BI-- 3192

24/04/06

ISSUED FOR CONSTRUCTION

BI-- 3192 ISSUED FOR DESIGN

08/01/06

SCOPE.......................................................................................................................... 3

DEFINITIONS................................................................................................................ 3

REFERENCES.............................................................................................................. 3

3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10

ASME (American Society Mechanical Engineers)..................................................... 3

API (American Petroleum Institute) ........................................................................... 4
ASTM (American Society for Testing and Materials)................................................. 4
BSI (British Standards Institute)................................................................................. 4
MSS (Manufacturers Standardization Society).......................................................... 5
SAMSS (Saudi Aramco Material System Specifications) .......................................... 5
Saudi Aramco Standard Drawings............................................................................. 6
Saudi Aramco Engineering Specifications................................................................. 6
NACE (National Association of Corrosion Engineers) ............................................... 6
EEMUA (Engineering Equipment and Materials Users Associations) ....................... 6

DOCUMENT CONFLICT............................................................................................... 7

DESIGN......................................................................................................................... 7

5.1
5.2
5.3
5.4

Codes and Standards ................................................................................................ 7

Material ...................................................................................................................... 7
Piping Components ................................................................................................... 7
Piping Material Class Coding System...................................................................... 12

ATTACHMENT 1........................................................................................................................
PIPING MATERIAL SERVICE CLASS INDEX ..........................................................................

DISCIPLINE
ENGINEER

ATTACHMENT 2........................................................................................................................

________________

PIPING MATERIAL CLASSES ..................................................................................................

DATE ___________

ATTACHMENT 3........................................................................................................................

PROJECT
ENGINEER

BRANCH CHARTS ....................................................................................................................

________________
DATE ___________
CERTIFIED

________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

2
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

SAUDI ARABIAN OIL COMPANY

MW

MW
PS
PSDS

PSDS PS/RS

MW
JK

PRC

APP
CKD

PSDS

JO/EWO

BI-- 3192

DATE

REV. NO.

05/09/05

ISSUED FOR APPROVAL

DESCRIPTION

ENGG

CE

PRC

SAUDI ARAMCO 2616-ENG (10/2002)

This specification, based on the Saudi Aramco Engineering Standard SAES-L-105

covers the selection of materials for the process piping and utility piping for the
Khursaniyah Gas Plant Project

BI-- 3192 ISSUED FOR DESIGN

BI-- 3192

08/01/06

24/04/06

ISSUED FOR CONSTRUCTION

JO/EWO

BI-- 3192

DATE

05/09/05
A

ISSUED FOR APPROVAL

DESCRIPTION

REV. NO.

SCOPE

DEFINITIONS
SAUDI ARAMCO

Saudi Arabian Oil Company

BTJV

Bechtel Technip Joint Venture

CONTRACTOR

BTJV

CONSTRUCTION CONTRACTOR

HOLD

REFERENCES
The requirements contained in the latest editions (unless a year is specified) of the
following codes and standards form part of this specification

3.1

ASME (American Society Mechanical Engineers)

B31.1

Power Piping

B31.3 (2002)

Process Piping

B31.8

Gas Transmission and Distribution Piping Systems

B1.1

Unified Inch Screw Threads (UN and UNR Thread Form)

B1-20.1

Pipe Threads, General Purpose (Inch)

B16.5

Pipe Flanges and Flanged Fittings NPS Through NPS 24

Metric/Inch Standard

B16.9

Factory-Made Wrought Buttwelding Fittings

OPERATIONS

B16.10

Face to Face and End to End Dimension of Valves

________________

B16.11

Forged Steel Fittings, Socket-Welding and Threaded

B16.20

Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound

and Jacketed

B16.21

Nonmetallic Gaskets for Pipe Flanges

B16.25

Buttwelding Ends

B16.34

Valves Flanged, Threaded and Welding Ends

DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED

________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

3
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

SAUDI ARABIAN OIL COMPANY

MW
PSDS PS/RS

PRC
MW
PS
PSDS

CE

PRC
JK
PSDS

MW

CKD
ENGG

APP

SAUDI ARAMCO 2616-ENG (10/2002)

ISSUED FOR CONSTRUCTION

08/01/06

24/04/06

BI-- 3192

BI-- 3192 ISSUED FOR DESIGN

3.2

DISCIPLINE
ENGINEER

B16.42

Ductile Iron Pipe Flanges and Flanged Fittings Classes 150

and 300

B16.47

Large Diameter Steel Flanges NPS 26 Through NPS 60

B16.48

Steel Line Blanks

B18.2.2

Square and Hex Nuts (inch Series)

B36.10M

Welded and Seamless wrought steel Pipe

B36.19M

Stainless Steel Pipe

API (American Petroleum Institute)

API 5L

Specification for Line Pipe

API 6D

Specification for Ball Valves and Pipe Line Valves

API 594

Check Valves: Flanged, Lug, Wafer and Butt Welding

API 598

Valve Inspection and testing

API 599

Steel and Ductile Iron Plug Valves

API 600

Steel Gate Valves Flanged and Butt Welding Ends

API 602

Compact Steel Gate Valves Flanged, Threaded, Welding,

Extended Body Ends

API 607

Fire Test for Soft Seated Quarter Turn Valves

API 608

Metal Ball Valves Flanged, Threaded and Welding Ends

API 609

Butterfly Valves, Lug-Type and Wafer Type

________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED

3.3

________________

ASTM (American Society for Testing and Materials)

DATE ___________
CONSTRUCTION
AGENCY

As designated in the individual line classes according to material selected

________________

3.4

DATE ___________

BSI (British Standards Institute)

OPERATIONS

BS1868

Steel Check Valves (Flanged and Butt Welding) for the

Petroleum, Petrochemical and Allied Industries.

BS1873

Steel Globe and Globe Stop and Check Valves (Flanged and
Butt-Welding Ends) for the Petroleum, Petrochemical and allied
Industries

BS5352

Steel Wedge Gate, Globe and Check Valves 50mm and

smaller for the Petroleum, Petrochemical and Allied Industries.

BS6755

Specification for fire Testing requirements, Part 2 Testing of

Valves.

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

4
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC
MW

SAUDI ARABIAN OIL COMPANY

PSDS PS/RS

PRC
MW
PS
PSDS

CE

PRC
JK

MW

CKD

PSDS

JO/EWO
DATE

05/09/05

REV. NO.

BI-- 3192

ISSUED FOR APPROVAL

DESCRIPTION

ENGG

APP

SAUDI ARAMCO 2616-ENG (10/2002)

24/04/06

08/01/06

BI-- 3192

BI-- 3192 ISSUED FOR DESIGN

ISSUED FOR CONSTRUCTION

3.5

MSS SP-6

Standard Finishes for Contact Faces of Pipe Flanges and

Connecting-End Flanges of Valves and Fittings

MSS SP-25

Standard Marking System for Valves, Fittings, Flanges and

Unions

MSS SP-43

Wrought Stainless Steel Butt-Welding Fittings

MSS SP-44

Steel Pipeline Flanges

MSS SP-75

Specification for High Test, Wrought, Butt Welding Fittings

MSS SP-80

Bronze Gate, Globe, Angle and Check Valves

MSS SP-83

Class 3000 Steel Pipe Unions Socket Welding and Threaded

MSS SP-95

Swaged Nipples and Bull Plugs

MSS SP-97

Integrally Reinforced Forged

SAMSS (Saudi Aramco Material System Specifications)

REV. NO.

3.6

MSS (Manufacturers Standardization Society)

01-SAMSS-010

Fabricated Carbon Steel Piping

01-SAMSS-016

Qualification of Pipeline, In- Plant Piping and Pressure Vessel

Steel for Resistance to HIC

01-SAMSS-024

Pipe Handling and Nesting

CERTIFIED

01-SAMSS-029

RTR (Fiberglass) Sewer Pipe and Fittings for Gravity Flow

________________

01-SAMSS-031

Product Marking for Pipe of Less than Six Inch Nominal Size

CONSTRUCTION
AGENCY

01-SAMSS-034

RTR (Fiberglass) Pressure Pipe and Fittings

________________

01-SAMSS-035

API Line Pipe

02-SAMSS-001

Piping Components for Low Temperature Service

02-SMASS-005

Butt Welding Pipe Fittings

02-SAMSS-011

Forged Steel Weld Neck Flanges for Low and Intermediate

Temperature Service

04-SAMSS-001

Gate Valves

04-SAMSS-002

Globe Valves

04-SAMSS-003

Additional Requirements for Low Temperature Valves

DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________

DATE ___________

DATE ___________
OPERATIONS

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

5
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

SAUDI ARABIAN OIL COMPANY

MW
PSDS PS/RS

MW
PS

PRC

MW

PSDS

APP

JK

DATE

05/09/05

JO/EWO

BI-- 3192

ISSUED FOR APPROVAL

DESCRIPTION

PSDS

ENGG

CKD

CE

PRC

SAUDI ARAMCO 2616-ENG (10/2002)

PRC

MW

MW

PS
PSDS

DESCRIPTION

ISSUED FOR CONSTRUCTION

24/04/06
0

BI-- 3192

BI-- 3192 ISSUED FOR DESIGN

08/01/06
B

JO/EWO
DATE

05/09/05

REV. NO.

BI-- 3192

ISSUED FOR APPROVAL

3.7

3.8

DISCIPLINE
ENGINEER
________________

04-SAMSS-005

Check Valves, Swing Type

04-SAMSS-035

General Requirements for Valves

04-SAMSS-048

Valve Inspection and Testing Requirements

04-SAMSS-051

Ball Valves, API 6D

09-SAMSS-107

Application of Composite Fluoropolymer/Ceramic Coatings to

Fasteners

Saudi Aramco Standard Drawings

AA-0366865

Cathodic Protection, Electrical Insulating / Isolating Assemblies

AC-036413

Raised Face Orifice Flange Assembly

AC-036630

Installation of Jack Screws for Flanged Joints

AC-036633

Spectacle Plates, Blinds & Spacers for Class 150 RF Flanges

AD-036636

Spectacle Plates, Blinds & Spacers for Class 600 RF Flanges

AD-036731

Spectacle Plates, Blinds & Spacers for Class 300 RF Flanges

Saudi Aramco Engineering Specifications

SAES-A-301

Materials Resistant to Sulphide Stress Corrosion Cracking

SAES-H-002

Internal and External Coatings for Steel Pipelines and Piping

SAES-L-105

Piping Material Selection

SAES-L-108

Selection of Valves

SAES-L-110

Limitations on Pipe Flanged Joints and Components

SAES L 130

Material for Low Temperature Service

DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED

________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS

3.9

________________

NACE MR 0175 (2002)

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

BY: ______________

DATE ___________

THIS INDICATES THAT REV. NO. ____________

NACE (National Association of Corrosion Engineers)

3.10 EEMUA (Engineering Equipment and Materials Users Associations)

EEMUA 144

90/10 Copper Nickel Alloy Tubes Seamless and Welded

EEMUA 145

90/10 Copper Nickel Alloy Flanges Composite and Solid

EEMUA 146

90/10 Copper Nickel Alloy Fittings

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

6
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

MW
JK
PSDS

SAUDI ARABIAN OIL COMPANY

PSDS PS/RS

CE

PRC

APP
CKD
ENGG

SAUDI ARAMCO 2616-ENG (10/2002)

PRC

MW

MW

PS
PSDS

SAUDI ARABIAN OIL COMPANY

4

DOCUMENT CONFLICT
This document is supplementary to the mandatory requirement of Saudi Aramco
engineering standards, materials systems specification and standard drawings.
If any conflict occurs between this document and the Saudi Aramco Standards,
Specification and Standard drawings then the Saudi Aramco standards, specifications
and standard drawings shall govern.

DESCRIPTION

DESIGN

BI-- 3192
24/04/06

ISSUED FOR CONSTRUCTION

BI-- 3192 ISSUED FOR DESIGN

08/01/06

Codes and Standards

Engineering requirements for design of the piping system are in accordance with
ASME B31.3, ASME B31.8 (as applicable) and the applicable SAES-L Specifications.

5.2

Material
Piping materials and limitations (pressure, temperature, diameter) are shown in
attached piping classes.
All 316 stainless steel pipe, fittings and flanges shall be supplied dual grade 316/316L
with chemical compositions of 316L grade materials but with the mechanical
properties of 316 stainless steel.
Charpy impact testing shall be carried out on all carbon steel pipe and wrought piping
components, irrespective of material grade, with wall thickness greater than 25mm.
Testing shall be in accordance with ASME B31.3 with impact values being 34J min
average and 27J min individual for a standard 10mm x 10mm specimen. Impact
testing shall be carried out on base material, weld deposit and HAZ.

JO/EWO

BI-- 3192

DATE

REV. NO.

05/09/05

ISSUED FOR APPROVAL

5.1

DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER

See BTJV Doc No 25136-000-3PS-P000-P0004 - General Supply Specification for

Piping Material, for specific material requirements.

________________
DATE ___________

For carbon steel piping, the following services require PWHT after piping fabrication:

CERTIFIED

________________
DATE ___________
CONSTRUCTION
AGENCY

a)

All Caustic Soda solutions at all temperatures.

b)

All Diglycolamine (DGA) solutions above 270 F design temperature.

________________
DATE ___________

5.3

OPERATIONS

5.3.1

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

Piping Components
Pipe
The minimum wall thickness/schedule shall be that shown on each piping class.
Calculated thickness shall not be less than D/135
Nominal pipe sizes NPS , 1, 2, 3, 5 and 22 shall not be used, except as
required to mate with equipment connections. Where necessary to match a
manufacturers equipment connection a reducer must be employed immediately to
increase to the next available acceptable pipe size.

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

7
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

MW
JK
PSDS

PSDS PS/RS

CE

PRC

APP
CKD
ENGG

SAUDI ARAMCO 2616-ENG (10/2002)

For nominal pipe sizes greater than NPS 24 pipe sizes shall, wherever possible,
increase in increments of 6 inches up to and included NPS 48. Above NPS 48
nominal pipe sizes shall increase in increments of 4 inches.
Pipe sizes not included in ASME B36.10 / B36.19 shall not be used.
Carbon steel pipe NPS 6 and larger specified to API 5L shall be purchased in
accordance with Saudi Aramco Material System Specification 01-SAMSS-035.

API 5L pipe shall have a joint factor of 0.95. All other welded carbon steel pipe shall
be 100% radiographed and have a joint factor of 1.0.

BI-- 3192
24/04/06

ISSUED FOR CONSTRUCTION

BI-- 3192 ISSUED FOR DESIGN

08/01/06

Stainless steel pipes shall be seamless up to NPS 12 and EFW for NPS 14 and
larger, with 100% radiography and have a joint factor of 1.0.
All welded carbon steel pipe specified as NACE shall comply with the requirements of
Saudi Aramco Material System Specification 01-SAMSS-016, Qualification of
Pipeline, In- Plant Piping and Pressure Vessel Steel for Resistance to HIC.
All carbon steel, low temperature carbon steel and stainless steel pipes specified to
NACE shall be supplied in accordance to NACE MR01-75 and Saudi Aramco
Engineering Standards SAES-A-301, Material Resistant to Sulfide Stress Corrosion.
All buried steel pipe shall be externally protected against corrosion per Saudi Aramco
Specification SAES-H-002.

JO/EWO

BI-- 3192

DATE

REV. NO.

05/09/05

ISSUED FOR APPROVAL

DESCRIPTION

Carbon steel and low temperature carbon steel pipe shall be seamless up to and
included NPS 24 and SAW/EFW larger than NPS 24.

DISCIPLINE
ENGINEER

Reinforced Thermosetting Resin (RTR) pipe used above ground, if any, shall have
external ultraviolet protection.

________________
DATE ___________
PROJECT
ENGINEER

Chlorinated Polyvinyl Chloride (cPVC) piping material used above ground shall have
external ultraviolet protection.

________________
DATE ___________
CERTIFIED

Galvanized pipe and couplings shall be supplied galvanized in accordance with

ASTM A53, with threads free of galvanizing.

________________
DATE ___________
CONSTRUCTION
AGENCY

5.3.2

________________

Flanges
Flat face flanges shall only be used to match cast iron valves or non-metallic flanges
or to match flat face flanges on equipment. Flat face finish shall be in accordance
with MSS-SP-6

DATE ___________
OPERATIONS

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

Flange face finish of raised face flanges shall be as specified in ASME B16.5 and
supplied in accordance with ASME B46.1.
All flanges Class 900 and above shall be supplied with Ring Type Joint.
Flange joints between spacers or blinds shall be fitted with jackscrews in accordance
with Saudi Aramco standard drawing AC-036630
Orifice flanges shall be supplied complete with jackscrews and threaded tap plugs
installed in accordance with Saudi Aramco Standard Drawing AC-036413.
PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

8
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC
MW

SAUDI ARABIAN OIL COMPANY

PSDS PS/RS

PRC
MW
PS
PSDS

CE

PRC
JK
PSDS

MW

CKD
ENGG

APP

SAUDI ARAMCO 2616-ENG (10/2002)

Flanges NPS 24 and smaller shall be supplied in accordance with ASME B16.5 and
for sizes larger than NPS 24 in accordance with ASME B16.47 Series A.
Galvanized flanges shall be supplied galvanized in accordance with ASTM A53, with
threads and gasket contact area free of galvanizing.
5.3.3

Fittings

BI-- 3192 ISSUED FOR DESIGN

BI-- 3192

08/01/06

24/04/06

ISSUED FOR CONSTRUCTION

JO/EWO

BI-- 3192

DATE

05/09/05

REV. NO.

ISSUED FOR APPROVAL

DESCRIPTION

In Sour service socket weld or threaded fittings shall not be used. Butt weld fittings
shall be used for all sizes.

DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED

________________

For non sour services socket weld fitting shall normally be used for NPS 1 and
smaller and butt weld fittings for NPS 2 and larger.
Butt weld elbows shall be long radius.
Carbon steel and low temperature carbon steel butt weld fittings up to and including
NPS 24 shall be seamless. Fittings greater than NPS 24 shall be EFW with 100%
radiography of weld seam and have a joint factor of 1.0.
Stainless steel butt weld fittings up to and including NPS 12 shall be seamless.
Fittings greater than NPS 12 shall be EFW with 100% radiography of weld seam and
have a joint factor of 1.0.
Galvanized fittings shall be supplied galvanized in accordance with ASTM A53, with
threads free of galvanizing.
Fitting Type

Manufacturers Standard

Aramco Standard

Butt weld Fittings

ASME B16.9

02-SAMSS-005

Forged Fittings

ASME B16.11

None

Unions

MSS SP-83

None

Olets

MSS SP-97

None

Butt Weld (High Yield)

MSS SP-75

02-SAMSS-005

Swages

MSS SP-95

None

DATE ___________
CONSTRUCTION
AGENCY

Full couplings, where allowed, shall be used for connections of NPS 1 and smaller
pipes in straight runs. Quantities and supply shall be within Construction Contractors
scope.

________________
DATE ___________
OPERATIONS

Unless otherwise stated, the wall thickness of butt welded fitting shall be equal to the
thickness of connected pipe.

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

In general, all nipples of sizes NPS 1 and smaller shall be seamless and cut from
pipe and have a minimum wall thickness of schedule 80.

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

9
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC
MW

SAUDI ARABIAN OIL COMPANY

PSDS PS/RS

PRC
MW
PS
PSDS

CE

PRC
JK
PSDS

MW

CKD
ENGG

APP

SAUDI ARAMCO 2616-ENG (10/2002)

PRC

MW

MW

PS
PSDS

BI-- 3192
24/04/06
0

ISSUED FOR CONSTRUCTION

BI-- 3192 ISSUED FOR DESIGN

08/01/06
B

SAUDI ARABIAN OIL COMPANY

5.3.4

Valves
Valves shall comply with the requirements of the following SAMSS
04-SAMSS-001

Gate Valves

04-SAMSS-002

Globe Valves

04-SAMSS-003

Additional Requirements for Low Temperature Valves

04-SAMSS-005

Swing Check Valves

04-SAMSS-035

General Requirements for Valves

04-SAMSS-048

Valve Inspection and Testing Requirements

04-SAMSS-051

Ball Valves API 6D

All valves shall conform to 04-SAMSS-035 and inspection and testing shall comply
with the requirements of 04-SAMSS-048.
All valves for use in low temperature applications shall comply to the requirements of
04-SAMSS-003 Additional Requirements for Low Temperature Valves.
Types of valves and valve trim shall be in accordance with the individual Piping
Classes, based on service conditions.
All SW globe and check valves shall conform to API 602 as applicable except when
full bore is required.

DISCIPLINE
ENGINEER
________________

All ball valves shall be full bore.

DATE ___________
PROJECT
ENGINEER

Unless otherwise noted, face to face/end to end dimensions shall be in accordance

with ASME B16.10 or API 6D whichever is applicable.

________________
DATE ___________
CERTIFIED

In steam service, Saudi Aramco specification shall be applied with added appendices
as follows:

________________
DATE ___________
CONSTRUCTION
AGENCY
________________

Gate

04-SAMSS-001 Appendix D

Globe

04-SAMSS-002 Appendix D

Swing Check

04-SAMSS-005 Appendix C

DATE ___________
OPERATIONS

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

Stainless steel valves shall be supplied dual grade 316/316L for socket weld and butt
weld valves and dual grade or standard grade for flanged valves. L grade valves are
not acceptable alternatives.
Valves specified to NACE shall conform to the requirements of NACE MR0175-2002
and SAES-A-301.
Ball, butterfly and plug valves shall be fire-safe design, except where used on
water/utility services. Welded bodies shall not be used.

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

10
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

MW
JK
PSDS

JO/EWO

BI-- 3192

DATE

05/09/05

REV. NO.

ISSUED FOR APPROVAL

DESCRIPTION

PSDS PS/RS

CE

PRC

APP
CKD
ENGG

SAUDI ARAMCO 2616-ENG (10/2002)

PRC

MW

MW

PS

All butterfly valves in hydrocarbon service shall be flanged, API 609 Series B design.

PSDS

Soft seated ball and butterfly valves, and tight shut-off Gate and Globe valves with
PTFE seat inserts shall be limited to a maximum design temperature of 250F.
Gear Operated Valves :

DESCRIPTION

Valves shall be actuated by gear operator as specified below:

Cl 150

24

Cl 300

16

Cl 600

Cl 900 & Higher

Cl 150

14

Cl 300

10

Cl 600

Cl 900

Cl 1500

Cl 150

Cl 300

Cl 600 & Higher

Cl 150

Refer to Piping Class

Cl 300

Refer to Piping Class

Cl 150/300

Refer to Piping Class

ISSUED FOR CONSTRUCTION

Globe Valve

24/04/06

BI-- 3192

BI-- 3192 ISSUED FOR DESIGN

08/01/06

Ball Valve

REV. NO.

DATE

05/09/05

JO/EWO

BI-- 3192

ISSUED FOR APPROVAL

Gate Valve

DISCIPLINE
ENGINEER

Plug Valves

________________
DATE ___________

Butterfly Valves

PROJECT
ENGINEER
________________
DATE ___________

5.3.5 Branch Connections

CERTIFIED

Branch connections for metallic classes shall be in accordance with SAES-L-110

unless shown otherwise in the pipe classes. Welded branch connections shall be
verified in accordance with ASME B31.3 para 304.3.

________________
DATE ___________
CONSTRUCTION
AGENCY
________________

5.3.6 Threads

DATE ___________
OPERATIONS

Threads for threaded pipes, fittings, flanges and valves shall be in accordance with
ASME B1.20.1 taper threads.

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

PTFE (Teflon) tape shall not be used.

Seal welding of threaded joints shall be in accordance with SAES-L-110.
5.3.7

Gaskets
Asbestos in any form shall not be used in the manufacture and construction of
gaskets.
Non-Metallic gaskets shall be in accordance with ASME B16.21

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

11
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

MW
JK
PSDS

SAUDI ARABIAN OIL COMPANY

PSDS PS/RS

CE

PRC

APP
CKD
ENGG

SAUDI ARAMCO 2616-ENG (10/2002)

PRC

MW

MW

PS
PSDS

SAUDI ARABIAN OIL COMPANY

Spiral wound and ring joint type gaskets shall be in accordance with ASME B16.20
5.3.8

Bolts
Bolts, cap screws and nuts shall be threaded in accordance with ASME B1.1.
Where flange insulation assembly is required, bolt lengths shall be calculated to suit
the application in accordance with Saudi Aramco Standard Drawing AA-036865.

ISSUED FOR CONSTRUCTION

24/04/06
0

BI-- 3192

BI-- 3192 ISSUED FOR DESIGN

08/01/06
B

JO/EWO
DATE

05/09/05

REV. NO.

BI-- 3192

ISSUED FOR APPROVAL

DESCRIPTION

Bolts used in underground piping shall be ceramic fluoropolymer coated as per

09-SAMSS-107.

DISCIPLINE
ENGINEER

All stud bolts shall be threaded full length and supplied with two heavy series
hexagon nuts.
All jack screws and hexagon headed bolts shall have threads extended to the
underside of the head.

5.4
5.4.1

Piping Material Class Coding System

The piping class coding system consists of four alpha-numeric fields containing one
or two characters each. Each field describes various features of the piping class.

5.4.1.1 First Field

The first field defines the pressure rating and consists of one or two numeric
characters. Refer to paragraph 5.4.2.1
5.4.1.2 Second Field

________________

The second field defines the pipe material and consists of two alpha characters. Refer
to paragraph 5.4.2 2

DATE ___________
PROJECT
ENGINEER

5.4.1.3 Third Field

________________
DATE ___________

The third field defines the corrosion or erosion allowance and consists of one numeric
character. Refer to paragraph 5.4.2.3

CERTIFIED

________________

5.4.1.4 Fourth Field

DATE ___________
CONSTRUCTION
AGENCY

The fourth field defines the service and consists of one alpha character. Refer to
paragraph 5.4.2.4. The alpha character is also suffixed by numeric characters, which
differentiate specific pipe class requirements based on service fluid.

________________
DATE ___________
OPERATIONS

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

An example of a complete piping line designator is 1CA2P03. This designator

specifies an ASME pressure class 150, impact tested carbon steel piping system with
3.2mm corrosion allowance, designed for general process service, with specific
requirement for pipe class service fluids.

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

12
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

MW
JK
PSDS

PSDS PS/RS

CE

PRC

APP
CKD
ENGG

SAUDI ARAMCO 2616-ENG (10/2002)

PRC

MW

MW

PS
PSDS

SAUDI ARABIAN OIL COMPANY

5.4.2

Field Definition Tables

5.4.2.1 Pressure Rating

Symbol

Symbol
80
85
90
95

24/04/06

Symbol
CA
CB
CC
CS
CG
CJ
CK
CL
CM
BC
BD
DC
FE
LC
LE
LP
NM
NR
NT
PU
PV
SC
SD
SV

DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED

________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

BY: ______________

DATE ___________

THIS INDICATES THAT REV. NO. ____________

Nominal Pressure Rating or Class

(Specific Rating Designations)
Non-pressure
Pressure Class 75/150 RF
Class 3000, API 6A
Class 10000,API 6A

5.4.2.2 Line Material

08/01/06

BI-- 3192

BI-- 3192 ISSUED FOR DESIGN

ISSUED FOR CONSTRUCTION

1
3
4
6
9
15
25
12

Nominal Pressure Rating or Class

(ASME B16.5/B16.47 Flange Class)
150
300
400
600
900
1500
2500
125 FF, ASME B16.1/150 FF ASME B16.5

Material
Impact Tested Carbon Steel
Killed Carbon Steel
Low Carbon Steel
Carbon Steel
Galvanized Carbon Steel
1-1/4 Cr-1/2 Mo Alloy Steel
2-1/4 Cr-1 Mo Alloy Steel
5 Cr-1 Mo Alloy Steel
9 Cr-1 Mo Alloy Steel
Copper Tubing
90-10 Cu-Ni
Cast Iron, Grey
Glass Fiber Reinforced Epoxy
Cement-Lined Carbon Steel
Epoxy-lined Carbon Steel
Polypropylene-lined Carbon Steel
Monel 400
Incoloy 800
Carpenter20 (Alloy 20)
CPVC(Chlorinated PVC)
PVC (Poly Vinyl Chloride)
Type 304 Stainless Steel
Type 316/316L Stainless Steel
AVESTA 254 SMO Stainless Steel

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

13
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

MW
JK
PSDS
A

REV. NO.

DATE

05/09/05

JO/EWO

BI-- 3192

ISSUED FOR APPROVAL

DESCRIPTION

PSDS PS/RS

CE

PRC

APP
CKD
ENGG

SAUDI ARAMCO 2616-ENG (10/2002)

PRC

MW

MW

PS
PSDS

5.4.2.3 Corrosion Allowance

Symbol
0
1
2
3
4
9

Symbol
A
C
D
H
P
Q
T
U
W
Y

24/04/06

08/01/06

Service
Acid
Caustic
Drain/Sewer
Hydrogen
Process (General Hydrocarbon)
Chlorination Gas (Owner designator)
Wellhead piping (Owner designator)
Utility
Water (Owner designator)
Chlorine Gas (Owner designator)

Corrosion Allowance
Zero Corrosion Allowance
1.6mm
3.2mm
4.8mm
6.4mm
Corrosion allowance as noted. Refer to
SAE-L-033 for specific corrosion protection
requirements

5.4.2.4 Service

BI-- 3192

BI-- 3192 ISSUED FOR DESIGN

ISSUED FOR CONSTRUCTION

DESCRIPTION
ISSUED FOR APPROVAL
JO/EWO

BI-- 3192

DATE

05/09/05
A

REV. NO.

SAUDI ARABIAN OIL COMPANY

DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED

________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

14
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC

MW
JK
PSDS

PSDS PS/RS

CE

PRC

APP
CKD
ENGG

SAUDI ARAMCO 2616-ENG (10/2002)

ATTACHMENT 1

PRC
MW

PS
PSDS

PIPING MATERIAL SERVICE CLASS INDEX

ISSUED FOR CONSTRUCTION

24/04/06

BI-- 3192

BI-- 3192 ISSUED FOR DESIGN

08/01/06

REV. NO.

DATE

05/09/05

JO/EWO

BI-- 3192

ISSUED FOR APPROVAL

DESCRIPTION

The Service Class Index serves as a guide to the Pipe Classes and summarizes each
Pipe Class by listing the ASME Design Code, Primary Material, ASME Class and
Flange Facing, Corrosion Allowance, Temperature Limits and Services, etc.

DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED

________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS

________________

CONTROL NUMBER

DATE _____________
(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATE

THIS INDICATES THAT REV. NO. ____________

BY: ______________

DATE ___________

PROJECT SPECIFICATION
CONTROL AND INSTRUMENTATION PHILOSOPHY

DWG.TYPE

DOC

KHURSANIYAH GAS PLANT

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

15
OF
14

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PRC
MW

SAUDI ARABIAN OIL COMPANY

PSDS PS/RS

CE

PRC
MW
PSDS

ENGG

JK

CKD

APP

SAUDI ARAMCO 2616-ENG (10/2002)

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index
Max
Class Name
Pipe
Rev
Size
12BD0U01
4
2
12CG0U01

12

Flange
Rating &
Facing
PN 20
FF

Corr
Allow
mm
0

90/10 Cu/Ni

90/10 Cu/Ni

Bronze

Bronze

Full Face
Synthetic Fibre

ASME B31.3

150 @ 32
150 @ 230

Cl 125
FF

3 - 0
4 -1.6

Galv. CS 3
A106-B 4

A105N- Galv
A234-WPB

A105N
A216-WCB

Trim 8

Full Face
Synthetic Fibre

130 @ 32
130 @ 200

Cl 125
FF

RTR Epoxy

RTR Epoxy

A216-WCB
Epoxy Lined

Alloy 20

Full Face
Elastomer

145 @ 32
145 @ 200
130 @ 240

Cl 125
FF

RTR Epoxy

RTR Epoxy

A216-WCB
Epoxy Lined

Bronze

Full Face
Elastomer

Air (A)
Instrument Air (IA)
Nitrogen (N)
36

2
12FE0U16

ASME B31.3

Press/Temp
Limit
psig@F
200 @ 32
200 @ 200

Pipe Material

Fittings

Valve Body

Valve
Trim

Gasket

Fire Water (FW)

Utility Water (UW)

12FE0A06

Design Code
Service

ASME B31.3
Acid Sewer (AS)

68

ASME B31.3
Acid Hydrocarbon (AH)
Boiler Blow Down (BBD)
Cooling Water Supply (CWS)
Cooling Water Return (CWR)
Drinking Water (DW)
Oily Water (OW)
Oily Water Sewer (OWS)
Oil & Oil Products (P)
Process Water (PW)
Gravity Storm Water
Sewer(SCR)
Storm Sewer (SR)
Sanitary Sewer (SWS)
Treated Water (TW)
Utility Water (UW)
Waste Water (WW)
Underground

Page 2 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
12LE0U01 68
2

12PU0U16

10

12

150 @ 32
150 @ 73

Cl 125
FF

1840 @ -100
1840 @ 160

Corr
Allow
mm
0

Pipe Material

Fittings

Valve Body

Valve
Trim

Gasket

FBE lined CS

FBE lined CS

A216-WCB
Epoxy Lined

Bronze

Full Face
Elastomer

CPVC

CPVC

CPVC/
DI Epoxy Lined

CPVC/
Bronze

Full Face
Elastomer

ASME B31.3

Cl1500
RTJ

SS A312316/316L

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

316SS Ring

SOUR MR0175-2002
ASME B31.3

3600 @-50
2480 @ 450

Cl1500
RTJ

SS A312316/316L

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

316SS Ring

265 @ -50
125 @ 650

Cl 150
RF

1.6

ITCS A333-6
A671-CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1/
A352-LCB

Trim 12

Sp Wound
316SS/Graph

265 @ -50
192 @ 425
125 @ 650

Cl 150
RF

3.2

ITCS A333-6
A671-CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1/
A352-LCB

Trim 12

Sp Wound
316SS/Graph

Chemical (C)
60

2
1CA2P03

Flange
Rating &
Facing
Cl 125
FF

Oil & Oil Products (P)

2
1CA1P03

ASME B31.3

Press/Temp
Limit
psig@F
195 @ 32
195 @ 150
130 @ 240

Drinking Water (DW)

2
15SD0U01

ASME B31.3
Bio Sludge (BS)
Oily Sludge (OS)
Oily Water (OW)
Oily Water Sewer (OWS)
Oil & Oil Products (P)
Process Water (PW)
Sewer (Storm) (SR)
Sanitary Sewer (SWS)
Treated Water (TW)
Utility Water (UW)
Water (W)
Waste Water (WW)

2
15SD0P01

Design Code
Service

ASME B31.3
Oil & Oil Product (P)

68

SOUR - MR0175-2002
ASME B31.3
Oil & Oil Products (P)
Relief Line (RL)
Sour Water (SOW)
SOUR - MR0175-2002

Page 3 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
1CA4P03 68
2

1CC1P01

60

SOUR - MR0175-2002
ASME B31.3
Diesel
Chemical (C)
Fuel Gas (FG)
Fuel Gas Low Pressure (FGL)
Methanol (M)
Nitrogen (N)
Oily Water Sewer (OWS)
Oil & Oil Products (P)
Process Air (PA)
Process Water (PW)
Relief Lines (RL)
Utility Water (UW)
Vent Gas (VG)

12

2
1CC2P01

ASME B31.3
Blow Down (BD)
Relief Line (RL)
Oil & Oil Products (P)

1CC2C04

Design Code
Service

ASME B31.3

Press/Temp
Limit
psig@F
265 @ -50
185 @ 450
140 @ 600
125 @ 650

Flange
Rating &
Facing
Cl 150
RF

285 @ 32
260 @ 200
110 @ 700

Cl150
RF

285 @ 32
260 @ 200

285 @ 32
192 @ 425
110 @ 700

Corr
Allow
mm
6.4

Pipe Material

Fittings

Valve Body

Valve
Trim

Gasket

ITCS A333-6
A671-CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A182-F316/316L
/ A352-LCB

Trim 12

Sp Wound
316SS/Graph

1.6

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 8

Sp Wound
316SS/Graph

Cl150
RF

3.2

CS A106-B

A105N
A234-WPB

A105N
A216-WCB

Trim 9

Sp Wound
316SS/Graph

Cl150
RF

3.2

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 8

Sp Wound
316SS/Graph

Caustic (CA)
60

PWHT
ASME B31.3
15psi LP Condensate (15C)
60 psi LP Condensate (60C)
Boiler Feed Water (BFW)
Oil & Oil Products (P)
Relief Line (RL)
Steam Condensate (SC)
Utility Air (UA)
Water (W)

Page 4 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
1CC2P03 84
2

1CC2P07

68

36

SOUR - MR0175-2002
PWHT at design conditions
>270F
ASME B31.3
Process (P)
Vent Gas (VG)

2
1CC4P03

SOUR - MR0175-2002
ASME B31.3
Diglycolamine (DGA)
Oil & Oil Product (P)
(Amine Service)

1CC4A09

ASME B31.3
Acid Hydrocarbon (AH)
Boiler Blow Down (BBD)
Blowdown (BD)
Fuel Gas Low Pressure (FGL)
Oil & Oil Product (P)
Relief Line (RL)
Sulfur (SF)
Sour Water (SOW)
Vent Gas (VG)

1CC2P09

Design Code
Service

JACKETED
ASME B31.3

Press/Temp
Limit
psig@F
285 @ 32*
185 @ 450
110 @ 700

Flange
Rating &
Facing
Cl150
RF

Corr
Allow
mm
3.2

Pipe Material

Fittings

ASME B31.3
Blow Down (BD)
Oil & Oil Product (P)
Relief Lines (RL)
Sour Water (SOW)
Water (W)

Valve
Trim

Gasket

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Sp Wound
316SS/Graph

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Sp Wound
316SS/Graph

*28F min for

W/T <23.8mm

285 @ 32
275 @ 135
110 @ 700

Cl150
RF

3.2

285 @ 32
200 @ 400
152 @ 550

Cl150
RF

3.2 In
1.6 Out

CS A106-B

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Sp Wound
316SS/Graph

275 @ 32
200 @ 200

Cl150
RF

6.4

CS A106-B

A105N
A234-WPB

B462 UNS
N08020
A216-WCB

Alloy 20

Sp Wound
Alloy 20/PTFE

275 @ 32*
185 @ 450
110 @ 700

Cl150
RF

6.4

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A182-F316/316L
A216-WCB

Trim 12

Sp Wound
316SS/Graph

Sulphuric Acid (SA)

84

Valve Body

*2F min for

W/T <15.8mm

SOUR - MR0175-2002

Page 5 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
1CC4P07 48
2

1CC4P1

36

68

60

JACKETED
ASME B31.3

Refractory Lined
ASME B31.3
15 psi LP Steam (15S)
60 psi LP Steam (60S)
Steam (S)

24

2
1CS2U16

Flange
Rating &
Facing
Cl150
RF

275 @ 32
200 @ 400
152 @ 550

Cl150
RF

280 @ 32
95 @ 750

Corr
Allow
mm
6.4

Pipe Material

Fittings

Valve Body

Valve
Trim

Gasket

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A182-F316/316L
A216-WCB

Trim 12

Sp Wound
316SS/Graph

3.2 In <6
6.4 In 8
1.6 Out

CS A106-B

A105N
A234-WPB

A182-F316/316L
A216-WCB

Trim 12

Sp Wound
316SS/Graph

Cl150
RF

6.4

1Cr-Mo
A335-P11
A691-1Cr
Cl42

A182-F11 Cl2
A234-WP11 Cl1

A182-F11 Cl 2
A217-WC6

Trim 5

Sp Wound
316SS/Graph

285 @ 32
257 @ 210
95 @ 750
FV @ 308

Cl150
RF

1.6

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 5
Trim 8

Sp Wound
316SS/Graph

285 @ 32
257 @ 210
110 @ 700
FV @ 308
285 @ 32
257 @ 210
200 @ 400

Cl150
RF

1.6

CS SA106-B

SA105N
SA234-WPB

SA105N
SA216-WCB

Trim 5
Trim 8

Sp Wound
316SS/Graph

Cl150
RF

3.2

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Bronze

Sp Wound
316SS/Graph

Oil & Oil Products (P)

1CS1U15

SOUR - MR0175-2002
PWHT at design conditions
>270F
ASME B31.3
Sulfur (SF)

2
1CS1U05

ASME B31.3

Press/Temp
Limit
psig@F
275 @ 32
110 @ 700

Diglycolamine (DGA)
Oil & Oil Product (P)
(Amine Service)

2
1CJ4P01

Design Code
Service

ASME B31.1
60 psi LP Steam (60S)

48

ASME B31.3
Cooling Water Return (CWR)
Cooling Water Supply (CWS)

Page 6 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
1FE0U16 24
2
1LE0U16

24

24

42

48

Underground
ASME B31.3

ASME B31.3

ASME B31.3

SOUR - MR0175-2002
ASME B31.3
Blow Down (BD)
Oil & Oil Product (P)
Relief Lines Cold (RLC)

2
1SD0P07

Cl 150
FF

290 @ 32
195 @ 150

Pipe Material

Fittings

Valve Body

Valve
Trim

Gasket

RTR Epoxy

RTR Epoxy

A216-WCB
Epoxy Lined

Bronze

Full Face
Elastomer

FBE lined CS

FBE lined CS

A216-WCB
Epoxy Lined

Bronze

Full Face
Synthetic Fibre

Cl150
RF

Alloy 20
B464 UNS
N08020

B366 UNS N08020

A351-CN7M

Trim 13

275 @ -148
195 @ 400

Cl150
RF

SS A312316/316L
SS A358316/316L Cl 1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

275 @ -148
195 @ 400
182 @ 450

Cl150
RF

SS A312316/316L
SS A358316/316L Cl 1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

275 @ 32
195 @ 400

Cl150
RF

SS A312316/316L

A182-F316

275 @ 32
195 @ 400

Cl150
RF

SS A312316/316L
SS A358316/316L Cl1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

Blow Down (BD)

Oil & Oil Product (P)
Relief Line (RL)
Relief Lines Cold (RLC)
Vent Gas (VG)

1SD0P05

200 @ 32
200 @ 200

Corr
Allow
mm
0

Sulfur (SF)

1SD0P03

Flange
Rating &
Facing
Cl 150
FF

Firewater (FW)

2
1SD0P01

ASME B31.3

Press/Temp
Limit
psig@F
200 @ 32
200 @ 200

Firewater (FW)

2
1NT0P01

Design Code
Service

ASME B31.3
Steam Tracing

48

ASME B31.3
Diglycolamine (DGA)
Oil & Oil Product (P)
SOUR - MR0175-2002

Page 7 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
1SD0P09 48
2

1SD0U01

24

68

ASME B31.3
Blow Down (BD)
Fuel Gas (FG)
Oil & Oil Product (P)
Refrigerants (R)

60

3CA2P01

*Extended Bonnet Valves

ASME B31.3

Press/Temp
Limit
psig@F
275 @ -250
275 @ -148.1
188 @ 425

Flange
Rating &
Facing
Cl150
RF

275 @ 32
195 @ 400

Cl150
RF

695 @ -50
640 @ 300
525 @ 650

Corr
Allow
mm
0

ASME B31.3

Valve Body

SS A312316/316L
SS A358316/316L Cl 1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

SS A312316/316L
SS A358316/316L Cl1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

Cl300
RF

1.6

ITCS A333-6
A671 CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1
A352-LCB

Trim 12

Sp Wound
316SS/Graph

695 @ -50
525 @ 650

Cl300
RF

1.6

ITCS A333-6
A671 CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1
A352-LCB

Trim 12

Sp Wound
316SS/Graph

695 @ -50
525 @ 650

Cl300
RF

3.2

ITCS A333-6
A671 CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1
A352-LCB

Trim 12

Sp Wound
316SS/Graph

Blow Down (BD)

Oil & Oil Product (P)
Refrigerants (R)
60

SOUR - MR0175-2002
ASME B31.3
Oil & Oil Products(P)

Pipe Material

Valve
Trim

Fittings

Air (A)
Chemical (C)
Demin. Water (DMW)
Drinking Water (DW)
Fuel Gas Low Pressure (FGL)
Instrument Air (IA)
Lube Oil (LO)
Sewer (Storm) (SR)
Treated Water (TW)
Water (W)

3CA1P03

ASME B31.3
Blow Down (BD)
Oil & Oil Product (P)
Relief Lines Cold (RLC)

3CA1P01

Design Code
Service

Page 8 of 17

Gasket

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
3CA2P03 60
2

3CA4P03

60

48

695 @ -50
525 @ 650

Cl300
RF

740 @ 32
530 @ 700

Corr
Allow
mm
3.2

SOUR- MR0175-2002
ASME B31.3

SOUR- MR0175-2002
ASME B31.3

Pipe Material

Fittings

Valve Body

Valve
Trim

Gasket

ITCS A333-6
A671 CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1
A352-LCB

Trim 12

Sp Wound
316SS/Graph

6.4

ITCS A333-6
A671 CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A182-F316/316L
A352-LCB

Trim 12

Sp Wound
316SS/Graph

Cl300
RF

1.6

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 8

Sp Wound
316SS/Graph

740 @ 32
635 @ 400
290 @ 470

Cl300
RF

3.2

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 8

Sp Wound
316SS/Graph

740 @ 28
635 @ 400
620 @ 450

Cl300
RF

3.2

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Sp Wound
316SS/Graph

Methanol (ME)
Oil & Oil Product (P)
Relief Line (RL)
Vessel Trim (VT)
48

3CC2P03

Flange
Rating &
Facing
Cl300
RF

Blow Down (BD)

Oil & Oil Products (P)

3CC2P01

ASME B31.3

Press/Temp
Limit
psig@F
695 @ -50
525 @ 650

Oil & Oil Products(P)

Refrigerants (R)

3CC1P01

Design Code
Service

ASME B31.3
Boiler Feed Water (BFW)
Oil & Oil Products (P)
250 psi MP Steam Condensate
(250SC)
Vessel Trim (VT)

48

ASME B31.3
Blow Down (BD)
Oil & Oil Products (P)
Fuel Gas (FG)
Relief Line (RL)
Sour Water (SOW)

*28F min for

W/T <23.8mm

SOUR - MR0175-2002

Page 9 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
3CC2P07 48
2

3CC4P03

48

48

48

SOUR- MR0175-2002
PWHT at design conditions
>270F
ASME B31.3
250 psi MP Steam (250S)
Steam (S)

48

2
3SD0P01

SOUR- MR0175-2002
ASME B31.3
Diglycolamine (DGA)
Oil & Oil Products (P)
(Amine Service)

2
3CS1U15

SOUR - MR0175-2002
PWHT at design conditions
>270F
ASME B31.3
Blow Down (BD)
Oil & Oil Products (P)
Relief Line (RL)

3CS1U05

ASME B31.3
Diglycolamine (DGA)
Oil & Oil Products (P)
(Amine Service)

3CC4P07

Design Code
Service

ASME B31.1
250 psi MP Steam (250S)
Steam (S)

36

ASME B31.3

Press/Temp
Limit
psig@F
740 @ 32
635 @ 400
620 @ 450

Flange
Rating &
Facing
Cl300
RF

720 @ 32*
617 @ 450
585 @ 550

Cl300
RF

720 @ 32
655 @ 300
585 @ 550

Corr
Allow
mm
3.2

Pipe Material

Fittings

Valve Body

Valve
Trim

Gasket

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Sp Wound
316SS/Graph

6.4

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A182-F316/316L
A216-WCB

Trim 12

Sp Wound
316SS/Graph

Cl300
RF

6.4

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A182-F316/316L
A216-WCB

Trim 12

Sp Wound
316SS/Graph

740 @ 32
530 @ 700
505 @ 750
FV @ 416

Cl300
RF

1.6

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 8

Sp Wound
316SS/Graph

740 @ 32
530 @ 700
FV @ 416

Cl300
RF

1.6

CS A106-B
API 5L-B SAW

A105N
A234-WPB

A105N
A216-WCB

Trim 8

Sp Wound
316SS/Graph

720 @ -148
515 @ 400

Cl300
RF

SS A312316/316L

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

*21F min for

W/T <20.6mm

Oil & Oil Products (P)

SOUR- MR0175-2002

Page 10 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
3SD0P03 42
2

3SD0P07

24

42

24

720 @ 32
515 @ 400

Cl300
RF

720 @ -250
720 @ -148.1
560 @ 300

Corr
Allow
mm
0

SOUR- MR0175-2002
ASME B31.3

*Extended Bonnet Valves

ASME B31.3

36

ASME B31.3

Fittings

Valve Body

SS A312316/316L
A358-316/316L

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

SS A312316/316L
358-316/316L

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

Cl300
RF

SS A312316/316L
A358-316/316L

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

720 @ 32
515 @ 400

Cl300
RF

SS A312316/316L
A358-316/316L

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

1390 @ -50
1045 @ 650

Cl600
RF

1.6

ITCS A333-6
A671-CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1/
A352-LCB

Trim 12

Sp Wound
316SS/Graph

1390 @ -50
1045 @ 650

Cl600
RF

1.6

ITCS A333-6
A671-CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1/
A352-LCB

Trim 12

Sp Wound
316SS/Graph

Fuel Gas (FG)

Oil & Oil Product (P)
Refrigerant (R)
36

ASME B31.3
Fuel Gas (FG)
Oil & Oil Product (P)
Sour Water (SOW)

Valve
Trim

Pipe Material

Chemical (C)
Demin Water (DMW)

6CA1P03

ASME B31.3

Methanol (ME)
Oil & Oil Products (P)
Refrigerant (R)
Relief Line Cold (RLC)

2
6CA1P01

Flange
Rating &
Facing
Cl300
RF

Diglycolamine (DGA)
Oil & Oil Products (P)
Water (W)

3SD0U01

ASME B31.3

Press/Temp
Limit
psig@F
720 @ -148
515 @ 400

Methanol (ME)
Oil & Oil Products (P)
Refrigerant (R)
Relief Line Cold (RLC)

3SD0P09

Design Code
Service

SOUR - MR0175-2002

Page 11 of 17

Gasket

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
6CA2P01 36
2

6CA2P03

36

36

36

ASME B31.3

Cl600
RF

SOUR - MR0175-2002
ASME B31.3

1390 @ -50
1045 @ 650

ASME B31.3

42

SOUR - MR0175-2002
ASME B31.3

ASME B31.3
Blow Down (BD)
Oil & Oil Products (P)

Fittings

Valve Body

Valve
Trim

Gasket

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1
A352-LCB

Trim 12

Sp Wound
316SS/Graph

3.2

ITCS A333-6
A671-CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1/
A352-LCB

Trim 12

Sp Wound
316SS/Graph

Cl600
RF

6.4

ITCS A333-6
A671-CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A182-F316/316L
A352-LCB

Trim 12

Sp Wound
316SS/Graph

1390 @ -50
1045 @ 650

Cl600
RF

6.4

ITCS A333-6
A671-CC65
Cl22

A350-LF2N Cl 1
A420-WPL6

A182-F316/316L
A352-LCB

Trim 12

Sp Wound
316SS/Graph

1480 @ 32
1060 @ 700

Cl600
RF

1.6

CS A106-B
A671-CC65
Cl22

A105N
A234-WPB

A105N
A216-WCB

Trim 8

Sp Wound
316SS/Graph

1480 @ 32
1060 @ 700

Cl600
RF

1.6

CS A106-B
A671-CC65
Cl22

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Sp Wound
316SS/Graph

Fuel Gas (FG)

Methanol (ME)
Oil & Oil Products (P)
Process Water (PW)
48

Pipe Material
ITCS A333-6
A671-CC65
Cl22

Blow Down (BD)

Oil & Oil Products (P)

6CC1P03

1390 @ -50
1045 @ 650

Corr
Allow
mm
3.2

Blow Down (BD)

Oil & Oil Products (P)

6CC1P01

Flange
Rating &
Facing
Cl600
RF

Blow Down (BD)

Methanol (ME)
Oil & Oil Products (P)
Sour Water (SOW)

2
6CA4P03

ASME B31.3

Press/Temp
Limit
psig@F
1390 @ -50
1045 @ 650

Methanol (ME)
Oil & Oil Products (P)
Vent Gas (VG)

6CA4P01

Design Code
Service

SOUR MR0175-2002

Page 12 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
6CC2P01 24
2

6CC2P03

60

24

Flange
Rating &
Facing
Cl600
RF

1480 @ 32
1060 @ 700

Cl600
RF

1480 @ 32
1060 @ 700

Corr
Allow
mm
3.2

SOUR - MR0175-2002
ASME B31.3

Pipe Material

Fittings

Valve Body

Valve
Trim

Gasket

CS A106-B

A105N
A234-WPB

A105N
A216-WCB

Trim 8

Sp Wound
316SS/Graph

3.2

CS A106-B
A671-CC65
Cl22

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Sp Wound
316SS/Graph

Cl600
RF

3.2

CS A106-B

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Sp Wound
316SS/Graph

1440 @ 32
1060 @ 700

Cl600
RF

6.4

CS A106-B
A671-CC65
Cl22

A105N
A234-WPB

A182-F316/316L
A216-WCB

Trim 12

Sp Wound
316SS/Graph

1440 @ 32
1060 @ 700

Cl600
RF

6.4

CS A106-B
A671-CC65
Cl22

A105N
A234-WPB

A182-F316/316L
A216-WCB

Trim 12

Sp Wound
316SS/Graph

Diglycolamine (DGA)
Oil & Oil Products (P)

48

2
6CC4P07

ASME B31.3

Press/Temp
Limit
psig@F
1480 @ 32
1276 @ 375
1060 @ 700

Oil & Oil Products (P)

Relief Line (RL)
Sour Water (SOW)

6CC4P03

ASME B31.3
600 psig HP Steam Cond.
(600C)
Boiler Feed Water (BFW)
Oil & Oil Products (P)
Steam Condensate (SC)

6CC2P07

Design Code
Service

SOUR - MR0175-2002
PWHT at design conditions
>270F)
ASME B31.3
Oil & Oil Products (P)

48

SOUR MR0175-2002
ASME B31.3
Diglycolamine (DGA)
Oil & Oil Products (P)
SOUR - MR0175-2002
PWHT at design conditions
>270F)

Page 13 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
6CJ1P01 36
2

6CS1U05

36

24

24

ASME B31.3

Press/Temp
Limit
psig@F
725 @ 32
725 @ 560
690 @ 770
192 @: 1050
FV @ 450

Flange
Rating &
Facing
Cl600
RF

870 @ 32
870 @ 500
725 @ 710
FV @ 450

Cl600
RF

725 @ 32
725 @ 560
FV @ 450

Corr
Allow
mm
1.6

42

ASME B31.3

SOUR - MR0175-2002
ASME B31.3
Diglycolamine (DGA)
Oil & Oil Products (P)
Sour Water (SOW)

Fittings

Valve Body

Valve
Trim

Gasket

A182-F11 Cl2
A234-WP11 Cl1

A182-F11 Cl 2
A217-WC6

Trim 5

Sp Wound
316SS/Graph

1.6

CS A106-B
A671-CC65
Cl22

A105N
A234-WPB

A105N
A216-WCB

Trim 5

Sp Wound
316SS/Graph

Cl600
RF

1.6

CS SA106-B

SA105N
SA234-WPB

SA105N
SA216-WCB

Trim 5

Sp Wound
316SS/Graph

1440 @ -148
990 @ 450

Cl600
RF

SS A312316/316L
SS A358316/316L Cl1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

1440 @ -148
990 @ 450

Cl600
RF

SS A312316/316L
SS A358316/316L Cl1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

1440 @ 32
990 @ 450

Cl600
RF

SS A312316/316L
SS A358316/316L Cl1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

Blow Down (BD)

Oil & Oil Products (P)
24

Pipe Material
1Cr-Mo
A335-P11
A691-1Cr
Cl42

Methanol (ME)
Oil & Oil Products (P)
Refrigerant (R)
Relief Line Cold (RLS)

6SD0P07

ASME B31.1
600 psi HP Steam (600S)

6SD0P03

ASME B31.3
600 psi HP Steam (600S)
Steam (S)

2
6SD0P01

ASME B31.3
600 psi HP Steam (600S)
Superheated Steam (S)

6CS1U15

Design Code
Service

SOUR MR0175-2002

Page 14 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
6SD0P09 24
2

6SD0U01

24

24

24

24

1440 @ 32
990 @ 450

Cl600
RF

ASME B31.3

2085 @ -50
1570 @ 650

Cl900
RTJ

2085 @ -50
1570 @ 650

Pipe Material

Valve
Trim

Fittings

Valve Body

Gasket

SS A312316/316L
SS A358316/316L Cl1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

SS A312316/316L SS
A358-316/316L
Cl1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

Sp Wound
316SS/Graph

1.6

ITCS A333-6

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1/
A352-LCB

Trim 12

Soft Iron Ring

ASME B31.3

Cl900
RTJ

1.6

ITCS A333-6

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1/
A352-LCB

Trim 12

Soft Iron Ring

SOUR - MR0175-2002
ASME B31.8

2085 @ -50
1570 @ 650

Cl900
RTJ

3.2

ITCS A333-6

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1/
A352-LCB

Trim 12

Soft Iron Ring

2085 @ -50
1570 @ 650

Cl900
RTJ

6.4

ITCS A333-6

A350-LF2N Cl 1
A420-WPL6

A350-LF2N Cl1/
A352-LCB

Trim 12

Soft Iron Ring

2220 @ 32
1590 @ 700

Cl900
RTJ

3.2

CS A106-B

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Soft Iron Ring

Oil & Oil Products (P)

Sour Water (SOW)
24

2
9CC2P01

Corr
Allow
mm
0

Oil & Oil Products (P)

9CA4P01

Flange
Rating &
Facing
Cl600
RF

Oil & Oil Products (P)

2
9CA2P03

*Extended Bonnet Valves

ASME B31.3

Press/Temp
Limit
psig@F
1440 @ -250
1440 @ -148.1
1120 @ 300

Chemical (C)
Demin Water (DMW)

2
9CA1P03

ASME B31.3
Methanol (ME)
Oil & Oil Products (P)
Refrigerant (R)
Relief Line Cold (RLS)

2
9CA1P01

Design Code
Service

SOUR - MR0175-2002
ASME B31.3
Oil & Oil Products (P)

24

ASME B31.3
Steam Condensate (SC)

Page 15 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
9CC2P03 24
2

9CC2P07

24

24

24

SOUR - MR0175-2002 PWHT

at design conditions >270F)
ASME B31.3

SOUR MR0175-2002
ASME B31.3

ASME B31.3

Superheated Steam (S)

24

SOUR MR0175-2002
ASME B31.3

Steam (S)

9NR1P01

9SD0P03

Corr
Allow
mm
3.2

CS A106-B

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Soft Iron Ring

2220 @ 32
1590 @ 700

Cl900
RTJ

3.2

CS A106-B

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Soft Iron Ring

1930 @ 32
1590 @ 700

Cl900
RTJ

6.4

CS A106-B

A105N
A234-WPB

A105N
A216-WCB

Trim 12

Soft Iron Ring

1420 @ 32
1420 @ 700
FV @ 450

Cl900
RTJ

1.6

CS A106-B
A671-CC65
Cl22

A105N
A234-WPB

A105N
A216-WCB

Trim 5

Sp Wound
316SS/Graph

725 @ 32
725 @ 1050
FV @ 450

Cl900
RTJ

Alloy 800
B407 UNS
N08800

B564 UNS N08800

B366 CNRIC

B564 UNS N08800 Trim 5

A494 CY-40

Nickel 201 Ring

1550 @ -148
900 @ 450

Cl900
RTJ

SS A312316/316L
SS A358316/316L Cl1

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

316SS Ring

1440 @ -148
1400 @ 700

Cl900
RTJ

SS A312316/316L

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Trim 12

316SS Ring

Pipe Material

Fittings

Valve Body

Valve
Trim

Gasket

Oil & Oil Products (P)

Relief Line (RL)

9SD0P01

Flange
Rating &
Facing
Cl900
RTJ

Diglycolamine (DGA)
Oil & Oil Products (P)

9CS1U05

ASME B31.3

Press/Temp
Limit
psig@F
2220 @ 32
1590 @ 700

Oil & Oil Products (P)

Relief Line (RL)

9CC4P03

Design Code
Service

ASME B31.3
Oil & Oil Products (P)

SOUR MR0175-2002
ASME B31.3
Methanol (ME)
Oil & Oil Products (P)

Page 16 of 17

Khursaniyah Gas Plant Project

Saudi Aramco
Service Class Index

Max
Class Name
Pipe
Rev
Size
9SD0P09 24
2

80CG0D01 4
2

Design Code
Service
ASME B31.3
Methanol (ME)
Oil & Oil Products (P)
*Extended Bonnet Valves
ASME B31.3

Press/Temp
Limit
psig@F
1450 @ -250
1450 @ -148.1
1355 @ 600

Flange
Rating &
Facing
Cl900
RTJ

285 @ 32
260 @ 200

Cl150
FF

Corr
Allow
mm
0

Pipe Material

Fittings

Valve Body

SS A312316/316L

A182-F316/316L
A403-WP316/316L

A182-F316/316L
A351 CF8M

Galv. CS

A105N Galv.
A234-WBP Galv.

N/A

Vent Gas (VG)

Page 17 of 17

Valve
Trim
Trim 12

Gasket
316SS Ring

Full Face
Synthetic Fibre

REVISION CERTIFICATE

(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

THIS INDICATES THAT REV. NO. ____________

REV. NO.

DATE

24/04/06

08/01/06

05/09/05

JO/EWO
ISSUED FOR APPROVAL

BI-- 3192

DESCRIPTION

ISSUED FOR CONSTRUCTION

BI-- 3192 ISSUED FOR DESIGN

BI-- 3192

PSDS

PSDS

PSDS

ENGG

PS

PS

JK

CKD

CE
PRC
PRC
PRC

APP
MW
MW
MW

SAUDI ARABIAN OIL COMPANY

ATTACHMENT 2

PIPING MATERIAL CLASSES

DISCIPLINE
ENGINEER

DATE ___________
________________

PROJECT
ENGINEER

DATE ___________
________________

CERTIFIED

DATE ___________
________________

CONSTRUCTION
AGENCY

DATE ___________
________________

OPERATIONS

DATE ___________

________________

CONTROL AND INSTRUMENTATION PHILOSOPHY

PROJECT SPECIFICATION

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

DWG.TYPE

KHURSANIYAH GAS PLANT

DOC

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

DATE _____________

BY: ______________

CONTROL NUMBER

EDSD
VERIFICATION

SAUDI ARAMCO 2616-ENG (10/2002)

REVISION CERTIFICATE

(DCC)NO. _______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

THIS INDICATES THAT REV. NO. ____________

REV. NO.

DATE

24/04/06

08/01/06

05/09/05

JO/EWO
ISSUED FOR APPROVAL

BI-- 3192

DESCRIPTION

ISSUED FOR CONSTRUCTION

BI-- 3192 ISSUED FOR DESIGN

BI-- 3192

PSDS

PSDS

PSDS

ENGG

PS

PS

JK

CKD

CE
PRC
PRC
PRC

APP
MW
MW
MW

SAUDI ARABIAN OIL COMPANY

ATTACHMENT 3

BRANCH CHARTS

DISCIPLINE
ENGINEER

DATE ___________
________________

PROJECT
ENGINEER

DATE ___________
________________

CERTIFIED

DATE ___________
________________

CONSTRUCTION
AGENCY

DATE ___________
________________

OPERATIONS

DATE ___________

________________

CONTROL AND INSTRUMENTATION PHILOSOPHY

PROJECT SPECIFICATION

KHURSANIYAH

25136-000-3PS-0000-P0002.doc

DWG.TYPE

KHURSANIYAH GAS PLANT

DOC

SAUDI ARABIA

PLANT .NO

INDEX

DRAWING NO.

K78

RE-551871

JO / EWO: BI-3192

SHT. NO.

REV. NO.

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

DATE _____________

BY: ______________

CONTROL NUMBER

EDSD
VERIFICATION

SAUDI ARAMCO 2616-ENG (10/2002)