Bus system

AS- interface
Catalogue 2008/ 2009
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fluid sensors
and diagnostic
systems
bus,
identification
and control systems
position
sensors
and object
recognition
Controller e
AS-i master with CoDeSys - programming
The controller e family includes all extended possibilities
of AS-interface 2.1. Slaves with analogue profiles 7.3 or
7.4 are detected automatically and the data exchange is
carried out immediately. The software modules are not
required.
Additional features like slave-related peripheral fault
and message error counters enable fast diagnosis during
commissioning as well as during operation. All functions
can be activated via the integrated display by means of
simple menu selection. Slaves can be commissioned
without addressing unit by means of the "easy start-up"
function. If the programming software is used all func-
tions are also conveniently available via a standard PC.
Applications for the controller e as a stand-alone version
are small to medium-sized automation projects, e.g. fill-
ing systems, conveyor lines, packaging machines, spe-
cial machines, operational data logging, or building
system automation.
Single or dual AS-i master 2.1
with integrated plc.
Extended address mode and
indication of peripheral fault.
Simple connection of analogue
participants without function block.
Multifunction display for operation,
diagnosis and commissioning.
128 kwords program memory,
programmable to IEC 61131-3.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
Programming cable RS-232C
for Controller e
E70320
CD CoDeSys version 2.3 programming-
and diagnostic software GER and GB
AC0340
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Display controller e
Controller e
AS-i master with integrated plc
Number
of AS-i
masters
Programming/
visualisation
interface 1
Programming/
data
interface 2
Fieldbus
interface
Current consump-
tion from 24 V DC
[mA]
Total current con-
sumption from AS-i
[mA]
Draw-
ing
no.
Order
no.
1 RS-232 C Ethernet CAA Modbus / TCP < 400 < 10 3 AC1353
2 RS-232 C Ethernet CAA Modbus / TCP < 400 < 10 3 AC1354
You can find scale drawings from page 224
Controllers / Gateways,
network extension
Controllers / Gateways For industrial
applications
42
Controller /
Gateways
Page
For industrial
applications SmartLink
40 - 41
Controller e
stand-alone
42 - 43
Controller e
field bus
44 - 45
Controller
software
46 - 47
Network
extension
For industrial
applications Repeater
48 - 49
Bus
termination
50 - 51
Tuner /
Diagnosis
52 - 53
Controllers / Gateways
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Block diagram
electrical
separation
LCD
display
128 x 64
AS-i
master 1
AS-i
master 2
(optional)
Ethernet
100 Mbits/ s
(optional)
RS-232
operating
buttons
24V
5V
CPU
512kwords
flash
128kwords
S RAM
You can download the current version of the device manual free of charge
from www.ifm-electronic.com
Header
Section
Heading
Product
Product group name
Heading repeated
Illustration
2
3
4
5
6
1
1 2 3 4 5 6
Navigation bar
11
12
13
14
Left
Special features of the units
Recommended accessories
and connectors
Product description
Notes for further details
12
13
14
11
15
16
17
Right
Technical data
Current section
Block diagram, wiring diagrams of the
units or common technical data
16
17
15
The easy way to find what youre looking for
10
Current heading
Current environment
Arrow = You are here
Other headings
8
9
10
7
7 8 9
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3
General information Notes and explanations
List of articles
Order numbers
in alphanumeric order
Controllers / Gateways,
network extension
Controllers / Gateways,
network extension
Power supplies
and earth fault monitors
Power supplies,
earth fault monitors
I/O modules
for control cabinets
SmartLine
PCB solutions
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
I/O modules
for field applications
ProcessLine, CompactLine,
ClassicLine, universal modules,
module lower parts
Safety at Work
Safety monitors,
safety slaves,
electronic fail-safe sensors
Connection technology ifm product range
Accessories Accessories bus systems
Technical information
and customer service
Scale drawings
Technical glossary
ifm information and ordering service
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You will find a list of the abbreviations on the inside back cover.
5 - 21
23 - 26
29 - 53
55 - 69
71 - 83
145 - 177
85 - 125
127 - 143
179 - 194
197 - 220
223 - 254
256 - 268
270 - 279
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Notes and explanations
General introduction 6 - 21
General information
5
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AI_en_ZT 22.09.2007 13:58 Uhr Seite 5**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Visit our website: www.ifm-electronic.com
Environmental conditions,
approvals and standards
General information Notes and explanations
6
For industrial
applications
Industrial applications require robust and uncomplicated electronic units but
with a high level of technology. ifm makes sensors and evaluation electronics
in accordance with quality standards which are far above average.
The production materials employed are subjected to demanding tests and
have been selected for a maximum long-term stability in universal applica-
tions. The result of this production philosophy is an optimum resistance and
reliability of all products used in industrial applications.
For hygienic
and wet areas
In all areas of process technology, especially in the food and pharmaceutical
industry special regulations must be adhered to. Special materials are re-
quired for the components.
Important features for the sensors in these installations are a long life and
good resistance even where there is frequent and aggressive cleaning. Sen-
sors from ifm meet these requirements due to the use of stainless steels,
gold-plated contacts and selected plastics.
For hazardous
areas
Sensors and switching amplifiers to 94/9/EC (ATEX):
Inductive and capacitive sensors are available for hazardous areas (ATEX).
The requirements of the applicable installation regulations must be strictly
followed by the user. Intrinsically safe sensors are only allowed to be opera-
ted with suitable amplifiers holding an EC type test certificate. There are also
special requirements for the sensor wiring which must also be strictly adhered
to. This is the users responsibility. Also note the EC type test certificate, ope-
rating instructions and the technical data sheet.
For safety
applications
In industrial automation applications safety-related areas are safeguarded for
the protection of persons. The units developed for this purpose meet the
current EN 954-1 and IEC 61508 standards. Previously safety-related sensors
had to be wired separately. With the development of Safety at Work it is
possible to transfer safety-related and standard signals via one bus
system, in this case AS-interface.
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Visit our website: www.ifm-electronic.com
Notes and explanations
7
Ecolab The company Ecolab, formerly Henkel ecolab, is the market leader in the
area of industrial cleaning agents. In a test laboratory the product manufac-
turers for the food industry can have their products tested for resistance to
cleaning agents. ifm has obtained ecolab test certificates for sensors and
AS-i components.
Ex The units of the categories 1 and 2 have been tested and approved by a noti-
fied European body (e.g. PTB, EXAM) for use in hazardous areas.
With the CE marking the manufacturer documents that the units sold by
him adhere to the European directives for specified electrical equipment.
CE
Units with this marking meet the requirements of UL (Underwriters Labora-
tories Inc.) and CSA (Canadian Standards Association). In many cases this
approval is necessary to access the North American market. cULus is a com-
bined approval and corresponds to the two individual approvals CSA and UL.
UL / CSA or cULus / c us L R
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General introduction
General information Notes and explanations
8
The AS-interface (AS-i)
The actuator-sensor interface (AS-i) sets new technological standards in the
design and automation of installations. This leads to economic advantages
for the OEM and the user for project management, commissioning and
maintenance of machines. In contrast to conventional fieldbuses AS-i has a
finely granulated structure and can therefore be integrated even into proxim-
ity switches.
AS-i considerably reduces wiring complexity since conventional parallel
wiring of each sensor or actuator to the controller is no longer necessary.
This saves the user a great number of terminals, splitter boxes, input / output
cards and cable lines.
Wide selection of connection options
Via its field connections AS-i allows low-cost connection of conventional
devices. Up to 248 binary sensors and 186 actuators can be connected per
AS-i line. It is also possible to integrate sensors with bus capability into the
system at any time. These sensors with integrated AS-interface supply more
information to the controller without the need of additional wiring. There-
fore this latest sensor generation is also referred to as intelligent sensors.
Voltage supply and data via one cable
Voltage supply and data communication of all sensors are normally perform-
ed via a (yellow) AS-i cable. For some modules actuators can also be sup-
plied via this cable. If a higher output current or emergency stop switch-off
is required, actuators are supplied via a second black flat cable with a sepa-
rate 24 V auxiliary voltage.
AS-i in the automation pyramid
AS-interface has established itself at the lowest automation level, it is locat-
ed below the fieldbuses. The strengths of AS-i are its simple structure,
speed, quick wiring and price / performance ratio. It can be used as a feeder
bus for higher bus systems, they in turn then ensure a non time critical trans-
mission of the data over longer distances to the host controller.
AS-i is designed
for the lowest
fieldbus level, i.e.
for direct connec-
tion of sensors
and actuators.
WAN, Internet TCP/ IP
LAN, H1, Ethernet, Profinet
Interbus, DeviceNet, Modbus,
Profibus, CAN
AS- interface
visualisation
control
processing
input / output
networking
At the Ford plant
in Dren AS-i
controls the
production
process at a bolt
jointing machine.
Valves and proxim-
ity sensors are
connected via the
conventional
modules. There
are special require-
ments for laying
the AS-i cable as
a drag chain. Cost
savings compared
to conventional
wiring: approx.
25%.
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Visit our website: www.ifm-electronic.com
At the Deutsche
Shell AG in the
plant Grasbrook
over 2,000 valve
actuators are
networked via
the AS-interface.
Notes and explanations
9
Master
Master as the central part
The AS-i operation, i.e. the communication with the slaves is continuously
monitored and controlled in the master. These management functions are
directly carried out at the hardware level of the master without a higher level
of input being required from the user via programming. At the same time
the binary information of the actuators / sensors is supplied to the higher-
level control system (plc, PC, NC) via an interface. The data from the systems
inputs and outputs are presented in exactly the same way from the AS-i
system as it would be from standard I / O modules thus programming in the
control system remains unchanged allowing existing programs to be further
used. Here the practical conception of AS-i can be clearly seen.
Single-master system
AS-i allows exactly one master per system. This master polls all participants
cyclically. Its location in the AS-i tree is unimportant because every partici-
pant has its individual address. This address is stored non-volatilely in an
EEPROM in every slave. The single-master system ensures constant defined
cycle times which depend on the number of the participants and are 5 to 10
ms with the maximum capacity of the system.
Depending on the application there are different options for connecting the
actuator-sensor interface to the higher-level control system (host):
plc master
Using the AS-i plc master card the controller CPU can directly access the
AS-i periphery. The AS-i master and CPU normally communicate via the
internal plc bus which is also used for the exchange of data by other inter-
face connections, e.g. the input / output modules. This ensures a quick
exchange of data and compatibility with existing plc programs. So the user
can further use his existing software.
Gateway to higher systems
AS-i is designed as actuator-sensor-interface for binary participants. There-
fore, couplers (so-called gateways) to higher-level bus systems (e.g. Profi-
bus-DP) specially designed for larger data volumes are available. On the one
hand, the gateway consists of an AS-i master which establishes the connec-
tion to AS-i and on the other hand of a connection to the higher-level
system to which the AS-i data are transferred. Concerning programming the
AS-i master is treated like a participant of the higher-level bus. Examples of
gateways are the controllere family.
PC master
The AS-i master card for the PC provides the full functionality of the PC
(visualisation, process control, collection of data) in combination with the
actuator-sensor-interface. The PC in its industrially compatible design and
due to falling prices is increasingly used in automation technology as part of
the machine control. Here the advantages of AS-i can be directly integrated
into the system. The user can program in a high-level language by using the
specific AS-i driver which ensures communication with the master card.
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General introduction
General information Notes and explanations
10
Master profiles
Different profiles characterising performance have been defined for AS-i
masters.
For the further development of the slave functions the new functions
have also been integrated in the master profiles. The following table shows
the compatibility between master and slaves. The master profiles can be
found in the data sheet.
Topology (wiring) tree structure, line, line with spurs, ring, star
Medium
unscreened two-wire cable
(e.g. H05VV-F2 x 1.5; AS-i flat cable)
Signals data and energy via one cable, max. 8 A
Cable length 100 m, expansion via repeaters possible
Number of the slaves per line up to 62 slaves
Useful data per slave
4-bit data (cyclical, 4-bit parameters (acyclical),
4 bits with data protocol (multiplex)
Number of the binary I /O
(cyclical)
124 I / O (single slaves),
248 I + 186 O (A/ B slaves)
Analogue value processing channels possible via the slave profile S 7.3
Number of the analogue I /O
(acyclical)
124 words
Data transmission,
parameter setting
several bytes, unidirectional / bidirectional
Number of the masters / lines optional via multimaster, controller or gateway
Cycle time 5...10 ms
Access method cyclical polling, single-master system
Addressing permanent, clear address in the slave
Fault detection identification and repetition of corrupted messages
AS-i characteristics
Due to the safe
unscreened data
transmission AS-i
can transfer
signals even via
slip rings.
M0
cyclical data exchange, only binary data,
no extended addressing mode
M1 like M0, in addition analogue data and acyclical AS-i parameters
M2 cyclical data exchange and acyclical AS-i parameters
M3
like M1, complemented by the extended addressing mode (62 slaves),
analogue protocols S-7.3x and S7.4 x.
M4 like M3, complemented by data protocols for byte transmission
Profile Functionality
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Practical people have long since seen the advantages of decentralised auto-
mation. Whereas a few years ago the tendency was to controllers becoming
bigger and bigger and more and more powerful for the central control of an
installation, the tendency is now to distributed solutions. Important func-
tions are immediately processed locally in a small decentralised controller.
Only important information is then transmitted to a central processor.
The advantages of such solutions are obvious:
Shorter and clearer programs, thus easier commissioning
of plant sections.
Less downtime because if individual stations fail the installation
continues to operate on a restricted scale.
Reduced cabling, exchange of data between the controllers
via bus systems.
Easier, quicker mounting and expansion options.
Consistent project management and programming due to the
common standard of the Automation Alliance.
Due to its easy structure AS-i is an excellent choice for being used between
sensors / actuators and decentralised controllers.
Notes and explanations
11
decentralised networking with AS-i
remote bus level
fieldbus level
(gateway, plc)
AS-i level
sensors/
actuators
supervisory level
control level
S
S
S
S S
S
S S
S S S S S S S
S S
S S S S
S
Decentralised
networking
with AS-i.
Possibilities of slave addressing
In addition to the tried and tested conventional (offline) addressing method
of the AS-i slaves there are further technologies which allow addressing of
the units after mounting:
1. via a mechanical addressing socket or
2. via an infrared addressing interface.
Thus all AS-i components can be mechanically preinstalled without special
preliminary knowledge. Addressing can then be carried out later on as des-
cribed in the documentation.
Using the
addressing unit
the slaves can
be easily pro-
grammed via
cable.
Decentralised automation
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In 1999 the AS-International Association improved its tried and tested indus-
trial standard AS-Interface by some important features. This is called ver-
sion 2.1. As the designation suggests, these features are downward compat-
ible. For the user this means the investments he made are protected since all
existing AS-i slaves can be further used under version 2.1. So the physical
bus structure and the protocol have remained unchanged since 1992. At the
end of 2004 a downward compatible extension, AS-i 3.0, was agreed. This
new version describes a new slave generation with serial data transmission
and other special applications. The AS-i specification 3.0 comprises all for-
mer specifications (2.0 and 2.1).
The most important new features of the version 2.1:
Qualified diagnostic options, peripheral fault bit
plug & play for analogue participants
Increase of the number of participants from 31 to 62
Extended ID code in the slave.
The most important additions of the version 3.0:
asynchronous, serial protocol
A/ B slaves with 4 inputs and 4 outputs
several slaves in one unit
parameter setting possible
A master compatible with AS-i 2.1 and / or AS-i 3.0 is required to utilize the
new features. At ifm this is the controller e. The slaves must also support
these functions. More details are given on the product pages.
General introduction
General information Notes and explanations
12
Basic system structure
The minimum configuration of an AS-i system consists of the master, an
AS-i power supply and the slaves. If needed, the user can also connect safe-
ty monitors, repeaters, earth fault monitors or other diagnostic tools to the
AS-i network.
sensors
AS-i modules
AS-i power supply
and controller
e
fieldbus system
AS-i flat cable
Basic structure of
an AS-i system.
AS-interface version 2.1
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Notes and explanations
13
Peripheral faults
The master distinguishes between communication errors and peripheral
faults. Peripheral faults are indicated with a red LED at the module. A periph-
eral fault can for example be a short circuit in the sensor cable. In addition, a
list is automatically generated in the master, the LFS (List of Faulted Slaves) so
that it is also possible to evaluate faults via the user program. The advantage
is an exact location of faults and easy maintenance of the installation. The
slave signals communication errors by the red fault LED e.g. if the slave
was not addressed.
Analogue slaves
Until now software blocks have been necessary in the application program
to enable the exchange of data of for example 12-bit analogue signals via
the 4-bit AS-i data channel. To do this required some specialist knowledge
and software for the controller environment used. A further disadvantage
was a slower data transmission due to the plc cycle time.
Because of this and at the request of many customers AS-International en-
trusted a study group with the task of making the integration of analogue
slaves more user friendly. The result is now available in the version 2.1. It
allows real plug & play also for analogue modules.
62 participants at AS-i
Two slaves can now share one address. This can be seen with the ID code
A. The addresses for A and B slaves are then for example 10A and 10B. In
the first AS-i cycle all A slaves are called, in the following cycle all B slaves.
For the selection of the B slaves the 4th data bit is used so that the following
configurations of A/ B slaves are technically feasible: 4DI, 2DI / 2DO, 3DI /
1DO, 1DI / 3DO, 4DI / 3DO.
Furthermore, single slaves can be used in the addressing area 1 to 31. A
version 2.1 slave can be programmed with the hand-held addressing unit as
A, B or single slave by the user. The slave selection is done by the master via
an output (select) bit. Version 2.1 slaves with extended addressing mode can
also communicate with the older version 2.0 masters if they are programmed
as A slaves.
Extended ID code
The existing slave profiles consisting of ID code and I/O configuration remain
unchanged. The ID_Code_1 and ID_Code_2 have been added. Two addition-
al 4-bit registers are available. The ID_Code is used, for example, to indicate
whether there is an A/B slave or analogue module.
The ID_1 register can be used in a customer-specific manner. The user can
for example code the current rating of motor starters to ensure that, in case
of a failure, only an identical replacement unit is fitted.
Depending on the slave profile the ID_2 has different meanings.
0 0 one-channel slave
0 1 two-channel slave
1 0 four-channel slave
1 1 four-channel slave (for slaves without ext. ID code)
0 transparent exchange of data
1 analogue value transmission
0 output slave
1 input slave
Bit 3 Bit 2 Bit 1 Bit 0 Meaning
Example of the ID code 2 for analogue slaves
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I / O configuration (for the ID code = 0):
I = input O = output B = bidirectional
Bin
HEX
Dec
Used
D0
D1
D2
D3
0000
0
0

I
I
I
I
0001
1
1

I
I
I
O
0010
2
2

I
I
I
B
0011
3
3

I
I
O
O
0100
4
4

I
I
B
B
0101
5
5

I
O
O
O
0110
6
6

I
B
B
B
0111
7
7

B
B
B
B
1000
8
8

O
O
O
O
1001
9
9

O
O
O
I
1010
A
10

O
O
O
B
1011
B
11

O
O
I
I
1100
C
12

O
O
B
B
1101
D
13

O
I
I
I
1110
E
14

O
B
B
B
1111
F
15

General introduction
General information Notes and explanations
14
AS-i slave profile
The profiles mainly decide on the compatibility of the AS-i components. The
profile consists of two figures separated by a dot. The first figure indicates
the I / O configuration, the second the identification code (ID code). This pro-
file must be specified in the data sheet.
Both configuration and ID code are permanently stored in the slave by the
manufacturer. To do so, 4 bits each are available. These bits can be read via
corresponding commands.
It would of course be conceivable to assign all 16 possible combinations. But
to ensure that the AS-i system remains open for further developments in the
future the combinations are used sparingly.
It is important that when the information is defined the measuring method
or operating principle is not restricted. So it is possible at any time to replace
for example an inductive proximity sensor by a photoelectric sensor.
The I / O configuration describes the direction of the data bits as input or out-
put or bidirectional.
The profiles are made from the I / O configuration (1st position) and ID code
(2nd position). They also supplement the I / O configuration by defined con-
tents of the data and parameter bits, if any.
The contents of the profiles are determined by the AS-i association if neces-
sary. There is for example a standard sensor profile (S-1.1) or an analogue
value profile S-7.3.
The introduction of AS-Interface 2.1 extended the profile by a third digit, the
ID_2_Code. It indicates for example whether a slave supports the peripheral
fault.
AS-i 2.1 and 3.0 profiles of type S-7.3.E serve the master as support of units
of similar design when exchanged.
They can also be read by the addressing unit.
The current profiles can be found on the official website of AS-International:
http://www.as-interface.net.
ID-Code
The ID code shows whether a slave has no profile (F hex), whether there are
decentralised peripheral modules (0 hex) or defined intelligent sensors, actu-
ators or modules (1 hex).
Bin
HEX
Dec
Used
0000
0
0

0001
1
1

0010
2
2

0011
3
3

0100
4
4

0101
5
5
0110
6
6
0111
7
7
1000
8
8
1001
9
9
1010
A
10
1011
B
11
1100
C
12
1101
D
13
1110
E
14
1111
F
15

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Notes and explanations
15
AS-i as a practical system
AS-interface offers new methods for implementing a system. On the one
hand there are conventional I / O modules much like other bus systems,
however one difference with AS-i is that it works in much smaller blocks of
I / O due to its structure being dividable by 4. This offers the chance to imple-
ment a decentralised system where the bus connection comes to the sensor
and not vice versa.
On the other hand due to each AS-i slave being only 4 bits, direct integration
of the AS-i connection into the sensor or actuator is possible without high
redundancy of I / O. This certainly is the future. Thus only the bus cable, here
the AS-i flat cable, and the energy cable, e.g. 400 V three-phase current and
compressed air, if any, are laid through the machine. Specially in the special
machine construction and conveying this flexible installation is an excellent
choice because the control cabinets can be considerably reduced and no
space must be reserved any more.
active AS-i module for the connection of 4 binary sensors
D0 D3: data bits
P0 P3: parameter bits (not used)
P0
P1
P2
P3
AS-i +

D0
D1
D2
D3
slave
block diagram of an intelligent sensor
sensor
slave
D0
D1
D2
D3
P0
P1
P2
P3
switching signal
failure warning
ready for operation
test
selection
sensing range
sensor housing
D0 D3: data bits
P0 P3: parameter bits
Block diagram
of an intelligent
sensor.
Active AS-i
module for the
connection of
four binary
sensors.
In the ifm
logistics centre
in Essen all
sensors in the
conveyor are
connected to the
higher-level
controller via
AS-i.
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General introduction
General information Notes and explanations
16
AS-i
PowerSwitch
M
AS-i in conveying
AS-i master
M
M
M
M
plc
AS-i
PWR
PS
M PS
PS
AS-i AirBox
magnetic
sensors
to further plant sections
380 V~
AS-i
380 V~
AS-i in conveying.
The AS-i message
The AS-i master uses a very simple message to communicate with the con-
nected slaves. Due to an overhead restricted to what is necessary AS-i
achieves short cycle times of e.g. 5 ms for 248 inputs and outputs to be
scanned. Per cycle the AS-i message is repeated 31 times, in the extended
mode 62 times.
Master call: Slave reply:
ST SB A4 A3 A2 A1 A0 I4 I3 I2 I1 I0 PB EB ST I3 I2 I1 I0 PB EB
A4...A0 = address of the slave
I4...I0 = information part
ST = start bit
SB = control bit
PB = parity bit
EB = end bit
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Notes and explanations
17
slave1A
slave1A slave 31A slave 31B
slave replies to master (transmission of input information)
master calls to slaves (transmission of output information)
slave 31A slave 31B
slave1B
controller
AS-i
master
slave1B
AS-i cycle with
A/ B slaves.
The AS-i flat cable concept
AS-i is the only bus system which has been developed for unscreened two-
wire cables. Due to the standardised yellow flat cable installation can be
carried out without cutting, stripping and wiring the cable. Branches and
spurs can be made at any point, also subsequently.
One AS-i flat
cable instead of
many parallel
cables: In a
brewery the
interface serves
to transfer the
sensor signals to
the higher-level
controller.
Quick mounting
technology:
This technology
guarantees fast,
toolless and at
the same time
very secure
mounting.
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For planning and project management of installations using AS-i the
following conditions must be adhered to:
Slave addresses of 1...31 per master.
More slaves due to further AS-i networks or fieldbus gateways
(e.g. controller e).
Cable length 100 m, another 100 m per repeater.
Binary devices can share one address,
1A...31A and 1B...31B, this results in up to 248 inputs and 186
outputs per master.
Up to 4 analogue channels per slave, inputs or outputs.
Keep addresses free when safety monitors are used.
One or two safe sensors (e.g. E-stop) per slave,
depending on the category.
Cycle time 5 ms for single addresses, 10 ms for A plus B address.
Intelligent sensors at places where extended diagnosis is needed.
A rule of thumb to calculate the power supply rating is given on the next
page.
General introduction
General information Notes and explanations
18
Project management, planning, documentation
Safety at work
is designed for
safety-related
applications.
Here an E-stop
implemented
with AS-i.
L2
L3
PE
N
L1
AS-i
power
supply
AC1216
S
AS-i
24V DC
24V DC
power
supply
DN2012
AS-i
controller
AC1353
AC 2410
AS-i
24V DC
AC 2412
Example of
a plant
documentation.
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Here is an example calculation to determine the suitable power supply:
(25 modules 4I / 4O, per module two inductive and two photoelectric sensors)
I
AS-i total
= (25 x 35 mA) + (25 x 4 x 5 mA) + (25 x 2 x 10 mA) + (25 x 2 x 35 mA)
I
AS-i total
= 3,625 mA x 1.10 = 3.987 A
-> selected AS-i power supply: 4A.
Or the rule of thumb is used:
I
AS-i total
number of modules x 150 mA
AS-i power supply
For the voltage supply a special AS-i power supply must be used. In contrast
to conventional power supplies it includes the necessary data decoupling.
ifm supplies the units in different power classes. The required rating can be
determined as follows:
I
AS-i total
=
number of slaves x current consumption per slave (typ. 35 mA)
+ number of module inputs x max. input current typ. 5 mA
+ number of sensors x individual current consumption
(e.g. 10 mA / inductive sensor, 35 mA / photoelectric sensor)
+ current for master analogue part (typ. 60 mA)
+ 10% safety margin (e.g. for heating)
The current consumption for each slave is stated on the product pages:
Notes and explanations
19
In 4 steps to the AS-i network
Step 1: Selection of the suitable power supplies.
The current output of the power supplies is also stated on the product
pages:
24 V power supply to supply the actuators
The actuators are supplied via a separate 24 V power supply with current
(black auxiliary power cable). To calculate the required power supply rating
simply add the current consumption values of the actuators:
Sum of the load currents (actuators):
(e.g. 10 valves with 5 W each, 5 valves with 3 W each, 10 lamps with 45 mA
each)
I
24 V total
= 10 x 5 W / 24 V + 5 x 3 W / 24 V + 10 x 0.045 A = 3.16 A
-> selected 24 V power supply: 4A.
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
current /
module [mA]
Total output
current / channel
[A]
AS-i
profile
S -
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
4 DI yes 200 0.A.E <250 1 AC2250
4 DI 4 DOT yes yes 200 1 (4) 7.0.E <250 1 AC2251
Output
current 1
[A]
Output
voltage 1
AS-i [V]
Output
current 2
[A]
Output
voltage 2
[V]
Output
voltage 2
AS-i [V]
Nominal voltage
[V]
Draw-
ing
no.
Order
no.
AS-i switched mode power supplies
4 28.5...31.6 DC 4 28.5...31.6 DC 115 / 230 AC 4 AC1224
2.8 28.5...31.6 DC 6 24 DC 115 / 230 AC 8 AC1209
AI_en_Sb 22.09.2007 13:59 Uhr Seite 19**admin **AP_2:private:tmp:501:TemporaryItems:
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General introduction
General information Notes and explanations
20
The addresses are best assigned using the hand-held addressing unit
AC1144. The order of the devices at the AS-i cable is independent of the
address assignment. However for a simplified fault location addresses should
be spatially arranged according to their functionality in the application (func-
tional units). Normally addressing is performed before mounting.
The AS-i slaves (modules, intelligent components) receive an address from 1
to 31 (or 1A to 31A and 1B to 31B in the extended addressing mode). The
AS-i master does not have an address. When addressing special care must
be taken to avoid double addressing.
In principle slave addressing can be done in four ways:
1. Lower parts with addressing socket (and SmartLine modules)
This technology is suitable for addressing after mounting the modules. Later,
even while voltage is applied to the yellow cable, an addressing cable is
inserted into the addressing socket which interrupts the communication be-
tween the AS-i slave and the master and establishes a direct connection to
the addressing unit.
2. Infrared addressing
Some modules can be addressed using a special infrared adapter also
without removing the slaves. To do so, the master must be switched off-
line so that no data are exchanged via the bus. This can be done by discon-
necting the master from the AS-i line or by inserting the addressing jumper
at the AS-i power supply into the position IR Addr. on.
3. Conventional addressing before mounting
Using this conventional method all slaves are addressed with the hand-held
unit AC1144 before mounting, labelled and then mounted according to the
plant layout. This method requires special care because it is absolutely neces-
sary to adhere to the mounting location of the modules in the AS-i network.
4. Addressing with the ifm controllere
It is also possible to address the slaves directly from the controller. How to do
this is detailed in the operating instructions of the controller.
Step 2: Addressing of the slaves.
After mounting the modules the AS-i cable (yellow flat cable) and 24 V cable
(black flat cable) are connected. For control cabinet modules it is connected
to the corresponding terminals, for field modules the flat cable is simply
inserted into the cut-out in the module lower part. Ensure that the cable is
correctly placed (mechanical coding) when it is inserted into the modules so
that everything works fine afterwards. But: Normally, no components are
damaged when the polarity is reversed.
Step 3: Mounting, installation.
Tip: The flat cable should first be wired in the field and then laid into
the control cabinet so that it is in the right position with respect to the
modules!
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In the control cabinet the yellow AS-i cable should be laid uninterrupted to
the AS-i power supply. The master is connected in parallel (blue = AS-i,
brown = AS-i+). If further input / output modules are to be used in the con-
trol cabinet, separate wiring (spurs) is recommended, starting from the AS-i
power supply.
Caution: The AS-i minus or plus poles must not be con-
nected to ground at any point. Only the shield / GND
connection at the AS-i power supply must be ground-
ed! Input and output potentials have reference to the
related AS-i module. Mixing reference potentials over
several modules is not allowed.
Notes and explanations
21
Special care must be taken to place the cable into the carriages for the lower
parts to ensure a good contact. The carriages have the same colour code as
the flat cable (yellow = AS-i, black = 24 V DC).
Core colours
Yellow AS-i cable:
A+ AS-i plus pole brown
A AS-i minus pole blue
Black auxiliary voltage cable:
E+ 24 V plus pole brown
E 24 V minus pole blue
After all slaves are correctly connected and addressed, the last step is carried
out. The master must be informed which slaves must be present for a system
to operate (list of the projected slaves LPS). This is done by the automatic
configuration (for the plc master for example by pressing a button, for ifm
controllers conveniently via the menu). In this process the AS-i master briefly
passes to the projection mode, reads the current projection of all connected
slaves and saves it permanently.
Projection mode = master communicates with all slaves, e.g. during com-
missioning. Missing slaves are not indicated.
Normal operating mode = master only communicates with slaves from the
LPS. Missing slaves are indicated.
Finished thats all!
Step 4: Configure the master automatically.
!
AI_en_Sb 22.09.2007 13:59 Uhr Seite 21**admin **AP_2:private:tmp:501:TemporaryItems:
Order numbers
in alphanumeric order
Bus systems 24 - 26
List of articles
23
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AI_en_Sb 22.09.2007 13:59 Uhr Seite 22**admin **AP_2:private:tmp:501:TemporaryItems:
Order
no.
Catalogue
page
AC001S 135
AC002S 135
AC003S 135
AC004S 135
AC005A 123
AC005S 139
AC006S 139
AC007A 123
AC008A 123
AC009S 137
AC010S 139
AC0115 220
AC0116 220
AC011S 139
AC014A 123
AC015S 141
AC016S 139
AC0340 47
AC0346 47
AC0347 47
AC1144 210
AC1145 53
AC1146 53
AC1147 51
AC1150 175
AC1151 175
AC115S 220
AC116S 220
AC1207 65
AC1209 65
AC1212 65
AC1216 65
AC1218 65
AC1223 65
AC1224 65
AC1226 65
AC1307 45
AC1308 45
AC1314 45
AC1317 45
AC1321 45
AC1322 45
AC1326 41
AC1335 41
AC1345 45
AC1346 45
AC1353 43
AC1354 43
AC2018 117
AC2026 117
Order
no.
Catalogue
page
AC2032 109
AC2035 109
AC2086 117
AC2087 117
AC2088 117
AC2211 69
AC2212 69
AC2216 81
AC2217 81
AC2218 81
AC2219 81
AC2220 81
AC2225 49
AC2250 79
AC2251 79
AC2252 79
AC2254 79
AC2255 79
AC2256 79
AC2257 79
AC2258 79
AC2259 79
AC2264 79
AC2315 171
AC2316 171
AC2317 171
AC2410 107
AC2411 107
AC2412 107
AC2413 107
AC2417 107
AC2451 107
AC2452 107
AC2457 107
AC2458 107
AC2459 107
AC2463 107
AC2464 107
AC2465 107
AC2466 107
AC2480 107
AC2516 119
AC2517 119
AC2518 119
AC2519 119
AC2520 119
AC2616 111
AC2617 111
AC2618 111
AC2619 111
Order
no.
Catalogue
page
AC2620 111
AC2709 83
AC2726 83
AC2728 83
AC2729 83
AC2730 83
AC2731 83
AC2900 105
AC2904 105
AC2910 105
AC3000 213
AC315A 171
AC316A 171
AC317A 171
AC4000 213
AC4001 213
AC4002 213
AC4003 213
AC4004 213
AC4006 213
AC4007 213
AC4008 213
AC5000 125, 211
AC5003 125, 211
AC5005 205
AC5007 125, 212
AC5010 125, 211
AC5011 125, 211
AC5014 125, 211
AC5015 125, 211
AC5020 211
AC5021 212
AC5022 211
AC5023 212
AC5031 212
AC5200 113
AC5203 115
AC5204 115
AC5205 113
AC5208 113
AC5209 113
AC5210 115
AC5211 113
AC5212 113
AC5213 113
AC5214 115
AC5215 115
AC5222 121
AC5223 121
AC5227 167
List of articles
Order numbers
in alphanumeric order
AS-interface
24
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Av_en_Bas 22.09.2007 14:00 Uhr Seite 24**admin **AP_2:private:tmp:501:TemporaryItems:
Order
no.
Catalogue
page
AC5228 167
AC5243 167
AC5246 169
AC5249 169
AC5251 169
AC5253 169
AC5270 169
AC5271 169
DN1020 67
DN1021 67
DN1022 67
DN2011 67
DN2012 67
DN2013 67
DN2014 67
DN2021 67
DN2032 67
DN2033 67
DN2034 67
DN2035 67
DN2036 67
DN2112 67
DN2134 67
DTA100 177
DTA101 177
DTA300 177
E10077 164
E10661 170
E10662 182
E10663 182
E10700 182
E10701 182
E10702 182
E10703 182
E10730 176
E10735 162
E10736 162
E10737 162
E10773 182
E10800 182
E10802 206
E10803 206
E10817 170
E10818 170
E10844 170
E10845 170
E10881 191
E10882 191
E10899 182
E11047 162
Order
no.
Catalogue
page
E11048 162
E11049 162
E11121 176
E11122 176
E11202 186
E11203 186
E11204 187
E11205 187
E11210 188
E11211 188
E11212 188
E11213 188
E11319 186
E11320 186
E11321 186
E11322 186
E11323 186
E11324 186
E11325 186
E11326 186
E11327 186
E11328 186
E11329 186
E11330 186
E11331 186
E11332 186
E11333 186
E11334 186
E11335 186
E11336 186
E11337 187
E11338 187
E11339 187
E11376 187
E11377 187
E11378 187
E11379 187
E11380 187
E11381 187
E11382 187
E11383 187
E11384 187
E11385 187
E11386 187
E11387 187
E11388 187
E11389 187
E11390 187
E11416 192
E11417 193
Order
no.
Catalogue
page
E11418 193
E11419 193
E11420 193
E11421 193
E11422 193
E11423 193
E11424 193
E11425 193
E11426 193
E11427 193
E11428 193
E11429 193
E11430 193
E11431 193
E11432 193
E11433 193
E11434 193
E11435 193
E11436 194
E11437 194
E11438 194
E11439 194
E11440 194
E11441 188
E11442 188
E11445 188
E11446 188
E11447 188
E11450 188
E11504 184
E11505 184
E11506 184
E11507 184
E11508 183
E11509 183
E11510 183
E11569 142
E11642 192
E11643 192
E11644 192
E17320 170
E17327 170
E17328 170
E7001S 208
E7002S 208
E7003S 208
E7004S 209
E7005S 209
E7006S 82
E70062 214
Order numbers
in alphanumeric order
25
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Catalogue
page
E70067 215
E70096 205
E70098 205
E70099 205
E70113 214
E70123 210
E70188 204
E70189 191
E70200 204
E70203 170
E70204 191
E70211 210
E70213 210
E70230 202
E70231 202
E70232 202
E70233 202
E70236 202
E70237 202
E70271 205
E70297 207
E70299 214
E7030S 208
E70320 211
E70351 212
E70353 212
E70354 105, 204
E70377 105, 205
E70381 204
E70399 214
E70413 215
E70454 105, 204
E73004 206
E7354A 122
E7377A 122
E7454A 122
E75227 216
E75228 216
E75232 216
E79995 206
E79998 206
E80301 218
E80302 218
E80304 176
E80311 218
E80312 218
E80317 219
E80318 219
E80319 219
E80320 219
Order
no.
Catalogue
page
EVC001 182
EVC002 182
EVC003 182
EVC004 182
EVC005 182
EVC006 182
EVC007 182
EVC008 182
EVC009 182
EVC010 190
EVC011 190
EVC012 190
EVC013 190
EVC014 190
EVC015 191
EVC016 191
EVC017 191
EVC018 191
EVC019 191
EVC020 192
EVC021 192
EVC022 192
EVC023 192
EVC024 192
EVC025 191
EVC026 191
EVC027 191
EVC028 191
EVC029 191
EVC030 191
EVC031 191
EVC032 191
EVC033 191
EVC034 191
EVC035 192
EVC036 192
EVC037 192
EVC038 192
EVC039 192
EVC040 190
EVC041 190
EVC042 190
EVC043 190
EVC044 190
EVC045 190
EVC046 190
EVC047 190
EVC048 190
EVC049 190
EVC050 190
Order
no.
Catalogue
page
EVC051 190
EVC052 190
EVC053 190
EVC054 190
EVC060 192
EVC061 192
EVC062 192
EVC063 192
EVC064 192
EVC076 184
EVC077 184
EVC078 184
EVC079 184
EVC080 184
EVC081 184
GG505S 143
GI505S 143
GM504S 143
GM505S 143
IFC247 163
IFC248 163
IGC234 163
IGC235 163
IIC220 163
IIC221 163
IM5118 163
PPA020 165
PPA024 165
PPA060 165
ZB0032 173
ZB0033 173
ZB0034 173
ZB0035 173
ZB0036 173
ZB0037 173
ZB0039 173
ZB0040 173
List of articles
Order numbers
in alphanumeric order
AS-interface
26
Visit our website: www.ifm-electronic.com
Av_en_Bas 22.09.2007 14:00 Uhr Seite 26**admin **AP_2:private:tmp:501:TemporaryItems:
Order numbers
in alphanumeric order
27
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Controllers / Gateways,
network extension
29
Controllers / Gateways
for industrial applications
Network extension
for industrial applications
Controllers / Gateways,
network extension
System description
Selection chart
SmartLink
Controller e, stand-alone
Controller e, field bus
Controller software
Repeater
Bus termination
Tuner / Diagnosis
Universal application
40 - 41
42 - 43
44 - 45
46 - 47
48 - 49
50 - 51
52 - 53
30 - 37
38 - 39
CGL_en_ZT 22.09.2007 14:01 Uhr Seite 29**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Av_en_Bas 22.09.2007 14:00 Uhr Seite 28**admin **AP_2:private:tmp:501:TemporaryItems:
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The master, as its name suggests, performs the most important function in
every AS-interface network. It is responsible for the control of the complete
communication. AS-i is a single master system. This means that max. one
master is permitted at a time. The master controls the cyclical data transfer
with the connected slaves, monitors the replies and makes the data available
to the host. The host most of the time consists of a plc or an equivalent con-
troller processing the AS-i data.
System description
Controllers / Gateways,
network extension
Controllers / Gateways,
network extension
30
Controllers / Gateways Introduction
AS-i controllers, gateways, masters and repeaters are elementary compo-
nents of AS-i networks. These components are most of the time placed in
the control cabinet and ensure data communication, extension and power
supply of the connected slaves, sensors and actuators.
AS-i master
AS-i gateways, also called couplers, connect the AS-interface to a higher-
level bus system. Thus, the advantages of both systems can be combined.
The advantages of AS-i as the bus of the first automation level are its easy
handling, fast data transmission, low costs and quick mounting technology.
Via fieldbus gateways, e.g. to the Profibus DP, several AS-i installations can
be connected to a control room over greater distances, e.g. in a mounting
hall. As the fieldbus is most of the time considerably slower, decentralised
data preprocessing in the gateway is often required. Here ifm electronic
offers the AS-i controller family as gateways with integrated plc.
Gateways
In the ifm controller e family the components AS-i master, controller and
fieldbus or serial interface are integrated into one unit. This high integration
density enables very short cycle times between the AS-i master and the plc.
The optionally mounted fieldbus slave can be configured in such a way that
only the required AS-i data are transmitted, so that the fieldbus is not
strained unnecessarily. In addition to the AS-i data, parameters and error
messages all analogue values can also be gradually transmitted via a com-
mand channel.
Controller family
WAN, Internet TCP/ IP
LAN, H1, Ethernet, Profinet
Interbus, DeviceNet, Modbus,
Profibus, CAN
AS- interface
visualisation
control
processing
input / output
networking
The automation
pyramid.
Controller e
family.
CGL_en_Sb 22.09.2007 14:02 Uhr Seite 30**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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AS-i masters are available in different versions depending on the used
controller:
Master as PC plug-in card
Master as plc plug-in card
Master as fieldbus gateway
Master with integrated plc
Controllers / Gateways,
network extension
31
Structure of the AS-i master
In principle the AS-i master consists of four levels (see figure Structure of
the AS-i master). The lowest transmission level includes the analogue part
responsible for the quality of the data messages and the pulse shape on the
yellow cable. This analogue part is supplied with current from the AS-i cable.
This current is considered in the total calculation of the AS-i power supply.
The transmission level is responsible for the exchange of individual messages
with the slaves. The master cyclically detects all AS-i slaves in a rising address-
ing order. Detection takes 5 ms for 31 slaves or max. 10 ms for 62 slaves. The
order of calls cannot be changed by the user.
Via the master level data are directly available for the programmer, most of
the time in a common memory area (DP-RAM). In general no further soft-
ware calls or function blocks are necessary.
adaptation to the controller
master functions
sequential control system
automatic addressing
transmission of messages
data protection
transmitter / receiver
voltage monitoring
master level
sequential control and
monitoring level
transmission level
transmission physics
controller (host)
AS- interface cable
plc
M
AS-i
S R
S
S
S
S
M
PC
e.g. Profibus- DP,
M PC
M
AS-i master with integrated plc, master gateway (coupler) plc master
AS-i
S R
S
S
S
S
AS-i
S R
S
S
S
S
AS-i
S R
S
S
S
S
for PC e.g. AS- i controller
DeviceNet, CAN
with AS- i master
Structure of the
AS-i master.
Examples of AS-i masters
Different master
variants.
CGL_en_Sb 22.09.2007 14:02 Uhr Seite 31**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
System description
Controllers / Gateways,
network extension
Controllers / Gateways,
network extension
Visit our website: www.ifm-electronic.com
32
Master according to the AS-i specification 2.1
By now there are masters in addition to the tried and tested AS-i specifica-
tion 2.0 masters, e.g. the Controller e family with AS-i 2.1. The most
important common feature of these two variants is their full compatibility.
New AS-i functions have been implemented in version 2.1, these can how-
ever only be used with 2.1 slaves. All 2.0 slaves can be perfectly operated
from 2.1 masters. Vice versa, pure data communication is only downward
compatible. All other functions can however not be evaluated by the 2.0
master. The correlation is demonstrated in the following table.
The slave profile of the AS-i specification 2.0 consisted of 2 positions (e.g.
S.7.0). In specification 2.1 these have been complemented by further ID
codes (e.g. S-7.A.E). These codes can also only be evaluated by masters type
2.1. The missing third position in older slaves is filled up with the value
F (hex).
2.0
slaves without extend-
ed addressing mode
31 slaves 31 slaves
2.0
analogue slaves with
the profile
S-7.1 or S-7.2
with function block with function block
2.1 + 3.0
slaves without extend-
ed addressing mode
31 slaves 31 slaves
2.1 + 3.0
slaves with extended
addressing mode
31 slaves (A slaves)
62 slaves
(A and B slaves)
2.1 + 3.0 peripheral faults not evaluated yes
2.1 + 3.0
analogue slaves with
the profile
S-7.3.x or S-7.4.x
possibly with
function block
directly connectable,
without function block
AS-i slave-
specification
Function Master 2.0
M0, M1, M2 profiles
Master 2.1
M3 profile
Commissioning of the master
The AS-i system is designed as a self configuring system, it can thus be com-
missioned without software. As the data quantity is fixed to 4 bits per AS-i
slave the master can read a connected network and permanently save it as
preset configuration (LPS, list of projected slaves). This can be done without
any software. For this reason a lot of masters feature only one pushbutton
Config all or a convenient display which also allows addressing of the
slaves.
31 slaves
with function block
31 slaves
62 slaves
yes
directly connectable,
without function block
3.0
slaves with
special functions,
e.g. serial data
transmission
possibly with
function block
possibly with
function block
directly connectable,
without function block
Master 3.0
M4 profile
Compatibility of
master and slaves.
CGL_en_Sb 22.09.2007 14:02 Uhr Seite 32**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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Controllers / Gateways,
network extension
33
Visit our website: www.ifm-electronic.com
Diagnosis
For extended AS-i diagnosis the controller e family has a full graphic display
with four operating keys. In addition some software tools are integrated.
These allow local diagnosis at the plant in addition to the centralised error
message sent via the fieldbus for evaluation in the control room.
The display indicates:
Slave lists (detected, projected, activated slaves)
Peripheral faults
Configuration faults
Faulty messages
Safety slaves
Slave addresses
The full graphic
controller e
display.
A detailed diagnosis of the AS-i bus is also possible by using an external unit,
the eASi tester. This unit is optimised for the needs of service, commission-
ing and maintenance staff. It is connected to the bus cable in parallel
without stopping production. The supplied software enables assessment of
the quality of the data messages of all connected slaves on a connected PC
or notebook. The ratio between all messages and the number of repeat mes-
sages is shown clearly.
When inverters are earthed for example, success can be checked when the
bus system is running.
Screenshot
Software eASi
tester
CGL_en_Sb 22.09.2007 14:02 Uhr Seite 33**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
System description
Controllers / Gateways,
network extension
Controllers / Gateways,
network extension
Visit our website: www.ifm-electronic.com
34
The classic AS-i bus is designed for a cable length of 100 metres. Experi-
enced users have found out that often systems with 130 metres and more
function without any problems. However, AS-i has a free topology so that
there is no general installation rule for these 100 plus x metres. In many
cases long , non-terminated cables cause reflections which overlay the AS-i
messages and cause faults and message repetitions.
There are several solutions for an extension by a further 100 metres:
1. The termination plug at the end of the long cable minimises reflections.
In case of only few participants it should be connected at the end of the
cable since the voltage drop there increases with the connected load. An-
other advantage of the bus termination is the improvement of the AS-i mes-
sage quality for long cables and the use of Safety at Work components.
2. AS-Interface repeaters allow the cable length to be extended by a fur-
ther 100 metres. The number of possible participants remains unchanged.
Each repeater has a galvanic separation which divides the network into two
segments. Each segment has its own voltage supply. The master segment
can thus be supplied with voltage via AS-i power supply 1 and the segment
after the repeater via AS-i power supply 2. This principle allows an increase
in total current per AS-i network and improves the voltage drop.
A repeater can also be used for safety reasons. A repeater is used to ensure
that a short circuit on the secondary circuit has no influence on the primary
circuit. AS-i networks can thus be divided into electrically separated seg-
ments.
Each repeater has an internal propagation time which adds for series con-
nection. This limits the number of repeaters to be used, see table below.
3. Dual masters in the centre of the machine allow an extension of the AS-i
cable by a further 100 metres in opposite directions. Distances of 200 metres
can thus be linked. One of the advantages is that twice the number of AS-i
participants can be connected.
Network extension Introduction
There are different ways to extend the AS-i cable. The specified one hundred
metres can be extended up to 600 metres in extreme cases. The following
table shows the different possibilities and the different methods of cable
extension.
Comparison of network extension methods
* Formula: (Unit cost / max. number of slaves)
Repeaters
Dual masters
100 m
100 m
yes
yes
yes
yes
uncritical
uncritical
62
124
6.2 (4)
2.8 (2)
max. 2 repeaters
in series and
max. 1 repeater for
Safety at Work
master
in the centre
Termination
plug
Tuner
100 m
100...150 m
no
no
no
no
critical
critical
62
62
0.95 (1)
6.13 (3)
check total current
from AS-i and
message quality
check total current
from AS-i and
message quality
Measure Extension
by
Additional
power supply
= more current
from AS-i
Electrical
separation
Voltage
drop
Max. no.
of slaves:
Cost / benefit*
per slave
(ranking)
Comment
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Controllers / Gateways,
network extension
35
Visit our website: www.ifm-electronic.com
AS-i repeaters can be used in local control cabinets to extend cable lengths
and increase the total current. A parallel connection of AS-i power supplies
is not possible without repeater. Up to two repeaters can be connected
in series.
AS-i example 1: Network extension using repeaters
100m 100m 100m
AS-i controller
e
+ AS-i power supply
AS-i repeater
+ AS-i power supply
Instead of repeaters an AS-i dual master can be mounted at the centre. It
allows one line of 100 metres in one direction and a second line of 100
metres in the opposite direction. One advantage is that twice the number of
slaves can be connected compared to a one master solution.
AS-i example 2: Network extension using dual masters
AS-i dual master
+ 2 AS-i power supplies
100m 100m
CGL_en_Sb 22.09.2007 14:02 Uhr Seite 35**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
System description
Controllers / Gateways,
network extension
Controllers / Gateways,
network extension
Visit our website: www.ifm-electronic.com
36
At best the bus termination doubles the length of the AS-i bus cable. How-
ever, the number of repeated messages has to be tested by a suitable service
unit or via the Controller e display before and after mounting of the bus
termination. This is the only way to document an improvement of the trans-
mission quality.
AS-i example 3: Network extension with termination plug
200m
AS-i terminator
AS-i master
+ AS-i
power supply
The maximum bus length is reached using 2 repeaters and 3 termination
plugs. Restrictions can result from the way the cables are laid and the topo-
logy. The above-mentioned cable extension configuration is not suited for
Safety at Work applications!
AS-i example 4: Maximum possible network extension
with repeaters and bus termination
200m 200m 200m
600m
AS-i master
+ AS-i
power supply
AS-i repeater
+ AS-i
power supply
AS-i repeater
+ AS-i
power supply
AS-i terminator
CGL_en_Sb 22.09.2007 14:02 Uhr Seite 36**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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Controllers / Gateways,
network extension
37
Visit our website: www.ifm-electronic.com
Powerful analysis and service units are available for service, troubleshooting
and set-up.
Set-up
The AS-i addressing unit can be used for set-up. If only one slave is con-
nected, it is supplied from the unit. In addition to the most important func-
tion, the addressing function, AS-i profiles and digital inputs can be read
and parameters and outputs can be written. The addressing unit can also be
used for an AS-i system with several slaves. The slave to be tested can then
be selected. An AS-i power supply has to be used. During the test stage no
additional master can be in operation.
Service, maintenance
With the analysis unit, the eASi tester, a complete AS-i line can be analysed
without stopping the installation. The unit is connected in parallel to the yel-
low cable and can monitor all AS-i messages for a certain period.
Permanent diagnosis
The masters with display menu (Controller e and SmartLink) of ifm elec-
tronic can be used for permanent AS-i diagnosis during operation. These
units work as stand-alone controllers or gateways and have individual mes-
sage error counters for each slave. The extended diagnosis of the safe AS-i
slaves shows the status of all bus participants to the Safety at Work specifi-
cation.
The AS-i tuner in the ClassicLine housing can also be permanently connect-
ed to the installation. It has two basic functions. The first function allows the
setting of an optimum matching resistor for the extension of the cable by a
further 100 metres, similar to the passive termination plug. The second
function is the bus diagnosis and analysis of the messages. The quality of the
data communication is permanently displayed via three coloured LEDs
(red / yellow / green) like a traffic light. The worst measured state remains
stored until a manual reset has been performed.
Service units
Introduction
Controller e
display.
AS-i tuner.
Addressing unit. eASi tester.
CGL_en_Sb 22.09.2007 14:02 Uhr Seite 37**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Type Interfaces Program
memory
Applications Number of
AS-i
masters
Applica-
tion
Page
Control
cabinet
Field
For industrial
applications
Selection chart
Controllers / Gateways,
network extension
Controllers / Gateways,
network extension
38
RS-232 C
Controller e
128 kwords 1 or 2 42
Ethernet CAA
Modbus / TCP
128 kwords 1 or 2 42
Profibus DP 128 kwords 1 or 2 44
DeviceNet 128 kwords 1 or 2 44
CANopen 128 kwords 1 or 2 44
Ethernet IP 128 kwords 1 or 2 44
Controller e
Controller e Use as stand-alone controller
Controller e Use as fieldbus gateway with preprocessing
Download via
RS-232 C
or Ethernet
46
Software
System software for ifm controllers
Profibus DP 1 or 2 40
SmartLink
SmartLink Use as fieldbus gateway
CGL_en_Su 22.09.2007 14:02 Uhr Seite 38**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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Type Interfaces Program
memory
Applications Number of
AS-i
masters
Applica-
tion
Page
Control
cabinet
Field
For industrial
applications
Controllers / Gateways,
network extension
39
2 x AS-i electrically
separated
Repeater IP 20

1 x AS-i
Bus termination

48
50
2 x AS-i
Tuner
52
1 x AS-i
1 x RS-232 C
eASi tester
52
Cable extension, signal improvement, diagnosis
CGL_en_Su 22.09.2007 14:02 Uhr Seite 39**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
SmartLink
High functionality at a low price
The SmartLink complements the current master range.
They have the same diagnostic and AS-i master func-
tions as the controller e family but are operating as pure
gateways to the higher level field bus without plc func-
tion.There is bidirectional exchange of AS-i data with
Profibus, with the data in the same address range as for
the controller e. All settings are made via the GSD file in
the Profibus configurator, therefore a serial interface
and separate software is not required. The display with
four operating keys can be used intuitively. The state of
all the AS-i data can be checked on-line with analogue
data directly displayed as decimal values. During com-
missioning the AS-i participants can be addressed via
the display. An error message counter is available to
assist fault finding. The diagnosis of Safety at Work sla-
ves is also integrated. Up to 62 A/B slaves can be con-
nected to one master.
AS-i SmartLink DP AS-i Profibus
gateway with display and diagnosics.
AS-i master with Safety at Work
support, analogue and data protocols.
Profibus-DP slave, easy integration
with GSD file, without programming.
Integrated message error counter,
display of inputs / outputs, status bits.
Robust DIN rail mounting, metal
housing.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i power supply SilverLine 2,8 A AC1216
AS-i power supply SilverLine 4 A
with integrated earth fault monitor
AC1224
AS-i power supply SilverLine 8 A AC1218
Combicon connector
with screw terminals
E70230
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Controllers / Gateways,
network extension
Controllers / Gateways For industrial
applications
40
Controller /
Gateways
Page
For industrial
applications SmartLink
40 - 41
Controller e
stand-alone
42 - 43
Controller e
field bus
44 - 45
Controller
software
46 - 47
Network
extension
For industrial
applications Repeater
48 - 49
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 40**admin **AP_2:private:tmp:501:TemporaryItems:
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Display AC1335
AS-interface SmartLink
1 or 2 AS-i masters, supply from AS-i or 24 V
Number
of AS-i
masters
Programming/
visualisation
interface 1
Programming/
data
interface 2
Fieldbus
interface
Current consump-
tion from 24 V DC
[mA]
Total current con-
sumption from AS-i
[mA]
Draw-
ing
no.
Order
no.
SmartLink 1 Profibus DP slave supply via AS-i
1 Profibus-DP < 200 1 AC1335
AS-i / Profibus DP-gateway 1 Profibus DP slave supply via 24 V
2 Profibus-DP < 400 < 10 2 AC1326
Common technical data
AC1335
AS-i / Profibus-DP gateway
Fixing data via GSD-file
Graphic LC display, backlit
1 AS-i master integrated
4 function keys, 4 LEDs
Operating temperature : 0...60 C
Robust DIN rail mounting
Operating voltage: 26,5...31,6 V DC
Housing material: aluminium / steel
Combicon screw clamps
You can find scale drawings from page 224
Bus
termination
50 - 51
Tuner /
Diagnosis
52 - 53
Controllers / Gateways
41
Block diagram AC1335
electrical
separation
LCD
display
128 x 64
operating
buttons
CPU
flash S RAM
AS- i master
AS- i +
AS- i -
Profibus- DP
voltage
supply
FE
GND
You can download the current version of the GDS file free of charge
from www.ifm-electronic.com.
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 41**admin **AP_2:private:tmp:501:TemporaryItems:
Controller e
AS-i master with CoDeSys programming
The controller e family includes all extended possibilities
of AS-interface 2.1. Slaves with analogue profiles 7.3 or
7.4 are detected automatically and the data exchange is
carried out immediately. The software modules are not
required.
Additional features like slave-related peripheral fault
and message error counters enable fast diagnosis during
commissioning as well as during operation. All functions
can be activated via the integrated display by means of
simple menu selection. Slaves can be commissioned
without addressing unit by means of the easy start-up
function. If the programming software is used all func-
tions are also conveniently available via a standard PC.
Applications for the controller e as a stand-alone version
are small to medium-sized automation projects, e.g. fill-
ing systems, conveyor lines, packaging machines, spe-
cial machines, operational data logging, or building
system automation.
Single or dual AS-i master 2.1
with integrated plc.
Extended address mode and
indication of peripheral fault.
Simple connection of analogue
participants without function block.
Multifunction display for operation,
diagnosis and commissioning.
128 kwords program memory,
programmable to IEC 61131-3.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
Programming cable RS-232C
for Controller e
E70320
CD CoDeSys version 2.3 programming-
and diagnostic software GER and GB
AC0340
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Controllers / Gateways,
network extension
Controllers / Gateways For industrial
applications
42
Controller /
Gateways
Page
For industrial
applications SmartLink
40 - 41
Controller e
stand-alone
42 - 43
Controller e
field bus
44 - 45
Controller
software
46 - 47
Network
extension
For industrial
applications Repeater
48 - 49
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 42**admin **AP_2:private:tmp:501:TemporaryItems:
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Display controller e
Controller e
AS-i master with integrated plc
Number
of AS-i
masters
Programming/
visualisation
interface 1
Programming/
data
interface 2
Fieldbus
interface
Current consump-
tion from 24 V DC
[mA]
Total current con-
sumption from AS-i
[mA]
Draw-
ing
no.
Order
no.
1 RS-232 C Ethernet CAA Modbus / TCP < 400 < 10 3 AC1353
2 RS-232 C Ethernet CAA Modbus / TCP < 400 < 10 3 AC1354
You can find scale drawings from page 224
Bus
termination
50 - 51
Tuner /
Diagnosis
52 - 53
Controllers / Gateways
43
Block diagram
electrical
separation
LCD
display
128 x 64
AS-i
master 1
AS-i
master 2
(optional)
Ethernet
100 Mbits/ s
(optional)
RS- 232
operating
buttons
24V
5V
CPU
512kwords
flash
128 kwords
S RAM
You can download the current version of the device manual free of charge
from www.ifm-electronic.com
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 43**admin **AP_2:private:tmp:501:TemporaryItems:
Controller e
AS-i gateway with extended functionality
The Controller e family includes all extended possibilities
of AS-interface 2.1. Slaves with analogue profiles 7.3 or
7.4. are detected automatically and the data exchange
is carried out immediately. The software modules are
not required.
Additional features like slave-related peripheral fault
and message error counters enable fast diagnosis during
commissioning as well as during operation. All functions
can be activated via the integrated display by means of
simple menu selection. Slaves can be commissioned
without addressing unit by means of the easy start-up
function. If the programming software is used all func-
tions are also conveniently available via a standard PC.
Applications for the Controller e as fieldbus gateway are
for example filling systems, conveyor lines, packaging
machines, special machines, process data logging or
building system automation. The fieldbus interfaces
enable structured data acquisition of the digital and
analogue inputs and outputs of the connected AS-i
system as well as an extensive system diagnosis down to
the peripheral monitoring of each individual slave.
Single or dual AS-i master 2.1
with integrated plc.
Extended address mode and
indication of peripheral fault.
Simple connection of analogue
participants without function block.
Multifunction display for operation,
diagnosis and commissioning.
Profibus-DP, DeviceNet, CANopen
or Ethernet / IP-gateway.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
Programming cable RS-232C
for Controller e
E70320
CD CoDeSys version 2.3 programming-
and diagnostic software GER and GB
AC0340
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Controllers / Gateways,
network extension
Controllers / Gateways For industrial
applications
44
Controller /
Gateways
Page
For industrial
applications SmartLink
40 - 41
Controller e
stand-alone
42 - 43
Controller e
field bus
44 - 45
Controller
software
46 - 47
Network
extension
For industrial
applications Repeater
48 - 49
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 44**admin **AP_2:private:tmp:501:TemporaryItems:
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Display controller e
Controller e as Profibus-DP, DeviceNet, CANopen or Ethernet IP-gateway
AS-i master with integrated plc
Number
of AS-i
masters
Programming/
visualisation
interface 1
Programming/
data
interface 2
Fieldbus
interface
Current consump-
tion from 24 V DC
[mA]
Total current con-
sumption from AS-i
[mA]
Draw-
ing
no.
Order
no.
1 RS-232 C Profibus-DP < 500 < 10 2 AC1345
2 RS-232 C Profibus-DP < 500 < 10 2 AC1346
1 RS-232 C DeviceNet < 500 < 10 4 AC1308
2 RS-232 C DeviceNet < 500 < 10 4 AC1314
1 RS-232 C CANopen < 500 < 10 4 AC1321
2 RS-232 C CANopen < 500 < 10 4 AC1322
1 RS-232 C Ethernet / IP < 400 < 10 5 AC1307
2 RS-232 C Ethernet / IP < 400 < 10 5 AC1317
You can find scale drawings from page 224
Bus
termination
50 - 51
Tuner /
Diagnosis
52 - 53
Controllers / Gateways
45
Block diagram
electrical
separation
LCD
display
128 x 64
AS-i
master 1
AS-i
master 2
(optional)
Fieldbus
interface
operating
buttons
CPU
512kwords
flash
128 kwords
S RAM
RS- 232
24V
5V
You can download the current version of the device manual as well as GDS / EDS files
free of charge from www.ifm-electronic.com.
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 45**admin **AP_2:private:tmp:501:TemporaryItems:
CoDeSys
Programming software for AS-i controllers
The software CoDeSys for Automation Alliance is
based on its successful predecessor ecolog asi. Due to
the integration into the Automation Alliance which con-
sists of leading automation companies a universal pro-
gramming and configuration software has been created
which in future will combine projects with manufactu-
rer-independent hardware in one tool.
A new configuration tree for AS-i is introduced as an
operating platform for the ifm controller e family. Pro-
gramming to IEC 61131-3 is of course also possible.
Similar to the Windows file manager all detected and
projected slaves are shown clearly. By clicking on slave
a window with all relevant status indications, parame-
ters, binary and analogue values and the AS-i profile is
opened. With a further click output bits can be set or
analogue values can be written. For the documentation
of the plant further units like masters, power supplies,
earth fault monitors, or repeaters can be integrated into
the configuration.
Software CoDeSys for
Automation Alliance.
Programming and configuration
system to IEC 61131-3.
5 programming languages:
LD, FBD, IL, ST, SFC.
Commissioning, diagnosis
and service tool.
Integrated visualisation
with free design.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
Programming cable RS-232C
for Controller e
E70320
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Controllers / Gateways,
network extension
Controllers / Gateways For industrial
applications
46
Controller /
Gateways
Page
For industrial
applications SmartLink
40 - 41
Controller e
stand-alone
42 - 43
Controller e
field bus
44 - 45
Controller
software
46 - 47
Network
extension
For industrial
applications Repeater
48 - 49
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 46**admin **AP_2:private:tmp:501:TemporaryItems:
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AC0340: The CD contains the device manual and the CoDeSys documentation as PDF file. You can download the current versions of the device
manual / software manual free of charge from www.ifm-electronic.com.
CoDeSys for Automation - Alliance
programming / diagnostic software and documentation for Controller e
Version
D = demo
Language Application for
controller e
Application
for controllers,
SmartLogic
PC interface Program on
3.5" disk /
CD-ROM
OPC server Order
no.
2.3 Ger. / Engl. yes RS-232C / Ethernet CD yes AC0340
2.3 German yes manual AC0346
2.3 English yes manual AC0347
You can find scale drawings from page 224
Bus
termination
50 - 51
Tuner /
Diagnosis
52 - 53
Controllers / Gateways
47
Screenshot
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 47**admin **AP_2:private:tmp:501:TemporaryItems:
Repeater
Long distancesno problem thanks to the repeater
AS-i repeaters are used in order to extend the standard
cable length of 100 metres by a further 100 metres.
When calculating the length of the AS-i cable the total
of the yellow flat cable as well as all directly connected
spurs via FC isolation displacement connectors or passi-
ve splitters have to be taken into account. AS-i cable in
the control cabinet, e.g. for the connection of slaves,
counts as well. Thus no reserve loops should be laid if
possible. With AS-i a later extension is possible without
any problems.
Several repeaters can be connected in the system,
however, only a maximum of two repeaters may be con-
nected in series. It is possible, however, to install several
repeaters in the system in a star topology, starting from
the master. In the case of Safety at Work components
only one repeater max. is allowed. Repeaters are avail-
able as SmartLine modules for installation in the control
cabinet. An additional AS-i power supply is required, as
the repeaters are electrically separated.
Repeater for extension of the cable.
Extension of an AS-i network
by a further 100 metres.
Electrical separation, therefore
additional AS-i power supply required.
Increased plant safety
due to separation into segments.
For universal use:
Control cabinet or field module.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
Combicon connector QIC
with insulation displacement terminals
E70236
Combicon connector
with screw terminals
E70230
Combicon connector
with cage clamps
E70232
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Controllers / Gateways,
network extension
Network extension For industrial
applications
48
Controller /
Gateways
Page
For industrial
applications SmartLink
40 - 41
Controller e
stand-alone
42 - 43
Controller e
field bus
44 - 45
Controller
software
46 - 47
Network
extension
For industrial
applications Repeater
48 - 49
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 48**admin **AP_2:private:tmp:501:TemporaryItems:
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Please order the Combicon plug separately!
Front view AC2225
AS-i repeater
for extension of the AS-i cable
Nominal voltage
[V]
Under-
voltage
monitoring
AS-i
connection
Electrical
separation
Slave
address
Total current con-
sumption from AS-i
[mA]
Draw-
ing
no.
Order
no.
26.5...31.6 DC no terminals yes no 2 x 60 1 AC2225
You can find scale drawings from page 225
Bus
termination
50 - 51
Tuner /
Diagnosis
52 - 53
Network extension
49
Block diagram AC2225
AS-i 2 -
AS-i 2 +
AS-i 1 -
AS-i 1+
p
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electrical
separation
repeater
function
transmitter/
receiver
unit
p
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electrical
separation
transmitter/
receiver
unit
LED
control
LED
control
fault
PWR
fault
PWR
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 49**admin **AP_2:private:tmp:501:TemporaryItems:
Bus termination
Safe data transmission for extended installations
AS-i is easy to use. This principle also applies to the bus
termination. It can be mounted wherever the AS-i com-
munication is affected by reflections. Reflections can
occur when the yellow AS-i cable is considerably longer
than 100 meters. A bus termination can be used to pre-
vent these reflections. The optimum mounting position
is the point as far as possible away from the AS-i power
supply.
With the bus termination cable lengths of up to 200 m
can be achieved. There are two possibilities to check the
signal quality before and after installation of the bus ter-
mination:
1. via the diagnostic menu on the controller e. All repeat
messages are analysed and represented there, separately
for each slave.
2. with the eASi tester, a service unit which is connected
to the AS-i cable in parallel and evaluates the disturbed
messages by PC and software.
AS-i bus termination.
Use at the end of the bus cable.
Extends the cable length
by a further 100 meters.
Improves the AS-i messages
by reducing reflections.
One bus termination possible per
master, one per repeater.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
FC-insulation displacement
connector M12, 2-pole
E70096
FC-insulation displacement connector
M12, 2-pole, with mounting link
AC5005
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Controllers / Gateways,
network extension
Network extension For industrial
applications
50
Controller /
Gateways
Page
For industrial
applications SmartLink
40 - 41
Controller e
stand-alone
42 - 43
Controller e
field bus
44 - 45
Controller
software
46 - 47
Network
extension
For industrial
applications Repeater
48 - 49
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 50**admin **AP_2:private:tmp:501:TemporaryItems:
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AS-i termination:
Bus termination for AS-i networks
Nominal voltage
[V]
Under-
voltage
monitoring
AS-i
connection
Electrical
separation
Slave
address
Total current con-
sumption from AS-i
[mA]
Draw-
ing
no.
Order
no.
26.5...31.6 DC yes M12 no no < 10 AC1147
You can find scale drawings from page 225
Bus
termination
50 - 51
Tuner /
Diagnosis
52 - 53
Network extension
51
Application
P
S
S
S
M
R P
S
S
200 m
200 m
M = AS- i master, e.g.
controller
e
, SmartLink
P = AS- i power supply
R = repeater
S = AS- i slave, e.g. AirBox
= AS- i bus termination
Block diagram
AS- i -
AS- i +
terminating
impedance
p
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LED
control
gn
ye
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 51**admin **AP_2:private:tmp:501:TemporaryItems:
Tuner
Permanent bus diagnosis / extended cable lengths
The AS-i tuner module is a service unit in the tried-and-
tested ClassicLine housing. The integrated microproces-
sor analyses the bus messages and the three traffic light
LEDs indicate continuously whether the number of mes-
sage repetitions is in the good, medium or critical range.
This reflects the quality of the AS-interface communica-
tion.
If the message repetitions are caused by reflections,
when the bus cable is for example too long, the tuner
can adapt its integrated variable bus termination to the
network until the communication is in the good range.
For safety reasons the number of repetition messages
should be checked with the eASi tester or directly on the
Controller e or SmartLink diagnostic display. This ensures
that the cause of the distorted messages is really remo-
ved and that there is no other reason such as EMC radi-
ation of a frequency converter.
AS-i tuner in the ClassicLine module,
eASi-tester for bus diagnosis.
Three diagnostic LEDs for assessment
of the AS-i message quality.
Microprocessor for adaptation of the
bus termination to the AS-i network.
Service tools to eliminate
reflections for long AS-i cables.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
FC lower part ye/ye AC5000
FC lower part ye/ye with addressing-
socket
AC5010
FC insulation displacemant connector
with 2 m cable (eASi-tester to AS-i cable)
E70098
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Controllers / Gateways,
network extension
Network extension For industrial
applications
52
Controller /
Gateways
Page
For industrial
applications SmartLink
40 - 41
Controller e
stand-alone
42 - 43
Controller e
field bus
44 - 45
Controller
software
46 - 47
Network
extension
For industrial
applications Repeater
48 - 49
CGL_en_Ps 22.09.2007 14:03 Uhr Seite 52**admin **AP_2:private:tmp:501:TemporaryItems:
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Front view eASi-tester
AC1146: Please order the lower part AC5000 separately!
Front view AS-i tuner
AS-i tuner the diagnostic module for long cables
eASi-tester the bus analyser
Nominal voltage
[V]
Under-
voltage
monitoring
AS-i
connection
Electrical
separation
Slave
address
Total current con-
sumption from AS-i
[mA]
Draw-
ing
no.
Order
no.
eASi-tester local diagnosis of the AS-i network
26.5...31.6 DC yes terminals yes no < 70 2 AC1145
AS-i tuner diagnostic module
26.5...31.6 DC yes EMS no no < 60 3 AC1146
You can find scale drawings from page 225
Bus
termination
50 - 51
Tuner /
Diagnosis
52 - 53
Network extension
53
PC diagnosis with eASi-tester
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Power supplies
and earth fault monitors
55
Power supplies
for industrial applications
Earth fault monitors
for industrial applications
Power supplies,
earth fault monitors
System description
Selection chart
AS-i power supplies
24 V DC power supplies
Earth fault monitors, insulation fault monitor
Universal application
64 - 65
66 - 67
68 - 69
56 - 59
60 - 62
NtEw_en_ZT 22.09.2007 14:04 Uhr Seite 55**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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System description
Power supplies
and earth fault monitors
Power supplies,
earth fault monitors
56
Power supplies Introduction
AS-i switched-mode power supplies are a necessary and essential part of an
AS-interface network. They generate a regulated DC output voltage be-
tween 29.5 V and 31.6 V according to the AS-i specification. All power sup-
plies comply with the PELV requirements of EN 50178 and EN 60204 (PELV:
protective extra low voltage meaning functional extra low voltage with
safe separation). The PELV protective measure also includes the safe separa-
tion of the DC output voltage from the input voltage. Therefore there is no
need for a protective conductor (PE) in the AS-i circuit. The auxiliary circuits
can also be executed without PE conductor to comply with the regulations
concerning protection of persons when a power supply to PELV is used.
AS-i SilverLine
switched-mode
power supplies.
Operating principle
Thanks to the integrated data decoupling in the AS-i power supply, data as
well as the required supply voltage of the sensors can be transmitted via one
two-wire cable. The AS-i power supply assumes the function of energy pro-
vision, data decoupling and balancing of both output wires (AS-i + and
AS-i -) with respect to the machine ground (shielded connection). It is
designed as a primary switched-mode power supply, the advantages with
this technology compared to transformer power supplies are that it is signifi-
cantly smaller, has a better control and is electronically protected against
overload. The degree of efficiency of a switched-mode power supply is high-
er, too, so that the development of heat and / or power loss are considerably
reduced. Degrees of efficiency of up to 92 percent are in fact common. All
AS-i power supplies are protected against no load, overload and permanent
short-circuit on the output.
To ensure optimum noise immunity against symmetrical interference injec-
tion, a well-balanced design of the AS-i system is required. Therefore the
shield terminal of the AS-i power supply always needs to be connected to
machine ground.
Variants
In case an auxiliary current supply is needed in addition to the AS-i voltage,
the very compact combined power supply with 1 x 26 V DC / 6 A and 1 x
AS-i / 2.8 A is suitable. If so-called dual masters are used, ifm offers the dual
power supply with 2 x AS-i / 4 A. A special DC / DC power supply also en-
sures the primary supply from 24 V DC mains, on the secondary side the AS-i
voltage with 2.8 A output current is available.
SilverLine AS-i power supplies
The AS-i power supplies of the type SL feature special additional functions
which in particular simplify the set-up of AS-i networks. So it is possible to
switch off bus communication via the IR addressing mode shunt on the
power supply to address slaves via an infrared interface.
The convenient and robust DIN rail mounting allows easy installation and
removal of the power supplies without any additional tools. This prevents
the power supplies on the DIN rail from moving sidewards. Robust screw ter-
minals for core cross-sections of up to 4mm
2
are available for the connec-
tion of the cores.
AS-i and 24 V
standard
power supplies.
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Visit our website: www.ifm-electronic.com
Power supplies,
earth fault monitors
57
All controls and indicators are located on the front panel. A green LED indi-
cates that secondary voltage is present. It goes out in case of any overload
operation of the power supply. One red LED is lit if communication is shut off
on the yellow AS-i cable via the IR addressing mode shunt. A voltage
selector switch allows use in European 230 V mains as well as in American
115 V mains.
3-phase AS-i power supply
ifm electronic also offers a 3-phase AS-i power supply with a wide-range
input of 340 V...576 V AC and an output current of 8 A. Since according to
the EN 60204 Machine Directive use of the neutral conductor is only permit-
ted with the approval of the plant operator, this power supply was designed
without the neutral conductor. Even if one phase fails the power supply per-
manently supplies an output current of 8 A. A phase-failure protection to
protect the power supply against destruction is not required.
Furthermore this power supply has only one so-called fuse mode just like
the one-phase 8 A AS-i SL power supply. It ensures that the unit is switched
off on the output after approx. 4 to 10 seconds if there is a short-circuit on
the AS-i cable. When the short-circuit is rectified and the reset button has
been pressed, the power supply is automatically started again. The IR
addressing mode shunt to switch off AS-i communication is of course also
available for this power supply.
3-phase power
supply with 8A
output current.
Earth fault monitor integrated
Within the framework of unintentional start-up of a machine according to
EN 60204 a hazardous condition such as unintentional starting or failure to
stop the machine caused by earth faults or incorrect input signals is to be
safely prevented. Without any protective measure this hazardous state can
arise if two earth faults occur in the control circuit at the same time.
To solve this problem the standard suggests as one of the possibilities to
safely detect earth faults the connection to an earth fault monitoring device.
Therefore the power supply of type SL features an integrated earth fault
monitor. The latter signals the occurrence of an asymmetrical earth fault via
a red LED and a signal-free normally-closed contact allows another evalu-
ation. In addition wire break can also be monitored by the PLC via this NC
contact.
To ensure protection against direct and indirect contact with the primary
connection terminals all AS-i power supplies of type SL are supplied with a
so-called contact protection for the primary circuit.
Protection
against acciden-
tal contact.
Infrared shunt
allows easy
installation
and set-up.
NtEw_en_Sb 22.09.2007 14:04 Uhr Seite 57**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Visit our website: www.ifm-electronic.com
K1
AS-i network
IM
AS-i
power
supply
plc
auxiliary
power
supply
AS-i
master
K2
slave 1 (inputs)
off
on
slave 2
(outputs)
K3 motor
K1 K2
IM
1
2
e- stop
K1 K2
K1
K2
on
off
System description
Power supplies
and earth fault monitors
Power supplies,
earth fault monitors
58
Earth fault monitor Introduction
In the field of machine automation safety for persons and machinery is of
high importance, and rightly so. The protection of persons (protection
against electrical shock) or protection against direct and indirect contact
with hazardous voltages is complied with in the AS-i network by the specifi-
cation as a PELV system (Protective Extra Low Voltage).
All power supplies comply with the PELV requirements of EN 50178 and
EN 60204 (PELV: protective extra low voltage meaning functional extra
low voltage with safe separation). The PELV protective measure includes
the safe separation of the DC output voltage from the input voltage of the
power supply. The auxiliary circuits can also be executed without PE conduc-
tor to comply with the regulations concerning protection of persons when a
power supply to PELV is used.
Within the framework of unintentional start-up of a machine according to
EN 60204 a hazardous condition such as unintentional starting or failure to
stop a machine caused by earth faults or incorrect input signals is to be
safely prevented. Without any protective measure this hazardous state can
arise if two earth faults occur in the control circuit at the same time.
One of the solutions suggested by EN60204 is the connection of the control
circuit to the protective bonding circuit. An insulation fault to earth is the
same as a short circuit at the power supply output and results in either a trig-
gering of the fuse of the auxiliary supply or a reduction in the output voltage
through electronic overload limitation. This latter method is used in all
24 V switched-mode power supplies from ifm electronic. For protection of
machinery monitoring the PE conductor should be avoided due to the long
response time of the fuse, as during this time a control system can malfunc-
tion.
Another possibility indicated in the standard is an insulation monitoring de-
vice (IM) which either indicates an earth fault or automatically switches off
the control circuit following an earth fault (see diagram).
Principle of earth
fault monitoring
in AS-interface
networks with
external auxiliary
energy.
NtEw_en_Sb 22.09.2007 14:04 Uhr Seite 58**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Power supplies,
earth fault monitors
59
Visit our website: www.ifm-electronic.com
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Without earth fault / insulation monitoring device (IM) it would be impossi-
ble to switch off a running engine by the EMERGENCY STOP function for
example in the event of an earth fault on positions 1 and 2.
The earth fault / insulation monitoring device which can be installed in the
existing AS-i system without any problems is available from ifm in two
designs: The earth fault monitor uses a passive measuring procedure and
measures the displacement voltage between phase conductors and plant
ground (earth).
The occurrence of an asymmetrical earth fault is directly signalled on the unit
by means of the permanently lit yellow LED. A potential-free signalling con-
tact is available for further processing. The response time for detecting an
asymmetrical earth fault is 5 ms.
The insulation monitoring device detects symmetrical as well as asymmetri-
cal earth fault or insulation faults by means of an active measuring method.
A flashing yellow LED signals symmetrical, a permanently lit LED asymmetri-
cal faults. The evaluation earth fault / insulation fault present can be exe-
cuted via two volt-free signal contacts.
The response time for asymmetrical earth faults is 5 milliseconds, for sym-
metrical earth faults it is 2 seconds.
On both units a combined test and reset button allows simulation of an
earth fault as well as reset of the earth fault once it has been rectified.
Another possibility to safely detect earth faults is given by the special AS-i
power supply with integrated earth fault monitoring and 4 A output current.
The occurrence of an asymmetrical earth fault is indicated by a red LED. A
volt-free normally-closed contact allows further processing for example via a
standard module for control cabinets. In addition wire break can also be
monitored by the PLC via this relay contact.
Detection of
asymmetrical
and symmetrical
earth faults.
R
L (AS-i )
L+ (AS-i +)
R = insulation fault
PE
and / or
R
R
L (AS-i )
L+ (AS-i +)
R = insulation fault
PE
or
R
Detection of
asymmetrical
earth faults.
power LED
contact for external
reset button
transparent cover
connection to AS-i voltage
type AC 2211
alarm LED
permanently on: asymmetrical fault
combined TEST and RESET button
short press (<1s) = RESET
longer press (>2s) = TEST
signal contacts
type AC 2212
alarm LED
permanently on: asymmetrical fault
flashing: symmetrical fault
NtEw_en_Sb 22.09.2007 14:04 Uhr Seite 59**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Type Nominal voltage
[V]
Output
current
2
[A]
Output
voltage
2
[V]
Output
current
1
[A]
Output
voltage
1
[V]
Page Applica-
tion
For industrial
applications
Selection chart
Power supplies
and earth fault monitors
Power supplies,
earth fault monitors
60

115 / 230 AC
selectable
single phase
115 / 230 AC
selectable
single phase
64
64
24 DC
single phase
29.5...31.6
AS-i
29.5...31.6
AS-i
29.5...31.6
AS-i
2.8
4
2.8

115 / 230 AC
selectable
single phase
64
29.5...31.6
AS-i
8
400...500 AC
three phases
64
29.5...31.6
AS-i
8
64
29.5...31.6
AS-i
115 / 230 AC
selectable
single phase
29.5...31.6
AS-i
4 4 64
24 DC
115 / 230 AC
selectable
single phase
29.5...31.6
AS-i
2.8 6 64
AS-i switched-mode power supplies SilverLine
AS-i switched-mode power supplies
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Type Nominal voltage
[V]
Output
current
2
[A]
Output
voltage
2
[V]
Output
current
1
[A]
Output
voltage
1
[V]
Page Applica-
tion
For industrial
applications
Power supplies,
earth fault monitors
61
115 / 230 AC
selectable
single phase
66 24 DC 2.5
115 / 230 AC
selectable
66 12...15 DC 3
115 / 230 AC
selectable
single phase
66 24 DC 4
115 / 230 AC
selectable
66 24 DC 5
115 / 230 AC
selectable
single phase
66
24...28 DC
adjustable
10
230 AC
single phase
66
24...28 DC
adjustable
20
24 V DC switched-mode power supplies, single phase
NtEw_en_Su 22.09.2007 14:05 Uhr Seite 61**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Type Nominal voltage
[V]
Output
current
2
[A]
Output
voltage
2
[V]
Output
current
1
[A]
Output
voltage
1
[V]
Page Applica-
tion
For industrial
applications
Selection chart
Power supplies
and earth fault monitors
Power supplies,
earth fault monitors
62
3 x 400...500 AC
three phases
3 x 400...500 AC
three phases
66
66
24...28 DC
adjustable
24...28 DC
adjustable
5
10

3 x 400 AC
three phases
66
24...28 DC
adjustable
20
3 x 500 AC 66
24...28 DC
adjustable
20
3 x 400...500 AC
three phases
66
24...28 DC
adjustable
30
3 x 400...500 AC 66
24...28 DC
adjustable
40
24 V DC switched-mode power supplies, three phases
21...36 DC
active
21...36 DC
passive
68
68

Earth fault monitors

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Power supplies,
earth fault monitors
63
NtEw_en_Su 22.09.2007 14:05 Uhr Seite 63**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
AS-i power
supplies
Power for the yellow AS-i cable
AS-i power supplies supply all participants connected to
the yellow AS-i cable. These are usually slaves, connect-
ed sensors, intelligent actuators, the analogue part of
the master, and the repeaters. They provide an increased
voltage of approx. 30 volts which is converted by the
slaves into 24 V required for input devices.
AS-i is an unshielded bus system which transports data
and supply energy on the same pair of cores. In order
to ensure the decoupling between AS-i data and the
supply only approved AS-i power supplies may be used.
The transmitting current for the signal modulation is
also generated in the AS-i power supply. Thus it forms
the virtual terminating resistor of an AS-i network. The
AS-i voltage is a PELV voltage and must not be earthed
for reasons of symmetry. The shield / GND terminal,
however, must be earthed.
Common 24 V power supplies cannot be used instead
of AS-i power supplies.
Regulated AS-i output voltage.
Power supply for AS-i networks.
Different power classes
up to 8 amperes.
Robust connection terminals.
Design matching ifm controllers.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Power supplies
and earth fault monitors
Power supplies For industrial
applications
64
Power
supplies
Page
For industrial
applications
AS-i
power supplies
64 - 65
24 V DC
power supplies
66 - 67
Earth fault
monitors
For industrial
applications
Earth fault
monitor,
insulation
monitor
68 - 69
NtEw_en_Ps 22.09.2007 14:08 Uhr Seite 64**admin **AP_2:private:tmp:501:TemporaryItems:
Front view AC1216
AS-i switched-mode power supplies SilverLine and standard
power supplies for AS-i networks
Output
current
AS-i [A]
Output
voltage
AS-i [V]
Output
current
DC [A]
Output
voltage
DC [V]
Nominal voltage
[V]
Draw-
ing
no.
Order
no.
AS-i switched-mode power supplies SilverLine
2.8 29.5...31.6 DC 115 / 230 AC 1 AC1216
8 29.5...31.6 DC 115 / 230 AC 2 AC1218
8 29.5...31.6 DC 400...500 AC 3 AC1223
AS-i switched-mode power supplies SilverLine with earth fault monitor
4 29.5...31.6 DC 115 / 230 AC 4 AC1224
AS-i switched-mode power supply SilverLine with cage clamps
2.8 29.5...31.6 DC 115 / 230 AC 5 AC1226
Double-switched-mode power supply
2 x 4 2 x 29.5...31.6 DC 115 / 230 AC 6 AC1212
Switched-mode power supply with output voltage AS-i and output voltage 26 V DC
2.8 29.5...31.6 DC 6 26 DC ( 2%) 115 / 230 AC 7 AC1209
DC convertor 24 V DC to AS-i system voltage
2.8 29.5...31.6 DC 24 DC 8 AC1207
You can find scale drawings from page 226
Power supplies
65
Block diagram AC1216
DC
DC
shield
AS-i +
AS-i +
AS-i
AS-i
IR on
AS-i ok
L
N
V
115 V
230 V
input rectifier
and back-up
capacitor
voltage
converter
AS-i
data
decoupling IR filter
link:
communication/
IR addressing
EMC filter and
inrush cur-
rent limitation
voltage
selector
For further block diagrams and terminal connections see www. ifm-electronic.com
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NtEw_en_Ps 22.09.2007 14:08 Uhr Seite 65**admin **AP_2:private:tmp:501:TemporaryItems:
24 V DC power
supplies
Switched-mode power supplies
Primary switched-mode power supplies are a compact
and economical solution to supply sensors, actuators
and sensitive electronic components. As opposed to
conventional transformer power supplies with regulated
output voltage primary switched-mode power supplies
need no heavy 50 Hz transformers so that there are
fewer iron and copper losses just a small high frequen-
cy power transmitter is needed.
Between no load and full load switched-mode power
supplies ensure a stable supply voltage and thus opera-
tional reliability even in case of voltage fluctuations, for
mains fluctuations up to 15 % and mains interference
are compensated for and not passed on to the load.
Even mains voltage dips of a few milliseconds are com-
pensated for. All types are electronically protected
against overvoltage (OVP) and permanent short circuit.
The electrical structure is equivalent to that of safety
transformers according to VDE 0551. Their low weight
and the compact dimensions allow quick mounting
without problem on TS 35 rails according to DIN.
Regulated 24 V DC
output voltage.
Wide input voltage range.
High efficiency.
Output short-circuit
and overload protected.
Robust metal housing,
secure fixing.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Schematics
400...500 V AC
3
~
24...28 V DC
Power supplies
and earth fault monitors
Power supplies For industrial
applications
66
Power
supplies
Page
For industrial
applications
AS-i
power supplies
64 - 65
24 V DC
power supplies
66 - 67
Earth fault
monitors
For industrial
applications
Earth fault
monitor,
insulation
monitor
68 - 69
NtEw_en_Ps 22.09.2007 14:08 Uhr Seite 66**admin **AP_2:private:tmp:501:TemporaryItems:
Front view DN1020
Power supplies single-phase
Power supplies three-phase
Class 2: DN2112
Current
[A]
Output voltage
[V]
Nominal voltage
[V]
Degree of
efficiency typ.
[%]
Terminal
connection
no.
Draw-
ing
no.
Order
no.
1,3 24...28 DC (2%) 115 / 230 AC 87,5 1 9 DN1020
2,1 24...28 DC (2%) 115 / 230 AC 88,5 1 9 DN1021
4,1 24...28 DC (2%) 115 / 230 AC 90 1 10 DN1022
2,5 24 DC (+5% / -1%) 115 / 230 AC 87,5 4 11 DN2011
3 12...15 DC (2%) 115 / 230 AC 87 4 12 DN2021
4 24 DC (+5% / -1%) 115 / 230 AC 90 4 13 DN2112
5 24 DC (+5% / -1%) 115 / 230 AC 90 4 13 DN2012
10 24...28 DC (2%) 115 / 230 AC 90 4 14 DN2013
20 24...28 DC (2%) 230 AC 91 1 15 DN2014
5 24...28 DC (2%) 3 x 400...500 AC 89 5 16 DN2032
10 24...28 DC (2%) 3 x 400...500 AC 90 5 17 DN2033
20 24...28 DC (2%) 3 x 400 AC 92 2 18 DN2034
20 24...28 DC (2%) 3 x 400...500 AC; 15% 92 2 19 DN2134
30 24...28 DC (2%) 3 x 400...500 AC 93 2 20 DN2036
40 24...28 DC (2%) 3 x 400...500 AC 92,5 3 21 DN2035
You can find scale drawings
from page 226
Power supplies
67
Terminal connection
primary
N
secondary
N L1 L
N L2 L L1 L1
L L3 L2 L2
L3 L3
1 2 3 4 5 6
Typ. output characteristics
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24
32
5 0
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12
20
28
T
U
= 0C
T
U
= 25C
T
U
= 45C
T
U
= 60C
control range V
out
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Earth fault
monitors
More safety for the network
Earth fault and insulation fault monitors detect earth
faults in a non-earthed PELV or SELV system. They can be
used for AS-i and 24 V networks. They are mounted at
any place parallel to the voltage to be monitored. In
most cases an earth fault does not lead to a problem
immediately. A second earth fault, however, can lead to
a ground loop which makes it impossible to switch off
actuators via an AS-i output. The risk assessment must
be carried out by the planner of the plant before com-
missioning.
Insulation fault monitors function according to an active
measuring principle which applies test pulses to the
cable. This enables the detection of symmetrical and
asymmetrical earth faults.
Earth fault monitors use a passive measuring principle
which only signals asymmetrical earth faults.
Earth fault monitor for non-
earthed PELV voltages.
Suitable for AS-i and 24 V
power supplies.
Detection of symmetrical and
asymmetrical earth faults.
Volt-free signal contact
and reset input.
Does not use an AS-i address.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Power supplies
and earth fault monitors
Earth fault monitors For industrial
applications
68
Power
supplies
Page
For industrial
applications
AS-i
power supplies
64 - 65
24 V DC
power supplies
66 - 67
Earth fault
monitors
For industrial
applications
Earth fault
monitor,
insulation
monitor
68 - 69
NtEw_en_Ps 22.09.2007 14:08 Uhr Seite 68**admin **AP_2:private:tmp:501:TemporaryItems:
Front view AC2211
AS-i and 24 V earth fault monitors
for non-earthed PELV voltages
Nominal voltage
[V]
Measuring
method
Signal
contacts
Slave
address
Total current con-
sumption from AS-i
[mA]
Draw-
ing
no.
Order
no.
Earth fault monitor
21...36 DC passive 1 no < 40 1 AC2211
AS-i insulation monitor
21...36 DC active 2 no < 40 1 AC2212
You can find scale drawings from page 230
Earth fault monitors
69
Block diagram AC2211
A+ A
AS-i power supply
or additional
external supply
L+ (AS-i +)
L (AS-i )
FE
AS-i system
R1 R2
external
reset button
14
11
relay signal,
contact opens on fault
For further block diagrams and terminal connections see www. ifm-electronic.com
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I/O modules
for control cabinets
71
SmartLine
PCB solutions
System description
Selection chart
SmartLine
for industrial applications
SmartLine, digital
SmartLine, analogue
Universal application
78 - 79
80 - 81
PCB solutions
for industrial applications
AS-i PCBs 82 - 83
72 - 75
76
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NtEw_en_Ps 22.09.2007 14:08 Uhr Seite 70**admin **AP_2:private:tmp:501:TemporaryItems:
Visit our website: www.ifm-electronic.com
System description
I/O modules
for control cabinets
SmartLine
PCB solutions
72
Digital modules control cabinet Introduction
From conception AS-interface was designed as a decentralised system, thus
allowing the conventional plc with its large rack and high number of input /
output cards to become a thing of the past. Thanks to bus technology the
previously widespread centralised wiring structure with a central control
cabinet and star connection of all units was no longer state-of-the-art tech-
nology. This concept of parallel wiring had in fact several disadvantages:
Many terminals made fault finding very difficult, large plc racks consumed a
lot of energy, generated a lot of heat and generally had poor long-term sta-
bility. Once the capacity of a rack (locations) was depleted, another more
expensive rack had to be installed which in turn took up more space and
entailed costs.
The AS-i modules for use in control cabinets offer a useful alternative to the
conventional I/O rack. The units are compact in size and offer up to 4 inputs
and 4 outputs allowing expansion to take place but keeps unused I/O down
to a minimum. Communication to the plc is handled in the usual way via an
AS-i master.
SmartLine modules for universal use in control cabinets
Due to their slim-line design and the latest AS-i technology the SmartLine
modules are suitable for universal use. Thanks to AS-i 2.1 specification up to
62 digital modules or 31 analogue modules can be connected to the AS-i
master.
Further characteristics are:
Robust DIN rail mounting
Addressing socket on the front
Combicon terminals for quick replacement
Screw terminals, insulation displacement terminals or cage clamps
AS-i Quix for uninterrupted bus wiring
All status LEDs clearly visible on the front
Peripheral fault indication
The SmartLine
modules are
especially slim.
SmartLine modules for electrical separation
Centralised control cabinets usually contain the power distribution of the
plant, the fuses as well as the power supplies and components of the power
electronics. AS-i coupling modules are available which electrically separate
non AS-i voltages from AS-i voltages. The outputs are relay outputs. The AS-i
inputs are electrically separated from the AS-i supply and can be operated
with any 24V voltage according to PELV.
SmartLine module
with electrical
separation and
relay output.
PCB solution in
the extended
addressing mode.
Analogue modules for the control cabinet Introduction
In addition to binary signals analogue control signals often have to be pro-
cessed in industrial process automation, e.g. temperature or pressure values.
In the fields of conveyor technology, machinery and plants are speed-ad-
justed via the transmission of continuous signals.
In principle it does not matter whether the analogue values represent a tem-
perature, a speed, a pressure or another continuous quantity required for
the process. In general the analogue value is translated into a voltage or cur-
rent value by a suitable sensor and thus it is available for the process. By
means of the analogue I/O modules these values can then be digitally trans-
mitted to the controller via the standard AS-i cable.
Analogue value
detection of
system pressure.
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SmartLine
PCB solutions
73
Operating principle
Since each slave was allotted 4 bits for information when the fundamental
characteristics of AS-i slaves were defined, the transmission of analogue
values which generally consist of more than 4 bits is slightly more complex.
At first certain manufacturer-independent slave profiles were defined, con-
trolling the data exchange between the analogue slaves and the AS-i master.
These are the profiles S-7.3 and S-7.4 (according to the AS-i specification
V2.1).
If slaves with the profiles S-7.1 or S-7.2 are used, a function block has to be
processed in the software of the higher-level controller implementing data
communication with the analogue slave. This procedure however becomes
less and less important as these drivers are no longer required due to the
availability of analogue slaves with the profiles S-7.3 and S-7.4. The new
generation AS-i masters available on the market can clearly identify these
slaves by their profiles and then they in turn start data exchange. The effort
required is virtually reduced to plug & play. An additional software module
is not necessary as it is integrated into the firmware of the AS-i master.
Imperative:
Temperature
detection in plant
and machinery.
Example of an
analogue value
transmission.
controller
data transmission
via AS- interface 16 bits digital
master
V 2.1
plc
user
progr.
2.54 bar
slave
V 2.1
2.54 bar
D
A
16 bits digital
AS-i analogue module
sensor
pressure,
temperature,
etc.
analogue
The analogue values are transmitted in the form of data fragments in several
AS-i cycles and reassembled into one complete analogue value by the dri-
ver module processed in the AS-i master. In the user program access to an
analogue value is limited to reading it at a defined address.
4-channel Smart-
Line analogue
module with flex-
ible connection
technology and
profile S-7.3.
EAModSs_en_Sb 22.09.2007 14:09 Uhr Seite 73**admin **AP_2:private:tmp:501:TemporaryItems:
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System description
I/O modules
for control cabinets
SmartLine
PCB solutions
74
SmartLine analogue modules
The SmartLine analogue modules can be connected to all AS-i 2.1 masters
without any additional function blocks or software functions. This is a case
of real plug & play. By means of the ID2 (see table) the master automat-
ically recognises what module type is connected and exchanges the ana-
logue data independently. This is done, like before, by multiplexing across
several AS-i cycles. This means that a master can process up to 124 analogue
values.
The user can read the analogue values directly on the display of ifms
controller e to ensure correctness of data transfer during installation and
set-up.
One channel 0 0
Two channels 0 1
Four channels 1 0
Four channels
without peripheral fault
1 1 1 1 F
Transparent mode 0
Analogue transmission 1
Output module 0
Input module 1
Analogue profiles S-7.3x
and S-7.4x
x = ID-code 2
Bit 3 Bit 2 Bit 1 Bit 0 Hex
Examples
Four analogue inputs with
peripheral fault indication
1 1 1 0 E
Two analogue output channels
with peripheral fault indication
0 1 0 1 5
In spite of the SmartLines compact dimensions 4 analogue inputs, 4 ana-
logue outputs or 4 Pt100 inputs are available. Status LEDs for inputs and out-
puts as well as for the indication of AS-i voltage, external 24 V or peripheral
and communication faults complete the features of these modules.
The use of Combicon connectors (to be ordered separately) with either
screw terminals, insulation displacement terminals or cage clamps provides
different connection technologies. The implemented mechanical addressing
interface allows SmartLine analogue modules to be addressed when they are
mounted and wired.
SmartLine QUIX connection technology
The AS-i QUIX technology developed by PhoenixContact ensures simple bus
wiring via insulation displacement terminals into which up to 4 individual
wires (2 for AS-i and 2 for external voltage supply) can be connected. The
AS-i QUIX plugs match the Combicon connections of the SmartLine family.
These pin outs on the plugs are the same for all SmartLine types. Advantages
of this connection technology are the quick replacement of individual mod-
ules without disconnecting the bus and the external energy supply so that all
other bus participants remain active.
QUIX wiring
allows replace-
ment of modules
during operation.
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Visit our website: www.ifm-electronic.com
SmartLine
PCB solutions
75
Addressing of several modules by means of the
addressing unit AC1144
With the introduction of AC1144 AS-i addressing unit it is now possible to
connect a whole series of modules apart from the known point-to-point
connection to one module. Due to the increased power required to supply
multiple modules it is not possible to use the built-in battery of the address-
ing unit, therefore an external AS-i power supply is required. The display
indicates all detected AS-i slaves. Individual profiles can be read, parameters
and data can be written.
For cabinet modules AS-i communication can be deactivated via an address-
ing link (factory setting) so that AC1144 does not detect them at once. By
gradually connecting the slaves they are detected one after the other, they
can be addressed and set up until eventually the whole network has been
completely configured. Thus the dreaded double addressing is avoided.
For SmartLine modules we recommend addressing to the point-to-point
principle via the integrated jack socket after installation. This process auto-
matically separates the module from the master when the addressing plug is
connected and then allows addressing via AC1144. Since communication is
switched off on the module, the absence of slaves from the master can be
simulated. The user can verify, for example, if the slave was correctly detect-
ed and projected.
Addressing of individual
modules
Slave (point-to-point)
Not required
(accumulator operation)
Addressing / diagnostics of
several modules (bus wiring)
AS-i network Required
Application
addressing unit AC1144
Connection to External AS-i power
supply
Application
The AS-i SmartLine modules are installed in large control cabinets as well as
in small local boxes and customer-specific units.
For use in control cabinets SmartLine modules are often used as coupling
modules to external electronic modules such as weighing electronics, fre-
quency converters, controllers and other evaluation units. Since these elec-
tronic components do not usually have AS-i potentials we recommend
modules with electrically separated inputs for any 24 V voltages and relay
outputs.
In small boxes which are usually decentralised across the plant a large num-
ber of inputs / outputs are required for connection of sensors and valves or
other actuators. Here SmartLine modules with extended addressing range
can be used, 62 of which can be connected to one AS-i master. This means
an amount of 248 inputs and 186 outputs.
For integration into customer-specific units there is a choice of AS-i slaves
from the cabinet or SmartLine families. Depending on the base and height
available the user can select the appropriate type. Therefore it is very easy to
integrate each non-AS-i component in conjunction with a certified slave
from ifm electronic into the bus.
Addressing unit
incl. power supply
and addressing
cable (optional).
EAModSs_en_Sb 22.09.2007 14:09 Uhr Seite 75**admin **AP_2:private:tmp:501:TemporaryItems:
Type Digital
inputs
Applica-
tion
Page Digital
outputs
Tran-
sistor
Relay
Analogue inputs (AI)
Analogue outputs (AO)
U I Pt100
Selection chart
I/O modules
for control cabinets
SmartLine
PCB solutions
76
For industrial
applications
4 SmartLine
SmartLine
78
SmartLine

4 78
4 4 78
4 78 2
4 3 78
4 78 4
Control cabinet modules with digital inputs and outputs
Control cabinet modules with analogue inputs and outputs
80 4 (AI)
80 4(AI)
80 4
80 4 (AO)
80 4 (AO)
AS-i PCBs
PCB solutions
4 4 82
4 3 82
2 1 LED 82
EAModSs_en_Su 22.09.2007 14:10 Uhr Seite 76**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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PCB solutions
77
EAModSs_en_Su 22.09.2007 14:10 Uhr Seite 77**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
SmartLine
Space-saving modules for DIN rail mounting
SmartLine modules can be mounted in any local box,
panel, control panel, or control cabinet. The installation
is made by means of a robust DIN rail fixing on standard
rails. The small design with a width of only 25 mm can
contain up to 4 inputs and 4 outputs. Modules with the
double width are available for more performance with
230 V relay.
Addressing is carried out via the jack socket on the front
panel which is directly connected to the addressing unit
by means of the corresponding cable. Thus addressing is
possible at any time, before or after mounting. The
powerful LEDs are also located on the front panel. The
supply voltage(s) and the peripheral signals are connect-
ed at the top and at the bottom in the direction of the
cable ducts by means of plug-in Combicon terminals.
These can be equipped either with screw terminals,
cage clamps, or insulation displacement terminals by the
customer.
Control cabinet modules as single
slave with extended address mode.
Digital inputs and outputs.
Transistor and relay output stage.
Electrical connections via
Combicon terminals.
Robust DIN rail mounting.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable E70213
Combicon connector QIC
with insulation displacement terminals
E70236
Combicon connector
with screw terminals
E70230
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for control cabinets
SmartLine For industrial
applications
78
SmartLine
Page
For industrial
applications
SmartLine
digital
78 - 79
SmartLine
analogue
80 - 81
PCB module
solutions
For industrial
applications
AS-i
PCBs
82 - 83
EAModSs_en_Ps 22.09.2007 14:10 Uhr Seite 78**admin **AP_2:private:tmp:501:TemporaryItems:
Please order the Combicon plug separately!
Front view AC2255
SmartLine
Digital inputs and outputs
A/B-Slave: AC2250, AC2254, AC2255, AC2256, AC2264
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
4 DI yes 200 S-0.A.E < 250 1 AC2250
4 DI 4 DOT yes yes 200 1 (4) S-7.0.E < 250 1 AC2251
4 DOT yes 1 (4) S-8.0.E < 50 1 AC2252
4 DI 500 S-0.A.E < 50 1 AC2254
4 DI 2 DOR 500 1.5 (6) S-7.A.E < 50 1 AC2255
4 DI 2 DOR yes 200 1.5 (6) S-7.A.E < 50 1 AC2256
4 DI 4 DOT yes 500 1 (4) S-7.0.E < 50 1 AC2257
4 DI 4 DOR yes 200 6 (6) S-7.0.E < 250 2 AC2258
4 DI 4 DOR 500 6 (6) S-7.0.E < 50 2 AC2259
4 DI 3 DOT yes yes 200 1 (3) S-7.A.E < 50 1 AC2264
You can find scale drawings from page 232
SmartLine
79
Block diagram AC2255
S
AS-i +
AS-i
opto-
coupler
E+
E
S
I+
I
I1, I2,
I3, I4
A
2
S-i
peripheral
fault
T
electrical separation
11
12
14
21
22
24
For further block diagrams and terminal connections see www. ifm-electronic.com
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EAModSs_en_Ps 22.09.2007 14:10 Uhr Seite 79**admin **AP_2:private:tmp:501:TemporaryItems:
SmartLine
Analogue modules for DIN rail mounting
SmartLine modules can be mounted in any local box,
panel, control panel, or control cabinet. The installation
is made by means of a robust DIN rail fixing on standard
rails. The small design with a width of only 25 mm can
contain up to 4 analogue inputs or 4 analogue outputs.
The Pt100 module additionally contains a linearisation
so that the measured value is directly available in the
temperature unit degrees Celsius.
Addressing is carried out via the jack socket on the front
panel which is directly connected to the addressing unit
by means of the corresponding cable. Thus addressing is
possible at any time, before or after mounting. The
powerful LEDs are also located on the front panel. The
supply voltage(s) and the peripheral signals are connect-
ed at the top and at the bottom in the direction of the
cable ducts by means of plug-in Combicon terminals.
These can be equipped either with screw terminals,
cage clamps, or insulation displacement terminals by the
customer.
Control cabinet modules with
analogue inputs and outputs.
Standard signals 0/4 to 20 mA,
0 to 10 V.
Temperature modules 4-channel,
Pt100.
Channels which are not used
can be switched off.
AS-i analogue profiles 7.3 for
plug & play on masters 2.1.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable E70213
Combicon connector QIC
with insulation displacement terminals
E70236
Combicon connector
with screw terminals
E70230
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for control cabinets
SmartLine For industrial
applications
80
SmartLine
Page
For industrial
applications
SmartLine
digital
78 - 79
SmartLine
analogue
80 - 81
PCB module
solutions
For industrial
applications
AS-i
PCBs
82 - 83
EAModSs_en_Ps 22.09.2007 14:10 Uhr Seite 80**admin **AP_2:private:tmp:501:TemporaryItems:
Please order the Combicon plug separately!
Front view AC2216
SmartLine
Analogue inputs and outputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
4 AI C yes < 500 S-7.3.E < 180 1 AC2216
4 AI V yes < 500 S-7.3.E < 180 1 AC2217
4 AO C yes < 500 S-7.3.6 < 180 1 AC2218
4 AO V yes < 500 S-7.3.6 < 180 1 AC2219
4 Pt 100 yes < 80 S-7.3.E < 80 1 AC2220
You can find scale drawings from page 232
SmartLine
81
Block diagram AC2216 / 2217
channel 1
AS-i C S
D
24 V
sensor supply
OV
A P M
E
AS-i 24 V
24 V
auxiliary
voltage
S
channel 2
channel 3
channel 4
GND
DC
DC
for supply from:
AS-i +
AS-i
For further block diagrams and terminal connections see www. ifm-electronic.com
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PCB module
solutions
PCB module solutions
The AS-i PCBs can be installed in any on-site housing,
panel, control cabinet or in individual housings. Some of
the PCBs are fully potted and have either connection
wires or screw terminal connections. They are available
in the AS-i version 2.1 as single slaves or in the extended
address mode.
The AS-i PCB with 2 inputs and one LED output is desi-
gned for the connection of mechanical contacts and
due to its dimensions of 44 x 32 mm it is very small and
compact. The operating voltage or also peripheral faults
signal states are indicated by LEDs of high luminosity. A
watchdog function switches the outputs off if there is
no communication between the AS-i slave and the con-
troller. The AC2709 AS-i PCB is suitable for the Moeller
RMQ-Titan housing (I3M, I4M, I6M).
AS-i PCBs as single slave or
with extended addressing mode.
Digital inputs and outputs
Connection wires / screw terminals.
Some PCBs fully potted
PCB for RMQ-Titan housing.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
AS-i-flat cable AC4000
FC insulation displacement connector E70454
Adapter plug
plastic M12-M20
E7006S
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for control cabinets
PCB module solutions For industrial
applications
82
SmartLine
Page
For industrial
applications
SmartLine
digital
78 - 79
SmartLine
analogue
80 - 81
PCB module
solutions
For industrial
applications
AS-i
PCBs
82 - 83
EAModSs_en_Ps 22.09.2007 14:10 Uhr Seite 82**admin **AP_2:private:tmp:501:TemporaryItems:
AC2709: Total current rating in- and outputs = 200 mA, for AC2726, AC2728, AC2730 and AC2731: 180 mA
AS-i PCB AC2729
Digital inputs and outputs
A/B-slave: AC2728, AC2730, AC2731, AC2729
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
4 DI 4 DO yes AS-i 200 0,05 (0,2) S.7.0.E < 250 1 AC2709
4 DI 4 DO yes AS-i 180 0,1 (0,18) S.7.0.F < 200 2 AC2726
2 DI 1 LO yes AS-i 5 0,01 S.7.A.E < 50 3 AC2729
3 DI 3 DO yes AS-i 180 0,18 (0,18) S.7.A.E < 200 4 AC2731
With 10 cm connection wires
4 DI 3 DO yes AS-i 180 0,1 (0,18) S.7.A.F < 200 5 AC2728
With 20 cm connection wires
4 DI 3 DO yes AS-i 180 0,1 (0,18) S.7.A.F < 200 5 AC2730
You can find scale drawings from page 233
PCB module solutions
83
AS-i PCB AC2730 with 20 cm connection wires
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I/O modules
for field applications
85
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
System description
Selection chart
ProcessLine
for hygienic and wet areas
CompactLine
for industrial applications
ProcessLine modules, digital
CompactLine, digital flat cable / M8
Universal modules, ClassicLine
for industrial applications
Universal modules, digital
Universal modules, analogue
ClassicLine, digital
Iluminated pushbutton modules
ClassicLine, analogue
ClassicLine
for hazardous areas
ClassicLine ATEX modules, digital
Module lower parts
for industrial applications
Module lower parts
Special application
Universal application
Special application
Universal application
86 - 99
100 - 102
104 - 105
106 - 107
108 - 109
110 - 111
112 - 115
116 - 117
118 - 121
122 - 123
124 - 125
EAModFe_en_ZT 22.09.2007 14:11 Uhr Seite 85**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
EAModSs_en_Ps 22.09.2007 14:10 Uhr Seite 84**admin **AP_2:private:tmp:501:TemporaryItems:
System description
Visit our website: www.ifm-electronic.com
I/O modules
for field applications
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
86
ProcessLine Introduction
AS-Interface has become established as standard in traditional mechanical
engineering. Some machine and plant builders of the bottling and brewery
industries have surged ahead and thus opened the door for an application
with completely new requirements. First the traditional control cabinets are
equipped with AS-i control cabinet modules. The easy AS-i bus technology
for the distribution of binary and analogue signals reduces the so far usual
high number of parallel cables. However, the expensive stainless steel switch
boxes required on site undo part of the cost saved for wiring. This is where
the concept of ifm ProcessLine comes in: Modules completely made of stain-
less steel that can replace many switch boxes.
AS-i in the food industry
In the AS-i applications in the food industry so far the used modules for field
applications or control cabinets are located in switch boxes to protect the
units against humidity and cleaning agents. The boxes must be made from
high-grade stainless steel since normal steel boxes would corrode within
short time. The ProcessLine modules are the first high-grade stainless steel
AS-i modules for direct installation in the field. All process connections are
M12 connections with radial sealing. That means: Never again necessary to
mount cable exits, remove the external cable sheath, strip the individual cores
and connect them to terminals. Prewired cables prevent wiring faults and
loose connections. All components have protection rating IP 69 K.
Conventional
wiring:
Decentralised
switch boxes.
EAModFe_en_Sb 22.09.2007 14:11 Uhr Seite 86**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
Visit our website: www.ifm-electronic.com
87
Cost comparison
The costs for the use of conventional decentralised installation boxes are
mainly caused by the mounting time, the relatively expensive stainless steel
boxes, the complex cable preparation and the electrical connection. Com-
pared to this the costs for the AS-i modules for control cabinets are relatively
low. If it is possible to replace a number of these field splitter boxes by Pro-
cessLine modules, the many manual activities described in the beginning are
no longer necessary. The machine builder can thus work more effectively
with the same team, that is they can install more machines in the same time.
AS-i wiring with decentralised
stainless steel boxes
number of I/O
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AS-i wiring with decentralised
ProcessLine modules
Cost comparison
of an example
installation.
Decentralised
wiring with
ProcessLine
modules.
EAModFe_en_Sb 22.09.2007 14:11 Uhr Seite 87**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
System description
Visit our website: www.ifm-electronic.com
I/O modules
for field applications
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
88
Award-winning technology
ProcessLine is certainly one of the most exceptional, completely round hous-
ings that have ever existed in automation technology. The application is in
the foreground here. Our engineers and designers developed this extraordi-
nary design on the basis of the requirements for stainless steel surface,
hygienic cleaning, high ingress resistance and bacteria inhibition. It is for
these reasons that ifm electronic obtained the renowned reddot design
award from the design centre Essen.
ProcessLine
module front
and rear view.
EAModFe_en_Sb 22.09.2007 14:11 Uhr Seite 88**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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universal modules, ClassicLine,
module lower parts
Visit our website: www.ifm-electronic.com
89
Applications
The ProcessLine modules can be used where high ingress resistance, robust-
ness and good cleanability are important.
This especially concerns the following industries:
breweries
dairies
beverage bottling systems
fish processing
butcheries, meat and sausage production
can factories
wine and sparkling wine production
fruit juice processing
pizza and pastries production
frozen food production
convenient food production
pharmaceutical factories
margarine, grease and oil production
chemical industry
The units have been tested and approved by the Ecolab institute (formerly
Henkel ecolab) for use in hygienic applications. The resistance to common
cleaning agents and the ingress resistance was tested IP 68 and IP 69 K. This
guarantees that no liquid can penetrate the module and that the bacteria
growth is harmless. In most cases the modules are mounted laterally so that
no deposits or drops can form on the housing front.
ProcessLine
in use.
Technical details
The ProcessLine modules are optimised for use in the food industry. Many
details are exceptional at first glance such as the central LED window display-
ing both operating voltages and signal states. Another highlight is the round
housing without rough edges which can be accessed and cleaned from all
sides with latest AS-Interface technology, with extended addressing range
and peripheral fault evaluation. The AS-i interface is protected against reverse
polarity and overload, the supply of the sensors and actuators is protected
against short circuits. The modules are maintenance-free, the one-screw
mounting guarantees a fast exchange in case of service. A range of connec-
tion cables with the same protection rating and with stainless steel nuts are
available as accessories.
EAModFe_en_Sb 22.09.2007 14:11 Uhr Seite 89**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
System description
Visit our website: www.ifm-electronic.com
I/O modules
for field applications
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
90
Digital modules CompactLine Introduction
By means of the digital I/O modules binary signals of standard sensors can
be transmitted to the controller via the AS-i cable. The controller can how-
ever also transmit binary switched signals to the actuators on site via the
outputs of the I/O modules.
The tried and tested compact modules have been modified in the frame-
work of the additions according to specification 2.1 and now find their place
on the market of AS-i field modules as CompactLine modules. The A
2
S-i
chip manufactured by the company AMI is used.
Thus, new functionalities are available. The extended addressing mode al-
lows communication with up to 62 slaves. Peripheral faults are displayed and
transmitted to the AS-i master (according to the specification V2.1, e.g.
Controller e). What is also new is the option of infrared addressing.
When the modules were modified, well-tried features such as full potting
and compact housing remained. The slaves are connected to the AS-inter-
face via the classic flat cable and feature protection rating
The LEDs on the front panel indicate the input / output states, the voltage
supply and possible faults of the module.
Operating principle
When the master and the slaves communicate, the AS-i master transmits
information to the AS-i network. This information comprises for example
the slave address and the output information for the connected actuators of
the called slave. The slave replies to the AS-i master with the input informa-
tion of the connected sensors. If a slave provides inputs and outputs, bidi-
rectional data exchange is used.
Slaves which only have outputs receive output signals from the master. The
reply of the called slave however does not contain input information, it
merely contains empty bits.
If a slave is designed as an input slave, the information bits are not used
when the slave is called the called slave however replies with the input in-
formation of the connected sensors. In this way 4 inputs and 4 outputs per
slave can be realised with only four information bits.
slave1A
slave1A slave 31A slave 31B
slave replies to master (transmission of input information)
master calls to slaves (transmission of output information)
slave 31A slave 31B
slave1B
controller
AS-i
master
slave1B
Data communi-
cation via the
AS-interface.
CompactLine
M12 the
robust field
modules.
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module lower parts
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91
Variants
The CompactLine M12 modules are available with two different housings:
The modules with 4 locations (4 inputs, 2 inputs / 2 outputs, 4 outputs or
the passive splitter box with 4 connections for intelligent sensors) have a
housing length of 118 mm.
Modules with 4 inputs and 4 outputs have a housing length of 152 mm. The
housing width, housing height and the fixing holes for the modules are
identical for both housings. Thus, a universal drilling template can be used
for mounting.
In order to meet the requirements of different applications CompactLine
M12 modules are available as both standard units with a nickel-plated brass
thread and with high-grade stainless steel threaded inserts. All variants use
Viton O-rings as seals in the M12 sockets. The CompactLine modules are
fully potted allowing them to meet the highest requirement for their protec-
tion rating as regards ingress of water and dust. Another advantage with
potting the unit is that it makes the module resistant to high vibration.
In addition to the CompactLine modules, using the tried and tested yellow
and black flat cables for the connection of the AS-i voltage and the external
24 V supply, further modules with integral round cable and M12 plug are
available, so that different branching technologies can be used according to
the customers wishes when building an AS-i network.
All modules using the flat cable technology and the insulation displacement
technology with blade contacts have an infrared addressing interface. These
modules can thus be allocated their address by using the respective address-
ing adapter (accessories) either before mounting or when connected. The
red fault LED enables local fault diagnosis for these modules as well, giving
the possibility to distinguish between communication and peripheral faults.
Some variants moreover include a Y connection for the input sockets.
Here, pin 2 of socket 1 is connected to pin 4 of socket 2 (the same applies to
sockets 3 and 4 if available). Thus, a sensor with two outputs (e.g. one
switching output and one function check output) can be connected to
socket 1 (in this case socket 2 must not be used in addition) or one sensor
each with only one switching output can be connected to socket 1 and sock-
et 2. Modules having two sockets with two inputs each are thus eliminated,
which simplifies stock management.
The CompactLine modules partly have further special functions like the
extended addressing mode (addressing of up to 62 AS-i slaves) or an exter-
nal input supply. It is thus possible to connect an output via a switching or
auxiliary contact directly to an input without causing a mixing of AS-i poten-
tials and external 24 V supply.
Furthermore there are CompactLine modules for which the AS-i / 24 V sup-
ply is not provided via the flat cable lower part but via an M12 connector.
CompactLine M12
4I / 4O module.
CompactLine M12
4I module.
CompactLine M12
supply.
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System description
I/O modules
for field applications
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
92
Digital modules ClassicLine Introduction
ClassicLine
modules for field
applications.
slave1A
slave1A slave 31A slave 31B
slave replies to master (transmission of input information)
master calls to slaves (transmission of output information)
slave 31A slave 31B
slave1B
controller
AS-i
master
slave1B
Operating principle
When the master and the slaves communicate, the AS-i master transmits
information to the AS-i network. This information comprises for example
the slave address and the output information for the connected actuators of
the called slave. The slave replies to the AS-i master with the input informa-
tion of the connected sensors. If a slave provides inputs and outputs, bidi-
rectional data exchange is used.
Slaves which only have outputs receive output signals from the master. The
reply of the called slave however does not contain input information, it
merely contains empty bits.
If a slave is designed as an input slave, the information bits are not used
when the slave is called the called slave however replies with the input
information of the connected sensors. In this way 4 inputs and 4 outputs per
slave can be realised with only four information bits.
Data communi-
cation via the
AS-interface.
By means of the digital I/O modules binary signals of standard sensors can
be transmitted to the controller via the AS-i cable. Vice versa, the controller
can also transmit binary switched signals to the actuators on site via the out-
puts of the I/O modules.
The ClassicLine modules for field applications convince by their flat design,
the quick mounting technology and many other features. Electrical charac-
teristics such as extended addressing mode (communication with up to
62 slaves) as well as peripheral fault and communication error indication
with the possibility of transfer to and evaluation by an AS-i master of the
specification 2.1, e.g. controller e, are also available.
In addition to the already known LEDs the logic state of the PLC outputs is
also indicated by an LED by the digital output modules.
The ClassicLine modules enable precise fault location. They are excellently
suited for installation in the field due to their compact design and their pro-
tection rating. Special characteristics enabling quick set-up for the user are,
among others:
quick mounting of upper and lower parts (quick mounting technology)
very safe mounting
insertion of the flat cable from three directions
EAModFe_en_Sb 22.09.2007 14:11 Uhr Seite 92**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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ProcessLine, CompactLine,
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module lower parts
93
Convenient
addressing of
the ClassicLine
modules via the
the addressing
socket.
Versions
The ClassicLine modules for field applications are available in the most
common electrical versions. ifm moreover offers ClassicLine modules with
2 ampere outputs, in order to also enable the connection of powerful sole-
noid valves with increased current consumption. All ClassicLine modules
with extended addressing mode have a so-called Y-circuit for the inputs,
which for example enable the connection of dual sensors to an M12 socket
of the module. All digital outputs also have a Y-circuit.
The ClassicLine modules are available with a width of 45 or 90 mm. Mount-
ing can be done using the supplied flat cable lower part on a DIN rail or with
two screws on a mounting plate.
Addressing
The modules can be addressed either prior to installation without voltage or
when connected and wired via the implemented addressing socket. Only the
addressing unit and the corresponding addressing cable with a jack plug are
required.
All these features make commissioning and maintenance easier for the user
and increase the uptime of the complete AS-interface system.
EAModFe_en_Sb 22.09.2007 14:11 Uhr Seite 93**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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System description
I/O modules
for field applications
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
94
Analogue modules Introduction
In addition to binary signals analogue control signals often have to be pro-
cessed in industrial process automation, e.g. temperature or pressure values.
In conveying, machines and plants are speed-adjusted via the transmission
of continuous signals.
In principle it does not matter whether the analogue values represent a tem-
perature, a speed, a pressure or another continuous quantity necessary for
the process. In general the analogue value is converted into a voltage value
or current value via a suitable sensor and is thus available for the process.
By means of the analogue I/O modules these values can then be digitally
transmitted to the controller, e.g. controller e, via the standard AS-i cable.
Operating principle
When the fundamental characteristics of AS-i were defined, an information
share was defined at 4 bits for each slave. A little more time is necessary for
the transmission of analogue values which generally consist of more than 4
bits.
Practically, the analogue values are transmitted in the form of data frag-
ments in several AS-i cycles and reassembled to a complete analogue
value by the driver module in the AS-i master. In the user program, access to
an analogue value is limited in such a way that the value can be read at a
defined address.
First, certain manufacturer-independent slave profiles were defined, regula-
ting the data exchange of the analogue slaves with the AS-i master. These
are the profiles S-7.1 and S-7.2 (according to the AS-i specification V2.0)
and the profiles S-7.3 and S-7.4 (according to the AS-i specification V2.1).
If slaves with the profiles S-7.1 or S-7.2 are used, a function block has to be
processed in the software of the higher-level controller, realising data com-
munication with the analogue slave. This procedure however becomes less
important, as these drivers are no longer necessary due to the availability of
analogue slaves with the profiles S-7.3 and S-7.4. The AS-i masters available
on the market can clearly recognise these slaves by their profile and then
start data exchange themselves. The necessary effort is practically reduced to
plug & play. An additional software module is not necessary, as it is inte-
grated into the firmware of the AS-i master.
The transmission of analogue data takes more time when using slaves with
the profiles S-7.1 and S-7.2, compared to slaves with the profiles S-7.3 or
S-7.4, because data communication here depends on the cycle time of the
higher-level plc.
Analogue value
detection of
system pressure.
Imperative:
Temperature
detection in
plants and
machines.
controller
data transmission
via AS- interface 16 bits digital
master
V 2.1
plc
user
progr.
2.54 bar
slave
V 2.1
2.54 bar
D
A
16 bits digital
AS-i analogue module
sensor
pressure,
temperature,
etc.
analogue
Data communi-
cation via the
AS-interface.
EAModFe_en_Sb 22.09.2007 14:11 Uhr Seite 94**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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module lower parts
95
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Standard ClassicLine modules
The modules with the standard ClassicLine housing, developed according to
the slave profile S-7.3, feature protection rating IP 67. With a housing width
of 90 mm 4 analogue inputs, 4 analogue outputs or 4 Pt100 inputs are avai-
lable. Status LEDs for inputs and outputs and for the display of AS-i voltage,
external 24 V voltage or peripheral and communication faults complete the
features of these modules.
Universal modules
The universal analogue modules with an IP 65 housing have also been devel-
oped according to the profile S-7.3 and thus do not require a software driv-
er. These analogue modules have either 2 inputs, 2 outputs or 4 Pt100
inputs. For the connection to the AS-interface and to the external 24 V sup-
ply the tried and tested flat cable lower parts are also used here. The con-
nection cables of the sensors / actuators are inserted into the module via PG
cable glands and connected via cage clamps.
LEDs in the module indicate the status of the analogue channels and com-
munication or peripheral faults.
Addressing of the analogue modules in the universal housing is either done
prior to installation via the addressing adapter integrated into the addressing
unit or after by using the lower part of the module with an addressing sock-
et (as an option) and an addressing cable with a jack plug (accessories).
2-channel
analogue module
with cage clamps.
4-channel ana-
logue module with
M12 connectors.
Analogue modules with quick mounting technology
The analogue modules for field applications are as convincing as the digital
ClassicLine modules with the quick mounting technology as well as their
easy and safe handling. The user inserts the flat cable into the supplied flat
cable guide (lower part) as usual, mounts the module and locks it by means
of the slide. So, considerable timesaving during installation of these modules
is an additional customer benefit.
The module now is safely locked, complies with the protection rating IP67
and can be unlocked, for example for removal, by means of a screwdriver.
Addressing can be carried out directly after mounting via the implemented
addressing socket.
In addition to the ClassicLine modules with quick mounting technology
other analogue modules for field applications are offered, too.
Active ClassicLine
module for field
applications.
EAModFe_en_Sb 22.09.2007 14:11 Uhr Seite 95**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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I/O modules
for field applications
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
96
ClassicLine
modules for field
applications
in hazardous
areas.
Digital module ClassicLine ATEX
The standard AS-i bus system so far exclusively used in non-hazardous areas,
can now also be used for zone 2 and zone 22 (non-conductive dusts). The
AS-i ATEX modules can be directly mounted in the corresponding environ-
ments. This eliminates the need for complex control cabinets with conven-
tional wiring. The remaining AS-i system consisting of AS-i master, power
supply, cable, etc. can be used unchanged.
Within the framework of the extension of the AS-Interface according to
specification 2.1 the product range for field applications is considerably
complemented by the ClassicLine family. The use of the A
2
SI chip enables a
range of additional functions. Peripheral and communication fault indication
(which can be transferred to and analysed by an AS-i master of specification
2.1 such as Controllere) are available.
These modules also feature an infrared addressing interface to allow address-
ing after mounting.
The ClassicLine modules enable exact fault location and their compact
design and high protection rating make them perfectly suitable for installa-
tion in the field.
The connection of the ClassicLine modules to the flat cable is done via the
tried and tested conventional flat cable lower parts and enables fast and
reverse polarity protected mounting for the user.
The LEDs indicate the signal states of the inputs and outputs, the operating
voltage and possible faults.
The variety of types of the ClassicLine family enables the user to compile the
optimum configuration for the required number of inputs / outputs.
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module lower parts
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97
explosive atmospheres are
not likely to occur in normal
operation and if they occur
they will exist only rarely and
for a short time
22 (non-conductive
dust)
2 3
1 0 20 continuously or for long periods
2 1
21
22 (conductive dust)
occasionally
in normal operation
zone 1
category 2
zone 2
category 3
zone 0
category 1
Example of the
division into
hazardous areas.
Equipment category Zone
Division into equipment categories and zones for equipment group II
Gas Dust
Presence of
explosive
atmospheres
Definitions and marking of ATEX units
ATEX stands for atmosphre explosible.
The EU directives 94/9/EC and 1999/92/EC are commonly also called
ATEX directives.
Explosions may arise where combustible gases, vapours, mists, liquids or
dusts are produced, stored, filled or transported and when exposed to air
may form an explosive mixture under certain conditions. Hot surfaces of
electrical equipment can also act as ignition source.
What does 94/9/EC mean?
These are the directives which harmonise the legal provisions of the member
states of the European Union for equipment and protection systems for
intended use in hazardous areas.
concerns the manufacturers of electrical equipment
What does 1999/92/EC mean?
These are minimum provisions to improve the protection of health and safe-
ty of the employees who can be jeopardised by hazardous atmospheres.
concerns the users
Note: The user or the operator of an installation is responsible for
the division into zones.
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98
EN 50015 oil immersion o
oil
EN 50017 powder filling q
powder
EN 50019 increased safety e (EN 60079-7)
no ignition
source
EN 50021 type of protection n
(see below)
EN 50018 flameproof enclosures d (EN 60079-1)
EN 50016 pressurised apparatus p
EN 50020 intrinsic safety i
EN 50028 encapsulation m
potting
compound
U
R L
C
Division into equipment groups
Equipment group I: for mines
Equipment group II: for other explosive atmospheres
Substance groups
G: Explosive atmospheres: gas, mist, vapours
D: Explosive atmospheres: dust
Protection groups
No matter which protection group, the parts to which the explosive atmo-
sphere has free access must not have non-permissible temperatures.
EN 50281-1-1:
Electrical equipment for use in areas with combustible dust with protection
by enclosure. Part 1-1: Protection by enclosure.
EN 50014 (EN 60079-0):
Electrical equipment for explosive atmospheres, general conditions.
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ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
Visit our website: www.ifm-electronic.com
99
Example of
equipment
marking.
substance Group
explosion-protected equipment to EN standard
equipment category
equipment group
EX marking
substance Group
protection group
explosion group
temperature class
adhere to special operating conditions
(see installation instructions)
protection rating
maximum surface temperature
Protection group n (EN 60079-15):
nA non-sparking equipment
nC sparking equipment with the contacts being protected in an
appropriate way, however not by mist-proof enclosure, energy
limitation or pressurised enclosure
nR mist-proof equipment
nL energy-limited equipment
nZ equipment with n pressurised enclosure
Temperature classes (EN 50014)
T1: 450 C
T2: 300 C
T3: 200 C
T4: 135 C
T5: 100 C
T6: 85 C
EAModFe_en_Sb 22.09.2007 14:11 Uhr Seite 99**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Type Digital
inputs
Applica-
tion
Page Digital
outputs
Tran-
sistor
Relay
Analogue inputs (AI)
Analogue outputs (AO)
U I Pt100
Selection chart
I/O modules
for field applications
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
100
For industrial
applications
For hygienic
and wet areas
For hazardous
areas
4 ProcessLine 3 104
8 104
ProcessLine Stainless steel module with digital inputs and outputs
CompactLine M12
CompactLine Robust field modules with digital inputs and outputs
ClassicLine Robust field modules with digital inputs and outputs (quick mounting technology)
CompactLine M12
CompactLine M12
CompactLine M8
ClassicLine
ClassicLine 2.1
4-way splitter 112
4 112
4 4 112
2 2 112
4 112
4 114
2 2 114
3 114
4 4 106
4 106
4 106
2 x 2 106
2 2 106
4 106
4 4 106
4 106
EAModFe_en_Su 22.09.2007 14:12 Uhr Seite 100**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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Type Digital
inputs
Applica-
tion
Page Digital
outputs
Tran-
sistor
Relay
Analogue inputs (AI)
Analogue outputs (AO)
U I Pt100
For industrial
applications
For hygienic
and wet areas
For hazardous
areas
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
101
Universal
Universal
Field modules with digital inputs and outputs
ClassicLine
Universal
Field modules with analogue inputs and outputs
ClassicLine Robust field modules with digital inputs and outputs (quick mounting technology)
ClassicLine ATEX
ClassicLine ATEX Field modules for use in hazardous areas
ClassicLine
ClassicLine
4 4 112
4 3 114
8 114
4 108
4 4 108
118 4 AI, AO
118 4 AI, AO
118 4
110 2 AI, AO
110 2 AI, AO
110 4
120 2 AI
4 122
2 2 122
4 122
EAModFe_en_Su 22.09.2007 14:12 Uhr Seite 101**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Type Digital
inputs
Applica-
tion
Page Digital
outputs
Tran-
sistor
Relay
Analogue inputs (AI)
Analogue outputs (AO)
U I Pt100
Selection chart
I/O modules
for field applications
ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
102
For industrial
applications
For hygienic
and wet areas
For hazardous
areas
Type Digital
inputs
Applica-
tion
Page Digital
outputs
Tran-
sistor
Relay
Analogue inputs (AI)
Analogue outputs (AO)
U I Pt100
Type 1
Type 2
Module lower parts
Illuminated pushbutton module
Illuminated pushbutton module 2 2 116
124
124
EAModFe_en_Su 22.09.2007 14:12 Uhr Seite 102**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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ProcessLine, CompactLine,
universal modules, ClassicLine,
module lower parts
103
EAModFe_en_Su 22.09.2007 14:12 Uhr Seite 103**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
ProcessLine
AS-i ProcessLine modules hygienic and robust
All units in the ProcessLine family feature award winning
design, high protection rating, robust stainless steel
housing and one screw mounting. It has been specially
designed for frequent high pressure cleaning. The laser
type label enables permanent legibility.
The electrical functioning of the ProcessLine I/O module
is the same as for the modules in other housing types.
The addressing is made via the M12 plug on the front
panel. The M12 sockets allow connection of common
2- or 3-wire sensors such as the inductive T-series efector
m of ifm electronic. 2-wire actuators such as solenoid
valves can be connected to the outputs.
The passive AS-i splitter enables connection of active
AS-i slaves such as the T4 / T5 / T6 dual sensors or AS-i
valve heads. It distributes AS-i and separate 24 V volta-
ge. Pin 5 allows screening or connection of functional
earth.
AS-i ProcessLine stainless steel
modules with high protection ratings.
Digital inputs and outputs.
Extended AS-i addressing range 1...62.
M12 connection technology
with radial O-ring.
Quick mounting with only one screw.
ECOLAB tested, resistant to
common cleaning agents.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
ProcessLine FC insulation displacement
connector, V4A, IP 69 K
E70354
Protective cover M12 E70297
AS-i flat cable for food
applications, colour: yellow
AC4007
AS-i flat cable for food
applications, colour: black
AC4008
Jumper M12-M12, group 22
5-pole, 1 m, st. steel, IP 69 K
E11642
Jumper M12-M12, group 22
5-pole, 2 m, st. steel, IP 69 K
E11643
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
ProcessLine For hygienic
and wet areas
104
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 104**admin **AP_2:private:tmp:501:TemporaryItems:
Front view AC2904
FC-connections
AS-i ProcessLine
Modules for food and process industry
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
ProcessLine module active
4 DI 3 DOT yes yes 200 0.7 (2.1) S-7.A.E < 240 1 AC2904
8 DI yes 400 S-0.A.E < 500 2 AC2910
ProcessLine passive splitter box
8 S yes yes 4 (4) 3 AC2900
Flat cable insulation displacement connectors / flat cable splitter boxes
2 4 E70354
2 5 E70454
8 6 E70377
You can find scale drawings from page 234
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
ProcessLine
105
Socket pin layout AC2900
3
1
GN
+
AS- i
1 (1...4)
3 (1...4)
5
FE
5 (1...4)
2
4
GN
+
AUX
4 (1...4)
2 (1...4)
From left: E70377, E70454 and E70354
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CompactLine
Robust I/O modules
Distinctive features of the ifm CompactLine family in-
clude high ingress-resistance and an increased resistance
to vibration and shock. This is achieved by fully potting
the unit. Due to the especially flat, compact design it
can be used when only a restricted mounting space is
available. The sockets are made of nickel-plated brass as
a standard, but they are also available in stainless steel.
Addressing is made either via the AS-i interface or via
infrared adapter. In the latter case, however, the unit
must be connected to the AS-i voltage. The connection
of the yellow (AS-i) and black (24 V) flat cables is made
by means of the lower part supplied with the unit.
The CompactLine M8-module is ideal for handling
systems. Due to the M8 connections it is very small and
can also be mounted on movable parts. The holes at the
top and at the sides enable horizontal or vertical mount-
ing, by means of slot nuts, on aluminium system sec-
tions without any problems.
Field modules with digital
inputs and outputs.
Modules with full potting for
robust applications.
Indication of peripheral fault
and communication error.
LED status and switching status
indication on the front panel.
Connection of the unit by means
of M12 sockets.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable E70123
Jumper, M12 / M8
group 13, PPU, 2 m
E70027
Addressing cable with
infrared head, 1 m
E70211
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
CompactLine For industrial
applications
106
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 106**admin **AP_2:private:tmp:501:TemporaryItems:
Front view AC2464
CompactLine M8 and M12
Digital inputs and outputs
A/B-slave: AC2457, AC2480
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
CompactLine M12 digital inputs and outputs
4 V yes (4) 1 AC2413
4 DI yes 200 S-0.0.E < 250 1 AC2410
4 DI-Y yes 200 S-0.A.E < 250 1 AC2457
8 DI-Y yes 2 x (200) S-0.1.E 2 x 250 2 AC2463
4 DOT yes 2 (4) S-8.0 < 75 1 AC2417
2 DI 2 DOT yes yes 100 2 (4) S-3.0.E < 150 1 AC2411
4 DI 4 DOT yes yes 200 2 (4) S-7.0.E < 250 2 AC2412
2 DI-Y 2 DOT yes yes 200 2 (4) S-3.F.E < 250 1 AC2458
4 DI-Y 4 DOT yes yes 200 2 (4) S-7.F.E < 250 2 AC2459
CompactLine M12 digital inputs and outputs supply inputs via 24V
4 DI 4 DOT yes 500 2 (4) S-7.0.E < 30 2 AC2466
CompactLine M12 digital inputs and outputs high-grade stainless steel
4 DI yes 200 S-0.0.E < 250 1 AC2451
4 DI 4 DOT yes yes 200 2 (4) S-7.0.E < 250 2 AC2452
CompactLine M8 digital inputs and outputs
4 DI yes 100 S-0.A.E < 120 3 AC2480
CompactLine M12 digital inputs and outputs AS-i / AUX external power supply via M12 connector
4 DI yes 200 S-0.0.E < 250 4 AC2464
4 DI 4 DO yes yes 200 2(4) S-7.0.E < 250 5 AC2465
You can find scale drawings from page 235
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
CompactLine
107
Socket pin layout AC2457 ( Y-circuit )
I-1/2
1 3
4
2
5
I-2
1 3
4
2
5
I-3/4
1 3
4
2
5
I-4
1 3
4
2
5
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Universal
Universal I/O modules
The universal module concept is based on the first uni-
versal AS-i interface. It ensures compatibility of different
products like I/O modules, AirBoxes, or illuminated
pushbutton modules which are all connected via the
same lower parts. Thus the mounting holes can be stan-
dardised, the cabling is easier and the possibility of side-
by-side mounting is ensured. Depending on the AS-i
cable flat cable (FC) or round cable (RC) lower parts can
be used. The biggest saving is achieved with the FC
lower parts as the flat cable is only inserted and does
not have to be cut, stripped and wired any more. The
lower parts are not included in the delivery of the Classic
Line, as there are different versions. In the case of input-
only modules lower parts for the yellow cable are requi-
red (type 1). In the case of modules that have outputs
lower parts that allow connection to both yellow (AS-i)
and black (external 24 V) (type 2) are required. Type 1
units always fit onto type 2 lower parts. All unit connec-
tions are made via cage clamps in the housing and are
accessible under the removable cover.
Field modules with digital
inputs and outputs.
Standardised EMS interface
for AS-i and 24 V.
Indication of peripheral fault
and communication error.
Unit connection via lateral cable
glands and cage clamps.
Robust DIN rail mounting
via FC lower parts.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable for AS-i slaves via
addressing socket in the lower part
E70213
FC lower part (yellow / yellow) AC5000
FC lower part (yellow / yellow)
with addressing socket
AC5010
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
Universal modules,
ClassicLine
For industrial
applications
108
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 108**admin **AP_2:private:tmp:501:TemporaryItems:
Please order the lower part separately !
Front view AC2032
Universal modules
Digital inputs and outputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
4 DI yes 160 S-0.0 < 200 1 AC2032
4 DI 4 DOT yes yes 200 2 (4) S-7.F < 260 2 AC2035
You can find scale drawings from page 236
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
Universal modules,
ClassicLine
109
Terminal connection
terminal designation 4.3 4.2 4.1 3.3 3.2 3.1 2.3 2.2 2.1 1.3 1.2 1.1
data bit D3 D2 D1 D0
order no.
input 1
+ IN
AC 2032
input 2
+ IN
input 3
+ IN
input 4
+ IN
input 1
AC 2035
input 2 input 3 input 4
output 1
nc OUT
output 2 output 3 output 4
nc OUT nc OUT nc OUT
+ IN + IN + IN + IN
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Universal
Universal modules analogue
The universal module concept is based on the first uni-
versal AS-i interface. It ensures compatibility of different
products like I/O modules, AirBoxes, or illuminated
pushbutton modules which are all connected via the
same lower parts. Thus the mounting holes can be stan-
dardised, the cabling is easier and the possibility of side-
by-side mounting is ensured.
Universal modules with analogue inputs and outputs
exchange their data directly with AS-i 2.1 masters. This
is done automatically after detection and identification
of the modules. An additional function block is not
required. In case of the controller e e.g. the analogue
values can be indicated directly on the display.
All unit connections are made via cage clamps in the
housing and are accessible under the removable cover.
The unit cables are inserted by means of cable glands on
the side. The status and diagnostic LEDs can be seen on
the front panel.
Field modules with 2 analogue
inputs or outputs.
Slave profile S-7.3 for simple
data transmission.
Indication of peripheral fault
and communication error.
0/4...20 mA, Pt100 and
0...10 V standard signals.
Robust DIN rail mounting
via FC lower parts.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable for
AS-i slaves
E70213
FC lower part (yellow / yellow) AC5000
FC lower part (yellow / yellow)
with addressing socket
AC5010
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
Universal modules,
ClassicLine
For industrial
applications
110
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 110**admin **AP_2:private:tmp:501:TemporaryItems:
Please order the lower part separately !
Front view AC2616
Universal modules
Analogue inputs and outputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
2 AI C yes yes 80 S-7.3.D < 170 3 AC2616
2 AI V yes yes 80 S-7.3.D < 170 3 AC2617
2 AO C yes 80 (80) S-7.3.5 < 170 3 AC2618
2 AO V yes 80 (80) S-7.3.5 < 170 3 AC2619
4 Pt100 yes 20 S-7.3.E < 80 2 AC2620
You can find scale drawings from page 236
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
Universal modules,
ClassicLine
111
Block diagram AC2616
channel 1
AS-i C S
AS-i +
AS-i
D
24 V
sensor supply
OV
A
P
E
24 V
auxiliary
voltage
S
channel 2
GND
J
For other block diagrams see www. ifm-electronic.com
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ClassicLine
Quick mounting technology
The ClassicLine modules for field applications are now
easier to use with their novel slider technology which
ensures toolless and safe mounting of upper and lower
parts. For removal a tool is needed, e.g. a screwdriver.
The modules can be addressed either without voltage
before mounting or when mounted and wired via the
implemented addressing socket.
Moreover, the user can insert the flat cable according to
its concept in three different, freely selectable directions
to the module. In addition to the conventional LEDs
such as operating voltage, signal states of the periphery
indication the logic state of the PLC is also displayed
with digital output modules.
Quick toolless mounting of upper and
lower parts.
Very safe mounting.
3 freely selectable directions
of the flat cable.
Digital field modules with
high protection rating.
Easy addressing.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable for
AS-i slaves
E70213
Flat cable splitter box E70381
Flat cable seal E70413
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
Universal modules,
ClassicLine
For industrial
applications
112
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 112**admin **AP_2:private:tmp:501:TemporaryItems:
Lower part supplied with the device!
Protective caps for M12 sockets to be ordered separately (E73004).
Quick mounting of upper and lower parts
ClassicLine, single-slaves
Digital in- and outputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
ClassicLine digital in- and outputs
4 S (2) 4 AC5200
4 DI yes 200 S-0.0.E < 250 4 AC5205
4 DO-Y yes 1 (2) S-8.0.E < 50 4 AC5208
4 DO-Y yes 2 (4) S-8.0.E < 50 4 AC5213
4 DI 4 DO-Y yes yes 200 1 (2) S-7.0.E < 250 5 AC5209
4 DI 4 DO-Y yes yes 200 2 (4) S-7.0.E < 250 5 AC5212
2 DI 2 DO-Y yes yes 100 2 (4) S-3.0.E < 150 4 AC5211
You can find scale drawings from page 236
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
Universal modules,
ClassicLine
113
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EAModFe_enPs 22.09.2007 14:13 Uhr Seite 113**admin **AP_2:private:tmp:501:TemporaryItems:
ClassicLine
Quick mounting technology
The ClassicLine modules for field applications are now
easier to use with their novel slider technology which
ensures toolless and safe mounting of upper and lower
parts. For removal a tool is needed, e.g. a screwdriver.
The modules can be addressed either without voltage
before mounting or when mounted and wired via the
implemented addressing socket.
Moreover, the user can insert the flat cable according to
its concept in three different, freely selectable directions
to the module. In addition to the conventional LEDs
such as operating voltage, signal states of the periphery
indication the logic state of the PLC is also displayed
with digital output modules.
Quick toolless mounting of upper and
lower parts.
Very safe mounting.
3 freely selectable directions
of the flat cable.
Digital field modules with
high protection rating.
Easy addressing.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable for
AS-i slaves
E70213
Flat cable splitter box E70381
Flat cable seal E70413
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
Universal modules,
ClassicLine
For industrial
applications
114
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 114**admin **AP_2:private:tmp:501:TemporaryItems:
Lower part supplied with the device!
Protective caps for M12 sockets to be ordered separately (E73004).
Quick mounting of upper and lower parts
ClassicLine 2.1, A/B-slaves
Digital in- and outputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
ClassicLine 2.1 digital in- and outputs
8 DI-Y yes 250 S-0.A.E < 300 5 AC5210
4 DI-Y yes 200 S-0.A.E < 250 4 AC5215
4 DI-Y 3 DO-Y yes yes 200 1 (3) S-7.A.E < 250 5 AC5204
2 DI-Y 2 DO-Y yes yes 100 1 (2) S-B.A.E < 150 4 AC5214
3 DO-Y yes 2 (4) S-8.A.E < 50 4 AC5203
You can find scale drawings from page 236
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
Universal modules,
ClassicLine
115
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EAModFe_enPs 22.09.2007 14:13 Uhr Seite 115**admin **AP_2:private:tmp:501:TemporaryItems:
Pushbutton
Illuminated pushbutton modules
The illuminated AS-i pushbutton modules are based on
the EMS standard and can be used in combination with
all FC lower parts. The modules are exclusively supplied
with voltage from the AS-i line. The maximum current
consumption is less than 60 mA. The two pushbuttons
operate as normally open contacts and are completely
wired to the LEDs below. They can be evaluated by
means of AS-i data bits.
Addressing is carried out in the same way as with all
other I/O modules. A red / green dual LED on the master
indicates that the AS-i voltage has been applied and that
the communication functions correctly (green) or that
there is a communication error (red) due to non-addres-
sing or non-projection.
The powerful LEDs are available in red / green combina-
tion and with exchangeable colour caps in red, green,
yellow, blue and white. The pushbuttons can be labelled
and provide protection against unintentional actuation.
Illuminated pushbutton modules in
conventional ClassicLine housing.
2 pushbuttons and 2 LEDs,
ready to use.
Fixed or selectable illuminated
pushbutton colour.
Supply from the AS-i line, no
additional 24V required.
Robust DIN rail mounting via
FC lower parts.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable for
AS-i slaves
E70213
FC lower part AC5000
FC lower part
with addressing socket
AC5010
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
Universal modules,
ClassicLine
For industrial
applications
116
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 116**admin **AP_2:private:tmp:501:TemporaryItems:
Please order the lower part separately !
Front view AC2086
Illuminated push-button modules
A/B slave: AC2086, AC2087 and AC2088 (normally open / normally closed)
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
Illuminated push-button module Digital inputs and outputs red/green
2 BI 2 LO yes S-3.F.F < 55 6 AC2018
2 BI 2 LO yes S-B.A.E < 55 6 AC2088
Illuminated push-button module Digital inputs and outputs Colour inserts changeable
2 BI 2 LO yes S-3.F.F < 55 6 AC2026
2 BI 2 LO yes S-B.A.E < 55 6 AC2086
Illuminated push-button module Digital inputs and outputs key-operated switch
2 BI 1 LO yes S-B.A.E < 55 6 AC2087
You can find scale drawings from page 236
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
Universal modules,
ClassicLine
117
Data bits AC2086
data bit D3 D2 D1 D0
push button 1
push button 2
LED 1
LED 2
I-3
I- 4
O-1
O-2
For other wiring diagrams see www. ifm-electronic.com
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EAModFe_enPs 22.09.2007 14:13 Uhr Seite 117**admin **AP_2:private:tmp:501:TemporaryItems:
ClassicLine
Standard analogue modules
The ClassicLine module concept is based on the first uni-
versal AS-i interface. It ensures compatibility of different
products like I/O modules, AirBoxes, or illuminated
pushbutton modules which are all connected via the
same lower parts. Thus the mounting holes can be stan-
dardised, the cabling is easier and the possibility of side-
by-side mounting is ensured.
ClassicLine modules with analogue inputs and outputs
exchange their data directly with AS-i 2.1 masters. This
is done automatically after detection and identification
of the modules. An additional function block is not
required. In case of the controller e e.g. the analogue
values can be indicated directly on the display.
For the connection of 2-wire, 3-wire, or 4-wire sensors
the parameters of the modules can be set accordingly.
All units have M12 sockets with standard pin connec-
tion. The status and diagnostic LEDs can be seen on the
front panel.
Field modules with 4 analogue
inputs or outputs.
Slave profile S-7.3 for simple
data transmission.
Indication of peripheral fault
and communication error.
0/4...20 mA, Pt100 or
0...10 V standard signals.
Robust DIN rail mounting
via FC lower parts.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable with
infrared head, 1 m
E70211
Addressing cable for
AS-i slaves
E70213
FC lower part with
earthing lead
AC5020
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
Universal modules,
ClassicLine
For industrial
applications
118
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 118**admin **AP_2:private:tmp:501:TemporaryItems:
Please order the lower part separately !
ClassicLine
Analogue inputs and outputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
4 AI C yes S-7.3.E < 180 7 AC2516
4 AI V yes < 500 S-7.3.E < 180 7 AC2517
4 AO C yes S-7.3.6 < 180 7 AC2518
4 AO V yes S-7.3.6 < 180 7 AC2519
4 Pt100 yes < 80 S-7.3.E < 80 7 AC2520
You can find scale drawings from page 236
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
Universal modules,
ClassicLine
119
Block diagram AC2518
channel 1
AS-i C S
AS-i +
AS-i
D
24 V
actuator supply
OV
A
P
S
E
24 V
auxiliary
voltage
S
S
S
S
channel 2
channel 3
channel 4
GND DC
DC
AS-i 24 V
for supply from:
For other block diagrams see www. ifm-electronic.com
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ClassicLine
Quick mounting technology
The ClassicLine modules for field applications are now
easier to use with their novel slider technology which
ensures toolless and safe mounting of upper and lower
parts. For removal a tool is needed, e.g. a screwdriver.
The modules can be addressed either without voltage
before mounting or when mounted and wired via the
implemented addressing socket.
Moreover, the user can insert the flat cable according to
its concept in three different, freely selectable directions
to the module. In addition to the conventional LEDs
such as operating voltage, signal states of the periphery
indication the logic state of the PLC is also displayed
with digital output modules.
Quick toolless mounting of upper
and lower parts.
Very safe mounting.
3 freely selectable directions
of the flat cable.
Analogue input 4...20 mA.
Easy addressing.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable for
AS-i slaves
E70213
Flat cable splitter box E70381
Flat cable seal E70413
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
Universal modules,
ClassicLine
For industrial
applications
120
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 120**admin **AP_2:private:tmp:501:TemporaryItems:
AC5223: 3-wire connection possible via external link
ClassicLine analogue input modules 4...20 mA
AC5222: for 2 and 3-wire sensors, no electrical separation
AC5223: for 2, and 4-wire sensors, electrical separation between analogue inputs and AS-i
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
2 AI C yes < 200 S.7.3.D < 250 4 AC5222
2 AI C yes < 200 S.7.3.D < 250 4 AC5223
You can find scale drawings from page 236
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
Universal modules,
ClassicLine
121
Quick mounting of upper and lower parts
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ATEX ClassicLine
ATEX I/O modules
Like the standard modules the ATEX ClassicLine modules
are based on the standardised AS-i interface. The ATEX
modules can be directly mounted in the corresponding
environments. This eliminates the need of complex con-
trol cabinets with conventional wiring. The remaining
AS-i system consisting of AS-i master, power supply,
cable, etc. can be used unchanged. Due to a combined
peripheral fault and communication error LED the user is
provided with two important signals during set-up and
operation.
A permanent red light signals a communication error,
e.g. the address is still set to 0.
A flashing red light indicates a problem with the con-
nected periphery, e.g. overload.
Digital inputs and outputs for
the hazardous area II 3D/G.
Modules for field use to EU
directive 94/9/EC (ATEX).
Modules with standardised
EMS interface for AS-i and 24 V.
Indication of peripheral fault
and communication error.
Robust DIN rail mounting
via FC lower parts.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i flat cable AC4000
FC insulation displacement connector
AS-i / 24V on M12, ATEX II 3 D/G
E7354A
FC insulation displacement connector
AS-i on M12, ATEX II 3 D/G
E7454A
Flat cable splitter box
ATEX II 3 D/G
E7377A
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
Universal modules,
ClassicLine
For hazardous
areas
122
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 122**admin **AP_2:private:tmp:501:TemporaryItems:
Please order the lower part separately !
Front view AC005A
ATEX ClassicLine, single slaves
Digital inputs and outputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
ClassicLine digital inputs and outputs
4 DI yes 200 S-0.0.E < 240 8 AC005A
4 DOT yes 1 (2) S-8.0.E < 50 8 AC008A
2 DI 2 DOT yes yes 100 1 (2) S-3.0.E < 150 8 AC007A
2 DI 2 DOT yes yes 100 1 (2) S-B.A.E < 150 8 AC014A
Common technical data
Operating temperature: ...40 C
Version 2.1, single slaves
Note:
Adressing via adressing unit
AC1144 or controller e
Always use flat cable AC4000 or 4002,
for FC lower parts AC5000 or 5003
Always use M12 connectors with hexagon
knurled nut (tightening torque 0.8 Nm)
You can find scale drawings from page 236
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
Universal modules,
ClassicLine
123
Application
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Lower parts
Universal module lower parts
The Classic module lower parts are based on the electro-
mechanical structure (EMS) as defined by the AS-i asso-
ciation (AS-International). They are compatible with all
modules which comply with this standard interface. This
is indicated by the EMS symbol next to the photo on the
product double page in this catalogue.
There are two basic principles of power supply: Type 1 is
only for yellow cable (AS-i), both channels are connect-
ed in parallel (yellow / yellow). Therefore this lower part
can also serve as simple splitter box. Type 2 is rated for
the yellow (AS-i) and the black (24 V DC) cable. In this
case AS-i and 24 V are transmitted separately to the
upper part via four contact pins.
Possible applications for Classic lower parts are e.g.
ClassicLine, universal and illuminated pushbutton
modules, PowerBoxes, and AirBoxes. The module lower
parts are not supplied with the modules and have to be
ordered separately.
Module lower parts for ClassicLine
and all modules with EMS interface.
Standardised AS-i / 24 V interfaces
yellow / yellow or yellow / black.
Connection to AS-i flat cable remains
after the module has been removed.
Versions with or without addressing
socket available.
Robust DIN rail mounting, can be
loosened with screw driver.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable for
AS-i slaves
E70213
Seals, NBR
pack quantity = 50 pieces
E70351
Seals, Viton
pack quantity = 50 pieces
E70353
Further connectors are available starting on page 179 Further accessories are available starting on page 197
I/O modules
for field applications
Module lower parts For industrial
applications
124
ProcessLine
Page
For hygienic
and wet areas
104 - 105
Compact-
Line
For industrial
applications
CompactLine
digital
flat cable / M8
106 - 107
Universal
modules,
ClassicLine
For industrial
applications
Universal
modules
digital
108 - 109
Universal
modules
analogue
110 - 111
EAModFe_enPs 22.09.2007 14:13 Uhr Seite 124**admin **AP_2:private:tmp:501:TemporaryItems:
Lower parts type 1 (ye / ye) and type 2 (ye / bk)
Module lower parts Classic
Lower part
type
Cable Addressing
socket
Stainless steel
threaded
inserts
Version
yellow/yellow
2 x AS-i
Version
yellow/black
2 x 24 V
Max. protection
rating which
can be reached
Draw-
ing
no.
Order
no.
Module lower part flat cable
type 1 flat cable yes IP 67 1 AC5000
type 2 flat cable yes IP 67 1 AC5003
type 1 flat cable yes yes IP 67 2 AC5010
type 2 flat cable yes yes IP 67 2 AC5011
type 1 flat cable yes ja IP 67 1 AC5014
type 2 flat cable yes yes IP 67 1 AC5015
Module for the transistion from round cable to flat cable (only AS-i) or round cable to round cable
type 1 round cable yes IP 65 AC5031
Screw terminal insert for AC5031 for additional 24 V supply
type 2 round cable yes AC5007
You can find scale drawings from page 238
ClassicLine
digital
112 - 115
Illuminated
pushbutton
modules
116 - 117
ClassicLine
analogue
118 - 121
For hazardous
areas
122 - 123
Module
lower parts
For industrial
applications
Module
lower parts
124 - 125
Module lower parts
125
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Safety at Work
127
Safety monitors
for safety applications
Safety monitors,
safety slaves,
electronic fail-safe sensors
System description
Selection chart
Safety monitors
Safety slaves
for safety applications
Safety slaves
Electronic fail-safe sensors
for safety applications
Electronic fail-safe sensors
Special application
134 - 135
136 - 141
142 - 143
128 - 131
132 - 133
SaW_en_ZT 22.09.2007 14:14 Uhr Seite 127**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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System description
Safety at Work
Safety monitors,
safety slaves,
electronic fail-safe sensors
128
Introduction
AS-interface has become the standard for binary units in automation. Due
to standardisation in IEC 62026-2 and its easy handling this system has
established itself worldwide. So far, the only signals still conventionally wired
have been the safety-related signals. With the AS-i extension Safety at
Work this has now come to an end.
Safety at Work reaches the highest control category 4 according to EN 954-1
and can thus even be used for emergency-stop applications with the stop
category 0 or 1. Safety at Work has been granted approval by BIA and TV.
AS-i Safety at Work can be used for both new installations and for retrofit-
ting of existing AS-i installations because it works with all standard masters.
It must only be ensured that, when using repeaters, max. one repeater may
be used.
Safety code
sequence in the
AS-i message.
ST SB A4 A3 A2 A1 A0 I4 I3 I2 I1 I0 PB EB
master call
ST I3 I2 I1 I0 PB EB
1 1 0 1
0 1 1 1
8th cycle
7th cycle
1 0 1 0
1 0 1 1
code table of a
safe input slave
5th cycle
0 1 0 1
1 1 1 0
1 0 0 1
0 1 1 0
4th cycle
3rd cycle
2nd cycle
1st cycle
6th cycle
slave reply
Basics
The ordinary AS-i 4-bit protocol is a prerequisite for the use of Safety at
Work components. As standard masters and controllers are to be used, a
safety protocol is generated by the safe slaves and monitored by a new AS-i
component, the safety monitor.
Each safe slave has a 8 x 4- bit code table, which is as individual as a finger-
print, thus making sure that each safe slave transmits a different code. This
code is inserted into the normal data message during the 8 AS-i cycles (see
figure safety code sequence in the AS-i message).
SaW_en_Sb 22.09.2007 14:14 Uhr Seite 128**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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Visit our website: www.ifm-electronic.com
K1
M
K2
K1 K2
N
H1
24V DC
AUX
AS-i

+
+

K1 K2 start
24V DC
L1
+

terminal designation:
1.13 / 1.14
1.23/ 1.24
1.32
1.Y1
1.Y2
OSSD circuits
signal circuit
feedback signal
monitor start
Safety monitors,
safety slaves,
electronic fail-safe sensors
129
Safety monitor
The safety monitor monitors all connected safety slaves and ensures switch-
off or the triggering of the safety system in the case of any disturbance. It
thus replaces the safety relay, so far common in systems with parallel wiring.
The safety monitor evaluates the AS-i communication, however it cannot be
operated independently without an AS-i master. The states can be evaluated
in the master via the data bits. The output relays feature positively driven
contacts. There are safety monitors with 1 or 2 channels, which are operated
independently from each other. The safe slaves can be combined into groups
and assigned to the OSSDs. These groups can be freely chosen, irrespective
of the slave addresses. It is also possible to set up overlapping groups. Final-
ly, several safety monitors connected to one AS-i network can be operated
at the same time.
The safety monitor can be operated with or without AS-i address. Address-
ing is however recommended, because only addressing makes a diagnosis
by the AS-i master possible.
As its name suggests, the safety monitor works as a monitoring device,
monitoring the once learned code sequences of the safe slaves and trig-
gering in the case of a fault. This analysis of code sequences is checked for
conformity in each AS-i cycle. If a wrong code sequence or the code 0 0 0 0
(trigger code) is transmitted, the monitor ensures switch-off within max.
40 ms.
By means of the muting operation safety systems can be intentionally
bypassed. This makes sense when a safety door has to be opened in order to
exchange a tool.
Circuit example
1-channel safety
monitor.
AS-i safety
monitor for
safety-related
AS-i applications.
SaW_en_Sb 22.09.2007 14:14 Uhr Seite 129**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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System description
Safety at Work
Safety monitors,
safety slaves,
electronic fail-safe sensors
130
Configuration software
The assignment of the OSSDs (switch-off relays) to the inputs of the safe
slaves is done conveniently via the parameter-setting software. This software
runs on any Windows-compatible PC and is transmitted to the monitor via
the serial RS-232 interface, where it is stored in a non-volatile memory.
Among others, the following functions can be set via the configura-
tion software:
Assignment of the safe inputs to the monitoring devices
Functions such as emergency-stop, light curtains, safe input
modules etc.
Assignment of hardware or AS-i inputs to the start devices
Selection of output devices, for example stop category 0 or 1
The program download and upload is password protected in order to avoid
unauthorised modifications. After completion of the configuration, a test
report is printed, which has to be added to the documentation of the
machinery.
When commissioning, it is possible to directly display the status of the para-
meterised slaves in the diagnostic operation via the serial interface.
Using the
configuration
software, the
user can easily
handle all
settings via
the system.
SaW_en_Sb 22.09.2007 14:14 Uhr Seite 130**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Safety monitors,
safety slaves,
electronic fail-safe sensors
131
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Safe slaves
In principle there are two types of safe slaves: intelligent slaves, integrated
directly into the sensor, or in a conventional input module with up to two
safe inputs. Safe slaves can be identified by the AS-i ID code B. This is the
second position in the AS-i profile. Max. 31 safe slaves can be connected to
one master. The extended address mode can thus not be technically imple-
mented with these slaves. Safe slaves consist of the standard AS-i slave, the
code sequence generator and the individual code sequence itself. Note that
the codes 0 0 0 0 and 1 1 1 1 are blocked for normal data exchange.
The sequence 0 0 0 0 leads to the immediate triggering of the safety
monitor.
controller
AS-i
master
0 1 0 1
0 1 1 0
0 1 1 1
1 0 0 1
1 0 1 0
1 0 1 1
1 1 0 1
1 1 1 0
0 1 0 1
0 1 1 0
0 1 1 1
1 0 0 1
1 0 1 0
1 0 1 1
1 1 0 1
1 1 1 0
c
o
m
p
a
r
a
t
o
r
code
table
transmit-
ted se-
quences
analogue
interface
opto-
coupler
prepro-
cessing
safety monitor
0 1 0 1
0 1 1 0
0 1 1 1
1 0 0 1
1 0 1 0
1 0 1 1
1 1 0 1
1 1 1 0
free
0 0 0 0
not free
1 1 1 1
res.
sensors
channel 2
sequence
generator
channel 1
sequence
generator
D0 D1 D2 D3
channel 1 channel 2
safety- related slave
standard AS-i
slave connection
clock
data
bits
slave reply
master call
Block diagram
of a safe slave.
Intelligent safe slaves are for example integrated into a classic emergency
stop housing. This AS-i emergency stop can be directly connected to the yel-
low cable. The slave is completely prewired and features an M12 connector
for the connection of the yellow cable via a flat cable insulation displace-
ment connector.
Any safety switch can be connected to the safe AS-i input module. These
can be mechanical switches, as for example safety switchgear, door switches
or conventional emergency stop switches.
Any switchgear
can be connected
to the safe AS-i
input module.
Intelligent
AS-i slave:
Emergency
stop switch.
SaW_en_Sb 22.09.2007 14:14 Uhr Seite 131**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Selection chart
Safety at Work
Safety monitors,
safety slaves,
electronic fail-safe sensors
Type Applications Safe inputs Safe outputs Conventional
outputs
Applica-
tion
Page
Control
cabinet
Field
For safety
applications
132
Safety monitors

single channel
134

ASIMON software

1 x 2 1

dual channel
134 2 x 2 2

ASIMON parameter setting software

ClassicLine
2 138

ClassicLine
1 138 1
2 138 2

E-stop
2 138
Safety slaves

SmartLine
2 136 2
SaW_en_Su 22.09.2007 14:14 Uhr Seite 132**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Safety monitors,
safety slaves,
electronic fail-safe sensors
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Type Applications Safe inputs Safe outputs Conventional
outputs
Applica-
tion
Page
Control
cabinet
Field
For safety
applications
133
Safety slaves

Fail-safe sensor
142 1
Electronic fail-safe sensors

Safety PCB
2 140 1
SaW_en_Su 22.09.2007 14:14 Uhr Seite 133**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Safety at Work
Safety monitor
The AS-i safety monitor functions according to the Safe-
ty at Work specification. It monitors the data exchange
between safe slaves and the AS-i master. Should data
transmission be disrupted, the slave fail or a wire break
occur the monitor passes into the safe state and ensures
switch-off. The same happens when the safety system is
triggered. The safety monitor receives a slave address to
enable direct diagnosis via the AS-i master. It can be
mounted anywhere in the bus.
The safety monitor incorporates one or two independ-
ent output signal switching devices that can be configu-
red via PC software. The parameter setting includes
functions like emergency stop, start button, stop cate-
gory 0 or 1, two-hand operation, enable switch, or set-
up operation (muting). Thus the safety monitor replaces
a variety of different units.
AS-i safety monitor,
1-channel or 2-channel.
Safety function freely configurable.
Positively driven relay contacts
for the enabling of drives, etc.
Replacement of the conventional
safety relay.
Robust DIN rail mounting,
no tools needed.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
Configuration software
ASIMON V2.12 for safety monitors
E7030S
Serial interface cable for the connection
of the safety monitor to a PC
E7001S
Download cable for the connection
between safety monitors
E7002S
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Safety at Work Safety monitors For safety
applications
134
Safety
monitors
Page
For safety
applications
Safety
monitors
134 - 135
Safety
slaves
For safety
applications
Safety
slaves
136 - 141
Electronic
fail-safe
sensors
For safety
applications
Electronic
fail-safe
sensors
142 - 143
SaW_en_Ps 22.09.2007 14:15 Uhr Seite 134**admin **AP_2:private:tmp:501:TemporaryItems:
Front view AC004S
Safety monitors IP 20 EN 954-1 / Cat. 4; IEC 61508 / SIL 3
Safe relay outputs
Number
of
inputs
Number
of
outputs
U
b
[V]
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Total output
current / channel
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
AS-i safety monitor standard
1 + 1 DI 1 DOR 24 1...3 S-7.F < 45 1 AC001S
1 + 1 DI 2 DOR 24 1...3 S-7.F < 45 1 AC002S
AS-i safety monitor with extended functions V 2.X
1 + 1 DI 1 DOR 24 1...3 S-7.F < 45 1 AC003S
1 + 1 DI 2 DOR 24 1...3 S-7.F < 45 1 AC004S
Common technical data
Operating temperature:
-20...60C
Approvals:
TV, UL, CSA
You can find scale drawings from page 240
Safety monitors
135
Circuit example 1-channel
M
K1
L1 L2 L3
K2
L+ M FE 1.14 1.24 2.14 2.24
AS-i+ AS-i 1Y1 1Y2 2Y1 2Y2
1.32 2.32
1.13 1.23 2.13 2.23
P1
P2
RS
232 C
AS-i
inter-
face
24 V
RJ 45
L+
M
AS-i +
AS-i start
K1
L+
K2
L1
not necessary for AC001S
K1 K2
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SmartLine
AS-i SmartLine safety module for all applications
The SmartLine Safety at Work module connects mecha-
nical switches to AS-interface. Evaluation to the Safety
at Work protocol is carried out with one of the four avai-
lable safety monitors.
Powerful LEDs on the front panel indicate switching
states of the inputs and outputs, voltage supply and
faults in the module, if any. All kinds of mechanical safety
switches with two positively-driven contacts and two
independent switches with one contact each can be
connected to the two inputs. Due to the integrated
cross-monitoring the two contact signals can be laid
in one cable as possible faults by damaging the cable
sheath, shearing or crushing are detected and signalled.
Two red alarm LEDs which are freely programmable by
the user like normal AS-i outputs can indicate the trig-
gering switching inputs, furthermore the status can be
stored permanently.
AS-i SmartLine safe input module
for the control cabinet.
Two safe inputs with
cross-monitoring.
Two standard relay outputs with
potential-free changeover contacts.
Robust DIN rail mounting.
TV approval to safety standard
IEC 61508.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Addressing cable E70213
Combicon connector QIC
with insulation displacement terminals
E70236
Combicon connector
with screw terminals
E70230
Combicon connector
with cage clamps
E70232
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Safety at Work Safety slaves For safety
applications
136
Safety
monitors
Page
For safety
applications
Safety
monitors
134 - 135
Safety
slaves
For safety
applications
Safety
slaves
136 - 141
Electronic
fail-safe
sensors
For safety
applications
Electronic
fail-safe
sensors
142 - 143
SaW_en_Ps 22.09.2007 14:15 Uhr Seite 136**admin **AP_2:private:tmp:501:TemporaryItems:
Please order the Combicon plug separately!
Front view AC009S
SmartLine EN 954-1 / Cat. 4; IEC 61508 / SIL 3
2 safe inputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
SmartLine safe inputs relay outputs
2 SI 2 DOR yes 100 6 (6) S-7.B.E < 250 1 AC009S
Common technical data
Operating temperature:
-25...50C
Approvals:
AS-i, TV, UL, CSA
You can find scale drawings from page 241
Safety slaves
137
Block diagram AC009S
0 1 0 1
0 1 1 0
0 1 1 1
1 0 0 1
1 0 1 0
1 0 1 1
1 1 0 1
1 1 1 0
free
0 0 0 0
not free
1 1 1 1
res.
sensors
channel 2
sequence
generator
channel 1
sequence
generator
D0 D1 D2 D3
channel 1 channel 2
standard AS-i
slave connection
clock
data
bits
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Safety at Work
Slaves for safety-related applications
The safe AS-i slaves communicate with the AS-i master
in the usual way. In principle all masters can be used. As
opposed to normal binary slaves safe slaves transmit a
series of 4-bit code sequences which are different for
each safe slave. The safety monitor monitors the correct
transmission of these codes. In the case of a faulty trans-
mission or manual triggering of the safety system (e.g.
by means of an E-stop) the monitor passes into the safe
(switch-off) state.
At the moment safe slaves are only available as input
slaves. The safe slaves can be placed anywhere in the
network, but only two repeater max. may be installed in
the AS-i system.
As the safe input modules are also AS-i slaves the query
Which switch has triggered? is directly integrated.
Thus there is no need for additional wiring of an auxiliary
contact to a separate plc input.
Safe input slaves for Safety at Work.
E-stop with integrated AS-i slave.
Safe input module ClassicLine with
2 inputs.
Connection of mechanical safety swit-
ches, e.g. door switches, contact mats.
Robust DIN rail mounting via
FC lower part or screw mounting.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Emergency stop label IP66
for AC010S / AC011S
E7003S
Bridging plug
for AC005S/AC006S
E7005S
Configuration software
ASIMON V2.12 for safety monitors
E7030S
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Safety at Work Safety slaves For safety
applications
138
Safety
monitors
Page
For safety
applications
Safety
monitors
134 - 135
Safety
slaves
For safety
applications
Safety
slaves
136 - 141
Electronic
fail-safe
sensors
For safety
applications
Electronic
fail-safe
sensors
142 - 143
SaW_en_Ps 22.09.2007 14:15 Uhr Seite 138**admin **AP_2:private:tmp:501:TemporaryItems:
Front view AC005S
ClassicLine / E-stops EN 954-1 / Cat. 4; IEC 61508 / SIL 3
2 safe inputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
Active ClassicLine module control category 4 according to EN954-1 for the connection of mechanical contacts
2 SI 1 LO yes typ. 10 S-7.B.0 < 60 2 AC005S
Activate ClassicLine module for the connection of mechanical contacts and non-safe actuators
2 SI 2 DO yes yes 150 1000 S-7.B.E < 250 3 AC006S
E-stop illuminated with integrated AS-i connection
2 SI 1 LO yes typ. 4 8 S-7.B.E < 40 4 AC010S
Key-release emergency-stop switch with integrated AS-i connection
2 SI yes typ. 4 S-7.B.E < 40 4 AC011S
Active ClassicLine module evaluation unit for fail-safe switches
1 SI 1 DO yes yes 150 500 S-7.B.E < 250 5 AC016S
Common technical data
Approvals:
AS-i, TV, UL, CSA
You can find scale drawings from page 241
Safety slaves
139
Block diagram AC005S
0 1 0 1
0 1 1 0
0 1 1 1
1 0 0 1
1 0 1 0
1 0 1 1
1 1 0 1
1 1 1 0
free
0 0 0 0
not free
1 1 1 1
res.
sensors
channel 2
sequence
generator
channel 1
sequence
generator
D0 D1 D2 D3
channel 1 channel 2
standard AS-i
slave connection
clock
data
bits
For further block diagrams see www. ifm-electronic.com
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Safety at Work
Safety AS-i PCB
The new AS-interface slave allows easy connection of
mechanical switching elements to the AS-interface
system. The safety AS-interface PCB serves for the con-
nection of an e-stop mushroom pushbutton switch in
compliance with ISO 13850 and EN 418 to the bus
system AS-interface. In this version, two inputs (normal-
ly closed) and one output are available for the user to
trigger an LED light indicator. Using the safe AS-interfa-
ce slave, the highest category 4 to EN 954-1 (SIL 3 / IEC
61508) is achieved.
Exact fault location is possible for the user via different
LEDs on the PCB. A red FAULT LED signals communica-
tion errors, indicated by a permanent red light. A green
POWER LED indicates the supply via the AS-interface. In
addition to these common LEDs, the logic input states
are also indicated by means of LEDs.
Connection of mechanical contacts
and LED elements.
Connection of an e-stop
to ISO 13850 and EN 418.
Certification to EN 954-1,
category 4 and IEC 61508, SIL 3.
Integration of the AS-i slaves in a
housing.
Quick and easy to mount
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Configuration software
ASIMON V2.12 for safety monitors
E7030S
Adapter plug
plastic M12-M20
E7006S
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Safety at Work Safety slaves For safety
applications
140
Safety
monitors
Page
For safety
applications
Safety
monitors
134 - 135
Safety
slaves
For safety
applications
Safety
slaves
136 - 141
Electronic
fail-safe
sensors
For safety
applications
Electronic
fail-safe
sensors
142 - 143
SaW_en_Ps 22.09.2007 14:15 Uhr Seite 140**admin **AP_2:private:tmp:501:TemporaryItems:
PCB AC015S
PCB EN 954-1 / Kat. 4; IEC 61508 / SIL 3
2 safe inputs
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[mA]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
Safety PCB for the connection of mechanical contacts
2 SI 1 LO yes AS-i typ. 5 10 S-7.B.E < 50 6 AC015S
Common technical data
Operating temperature:
-25...60C
Approvals:
AS-i, TV, UL, CSA
You can find scale drawings from page 241
Safety slaves
141
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Category 4 fail-
safe sensors
Features
A special counterpart such as a magnet or coded target
is not necessary for the function of the sensor. The fail-
safe inductive sensor detects metals like stainless steel or
mild steel. The sensor operates with an enable zone
which is monitored for target position and dwell time.
An adjustment mode facilitates mounting. With reduced
mounting input up to 10 fail-safe sensors can be con-
nected in series in combination with mechanical con-
tacts. Wear-free, non-contact selfmonitoring operation
and high protection rating ensure high uptime of the
machines and installations. Non-contact fail-safe pro-
duct or position detection is now possible, for applica-
tions in conveying processes roller lever switches or
counterparts such as magnets are no longer necessary.
The input and output signals of the sensors correspond
to DIN EN 61131 and are therefore fully compatible with
the inputs and outputs of a plc. It is possible to connect
them to ifm evaluation relays, AS-i Safety at Work,
PROFIsafe, Interbus Safety, safe logic modules and safe
PLC with TV-certified software modules.
Certified to EN 954-1, category 4
PDF-M to EN 60947-5-3.
Safety monitoring of persons
and machines.
No coded target required.
Connection of the sensors to
safety plc or AS-i module AC016S.
Series connection of sensors and
contacts.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
Socket M12
2 m black, PUR cable
EVC001
Socket M12
5 m black, PUR cable
EVC002
Socket M12
10 m black, PUR cable
EVC003
Socket M12
2 m black, PUR cable
EVC004
Socket M12
5 m black, PUR cable
EVC005
T-piece for the pseudo-serial
connection of fail-safe technology
E11569
Further connectors are available starting on page 179 Further accessories are available starting on page 197
Safety at Work
Electronic
fail-safe sensors
For safety
applications
142
Safety
monitors
Page
For safety
applications
Safety
monitors
134 - 135
Safety
slaves
For safety
applications
Safety
slaves
136 - 141
Electronic
fail-safe
sensors
For safety
applications
Electronic
fail-safe
sensors
142 - 143
SaW_en_Ps 22.09.2007 14:15 Uhr Seite 142**admin **AP_2:private:tmp:501:TemporaryItems:
f = flush mountable,
nf = non flush mountable
Electronic fail-safe sensor category 4 for continuous operation (maintenance-free)
Response time on safety request (moving out of the enable zone): < 20 ms
Response time when approaching the enable zone (enable time): typ. < 100 ms, < 200 ms
Housing Length
[mm]
Enable
zone
[mm]
Housing
material
U
b
[V]
Protec-
tion
Category
to
EN 954-1
Response time
for moving out /
approaching [ms]
Wiring
diagram
no.
Draw-
ing
no.
Order
no.
Rectangular type 40 x 40 mm
66 10...15 b PPE / diec. zinc 19.2...30 IP 67 4 < 20 / < 200 1 1 GM504S
66 10...20 nb PPE / diec. zinc 19.2...30 IP 67 4 < 20 / < 200 1 1 GM505S
Type M18
91 3...6 nb st. steel / PBT 19.2...30 IP 69 K 4 < 20 / < 200 1 2 GG505S
Type M30
80 6...12 nb st. steel / PEEK 19.2...30 IP 69 K 4 < 20 / < 200 1 3 GI505S
Common technical data
Power-on delay time: 5 s
Input and output signals to
DIN EN 61131-2
Operating temperature
GM504S, GM505S, GG505S: -25...70 C
GI505S: 0...70 C
Impact resistance to EN 60439-6
GG505S, GI505S: IK04
GM504S, GM505S: IK06
More information:
www.ifm-electronic.com/sicher
You can find scale drawings from page 242
Electronic
fail-safe sensors
143
Wiring diagrams of the units
(BK)
3
1
4
2
L+
L
(BN)
A
TE
(BU)
(WH)
+24 V
OUT
GND
IN
1
Wiring diagram no. 1
Evaluation unit AC016S
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AS-i sensors, pneumatic
and actuator solutions
145
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
System description
Selection chart
AS-i sensors
for industrial applications
AirBoxes
for industrial applications
AS-i inductive sensors
AS-i pressure sensors
AirBox 3/2-way
AirBox 5/2-way
AirBox 5/3-way
Valve control
for industrial applications
Actuator sensors
Motor starters
for industrial applications
Motor starters
Motor control
Universal application
146 - 157
158 - 160
162 - 163
164 - 165
166 - 167
168 - 169
168 - 169
170 - 171
172 - 173
174 - 175
RF identification
for industrial applications
RFID 176 - 177
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System description
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
146
Intelligent sensors introduction
In 1994 ifm electronic presented the first intelligent AS-i sensors worldwide
at the Hanover Trade Fair. Remote parameter setting via the bus was already
possible and diagnostic messages could be sent to the controller. On the
basis of this experience and due to new innovative sensor technologies it
was possible to make AS-i sensors with a built-in interface smaller and more
efficient. From the point of view of the housing types there is no difference
any more to simple units with a binary switching output. Thus when mount-
ing the sensors you have to take into account if it is a binary, analogue or an
AS-i sensor the information is on the type label.
compensation linearisation signal processing
AS-i
interface
discontinuous values
continuous values
discrete values
serial data
analogue values
switch points
parameter data
elementary
sensor
micro-
processor
Basic information
When defining sensors with a built-in interface three levels are differ-
entiated:
Sensors without a built-in interface
Sensors with diagnostic information
Sensors with a built-in interface
On the first level the sensors are connected via bus modules with standard
signals (24 V switching signal, 0...10 V or 4...20 mA analogue signal). The
advantage of this method is the large range of sensors without a built-in
interface on the market and many I/O modules for all kinds of application. A
disadvantage is certainly the restricted monitoring of the sensor function.
On level 2 there are sensors with serial interfaces or bidirectional function
check pins which can also be connected to specialised bus modules. Advan-
tages are extended diagnostic possibilities, disadvantages are the interfaces
which have to be specially adapted on the sensor side as well as on the con-
troller side.
The optimum solution are AS-i sensors with a built-in interface on the third
level of development. The AS-i sensors can transmit either digital or ana-
logue values. The AS-i sensor interface is standardised to IEC 62026-2.
Importantly the sensor profiles are defined in the AS-i specification thus
ensuring interoperability.
Intelligent sensor
with a built-in
interface.
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AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
147
Inductive
sensors on
a traversing
slide.
Intelligent inductive sensors
Inductive AS-i sensors transmit the switching status as well as a signal for
readiness for operation and a failure warning. All three evaluated together
can give important maintenance information, i.e. if the target is still correctly
adjusted or if the sensing face has been destroyed. All diagnostic bits can be
scanned permanently without interruption of the machine function. A yel-
low and a red LED are available as a setting aid for sensor mounting.
safely on uncertain safely off sensor
monitoring
LED yellow
LED red
D0
D1
D2
AS-i data bits
Detection areas
of optical
AS-i sensors.
Intelligent pressure sensors
AS-i pressure sensors type PPA from ifm are equipped with a ceramic pres-
sure measuring cell which can measure a medium pressure of up to 600 bar
and which is overload-resistant up to 800 bar. They are suited for hydraulic
water and oil systems for direct measuring in the medium. AS-i pressure sen-
sors transmit the pressure value according to the AS-i profile S-7.3.C direct-
ly in the unit bar so that the measured value is available in the plc without
having to be converted.
Software diagnosis
From Ethernet to the sensor continuous communication from the control
level to the binary machine function. Generations of automation engineers
have dreamt of this, as it allows central configuration and commissioning
from one point over several control and bus levels. This dream has now
come true. Data communication from the central control level or from the
HMI to the sensor is only possible if all software and hardware interfaces are
matched. In 2001 ifm electronic cleared the way to this continuity by joining
the Automation Alliance, an open programming and visualisation platform
with a variety of well-known automation companies. Contrary to the pro-
prietary systems manufacturer-independent communication from the con-
trol level to the sensor / actuator level can be handled as easily as it was in
the past with point-to-point connection with only one plc. The controllere
family serves as connecting link between AS-i sensors and fieldbus or Ether-
net. For further details please refer to the chapter Controllers / Gateways,
network extension.
AS-i pressure
sensors on a
valve unit.
ASPuA_en_Sb 22.09.2007 14:16 Uhr Seite 147**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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Switch positions of the valves are shown as squares.
The number of the squares put together indicates how many
switch positions the valve has.
The function and operation is shown inside the fields (squares).
Lines indicate the tubes.
Arrows indicate the direction of flow.
Within the fields blocking is indicated with horizontal lines.
The other valve positions are achieved by shifting the squares
until the tubes overlap with the connections.
System description
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
148
AirBox introduction
Decentralisation by means of the AS-interface has also considerably marked
and changed the area of pneumatics. For example in process technology
there is a large variety of pneumatically driven ball valves and butterfly valves
(quarter-turn actuators) which are often still controlled conventionally, i.e.
by means of solenoid valves and in the case of AS-interface by means of
input and output modules.
This conventional solution is also still often found in the conveyor and stor-
age technology where linear movements, e.g. on lifting platforms, stoppers,
shunts, and grippers take place. Pneumatic cylinders are used as drive ele-
ments and cylinder switches give feedback to the controller.
This is where the AirBoxes come in. They combine electrically controlled
pneumatic valves in a compact form. They are controlled via the AS-Inter-
face.
Valves in general
In pneumatics, valves are used depending on their design for blocking, as
shunts for the deviation of an airflow or as restrictor elements. The graphic
symbols for valves used in circuit diagrams do not give any information
about the construction, but only show the function of the valve.
Compressed air connection 1
Operating connections 2, 4
P
A, B
Exhausts 3, 5 R, S
ISO 559 Designation (old)
3/2-way valve
The 3/2-way valve enables triggering of single-acting actuators, like e.g.
cylinders with return spring (single-acting cylinders).
AirBox:
Intelligent system
solution due to
integration of
electronics and
pneumatics.
Pneumatic
symbols.
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AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
149
Function
Starting from the off position of the 3/2-way valve (see drawing) the feed of
compressed air [P] to the single-acting cylinder is blocked when the valve
(AirBox) is connected to the compressed air supply. The piston rod of the
cylinder can be moved in any direction.
If the respective output of the AirBox is triggered via AS-i and thus the valve
is operated (via the pilot valve, solenoid, squares are moved one position to
the right, see drawing) the feed of compressed air to the cylinder is released
and the piston rod of the cylinder is extended. By resetting the output the
valve is pressed back into the off position by means of the return spring. The
piston rod of the cylinder retracts.
actuator connection
operating connection 2 [A]
return spring
exhaust 3 [R]
compressed air connection 1 [P] solenoid
manual override
Diagram of a 3/2-
way valve with
connection of a
single-acting
cylinder.
The designation
of a valve
depends on the
number of the
controlled con-
nections and on
the number of
possible valve
positions.
Example:
3 controlled
connections
(1[P], 3[R], 2[A])
2 switching
positions
(2 squares).
Very safe mounting and quick connection of the pneumatics.
Time-consuming installation is not necessary any more due to the integrated
tube connections (push-in) which enable safe connection and quick inser-
tion and removal without any tools. On the electrical side the AirBox can be
integrated very easily into the existing AS-i network by means of the supp-
lied flat cable lower part. The AirBox no longer has to be screwed onto the
lower part. Quick mounting technology with a slide ensures reliable connec-
tion between the AirBox and the flat cable lower part. The AirBox is supplied
as usual via the AS-i cable or in addition by means of the black flat cable in
order to be able to separately switch off the pneumatic outputs of the valves
via e-stops. All AirBox versions also have a manual override. This allows the
user to carry out a pneumatic function test of the AirBox initially, without
connection to the AS-i network.
Quick and very
secure mounting
technology.
ASPuA_en_Sb 22.09.2007 14:16 Uhr Seite 149**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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System description
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
150
AirBox with 2 x 3/2-way slide valves
AirBox with 5/2-way slide valve monostable
The AirBox has a fully integrated 5/2-way valve in the form of a slide valve. It
requires a minimum pressure of 3 bar in order to operate the main valve
(5/2-way slide valve) via the pilot valve. The maximum pressure is 8 bar, the
pressure peak resistance 12 bar.
The AirBox in monostable design is necessary if the cylinder (piston rod) is to
retract into a safe/defined position when the e-stop function is activated.
Exploded view
of the pneumatic
component
of the AirBox
2 x 3/2-way.
5 3 1
4 2
Diagram of
the 5/2-way slide
valve mono-
stable.
protective cap
housing cover
manual override
pilot valve
flat spring
push-in
flat seal
sealing plate seal disc
ball seal
housing
control piston
O-ring control
piston seal
slide seals
pressure spring
slide
This type of AirBox has two independent 3/2-way valves, enabling triggering
of single-acting actuators, e.g. cylinders with return springs. The M12 sockets
with two or four inputs (Y-circuit) enable feedback via inductive sensors or
cylinder sensors. All AirBoxes have a common exhaust (tube connection). So,
the user can decide whether the exhaust air is discharged via a tube or via a
silencer. The protection rating is IP 65 or IP 67.
The AirBox requires a minimum pressure of 2 bar in order to operate the
main valve via the pilot valve. The maximum pressure is 8 bar, the pressure
peak resistance 12 bar.
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AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
151
5/3-way slide valve blocked middle position
The 5/3-way function also enables triggering of double-acting actuators,
e.g. cylinders without return spring.
In contrast to all previously mentioned valves the 5/3-way valve, for example,
prevents dropping of a load in the event of compressed air failure due to the
blocked middle position. The 5/3-way valve with blocked middle position
enables moving back into a defined position in case of an e-stop of the
pneumatics.
4
5 3 1
2
ground
Operating princi-
ple of the 5/3-
way slide valve.
4 [B] 2 [A]
1 [P] 3 [R] 5 [S]
Diagram of the
5/2-way slide
valve - bistable.
5/2-way slide valve - bistable (pulse valve)
The 5/2-way function enables triggering of double-acting actuators, e.g.
cylinders without return spring.
Compared to the monostable valve 2 defined positions are required for
bistable operation. In case of a power failure the valve is held in position.
Addressing
The AirBoxes can be addressed either prior to installation without voltage or
when connected and wired via the addressing socket integrated in the
module. Only the addressing unit and the corresponding addressing cable
with a jack plug are required.
Please note
When AirBoxes are used filters with at least 5 m pore size must be used in
the supply of compressed air. The switching elements in the AirBoxes receive
a basic lubrication (initial lubrication) so that they can be operated with
compressed air which is not lubricated. Important: If in exceptional cases
lubricated compressed air is used you must continue to use it as the oil in the
compressed air removes the initial lubrication.
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System description
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
152
An innovative design eliminates the disadvantages of these conventional
solutions. In 1992 ifm electronic developed a standard which is now used by
many leading actuator manufacturers. A round switch target, known as a
puck, with two metal screws offset by 90 is mounted on the actuator
shaft. The screws are located at a different height. A compact dual proximity
sensor (type IND) with two integral sensors detects the upper or lower metal
screw depending on the valve position and thus the two switch positions.
Valve control Introduction
In industrial processes where liquids, air or gases are used valves are needed
for dosing and control. There is a wide variety of valve types; butterfly or ball
valves being the most common quarter-turn types.
These valves are seldom operated manually. Pneumatic valve actuators are
normally used for mechanical positioning. The valve position must be moni-
tored electronically. On the one hand to provide a feedback to the controller
when a certain position (e.g. open or closed) is reached. On the other
hand it is necessary to monitor the valves centrally.
Mechanical switches are still often used for position feedback on the actua-
tor shaft. For other solutions several proximity sensors are used together
with a switch target for position detection. Disadvantage of these methods:
Mounting is mechanically complex. During switch mounting the signal wires
can be reversed when they are connected in the top-mounted junction box.
Where there are temperature fluctuations condensing humidity leads to cor-
rosion and thus malfunction.
Industrial
process plant:
Various media
are controlled
using valves.
Due to the simple construction the system operates safely with no wear at
all. It is virtually resistant to external influence and meets the protection
rating IP 67. Under certain conditions the unit can even be self-cleaning.
Compared to conventional solutions the sensor weight is low. The sensors
are also resistant to mechanical stress such as vibration and shock.
Advantages
Operating principle
Easy as ABC:
Puck with two
metal targets
offset by 90
and inductive
dual sensor for
position detection
of the shaft.
Feedback:
Monitoring of
pneumatic and
manual valves
must be possible.
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AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
153
Standardisation
It only takes a few minutes to mount the switches on the quarter-turn actu-
ator. This is ensured by the mechanical interface in accordance with VDI /
VDE 3845. This standard exactly defines where the threaded holes for fixing
the switches have to be located by the valve manufacturer. The ifm dual sen-
sors conform exactly to this standard. For different actuators the user only
has to select one of three puck sizes. Keyed connectors simplify wiring. An
additional terminal box is not required.
Because of the standardised connections (mechanical and electrical) the
units provide an optimum price / performance ratio, taking mounting and
maintenance cost into account, and high operational reliability.
Standard fittings:
Common
dimensions in
accordance
with VDI / VDE
standard.
For use in hazardous areas ifm offers a special solution. This consists of two
NAMUR sensors for position feedback and triggering of the EX-i solenoid
valve. Both sensor and valve are connected to the controller via a 6-pole
cable.
Special design for hazardous areas (T1)
An extended design is the series T5. In addition to the inductive dual sensor,
the unit provides an integrated connection for the solenoid valve. The con-
nection to the control unit is made via a two-wire AS-i cable. The asset: Up
to 61 other units can be connected to this line and separately controlled via
the AS-i master. A so-called preventive monitoring of the solenoid valve
can be implemented easily. Furthermore, ATEX 3G versions are available.
Special design AS-i (T5)
As complete solution ifm electronic offers an automation box for pneumatic
quarter-turn actuators. In addition to the T5 sensor with AS-i capability it
includes puck, solenoid valve, silencer and wired cable. So everything the
user needs to provide his actuator with bus capability. If necessary, the option-
ally available AS-i master gateways serve as an interface with Profibus,
DeviceNet, Ethernet and other network topologies.
AS-i complete set
Hazardous areas:
Sensor signals
and valve control
are carried in
one cable.
efector valvis:
position feed-
back for single
and double
seat valves.
The efector valvis has been designed for feedback of the valve positions on
linear valves with a stroke of up to 80 mm. The sensor is fitted over the valve
spindle and continuously measures the stroke. The actual limits of travel are
transmitted to the controller via teachable switch points.
The efector valvis signals up to three valve positions to the controller: valve
open, valve closed and any intermediate position, e.g. seat lifting. Further-
more the resolution of the measuring distance of 0.2 mm allows condition-
based maintenance of the valve seals. Maintenance intervals can be adapted
to the actual wear, which in turn increases life and uptime.
Using the efector valvis eliminates the need of mounting several individual
position sensors. Convenient programming replaces the time-consuming
mechanical adjustment to the respective valve positions. In the analogue
transmitter version any number of valve positions can be defined and evalu-
ated in the controller.
Continuous position detection for linear valves
ASPuA_en_Sb 22.09.2007 14:16 Uhr Seite 153**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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The commissioning of a PowerSwitch is as easy as the commissioning of a
normal AS-i module. First the slave can be connected by means of the M12
connector directly to the addressing unit AC1144 and then be addressed.
As an alternative, addressing can be carried out online via the master, e.g.
the ifm controller e. Next, the PowerSwitch is connected with the AS-i line
and the 24 V cable. The easiest way to do this is via a flat cable insulation
displacement connector (e.g. E70200) and an M12 / M12 jumper of the
required length. After voltage has been applied the hand-held unit can be
used. When it is plugged onto the SUB-D9 socket at the front the motor can
be switched on / off or moved forwards / backwards as requested. The two
external outputs can be switched manually as well. Both options are also
possible without AS-i master and without software in the plc. For safety rea-
sons it is only an inching mode which stops as soon as the pushbutton is
released. This commissioning can of course also be carried out centrally via
the controller with the corresponding software. When the drive has been
mechanically adjusted the complete plant function and the controller soft-
ware can be commissioned.
System description
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
154
Motor starter PowerSwitch introduction
Due to the modular design of the AS-interface many components from the
formerly centralised control cabinet are relocated into the field. This is now
also valid to a larger extent for power electronics and motor branches. With
the PowerSwitch family ifm electronic presents a high-performance AS-i
motor branch for three-phase loads. Special advantages of this compact
design are the high protection rating for direct installation in the field. Fur-
thermore all connections are pluggable for quick replacement. They have
additional 24 V sensor inputs, e.g. for the connection of photoelectric sen-
sors.
Design
The AS-i PowerSwitch consists first of all of a reversing contactor circuit for
controlling 400 V three-phase standard motors or other three-phase loads.
The second component is an AS-i slave with 4 inputs and 4 outputs as well
as a SUB-D9 socket for the connection of a manual operating panel. All sta-
tus LEDs are on the front panel under a transparent plastic cover which can
be opened. At the lower long side there are three Harting connectors for the
motor branch and the 400 V supply with the possibility of looping through
to the next PowerSwitch. Opposite, on the upper side there are four M12
sockets for the connection of external input / output periphery. Mounting is
made via four holes at the corners which are accessible from the front. For
each power stage of 0.09 to 2.2 kW there is a suitable PowerSwitch with the
corresponding motor protection. It can be checked visually from the front or
via AS-i as regards triggering and be reset manually if required.
Function
Seen from the AS-i master the PowerSwitch operates bidirectionally with 4-
bit information. 2 output bits are used for controlling the motor (left / right).
Two further outputs are 24 V DC outputs to the M12 sockets.
The master detects via a data input if the motor protection has been activat-
ed. A further input indicates if the handheld operating panel has been con-
nected and thus prevents a restart of the plc. Two further inputs enable the
connection of any 2 or 3-wire sensors.
Commissioning
Motor starter
PowerSwitch on
a conveyor line.
PowerSwitch
power relay to
control three-
phase drives.
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AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
155
Application
In the large area of conveyor technology for different industries the ifm
PowerSwitch has achieved an excellent position. The advantages of the com-
pletely wired module which has been tested in the production, the compact
design and the quick commissioning speak for themselves.
Often the PowerSwitch is mounted under a conveyor line and connected to
the three-phase drive and the further periphery by means of the connectors.
The cabling for the bus, for the 24 V as well as the power cabling follow the
conveyor line. It is also possible to work with hybrid (flat) cables or to lead all
signals in one bus bar. As the units are pluggable and can thus be replaced
quickly without any special tools this leads to a high uptime of the plant in
case of a fault.
A further advantage is the commissioning of the plant step by step. As the
conveyor technology is based on modular construction the plant manufactur-
ers often have the problem that they have to commission individual modules
in the plant without the complete plant being available. This is of course
possible at any time due to the simple AS-i technology. Partial commission-
ing of the bus participants and a complete function test of the conveyor
modules simplify the complete test at the end users premises and shortens
the expensive commissioning times on site.
AS-i
PowerSwitch
M
AS-i in conveying
AS-i master
M
M
M
M
plc
AS-i
PWR
PS
M PS
PS
AS-i AirBox
magnetic
sensors
to further plant sections
380 V~
AS-i
380 V~
Conveyor sys-
tems are typical
applications of
the PowerSwitch.
ASPuA_en_Sb 22.09.2007 14:16 Uhr Seite 155**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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System description
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
156
MOVIMOT introduction
There is a growing trend in automation towards decentralised, intelligent
drives. The frequency converters required for the control of rotational speed
are placed directly on the electrical drive instead of being installed centrally
in a large control cabinet. SEW as a large supplier in this area offers motors
in the product family MOVIMOT with integrated converter electronics on the
drive. ifm electronic has developed several matching AS-interfaces for differ-
ent applications.
These modules are suitable for all cases where different rotational speeds,
rotational directions and start / stop functions of the SEW drives are to be
controlled via AS-i. It is only necessary to lay the 400 V supply, the AS-i cable
and if required the additional black 24 V cable to the drive.
AS-i module for SEW MOVIMOT
This compact module can be mounted directly on site on the converter of
the drive.
The following functions are available to the user for the control of
the motor:
Start / stop
Clockwise / counterclockwise operation
2 speeds
The 24 V supply of the converter electronics comes from the AS-i cable. The
external M12 socket provides two inputs for sensor signals.
Variants
The modules communicate via digital inputs and outputs or via a serial
RS 485 interface with the frequency converter MOVIMOT and thus carry out
the commands transmitted via AS-i.
Control of SEW
drives via
AS-interface.
Separate AS-i interface for SEW MOVIMOT
This AS-i slave in the universal housing must be mounted separately from
the frequency converter. With this module it is also possible to control the
rotational direction of the motor via AS-interface. By selecting the operating
mode by means of AS-i parameters the rotational speed of the motor can be
continuously altered or set in steps. Furthermore motor movement, com-
bined error message and two further digital signals are transmitted.
All this is enabled by coded 4-bit information which is transmitted from the
AS-i master to the slave. The slave converts the information into a serial mes-
sage and provides it to the frequency converter.
Fast diagnosis and high operational reliability
By connecting the SEW drives to the AS-interface via the above-mentioned
modules operating status or error messages can be detected. As one partic-
ipant (slave) is assigned to one drive the fault cause can be located very easi-
ly. In case of a service all other participants of the AS-interface can continue
to operate due to the free topology.
Connection of the
AS-i module to
SEW MOVIMOT
via digital
interface.
Connection
of the AS-i
module to SEW
MOVIMOT via
serial interface.
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Visit our website: www.ifm-electronic.com
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
157
RFID Introduction
The RFID system (Radio Frequency IDentification) from ifm electronic gen-
erates a 125 kHz electromagnetic field for reading and writing data. The
electromagnetic field emitted by the antenna induces voltage in the passive
ID tag (transformer principle). This activates the ID tag (transponder) which
returns its code. Processing of the code and transmission to the AS-interface
are carried out in the read / write head. Advantage: reliable data transmis-
sion in dynamic reading processes.
Operating principle
DTS 125 is the first RF identification system worldwide for AS-interface and
offers real Plug & Play. From the AS-i masters perspective the system oper-
ates like an analogue input slave in the reading mode. The tag values are
directly available in the input image of the controller without programming.
Applications are in conveying for the identification of the workpiece carriers
as well as in handling and assembly technology.
The RF identi-
fication system
immediately
provides the data
from the tag
without pro-
gramming.
Connection via
M12 connector or
AS-i splitter box.
read/ write head
antenna
ID tag
Customer benefits
DTS 125 can also be integrated into existing AS-i networks in no time and is
ready for operation immediately. So, complex programming is not necessary.
Up to 31 of the compact read / write heads can be connected to one AS-i
master.
ASPuA_en_Sb 22.09.2007 14:16 Uhr Seite 157**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Selection chart
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
158
For hazardous
areas
For industrial
applications
Applica-
tion
Type / dimensions
[mm]
Sensing
range
[mm]
Range
retro-reflec-
tive mode
[m]
Range dif-
fuse reflec-
tion mode
[mm]
Measuring
range
[bar]
AS-i
profile
Page
AS-i pressure sensors
f = flush / nf = non-flush / example dimensions: 30 x 12 (= active face) x 12
M18 x 1
Type IG
M30 x 1.5
Type II
162
162
5 f
10 f

S-1.1
M18 x 1 162 10 nf S-1.1
S-1.1
M30 x 1.5 162 15 nf S-1.1
40 x 40 x 66
Type IMC
162 15 f S-1.1
AS-i inductive sensors
20 x 88
Type PPA...
164 0...400
S-7.3.C
analogue
ASPuA_en_Su 22.09.2007 14:17 Uhr Seite 158**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
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areas
For industrial
applications
159
Applica-
tion
Type External
24 V
voltage
Valve Digital
inputs
Digital
outputs
AS-i
profile
Page
AirBox 2 x 3/2
AirBox 5/2
166
168

2 x 3/2-way
5/2-way
monostable /
bistable
2/4
4
2 (internal)
1/2 (internal)
S-7.A.E
S-3.F.F
S-7.A.E
AirBox 5/3
168
5/3-way
middle
position
blocked
4 2 (internal) S-7.A.E
AS-i pneumatic modules AirBox
Type IND
174
2
(integrated
dual sensor)
1 S-7.A.E
AS-i actuator sensors, A/B-slaves
Type IND
174
2
(integrated
dual sensor)
2 S-7.A.E
Type IND
170
2
(integrated
dual sensor)
1 S-7.A.E
AS-i actuator sensors, ATEX design
Type IND
170
2
(integrated
dual sensor)
2 S-7.A.E
ASPuA_en_Su 22.09.2007 14:17 Uhr Seite 159**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Selection chart
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
160
For hazardous
areas
For industrial
applications
MOVIMOT
174 3 4 S-7.F
AS-i slaves for SEW motors
2 x 2 S-7.4
MOVIMOT
174
Applica-
tion
Type External
24 V
voltage
Valve Digital
inputs
Digital
outputs
AS-i
profile
Page
0.6...2.2 kW
172 2 2 S-7.F
Motor starter PowerSwitch
Type DTA
176
S-7.3 /
S-7.4
RF identification
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AS-i sensors, AirBoxes,
valve control,
motor starters, RF identification
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161
ASPuA_en_Su 22.09.2007 14:17 Uhr Seite 161**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
efector
Long life due to protection IP 68
coolant.
Resistant to aggressive oils and
coolants.
AS-i specification 2.1: up to 62 slaves
possible per master.
Increased sensing range for more
plant uptime.
High shock and vibration resistance.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories
Type Description Order
no.
Angle bracket
for type M12 x 1
E10735
Angle bracket
for type M18 x 1
E10736
Angle bracket
for type M30 x 1,5
E10737
Mounting clamp with end stop
for type M12 x 1
E11047
Mounting clamp with end stop
for type M18 x 1
E11048
Mounting clamp with end stop
for type M30 x 1,5
E11049
Connectors and splitter boxes
Type Description Order
no.
Jumper, M12
1 m black, PUR cable
EVC012
Jumper, M12
2 m black, PUR cable
EVC013
Jumper, M12
1 m black, PUR cable
EVC017
Jumper, M12
2 m black, PUR cable
EVC018
Jumper, M12
1 m black, PUR cable
EVC032
Jumper, M12
2 m black, PUR cable
EVC033
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors For industrial
applications
162
AS-i
sensors
Page
For industrial
applications
AS-i
inductive
sensors
162 - 163
AS-i
pressure
sensors
164 - 165
AirBoxes
For industrial
applications
AirBox
3/2-way
166 - 167
AirBox
5/2-way /
AirBox
5/3-way
168 - 169
ASPuA_en_Ps 22.09.2007 14:17 Uhr Seite 162**admin **AP_2:private:tmp:501:TemporaryItems:
f = flush mountable,
nf = non flush mountable
Design cylindrical and rectangular
Connection technology: M12 connector
Integrated AS-i chip
Type Dimensions
[mm]
Sensing
range
[mm]
Material U
b
[V]
Protec-
tion
rating
Short-circuit, over-
load and rev.
polarity protection
I
0
[mA]
Wiring
diagram
no.
Draw-
ing
no.
Order
no.
M12 / L = 60 4 f st. steel 26.5...31.6 IP 68 yes < 30 1 1 IFC247
M12 / L = 60 7 nf st. steel 26.5...31.6 IP 68 yes < 30 1 2 IFC248
M18 / L = 60 8 f st. steel 26.5...31.6 IP 68 yes < 20 1 3 IGC234
M18 / L = 60 12 nf st. steel 26.5...31.6 IP 68 yes < 20 1 4 IGC235
M30 / L = 60 14 f st. steel 26.5...31.6 IP 68 yes < 30 1 5 IIC220
M30 / L = 60 22 nf st. steel 26.5...31.6 IP 68 yes < 30 1 6 IIC221
40 x 40 x 66 15 f PBT / PPE 26,5...31,6 IP 67 yes < 35 1 7 IM5118
Common technical data
Ub: 26.5...31.6 V DC
Operating temperature: -25.. .70 C
Protection rating/class: IP 68 III
Switching status indication: LED yellow
Setting display: LED red (uncertain
range or error message)
Sr: 0...10 % (...10 Hz)
Sn 80...1150 % (...10 Hz),
Sensor coil wire break /
sensor coil short circuit
You can find scale drawings from page 244
Valve
control
For industrial
applications
Sensors
for actuators
170 - 171
Motor
starter
For industrial
applications
Motor starter /
Motor controller
172 - 175
RF identi-
fication
For industrial
applications
RF
identification
176 - 177
AS-i sensors
163
Wiring diagrams of the units
AS-i+
1
3
AS-i
Wiring diagram no. 1
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ASPuA_en_Ps 22.09.2007 14:17 Uhr Seite 163**admin **AP_2:private:tmp:501:TemporaryItems:
efector
Analogue electronic pressure
sensor with integrated AS-i slave.
Fast and simple set-up.
Protection against unauthorised
access / high transmission reliability.
Plug & play with clear
identification by ID code.
16-bit scaled meas. value incl. sign,
transmission to AS-i profile S-7.3.C.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories
Type Description Order
no.
FC insulation displacement connector E70096
Mounting clamp
with reducing bush
E10077
Connectors and splitter boxes
Type Description Order
no.
Jumper, M12
1 m black, PUR cable
EVC012
Jumper, M12
2 m black, PUR cable
EVC013
Jumper, M12
1 m black, PUR cable
EVC017
Jumper, M12
2 m black, PUR cable
EVC018
Jumper, M12
1 m black, PUR cable
EVC032
Jumper, M12
2 m black, PUR cable
EVC033
AS-i sensors, pneumatic
and actuator solutions
AS-i sensors For industrial
applications
164
AS-i
sensors
Page
For industrial
applications
AS-i
inductive
sensors
162 - 163
AS-i
pressure
sensors
164 - 165
AirBoxes
For industrial
applications
AirBox
3/2-way
166 - 167
AirBox
5/2-way /
AirBox
5/3-way
168 - 169
ASPuA_en_Ps 22.09.2007 14:17 Uhr Seite 164**admin **AP_2:private:tmp:501:TemporaryItems:
Ceramic measuring cell
Process connection G 1/4 female
AS-i profile / AS-i certificate S-7.3.C applied for
Measuring
range
[bar]
P
overload
max.
[bar]
P
bursting
min.
[bar]
U
b
[V]
Medium
temperature
[C]
Operating
temperature
[C]
I
0
[mA]
Wiring
diagram
no.
Draw-
ing
no.
Order
no.
0...60 800 1200 26,5...31,6 -25...80 -25...70 < 25 1 8 PPA060
0...400 600 1000 26.5...31.6 -25...80 -25...70 < 25 1 8 PPA020
0...10 50 150 26.5...31.6 -25...80 -25...70 < 25 1 8 PPA024
Common technical data
Protection rating: IP 67
Characteristics deviation < 1,5
Materials (wetted parts):
stainless steel (303S21), ceramics FPM
(Viton)
Shock resistance: 50 g
Vibration resistance: 20 g (10...2.000 Hz)
For further data see:
www.ifm-electronic.com
You can find scale drawings from page 244
Valve
control
For industrial
applications
Sensors
for actuators
170 - 171
Motor
starter
For industrial
applications
Motor starter /
Motor controller
172 - 175
RF identi-
fication
For industrial
applications
RF
identification
176 - 177
AS-i sensors
165
Wiring diagrams of the units
AS-i+
1
3
AS-i
Wiring diagram no. 1
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ASPuA_en_Ps 22.09.2007 14:17 Uhr Seite 165**admin **AP_2:private:tmp:501:TemporaryItems:
AirBox
AS-i pneumatics with quick mounting technology
Integration of different valve functions, quick and tool-
less mounting and the other following characteristics
are features of the AirBoxes.
Pneumatic:
- slide valves free from overlapping
- Pressure peak resistance up to 12 bar
- higher flow and fast switching times
- 8 mm tube connections
- manual override: pressing / releasing or
pressing / turning / locking
Electrical / mechanical:
- extended addressing mode
- implemented addressing interface
- communication / peripheral fault indication
- AirBox supply completely from AS-i or via ext. 24 V
- safe mounting of upper and lower parts
- 3 freely selectable directions of the flat cable
- protection rating IP 65 / IP 67
Two 3/2-way slide valves
(free from overlapping).
Pressure peak resistance up to 12 bar.
Digital inputs and extended
addressing mode.
Power supply completely from
AS-i or via external 24 V.
3 freely selectable directions
of the flat cable.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
FC splitter E70381
T-connector for AirBoxes E75227
L-connector for AirBoxes E75228
Silencer for AirBox E75232
Further connectors are available starting on page 179 Further accessories are available starting on page 197
AS-i sensors, pneumatic
and actuator solutions
AirBoxes For industrial
applications
166
AS-i
sensors
Page
For industrial
applications
AS-i
inductive
sensors
162 - 163
AS-i
pressure
sensors
164 - 165
AirBoxes
For industrial
applications
AirBox
3/2-way
166 - 167
AirBox
5/2-way /
AirBox
5/3-way
168 - 169
ASPuA_en_Ps 22.09.2007 14:17 Uhr Seite 166**admin **AP_2:private:tmp:501:TemporaryItems:
Lower part supplied with the device!
Addressing via AC1144 and E70213
For information about compressed air and
EMC please go to www.ifm-electronic.com
Front view AC5228
AirBoxes 2 x 3/2 way slide valves
Digital inputs, pneumatic outputs
A/B slave: AC5228 and AC5243
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
current / module
[mA]
Air flow /
channel
[l/min.]
AS-i
profile
Total current
consumption from
AS-i [mA]
Draw-
ing
no.
Order
no.
AirBox 2 digital inputs 2 pneumatic outputs IP 65 / IP 67
2 DI 2 PO yes 100 500 S-3.F.F < 180 1 AC5227
AirBox 4 digital inputs 2 pneumatic outputs IP 65 / IP 67
4 DI-Y 2 PO yes 200 500 S-7.A.E < 280 1 AC5228
4 DI-Y 2 PO yes yes 200 500 S-7.A.E < 280 1 AC5243
Common technical data
Dimensions: 85 x 108 x 50 mm
Materials: PA / POM
Operating temperature: -10...55 C
Protection: IP 65 / IP 67
Pressure range: 2...8 bar
Perm. compressed air: filtered (5um);
lubricated (class 6-3-4)
or not lubricated (class 6-3-1)
Air flow at 6/5 bar: 500 Nl/min
You can find scale drawings from page 245
Valve
control
For industrial
applications
Sensors
for actuators
170 - 171
Motor
starter
For industrial
applications
Motor starter /
Motor controller
172 - 175
RF identi-
fication
For industrial
applications
RF
identification
176 - 177
AirBoxes
167
Quick mounting of upper and lower parts
G
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ASPuA_en_Ps 22.09.2007 14:17 Uhr Seite 167**admin **AP_2:private:tmp:501:TemporaryItems:
AirBox
AS-i pneumatics with quick mounting technology
Integration of different valve functions, quick and tool-
less mounting and the other following characteristics
are features of the AirBoxes.
Pneumatic:
- slide valves free from overlapping
- Pressure peak resistance up to 12 bar
- higher flow and fast switching times
- 8 mm tube connections
- manual override by pressing / releasing
or pressing / turning / locking
Electrical / mechanical:
- extended addressing mode
- implemented addressing interface
- communication / peripheral fault indication
- AirBox supply completely from AS-i or via ext. 24 V
- safe mounting of upper and lower parts
- 3 freely selectable directions of the flat cable
- protection rating IP 65 / IP 67
5/2-way slide valves, monostable /
bistable (free from overlapping).
5/3-way slide valve, middle position
blocked (free from overlapping).
Pressure peak resistance up to 12 bar.
Digital inputs and extended
addressing mode.
3 freely selectable directions
of the flat cable.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
FC splitter E70381
T-connector for AirBoxes E75227
L-connector for AirBoxes E75228
Silencer for AirBox E75232
Further connectors are available starting on page 179 Further accessories are available starting on page 197
AS-i sensors, pneumatic
and actuator solutions
AirBoxes For industrial
applications
168
AS-i
sensors
Page
For industrial
applications
AS-i
inductive
sensors
162 - 163
AS-i
pressure
sensors
164 - 165
AirBoxes
For industrial
applications
AirBox
3/2-way
166 - 167
AirBox
5/2-way /
AirBox
5/3-way
168 - 169
ASPuA_en_Ps 22.09.2007 14:17 Uhr Seite 168**admin **AP_2:private:tmp:501:TemporaryItems:
Lower part supplied with the device!
Addressing via AC1144 and E70213
For information about compressed air and
EMC please go to www.ifm-electronic.com
Front view AC5270
5/3-way slide valves (monostable/ bistable), 5/3-way slide valves (middle position blocked)
Digital inputs, pneumatic changeover contacts
All AirBoxes are A/B slaves
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
current / module
[mA]
Air flow /
channel
[l/min.]
AS-i
profile
Total current
consumption from
AS-i [mA]
Draw-
ing
no.
Order
no.
AirBox 5/2-way monostable 4 digital inputs 1 pneumatic changeover contact
4 DI-Y 1 PO yes 200 500 S.-7.A.E 280 2 AC5246
4 DI-Y 1 PO yes yes 200 500 S.-7.A.E 280 2 AC5249
AirBox 5/2-way bistable (pulse valve) 4 digital inputs 1 pneumatic changeover contact
4 DI-Y 1 PO yes 200 500 S.-7.A.E 280 1 AC5251
4 DI-Y 1 PO yes yes 200 500 S.-7.A.E 280 1 AC5253
AirBox 5/3-way (middle position blocked) 4 digital inputs 1 pneumatic changeover contact
4 DI-Y 1 PO yes 200 500 S.-7.A.E 280 1 AC5270
4 DI-Y 1 PO yes yes 200 500 S.-7.A.E 280 1 AC5271
Common technical data
Dimensions: 85 x 108 x 50 mm
Materials: PA / POM
Operating temperature: -10...55 C
Protection: IP 65 / IP 67
Pressure range:
2...8 bar (5/2 way), 3...8 bar (5/3 way)
Perm. compressed air: filtered (5um);
lubricated (class 6-3-4)
or not lubricated (class 6-3-1)
Air flow at 6/5 bar: 500 Nl/min
You can find scale drawings from page 245
Valve
control
For industrial
applications
Sensors
for actuators
170 - 171
Motor
starter
For industrial
applications
Motor starter /
Motor controller
172 - 175
RF identi-
fication
For industrial
applications
RF
identification
176 - 177
AirBoxes
169
Quick mounting of upper and lower parts
G
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T-family
Ask for our complete sets:
T5 with puck, cables and solenoid valve.
Products with integrated
AS-i slave certified.
Quick and safe installation due
to plug & play.
Monitoring of the solenoid valve for
interruption / short circuit.
Up to 62 actuators connectable
to a master / controller.
50 % cost reduction compared
to parallel wiring.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories
Type Description Order
no.
Target puck 53 mm, PA6 E17320
Target puck 65 mm, PA6 E17327
Target puck 102 mm, PA6 E17328
Target puck 53 mm,
angle adjustable
E10661
Connectors and splitter boxes
Type Description Order
no.
T-splitter, AS-i
E70271
Jumper, 0.3 m, M12 plug /
valve plug type A, PUR / PVC cable
E10817
Jumper, 0.6 m, M12 plug /
valve plug type A, PUR / PVC cable
E10818
Jumper, 0.3 m, M12 plug /
valve plug type C, PUR / PVC cable
E10844
Jumper, 0.6 m, M12 plug /
valve plug type C, PUR / PVC cable
E10845
Y-jumper, 1 m, M12 plug /
valve plug type A, PUR / PVC cable
E70203
AS-i sensors, pneumatic
and actuator solutions
Valve control For industrial
applications
170
AS-i
sensors
Page
For industrial
applications
AS-i
inductive
sensors
162 - 163
AS-i
pressure
sensors
164 - 165
AirBoxes
For industrial
applications
AirBox
3/2-way
166 - 167
AirBox
5/2-way /
AirBox
5/3-way
168 - 169
ASPuA_en_Ps 22.09.2007 14:18 Uhr Seite 170**admin **AP_2:private:tmp:501:TemporaryItems:
T-sensor AC2317
Dual sensors
Control of quarter-turn actuators or valves with AS-i
Sensing range: 4 mm non flush
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Type Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption from
AS-i [mA]
Draw-
ing
no.
Order
no.
Dual sensor for actuator feedback
2 SI yes T4 S-0.A.F < 40 1 AC2315
2 SI 1 DOT yes AS-i T5 0.1 S-7.A.E < 160 2 AC2316
2 SI 2 DOT yes AS-i T6 0.1 S-7.A.E < 160 2 AC2317
Dual sensor for actuator feedback ATEX 3 D
2 SI yes T4 S-0.A.F < 40 1 AC315A
2 SI 1 DOT yes T5 0,1 S-7.A.E < 160 2 AC316A
2 SI 2 DOT yes T6 (0,1) S-7.A.E < 160 2 AC317A
You can find scale drawings from page 246
Valve
control
For industrial
applications
Sensors
for actuators
170 - 171
Motor
starter
For industrial
applications
Motor starter /
Motor controller
172 - 175
RF identi-
fication
For industrial
applications
RF
identification
176 - 177
Valve control
171
Target puck to actuator manufacturers at www.ifm-electronic.com/ifmde/web/puck_sel.htm
Terminal connection
pin M 12 plug
AS- i + 1
AS- i 3
pin M 12 socket for T5
switching output + 4
24 V voltage 3
not connected 5
pin M 12 socket for T6
switching output 1 + 4
switching output 2 + 2
24 V voltage 3
not connected 5
1
3 4
2
5
1
3 4
2
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PowerSwitch
Control of motors by means of AS-i
The AS-i PowerSwitch consists first of all of a reversing
contactor circuit for controlling 400 V three-phase stan-
dard motors or other three-phase loads. The second
component is an AS-i slave with 4 inputs and 4 outputs
as well as a SUB-D9 socket for the connection of a
manual operating panel. All status LEDs are at the front
under a transparent plastic cover which can be opened.
At the lower long side there are three Harting connec-
tors for the motor branch and the 400 V supply with the
possibility of looping through to the next PowerSwitch.
Opposite, on the upper side there are four M12 sockets
for the connection of external input / output periphery.
Mounting is made via four holes at the corners which
are accessible from the front. For each power stage of
0.09 to 2.2 kW there is a suitable PowerSwitch with the
corresponding motor protection. It can also be checked
visually from the front or via AS-i as regards triggering
and be reset if required.
Motor starter for three-phase drives.
Reversing contactor combination
with motor-protective circuit breaker.
Status LEDs and socket for manual
operating panel on the front panel.
Inputs and outputs on M12 sockets,
power connector for 400 V and motor.
Robust plastic housing with
transparent cover.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Jumper, M12
1 m black, PUR cable
EVC012
Further connectors are available starting on page 179 Further accessories are available starting on page 197
AS-i sensors, pneumatic
and actuator solutions
Motor starter For industrial
applications
172
AS-i
sensors
Page
For industrial
applications
AS-i
inductive
sensors
162 - 163
AS-i
pressure
sensors
164 - 165
AirBoxes
For industrial
applications
AirBox
3/2-way
166 - 167
AirBox
5/2-way /
AirBox
5/3-way
168 - 169
ASPuA_en_Ps 22.09.2007 14:18 Uhr Seite 172**admin **AP_2:private:tmp:501:TemporaryItems:
Further types which are different from the following standard range are available on request.
Front view ZB0032
Motor starter PowerSwitch
Digital inputs and outputs
Number
of
inputs
Number
of
outputs
Input volt-
age from
AS-i
Output volt-
age acc.
to PELV
Max. input
curr. / module
[mA]
Output power /
channel
[kW]
AS-i
profile
Total current
consumption from
AS-i [mA]
Draw-
ing
no.
Order
no.
4 DI 2 + 2 DO yes yes < 140 0.25 S-7.0 < 250 1 ZB0032
4 DI 2 + 2 DO yes yes < 140 0.37 S-7.0 < 250 1 ZB0033
4 DI 2 + 2 DO yes yes < 140 0.55 S-7.0 < 250 1 ZB0034
4 DI 2 + 2 DO yes yes < 140 0.75 S-7.0 < 250 1 ZB0035
4 DI 2 + 2 DO yes yes < 140 0.75 S-7.0 < 250 1 ZB0036
4 DI 2 + 2 DO yes yes < 140 1.1 S-7.0 < 250 1 ZB0037
4 DI 2 + 2 DO yes yes < 140 1.5 S-7.0 < 250 1 ZB0039
4 DI 2 + 2 DO yes yes < 140 2.2 S-7.0 < 250 1 ZB0040
You can find scale drawings from page 247
Valve
control
For industrial
applications
Sensors
for actuators
170 - 171
Motor
starter
For industrial
applications
Motor starter /
Motor controller
172 - 175
RF identi-
fication
For industrial
applications
RF
identification
176 - 177
Motor starter
173
Application
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Movimot
Intelligent modules
The AS-i field modules with digital inputs / outputs spe-
cially developed for SEW drives enable the control of dri-
ves with decentralised power electronics (Movimot). This
means that the volume of the control cabinet is further
reduced. Now the motors are connected directly with
400 V and the AS-i cable. All further power elements
and terminal connection points are not required any
more. Following functions are available to the user for
the control of the motor.
- start / stop
- clockwise / counterclockwise operation
- rotation speed can be controlled in steps
Motor control for SEW Movimot
drives.
Digital inputs and outputs.
Robust DIN rail mounting.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
AS-i addressing unit AC1144
Jumper, M12
1 m black, PUR cable
EVC012
Addressing cable for
AS-i slaves
E70213
Further connectors are available starting on page 179 Further accessories are available starting on page 197
AS-i sensors, pneumatic
and actuator solutions
Motor starter For industrial
applications
174
AS-i
sensors
Page
For industrial
applications
AS-i
inductive
sensors
162 - 163
AS-i
pressure
sensors
164 - 165
AirBoxes
For industrial
applications
AirBox
3/2-way
166 - 167
AirBox
5/2-way /
AirBox
5/3-way
168 - 169
ASPuA_en_Ps 22.09.2007 14:18 Uhr Seite 174**admin **AP_2:private:tmp:501:TemporaryItems:
View AC1151
View AC1150
Movimot
Number
of
inputs
Number
of
outputs
Input
voltage
from AS-i
Output
voltage acc.
to PELV
Max. input
curr. / module
[mA]
Output current /
channel (total)
[A]
AS-i
profile
Total current
consumption
from AS-i [mA]
Draw-
ing
no.
Order
no.
Movimot modules for SEW drives digital inputs and outputs
3 DI 4 DOT yes 100 0.01 S-7.F < 420 2 AC1151
Movimot module for SEW drives serial interface
2 + 2 DI yes 26 S-7.F < 80 3 AC1150
You can find scale drawings from page 247
Valve
control
For industrial
applications
Sensors
for actuators
170 - 171
Motor
starter
For industrial
applications
Motor starter /
Motor controller
172 - 175
RF identi-
fication
For industrial
applications
RF
identification
176 - 177
Motor starter
175
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RF identification
Safety and cost saving with RFID
DTS125 is a compact and low-cost alternative for appli-
cations where optical identification cannot be used due
to environmental influences.
DTS125 can be integrated into AS-i networks in no time
and is ready for operation immediately. In addition to
the lower cost for hardware, this also saves time during
set-up.
Benefit from the unique selling proposition of ifm sen-
sors: quick and easy to mount with absolute safety
Inductive identification system in
125 kHz technology.
RFID for assembly/conveying
technology and handling automation.
Quick and easy set-up.
High reading reliability.
Compact housing.
Special features of the units: For more explanations see
the technical glossary chapter starting on page 256
Accessories and connectors
Type Description Order
no.
Angle bracket
for DTA100, DTA101
E80304
Mounting set
for DTA300
E11121
Mounting set
for DTA300
E11122
Mounting bracket
for DTA300
E10730
Further connectors are available starting on page 179 Further accessories are available starting on page 197
AS-i sensors, pneumatic
and actuator solutions
RF identification For industrial
applications
176
AS-i
sensors
Page
For industrial
applications
AS-i
inductive
sensors
162 - 163
AS-i
pressure
sensors
164 - 165
AirBoxes
For industrial
applications
AirBox
3/2-way
166 - 167
AirBox
5/2-way /
AirBox
5/3-way
168 - 169
ASPuA_en_Ps 22.09.2007 14:18 Uhr Seite 176**admin **AP_2:private:tmp:501:TemporaryItems:
RF identification
Dimensions Type Connection Material Current-
consump.
[mA]
Reading
range
[mm]
Protec-
tion
AS-i
profile
Draw-
ing
no.
Order
no.
55 x 24 x 41 read / write head M12 connector PA 50 max. 65 IP 67 7.4 1 DTA100
55 x 24 x 41 read head M12 connector PA 50 max. 65 IP 67 7.3 1 DTA101
92 x 80 x 40 read / write head M12 connector PPE 65 max. 100 IP 67 7.4 2 DTA300
You can find scale drawings from page 248
Valve
control
For industrial
applications
Sensors
for actuators
170 - 171
Motor
starter
For industrial
applications
Motor starter /
Motor controller
172 - 175
RF identi-
fication
For industrial
applications
RF
identification
176 - 177
RF identification
177
Applikation
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Connection technology
179
Complete ifm product range
Selection chart 180
Sockets
Cable plugs
Jumpers
182 - 183
184
186 - 194
Vbt_iP_en_ZT 22.09.2007 14:18 Uhr Seite 179**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
ASPuA_en_Ps 22.09.2007 14:18 Uhr Seite 178**admin **AP_2:private:tmp:501:TemporaryItems:
180
from page from page from page from page
Description
For safety
applications
For hazardous
areas
For hygienic
and wet areas
For industrial
applications
Selection chart
Connection technology ifm product range
from page 182 from page 182 from page 191 from page 184
Description
Socket M12, 4 pole, 4 wires
Socket M12, 4 pole, 4 wires with LED, PNP
M12 connector, 4 pole
M12 connector, 5 pole
Jumper M8 plug, 3 pole / M8 socket,
3 pole
Jumper M8 plug, 3 pole / M8 socket,
3 pole, with LED, PNP
Jumper M8 plug, 3 pole / M8 socket,
4 pole
Jumper M12 plug, 3 pole / M8 socket,
3 pole
Jumper M12 plug, 3 pole / M8 socket,
3 pole, with LED, PNP
Jumper M12 plug, 4 pole / M8 socket,
4 pole
Jumper M12 plug, 3 pole / M12 socket,
3 pole
Jumper M12 plug, 3 pole / M12 socket,
3 pole, with LED, PNP
Jumper M12 plug, 4 pole / M12 socket,
4 pole
Jumper M12 plug, 4 pole / M12 socket,
4 pole, with LED, PNP
Jumper M12 plug, 5 pole / M12 socket,
5 pole
Jumper M12 plug, 5 pole / valve plug DIN A,
3/4 pole, with LED
Jumper M12 plug, 5 pole / valve plug DIN B,
3/4 pole, with LED
Jumper M12 plug, 5 pole / valve plug DIN C,
3/4 pole, with LED
Jumper M12 plug, 5 pole / valve plug industrial standard B,
3/4 pole, with LED
Jumper M12 plug, 5 pole / valve plug industrial standard C,
3/4 pole, with LED
Sockets Groups
Cable plugs Groups
Jumpers Groups
For safety
applications
For hazardous
areas
For hygienic
and wet areas
For industrial
applications
1 / 5 2
3 / 6 4
7 / 8 7 / 8
9 9
10
11
12
13
14
15
16
17
18 19 19 18
20
21 22 22 21
23
24
25
26
27
Vbt_iP_en_Su 22.09.2007 14:19 Uhr Seite 180**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
181
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ifm product range
Vbt_iP_en_Su 22.09.2007 14:19 Uhr Seite 181**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 1 Socket M12, 4-pole, 4-wire
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
1 EVC001
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
1 EVC002
10 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
1 EVC003
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
2 EVC004
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
2 EVC005
10 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
2 EVC006
Group 2 Socket M12, 4-pole, 4-wire
5.3 m orange
PVC cable
4 x 0.34 mm
2
5 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69 K
3 E10662
10 m orange
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69 K
3 E10663
25 m orange
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69 K
3 E10899
5 m orange
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69 K
4 E10700
10 m orange
PVC cable
4 x 0.25 mm
2
5 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69 K
4 E10701
25 m orange
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69 K
4 E10800
Group 3 Socket M12, 4-pole, 4-wire, LED, PNP
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
5 EVC007
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
5 EVC008
10 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
5 EVC009
Group 4 Socket M12, 4-pole, 4-wire, LED, PNP
5.3 m orange
PVC cable
4 x 0.34 mm
2
5 mm
PVC / stainless
steel (316S12)
10...30
DC
-25...100 IP 68
green /
2 x yell.
6 E10702
10 m orange
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
10...30
DC
-25...100 IP 68
green /
2 x yell.
6 E10703
25 m orange
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
10...30
DC
-25...100 IP 68
green /
2 x yell.
6 E10773
Connection technology ifm product range
Sockets
182
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Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 182**admin **AP_2:private:tmp:501:TemporaryItems:
Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 5 Socket M12, 4-pole
Wirable
...0.75 mm
2
( 4...6 mm)
PA /
brass
250
AC/DC
-25...100 IP 68 7 E11508
Wirable
...0.75 mm
2
( 4...6 mm)
PA /
brass
250
AC/DC
-25...100 IP 68 8 E11509
Group 6 Socket M12, 4-pole, LED, PNP
Wirable
...0.75 mm
2
( 4...6 mm)
PA /
brass
10...30
DC
-25...100 IP 68
green /
yellow
9 E11510
ifm product range
183
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Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 183**admin **AP_2:private:tmp:501:TemporaryItems:
Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 7 Plug M12, 4-pole, 4-wire
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
10 EVC076
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
10 EVC077
10 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
10 EVC078
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
11 EVC079
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
11 EVC080
10 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
11 EVC081
Group 8 Plug M12, 4-pole
Wirable
...0.75 mm
2
( 4...6 mm)
PA /
brass
250
AC/DC
-25...100 IP 68 12 E11504
Wirable
...0.75 mm
2
( 4...6 mm)
PA /
brass
250
AC/DC
-25...100 IP 68 13 E11505
Group 9 Plug M12, 5-pole
Wirable
...0.75 mm
2
( 4...6 mm)
PA /
brass
125
AC/DC
-25...100 IP 68 14 E11506
Wirable
...0.75 mm
2
( 4...6 mm)
PA /
brass
125
AC/DC
-25...100 IP 68 15 E11507
Connection technology ifm product range
Cable plugs
184
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Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 184**admin **AP_2:private:tmp:501:TemporaryItems:
ifm product range
185
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Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 185**admin **AP_2:private:tmp:501:TemporaryItems:
Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 10 Jumper M8, 3-pole, 3-wire
0.3 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 16 E11319
0.6 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 16 E11320
1 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 16 E11321
2 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 16 E11322
5 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 16 E11323
0.3 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 17 E11324
0.6 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 17 E11325
1 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 17 E11326
2 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 17 E11327
5 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 17 E11328
Group 11 Jumper M8, 3-pole, 3-wire, LED
0.3 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
18 E11329
0.6 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
18 E11330
1 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
18 E11331
2 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
18 E11332
5 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
18 E11333
Group 12 jumper M8 plug, 3-pole / M8 socket, 4-pole
0.3 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 19 E11334
0.6 m black
PUR cable
3 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 19 E11335
1 m black
PUR cable
3 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 19 E11202
2 m black
PUR cable
3 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 19 E11203
5 m black
PUR cable
3 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 19 E11336
Connection technology ifm product range
Jumper cables
186
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Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 186**admin **AP_2:private:tmp:501:TemporaryItems:
Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 12 jumper M8 plug, 3-pole / M8 socket, 4-pole
0.3 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 20 E11337
0.6 m black
PUR cable
3 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 20 E11338
1 m black
PUR cable
3 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 20 E11204
2 m black
PUR cable
3 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 20 E11205
5 m black
PUR cable
3 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 20 E11339
Group 13 Jumper M12 / M8, 3-pole, 3-wire
0.3 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 21 E11376
0.6 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 21 E11377
1 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 21 E11378
2 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 21 E11379
5 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 21 E11380
0.3 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 22 E11381
0.6 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 22 E11382
1 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 22 E11383
2 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 22 E11384
5 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 22 E11385
Group 14 Jumper M12 / M8, 3-pole, 3-wire, LED
0.3 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
23 E11386
0.6 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
23 E11387
1 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
23 E11388
2 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
23 E11389
5 m black
PUR cable
3 x 0.34 mm
2
5 mm
PUR /
brass
10...30
DC
-25...85 IP 68
green /
yellow
23 E11390
ifm product range
187
Visit our website: www.ifm-electronic.com
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Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 187**admin **AP_2:private:tmp:501:TemporaryItems:
Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 15 jumper M12 plug, 4-pole / M8 socket, 4-pole
0.3 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 24 E11441
0.6 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 24 E11442
1 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 24 E11210
2 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 24 E11211
5 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 24 E11445
0.3 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 25 E11446
0.6 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 25 E11447
1 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 25 E11212
2 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 25 E11213
5 m black
PUR cable
4 x 0.25 mm
2
5 mm
PUR /
brass
60 AC
75 DC
-25...85 IP 68 25 E11450
Connection technology ifm product range
Jumper cables
188
Visit our website: www.ifm-electronic.com
Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 188**admin **AP_2:private:tmp:501:TemporaryItems:
ifm product range
189
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Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 189**admin **AP_2:private:tmp:501:TemporaryItems:
Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 16 Jumper M12, 3-wire
0,3 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
26 EVC040
0,6 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
26 EVC041
1 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
26 EVC042
2 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
26 EVC043
5 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
26 EVC044
0,3 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
27 EVC045
0,6 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
27 EVC046
1 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
27 EVC047
2 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
27 EVC048
5 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
27 EVC049
Group 17 Jumper M12, 3-wire, LED
0,3 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
yellow
28 EVC050
0,6 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
yellow
28 EVC051
1 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
yellow
28 EVC052
2 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
yellow
28 EVC053
5 m black
PUR cable
3 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
yellow
28 EVC054
Group 18 Jumper M12, 4-wire
0,3 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
29 EVC010
0,6 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
29 EVC011
1 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
29 EVC012
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
29 EVC013
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
29 EVC014
Connection technology ifm product range
Jumper cables
190
Visit our website: www.ifm-electronic.com
Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 190**admin **AP_2:private:tmp:501:TemporaryItems:
Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 18 Jumper M12, 4-wire
0,3 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
30 EVC015
0,6 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
30 EVC016
1 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
30 EVC017
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
30 EVC018
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
30 EVC019
0,3 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
31 EVC025
0,6 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
31 EVC026
1 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
31 EVC027
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
31 EVC028
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
31 EVC029
0,3 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
32 EVC030
0,6 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
32 EVC031
1 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
32 EVC032
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
32 EVC033
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
250 AC
300 DC
-25...90
IP 68 /
IP 69K
32 EVC034
Group 19 jumper M12 plug, 4-pole / M12 socket, 4-pole, 4-wire
1 m
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69K
33 E70204
2 m orange
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69K
33 E10881
5 m orange
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69K
33 E10882
10 m orange
PVC cable
4 x 0.34 mm
2
5.3 mm
PVC / stainless
steel (316S12)
250 AC
300 DC
-25...100
IP 68 /
IP 69K
33 E70189
ifm product range
191
Visit our website: www.ifm-electronic.com
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Vbt_iP_en_Ps 22.09.2007 14:19 Uhr Seite 191**admin **AP_2:private:tmp:501:TemporaryItems:
Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 20 Jumper M12, 4-wire, LED
0,3 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
34 EVC020
0,6 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
34 EVC021
1 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
34 EVC022
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
34 EVC023
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
34 EVC024
0,3 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
35 EVC035
0,6 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
35 EVC036
1 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
35 EVC037
2 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
35 EVC038
5 m black
PUR cable
4 x 0,34 mm
2
4,9 mm
TPU /
brass
10...36
DC
-25...90
IP 68 /
IP 69K

green /
2 x yel.
35 EVC039
Group 21 Jumper M12, 5-wire
0,3 m black
PUR cable
5 x 0,34 mm
2
4,9 mm
TPU /
brass
30 AC
36 DC
-25...90
IP 68 /
IP 69K
36 EVC060
0,6 m black
PUR cable
5 x 0,34 mm
2
4,9 mm
TPU /
brass
30 AC
36 DC
-25...90
IP 68 /
IP 69K
36 EVC061
1 m black
PUR cable
5 x 0,34 mm
2
4,9 mm
TPU /
brass
30 AC
36 DC
-25...90
IP 68 /
IP 69K
36 EVC062
2 m black
PUR cable
5 x 0,34 mm
2
4,9 mm
TPU /
brass
30 AC
36 DC
-25...90
IP 68 /
IP 69K
36 EVC063
5 m black
PUR cable
5 x 0,34 mm
2
4,9 mm
TPU /
brass
30 AC
36 DC
-25...90
IP 68 /
IP 69K
36 EVC064
Group 22 Jumper M12, 5-wire
1 m orange
PVC cable
5 x 0.25 mm
2
5.3 mm
PVC / stainless
steel (316S12)
30 AC
36 DC
-25...100
IP 68 /
IP 69 K
37 E11642
2 m orange
PVC cable
5 x 0.25 mm
2
5.3 mm
PVC / stainless
steel (316S12)
30 AC
36 DC
-25...100
IP 68 /
IP 69 K
37 E11643
5 m orange
PVC cable
5 x 0.25 mm
2
5.3 mm
PVC / stainless
steel (316S12)
30 AC
36 DC
-25...100
IP 68 /
IP 69 K
37 E11644
Group 23 Jumper M12 / DIN A, 3-wire, LED
0.3 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 38 E11416
Connection technology ifm product range
Jumper cables
192
Visit our website: www.ifm-electronic.com
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Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
Order
no.
Group 23 Jumper M12 / DIN A, 3-wire, LED
0.6 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 38 E11417
1 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 38 E11418
2 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 38 E11419
5 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 38 E11420
Group 24 Jumper M12 / DIN B, 3-wire, LED
0.3 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 39 E11421
0.6 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 39 E11422
1 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 39 E11423
2 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 39 E11424
5 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 39 E11425
Group 25 Jumper M12 / DIN C, 3-wire, LED
0.3 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 65 yellow 40 E11426
0.6 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 65 yellow 40 E11427
1 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 65 yellow 40 E11428
2 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 65 yellow 40 E11429
5 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 65 yellow 40 E11430
Group 26 Jumper M12 / Indu.Std. B, 3-wire, LED
0.3 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 41 E11431
0.6 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 41 E11432
1 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 41 E11433
2 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 41 E11434
5 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 41 E11435
ifm product range
193
Visit our website: www.ifm-electronic.com
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Type Cable Wire-
specification
Material
housing/
nut
U
[V]
T
a
[C]
Pro-
tection
Gold-
con-
tacts
LEDs Draw-
ing
no.
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no.
Group 27 Jumper M12 / Indu.Std. C, 3-wire, LED
0.3 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 42 E11436
0.6 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 42 E11437
1 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 42 E11438
2 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 42 E11439
5 m black
PUR cable
3 x 0.5 mm
2
5 mm
PUR /
brass
24 AC/DC -25...80 IP 67 yellow 42 E11440
Connection technology ifm product range
Jumper cables
194
Visit our website: www.ifm-electronic.com
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ifm product range
195
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Accessories
197
Accessories bus systems
Combicon connectors
Flat cable splitters/ins. displ. connectors, other accessories
Safety at Work
Module lower parts, addressing unit, AS-i cables
Pneumatics / RFID accessories
Literature
System description
Selection chart
202
204 - 207
208 - 209
210 - 215
216 - 219
220
198 - 199
200 - 201
Z_ZA_en_ZT 22.09.2007 14:20 Uhr Seite 197**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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System description
Accessories Accessories bus systems
198
Introduction
In addition to numerous masters, slaves and other components an extensive
range of accessories is another strong point of ifm. It comprises addressing
units, addressing adapters, flat cable lower parts, flat cable insulation dis-
placement connectors, jumpers, mounting accessories and many other use-
ful small components.
These accessories are not only required to set up an AS-i system (for exam-
ple addressing units) but also to establish a network topology by taking into
consideration the conditions on site (for example flat cable insulation dis-
placement connectors). In addition ifm offers the user products which simply
make operation or installation of an AS-i network easier, these include flat
cable stripping tools or accessories for branching AS-i cables.
FC insulation
displacement
connector for the
connection of
AS-i participants.
Addressing
In principle AS-i slaves can be addressed in two ways: By means of a sepa-
rate addressing unit or by means of a software in the AS-i master. No matter
which way the user chooses: In the end it is always the same commands that
are sent to the slave to allot a fixed address.
In most cases a hand-held addressing unit is used to program slaves. This is
not only very convenient but it also simplifies installation and set-up.
The handy, battery-operated unit is suited for various kinds of AS-i slaves.
There is also an M12 socket integrated into the hand-held unit where all
common addressing adapters can be connected. This includes jack plugs,
infrared modules and special adapters for addressing CompactLine modules.
The hand-held addressing unit features the following functionality:
Addressing standard slaves and slaves supporting
the extended addressing mode
Indicating all AS-i slaves connected to the bus
Reading and writing slave data and slave parameters
Indicating peripheral faults of a slave
The unit can be operated intuitively. The functions of the five keys are:
increment address, decrement address, write address / set, read
address / switch on unit and change operating modes. The integrated LC
display informs the user at any time about the selected operating mode and
the data being currently read or written.
Connection of units to the AS-i flat cable
Since there are no restrictions for the use of the AS-i interface in connection
with feasible topologies all conceivable network structures such as star, tree,
line and string are possible. On the one hand side this requires components
for branching AS-i cables on the network nodepoints and on the other hand
connection possibilities for the AS-i slaves.
AS-i addressing
unit for
diagnostics
and set-up.
Z_ZA_en_Sb 22.09.2007 14:20 Uhr Seite 198**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Accessories bus systems
199
Visit our website: www.ifm-electronic.com
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Distribution of the AS-i / AUX voltage
Distribution of the AS-i voltage and the auxiliary voltage (AUX) can be car-
ried out in different but very simple ways. The splitters differ, among
others, in terms of protection, dimensions, current rating and material.
Flat cable insulation displacement connectors
These insulation displacement connectors enable the user the connection of
AS-i participants, e.g. intelligent sensors, to the flat cable.
Sealing of the flat cable
To prevent short circuits the flat cable end should be protected against hu-
midity and direct machine contact.
Different
AS-i splitters.
Voltage distribu-
tion in the mod-
ule lower part.
Different flat
cable insulation
displacement
connectors.
Lower part with
cover, heat-shrink
cap or seal for the
flat cable ends.
For further accessories please refer to the following pages.
Z_ZA_en_Sb 22.09.2007 14:20 Uhr Seite 199**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Selection chart
Accessories Accessories bus systems
200
Type of accessories Controllers /
Gateways,
network
extension
I /O control
cabinet
modules
I /O field
modules
Safety
at Work
Lower
parts/
Addressing
unit
AS-i cables
Customer
service
from page from page from page from page from page from page
Software 208
Interface
cables
208
Emergency
stop label
208
Protective
collar
209
Link plug 209
Safety at Work
Combicon
connectors
202
Combicon connectors
FC insulation
displacement
connectors
204
T-splitters 206
Protective
caps
206
Flat cable splitters / insulation displacement connectors and other accessories
Z_ZA_en_Su 22.09.2007 14:21 Uhr Seite 200**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Type of accessories Controllers /
Gateways,
network
extension
I /O control
cabinet
modules
I /O field
modules
Safety
at Work
Lower
parts/
Addressing
unit
AS-i cables
Customer
service
from page from page from page from page from page from page
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Accessories bus systems
201
Addressing
unit
210
Module lower parts, addressing unit, AS-i cables
AS-i
automation
220
Addressing
cables
210
AS-i
Safety at Work
220
Lower parts 211
Programming
cables
211
AS-i
flat cables
213
Literature
Silencers 196
ID tags 198
Pneumatics / RFID accessories
Z_ZA_en_Su 22.09.2007 14:21 Uhr Seite 201**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Illustration Description Order
no.
COMBICON connector screw terminals
4-pole for SmartLine modules and
SmartLogic
pack quantity = 6 pcs.
E70230
COMBICON connector screw terminals
4-pole for SmartLine modules and
SmartLogic
pack quantity = 100 pcs.
E70231
COMBICON connector cage clamps
4-pole for SmartLine modules and
SmartLogic
pack quantity = 6 pcs.
E70232
COMBICON connector cage clamps
4-pole for SmartLine modules and
SmartLogic
pack quantity = 100 pcs.
E70233
COMBICON connector insulation displacement terminals
4-pole for looping through supply
for cable cross-sections 0.75 to 1 mm
for SmartLine modules and
SmartLogic
pack quantity = 6 pcs.
E70236
COMBICON connector insulation displacement terminals
4-pole for looping through supply
for cable cross-sections 0.75 to 1 mm
for SmartLine modules and
SmartLogic
pack quantity = 100 pcs.
E70237
Accessories Accessories AS-interface
Combicon connectors
202
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Z_ZA_en_Ps 22.09.2007 14:21 Uhr Seite 202**admin **AP_2:private:tmp:501:TemporaryItems:
Accessories AS-interface
203
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Z_ZA_en_Ps 22.09.2007 14:21 Uhr Seite 203**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
FC insulation displacement connector AS-i / 24 V on
M12 socket current rating 4 A
M12 socket high-grade stainless steel,
screws high-grade stainless steel
O-ring M12 socket Viton, seals NBR
E70188
FC splitter AS-i / AS-i, 24 V / 24 V
current rating 8 A
screws high-grade stainless steel, seals NBR
E70200
FC splitter Distribution of the AS-i voltage
or the external 24 V supply
E70381
FC splitter AS-i voltage via M12 socket,
stainless steel
ProcessLine IP68 / IP 69K
currrent rating 2 A
E70454
T-splitter stainless steel ProcessLine
IP 68 / IP 69 K, metal parts stainless steel,
seal blanks Viton, O-ring EPDM
E70354
Accessories Accessories AS-interface
Flat cable splitters /
insulation displaysments
and other accessories
204
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Z_ZA_en_Ps 22.09.2007 14:21 Uhr Seite 204**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
FC splitter Distribution of the AS-i voltage
or the external 24 V supply,stainless steel
ProcessLine IP68 / IP 69K
currrent rating 2 A
E70377
FC insulation displacement connector M12 socket
for connection to round cable or unit with
M12 connector to flat cable
current rating 2 A
AC5005
FC insulation displacement connector M12 socket
for connection to round cable or unit with
M12 connector to flat cable, metal parts
stainless steel, O-ring Viton, flat seal EPR
current rating 2 A
E70271
FC insulation displacement connector M12 socket
for connection to round cable or unit with
M12 connector to flat cable
current rating 2 A
E70096
FC insulation displacement connector with 2 m cable,
incl. fixture round cable PPU 2 x 1.5 mm
current rating 2 A
E70098
FC insulation displacement connector with 5 m cable,
incl. fixture round cable PPU 2 x 1.5 mm
current rating 2 A
E70099
Accessories AS-interface
205
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Z_ZA_en_Ps 22.09.2007 14:21 Uhr Seite 205**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
FC insulation displacement connector
with round cable 1.2 m
E79995
FC insulation displacement connector
with round cable and M12, 1.2 m
E79998
T-splitter, M12 plug on 2 x M8 socket
e.g. for modules having dual connection
on M12 socket
E10802
T-splitter, M12 plug on 2 x M12 socket
e.g. for modules having dual connection
on M12 socket
E10803
Protective cap M12, for AirBoxes
Classic-and CompactLine modules,
pack quantity = 10 pcs.
E73004
Accessories Accessories AS-interface
Flat cable splitters /
insulation displaysments
and other accessories
206
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Z_ZA_en_Ps 22.09.2007 14:21 Uhr Seite 206**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
protective cover M12, for
PocessLine modules
pack quantity = 10 pcs.
E70297
Accessories AS-interface
207
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Z_ZA_en_Ps 22.09.2007 14:21 Uhr Seite 207**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
Parameter setting software for safety monitors
1/2-channel CD for MS-Windows 95, 98, 2000, NT, XP
incl. electronic manual
E7020S
Serial interface cable SUB-D9/RJ 45
for connection of the safety monitor to PC
E7001S
Download cable RJ45 / RJ45 crossover for
connection safety monitor-safety monitor
E7002S
Emergency-stop label in four languages
German, English, French, Italian
IP 66 for AC010S / AC011S
E7003S
Accessories Accessories AS-interface
Safety at Work
208
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Z_ZA_en_Ps 22.09.2007 14:21 Uhr Seite 208**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
Protective collar for AC010S / AC011S E7004S
Bridging plug for AC005S / AC006S E7005S
Accessories AS-interface
209
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Z_ZA_en_Ps 22.09.2007 14:21 Uhr Seite 209**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
Addressing unit for AS-i version
2.1 incl. plug-in power supply
AC1144
Addressing cable with straight jack plug
for lower parts with addressing socket
and SmartLine modules
E70213
Addressing adapter for connection of
CompactLine M12 modules to AC1144
E70123
Infrared addressing cable for connection of
ClassicLine and CompactLine modules
to AC1144
E70211
Accessories Accessories AS-interface
Addressing unit,
module lower parts,
AS-i cable
210
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Z_ZA_en_Ps 22.09.2007 14:21 Uhr Seite 210**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
Programming cable for controller E Western
connector RJ11 6 poles / D-Sub socket 9 poles
E70320
FC lower part (yellow / yellow) AC5000
FC lower part (yellow / yellow)
with addressing socket
AC5010
FC lower part (yellow / yellow)
metal parts stainless steel, seals Viton
AC5014
FCE lower part (yellow / black) AC5003
FCE lower part (yellow / black)
with addressing socket
AC5011
FCE lower part (yellow / black)
metal parts stainless steel, seals Viton
AC5015
FC lower part (yellow / yellow)
with earthing lead,
e.g. for analogue modules
AC5020
FC lower part (yellow / yellow)
with addressing socket
and earthing lead,
e.g. for analogue modules
AC5022
Accessories AS-interface
211
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Z_ZA_en_Ps 22.09.2007 14:22 Uhr Seite 211**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
FCE lower part (yellow / black)
with earthing lead,
e.g. for analogue modules
AC5021
FCE lower part (yellow / black)
with addressing socket
and earthing lead,
e.g. for analogue modules
AC5023
Seals for FC/ FCE lower parts, NBR
pack quantity = 50 pcs.
E70351
Seals for FC/ FCE lower parts, Viton
pack quantity = 50 pcs.
E70353
Module lower part screw connection
screw terminal
AC5031
Screw terminal block for AC500,
for additional 24 V supply
AC5007
Accessories Accessories AS-interface
Addressing unit,
module lower parts,
AS-i cable
212
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Z_ZA_en_Ps 22.09.2007 14:22 Uhr Seite 212**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
Module cover for module lower parts AC3000
AS-i flat cable yellow, PUR, lengths 100 m AC4001
AS-i flat cable black, PUR, lengths 100 m AC4006
AS-i flat cable, yellow EPDM (rubber)
available in lengths of 25 m, 50 m, 100 m, 1000 m
AC4000
AS-i flat cable, black EPDM (rubber)
available in lengths of 25 m, 50 m, 100 m, 1000 m
AC4002
AS-i flat cable, yellow TPE available
in lengths of 25 m, 50 m, 100 m, 1000 m
AC4003
AS-i flat cable, black TPE available
in lengths of 25 m, 50 m, 100 m, 1000 m
AC4004
AS-i flat cable, yellow
for food industry
length = 100 m
AC4007
AS-i flat cable, black
for food industry
length = 100 m
AC4008
Accessories AS-interface
213
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Z_ZA_en_Ps 22.09.2007 14:22 Uhr Seite 213**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
JOKARI flat cable stripping tool E70062
Flat cable dummy, e.g. for E70354
length = 60 mm
pack quantity = 10 pcs.
E70299
Flat cable dummy, e.g. for CompactLine
and ClassicLine, length = 45 mm
pack quantity = 10 pcs.
E70399
Shrink wrap pack quantity = 10 pcs. to
seal the flat cable ends
closed at one side
E70113
Accessories Accessories AS-interface
Addressing unit,
module lower parts,
AS-i cable
214
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Z_ZA_en_Ps 22.09.2007 14:22 Uhr Seite 214**admin **AP_2:private:tmp:501:TemporaryItems:
Illustration Description Order
no.
Flat cable seal,
pack quantity = 10 pcs.
E70413
Flat cable clip, pack quantity = 100 pcs.
self-adhesive and screw-connectable
E70067
Accessories AS-interface
215
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Illustration Description Order
no.
Silencer for AirBoxes,
pack quantity = 10 pcs.
E75232
T-connector for AirBoxes,
pack quantity = 10 pcs.
E75227
L-connector for AirBoxes,
pack quantity = 10 pcs.
E75228
Accessories Accessories AS-interface Pneumatic and
RFID accessories
216
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Accessories AS-interface
217
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Illustration Description Order
no.
ID tag M5x16.5
screw mounting
E80301
Tag fixture for workpiece carriers
with ID tag E80301
E80302
ID tag M18x1
screw mounting in metal
E80311
ID tag diameter 12x2mm E80312
Accessories Accessories AS-interface Pneumatic and
RFID accessories
218
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Illustration Description Order
no.
ID tag diameter 20 x 2.15 mm E80317
ID tag diameter 30 x 2.15 mm E80318
ID tag diameter 50 x 2. 2mm E80319
ID tag ISO card E80320
Accessories AS-interface
219
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Illustration Description Order
no.
ecolog asi system
AS-Interface Manual (German)
AC0115
ecolog asi system
AS-Interface Manual (English)
AC0116
Manual AS-interface Safety at Work (German)
Introduction and application examples
AC115S
Manual AS-interface Safety at Work (English)
Introduction and application examples
AC116S
Accessories Accessories AS-interface
Literature
220
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and customer service
223
Scale drawings
Controllers / Gateways, network extension
Power supplies and earth fault monitors
I/O modules for control cabinets
I/O modules for field applications
Safety at Work
AS-i sensors, pneumatic and actuator solutions
Connectors and splitter boxes
ifm information and ordering service
Other ifm products
Internet service
Customer service
Ordering service
Addresses
Technical glossary
Bus systems
224 - 225
226 - 230
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234 - 238
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244 - 248
250 - 254
270 - 273
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276
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Controller / Gateways
1 type ....
85
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8
LED
62
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68
57
Page 41
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4
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97
86
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62
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Page 41, 45
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86
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62
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97
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86
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LED
62
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107
97
Page 45
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4
107
97
86
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62
LED
Page 45
Technical information
and customer service
Scale drawings Controllers / Gateways,
network extension
224
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105
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1
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29 91
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Page 53
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4
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83
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M12x1
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225
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Power supplies
1 type ....
4
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LED
Page 65
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96
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111
129
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Jumper
Page 65
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96
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Jumper
Page 65
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49
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1
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4
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113
4
7
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120
1
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0
120
LED LED
Page 65
Technical information
and customer service
Scale drawings Power supplies and
earth fault monitors
226
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Power supplies
7 type AC ....
4
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LED
Page 65
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1
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118,5
Page 65
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3
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96 45
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LED
pot.
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3
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LED
pot.
1
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89
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89
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1
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LED
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89
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107
Page 67
Scale drawings
227
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Power supplies
14 type DN ....
89
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1
3
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LED
Page 67
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1
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1
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LED
227
89
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107
Page 67
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1
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73
LED
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1
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122
103
Page 67
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4
121
110
90
1
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1
3
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2
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5
4
1: LED red, 2: reset push button, 3: jumper "overload performance",
4: jumper "single/parallel operation", 5: with pot., 6: LED green,
Page 67
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and customer service
Scale drawings Power supplies and
earth fault monitors
228
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Power supplies
18 type ....
89
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1
3
1
227
LED
Page 67
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4
127
108
1
2
4
150
1
3
1
157
LED
Page 67
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89
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107
1
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4
240
1
3
1
LED
247
Page 67
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89
4
107
1
2
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275
1
3
1
282
LED
Page 67
Scale drawings
229
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Earth fault monitors
1 type AC ....
7
4
22,5
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110
3
5
,
5
Page 69
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earth fault monitors
230
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231
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SmartLine
1 type ....
105
3
5
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25
1
1
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LEDs
1
1: addressing socket, Page 79, 81
2 type ....
105
3
5
,
5
50
1
1
4
LEDs
1
Page 79
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Scale drawings I/O modules
for control cabinets
232
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Scale drawings
233
PCB module solutions
1 Typ AC ....
4
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105
Page 83
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73
Page 83
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9
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UUUU
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Page 83
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3
Page 83
5 Typ AC ....
88
4
4
Page 83
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ProcessLine
1 type AC ....
M
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M12x1 LED
Page 105
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137,3
M12x1
LED
M
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Page 105
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M
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2
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1
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80 137,3
M12x1
Page 105
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M12x1
5
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33,5
Page 105
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44,6
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22
Page 105
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5
8
6
8
41
10
4,5
5,5
30,1
Page 105
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234
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CompactLine
1 type AC ....
1
72
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118
FE
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107
3
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4,5
3
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LED M12x1
Page 107
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6
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107
3
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M12x1 LED
FE
152
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Page 107
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100
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100
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Page 107
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27 27
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Universal modules, ClassicLine
1 type ....
4
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LEDs
80
102
Page 109
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9
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50
71
LED
80
102
Page 109, 111
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9
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50
71
LED
80
102
Page 111
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Page 113, 115, 121
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Page 113, 115
6 type ....
4
5
3
0
80
Page 117
7 type ....
4
4
83
9
0
LED M12x1
Page 119
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236
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Universal modules, ClassicLine
8 type ....
2
5
83
4
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LED M12x1
Page 123
Scale drawings
237
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Module lower parts
1 type ....
80
2
0
6
35
66
3
1
9,6
5,3
4
5
7 7
7
7
Page 125
2 type ....
80
2
0
6
35
66
3
1
9,6
5,3
4
5
7 7
7
7
1
1: addressing socket, Page 125
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238
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Safety monitors
1 type AC ....
120
3
5
,
5
45
1
0
4
LED
Page 135
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Scale drawings
Safety at Work
240
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241
Safety slaves
1 type ....
105
3
5
,5
25
1
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8
LEDs
1
1: addressing socket, Page 137
2 type ....
2
5
80
4
5
LED M12x1
Page 139
3 type AC ....
90
LED
M12x1
1
8
0
44
1: fixture infrared adapter, Page 139
4 type AC ....
M
1
2
x
1
7
2
80
5
8
,
5
66,5
93,5
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6
1
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5
Page 139
5 type ....
9
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LED M12x1
4
4
80
Page 139
6 type AC ....
9
2
1
UUUU
44
3
2
9 10 10
Page 141
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Electronic fail-safe sensors
1 type GM, IM ....
40
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66
17
3
4
LED
46
61
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,
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6
8
,
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33
Page 143
2 type GG ....
M
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8
x
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LED 8 x 45
79
4
24
Page 143
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LED 4 x 90
69
39
M
3
0
x
1
,
5
5
67
80
36
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1
2
x
1
15
Page 143
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Scale drawings
Safety at Work
242
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AS-i Sensors
1 type IF, MF ....
49
40
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x
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60
Page 163
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49
35
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x
1
17
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M
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x
1
LED 4 x 90
60
5
Page 163
3 type IG ....
M
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8
x
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M
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x
1
40
47
60
LED 4 x 90
4
24
49
Page 163
4 type IG ....
M
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8
x
1
30 10
M
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x
1
47
60
LED 4 x 90
49
4
24
Page 163
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49
43
M
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,
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5
47
60
M
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2
x
1
LED 4 x 90 36
Page 163
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49
28
M
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x
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,
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5
47
60
M
1
2
x
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LED 4 x 90
15
36
Page 163
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40
66
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54
M
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x
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0
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9
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8 type PP ....
8
8
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30
30
LED
27
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21,5
1
3
,
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G 4
1
Page 165
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and customer service
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AS-i sensors,
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244
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AirBoxes
1 type AC ....
2
4
0
1
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1
9
1
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85
1 5
0
4
0
Page 167, 169
2 type AC ....
1 5
0
4
0
2
4
0
1
9
1
1
0
8
85
Page 169
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Valve contol
1 type AC ....
26
35
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M12x1
40
55
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6
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13
1 2
1: sensor 1, 2: sensor 2, Page 171
2 type AC ....
26
35
LED
M12x1
M
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x
1
40
55
LED LED
6
0
13
1 2
1: sensor 1, 2: sensor 2, Page 171
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Motor starter
1 type ....
167
1
6
5
1
8
0
182
192
9
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1
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Page 173
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19
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,
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19
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x
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M
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2
x
1
66
40
3,8
36
9
7
1
0
7
Page 175
3 type AC ....
9
1
50
71
LED
80
102
Page 175
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RF identification
1 Typ DT ....
5
2
41
4,5 17
56
1
7
4,2
M12x1
24
5
5
7
0
LED
2
1
5
,
5
5
3
,
5
1: integr. antenna , 2: tag pos. mark, Page 177
2 Typ DT, ID ....
92
8
0
40
7,5 65
6
5
5,5
9,3
M
1
2
x
1
112
40
LED
17
1
20
1: mounting on DIN rail, Page 177
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248
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ifm product range
1 Typ EV ....
15,5
M12x1
45
14
3
1 2
4
Page 182
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15,5
M12x1 3
6
,
5
26,5
14
3
1 2
4
Page 182
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M12x1
1
5
M
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x
1
14
46
1
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,
2
3
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4
Page 182
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M
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x
1
14
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M12x1
3
8
,
5
1
5
3
1 2
4
Page 182
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15,5
M12x1 3
6
,
5
26,5
14 3 LED
3
1 2
4
Page 182
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M12x1
3
8
,
5
1
5
M
1
2
x
1
14
26,5
10,2
3 LED
3
1 2
4
Page 182
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M12x1
20 52,5
19
3
1 2
4
Page 182
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M12x1
20
3
8
35
19
3
1 2
4
Page 182
9 Typ E1 ....
M12x1
20
3
8
35
19
2 LED 3
1 2
4
Page 182
10 Typ ....
15,5
M12x1
49,5
14
4
2 1
3
Page 184
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250
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11 Typ ....
15,5
M12x1
3
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4
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Page 184
12 Typ E1 ....
M12x1
58
19
20
4
2 1
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Page 184
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M12x1
20
3
8
40
19
4
2 1
3
Page 184
14 Typ E1 ....
M12x1
58
19
20
4
2 1
3
5
Page 184
15 Typ E1 ....
M12x1
20
3
8
40
19
4
2 1
3
5
Page 184
16 Typ E1 ....
31 37 L
M
8
x
1
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x
1
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4
1 1
4
3
Page 186
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26
M8x1
37 L
M
8
x
1
1
7
3
4
1 1
4
3
Page 186
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26
M8x1
37 L
M
8
x
1
2 LED
1
7
3
4
1 1
4
3
Page 186
19 Typ E1 ....
31 37 L
M
8
x
1
M
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x
1
3
4
1
4
3
2
1
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20 Typ E1 ....
26
M8x1
37 L
M
8
x
1
1
7
3
4
1
4
3
2
1
Page 186
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21 Typ E1 ....
31 48 L
M
8
x
1
M
1
2
x
1
4
1
3
1
4
3
Page 186
22 Typ E1 ....
48 L
M
1
2
x
1
1
8
28
M8x1
4
1
3
1
4
3
Page 186
23 Typ E1 ....
48 L
M
1
2
x
1
1
8
28
M8x1
2 LED
4
1
3
1
4
3
Page 186
24 Typ E1 ....
31 48 L
M
8
x
1
M
1
2
x
1
4
2 1
3
4
3
2
1
Page 186
25 Typ E1 ....
48 L
M
1
2
x
1
1
8
28
M8x1
4
2 1
3
4
3
2
1
Page 186
26 Typ EV ....
49,5
14
1
5
,
5
M12x1
45
14
L
1
5
,
5
M12x1
4
1
3 3
1
4
Page 190
27 Typ EV ....
49,5
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L
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5
,
5
M12x1
M12x1
2
6
,
5
14
36,5
15,5
4
1
3 3
1
4
Page 190
28 Typ EV ....
49,5
14
L
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5
,
5
M12x1
M12x1
2
6
,
5
14
36,5
15,5
LED
4
1
3 3
1
4
Page 190
29 Typ EV ....
49,5
14
1
5
,
5
M12x1
45
14
L
1
5
,
5
M12x1
4
2 1
3 3
1 2
4
Page 190
30 Typ EV ....
49,5
14
L
1
5
,
5
M12x1
M12x1
2
6
,
5
14
36,5
15,5
4
2 1
3 3
1 2
4
Page 190
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Connection technology
252
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31 Typ EV ....
1
5
,
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M12x1
45
14
L
M12x1
3
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,
5
14
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15,5
4
2 1
3 3
1 2
4
Page 190
32 Typ EV ....
L
M12x1
2
6
,
5
14
36,5
15,5 M12x1
3
0
,
5
14
36,5
15,5
4
2 1
3 3
1 2
4
Page 190
33 Typ E1 ....
42
14
L 46
14
M
1
2
x
1
M
1
2
x
1
4
2 1
3 3
1 2
4
Page 190
34 Typ EV ....
49,5
14
L
1
5
,
5
M12x1
M12x1
2
6
,
5
14
36,5
15,5
LED
4
2 1
3 3
1 2
4
Page 190
35 Typ EV ....
L
M12x1
2
6
,
5
14
36,5
15,5
LED
M12x1
3
0
,
5
14
36,5
15,5
4
2 1
3 3
1 2
4
Page 190
36 Typ EV ....
49,5
14
L
1
5
,
5
M12x1
M12x1
2
6
,
5
14
36,5
15,5
4
2 1
3
5
3
1 2
4
5
Page 190
37 Typ E1 ....
46
M
1
2
x
1
51 L
M
1
2
x
1
14 14
4
2 1
3
5
3
1 2
4
5
Page 190
38 Typ E1 ....
L 17,5 29,5
2
9
,
5
M
1
2
x
1
47
LED
M3
2
8
,
5
4 3
5
2 1
Page 190
39 Typ E1 ....
LED
M3
2
8
,
5
L 17,5 31,5
2
4
M
1
2
x
1
47
4 3
5
1 2
Page 190
40 Typ E1 ....
L 12 20
1
8
M
1
2
x
1
47
LED
M2,5
2
1
,
5
4 3
5
1 2
Page 190
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41 Typ E1 ....
LED
M3
2
8
,
5
L 17,5 31,5
2
4
M
1
2
x
1
47
4 3
5
1 2
Page 190
42 Typ E1 ....
L 12 20
1
8
M
1
2
x
1
47
LED
M3
2
1
,
5
4 3
5
1 2
Page 190
Technical information
and customer service
Scale drawings
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Acyclic data transmission Parameters are transmitted to one slave at a time by the master once per
cycle. This is done at power on or when the values are changed. This is
called acyclic data transmission.
Addressing Each AS-i slave is assigned an individual address for identification by the
master. It lies in the range from 1 to 31. The address 0 has a special func-
tion for automatic addressing (-> automatic addressing).
AI Analogue In, analogue input at an AS-i slave.
AirBox Integration of pneumatic valves, AS-i connection and electrical feedback
inputs in a classic AS-i module.
This leads to substantial savings for mounting as the valves no longer have to
be mounted separately and connected with tubes.
Voltage supply can come from the yellow AS-i cable or the additional black
cable (24 V DC).
AirBoxes with 3/2-way and 5/2-way, as well as 5/3-way valves in monostable
and bistable version are available.
Analogue In contrast to binary signals these are continuous values such as temperatu-
re or pressure. A specific analogue value can be assigned a specific electrical
current or voltage value.
Analogue value transmission Due to the development of a secured analogue value transmission profile
AS-i can also transmit non time critical analogue values. The method is com-
patible with existing masters and slaves.
AO Analogue Out, analogue output at an AS-i slave.
AS-i Actuator-Sensor-interface, bus system for the first binary field level.
AS-i 2.1+3.1 Extension of the functionality of the AS-interface with full downward com-
patibility. Up to 62 slaves can be connected to one line. Diagnosis is facilita-
ted by an additional peripheral fault bit per slave. When new analogue
slaves are used with masters according to version 2.1, 16-bit data per chan-
nel are automatically exchanged without additional software driver.
AS-i current supply Serial data and the current for the slaves are simultaneously transferred on
the AS-i cable. Therefore special AS-i power supplies with data decoupling
are required.
ASIC Application Specific Integrated Circuit, in this case containing the complete
AS-i slave function.
Technical information
and customer service
Technical glossary
AS-interface
256
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Automatic addressing A slave can be replaced while the system is in operation. The master imme-
diately detects the missing slave. The new slave with the address "0" is auto-
matically assigned the address of its "predecessor". This function can be
deactivated by the user. So no addressing unit is needed to replace a slave.
Automatic configuration (pro-
jection)
By means of automatic configuration the user can set up an AS-i network
without PC and software. As the AS-i data quantity per slave is fixed the
addressed slaves can be read by the master and stored as preset configura-
tion (see LPS).
Automation Alliance Association of automation companies to define a joint hardware-indepen-
dent software standard in accordance with IEC 61131-3.
A/B slave An A/B slave has an addressing range of 1A to 31A or 1B to 31B. The cycle
time is limited to 10 ms. A/B slaves cannot use the 4th output data bit as it is
used by the master to change over to B slaves.
A/B slaves can be operated at AS-i 2.0 masters if the following is taken into
account:
1. Only A addresses are used
2. The 4th data bit must be permanently 0
3. The 4th parameter bit must be 1
Bidirectional AS-i slave operating mode in which the four data bits are transmitted in both
directions with different information. This requires a more complex circuit in
the slave.
A typical application is in the 4I/4O module.
Binary Two possible switching states: On/Off, 1 or 0.
Bit Digital information carrier, state 0 / 1 corresponds to the switching
signal On / Off.
Bus Serial data transmission of several participants on the same line.
Cable sheath materials Depending on environment and operating conditions the materials show
different resistances. Therefore certain properties or the suitability for a cer-
tain application cannot be guaranteed. Concerning the specific resistances
we refer you to the explanations under PUR cable, PVC cable and PPU
cable. The notes given there are general and individual application tests
may be required.
Technical glossary
257
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CAN CAN (Controller Area Network) is a fieldbus system for important data quan-
tities. It is controlled by priorities. There are different CAN variants such as
CANopen, CAN in Automation (CiA) or DeviceNet.
CAN can be used over long distances, e.g. as fieldbus for AS-i. Different net-
works are coupled using -> gateways.
ClassicLine Field modules based on the EMS standard. The electronics fit onto the FC or
SC lower parts. ClassicLine is the implementation of the -> EMS concept
with the latest electronics in accordance with -> AS-i 2.1.
CoDeSys Universal programming and configuration software of the -> Automation
Alliance with IEC 61131 programming languages, visualisation, fieldbus and
AS-i configurator.
Compact modules The compact types have the electronics and contact pins for connection
to the flat cable in one housing. Their advantages are a considerably reduced
housing height and, thanks to full potting, suitability for robust applications.
Compatibility Despite the AS-i 2.1 extensions AS-i has maintained its full downward and
upward compatibility. The data messages have not been changed. Binary 2.1
slaves can be operated at 2.0 masters, however only in the standard addres-
sing range 1 to 31. Conversely, all existing 2.0 slaves can be operated at 2.1
masters without any restriction.
Config Error
(configuration error)
An AS-i configuration error is given if -> LPS and -> LAS do not match, i.e.
slaves are missing or additional slaves are connected. This function only ope-
rates in the protected mode of the master. Mismatch of the AS-i profile and
the -> ID code "1" also results in a Config Error.
Control cabinet modules SmartLine modules are available in 25 or 50 mm wide. They are mounted via
DIN rails, the electrical connection is established via screw terminals, cage
clamps, Combicon or insulation displacement terminals.
Controller e Extension of the controller gateway family by AS-i 2.1. Additional features:
bigger plc memory, -> CoDeSys support, fieldbus and -> Ethernet interface.
Conventional binary sensor Sensor with switching output for connection to common plc input modules
or AS-i user modules.
Current consumption Current consumption
Current for the internal consumption of the unit. The value specified in the
data sheet applies to the switched unit without load.
Cycle time Time the master takes to scan all slaves once.
Technical information
and customer service
Technical glossary
AS-interface
258
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Cycle time / optimisation Due to the -> master-slave principle the AS-i cycle time is constant and can
be further optimised within limits. The following rules apply:
1. 31 slaves result in a maximum cycle time of 5 ms, for 62 slaves it is 10 ms.
2. Single slaves (binary) always take 5 ms.
3. A without B or B without A slaves always take 5 ms.
4. Analogue slaves take approx. 40 ms per channel. Two one-channel slaves
are double as fast as one two-channel slave.
Cyclical data transmission
(cyclical polling)
Data of all -> slaves are cyclically transferred (polling). After max. 5 ms they
are updated in the master. If A/B slaves are used, the cycle time can be
10 ms.
Data port 4-bit information which is cyclically updated.
Data protection AS-i is a very safe and maintenance-friendly system. It is more or less insensi-
tive to external interference.
Several independent hardware-oriented mechanisms monitor the safety of
the data transmission:
1. Parity bit check
2. Manchester coding
3. Repetition of corrupted messages
4. Monitoring of pulse/break ratio
5. Monitoring of response time
6. Check for correct configuration of participants
7. Coded signal transfer with receiver decoding
Thorough examinations in the laboratory and under practical conditions
resulted in the following values for AS-i:
1. Residual error probability <>10
12
2. The maximum severity level 3 is achieved
Conclusion: AS-i is very safe even in an industrial environment subject to
severe levels of interference!
DeviceNet Fieldbus system for important data quantities, based on -> CAN technology.
It requires special cables and a complex connection technology. DeviceNet
can be used over longer distances as fieldbus for AS-i. Suitable -> gateways
are available.
DI Digital In, binary input at an AS-i slave.
Technical glossary
259
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Diagnosis AS-i supplies a wide range of diagnostic information. Intelligent sensors indi-
cate their operating states if for example the sensing range is no longer cor-
rect. Modules signal short circuit and overload. Analogue sensors automati-
cally detect measured values outside the nominal range. Missing or faulty
slaves as well as wire breaks and short circuits are detected. All diagnostic
information is provided in the master / gateway and can be transferred via
the fieldbus or Ethernet.
Digital Digital units can have two states, switched or not switched as opposed to
analogue units which provide continuous values.
DO Digital Out, binary output at an AS-i slave.
Double addressing A double addressing, i.e. two or more slaves with the same address should
be avoided because it makes diagnosis more difficult during setup. If the
function -> automatic addressing is used, double addressing is excluded.
E-EMS Extended electromechancial structure. Advanced definition of -> EMS with
two additional contact pins in the module lower and upper part for the con-
nection of the external voltage supply (24 V DC) for the outputs. Module
upper parts developed for EMS can also be used for E-EMS module lower
parts.
Earth fault An earth fault can occur if the AS-i voltage or sensor cables connected to it
are electrically connected to earth. This is an undesired state which can redu-
ce noise immunity as AS-i is a symmetric, earth-free system in accordance
with -> PELV. A second earth fault can lead to earth loops which continu-
ously supply the outputs with current.
Earth fault monitor A unit which gives a warning if earth faults of an unearthed voltage supply
occur.
EMS
electromechanical structure
Structure between module lower parts and module upper parts defined by
the AS-i Association. Advantages: It is standardised, reverse-polarity protec-
ted and allows quick mounting.
EN standardisation The AS-interface is defined in the European standard EN 50295 (-> IEC stan-
dardisation).
Ethernet High-speed data bus initially developed for computing communication
which is suitable for the transmission of important data quantities. Available
media are glass fibres, twisted or coaxial cables. However it is not suitable for
real time transmission of signals. Ethernet is increasingly accepted for use in
industrial applications between process and higher level (-> fieldbus hierar-
chies). Moreover Ethernet is the basis for the -> internet and the -> webser-
ver.
Fieldbus Fieldbuses in automation technology are used to collect data and to serially
transfer them to a central controller or a higher-level control system.
Technical information
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AS-interface
260
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Fieldbus hierarchies When looking at the position of AS-i in the fieldbus pyramid, it can be seen
that AS-i is an optimum choice for simple digital and analogue sensors and
actuators. AS-i is positioned at the first level and serves as feeder for the
classic fieldbuses, e.g. Profibus or DeviceNet.
Gateway (coupler) Connection between AS-i and higher-level fieldbus systems such as Profibus-
DP, DeviceNet, Interbus-S or other interfaces (e.g. RS-485).
The unit includes an AS-i master which is directly coupled to the host inter-
face (e.g. Profibus-DP slave).
Housing materials Metal housing:
aluminium, stainless steel, galvanised sheet, brass with Optalloy, teflon-
coated brass
Rust and acid-resistant steels:
Stainless steel, material no. 303S22 / X8CrNiS 18-9
High-grade stainless steel, material no. 320S31 / X6CrNiMoTi 17-12-2
Plastic housing:
PBTP (polybutyleneterephthalate)
Largely resistant to aliphatic and aromatic hydrocarbons, oils, greases,
hydraulic fluids and fuels; no stress cracking when exposed to air.
Not resistant to hot water, hot steam, acetone, halocarbons, concentrated
acids and alkalis.
Modified PPO:
Largely resistant to diluted mineral acids, weak alkalis, some alcohols, oils
and greases depending on additives; resistant to hydrolysis in hot and cold
water.
Not resistant to aromatic hydrocarbons and hydrocarbons containing chlori-
ne, petrol, oils and greases depending on additives.
Chemically resistant fluoroplastics:
PTFE (polytetrafluoroethylene), LCP, PEEK, PEI, PA, mod. PC
Depending on environment and operating conditions plastics show different
resistances. Therefore certain properties or the suitability for a certain appli-
cation cannot be guaranteed.
For frequent or permanent exposure to chemicals testing all housing materi-
als prior to use is recommended.
ID code The ID code refers to the second position of the -> slave profile. In connec-
tion with the -> I/O configuration it describes the properties of slaves. S-1.1
for example stands for an intelligent sensor profile, S-0.0 for a slave with 4
inputs. "A" stands for a slave with -> extended addressing mode.
ID code 1 The ID code 1 is independent of the AS-i profile. Application-specific chan-
ges can be made, e.g. using the addressing unit. ID 1 serves to identify furt-
her slave properties.
Technical glossary
261
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ID code 2 The ID code 2 is the 3rd position of the profile for AS-i 2.1 slaves. For binary
slaves it indicates that a transfer of peripheral faults is supported (ID 2 =
E).
IEC standardisation The IEC (International Electrotechnical Commission) represents an internatio-
nal standard and thus a great challenge worth overcoming. In the meantime
AS-interface has been defined in the IEC 62026-2 standard. This gives all
OEMs a high investment reliability for future developments.
Infrared interface (IR) Many slaves are fitted with an IR interface for addressing. This requires an
AS-i voltage supply and an IR addressing cable to the addressing unit.
Insulation displacement
connector (IDC)
Patented technology to electrically connect the AS-i flat cable to the slaves
without terminals or stripping insulation (-> modules).
Intelligent sensor Sensor with integrated AS-i chip and additional functionality, -> with built-in
bus interface. There are for example intelligent inductive, photoelectric and
pressure sensors.
Intelligent system solutions The trend goes to integrated solutions. Therefore the market requires
systems with integrated bus connection and intelligence (data preproces-
sing) in aggregates close to the machines. Examples of this are integrated
motor controls, sensors with integrated system diagnosis, SmartLogic or the
AirBox family.
Internet The internet as a worldwide web also provides advantages in automation
technology, e.g. for remote service and diagnosis. -> Webservers which are
for example integrated into the AS-i master are a better choice to transfer
data to the PC at home than modem dialling connections. The machine can
send e-mails controlled by events and transfer state variables.
I/O configuration The I/O configuration (first position of the slave profile) shows the direction
of data of the data bits. 0 for example stands for 4 digital inputs and 7
for 4 inputs and 4 outputs.
LAS List of Activated Slaves The LAS is automatically updated by the master. It includes all slaves which
actively participate in the communication. In the protected mode only slaves
are activated which are also entered in the -> LPS. In the projection mode all
detected slaves in the -> LDS are activated.
LDS List of Detected Slaves The LDS includes all correctly addressed and detected slaves. The list is auto-
matically updated by the master.
LPF List of Peripheral Faults This list is only available for AS-i 2.1 masters. It includes the slaves which sig-
nalled a peripheral fault.
Technical information
and customer service
Technical glossary
AS-interface
262
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LPS List of Projected Slaves The LPS is stored in the master. It can be generated automatically as an
image of the currently connected slaves. To do so, there is in most cases a
pushbutton or menu point at the master (-> automatic configuration).
M12 connection The standard connection for field modules is the M12 socket. Its pin connec-
tion is standardised as follows (IEC60947-5-2):
Pin 1: supply (+)
Pin 2: NC input
Pin 3: supply (-)
Pin 4: NO input
For some AS-i modules there is either a bridge between pin 2 and pin 4 to
connect NC and NO units or a -> Y-circuit for the connection of a sensor
with two outputs.
Master The master controls the complete organisation in the bus. It decides on the
bus access time and polls the -> slaves cyclically.
Master-slave communication AS-i strictly operates to the master-slave principle. The master polls all slaves
one after the other in always the same order. Only one master per network
line is allowed (see > cyclical polling).
Master call The master call is carried out in the form of a prompting message to the
slave. The slave replies with the requested information (see -> message).
Master cycle A master cycle consists of up to 31 master calls (-> message) and 31 slave
replies. If the message is faulty, it is repeated at the end of the cycle.
Master profiles Master profiles describe the scope of performance of the AS-i master. There
are three profiles for AS-i 2.0 masters (M0, M1, M2) and the corresponding
profiles for 2.1 masters (M0e, M1e, M2e). M1 masters support the full AS-i
functionality in accordance with the specification (incl. analogue data). M0
masters only transfer binary data and M2 masters process data and parame-
ters.
Message A uniform message structure is used for the different services of the master.
The AS-i message has a time-optimised structure. It consists of a 14-bit long
master call and the 7-bit long slave reply.
Modules (EMS / E-EMS) A distinction is made between module upper parts (user modules) and
module lower parts (coupling modules). The upper parts can be active or
passive. They are the connection between sensor/actuator and coupling
module. The coupling modules are available for flat or round cable. They are
the electromechanical connection between bus cable and user module.
Examples of EMS modules are the ClassicLine and universal modules as well
as the AirBoxes.
Technical glossary
263
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Noise immunity To avoid malfunction as a result of too high voltage peaks which can occur
in critical applications, we recommend laying the cables of sensors and pulse
pick-ups separately from other cables (e.g. motors, solenoid valves). In espe-
cially difficult cases it may be necessary to lay screened cables. If in doubt
please contact our engineers.
Operating voltage The given operating voltage defines the permissible operating voltage range
inclusive of residual ripple where safe functioning is guaranteed.
Overload protected The response threshold for the short-circuit protection is above the value
specified for the continuous current rating. Units protected against overload
are protected against destruction in this range as well.
Parameter (port) 4-bit parameters acyclically transferred as setting value by the -> master
PELV Protective Extra Low Voltage. One of the protective measures against direct
contact according to DIN VDE 0100 T410.
Peripheral fault (PF) A peripheral fault can be evaluated in every 2.1 slave. Depending on the ver-
sion overload, function check or overflow is evaluated. Peripheral faults are
indicated by a red flashing LED at the master and slave.
Profibus Fieldbus system for important data quantities. Special cables are required.
Compared to AS-i connection technology is more complex. The following
versions are available: Profibus FMS, DP or PA. Profibus-DP can be used over
longer distances, e.g. as fieldbus for AS-i. Suitable -> gateways are available.
Profile Definition of certain device parameters to ensure compatibility between dif-
ferent manufacturers (see -> slave profile).
Profile S-7.3.x This AS-i profile identifies analogue slaves which are just as easily connected
as binary slaves. An additional software module is not required.
Protection classes Protection class 1 (I): units with protective wire connection
Protection class 2 (II): units with protective insulation
Protection class 3 (III): units for connection to protective low voltage
Voltage supply according to EN 50178, PELV, SELV
All units marked protection class III or all units without protective wire con-
nection or protective insulation mark must be connected to protective low
voltage. For inductive proximity switches this can be SELV or PELV.
Technical information
and customer service
Technical glossary
AS-interface
264
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Protection rating The protection rating (according to IEC 529 / DIN 40 050) defines the degree
of protection from ingress of dust and moisture.
IP 20
Protection against ingress of solid particles with a diameter greater than 12
mm. No special protection against ingress of water.
IP 40
Protection against ingress of solid particles with a diameter greater than 1
mm. No special protection against ingress of water.
IP 50
Complete protection against contact with live parts or internal moving parts.
Protection against harmful dust deposits. The ingress of dust is not comple-
tely prevented but dust must not penetrate in such quantity as to impair the
operation. No special protection against ingress of water.
IP 61
Complete protection against contact with live parts; protection against
ingress of dust.
IP 64
Complete protection against contact with live parts; protection against
ingress of dust and splashing water.
IP 65
Complete protection against contact with live parts; protection against
ingress of dust and water jets.
IP 66
Complete protection against contact with live parts or internal moving parts.
Protection against ingress of dust and powerful water jets. Water must not
penetrate the equipment in harmful quantities in case of temporary power-
ful water jets.
IP 67
Complete protection against contact with live parts, protection against
ingress of dust, protection against the effects of immersion under defined
conditions:
1 m depth of water for 30 minutes.
IP 68 (ifm specific definition)
Complete protection against contact with live parts, protection against
ingress of dust, protection against the effects of immersion under defined
conditions:
1 m depth of water for 7 days.
IP 69K
Complete protection against contact with live parts, protection against
ingress of dust, protection against ingress of water during high-pressure
steam cleaning.
Technical glossary
265
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PTB / INERIS National bodies testing electrical equipment and approving it for hazardous
areas.
PTB = Physikalisch-Technische Bundesanstalt Braunschweig und Berlin.
INERIS = Institut National de LEnvironnement Industriel et de Risques
(France).
PUR cable Oil-resistant cable. Not resistant to hydrolysis, therefore not suited for per-
manent contact with water. In order to avoid breakage the cables must not
be moved if the temperature falls below -5 C.
PUR/PVC cable (PPU cable) PVC cable with additional PUR sheathing. Oil-resistant cable. It is not resi-
stant to hydrolysis, therefore not suited for permanent contact with water. In
order to avoid breakage the cables should not be moved if the temperature
falls below -5 C.
PVC cable Tried and tested standard cable. In order to avoid breakage the cables must
not be moved if the temperature falls below -5 C. PVC cables are not inten-
ded for continuous operation in oily environments. They are neither resistant
to ozone nor to ultra-violet light.
Quick mounting The new ClassicLine modules for field applications are now easier to use
with their innovative assembly technology. This technology guarantees fast,
toolless and at the same time very secure mounting.
Remote setting
(parameter setting)
Via the -> parameter port -> intelligent sensors can be set with the aid of a
(plc) program. For some modules individual channels can be switched off via
parameters.
Repeater The repeater is inserted in any bus branch to amplify signals. From the repe-
ater the length of the AS-i line is extended by another 100 m. In principle,
any number of repeaters can be used in a network provided that no more
than two repeaters are connected in series.
Ring structure All bus participants are wired one after the other. The beginning and end of
the bus cable are connected to each other. A distinction can be made bet-
ween a logical and physical ring structure. For systems such as the Interbus
this is a physical ring. So each participant has two connections: an incoming
connection (receiver) and an ongoing connection (transmitter). The bus
cable must be stripped and wired to each participant. This is not necessary
for a logical ring which can for example be set up with AS-i. Here as usual
the yellow flat cable is laid uninterrupted to all participants and at the end
led back to the power supply.
Safe inputs Safe inputs are implemented using special safe slaves in accordance with the
Safety at Work standard. They are available integrated into e-stops or as
module for the connection of any fail-safe sensors. For the AS-interface safe
outputs are at present only implemented in the -> safety monitor.
Technical information
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AS-interface
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Safety at Work Safety at Work is the extension of the AS-interface by safety-related inputs.
Thus it is possible to connect safety sensors (e-stops, door switches, etc.) to
AS-i up to the highest control category 4 in accordance with EN 954-1.
Safety monitor The safety monitor is a basic module of -> Safety at work. It replaces the so
far usual safety relay. Integration into the existing machine safety concept is
made via positively driven relay contacts.
SELV SELV (Safe Extra Low Voltage) describes an electrical system in which the vol-
tage does not exceed the value of 60 V DC. It includes a protective measure
against direct and indirect contact with dangerous voltage, the so-called
safe isolation from the supply system. In contrast to a PELV system a SELV
system must not be grounded.
Short-circuit protection Most ifm sensors are protected against excessive current by means of a pul-
sed short-circuit protection.
Single-master system Only one -> master is available in the AS-i network. This results in defined
scanning times. The single-master operation is especially suitable for the
field range of automation.
Single slave A single slave has an addressing range of 1 to 31. The cycle time is limited to
5 ms. -> Analogue slaves are special single slaves with other cycle times.
Single slaves can also use the 4th output data bit.
Slave Passive bus participant, answers only when scanned by the -> master
(-> cyclical polling).
Slave profile For AS-i there are profiles which identify the direction of data and functiona-
lity of each slave. The slave profile must be specified in the data sheet. It has
the format S-x.y.z. x stands for -> I/O configuration, y for the ID code and z
for the extended ID code 2.
Slave reply Reply of the slave to the master call, contains 4-bit -> user data.
SmartLine Designation for a family of control cabinet modules in 25 or 50 mm width.
Due to the three-line arrangement of terminals these units have the advan-
tage that they require little space in the cabinet. This allows a 4I/4O module
to be accommodated on a width of only 25 mm. -> SmartLogic is available
as a special version with integrated processor for preprocessing of fast pro-
cesses.
TCP/IP The basic protocol for the internet communication. On this basis higher-level
industrially compatible extensions, e.g. Modbus over IP are available.
Topology Principle structure of bus systems. The tree structure (AS-i) has the highest
flexibility. Further topologies are ring, star and line.
Technical glossary
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TPR cable Cable for operating temperatures from -40 C to 150 C. Good resistance to
oils, fuels, acids and alkalis.
Tree structure The tree structure of AS-i ensures flexible adaptation to the plant. It is possi-
ble to connect extensions and spurs subsequently at any point.
Universal modules These modules match the classic module lower parts and allow connection
of sensors or actuators via cable glands and cage clamps. Thus the cable can
be cut to the desired length.
User data Part of the message consisting of the information to be transferred (4 bits
for AS-i).
Utilization categories The utilization categories serve to classify outputs for direct (DC) and alter-
nating (AC) voltages:
DC 12: Control of ohmic load and semiconductor load in input circuits of
optocouplers
DC 13: Control of electromagnets for direct voltage
AC 1: Control of non-inductive or light-inductive load
AC 15: Control of electromagnetic load for alternating voltage
Webserver A webserver provides information which can be called via -> Ethernet and
the -> TCP/IP protocol. It can also support e-mail protocols (POP3) or file
transfer (FTP). Initially developed for computing communication, automation
products (e.g. controller e) are now available with integrated webserver.
With a built-in bus interface Units (e.g. sensors) which can be directly connected to a bus. The bus con-
nection (here as an AS-i slave) must be integrated into the sensor.
Y-circuit Two M12 sockets are assigned to each other. Either a 2- or 3-wire sensor is
connected to each socket or a 4-wire sensor to the first socket. In the latter
case the second socket must not be used.
Technical information
and customer service
Technical glossary
AS-interface
268
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Technical glossary
269
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Other ifm products
Technical information
and customer service
ifm information
and ordering service
270
Visit our website: www.ifm-electronic.com
Position sensors
and object
recognition
Electromagnetic field immune and temperature shock resistant sensors High-grade
stainless steel housings Protection up to IP 69 K Versions with increased sensing
range Analogue output Use e.g. in hazardous areas, in the food industry and in
mobile machines Sensors with correction factor 0 or 1
Inductive sensors
High operational reliability by increased noise immunity Adjustable sensing ranges
Variable connection options by cable, connector or terminals Versions for industrial
applications and use in hazardous areas
Capacitive sensors
Cylinder sensors: For robust industrial applications For position detection of pistons
in pneumatic cylinders Versions with ATEX approval Accessories for all common
cylinder types Magnetic sensors: For position detection Polarity independent
Ingress resistant to high-pressure cleaning
Magnetic sensors, cylinder sensors
Sensors in compliance with the machinery directive All four control categories
available Direct connection to PLCs and logic modules Sensors operating without
coded target Enable zone monitored for target position and dwell time
Safety technology
Absolutely safely with no wear at all Protection rating IP 67 Resistant to mechanical
stress such as shock or vibration Special versions for AS-interface and hazardous
areas Quick and easy mounting
Valve sensors
Infrared and red light sensors: Through-beam, retro-reflective and retro-reflective
sensors with polarisation filter Diffuse reflection sensors Fibre optics Laser sensors
Colour and contrast detection Glass and film detection Laser distance sensors with
PMD technology: 10 m range Background suppression
Photoelectric sensors
Object recognition for assembly and manufacturing tasks and quality control
Orientation-independent recognition of contour and orientation Ultra-flat back-
lights for 4 times higher luminous power
Object recognition
Incremental encoders: Solid shaft encoders Hollow shaft encoders with integrated
stator coupling Absolute encoders: Singleturn and multiturn SSI interface Profibus
DP gateway
Encoders
Pulse processing and display: Monitors with various pulse evaluation functions Speed
monitors Programmable counters Digital displays Hazardous dust areas Trans-
former and switched-mode power supplies: Versions from 1 to 40 A
Evaluation systems, power supplies
High-quality connectors From M8, M12, M18 standard versions to the valve plug For
different applications: Industrial applications, oils and coolants, electromagnetic fields,
robotics, hygienic and wet areas as well as explosive atmospheres
Connection technology
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Fluid sensors
and diagnostic
systems
Capacitive level sensors: For liquids and dry bulk material Increased noise immunity
Level sensors: Local level indication Point level sensors: Versions with approvals to the
German overspill standard WHG section 19
Level sensors
Flow sensors with integrated control monitor or external amplifier Flow sensors for
hazardous areas Flow rate sensor for industrial applications Airflow sensor
Thermal compressed air meter for leakage monitoring Consumed quantity meter for
special gases
Flow sensors
High overload resistance Universal process fitting via adapter Alphanumeric LED
display Maintenance-free and with longterm stability Setting of the switch points
possible without system pressure Special versions for process technology and
integration into hydraulic / pneumatic networks
Pressure sensors
Control monitors with integrated sensor or for the connection of probe / cable sensors
Pt100 / Pt1000 versions Universal process connection via adapter Alphanumeric LED
display Analogue and / or switching outputs
Temperature sensors
Rolling element bearing diagnosis: Rolling element bearing damage can be detected
as it arises Increased uptime of plants and machines Real-time maintenance: Sensors
with serial or Ethernet interface Visualisation software Diagnostic electronics for
vibration sensors
Diagnostic systems
Switching amplifiers: Threshold relay for standard signals with RS-232 interface
Digital displays with LED or LCD display Transformer / switched-mode power
supplies: Transformer power supply with 1 or 2 channels Integrated sensor supply
Switched-mode power supplies with a stable supply voltage
Evaluation systems, power supplies
High-quality connectors From M8, M12, M18 standard versions to the valve plug
Versions for different applications: Industrial applications, oils and coolants, electro-
magnetic fields, hygienic and wet areas as well as explosive atmospheres
Connection technology
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272
Connection technology
High-quality connectors From M8, M12, M18 standard versions to the valve plug For
different applications: Industrial applications, oils and coolants, electromagnetic fields,
robotics, hygienic and wet areas as well as explosive atmospheres
Bus systems
Identification
systems
AS-i controller with integrated PLC Masters Gateways to all common bus systems
AS-i repeaters I/O modules AS-i Safety at Work Intelligent sensors with integrated
AS-i slave AS-i actuators Extensive range of accessories Software
Bus system AS-interface
AS-i switched-mode power supplies PELV requirements to EN 50178 and EN 60204
Voltage selector for 230 V or 115 V networks One-phase or three-phase versions
Regulated DC output voltage between 29.5 V und 31.6 V Rail mounting
Power supplies
Industrially compatible identification system for AS-interface Read / write head or
read head requiring little space due to the narrow design Coding of workpiece car-
riers in routing conveyors Quick and easy set-up
RF-identification systems
Sensors for reading Data Matrix codes High reading speed and data protection
Small robust design Direct PLC connection Quick and easy set-up Ideal for rough
surfaces
DataMatrix code-reading systems
AS-i switched-mode power supplies PELV requirements to EN 50178 and EN 60204
Voltage selector for 230 V or 115 V networks One-phase or three-phase versions
Regulated DC output voltage between 29.5 V und 31.6 V Rail mounting
Power supplies
High-quality connectors From M8, M12, M18 standard versions to the valve plug For
different applications: Industrial applications, oils and coolants, electromagnetic fields,
robotics, hygienic and wet areas as well as explosive atmospheres
Connection technology
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Control
systems
Controllers and masters with CANopen gateway Remote maintenance and diagnosis
Displays and operating elements Decentralised I/O modules to control proportional
hydraulic valves Sensors Data memory and logger
Control systems for mobile vehicles
High-quality connectors From M8, M12, M18 standard versions to the valve plug For
different applications: Industrial applications, oils and coolants, electromagnetic fields,
robotics, hygienic and wet areas as well as explosive atmospheres
Connection technology
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Internet service
Technical information
and customer service
ifm information
and ordering service
274
*Some offered information is available country-specific.
www.ifm-electronic.com
Information around the clock and
around the globe in 18 languages on the internet.
Information
- product innovations
- company news
- exhibition info
- locations
- jobs
Documentation
- data sheets
- operating instructions
- manuals
- approvals
- CAD data
Communication*
- request for documents
- recall service
- live advice
- newsletter
Selection
- interactive product selection aids
- configuration tools
- data sheet direct
Animation
- virtual product animations
- flash movies (video sequences)
Application
- applications
- product recommendations
- calculation aids
Transaction*
- e-shop processing
- e-procurement catalogues
- B2B services
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**Available in Germany, France, United Kingdom, Switzerland and in the USA.
More countries in preparation.
Convenient order processing
via the e-shop** on the internet.
Secured authentication
Customer-related price
indication
Real time availability check
Personal product favourites
Online parcel tracking
Individual order history
Convenient quick input form
Simple order processing
Management of shipping
addresses
Confirmations by e-mail
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Customer service
Ordering service
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and customer service
ifm information
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276
The company in close contact with you
ifm is present on all important markets in more than 70 countries world-
wide. Wherever you export, we are always close to you. In Germany alone
over 100 employees in 7 branches advise our customers. ifm production sites
are located in Germany and the USA. We support you with workshops and
seminars in our worldwide training centres and in your plant.
At home in your industry
We provide you with standard solutions and concepts tailored to the require-
ments of your industry. This is backed by the knowledge of our engineers
who are always up to date. Our worldwide application know-how is con-
stantly updated via our company own Intranet.
Our special project service helps you with tenders and project plannings.
Investments in product availability
For our customers we invested a lot in development and production capaci-
ties. Due to state-of-the-art production technology we can manufacture big
quantities quickly and in a consistently high quality. The central logistic
centre guarantees high availability of our products.
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E-mail
Request for quotation
Request for sample
Request for technical data
Quantity required Order no. Quantity required Order no.
Company
Department
Name
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Post code / town
Tel.
Date
First name
Signature
Attention second fax!
Please tick this box if you fax your
order again due to an error message.
C
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278
Visit our website: www.ifm-electronic.com
Argentina
and Uruguay
Aparatos Elctricos
Automaticos S.A.C.I.F.
Asuncin 2130
1419 - Buenos Aires
Argentina
Phone +54 / 11 / 45 74 1555
Fax +54 / 11 / 45 74 2400
robertomoriones@aea.com.ar
www.aea.com.ar
Australia
ifm efector pty ltd.
P.O. Box 4084
Suite 3, 745 Springvale Road
Mulgrave VIC 3170
Phone 1300 365 088
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ifm electronic gmbh
Wienerbergstrae 41
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Phone +43 / 1 / 617 45 00
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Sensotec Automation
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87, Motijheel Commercial
Area
Dhaka 1000
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DEPOSIT INVEST
Joint-Stock Company
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and Luxembourg
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Fax +32 2 463 1795
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Tel + 961-9-233550
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Phone: +370 37 351 987
Fax: +370 37 452 780
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TIuK_en_A 22.09.2007 14:25 Uhr Seite 278**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
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Postboks 160
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www.jfk.no
Oman
Technical Engineering Com-
pany LLC.
P.O.Box. 59
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Sultanate of Oman
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Pakistan
AB Automation
Shop No.2. Rubab Chamber
M.A. Jinnah Road
Off Sarai Road
Karachi
Phone +92 / 21 / 2412 278
Fax +92 / 21 / 2422 277
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Peru
dekatec s.a.c.
Los Calderos 188
Urb. Vulcano, Ate
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Phone +511 / 348 0293
Phone +511 / 348 0458
Phone +511 / 348 2269
Fax +511 / 349 0110
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www.dekatec.com.pe
Philippines
Gram Industrial, Inc.
Unit 410 Common Goal
Tower
Finance cor. Industry St.,
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City
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Phone: (+632) 850-2218
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King Khalid Street, Cross 5
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Kingdom of Saudi Arabia
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Fax +9 663 894 63 41
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South Africa
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(Pty) Ltd.
Postnet Suite
Private Bag X8
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0047 Pretoria
For Visitors and mail-order
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Route 21, Corporate Park
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Thailand
Sang Chai Meter Co., Ltd.
694/23-26 Phaholyothin Road
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Dubai
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Abu Dhabi
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Venezuela
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Avda. Principal UD 304
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Bolivar
Venezuela
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Vietnam
Thien Viet Electrical Service
and Trading Co., Ltd.
784 Dien Bien Phu Str.
Ward 11, Dist. 10
Ho-ChiMinh-City, Viet Nam
Phone +84 / 8 / 830 9916
Fax +84 / 8 / 830 9915
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TIuK_en_A 22.09.2007 14:25 Uhr Seite 279**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
A+, A or AS-i+, AS-i
Terminal designations
AS-i PWR AS-i voltage
AUX PWR external 24 V voltage E+, E
I+, I / I1...I4 input power input voltage supply from the module / inputs
output power output voltage supply from the module / outputs O+, O / O1...O4
GND, G, FE Ground ground connection, functional earth
analog I/O analogue input / output AI, AO or C1...C4 / V1...V4
S+, S1+, S1, S Sense Pt100 sense inputs, 4-wire connection for Pt100 sensors
Supply three-phase, AC supply L1, L2, L3, N / L1, N
11, 12, 14 / 21, 22, 24 Relais relay contacts: common, NC, NO for the outputs O1 / O2
Relais relay contacts: common, NC, NO for the outputs O3 / O4 31, 32, 34 / 41, 42, 44
AS-i slaves
DI digital inputs
DO digital outputs
T / R / W transistor / relay / changeover contact
Y Y-circuit
AI analogue inputs
AO analogue outputs
C current 0/4...20 mA
V voltage 0...10 V
Pt Pt100 temperature sensors
PO pneumatic outputs
LO LED outputs
BI button inputs
LED functions AS-i slaves
PWR green AS-i power
FAULT
red permanently lit
red flashing
communication error, e.g. slave address = 0
peripheral fault, e.g. overload
AUX green
I-1...I-4 yellow
O-1...O-4 yellow
ASi PWR green permanently lit
COM MODE green permanently lit
ALARM CONFIG red permanently lit
NOT AUTO ADDR
red permanently lit
off
CTRL yellow
aux. power 24 V DC
input signal
output signal
AS-i power ok
communication with at least one slave
configuration error, e.g. missing slave
automatic addressing disabled
automatic addressing enabled
controller RUN
LED functions AS-i master, controller
PWR / COM
green permanently lit
green flashing
PROJ
yellow permanently lit
yellow flashing
CONF / PF
red permanently lit
red flashing
PLC RUN yellow
AUX green
AS-i power ok
communication error, no slave detected
projection mode activated
slave 0 present
configuration error
peripheral fault(s) for slave(s) detected
controller RUN
aux. power input 24 V DC ok
LED functions controller e
LED functions AS-i power supplies
PWR green
COM ERR red
AS-i power output ok
no AS-i communication, addressing link on
TIuK_en_L 22.09.2007 14:26 Uhr Seite 5**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
Legend / list of abbreviations
TIuK_en_LA 22.09.2007 14:26 Uhr Seite 7**admin **Raid_1:I:IFM:IFM#0708-2178 ASi-Katalog:Englisch:
ifm article no. 7511227 Printed in Germany on non-chlorine paper.
We reserve the right to make technical alterations without prior notice. 09.2007
ifm electronic
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