduction in system efficiency.
Mount i ng t he Invert er
975-0466-01-01 29
AC Circuit Breaker Requirement s
The main utility service panel must dedicate a single-pole (in the Active line) or
double-pole breaker for each inverter installed. This breaker must be capable of
handling the rated maximum output voltage and current of the inverter (see
Electrical Specifications on pageA2).
AC and DC Disconnect s
Depending on the installation, external AC and/or DC disconnects may be
required, and they may need to be in a location easily accessible to utility or fire
personnel. Consult local codes and authorities for additional information.
Mount ing t he Invert er
Overview
General installation
steps
Installing of the GT Inverter includes these main steps:
1. Mounting the GT Inverter (this chapter)
2. Making the DC connections from the PV array to the GT Inverter
(Connecting the DC Wiring on page32)
3. Making the AC connections from the GT Inverter to the main utility service
panel (Connecting the AC Wiring on page37)
Figure2-3 summarizes these steps.
WARNING: Fire, shock and energy hazards
Before installing the GT Inverter, read all instructions and cautionary markings located in
this manual, on the inverter, on the PV array, and on the main service panel.
Inst al l at i on
210 975-0466-01-01
This chapter describes the first step: mounting the inverter and installing
accessories.
Mounting steps Instructions for mounting the GT Inverter are described in the following sections:
Installing the Mounting Bracket on page212
Mounting the Inverter on the Bracket on page216.
Tools and Mat erials Needed
Assorted screwdrivers, drill, etc.
Level
Mounting support material, such as plywood or poles
Wood screws, anchors for screws, depending on mounting surface.
Figure 2-3 Inst al l at i on Overvi ew
Grid Tie Solar
Invert er
0 0 0 0 0 0
0 8
kWh
230V 50Hz 10(60)A
Utility Grid
Utility Meter
Main Utility
Service Panel
PV Array
600 Vdc
Open Circuit
Maximum
Xantrex GT Inverter
1
2
3
Line1
Line Neutral
Protective Earth
Mount i ng t he Invert er
975-0466-01-01 211
Dimensions
The dimensions of the inverter are shown in Figure2-4.
Figure 2-4 GT Invert er Di mensi ons (GT5.0-AU shown)
CAUTION
For the inverter to meet regulatory requirements and for weather protection, the
communication ports cover must be installed.
403
597
522
552
136
97
Flange and
mounting slots
Communication ports cover (attach after
mounting and wiring are complete)
All dimensions in mm.
Inst al l at i on
212 975-0466-01-01
Inst alling t he Mount ing Bracket
The mounting bracket for the GT Inverter allows the unit to be easily mounted and
removed for servicing. It has one hook that matches a corresponding hook on the
back side of the inverter.
Clearance Requirement s
For optimal and safe operation, make sure there is adequate clearance around the
inverter. If clearances are less than these recommendations are used, additional
power reduction may occur at high ambient temperatures.
Figure 2-5 Mount i ng Bracket and GT Invert er
238 mm
183 mm
Mounting slots for securing the inverter
Mounting flanges
Rectangular slots 8:
8 mm 30 mm
Table 2-3 Invert er Cl earance Requi rement s
Locat ion Minimum Clearance
Above 30cm
Below:
Inverter
Bracket
Outdoors:
100cm
130cm
Indoors: the same clearances are recommended but not required.
In front Sufficient room to allow for easy access to read the display and to prevent
accidental contact with hot surface.
On sides Units can be mounted side by side with no clearance between them, but
15cm of clearance around the outermost two units is recommended. In hot
climates, some clearance between units may be needed to prevent thermal
derating.
Mount i ng t he Invert er
975-0466-01-01 213
Surfaces for Mount ing
The GT Inverter weighs approximately 20kg. The supporting surface must be
strong enough to handle 75kg. If the supporting surface is not strong enough to
handle that weight, then supporting material such as a sheet of plywood can be
used to enhance the strength of the mounting surface.
The GT Inverter can be mounted to a vertical surface such as wallboard, wood
siding, brick, concrete wall or pole assembly.
Mounting to
concrete surface
If mounting the unit on a concrete surface using anchors with no supporting
material, use four screws and anchors, instead of two, to adequately secure the
unit and distribute the weight.
Mounting on poles
or rails
See Mounting on Poles or Rails on page214. Ensure the bottom of the unit
is a minimum of 100cm from the ground if mounted outdoors.
Mounting to
wallboard with
support
Installation onto wallboard requires either the use of a supporting material
such as plywood or securing the mounting screws to supporting wall studs.
Use at least two screws and anchors to secure the unit to the supporting
material.
Mounting to siding
using wall studs
If mounting to exterior siding using a wall stud for support, the plywood
backing will not be needed. Use at least two lag screws to secure the unit to
the supporting material. Ensure the screws enter the stud at least 40mm to
adequately support the weight of the unit. After securing the bracket, the
screws or bolts and washers should protrude no more than 6 mm from the
bracket surface.
WARNING: Shock hazard
Before drilling holes to mount the GT Inverter, ensure there are no electrical wires or
plumbing in this area.
WARNING: Personal injury
The GT Inverter weighs approximately 20kg. Always use proper lifting techniques
during installation to prevent personal injury.
WARNING: Explosion hazard
Do not store combustible or flammable materials anywhere near the inverter.
Import ant : Other than the mounting bracket, no mounting hardware is supplied with
the GT Inverter. It is recommended to use 6 mm diameter fasteners. However, because
mounting surfaces can vary, installers must select appropriate hardware for each
installation.
Import ant : Local codes may impose additional mounting requirements in earthquake
or other high-risk areas.
Inst al l at i on
214 975-0466-01-01
Mount ing on Poles or Rails
To mount the unit using poles:
1. Ensure that poles or rails are securely assembled in place. If using horizontal
rails, two rails are required: one for the mounting bracket and another for
securing the bottom edge of the inverter (see Figure2-6).
2. Connect the mounting bracket vertically to the pole or rail:
Be sure to use at least two bolts to secure the bracket to the support.
Position the lower edge of the bracket a minimum of 130cm above the
floor or ground.
Position the top edge of the bracket a minimum of 34cm below any
ceiling or roof.
3. If using a single vertical pole, ensure that the inverter is secure and unable to
rotate around the pole.
Figure 2-6 Exampl es of Mount i ng on a Pol e or Rai l s
Mounting bracket
130 cm
100 cm
At least 2 bolts to
secure bracket to
poles/rails.
46 cm
For securing
the bottom of
the inverter
Ground/Floor
34 cm
Mount i ng t he Invert er
975-0466-01-01 215
Mount ing on Wallboard, Brick or Concret e
To mount the GT Inverter to wallboard, brick, or concrete:
1. Locate the area where the GT Inverter is to be installed.
2. Install backing support material if required.
3. Using a level, place the mounting bracket against the wall surface so that the
bottom edge of the bracket is at least 130cm above the ground. Position the
top edge of the bracket a minimum of 34cm below any ceiling or roof. See
Figure2-7.
4. Mark the location for mounting screws if using a wall stud for support. At
least four mounting screws and anchors are needed for concrete installations
or wallboard installations where no wall studs are available for support.
5. Remove the bracket and drill appropriately sized screw or anchor holes using
a drill bit.
6. Secure the bracket to the supporting surface using at least two screws and
washers.
Figure 2-7 Inst al l i ng t he Mount i ng Bracket usi ng Pl ywood Support
Single GT Inverter Multiple GT Inverters
130 cm
130 cm
At least 2 screws
with washers to
secure bracket
to wall.
165 mm
Ground/floor Ground/floor
34 cm
Inst al l at i on
216 975-0466-01-01
Mount ing t he Invert er on t he Bracket
Before mounting the inverter, remove the communication ports cover (if it has
been attached to the unit). With the cover removed, you can access all the
mounting slots along the bottom flange. Ensure the communication ports cover is
installed after mounting and wiring are completed.
Mount ing a Single Invert er
To mount the inverter on the mounting bracket:
1. Place the GT Inverters mounting hook, located on the back of the enclosure,
over the bracket and ensure the inverter is seated properly, as shown in
Figure2-8.
2. After the unit is correctly seated on the bracket hook, locate the mounting
slots at the bottom of the unit, and mark the location on the wall for securing
screws.
3. Remove the inverter and drill pilot holes in the wallboard, brick or concrete
for the securing screws.
4. Reinstall the GT Inverter on the bracket and secure the bottom of the unit with
appropriate screws or anchors, and tighten.
Figure 2-8 Proper Pl acement of t he Invert er on t he Mount i ng Bracket
Slide the mounting hooks on the inverter
over the hooks on the mounting bracket.
Ensure the inverter is
seated properly on the
mounting bracket
Flange with
mounting slots
130 cm 100 cm
3
Wiring t he Invert er
Chapter 3, Wiring the Inverter, provides procedures for making DC
and AC wiring connections for single and multiple inverter
installations. This chapter also includes information about
communications wiring and using GT-View monitoring software.
The topics in this chapter are organized as follows:
Connecting the DC Wiring on page32
Connecting the AC Wiring on page37
Connecting Multiple Inverters on page36
Communications Wiring for Multiple Inverters on page310
Wi ri ng t he Invert er
32 975-0466-01-01
Connect ing t he DC Wiring
The GT Inverter is equipped with four PV quick connects (two positive, two
negative) for connecting up to two PV strings. The GT5.0-AU model has six PV
quick connects for connecting up to three PV strings.
Figure 3-1 PV Qui ck Connect Locat i ons
WARNING: Shock hazard
Whenever a PV array is exposed to sunlight, a shock hazard exists at the output wires or
exposed terminals. Cover the PV arrays with opaque material before commencing any
wiring and open all disconnect switches between the array and the inverter.
WARNING: Shock hazard
Before wiring the GT Inverter, ensure the main breaker in the primary utility breaker box
is switched OFF. Switch this breaker ON only after all wiring is completed as instructed in
the procedures.
WARNING: Fire hazard
For the GT5.0-AU model, if three PV strings are connected, internal DC fuses must be
installed and the two positive internal DC wires must be relocated from their
factory-installed connection points to connection points in line with the DC fuse clips. The
third positive DC wire must remain connected in line with the DC fuse clip as it came
from the factory. See Figure3-2. Without proper fusing, a fire hazard can exist if a
short-circuit condition occurs in one PV string.
PV positive (+)
Multi-Contact connector
PV negative ()
Multi-Contact connector
AC quick connect
(see page 37)
PV positive (+)
Multi-Contact connector
PV negative ()
Multi-Contact connector
AC cable gland
(see page 37)
GT2.8-AU
GT5.0-AU
Connect i ng t he DC Wi ri ng
975-0466-01-01 33
Equipment Needed
Conduit for wire runs and appropriate fittings/bushings (outdoor rated if the
inverter is installed outdoors)
Wire cutters/wire crimpers/wire strippers
Digital voltmeter
Frequency counter (optional, for troubleshooting)
Female and male DC cable connectors to mate with the Multi-Contact
connectors PV-ADSP3/GWD (positive) and PV-ADBP3/GWD (negative) on
the GT Inverter. You will need two connectors (one female and one male) for
each PV string.
DC Fuses (GT5.0-AU Model Only for Three PV St rings)
The GT5.0-AU has three sets of PV input connectors, allowing three PV strings to
be connected to the inverter. The GT5.0-AU has an internal fused combiner that
must be set up properly if three strings will be connected. The inverter's DC
interconnect board has three fuse clips for DC fuses to provide additional
overcurrent protection. DC fuses must be installed when connecting a third PV
string to the unit. The fuses must be approved (to applicable local or national
standards) 10 38 mm fuses rated for 600 Vdc or over, with an ambient
temperature rating of 40C. You can also use higher rated fuses, derated for your
installations ambient temperature at full power, but with this approach larger
gauge PV wiring must be used in accordance with applicable codes.
The maximum total input current is 24 A. The maximum current allowed per
string (that is, for any single PV input) for the GT5.0-AU model is 15 A, whether
a fuse is used or not. When calculating fuse size, do not exceed the rated
maximum input current or the maximum current per string, and obey all
applicable wiring codes regarding coordination of the fuse size with the PV wire
size used. Using the same fuse value in each string is recommended.
CAUTION: Equipment damage
Improper wiring may cause permanent damage to the GT Inverter. Take special care to
ensure the positive (+) and negative () wires from a single array connect to the same
inverter.
Table 3-1 Recommended Fuses
Manufact urer Model
SIBA 5019906.4, 5019906.6, 5019906.8, 5019906.10, 5019906.12
Littelfuse KLKD 001., KLKD 01.5, KLKD 002., KLKD 02.5, KLKD 003.,
KLKD 03.5, KLKD 004., KLKD 005., KLKD 006., KLKD 007.,
KLKD 008., KLKD 009., KLKD 010., KLKD 012., KLKD 015.
Ferraz Shawmut DCT5-2, DCT8-2, DCT10-2, DCT12-2, DCT15-2
Bussmann FWC-6A10F, FWC-8A10F, FWC-10A10F, FWC-12A10F
Wi ri ng t he Invert er
34 975-0466-01-01
When installing the DC fuses, the two positive PV wires must be relocated from
their factory-installed connection points to the connection points in line with the
DC fuse clips. See Figure3-2.
The DC interconnect board is inside the GT Inverter wiring compartment. To
access the wiring compartment, remove the inverter front panel. It is held in place
by four screwstwo along the bottom and two on the front of the inverter.
Connect ing t he PV Array
The following procedure is illustrated in Figure3-3. If there will be more than one
PV string, label the positive and negative wire pairs appropriately (for example:
PV 1, PV 2).
GT5.0-AU models are factory configured to accept two PV strings. To connect a
third PV string, relocate the two positive internal DC wires from their
factory-installed connection points to connection points in line with the DC fuse
clips, and install DC fuses as specified in DC Fuses (GT5.0-AU Model Only for
Three PV Strings) on page33. See Figure3-2.
To wire the PV array to the GT Inverter:
1. If necessary, install DC conduit from the PV string(s) to the GT Inverter.
2. Terminate the wires coming from the PV string(s) with appropriate
Multi-Contact connectors.
WARNING
Make sure all PV and AC wiring is disconnected from the inverter before accessing or
replacing the fuses or making the following wiring changes.
Figure 3-2 GT5.0-AU DC Fuse Inst al l at i on
GT5.0-AU DC interconnect board
with factory-installed wiring for two
strings.
GT5.0-AU DC Interconnect Board with positive
PV wiring reconfigured and with DC fuses
installed, for three strings.
When connecting
three PV strings,
positive wires must
be relocated and
fuses installed.
Connect i ng t he DC Wi ri ng
975-0466-01-01 35
3. Connect the POSITIVE (+) wire from the #1 PV string to a GT Inverter PV
positive (+) quick connect.
4. Connect the NEGATIVE () wire from the #1 PV string to a GT Inverter PV
negative () quick connect.
5. If necessary, repeat for the #2 or (for GT5.0-AU) #3 PV string. Double check
that the wires are in the proper locations.
If only one PV string connection is used, cover the unused PV quick connects
with the seals provided.
CAUTION: Equipment damage
Before connecting the PV array to the inverter, check to ensure correct polarity and that
the voltage between the positive (+) and negative () terminals is below 600 Vdc
(U
PV
600 Vdc).
To check the PV array DC voltage:
1. Uncover the PV arrays and expose them to full sunlight. The sunlight must be intense
enough to produce the required output voltage.
2. Measure the PV array open circuit DC voltage across the DC positive (+) and negative
() terminals of the string combiner. This voltage must be less than 600 Vdc. Voltage over
600 Vdc will damage the inverter.
3. Cover the PV arrays with an opaque material again.
Figure 3-3 DC Connect i ons f or a Two-St ri ng PV Array
Import ant : Depending upon installation and local codes, fusing and/or a combiner
box may be required. The installer must provide this equipment.
PV Array
PV String #1
PV String #2
+
+

Xantrex GT Inverter
Wi ri ng t he Invert er
36 975-0466-01-01
Connect ing Mult iple Invert ers
For installations with multiple inverters, a separate PV array is required for each
GT Inverter unit. The output of each GT Inverter feeds a separate single-pole (in
the Active line) or double-pole circuit breaker in the main utility service panel.
When connecting multiple inverters, complete the wiring and perform the
commissioning procedure for each inverter one at a time. For wiring instructions,
see Connecting the DC Wiring on page32 and Connecting the AC Wiring
on page37. For the commissioning procedure, see page42.
WARNING: Shock hazard and equipment failure
In multiple inverter installations, it is very important to ensure each inverter is correctly
connected to its own PV array(s) and that no wires are crossed. For example, connect PV1
positive (+) and PV1 negative () to inverter 1 and PV2 positive (+) and PV2 negative ()
to inverter 2.
Do not connect PV1 positive (+) and PV2 negative () to inverter 1 and PV2 positive (+)
and PV1 negative () to inverter 2. As shown in Figure3-4, this configuration can cause
short circuit failures in the inverters and may also generate hazardous voltages within the
system.
Figure 3-4 Improper Mul t i pl e Invert er Connect i ons

+
+
PV Array #1 PV Array #2
GT Inverter #1
GT Inverter #2
Connect i ng t he AC Wi ri ng
975-0466-01-01 37
Connect ing t he AC Wiring
The GT Inverter can be connected to a single bi-directional meter, or to dual
meters, where one meter indicates power used and the second meter indicates
power sold (power supplied back to the utility). Consult the local utility to
determine the proper components to install, and obtain any permits required prior
to installation.
Making AC Connect ions for t he GT2.8-AU Model
GT Inverter model 2.8-AU is equipped with a quick connect for making AC
connections. You must install a mating connector on the the wiring between the
utility panel and the GT Inverter. The GT Inverter must be connected to the utility
with three wirestwo lines (one Active phase and one neutral phase) and one
protective earth (ground). Wiring must meet all code requirements and be a
minimum of 2.5 mm
2
. The recommended Binder connector will accept cables
with an outside diameter of 10-12 mm and a maximum 2.5 mm
2
wire size.
You will need:
Wire strippers
Small (3 mm) slot-head screwdriver
Binder, Series 693, Female Cable Connector, Part Number 99-4222-14-04
The AC wiring from the utility panel must be terminated with a Binder Female
cable connector (Binder Series 693 part number 99-4222-14-04) before being
connected to the AC quick connect on the GT Inverter.
To terminate the AC wiring:
1. Strip 10 mm of insulation from each of the wires from the utility panel.
2. Unscrew the female terminal from the shell of the female cable connector. See
Figure3-5.
3. Unscrew the other components of the female cable connector.
4. Run the wires through the pressing screw, pinch ring, seal, and shell of the
female cable connector.
5. On the female terminal, connect the protective earth wire to the terminal
marked with the symbol. See Figure3-6.
6. Connect the neutral conductor to the terminal marked with 1.
WARNING: Shock hazard
Before wiring the AC connections between the GT Inverter and the AC breaker panel,
ensure the main breaker in the breaker panel is switched OFF, and that PV power is
disconnected from the inverter. Do not reapply AC or PV power until after all wiring is
completed, as part of the commissioning procedure in Chapter 4, Starting the Inverter.
Wi ri ng t he Invert er
38 975-0466-01-01
7. Connect the Active conductor to the terminal marked with 2.
Terminal 3 is not used.
8. After ensuring all the wires are tightened in their terminals, screw the shell
onto the female terminal.
9. Replace the remaining components of the female cable connector, ensuring a
tight seal.
10. Tighten the pressing screw.
To connect the AC connector to the GT Inverter:
1. Line up the notch on the female AC cable connector with the connector on the
GT Inverter.
2. Insert the AC cable connector into the connector on the GT Inverter.
3. Secure the connector by turning the outer ring.
Figure 3-5 AC Connect or (Femal e)
Figure 3-6 AC Connect or Termi nal s
Female terminal
Shell
Seal
Pinch ring
Pressing screw
Outer ring
Notch
AC connector terminals
(see Figure 3-6)
Protective Earth
wire
Not used
Neutral wire
Active Phase
L wire
CAUTION
For the inverter to meet regulatory requirements and for weather protection, the
communication ports cover must be installed. If no communications wiring is required,
install the communication ports cover when all DC and AC connections are complete (see
Figure3-12). If communications wiring is required, install the cover after completing the
communcations wiring (see Communications Wiring for Multiple Inverters on
page310 or Communications Wiring for Monitoring a Single Inverter on page316).
Connect i ng t he AC Wi ri ng
975-0466-01-01 39
Making AC Connect ions for GT5.0-AU Model
AC wiring to the GT5.0-AU model is connected directly to the AC terminal block,
and then secured with the supplied cable gland. The GT Inverter must be
connected to the utility with three wirestwo lines (one Active phase and one
neutral phase) and one protective earth (ground). The internal wiring block will
accept wires sizes 6 mm
2
- 16 mm
2
. The supplied gland will accept cables with an
outside diameter of 11-17 mm. If your cable has an outside diameter out of this
range (or if you wish to use an alternate entry point), remove the supplied gland
and replace it with a suitably-sized one. If you use an alternate entry port you must
remove the existing gland assembly and plug the hole with an approved blanking
plate.
You will need:
Wire strippers
Slot-head screwdriver
To connect the AC wiring:
1. Strip 10 mm of insulation from each of the wires from the utility panel.
2. Remove the inverter front panel. It is held in place by four screwstwo along
the bottom and two on the front.
The wiring compartment is behind the front panel.
3. Loosen, but do not remove, the AC cable gland cap nut.
4. Pass the three wires from the utility panel through the cable gland and into the
wiring compartment.
Figure 3-7 GT5.0-AU AC Wi ri ng Compart ment and Termi nal Bl ock
Wi ri ng t he Invert er
310 975-0466-01-01
5. Loosen the appropriate terminals and insert the wires into the terminals.
a) Connect the protective earth wire to a terminal marked .
b) Connect the neutral phase wire to the terminal marked L/N. (On older
boards this rightmost AC terminal is marked with ~.)
c) Connect the Active phase L wire to the terminal marked L. (On older
boards this left AC terminal is marked with ~.)
6. Tighten the terminals to a torque of 1.45 to 1.55 Nm (12.84 to 13.71 lbf-in).
7. Allowing the wires an appropriate amount of slack within the wiring
compartment, tighten the cable gland cap nut to a torque of 4 Nm, creating a
tight seal.
8. Re-attach the inverter front panel.
Communicat ions Wiring for Mult iple Invert ers
Communications wiring between multiple GT Inverters allows information about
each inverter and its associated PV array to be communicated between all of the
inverters in the system. Information about the entire system can be displayed on
any inverter LCD in the system.
For example, in a two-inverter system, if inverter #1 is producing 1500 W and
inverter #2 is producing 2000 W, both inverters display a total system power of
3500W. The cumulative energy produced by both inverters that day is also
displayed.
You can still view information for an individual inverter in a system. See To view
unit-specific screens in a multiple unit system: on page56.
Without communications wiring, each inverter in a system displays information
only for the unit and its associated PV array.
CAUTION
For the inverter to meet regulatory requirements and for weather protection, the
communication ports cover must be installed. If no communications wiring is required,
install the communication ports cover when all DC and AC connections are complete (see
Figure3-12).
Communi cat i ons Wi ri ng f or Mul t i pl e Invert ers
975-0466-01-01 311
Xanbus Net work Technology
GT Inverters are Xanbus-enabled devices. They use Xanbus (a communications
protocol developed by Xantrex) to communicate with other GT Inverters. Each
GT Inverter is connected by an CAT5 cable, as shown in Figure3-8.
Table3-2 provides information on maximum Xanbus network length.
Figure 3-8 Net work Layout (Communi cat i on Port s Cover Not Inst al l ed)
CAUTION: Equipment damage
Connect only Xanbus-enabled devices.
Although the cabling and connectors used in this network system are the same as Ethernet
connectors, this network is not an Ethernet system. Equipment damage may result from
attempting to connect Xanbus to different systems.
CAT5 cables
Terminator Terminator
Table 3-2 Tot al Xanbus Net work Lengt h
Xanbus Baud Rat e Tot al Xanbus Net work Lengt h
250 kbps 40 m (130 ft )
125 kbps 300 m (1000 ft)
Import ant : Xanbus baud rate is set to 250 kbps by default. If you want to switch to 125
kbps, make sure to follow the recommended procedure supplied by Xantrex. See the
Application Note, Xantrex Grid Tie Solar Inverter Baud Rate Change Procedure
(976-0216-01-01 available on www.xantrex.com).
Import ant : Remote upgrade using the Xantrex Communications Gateway is not sup-
ported on systems with a 125 kbps baud rate. If you change the baud rate to 125 kbps, then
you will no longer be able to use the Gateway to upgrade the firmware on GT inverters.
You will have to upgrade each inverter in the system using an RS-232 cable and a laptop.
Wi ri ng t he Invert er
312 975-0466-01-01
Net work Component s
Terminators Network terminators (Figure3-9) are required at both ends of the network to
ensure the communication signal quality on the network. Network terminators are
inserted into a GT Inverter RJ 45 (Xanbus) port. The GT Inverter comes with one
network terminator pre-installed.
GT Inverter Xanbus
ports
Two RJ 45 ports are provided on the GT Inverter for making network connections.
See Figure3-10 for the location of these ports.
CAUTION: Unpredict able net work operat ion
Do not exceed the maximum total Xanbus network length shown in Table3-2, Total
Xanbus Network Length on page 311. Proper network operation cannot be guaranteed
when these distances are exceeded.
Import ant : When creating long Xanbus networks (i.e. greater than 100 m), you must
verify network integrity using a CANbus network analysis tool such as the Maretron
N2KMeter Diagnostic Tool for NMEA2000 compatible networks. See Verifying the
Xanbus Network on page315.
Figure 3-9 Net work Termi nat or
Figure 3-10 Locat i on of Xanbus RJ45 Port s
RJ 11 ports
(not used)
Xanbus
RJ 45 ports
RS-232 port (used to connect a PC to
use GT-View. See page 316.)
Communi cat i ons Wi ri ng f or Mul t i pl e Invert ers
975-0466-01-01 313
Network cables The network uses Category 5 (CAT 5 or CAT 5e) cable, a standard Ethernet cable
available from any computer supply store.
Purchasing Net work Component s
Consult your system designer to determine what network components will be
needed for your specific installation. Table3-3 provides a partial list of network
components and part numbers. Pre-made cables are available in lengths from 0.9
to 22.9 metres.
Call your dealer or visit www.xantrex.com for information on purchasing
network components.
Guidelines for Rout ing t he Net work Cables
To ensure maximum performance of your network, follow these guidelines when
routing the network cables. Route the cables before installing Xanbus-enabled
devices.
Route the cables away from sharp edges that might damage the insulation.
Avoid sharp bends in the cableno less than a 100 mm radius.
Allow for some slack in the cable.
Keep the alignment of wire pairs inside the sheath as straight as possible.
CAUTION: Equipment damage
Do not use crossover cable in a Xanbus system.
Figure 3-11 Net work Cabl e
Table 3-3 Net work Component s and Part Numbers
Net work Component Part Number
Network cable 0.9 m 809-0935
Network cable 7.6 m 809-0940
Network cable 22.9 m 809-0942
:
WARNING: Shock hazard
Do not route the network cables in the same conduit or panel as the AC and DC power
cabling.
Wi ri ng t he Invert er
314 975-0466-01-01
Allow separation between data and power cables (data cables should only
cross a power cable at right angles).
Do not staple the cable with metal cable staples. Use the appropriate hardware
fasteners to avoid damage to the cable.
Connect ing Net work Cable bet ween Invert ers
This procedure assumes only two inverters are installed. However, there can be up
to ten inverters wired in this configuration.
To provide communication between multiple inverters:
1. Remove the communication ports covers from all inverters. See Figure3-12.
1. Connect the network cable to an empty RJ 45 port in Inverter #1.
2. Pass the cable through the cable clamp on the communication ports cover of
Inverter #1.
3. Pass the cable between Inverter #1 and Inverter #2, securing the cable
appropriately.
4. Pass the cable through the cable clamp on the communication ports cover of
Inverter #2.
5. Connect the network cable to an empty RJ 45 port in Inverter #2.
6. For more than two inverters, continue connecting cable as described above.
7. If not already installed, insert male network terminators into the empty RJ 45
ports in the inverters at the beginning and end of the network.
After connecting network cables and inserting terminators, there should be no
empty RJ 45 ports in any connected inverter.
CAUTION: Unpredict able device behavior
Do not connect one end of the network to the other to make a ring or loop.
Communi cat i ons Wi ri ng f or Mul t i pl e Invert ers
975-0466-01-01 315
8. After completing network cabling, tighten all cable clamps (ensuring there is
adequate slack in the cable) and replace the communication ports covers on
all units. See Figure3-12.
Verifying t he Xanbus Net work
For long Xanbus networks (greater than 100 m), you must verify network
integrity using a CANbus network analysis tool such as the Maretron N2KMeter
Diagnostic Tool for NMEA 2000 compatible networks. To determine if the
network is healthy, check to see if any bus errors are present on the network. The
presence of bus errors, specifically more than one bus error per second, indicates
that the network is not operating optimally.
If the CANbus analyzer indicates your network is not operating properly,
check the following and then re-test the network.
Make sure the total Xanbus network length has not been exceeded. See
Table3-2, Total Xanbus Network Length on page 311.
Make sure the network has only two terminators installed one at each far
end of the network.
Make sure there are no long stub connections coming from a Xanbus 3-port T
connector (if any are used). Daisy chain network configuration is the optimal
configuration.
Make sure all cable sections are correct and not shorted anywhere.
CAUTION
For the inverter to meet regulatory requirements, the communication ports cover must be
installed.
Figure 3-12 Repl aci ng t he Communi cat i on Port s Cover
Cable clamp
Wi ri ng t he Invert er
316 975-0466-01-01
Communicat ions Wiring for Monit oring a Single Invert er
You can view GT Inverter operational data on a personal computer using the
Xantrex GT Solar Inverter Viewer (GT-View), which you can download free at
www.xantrex.com.
To use GT-View, you must connect your computers serial port to the GT Inverter
RS-232 port (see Figure3-10).
To connect your computer to the GT Inverter, you must use a serial DB9 straight
through cable.
The RS-232 connector on the GT is configured as follows:
Pin 2: transmit
Pin 3: received
Pin 5: ground.
All other pins are unused.
To connect a single GT Inverter to a personal computer:
1. With DC and AC power disconnected from the inverter, remove the
communication port cover.
2. Plug the male end of the serial cable into the GT Inverter RS-232 port.
3. Pass the female end of the serial cable through the cable clamp on the
communication port cover.
4. Replace the communication port cover.
5. Plug the female end of the serial cable into your computers serial port. A
USB to DB9 converter (not supplied) may be required.
6. Restore DC and AC power to the inverter.
When power is restored to the GT Inverter, you can run GT-View on your
computer to monitor the inverters operation.
GT-View displays operational data such as power output in AC watts, lifetime
energy produced, and inverter temperature. Data is updated every two seconds
(default setting).
Not e: In multiple installations, GT-View monitors only the inverter to which the computer is
connected. However, if the inverters are connected with a Xanbus cable, GT-View will display
total system wattage and the accumulated daily energy produced by all inverters. To monitor
multiple inverters, you require multiple DB9 cable connections (one per inverter) to your
computer.
4
St art ing t he Invert er
Chapter 4, Starting the Inverter, contains information on starting up
the Xantrex Grid Tie Solar Inverter and performing a functional test.
The topics in this chapter are organized as follows:
Commissioning Procedure on page42
Disconnect Test on page43.
St art i ng t he Invert er
42 975-0466-01-01
Commissioning Procedure
To ensure that each GT Inverter is wired correctly, each inverter should be wired
individually using the wiring procedures in Chapter 3, and turned on using this
commissioning procedure. Once a single inverter has been commissioned, it
should be turned off and the wiring and commissioning procedures should be
performed for the next inverter. Repeat in this manner until all the inverters in the
installation have been connected.
Perform this commissioning procedure step-by-step for each GT Inverter
installed. Do not attempt to connect all wires to all inverters and turn on all at the
same time.
To start the GT Inverter:
1. Ensure the AC breaker is off.
2. Ensure the correct multi-contact PV connectors are firmly plugged into the
GT Inverter as described in Connecting the DC Wiring on page32.
3. (GT 2.8-AU only) Ensure the AC quick connect is firmly inserted into the GT
Inverter and that the coupling ring is tight.
4. Uncover the PV array and/or close the main DC disconnect switch, if one is
installed.
Ensure the PV array is producing the required output voltage.
5. Connect the utility grid voltage by switching the AC circuit breaker on.
CAUTION: Equipment damage
Improper wiring may cause permanent damage to the GT Inverter. Take special care to
ensure the positive (+) and negative () wires from a single array connect to the same GT
Inverter.
WARNING: Shock hazard
Hazardous voltages are present from two sources. Use extreme caution during startup
procedure. Before applying power to the GT Inverter, ensure all AC and DC wiring is
correct.
WARNING: Shock hazard
Ensure the protective earth (ground) wire from the inverter is connected to Earth before
applying AC. Failure to do so could result in a shock hazard upon touching the enclosure.
Consult the local utility for specific grounding requirements.
Di sconnect Test
975-0466-01-01 43
6. Monitor the startup sequence on the front panel LCD.
The GT Inverter starts automatically when it receives DC voltage within the
correct range and it is connected to an acceptable grid.
To monitor the startup sequence, check the GT Inverter LCD. The startup
screens (see Table5-1 on page53) should appear for five seconds each, and
then the Reconnecting in sss seconds special screen (see Table5-10 on
page510) will appear until the protection timer countdown is completed.
7. Run the disconnect test.
Disconnect Test
The disconnect test is designed to verify correct operation of the Xantrex Grid Tie
Solar Inverter both on initial operation and periodically through its life as required
by the utilities. This test ensures that the Xantrex Grid Tie Solar Inverter does not
island by sending electricity to the utility grid when the local utility has shut off
the grid for repairs, or when the utility wiring is damaged.
When operation of the inverter has been verified and the unit is producing power,
run the disconnect test as described in this procedure.
To run the disconnect test:
1. Switch off the AC circuit for the inverter.
This can be accomplished by switching the breaker on the main panel that
feeds the inverter. The disconnect for the home or business may be used as
well.
2. Have someone watch the front panel of the inverter to ensure the green light
on the front of the inverter goes out.
The green light goes out when the AC circuit is switched off, disconnecting
the inverter from the AC grid. The front panel display will show an AC Fault
display, indicating that the AC is out of the operating range.
3. Switch on the AC circuit for the inverter.
The inverter will respond by beginning its countdown. The green light will
remain off. Following the required delay after applying AC, the green light
will turn on and the inverter will begin to send power to the grid. The display
will then return to showing the power being produced and the total kWh
produced to date.
4. If you have another GT Inverter to commission, switch off the AC circuit for
the inverter you have just commissioned and tested by switching off the
breaker on the main panel. You can then run the commissioning procedure
and disconnect test on the next inverter.
44
5
Monit oring t he Invert er
Chapter 5, Monitoring the Inverter, contains information for
understanding the LCD screens and the LED indicators.
The topics in this chapter are organized as follows:
Monitoring the Front Panel Display on page52
Front Panel Display Screens and What They Mean on page53
Status Indicator Lights on page511.
Moni t ori ng t he Invert er
52 975-0466-01-01
Monit oring t he Front Panel Display
During startup During startup, the inverters front panel liquid crystal display (LCD, see
Figure5-1) shows the first three screens described in Table5-1, Startup Screens
on GT5.0-AU Front Panel Display on page 53.
During waiting
period
When the protection timer begins, the inverter displays Reconnecting in sss
seconds (see Table5-10, Special Message Screens on page 510).
During operation When the protection timer stops, the GT Inverter begins selling power, indicated
by the power output reading in the display (see Table5-2, Normal Operation
Default Screen on page 55).
When the inverter is
offline or there is
fault condition
When the GT Inverter is offline (at night, for example) or a fault condition has
been detected, the LCD shows a message screen to indicate that state. The specific
fault condition will be identified. See Table5-5, Offline Mode Default Display
on page 57 and Table5-8, Fault Message Screens on page 58.
Viewing more
information
Additional screens of information about the performance of the GT Inverter can
be displayed by tapping the inverter front panel. This causes the LCD to cycle
through a series of information screens in Normal Operation, Offline or Fault
modes. These are described in detail in the following section, Front Panel
Display Screens and What They Mean.
Import ant : The values in the front panel LCD are not user adjustable.
Figure 5-1 Front Panel LCD Locat i on
Front panel LCD
Tap front panel for
backlight/status screens.
Front Panel Di spl ay Screens and What They Mean
975-0466-01-01 53
Front Panel Display Screens and What They Mean
The front panel display shows different message screens during different modes of
operation (Startup, Normal, Offline, and Fault). All single units display a basic set
of message screens; multiple unit systems display additional screens in Normal
Operation and Offline modes.
In addition there are special message screens that may appear in any operational
mode. All of these message screens are described in more detail in the following
tables.
St art up Mode
During startup, the GT Inverter displays several message screens on its front panel
LCD. The startup screens appear in the order shown in Table5-1.
Import ant : For the tables in this section, all numbers are examples only. Your model,
revision numbers, and performance data will vary.
Table 5-1 St art up Screens on GT5.0-AU Front Panel Di spl ay
Display* Durat ion Descript ion
Power 5000W
AU-230V
5 seconds Startup message 1: Maximum output power and
Region-nominal output voltage
Flash = 03.01
..ROM = 03.00
5 seconds Startup message 2: Model and revision numbers
for Flash and ROM memory on the GT Inverter.
The ROM revision number applies to the
protection processor.
Vh= 253V
Clr t < 0.20s
3 seconds Vh: high threshold voltage setting, the threshold at
which the inverter disconnects itself from the
power grid when abnormally high AC voltage is
detected.
Clr t: clear time.
Vl= 196V
Clr t < 0.20s
3 seconds Vl: low threshold voltage setting, the threshold at
which the inverter disconnects itself from the
power grid when abnormally low AC voltage is
detected.
Clr t: clear time.
Vph= 0V
Clr t < 0.20s
3 seconds Vph: phase-to-neutral (rms) high threshold
voltage setting. Note: Phase-to-neutral threshold
voltages are disabled for Australian GT Inverter
models so this screen always displays 0V.
Clr t: clear time.
Moni t ori ng t he Invert er
54 975-0466-01-01
The protection timer begins its countdown during startup and the Reconnecting in
sss seconds screen appears until the timer countdown is complete.
Vpl= 0V
Clr t < 0.20s
3 seconds Vpl: phase-to-neutral (rms) low threshold voltage
setting. Note: Phase-to-neutral threshold voltages
are disabled for Australian GT Inverter models so
this screen always displays 0V.
Clr t: clear time.
Fh= 51.0Hz
Clr t < 0.15s
3 seconds Fh: frequency high threshold setting, the threshold
at which the inverter disconnects itself from the
power grid when abnormally high frequency is
detected.
Clr t: clear time.
Fl= 48.0Hz
Clr t < 3.10s
3 seconds Fl: frequency low threshold setting, the threshold
at which the inverter disconnects itself from the
power grid when abnormally low frequency is
detected.
Clr t: clear time.
Reconnect Delay
185.00s
3 seconds Setting for the reconnect delay for the protection
timer. After a fault clears for the specified clear
time, the protection timer starts counting down
before the inverter attempts to deliver power to the
grid.
* All numbers in this and following tables are examples only. Your model,
revision numbers, and performance data will vary.
The voltage and frequency thresholds, clear times and reconnect delay in
Table5-1 can be adjusted for multi-unit installations producing 30 kW or more
(with the permission of the local utility) using GTConfigLite software.
The clear time is the total time to disconnect the output from the grid. It is the
sum of the debounce time and the hardware delay time. The debounce time is
the protection processor waiting time before it declares a fault. This delay is
necessary to avoid nuisance trips.
Table 5-1 St art up Screens on GT5.0-AU Front Panel Di spl ay
Display* Durat ion Descript ion
Front Panel Di spl ay Screens and What They Mean
975-0466-01-01 55
Normal Operat ion Mode
The LCD on the GT Inverter is refreshed every two seconds, so all readings are
current to within two seconds. There is a default display available at all times, and
a series of additional screens that can be displayed by tapping the front panel to
change the display.
Normal Operation
default display
After the protection timer has completed its countdown and during normal
operation, the GT Inverter displays the normal operation message screen shown in
Table5-2.
If there is sufficient energy from the PV array, this screen is displayed
continuously while the system is operating normally. In a multiple unit system
connected by network cables, the power and cumulative energy values displayed
are for the entire system.
During low light conditions when the GT Inverter cannot produce any power, the
Normal Operation default screen flashes alternately (every two seconds) with the
Insufficient Solar Energy screen (see Table5-10, Special Message Screens on
page 510).
More screens for all
systems
Besides the default normal operation display, more system information messages
can be viewed.
To view more Normal Operation information:
Tap the front panel to advance the display to the next screen. Normal
operation screens shown in Table5-3 are displayed in the order given, as you
tap successively on the unit. They are common to all GT Inverter systems, no
matter how many units are installed.
If you continue to tap the unit, then the LCD continues to cycle through all of the
available normal operation screens. Each screen is displayed for a maximum of
30seconds. If you do not tap again during that time period, then the LCD
backlight turns off and the display reverts to the default system message screen.
Table 5-2 Normal Operat i on Def aul t Screen
Display Descript ion
System 2000W
Today 9.875kWh
Power being produced by the system now.
Cumulative energy produced by the system today.
Moni t ori ng t he Invert er
56 975-0466-01-01
Additional
messages for
multiple unit
systems only
In addition, to the normal system message screens, additional screens specific to
each GT Inverter unit can be displayed when the unit is connected with
communications wiring to other GT Inverters. These screens are only available on
multiple unit systems.
To view unit-specific screens in a multiple unit system:
1. Tap the front panel to advance the display to the next screen. Continue tapping
until the final system message screen (Grid Readings in Table5-3 above) is
displayed.
2. Tap again. Normal operation screens shown in Table5-4 are displayed in the
order given, as you tap successively on the unit.
If you continue to tap the unit, then the LCD will cycle through all of the available
normal operation screens. Each message is displayed for up to 30 seconds. If you
do not tap again within that time period, then the LCD backlight turns off and the
display reverts to the default normal operation screen (Table5-2).
Table 5-3 Normal Operat i on Screens f or Al l GT Invert ers
Tap Display*
* In a multiple unit system with network cables properly installed, the system
values displayed are for the entire system. For example, in a two-inverter
system, if inverter #1 is producing 1500W and inverter #2 is producing
2000W, both inverters display a total system power of 3500W. Time online
and array readings are for the local inverter and PV array associated with that
inverter.
Descript ion
1st System 2000W
Today 2.500kWh
LCD backlight turns on for better readability and
default Normal Operation screen is displayed.
2nd System Lifetime
305kWh
Lifetime energy produced by the GT Inverter system.
3rd Time Online
Today hh:mm:ss
Length of time inverter has been online today, in
hours(hh), minutes(mm) and seconds(ss).
4th Array Readings
350.5V 8.4A
Immediate DC voltage and current readings from the
PV array.
5th Grid Readings
230.6V 50.0Hz
Immediate AC voltage and frequency readings from
the Grid.
6th XanBus 250Kbps
Tx:OK Rx:OK
Xanbus network baud rate, transmitter and receiver
status.
Front Panel Di spl ay Screens and What They Mean
975-0466-01-01 57
Offline Mode
Offline default
display
At night and when no power is being produced by the PV array (offline mode), the
GT Inverter displays the screen shown in Table5-5.
Offline messages
for all systems
Additional message screens can be viewed when the system is offline by tapping
the front panel. Each additional tap displays the next screen, in the order shown in
Table5-6.
These message screens are common to all GT Inverter systems, no matter how
many units are installed. If you continue to tap the unit, then the LCD will
continue to cycle through all of the available offline mode screens.
Table 5-4 Addi t i onal Normal Operat i on Screens f or Each GT Invert er i n a
Mul t i pl e Uni t Syst em
Tap Display Descript ion
7th Unit 1500W
Today 1.250kWh
Power being produced by this unit now.
Cumulative energy produced by this unit today.
8th Unit Lifetime
150kWh
Lifetime energy produced by this GT Inverter unit
Table 5-5 Of f l i ne Mode Def aul t Di spl ay
Display Descript ion
Inverter
Offline
Displayed at all times while the system is offline.
Table 5-6 Of f l i ne Mode Screens f or Al l GT Invert ers
Tap Display*
* In a multiple unit system with network cables installed, the system values
displayed are for the entire system. Time online is for the local inverter.
Descript ion
1st Inverter
Offline
LCD back light turns on for better readability and
default Offline Mode screen is displayed.
2nd System 0W
Today 2.50kWh
Power being produced by the system now.
Cumulative energy produced by the system today.
3rd System Lifetime
305kWh
Lifetime energy produced by the system.
4th Time Online
hh:mm:ss
Total time that the system was online today, in
hours(hh), minutes(mm) and seconds(ss).
Moni t ori ng t he Invert er
58 975-0466-01-01
Additional Offline
messages for
multiple unit
systems
Multiple unit systems in offline mode display all of the message screens shown in
Table5-6, plus the additional screens shown in Table5-7. These additional
screens are displayed following the Time Online screen.
These screens are only displayed when multiple GT Inverters are connected by
network cables. If you continue to tap the unit, then the LCD continues to cycle
through all of the available offline mode screens.
Fault Mode
When a fault state is detected, the appropriate fault message appears on the front
panel display at the next screen refresh (i.e., within 2 seconds). The GT Inverter
fault message screens are shown in Table5-8.
Fault Mode causes These message screens only appear when there is a fault, and then flash alternately
with the Inverter Offline default screen (Table5-5) until the fault is corrected.
Table 5-7 Addi t i onal Of f l i ne Mode Screens f or Each GT Invert er i n a Mul t i pl e
Uni t Syst em
Tap Display Descript ion
5th Unit 0W
Today 1.25kWh
Power being produced by this unit now.
Cumulative energy produced by this unit today.
6th Unit Lifetime
150kWh
Lifetime energy produced by this unit.
Table 5-8 Faul t Message Screens
Display Descript ion
DC Voltage Fault
145.5V
The actual DC voltage is over or under the allowable range.
Self-clearing, no action required.
The PV array should be configured such that DC voltage
falls within the input voltage maximum power point range
specified for your model in Electrical Specifications on
pageA2.*
AC Voltage Fault
280V
The actual AC voltage is over or under the allowable range,
as specified in Electrical Specifications on pageA2.
This is a utility fault; it will clear itself when the AC voltage
comes within the specified range.
AC Current Fault The AC output current is over the allowable limit, which is
0.5 A less than the maximum output fault current. See
Electrical Specifications on pageA2. The message clears
after 15 seconds if the output current falls below the limit.
Front Panel Di spl ay Screens and What They Mean
975-0466-01-01 59
Additional Fault
messages for all
systems
Additional message screens can be viewed in fault mode by tapping the front
panel. Each additional tap displays the next screen in the order shown in
Table5-9.
Frequency Fault
47.0Hz
The actual frequency is over or under the allowable range, as
specified in Output on pageA2. This is a utility fault; it
will clear itself when the frequency comes within the
specified range.
Over Temp Fault
86.4C 178.5F
The units internal temperature is greater than 85 C, the unit
will shut down automatically and only restart when the
temperature has dropped to less than 75 C.
Unit Shutdown
via Remote
The GT Inverter unit has been shut down via a computer
connected to the RS-232 port.
Protection uP
Not Responding
The protection processor is not responding.
* It is normal to receive this fault during low light conditions at dawn or dusk. At
such times, the PV voltage drops below the lower limit of the maximum power
point range, and the array does not have sufficient energy to power the inverter.
Grid fault. When this fault is cleared the protection timer will begin its
countdown and you will see the Reconnecting in sss seconds and Inverter
Offline special screens (see Table5-10) flashing alternately until the
countdown is complete.
Table 5-8 Faul t Message Screens
Display Descript ion
Table 5-9 Addi t i onal Faul t Mode Screens
Tap Display*
* In a multiple unit system with network cables installed, the system values
displayed are for the entire system. Time online and array readings are for the
local inverter and PV array associated with that inverter.
Descript ion
1st Current fault message
screen (see Table5-8)
LCD backlight turns on for better readability.
2nd System 0W
Today 2.500kWh
Energy being produced by the system now.
Cumulative energy produced by the system today.
3rd System Lifetime
305kWh
Lifetime energy produced by the GT Inverter
system.
4th Time Online
Today hh:mm:ss
Length of time inverter was online today, in
hours(hh), minutes(mm) and seconds(ss).
5th Array Readings
350.5V 8.4A
Immediate DC voltage and current readings of
power from the PV array.
6th Grid Readings
230.6V 50.0Hz
Immediate AC voltage and frequency readings of
power from the Grid.
Moni t ori ng t he Invert er
510 975-0466-01-01
Special Screens
Special message screens are displayed in specific situations that are not
considered fault situations. They can appear in any mode of operation. These
screens are described in Table5-10.
Cust om Screens
Two custom screens are available. The inverter does not display them unless they
are configured using GT-View (see page316). If configured, the custom screens
display as the fourth and fifth screens during the startup sequence. They can also
be viewed by tapping the unit during normal operation and fault mode.
The first custom screen is intended for the home owner to display information
such as the name or location of the PV array associated with the inverter.
The second custom screen is intended for installers, who can configure the screen
to display, for example, contact information for service.
Table 5-10 Speci al Message Screens
Display Descript ion
Reconnecting in
sss seconds
Time remaining in seconds(sss) before the GT Inverter
reconnects to the Grid. This is a protection timer that runs at
startup and after any Grid fault.
Inverter
Offline
GT Inverter switching (or has switched) from Normal
Operation to Offline mode. This screen may flash alternately
with a Fault message screen.
System *3500W
Today 15.56kWh
The asterisk (*) in these two screens (see Table5-2 and
Table5-4) indicates that the unit is derating its output power
because the inverter heat sink temperature is above 75C or
79C depending on model.
The asterisk only appears when the power is actually being
limited by the inverter.
Unit *1800W
Today 7.82kWh
Insufficient
Solar Energy
Indicates the GT Inverter is not producing power due to
insufficient solar energy during low light conditions in early
morning or late afternoon or when the PV array is in shade.
This screen flashes alternately with the Normal Operation
default screen.
St at us Indi cat or Li ght s
975-0466-01-01 511
St at us Indicat or Light s
The GT Inverter is equipped with two status indicator lights (LEDs) located below
the front panel LCD (Figure5-2). These LEDs indicate the inverters current
status (Table5-11) and assist in troubleshooting the performance of the unit.
Only one indicator light will be lit at any time.
Table 5-11 St at us Indi cat or LEDs
LED on Means
Green GT Inverter is on (DC voltage and AC voltage are qualified and the
protection timer has finished) and delivering energy to the grid. No action
required. Turns off when a fault state is detected.
Red Ground fault condition detected.
Check for any fault messages on the display (see Table5-8), and refer also
to Table6-1, Troubleshooting the GT Inverter on page 64 to resolve the
fault condition.
Figure 5-2 Locat i on of St at us Indi cat or Li ght s
Green LED
Red LED
Moni t ori ng t he Invert er
512 975-0466-01-01
6
Maint enance and
Troubleshoot ing
5
Chapter 6, Maintenance and Troubleshooting, contains information
about how to provide general maintenance for the Xantrex Grid Tie
Solar Inverter. It also provides information about troubleshooting the
unit.
The topics in this chapter are organized as follows:
Factors Affecting GT Inverter Performance on page62
Performing General Maintenance on page63
Identifying Error/Fault Conditions and Solutions on page63.
WARNING: Elect rical shock and fire hazard
Do not disassemble the GT Inverter. It does not contain any user serviceable parts.
Attempting to service the unit yourself could result in electrical shock or fire.
Mai nt enance and Troubl eshoot i ng
62 975-0466-01-01
Fact ors Affect ing GT Invert er Performance
This section describes several factors that will affect the amount of power that a
properly installed and operating GT Inverter can produce.
PV Array Fact ors
PV array ratings PV arrays are rated under standardized conditions, such as specified illumination
(1000 W/m
2
), spectrum of the light (Air Mass 1.5 standard reference spectrum),
and specified temperature (25 C), that seldom reflect real-world installations.
This is called the STC (Standard Test Condition) rating and is the figure that
appears on the PV module nameplate label.
Expected
performance
A properly designed and installed PV system will produce less than its peak
STC-rated output. Actual production depends on several unavoidable
environmental factors described in this section.
Temperature and
reduced output
PV array temperature affects the output of the entire system. As the temperature
on the array surface heats up, its energy output goes down. Roof-mounted arrays
also collect the heat generated by the roof surface (or trapped under the array) and
will produce less output than pole-mounted arrays, which allow greater air
circulation behind the panels.
Angle of the sun The angle of the sun in relation to the PV array surfacethe array
orientationcan dramatically affect the PV array output. The array energy output
will vary depending on the time of day and time of year as the suns angle in
relation to the array changes. Incident sunlight decreases when the sun is near the
horizons due to the greater atmospheric air that it must penetrate. This reduces
both the light intensity that strikes the arrays surface and spectrum of the light. In
general, you can expect only four to six hours of direct sunlight per day.
Partial shade Shading of only a single module of the array will reduce the output of the entire
system. Such shading can be caused by something as simple as the shadow of a
utility wire or tree branch on part of the arrays surface. This condition, in effect,
acts like a weak battery in a flashlight, reducing the total output, even though the
other batteries are good. However, the output loss is not proportionate to shading.
The GT Inverter is designed to maximize its energy production in all of the above
situations using its MPPT algorithm.
Import ant : The GT Inverter will reduce its energy output to protect its electronic
circuits from overheating and possible damage in high heat conditions. For maximum
output in hot climates, mount the GT Inverter in a shaded location with good air flow.
Perf ormi ng General Mai nt enance
975-0466-01-01 63
Ot her Fact ors
Other factors that contribute to system losses are:
Dust or dirt on the array
Fog or smog
Mismatched PV array modules, with slight inconsistencies in performance
from one module to another.
Inverter efficiency
Wire losses
For additional information and technical notes concerning PV array performance,
please visit our Web site at www.xantrex.com.
Performing General Maint enance
Follow these simple routines to ensure many years of service and optimal
performance of your solar energy system.
1. Keep the heat sink clear of dust and debris.
2. Clean the PV array with flowing water whenever it is visibly dirty, during a
cool time of the day.
3. Periodically inspect the system to make sure that all wiring and supports are
securely in place.
4. Maintain a log of system performance readings so that you can recognize
when system performance becomes inconsistent.
Ident ifying Error/Fault Condit ions and Solut ions
Most error or fault conditions will be identified by fault message screens on the
GT Inverter front panel LCD. These are described in the Fault Mode section on
page58. Most of these fault conditions are self-correcting and require no user
action to remedy.
See Front Panel Display Screens and What They Mean on page53 for more
information.
WARNING: Shock and fire hazard
Do not use a pressure washer to clean the GT Inverter, or use other cleaning methods that
could allow water to enter the unit.
WARNING: Shock Hazard
This section is for qualified electricians only. Only qualified electricians should attempt to
troubleshoot the GT Inverter.
Mai nt enance and Troubl eshoot i ng
64 975-0466-01-01
Table6-1 is intended to assist in determining fault conditions that may require
user action to remedy.
Table 6-1 Troubl eshoot i ng t he GT Invert er
Problem Possible Cause Solution
The inverters LEDs and display are
blank and the inverter does not
operate in sufficient sunlight.
Utility service panel AC and DC
breakers are switched off.
Turn on the breakers in the sequence
described in Commissioning
Procedure on page42.
The display reads Inverter Offline
and AC Voltage Fault.
Utility service panel breakers are
switched off.
AC grid voltage is not present or
incorrect.
Turn on utility panel breakers.
Check AC connections at the
inverters terminals. Ensure AC
voltage within the range specified in
Output on pageA2 is present.
The display reads Inverter Offline
with sufficient sunlight.
DC breakers are switched off (if
installed), or DC fuses are blown (if
installed).
DC array voltage is not present.
Turn on any DC breakers and check
any DC fuses.
Check DC connections at the
inverters positive and negative DC
terminals. Check for incorrectly
wired PV arrays.
The display reads Inverter Offline
and DC Voltage Fault with sufficient
sunlight.
DC voltage is present but incorrect. Check DC connections at the
inverters positive and negative DC
terminals. Check for incorrectly
wired PV arrays. Ensure a voltage
within the operating voltage range is
present at the inverters terminals.
Only the inverter RED LED is
illuminated and the display reads
Ground Fault.
Ground fault condition detected on
the PV array.
The PV system should be checked
by a qualified electrician and
repaired. See PV Ground Fault
Detection on pageviii. To
reconnect:
1. Make sure the GT Inverter is not
outputting power, and then
switch off the DC breaker. If a
DC breaker is not used, then
disconnect the DC input.
2. Switch off the AC breaker.
3. Remedy the actual ground fault.
4. Restart the unit using the
sequence described in
Commissioning Procedure on
page42.
Ident i f yi ng Error/Faul t Condi t i ons and Sol ut i ons
975-0466-01-01 65
The System value (power being
produced by the system) displayed
on each inverters LCD is different
on inverters connected to the same
daisy-chained network.
Inverters can display different
System values when one of the
inverters is set to a different baud
rate than the rest. That particular
inverter's baud rate screen shows Tx
and/or Rx error (see Table5-3 on
page56).
Check each inverters baud rate and
compare the settings. Change any
inverters with an incorrect baud rate.
Make sure to follow the
recommended procedure supplied by
Xantrex. See the Application Note,
Xantrex Grid Tie Solar Inverter
Baud Rate Change Procedure
(976-0216-01-01 available on
www.xantrex.com).
Table 6-1 Troubl eshoot i ng t he GT Invert er
Problem Possible Cause Solution
Mai nt enance and Troubl eshoot i ng
66 975-0466-01-01
A
Specificat ions
Appendix A, Specifications, contains information about the
electrical and environmental specifications of the Xantrex Grid Tie
Solar Inverter.
The topics in this appendix are organized as follows:
Electrical Specifications on pageA2
Environmental Specifications on pageA5
Mechanical Specifications on pageA5
All specifications are subject to change without notice.
Speci f i cat i ons
A2 975-0466-01-01
Elect rical Specificat ions
Input
Out put
GT2.8-AU GT5.0-AU
Input voltage, Maximum Power Point range 195 to 550 Vdc 240550 Vdc
Absolute maximum array open circuit voltage 600 Vdc
Maximum input current 15.4 Adc 22 Adc
Maximum array short circuit current 24 Adc
Ground fault protection Unit shut down if a high impedance
is not detected. See PV Ground
Fault Detection on pageviii.
Recommended PV array power*
*These values can change depending on environmental conditions. To ensure
maximum power yield for your installation, the PV array size should be re-
viewed as part of the system design.
3070 W 5300 W
GT2.8-AU GT5.0-AU
Maximum output power 2800 W ac 5000 W ac
Maximum output current 14.0 A 24.0 A
Nominal grid voltage 230 Vac
Nominal grid frequency 50 Hz
Total Harmonic Distortion (THD) <3%
Power factor >0.99% (at rated power)
>0.95% (full power range)
Output characteristics Current source
Output current waveform Sine wave
El ect ri cal Speci f i cat i ons
975-0466-01-01 A3
Islanding Prot ect ion
Adjust able Disconnect Set t ings
Voltage and frequency disconnect and islanding protection are essential safety
features that ensure no person working on the grid is harmed by a distributed
energy source. Default software settings are programmed into each GT Inverter at
the factory to ensure it does not island according to relevant safety regulations
(AS4777.3 Clause B4) and that out-of-bounds voltage or frequency results in
disconnection as required (AS4777.3 Clause B2 and B3).
In some instances it may be desirable to adjust these default settings. For example,
the GT Inverter may experience nuisance trips (taking the inverter offline) if the
grid is weak and the voltage falls outside the allowable range specified in the
regulations. With permission from the utility, the factory settings may be changed
to allow the GT inverter to operate over a wider grid voltage range.
The utility disconnect settings are password protected and should only be changed
by qualified service personnel, using the Xantrex GTConfigLite software tool. For
more information about installing and using GTConfigLite, see the GTConfigLite
Users Guide, available with the software.
Default Ut ilit y Disconnect Set t ings and Adjust ment Ranges
Requirement AS4777.3 Clause B4
Type Active rate-of-change of voltage
Setting Default Min Max
Phase-to-Phase (rms) High Threshold Voltage 265.00 230.00 270.00
Phase-to-Phase (rms) Reconnect Voltage 265.00 230.00 270.00
Phase-to-Phase (rms) Low Threshold Voltage 203.00 200.00 230.00
Voltage (rms) High Clearing Time (ms) 2000 2000 5000
Voltage (rms) Low Clearing Time (ms) 2000 2000 5000
Frequency High Threshold (Hz) 51.00 50.00 55.00
Frequency Low Threshold (Hz) 48.00 45.00 50.00
Frequency High Clearing Time (ms) 2000 2000 10100
Frequency Low Clearing Time (ms) 2000 2000 10100
Reconnect Delay (ms) 60000 10000 305000
Speci f i cat i ons
A4 975-0466-01-01
Out put Power Versus Ambient Temperat ure
Once the heat sink on the inverter reaches a temperature limit, the GT Inverter
reduces its energy output to ensure maximum component ratings are not
exceeded. The following shows the maximum continuous output power derating
to be expected at higher ambient temperatures.
Figure A-1 Out put Power vs. Ambi ent Temperat ure (GT2.8-AU)
Figure A-2 Out put Power vs. Ambi ent Temperat ure (GT5.0-AU)
2500
3000
3500
4000
r

(
W
)
GT2.5-DE, GT3.8-DE, GT2.8-SP, GT3.8-SP Power Derating Curve
GT2.8
GT2.5
GT3.8
GT2.8
GT2.5
GT3.8
GT2.8
GT2.5
GT3.8
GT2.8
GT2.5
GT3.8
GT2.8
GT2.5
GT3.8
GT2.8
GT2.5
GT3.8
0
500
1000
1500
2000
25 30 35 40 45 50 55 60
O
u
t
p
u
t

P
o
w
e
r
195VDC
315VDC
550VDC
2000
2500
3000
e
r

(
W
)
GT2.8-AU Power Derating Curve
0
500
1000
1500
25 30 40 50 60
O
u
t
p
u
t

P
o
w
e
Temperature (C)
3000
3500
4000
4500
5000
e
r

(
W
)
GT5.0-SP Power Derating curve
0
500
1000
1500
2000
2500
25 30 40 50 60
O
u
t
p
u
t

P
o
w
e
Temperature (C)
3000
3500
4000
4500
5000
e
r

(
W
)
GT5.0-AU Power Derating curve
0
500
1000
1500
2000
2500
25 30 40 50 60
O
u
t
p
u
t

P
o
w
e
Temperature (C)
Envi ronment al Speci f i cat i ons
975-0466-01-01 A5
Efficiency
Environment al Specificat ions
User Display
Display Accuracy
Mechanical Specificat ions
GT 2.8-AU GT 5.0-AU
Maximum peak efficiency 95% 96%
Nighttime tare loss 1 W
Operating temperature range -25 to +65 C
Storage temperature range -40 to +85 C
Power derating See FigureA-1 and FigureA-2.
Tolerable relative humidity limit Operating: <95%, non-condensing
Storage: 100% condensing
Outdoor enclosure IP54, Rainproof
Type alphanumeric liquid crystal with backlight
Size 2 lines by 16 characters
Instantaneous Power +/- (30 W +1% of reading)
Voltage +/- (1% of rating +1% of reading)
Current +/- (1% of rating +1% of reading)
System Lifetime energy +/- 5%
GT2.8-AU GT5.0-AU
Inverter dimensions (H W D) 597 403 136 mm
Shipping dimensions (H W D) 692 518 262 mm
Inverter weight 19.5 kg 22.3 kg
Shipping weight 25.5 kg 27.2
Input terminals Multi-contact Quick Connect PV-ADSP3/GWD
(male) PV-ADBP3/GWD (female)
Output terminals (2.8-AU only) Binder 693 Series male socket (mates with
supplied female cable connector PG13,5 p/n
99-4222-14-04)
A6
975-0466-01-01 WA1
Warrant y and Ret urn Informat ion
Warrant y
What does this warranty cover and how long does it last? This Limited Warranty is provided by Xantrex
Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your Xantrex Grid Tie Solar
Inverter. This Warranty Period lasts for five years from the date of purchase at the point of sale to you, the original
end user customer, unless otherwise agreed in writing. You will be required to demonstrate proof of purchase to make
warranty claims.
This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the Warranty
Period. Subsequent owners also require original proof of purchase as described in "What proof of purchase is
required?"
What will Xantrex do? During the Warranty Period Xantrex will, at its option, repair the product (if
economically feasible) or replace the defective product free of charge, provided that you notify Xantrex of the
product defect within the Warranty Period, and provided that Xantrex through inspection establishes the existence of
such a defect and that it is covered by this Limited Warranty.
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty repair and building
replacement products. Xantrex reserves the right to use parts or products of original or improved design in the repair
or replacement. If Xantrex repairs or replaces a product, its warranty continues for the remaining portion of the
original Warranty Period or 90 days from the date of the return shipment to the customer, whichever is greater. All
replaced products and all parts removed from repaired products become the property of Xantrex.
Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer via a
Xantrex-selected non-expedited surface freight within the contiguous United States and Canada. Alaska, Hawaii and
outside of the United States and Canada are excluded. Contact Xantrex Customer Service for details on freight policy
for return shipments from excluded areas.
How do you get service? If your product requires troubleshooting or warranty service, contact your merchant. If
you are unable to contact your merchant, or the merchant is unable to provide service, contact Xantrex directly at:
Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your
product manual. For some products, Xantrex maintains a network of regional Authorized Service Centers. Call
Xantrex or check our website to see if your product can be repaired at one of these facilities.
What proof of purchase is required? In any warranty claim, dated proof of purchase must accompany the
product and the product must not have been disassembled or modified without prior written authorization by Xantrex.
Proof of purchase may be in any one of the following forms:
The dated purchase receipt from the original purchase of the product at point of sale to the end user; or
The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM) status; or
The dated invoice or purchase receipt showing the product exchanged under warranty.
Telephone: 1 408 987 6030
Fax: 1 604 422 2756
Email: customerservice@xantrex.com
Website: www.xantrex.com
Warrant y and Ret urn
WA2 975-0466-01-01
What does this warranty not cover? Claims are limited to repair and replacement, or if in Xantrex's discretion
that is not possible, reimbursement up to the purchase price paid for the product. Xantrex will be liable to you only
for direct damages suffered by you and only up to a maximum amount equal to the purchase price of the product.
This Limited Warranty does not warrant uninterrupted or error-free operation of the product or cover normal wear
and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical
systems. This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to:
a) the product if it has been misused, neglected, improperly installed, physically damaged or altered, either
internally or externally, or damaged from improper use or use in an unsuitable environment;
b) the product if it has been subjected to fire, water, generalized corrosion, biological infestations, or input voltage
that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product
specifications including, but not limited to, high input voltage from generators and lightning strikes;
c) the product if repairs have been done to it other than by Xantrex or its authorized service centers (hereafter
"ASCs");
d) the product if it is used as a component part of a product expressly warranted by another manufacturer;
e) component parts or monitoring systems supplied by you or purchased by Xantrex at your direction for
incorporation into the product;
f) the product if its original identification (trade-mark, serial number) markings have been defaced, altered, or
removed;
g) the product if it is located outside of the country where it was purchased; and
h) any consequential losses that are attributable to the product losing power whether by product malfunction,
installation error or misuse.
Disclaimer
Product
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH
YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,
GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE
IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES
OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT
RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO
THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE
PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.
IN NO EVENT WILL XANTREX BE LIABLE FOR: (A) ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES, INCLUDING LOST PROFITS, LOST REVENUES, FAILURE TO REALIZE EXPECTED SAVINGS, OR OTHER
COMMERCIAL OR ECONOMIC LOSSES OF ANY KIND, EVEN IF XANTREX HAS BEEN ADVISED, OR HAD REASON TO KNOW,
OF THE POSSIBILITY OF SUCH DAMAGE, (B) ANY LIABILITY ARISING IN TORT, WHETHER OR NOT ARISING OUT OF
XANTREX'S NEGLIGENCE, AND ALL LOSSES OR DAMAGES TO ANY PROPERTY OR FOR ANY PERSONAL INJ URY OR
ECONOMIC LOSS OR DAMAGE CAUSED BY THE CONNECTION OF A PRODUCT TO ANY OTHER DEVICE OR SYSTEM, AND
(C) ANY DAMAGE OR INJ URY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT
INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.
IF YOU ARE A CONSUMER (RATHER THAN A PURCHASER OF THE PRODUCT IN THE COURSE OF A BUSINESS) AND
PURCHASED THE PRODUCT IN A MEMBER STATE OF THE EUROPEAN UNION, THIS LIMITED WARRANTY SHALL BE
SUBJ ECT TO YOUR STATUTORY RIGHTS AS A CONSUMER UNDER THE EUROPEAN UNION PRODUCT WARRANTY
DIRECTIVE 1999/44/EC AND AS SUCH DIRECTIVE HAS BEEN IMPLEMENTED IN THE EUROPEAN UNION MEMBER STATE
WHERE YOU PURCHASED THE PRODUCT. FURTHER, WHILE THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL
RIGHTS, YOU MAY HAVE OTHER RIGHTS WHICH MAY VARY FROM EU MEMBER STATE TO EU MEMBER STATE OR, IF
YOU DID NOT PURCHASE THE PRODUCT IN AN EU MEMBER STATE, IN THE COUNTRY YOU PURCHASED THE PRODUCT
WHICH MAY VARY FROM COUNTRY TO COUNTRY AND J URISDICTION TO J URISDICTION.
Warrant y and Ret urn
975-0466-01-01 WA3
Ret urn Mat erial Aut horizat ion Policy
For those products that are not being repaired in the field and are being returned to Xantrex, before returning a
product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory
"Ship To" address. Products must also be shipped prepaid. Product shipments will be refused and returned at your
expense if they are unauthorized, returned without an RMA number clearly marked on the outside of the shipping
box, if they are shipped collect, or if they are shipped to the wrong location.
When you contact Xantrex to obtain service, please have your instruction manual ready for reference and be prepared
to supply:
The serial number of your product
Information about the installation and use of the unit
Information about the failure and/or reason for the return
A copy of your dated proof of purchase
Record these details on page WA-4.
Ret urn Procedure
Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is
shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is
damaged due to improper packaging.
Include the following:
The RMA number supplied by Xantrex Technology Inc. clearly marked on the outside of the box.
A return address where the unit can be shipped. Post office boxes are not acceptable.
A contact telephone number where you can be reached during work hours.
A brief description of the problem.
Ship the unit prepaid to the address provided by your Xantrex customer service representative.
If you are returning a product from outside of the USA or Canada In addition to the above, you MUST
include return freight funds and are fully responsible for all documents, duties, tariffs, and deposits.
If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return
material authorization (RMA) number is not required. However, you must contact the ASC prior to returning the
product or presenting the unit to verify any return procedures that may apply to that particular facility and that the
ASC repairs this particular Xantrex product.
Out of Warrant y Service
If the warranty period for your product has expired, if the unit was damaged by misuse or incorrect installation, if
other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be
serviced or replaced for a flat fee.
To return your product for out of warranty service, contact Xantrex Customer Service for a Return Material
Authorization (RMA) number and follow the other steps outlined in "Return Procedure" on page WA-3.
Payment options such as credit card or money order will be explained by the Customer Service Representative. In
cases where the minimum flat fee does not apply, as with incomplete units or units with excessive damage, an
additional fee will be charged. If applicable, you will be contacted by Customer Service once your unit has been
received.
Warrant y and Ret urn
WA4 975-0466-01-01
Informat ion About Your Syst em
As soon as you open your Xantrex Grid Tie Solar Inverter package, record the following information and be sure to
keep your proof of purchase.
If you need to contact Customer Service, please record the following details before calling. This information will help
our representatives give you better service.
Serial Number _________________________________
Product Number 864-1030 (GT2.8-AU-QC-230) and
864-1039 (GT5.0-AU-QC-230)
Purchased From _________________________________
Purchase Date _________________________________
Type of installation __________________________________
Length of time inverter has been installed __________________________________
DC wiring size and length __________________________________
Description of indicators on front panel __________________________________
Description of problem __________________________________
______________________________________________________________________________________
______________________________________________________________________________________
A
abbreviations and symbols iv
AC circuit breaker requirements 29
AC grounding requirements 27
AC output voltage ratings A2
AC wiring instructions 37
adjustable disconnect settings A3
C
communication between multiple inverters 310
communications cabling 313
installing for multiple inverters 314
Customer Service
preparing to call WA4
D
DC fuse requirements 33
DC wiring instructions 34
derating chart A4
dimensions 211, A5
display accuracy A5
E
efficiency chart A5
electrical specifications A2
error messages and solutions 64
F
fault conditions and solutions 64
features and options 13
front panel display 13, 52
fault messages 58
normal operation messages 55
offline mode messages 57
reading messages 53
special messages 510
startup messages 53
fuses 33
G
general maintenance 63
ground clearance required for installation 24, 212
ground fault detection viii
grounding requirements 27
GT-View 316
H
humidity limits A5
I
Information about Your System form WA4
installation
grounding requirements 27
location concerns 24
mounting 213
options 22
overview 29
planning issues 22
preparing for 28
PV array requirements 25
routing wires 28
inverter
features and options 13
installation 29
purchase date WA4
purpose 12
serial number WA4
L
LEDs, See status LEDs
lightning protection 28
M
maintenance, general 63
maximum power point tracking, See MPPT
mechanical specifications A5
messages, See front panel display
mounting bracket
installing 212
on backing support 215
on poles or rails 214
mounting the inverter
clearance requirements 212
on wallboard, siding or concrete 215
orientation 24
overview 210
preparation 211
Index
Index
IX2 975-0466-01-01
single inverter 216
surfaces for 213
using poles or rails 214
MPPT
operational window 25
technology 13
multiple inverters
communication between 310
communications wiring 314
configuration 22
installation 36
messages in normal operation 56
messages in offline mode 58
O
operation
factors affecting performance 62
messages at startup 53
startup procedure 42
P
photovoltaic (PV) power 12
power derating A5
preparing for installation 28
proof of purchase WA4
purchase date WA4
PV arrays
angle of the sun 62
effect of shade on performance 62
factory ratings 62
installation recommendations 25
matching size to inverter input 26
requirements 25
temperature affecting performance 62
types of modules 25
voltage requirements 26
R
RJ 45 ports
communication between inverters 312
RS-232 port 312, 316, 59
S
safety instructions vii
serial number WA4
single inverter configuration 22
specifications
electrical A2
mechanical A5
standard features and options 13
standard test condition 62
startup procedure
monitor front panel display 52
overview 42
status LEDs
description 511
do not illuminate 64
red LED is on 64
T
temperature
affecting PV array performance 62
range for locating Xantrex GT Inverter 24
thermal derating chart A4
troubleshooting the GT Inverter 64
U
utility disconnect settings 54
W
warranty
terms and conditions WA1
weight A5
wire stripping length, recommended 28
wiring
information 28
preparation for 28
PV array to Xantrex GT Inverter 34
routing wires 28
X
Xanbus technology 310
Xantrex web site v
Xant rex Technology Inc.
1 408 987 6030 (Tel ephone)
1 604 422 2756 (Fax)
cust omerservi ce@xant rex.com
w ww .xant rex.com
975-0466-01-01
Pri nt ed i n Chi na

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