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Injector Puller/Extractor de Inyectores

This document provides instructions for using a Bosch/Delphi diesel injector puller tool. It describes the various parts included, how to assemble the tool, and the steps to remove stubborn injectors. The tool uses either an external or internal adaptor to provide leverage to pull injectors from the cylinder head. Safety precautions are listed, such as disconnecting the battery and avoiding damaged or pressurized fuel systems.

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298 views2 pages

Injector Puller/Extractor de Inyectores

This document provides instructions for using a Bosch/Delphi diesel injector puller tool. It describes the various parts included, how to assemble the tool, and the steps to remove stubborn injectors. The tool uses either an external or internal adaptor to provide leverage to pull injectors from the cylinder head. Safety precautions are listed, such as disconnecting the battery and avoiding damaged or pressurized fuel systems.

Uploaded by

essenin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Instructions for:

BOSCH / DELPHI
DIESEL INJECTOR PULLER
MODEL NO:

VS2049

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY INSTRUCTIONS




















WARNING! Ensure Health and Safety, local authority and general


workshop practice regulations are adhered to when using tools.
DO NOT use the kit if any parts are missing or damaged.
DO NOT use this tool for any purpose other than that for which
it is designed.
Switch off vehicle ignition and disconnect the battery before
working under the bonnet.
When work on the vehicle is finished ensure that there are no
tools left under the bonnet.
Maintain the tool components in good and clean condition for
best and safest performance.
Wear approved eye protection. A full range of personal safety
equipment is available from your Sealey dealer.
Wear suitable clothing to avoid snagging. Do not wear jewellery
and tie back long hair.
Keep children and other unauthorised persons away from the
working area.
Ensure there is adequate lighting prior to using this tool.
IMPORTANT: Always refer to the vehicle manufacturer's service
instructions, or proprietary manual, to establish the current
procedures and data.

3. Parts/CONTENTS
Item Part No:
1
VS2049.01
2
VS2049.02
3
VS2049.03
4
VS2049.04

VS2049.04-1

VS2049.04-2
5
VS2049.05
6
VS2049.06
7
VS2049.07
8
VS2049.08

Description
Sliding hammer
Handle (Length 73mm)
Spindle Length 220mm)
Ball type adaptor
Hex nut
Hex nut (male type)
Adaptor (M17, Injector internal thread)
Adaptor (M27,Injector external thread)
Hex key M10 + M19
M29 Socket with cut out (1/2" drive)

fig.2

2. introduction & specification


Suitable for the removal of stubborn Bosch/Delphi diesel injectors. Set
includes two adaptors for different removal methods. The first screws
onto the injector cap and the second locates internally inside the injector
allowing for extra force to be used. Features a flexible joint allowing the
slide hammer to be used in restricted areas. Supplied with instructions
in carry-case.

Contents: 1.8kg Slide Hammer, Flexible Joint, 2 x Adaptors, Security

Hex Key 10mm, Injector Cap Socket.
Adaptor Thread Sizes:

17mm Male x 1mm Pitch, 28mm Female x 1mm Pitch.

4. assembly

fig.1

4.1 Referring to the individual components in fig.1 assemble the



Injector Puller as shown above in fig.2.
4.1.1 Use adaptor 6 when the injector is being extracted using the

external thread revealed when the injector cap has been

removed.
4.1.2 Use adaptor 7 when the injector is being extracted using the

internal thread revealed when the inner sleeve has been

removed from the injector.

VS2049

Issue No:1 15/06/09

5. operation
NOTE: Always use the external adaptor first. If by using reasonable

force the injector cannot be removed, use the internal

adaptor.
5.1
Before working on the fuel system, make sure that the fuel system

is not pressurised. Refer to the manufacturers instruction manual

on how to check this.
5.1.1 Disconnect the injector wires as per the manufacturers instructions.
5.1.2 Remove any carbon build up from around the injector.
5.1.3 Remove the cap from the injector using the socket (8) with the cut

out. Refer to fig.3A.
5.2
Use of external adaptor. (See fig.3)
5.2.1 Identify the external thread adaptor (6) and separate the inner black

part from the outer silver part by removing the screw from the top of

the adaptor. Position the black part inside the top of the injector (see

fig.3B) then place the silver part over it and screw it down firmly

onto the external threads revealed when the cap was removed.

Install the screw securely thus locking the adaptor parts tightly

together with the injector thread and wall in between. This ensures a

more secure fastening and reduces damage to the injector threads.

fig.3

5.3
Use of internal adaptor. (See fig.4)
5.3.1 Remove the internal parts from the injector to gain access to use

the security hex key (7). It may be necessary to remove the injector

veins by force. Insert the security hex into the inner sleeve (see

fig.4D). Turn the security hex anticlockwise using a 19mm socket

and remove the inner sleeve.
5.3.2 Screw the internal adaptor (5) into the threads vacated by the inner

sleeve and tighten with a 19mm spanner (See fig.4E).
5.4
Removing the injector.
5.4.1 Screw the slide hammer assembly securely onto the adaptor.
5.4.2 The injector can now be removed using reasonable force on the

slide hammer. Be prepared for the sudden release of the injector

from the cylinder head.
5.4.3 If the injector cannot be removed it may be necessary to consult a

main dealer or a diesel specialist to avoid damage to the engine.
5.4.4 When an injector has been removed, it is recommended that only a

new or refurbished injector is fitted. Follow manufacturers fitting and

safety instructions.

fig.4

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our catalogue and latest promotions call us on 01284 757525 and leave your full name, address and postcode.

Sole UKDistributor
Sealey Group,
Bury St. Edmunds, Suffolk.

01284 757500
01284 703534

www.sealey.co.uk

Web
email

sales@sealey.co.uk

VS2049

Issue No:1 15/06/09

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