Gasoline Generator Kge2500x Manual en
Gasoline Generator Kge2500x Manual en
All information, illustrations, directions and specifications included in this publication are
based on the latest product information available at the time of approval for printing.
KIPOR POWER CO., LTD, reserves the right to make changes without incurring any obligation.
No part of this publication may be reproduced without written permission.
Distributed by
PRIMUS AUSTRALIA PTY LTD
Bundoora VIC 3083
www.primusaustralia.com.au
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PREFACE
Thank you for purchasing a Kipor generator.
This manual covers the operation and maintenance of models KGE2500X, KGE4000X, KGE6500X
and KGE6500E Open Frame single phase petrol generators.
All information in this publication is based on the latest product information available at the time
of approval for printing.
We reserve the right to make changes at any time without notice and/or incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should remain with it if
it is resold.
Pay special attention to statements preceded by the following words;
Failure to properly follow these precautions can result in property
damage, serious injury or DEATH!
Read all labels and the Owner's Manual before operating this generator.
Generators produce carbon monoxide, a poisonous, colourless and
odourless gas that can cause death or serious injury.
Indoor use of a generator can kill quickly. This generator should only be
used outdoors in a well ventilated area, protected from rain and snow.
Check for spilled fuel or leaks. Clean and/or repair before use.
Always stop engine before refuelling. Wait 5 minutes before restarting.
Keep any source of ignition away from fuel tank at all times.
This portable generator is not to be used as a permanent back-up
power system for the home or any building electrical circuits.
Indicates a strong possibility of severe personal injury or death if
instructions are not followed.
Indicates a possibility of personal injury or equipment damage if
instructions are not followed.
If a problem should arise, or if you have any questions about the generator, consult an authorised
dealer.
Our generators are designed to give safe and dependable service if operated according to the
instructions. Read and understand the Owner's Manual before operating the generator.
Failure to do so could result in personal injury or equipment damage.
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CONTENTS
1.
SAFETY INSTRUCTIONS
2.
IDENTIFICATION OF COMPONENTS
3.
PRE-OPERATION CHECK
4.
5.
GENERATOR USE
10
6.
14
7.
MAINTENANCE
15
8.
20
9.
TROUBLESHOOTING
22
10. SPECIFICATIONS
23
11. WARRANTY
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1. SAFETY INSTRUCTIONS
To ensure safe operation This generator is designed to give safe and dependable service if
operated according to instructions.
Read and understand the Owner's Manual before operating the
generator. Failure to do so could result in personal injury or
equipment damage.
The muffler becomes very hot during operation and remains hot for
several minutes after stopping the engine.
Be careful not to touch the muffler or exhaust system while it is hot.
Let the engine cool before storing or transporting the generator.
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Petrol is extremely flammable and explosive under certain conditions. Stop the engine before
refuelling Do not overfill.
Keep away from cigarette smoke, sparks and other flammable materials when refuelling or
operating the generator. Always refuel in a well-ventilated location.
Wipe up spilled petrol immediately.
Do not connect the outlet/s of the generator to any household or building electrical circuits.
Always complete a pre-operation check (page 7) before you start the engine. You may prevent
an accident or equipment damage.
Read the Owners Manual before use and understand the operation of all controls especially
how to stop the generator quickly. Never allow anyone to operate the generator without
proper instruction.
Place the generator at least 1m (3 ft) away from any buildings or other equipment
during operation.
Only operate the generator on a clean and dry level surface to prevent fuel spillage or oil
starvation. If the generator is tilted, a fuel spillage may result.
Keep children and pets away from the generator when it is in operation.
Keep away from rotating parts while the generator is running.
The generator is a potential source of electrical shock when misused; do not operate with
wet hands.
Do not operate the generator in rain or snow or wet conditions and do not let it get wet.
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2. IDENTIFICATION OF COMPONENTS
Read all labels, safety instructions and precautions described in this Owners Manual carefully.
These labels warn you of potential hazards that can cause serious injury.
If a label comes off or becomes hard to read, contact your authorised dealer for a replacement.
Fuel tank
Engine starter switch
AC breaker
Fusible cut-out
DC terminal
AC receptacle
Grounding terminal
Oil filler dipstick
Oil drain plug
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3. PRE-OPERATION CHECK
Be sure to check the generator is on a level and dry surface with the engine stopped.
Using a non-detergent oil or 2-stroke engine oil could shorten the engine's service life.
Oil Capacity:
KGE2500X
KGE4000X
KGE6500X/E
0.6Lt
1.1Lt
1.1Lt
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Running the engine with insufficient oil can cause serious engine damage.
NOTE: The Low Oil System will automatically stop the engine before the oil level falls below the
safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to
visually inspect the oil level on a daily and regularly basis.
STEP 2.
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KGE2500X 25Lt
KGE4000X 30Lt
KGE6500X/E 30Lt
Fuel system damage or engine performance problems resulting from the use of fuels other than
Unleaded Petrol, are not covered under the warranty policy.
Foam element
Never run the engine without the air cleaner. Rapid engine wear will result from contaminants
such as dust and dirt being drawn through the carburettor into the engine.
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Do not allow the starter grip to snap back, Return it slowly by hand.
If the engine stops and will not restart, check the engine oil level and fuel tank level before
further troubleshooting.
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5. GENERATOR USE
Be sure to ground the generator when the connected equipment is grounded.
To prevent an electrical shock from faulty appliances, the generator should be grounded.
Connect a length of heavy cable between the generator's ground terminal and an external
ground source.
It is recommended that this generator not be connected for standby power to any household
or building's electrical circuits. Improper connections can allow electrical current from the
generator to back feed into the utility lines. Such back feed may electrocute workers or other
persons who contact the lines during a power outage. When utility power is restored the
generator may explode, burn, or cause fires in the building's electrical system.
Do not connect the generator to an automatic transfer device. Severe damage to the generator
may result.
Ground Terminal
The DC terminals can be used while the AC power is in use. If you use both at the same time,
be sure not to exceed the total power for AC and DC.
Most appliance motors require more than their rated wattage for start-up.
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STEP 3.
Electrical appliances particularly motor-driven equipment will produce very high current while
starting. The table below is a guide when connecting these appliances.
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Before connecting an appliance to the generator, check that it is in good order, and that its
electrical rating does not exceed that of the generator. If an appliance begins to operate
abnormally, becomes sluggish, or stops suddenly, turn off the generator engine switch
immediately. Disconnect the appliance, and examine it for signs of malfunction.
In order to insure the optimum output and the maximum service life of the generator, the
generator should run at a 50% load for the first 20 hours.
DC Terminals
The DC Terminals may be used for charging 12 volt automotive-type batteries only.
The zero load voltage is 15V-30V.
To prevent the possibility of creating a spark near the battery, connect charging cables first to
the generator, then to the battery. When disconnecting reverse this procedure.
Before connecting charging cables to a battery that is installed in a vehicle, disconnect the
vehicles grounded battery cable. Reconnect the vehicle's grounded battery cable after the
charging cables are removed. This procedure will prevent the possibility of a short circuit and
spark if you make accidental contact between a battery terminal and the vehicle's frame
or body.
Do not attempt to start a vehicles engine with the generator still connected to the battery.
The generator may be damaged.
Connect the positive battery terminal to the positive charging cord. Do not reverse the charging
cables, or serious damage to the generator and/or battery may occur.
The DC output is for battery charging only. Do not utilise to operate any DC appliances
or motors.
The battery gives off explosive gases; keep away from sparks, flames and cigarettes. Provide
adequate ventilation when charging.
The battery contains sulphuric acid (electrolyte). Contact with skin or eyes may cause severe
burns. Always wear protective clothing and safety glasses.
-If electrolyte gets onto skin, flush with water.
-If electrolyte gets into eyes, flush with water for at least 15 minutes and call a physician.
Electrolyte is poisonous.
-If swallowed, drink large quantities of water or milk and follow with milk of magnesia or
vegetable oil and call a physician.
KEEP OUT OF THE REACH OF CHILDREN.
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Page 13
Operation of the generator at an altitude lower than the carburettor is jetted, may result in
reduced performance, overheating, and serious engine damage caused by an excessively lean
air/fuel mixture.
Be sure to have any modification reversed at lower altitudes.
Temperature
High temperature unfavourably affects generator operation. Generator performance will decrease
1% for each 5.5C (10F) increase in temperature above 29C (85F).
The normal operating range of this generator is -29 to 45C (-20 to 113F).
Do not operate the generator when the ambient temperature is below -29C ( -20F).
Do not operate the generator when the ambient temperature exceeds 45C (113F).
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In Normal Use
STEP 1. Switch OFF all connected appliances.
STEP 2.
STEP 4.
Make sure that the engine / starter switch and fuel tap are in the "OFF" position when the
generator is not in use or being transported and/or stored.
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7. MAINTENANCE
The purpose of the inspection and maintenance schedule is to keep the generator in the best
operating condition.
Inspect and service this generator as scheduled in the table below.
Shut off the engine before performing any maintenance. If the engine must be run, make sure
the area is well ventilated. The exhaust gas contains poisonous carbon monoxide.
Use only genuine parts or their equivalent. The use of replacement parts which are not of
equivalent quality may damage the generator.
Maintenance Schedule
NOTE:
(1) Service more frequently when used in dusty areas.
(2) These items should be serviced by your authorised dealer, unless you have the proper tools
and are mechanically proficient. Refer to the workshop manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
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Make sure the engine / starter switch and the fuel tap is OFF before draining oil.
KGE2500X 0.6Lt
KGE4000X 1.1Lt
KGE6500X/E 1.1Lt
Drain Plug
Please dispose of used engine oil in a manner that is compatible with the environment. We
suggest you take it in a sealed container to your local recycling centre. Do not throw it in the
rubbish or pour it on the ground.
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Do not use petrol or low flash point solvents for cleaning. They are flammable and explosive
under certain conditions.
Never run the generator without the air cleaner, otherwise rapid engine wear may result.
Foam element
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To ensure proper engine operation, the spark plug must be properly gaped and free of deposits.
Only use the recommended spark plug in the generator.
Step 1.
Step 2.
Step 3.
Step 4.
Step 5.
Measure the plug gap with a feeler gauge. The gap should be 0.7~0.8mm
(0.028-0.032in). Adjust as necessary by carefully bending the side electrode.
0.7~0.8mm
(0.028-0.032in)
Step 6.
Step 7.
Step 8.
Re-fit the spark plug cap onto the spark plug securely.
After a new spark plug has been seated by hand, it should be tightened 1/2 turn with the
spark plug spanner to compress the washer. If a used plug is being re-installed, it should
only require 1/8 to 1/4 turn after being seated.
The spark plug must be securely tightened. A loose spark plug can overheat and damage
the generator.
Do not use a spark plug with the incorrect heat range.
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Page 19
If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding.
The spark arrestor must be serviced every 100 hours to maintain its efficiency.
Step 1.
Step 2.
Step 3.
Use a wire brush to remove carbon deposits from the spark arrestor screen. Be careful
to avoid damaging the screen. Inspect the screen for holes, and replace if necessary.
Spark Arrestor
Step 4.
Step 1.
Step 2.
Step 3.
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Do not operate the generator while it is on a vehicle. Take the generator out of the vehicle and
only use it in a well ventilated place.
Avoid a position exposed to direct sunlight when putting the generator on a vehicle. If the
generator is left in an enclosed vehicle for many hours, high temperature inside the vehicle
could cause residual fuel to vapourise resulting in a possible explosion.
Do not drive on a rough road for an extended period with the generator on board.
If you must transport the generator in a vehicle, drain all fuel from the generator.
Tie down the generator securely in an upright position while transporting.
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Step 3.
Step 4.
If the generator is equipped with a battery for the electric start, recharge the battery once a month
to ensure optimum service life of the battery.
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9. TROUBLESHOOTING
When the engine will not start:
NO
YES
NO
NO
YES
YES
Replace the
spark plug
NO
NO
NO
Take the
generator
to an
authorised
dealer
TO CHECK:
1/ Remove the spark plug cap and clean
any dirt from around the spark plug.
2/ Remove the spark plug and install
the spark plug in the plug cap.
3/ Set the plug side electrode on the
cylinder head to ground.
4/ Pull the recoil starter, sparks should
jump across the gap.
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10. SPECIFICATIONS
Model
KGE2500X
KGE4000X
KGE6500X/E
KG200
KG280
KG390
ENGINE
Type
Displacement (cc)
392
522
718
68 x 54
77 x 58
88 x 64
Cooling system
Forced air-cooled
Ignition system
Electronic
BPR5ES
25
30
Fuel
Lube oil (L)
Unleaded petrol
0.6
1.1
Lube oil
GENERATOR
1.1
SAE 10W - 30
Compression ratio
Rated Power (HP)
30
8.5:1
5.5
7.5
10.5
50
50
50
240
240
240
8.7
13
21.7
2.0
3.0
5.0
2.2
3.3
5.5
1.0
21.5
66
DC output
74
Single
2
Starting system
Overall dimension
(L x W x H)(mm)
69
Self-excitation (AVR)
Phase
12
12V-8.3A
Excitation method
AC receptacle number
20
71
X:83 E:90
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Eligibility:
To be eligible for warranty service, the product must be purchased in Australia from an authorised
Kipor dealer. This warranty applies to the original retail purchaser only, and is not transferable.
The original Proof of Purchase is required.
Please Note:
To perform any warranty service or assessment, the authorised dealer will require the original Proof
of Purchase and a record of the generators serial number.
Exclusions:
This warranty does not extend to parts affected or damaged by accident and/or collision, normal wear, fuel
contamination, use in an application for which the product was not designed or any other misuse, neglect, incorporation
or use of unsuitable attachments or parts, unauthorised alteration, or any causes other than defects in material or
workmanship of the product. This warranty does not extend to normal maintenance items such as spark plugs
and filters.
Irrespective of whether warranty is approved or rejected, the following costs are not covered under this warranty policy:
Fares, charter fares, car hire, freight, tolls, hire or loan equipment, loss of earnings or stock and medications.
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