ADE006413

REV00

Operation &
Maintenance
Manual
Supplement
Access System
P&H 50t Rough Terrain Crane

Ph: +61 7 3865 2660

www.ade.net.au

HOURS OR MONTHLY ................................................15

OVERVIEW..........................................................1

5.5.1

1.1

LITERATURE INFORMATION .............................1

1.2

SAFETY .........................................................1

1.3

OPERATION ...................................................1

1.4

MAINTENANCE ...............................................1

Lubricate ............................................................15
5.6

IMPORTANT SAFETY INFORMATION..................2

2.2

SAFETY SIGNS & LABELS ...............................3

5.6.1

Bolts and Mounting Hardware...............15

5.6.2

Hydraulic System Inspect ..................16

5.6.3

Ladder Pivot Points Lubricate ............16

5.7
5.7.1

Hydraulic Oil Compartment...................16

LITERATURE REFERENCE MATERIALS .......17

ACCESS SYSTEM ID PLATE .........................5

6.1

OPERATION SECTION.......................................6
4.1

GENERAL INFORMATION .................................6

4.2

CONTROLS & INDICATORS ..............................6

4.3

MOUNTING & DISMOUNTING ...........................9

4.3.1

General Information ................................9

4.4

SYSTEM PREREQUISITES................................9

4.5

SYSTEM STAGES ...........................................9

4.5.1

Mounting Procedure..............................10

4.5.2

Dismounting Procedure ........................11

4.6
4.6.1
4.7
5

EVERY 4000 SERVICE HOURS OR 2 YEARS...16

PRODUCT IDENTIFICATION INFORMATION ...5

3.1

MAINTENANCE INTERVAL - EVERY 1000

SERVICE HOURS OR 6 MONTHS .................................15

SAFETY ...............................................................2
2.1

Access System Sliding Beams

ALTERNATE EGRESS ....................................11

Dismounting Procedures.......................11
CRANE USE INCLUDING SLEW BRAKE ...........11

MAINTENANCE SECTION................................12
5.1

GENERAL HAZARD INFORMATION ..................12

5.1.1

Fluid Penetration ...................................12

5.1.2

Crushing & Cutting Prevention..............12

5.1.3

Burn Prevention Oils ..........................12

5.1.4

Hydraulic Hoses ....................................13

5.2

MAINTENANCE OVERRIDE KEY SWITCH .........13

5.3

MAINTENANCE INTERVAL WHEN REQUIRED 14

5.3.1
5.4
5.4.1
5.5

Circuit Breaker - Reset..........................14

MAINTENANCE INTERVAL - BEFORE USE .......14
Walk-Around Inspection........................14
MAINTENANCE INTERVAL - EVERY 250 SERVICE

Access System P&H 50t RT Crane

REFERENCE MATERIAL ................................17

1.4

1 Overview
1.1

Literature Information

Maintenance

The maintenance information is a guide to equipment

care. The illustrated, step-by-step instructions are

The operation and maintenance manual supplement

grouped by servicing intervals. Items without specific

should be permanently stored in the operators cabin.

intervals are listed under When Required topics.

Items in the Maintenance Interval Schedule are

The operation and maintenance manual supplement

contains

safety,

operation

and

referenced to detailed instructions that follow.

maintenance

information for the access system as fitted by

Under extremely severe, dusty or wet operating

Australian Diversified Engineering and must be used in

conditions, more frequent lubrication than is specified

conjunction with the machine specific P&H Operation

in the Maintenance Intervals schedule may be

and Maintenance Manual.

necessary.

Whenever a question arises regarding the crane

access system, or the operation and maintenance
manual,

please

consult

Australian

Diversified

Engineering Pty Ltd for the latest available information.

1.2

Safety

The safety section lists basic safety precautions. In

addition, this section identifies the text and locations of
warning signs used on the front access system.

Read and understand the basic precautions listed in

the Safety Section before operating or performing
maintenance on the crane access system.
1.3

Operation

The operation section includes a description of the

controls, their location and operation with respect to the
access system. Photographs and illustrations are
provided to guide the operator through the correct
operating procedures for the access system.

Overview
Access System P&H 50t RT Crane

on the product are therefore not all inclusive. If a tool,

2 Safety
2.1

procedure, work method or operating technique not

Important Safety Information

specifically recommended by Australian Diversified

Engineering is used, you must satisfy yourself that it is

Most

accidents

involving

product

operation,

maintenance and repair are caused by failure to

observe basic safety rules or precautions. An accident
can often be avoided by recognising potentially

safe for you and others. You should also ensure that
the product would not be damaged or made unsafe by
the operation, lubrication, maintenance or repair
procedures you choose.

hazardous situations before an accident occurs. A

person must be alert to potential hazards. This person
should also have the necessary training, skills and
tools to perform these functions properly.

Improper operation & maintenance of this product

can be dangerous and could result in injury or
death.

Do not operate or perform maintenance on this

product, until you have read and understood the
operation and maintenance information.

Do not operate or work on this machine unless

you have read and understand the instructions
and
warnings
in
the
Operation
and
Maintenance Manual. Failure to follow the
instructions or heed the warnings could result
in injury or death. Contact Australian
Diversified
Engineering
for
replacement
manuals. Proper care is your responsibility.
The information, specifications, and illustrations in this
publication are on the basis of information available at
the time it was written. Obtain the complete and most
current information before starting any job from

Safety precautions and warnings are provided in this

Australian Diversified Engineering.

manual and on the product. It these hazard warnings

are not heeded, bodily injury or death could occur to
you or other persons.

The hazards are identified by the Safety Alert Symbol"

and followed by a 'Signal Word" such as "WARNING"
as shown below.

The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is involved.

Australian Diversified Engineering cannot anticipate

every possible circumstance that might involve a
potential hazard. The warnings in this publication and
Safety Section
Access System P&H 50t RT Crane

2.2

Safety Signs & Labels

There are several specific safety signs specific to the

access system. Their exact location and description of
the hazard are reviewed in this section. Make sure that
you can read all safety signs. You must replace a label
if it is damaged, missing or cannot be read. If a label is
on a part that is replaced, make sure a new label is
installed on the replaced part. Contact Australian
Diversified Engineering for replacement labels.
This sign is also located inside the cab adjacent to the
access system control panel

This sign is located inside the cab adjacent to the

access system control panel
This sign is located on the ground level access system
control box

Safety Section
Access System P&H 50t RT Crane

This sign is located in three places along the side of

the access system
This sign is located on the side of the access system
ladder (access system retracted)

Safety Section
Access System P&H 50t RT Crane

3 Product
Information
3.1

Identification

Access System ID Plate

An ID plate has been fitted to the access system which

indicates information such as the model number, date
of manufacture and the serial number. Refer to the
plate fitted for specific details.

ID plate for the access system located on the edge of

the access system deck

ID plate for the access system

Product Identification Information

Access System P&H 50t RT Crane

4 Operation Section
4.1

General Information

4.2

Controls & Indicators

The access system is operated via controls located

inside the cab and at ground level.

The access system is a three stage electric-overhydraulic folding system. The access system utilises a
24V DC hydraulic power pack coupled with a manifold
of hydraulic sequence valves and pilot operated check
valves to drive and control the hydraulic cylinders that
raise and lower the access system.

Access system control panel located in the cab

Access system in the lowered position

In-cab control panel features raise and lower controls,
access lights switch and visual ladder status indicator

Access system in the raised position for crane

operation
Operation Section
Access System P&H 50t RT Crane

5
1

Cab audible alarm

Ground level access system controls

The controls on the in-cab control panel include:

(1) Raise Control
(2) Lower Control
(3) Access System Status Red Visual Indicator
(4) Access Lights Switch
(5) Audible Alarms Cab and Ground Level

Ground level access system controls located near the

front left stabiliser

Ground level audible alarm mounted on the hydraulics

cabinet (5)

Operation Section
Access System P&H 50t RT Crane

(1) & (2) Raise and Lower Controls

If at anytime illumination of the access system is

required when dismounting from the crane cab with the

Depress the required button to either raise or lower the

access system.

access system in the fully lowered position, simply

switch the access light toggle switch in the crane cab

The access controls utilised on this machine are of the

momentary push button type. This requires the

and the light will also illuminate for a pre-set period of

time.

operator to press the button for the duration of raising

or lowering. If the button is released at any point in the
system operation then power will be cut immediately
and the access system will cease to move (commonly
known as dead-man controls).

(3) Access System Status - Red Visual Indicator

Red visual indicator illuminates depending on the

following situation:

a) Constant illumination when the system is any

position other than the stowed position.

b) Constant

illumination

in

Access system light for mounting and dismounting

access system in low light conditions

conjunction

with

sounding of the in-cab audible alarm if the park

brake is released and the access system is not
in the stowed position.

(5) Cab and Ground Level Audible Alarms

When the access system is being raised or lowered the

hydraulics cabinet mounted alarm will sound.

(4) Access System Light

When the park brake is released and the access

system is not stowed the cab mounted audible alarm

Located on top of the crane cab is an access light fitted

will also sound.

to illuminate the access platform and ladder. The light

is switched on automatically when the access system
controls are operated. It then automatically switches off
after a pre-set period of time.

If mounting the machine from ground level with the

access

platforms

in

the

fully

lowered

position

momentarily push the lower control and the light will

illuminate for a pre-set period of time.

Operation Section
Access System P&H 50t RT Crane

4.3

Mounting & Dismounting

4.3.1 General Information

Mount and dismount the machine only where

steps, ladders and/or handholds are provided.

Do not operate access when personnel are

mounting dismounting or using system.

Inspect, and when necessary, clean and have

repairs made to steps and handholds before
mounting and dismounting.

Face the ladder when mounting and dismounting

the access system ladder.

Maintain a three-point contact (two feet and one

Configuration for use of the access system

hand or one foot and two hands contact) with the

steps and handholds.

4.5

Never jump off the access system.

Ensure

adequate

lighting

for

mounting

and

System Stages

The access system must cycle through all three stages

dismounting of the machine in low light conditions.

correctly to allow use. Do not use if one or more of the

Ensure that the access system is fully lowered

following cycles fails.

before boarding.
4.4

System Prerequisites

To allow use of the access system:

1. The battery disconnect switch is connected.
2. The park brake is applied.
3. The crane superstructure and car body are in-line.
4. The access system is free from personnel before
operating the controls.
5. The ladder is fully lowered with the handrails
raised.
6. All handrails have raised including the ladder

Stored access system

handrails.
The stages which the access system will cycle through
from the stored position to the lowered position are:

1. Both the deck handrails raise.

Operation Section
Access System P&H 50t RT Crane

First stage of lowering both deck handrails raise.

Third stage of lowering ladder lowers and handrails

raise.

2. Access system ladder slides out from underneath

the deck.
4.5.1 Mounting Procedure
Do not attempt to access the machine whilst the crane
or car body are moving or whilst another operator is in
the machine and the engine running. Refer to
applicable mine site regulations for approaching
machines.

To mount the machine using the access system:

1. Ensure that the battery disconnect switch is in the
connected position. Refer to the machine specific
Operation and Maintenance Manual for location
and operation of the battery disconnect switch.
2. Ensure the access system is illuminated when
mounting in low light conditions.
Second stage of lowering ladder slides out from
underneath deck.

3. Ensure the access system is completely lowered.

4. With the access system in the lowered position
mount the ladder whilst maintaining a three point

3. Ladder lowers and handrails raise.

contact.
5. Enter the cab and make a visual inspection of the

Access system in the lowered position ready for use.

The retraction stages of the access system are the
opposite to lowering.
Operation Section
Access System P&H 50t RT Crane

access system to ensure it is free from personnel.

6. Raise the stairs using the stair raise button. During
stair raising an audible alarm will sound to indicate

10

the stairs are moving.

machine via the right side standard ladder to

7. Once stowed correctly the red LED status indicator

will cease to illuminate and machine can be driven

ground level.
3. Ensure the ladder failure is investigated and fault/s

and operated in accordance with mine site and

repaired.

manufacturer instructions.
4.5.2 Dismounting Procedure
To dismount the machine via the access system:
1. Stop the machine or orientate the superstructure
so that it is in-line with the car body in accordance
with procedures outlined in the machine specific
Operation and Maintenance Manual as well as
applicable mine site instructions.
2. Engage the park brake and make a visual
inspection of the access system to ensure the
access

system

lowering

area

is

free

from

personnel.
3. Lower the stairs using the stair lower button.

Alternate egress from the cab deck via the ladder on

the right side of the machine if the access system fails
to operate or too slow in an emergency situation
4.7

Crane Use Including Slew Brake

During stair lowering an audible alarm will sound to

indicate the stairs are moving.
4. Ensure the access system is illuminated when
dismounting in low light conditions.
5. Exit the cab and make a visual inspection to
ensure the access system has lowered.
6. Dismount the machine maintaining three point
contact at all times.

To ensure that the crane is not driven with the access

system in the down position there are audible and
visual alarms. Upon release of the park brake if the
audible and visual alarms are activated reapply the
park brake and ensure that the access system is in the
fully raised position. Do not drive the crane or
operate the superstructure if the alarms are
activated as there may be personnel accessing the

4.6

Alternate Egress

platforms. Further to this, damage to the access

system may occur.

4.6.1 Dismounting Procedures

Releasing the park brake with the access system in the
To dismount the machine (without the use of the

lowered position will also apply the slew brake to the

access system) in the event of partial or complete

superstructure. The access system must be in the

access system failure or to promptly egress the

stored position to allow the crane superstructure to

machine in an emergency situation:

slew.

1. Stop the machine in accordance with procedures

outlined in the Operation and Maintenance Manual
as well as applicable mine site instructions.

NOTICE
Always operate the crane in accordance with
manufacture and mine site instructions.

2. Ensuring the park brake is applied; dismount the

Operation Section
Access System P&H 50t RT Crane

11

5 Maintenance Section

5.1.1 Fluid Penetration

Always use a board or cardboard when checking for a

Unintended machine movement may result in
personal injury or death. Before performing
maintenance on this machine ensure it has
been isolated in accordance with mine site
and manufacturer procedures and a Do Not
Start Tag has been applied in the appropriate
location on the machine.

leak. Escaping fluid under pressure, even a pinhole

size leak, can penetrate body tissue, causing serious
injury, and possible death. If fluid is injected into your
skin, a doctor preferably familiar with this type of injury
must treat it immediately.
5.1.2 Crushing & Cutting Prevention

Disconnection of hoses and removal of

supporting pins and bolts of the access
system may result in unintended machine
movement and/or release of stored energy.
Personal injury or death may result. Before
disassembly of any components of the
access system ensure that stored energy has
been
relieved
and
components
are
chocked/blocked to prevent unintended
movement.

Do not disconnect any hydraulic hoses unless

the access platforms are fully lowered. In any
position other than fully lowered the access
system hydraulics will be pressurised.
Releasing this pressure WILL result in
uncontrolled movement of the access platform.
Do not work on the access system unless you
have read and understand the instructions and
warnings in the Operation and Maintenance
Manual. Failure to follow the instructions or
heed the warnings could result in injury or
death.
Contact
Australian
Diversified
Engineering for replacement manuals. Proper
care is your responsibility.

NOTICE
You must read and understand the warnings
and instructions contained in the Safety
Section of this manual, before performing any
maintenance procedures.

5.1

General Hazard Information

Support equipment and attachments properly when

working beneath them. Never attempt adjustments

Perform all maintenance unless otherwise specified as

while the machine is moving or the engine is

follows:

running unless otherwise specified.

The machine parked on level ground.

The park brake engaged.

The engine stopped.

The start switch key off and the key removed.

Battery disconnect switch locked out and a Do

5.1.3 Burn Prevention Oils

All other external energy sources disconnected

from the crane.

Hot oil and components can cause personal injury.

Do not allow hot oil or components to contact the

Not Start Tag applied to the switch.

Stay clear of all rotating and moving parts.

skin.

At operating temperature, the hydraulic tank can

be hot.

Relieve all pressure in hydraulic oil system before

any lines, fittings or related items are disconnected
or removed.

Maintenance Section
Access System P&H 50t RT Crane

12

5.1.4 Hydraulic Hoses

Damage of access system hydraulic hoses,

tubes or pipes from welding on or near them
can result in uncontrolled movement of the
access platform or fire. Do not work on this
machine unless you have read and understand
the instructions and warnings in the Operation
and Maintenance Manual. Failure to follow the
instructions or heed the warnings could result
in injury or death. Contact Australian
Diversified
Engineering
for
replacement
manuals. Proper care is your responsibility.

5.2

Maintenance Override Key Switch

To prevent damage to the access systems,

crane ensure that the ladder is in the raised
position when slewing with the maintenance
override key in the override position. Failure
to do so will result in damage to the access
systems, crane superstructure.
This machine has been fitted with a maintenance
override switch located inside the cab to allow
troubleshooting and diagnostics on the standard
superstructure electrical systems. The switch can only
be turned via the use of a key and as such the key

Do not weld or flame cut on or near hoses, tubes or

should never be left in the switch. The access platform

pipes that contain flammable fluids.

electrical

systems

will

be

isolated

from

the

superstructure electrical systems when the override

Do not bend or strike high-pressure lines. Do not install

switch is used. With the maintenance override key ON

damaged hoses.

the superstructure will slew with the access systems in

any configuration including in the fully lowered position.

Replace any damaged hydraulic oil hoses. Leaks can

Therefore, before activating the maintenance override

cause fires.

key ensure that the ladder is in the raised position if it

Do not use your bare hand to check for leaks. Use a

is anticipated that slewing of the superstructure is

board or cardboard to check for leaks. See Fluid

required.

Penetration in the Safety Section for more details.

Replace if any of the following conditions are found:

End fittings damaged or leaking.

Outer covering chafed or cut and wire

reinforcing exposed.

Outer covering ballooning locally.

Evidence of kinking or crushing of the flexible

part of hose.

Armouring embedded in the outer cover.

End fittings displaced.

Make sure that all clamps, guards and heat shields are

Maintenance override key switch located inside the cab

installed correctly to prevent vibration, rubbing against

other parts, and excessive heat during operation.

Maintenance Section
Access System P&H 50t RT Crane

13

5.3

Maintenance Interval When Required

3

5.3.1 Circuit Breaker - Reset

The electrical system for the access system has one
circuit breaker located inside the hydraulics cabinet
and two circuit breakers located inside the cab.

Reset the circuit breakers when required. If a circuit

breaker continually trips have the circuit checked.

(1) Main Circuit Breaker 120 Amp

(2) Battery Positive 10 Amp
(3) Ignition 10 Amp
5.4

Maintenance Interval - Before Use

5.4.1 Walk-Around Inspection

Perform a walk-around inspection on the machine prior
Circuit breaker located inside the hydraulics cabinet at
the left side of the machine and inside the cab

to operation.

Clean the access steps from any rubbish build-up

or debris (once lowered).

Visually inspect components for damage and wear

and

tear.

Have

any

damaged

or

missing

components repaired or replaced.

Visually inspect all hydraulic lines, hoses, fittings

and

hose

clamps

for

security,

damage,

deterioration and leaks.

Check to ensure that the access system light is in

working condition.

Visually inspect all switches of the system. Ensure

all visual indicators are operational.

Check to ensure all labels can be read and are

visible in conjunction with the Safety Signs and
Labels section of this manual. Replace label/s if
they cannot be read or are missing.

Check to ensure that the audible alarm is

operational.

Maintenance Section
Access System P&H 50t RT Crane

14

5.5

Maintenance Interval - Every 250

Service Hours or Monthly

5.5.1 Access

System

Sliding

Beams

Lubricate
Lubricate the main sliding beams of the access system
via the grease fittings with good quality molybdenum
based grease. There are six grease fittings for the main
sliding beams.

Grease point located on the right side of the forward

main sliding beam

Two grease points on the left side of the rear main

beam

Grease point located on the right side of the rearward

main sliding beam
5.6

Maintenance Interval - Every 1000

Service Hours or 6 Months

5.6.1 Bolts and Mounting Hardware

Check the tightness of all bolts fitted to the access
system. This includes checking the handrails, access
platforms and their mountings.

Two grease points on the left side of the forward main

beam
Maintenance Section
Access System P&H 50t RT Crane

15

5.7

5.6.2 Hydraulic System Inspect

Every 4000 Service Hours or 2 Years

5.7.1 Hydraulic Oil Compartment

Replace the hydraulic oil every 24 months / 2 years in
consultation with Australian Diversified Engineering.
Use only Castrol Hyspin AWH-M ISO Viscosity grade
68 oil or an equivalent specification oil in the hydraulic
system.

Inspect all lines, hoses fittings, hose clamps and

cylinders for damage and deterioration. If there are any
damaged, missing or leaking parts ensure that they are
replaced. Check to ensure the mountings for the
hydraulic cabinet are secure.

Open the hydraulics cabinet lid and inspect all hoses

and fittings for leaks. Replace any items as required.
Hydraulic systems and components should be serviced
only

in

consultation

with

Australian

Diversified

Engineering.
5.6.3 Ladder Pivot Points Lubricate
Lubricate the access system pivot points via the grease
fittings with good quality molybdenum based grease.
There are six grease fittings for the access system.
Fill point cap for the hydraulic oil compartment

Two grease points for the ladder

Maintenance Section
Access System P&H 50t RT Crane

16

6 Literature
Materials
6.1

Reference

Reference Material

Machine specific P&H Operation and Maintenance

Manual.

Reference Information
Access System P&H 50t RT Crane

17