SOP Inspection PDF
SOP Inspection PDF
SOP
04
04.02
DOMAIN:
Classa:
Ref.no:
HUMANITARIAN DEMINING
TO 523
SAMPLING PLAN
LOT ACCEPTABILITY
INSPECTION LEVEL
EXAMPLES OF SAMPLING
DOCUMENTING
January, 2006
CONTENT
Content..2
Introduction3
Sampling Sampling for Inspection and Control of Soil Treatment Depth on the
Projects of MSA Search ...4
1
Sampling Plan...7
5.1
5.2
Acceptance Criteria.7
5.3
Non-conforming items.8
5.4
Sampling8
5.4.1 Types of Inspection..8
5.5
Documenting..15
APPENDIX..18
INTRODUCTION
Final beneficiaries of the humanitarian demining program have to be sure that
searched and demined area is completely safe for use. This requires high
management level and detailed operating procedures that provide the highest quality
control over searched and demined MSA.
General principles and procedures for inspection and sampling were developed by
the International Organization for Standardization (ISO), and those principles and
procedures accepted are published in ISO 2859-1. ISO procedures applied to Quality
Assurance (QA) and sampling (based on statistic analysis) provide the rules by which
it is easier to decide on product quality. When humanitarian demining is about,
product means searched and/or demined area.
The way the soil sample is selected influences a great deal the sampling results of
searched and/or demined area. Strict procedures for representative sample selection
are also required. If the procedures are not regulated and abided, the Quality
Assurance can be influenced by subjective opinion of the QA Monitor and QA Officer.
This SOP regulates one of the methods of monitoring the treatment depth of
mechanically treated MSA (MSA treatment is carried out using demining machines as
an independent method) and that is the inspection of treated soil by attributes (rightwrong). Sampling is performed using the random sampling method based on ISO
2859-1, i.e. HRN ISO 2859-1: Sampling procedures for the inspection by
attributes.
Sampling plans are indexed according to acceptable quality level (AQL) for the lot-by
-lot inspection.
This SOP provides the guidelines for the implementation of Quality Assurance (QA)
over searched area applying the sampling plans indexed according to acceptable
quality level (AQL) for lot-by-lot inspection of treated area. It defines the terms,
establishes the management system and procedures based on ISO 2859 and HRN
ISO 2859-1 documents and gives instructions on implementation of those
procedures.
SOP can be applied in the procedures of demined area Quality Assurance and
Quality Control according to the IMAS 09.10 and IMAS 09.20.
2
Terms and definitions used in this SOP are in accordance with ISO 3534, IMAS
09.20 and HRN ISO 2859-1. Complete dictionary of all terms and definitions used in
the series of IMAS are stated in IMAS 04.10.
3.1
3.2
non-conforming item: searched area item that consists of one nonconformity at least. Non-conforming items are classified into two classes:
The item of the class A the item that consists of one or more nonconformities of the class A but can also consist of non-conformities of the
class B and/or class C.
The item of the class B the item that consists of one or more nonconformities of the class B, it can also consist of non-conformities of the class
C but it does not consist of the non-conformity of the class A.
3.4
3.5
The percentage of non-conforming items: the percentage of nonconforming items (soil treatment depth smaller than the required one) in any
quantity of product items given (for example: 15 measurements in searched
area of the size 5 m 10 m) is equal to the ratio of the number of nonconforming items and total number of product items (measurements of
depth) multiplied by 100.
3.6
Sampling plan: special plan that shows how many items (selected entities)
from every daily or weekly treated area should be inspected (sample size or a
line of sample sizes) and joined criteria for defining the acceptability of daily or
weekly treated (searched) area (numbers of acceptances and rejections).
3.7
3.8
treated area), levels of survey and AQL values. Sampling system for LQ plans
is given in ISO 2859-2 standard.
3.9
3.10 Original inspection: the first inspection of the area of special quality,
previously searched, unlike the inspection of treated area that is submitted for
inspection all over again upon original non-acceptance.
3.11 Inspection by attributes: the inspection during which the product item
(treated entity) is evaluated simply as conformed or non-conformed, or the
non-conformities per product item are being counted regarding the
requirement or group of requirements given.
3.12 Treated MSA (product) item: the item (the depth of mechanically treated
weekly or daily area) that is inspected in order to be classified into the class of
conforming or non-conforming items or in order to count the number of nonconformities on the selected area.
3.13 Treated MSA lot: the collection of treated MSA (m) items daily or weekly
mechanically treated area from which the sample should be taken and
inspected in order to define the conformity with acceptance criteria.
3.14 Lot size: number of product items in the lot (number of selected treatedsearched entities in weekly or daily treated area using a demining machine).
3.15 Sample: the sample consists of one or more entities of treated MSA taken
from weekly or daily treated area (lot); the sample items are chosen at random
regardless their quality. Sample size is equal to the number of product items in
the sample.
3.16 Critical incorrectness: medium value of soil treatment depth in selected
sample is smaller than the one required by the project.
4
Monitoring and quality control are an important part of the humanitarian demining
management process whose goal is to verify the quality of mine search on the mine
search projects and establish required quality level according to the Rules and
Regulations on Methods of Demining and contractual responsibilities.
Non-conformity on mine search projects is presented as the number of nonconformed soil treatment depths during the mechanical MSA treatment as an
independent method regarding the soil type and present vegetation. In the tables
(see Table 3-A, 3-B and 3-C) that will be applied at one-time sampling it is assumed
that the non-conformities appear by accident and statistically independently.
The term acceptable quality level AQL that is used in ISO 2859-1, HRN ISO
2859-1 and this SOP refers to the objective mathematical possibility of reaching the
required level of average soil treatment depth during the mine search. Subjective
confidence that includes human factors such as perception, assessment and opinion
is not specially elaborated in this SOP.
For indexing the sampling plans and schemes given in HRN ISO 2859-1 together
with the code letters (see Table 2) the acceptable quality level (AQL) is used. AQL is
the mark for non-conforming items percentage value (or number of non-conformities
on 100 items can be 50; 100 or 200 m of searched mine suspected area, see
Table 1) that will, by sampling scheme which should be used, be accepted the largest
number of times. When it comes to mine search projects the AQL represents
reaching the required level of soil treatment depth depth determined by the project
that makes the border value of acceptable mine search average. Sampling plans
given are prepared in a way that the acceptance probability for denoted AQL value
for AQL given depends on the sample size.
Efficiency and value of expert monitoring by sampling for the purpose of checking the
soil treatment depth requires mine search to be complete and controlled.
Complete process implies that every entity to be surveyed includes the land
treated/searched using demining machine under the same conditions (daily treated
area), in the same way, using the same tools. In order to avoid excessive rejection of
daily searched area it is expected that the average of soil treatment depth will be less
than AQL or equal to that value.
Acceptable Quality Level (AQL) to be used is defined by the contract or mine search
project.
5
Sampling Plan
Lot Acceptability
Lot acceptability is determined by using sampling plan or sampling plans joined to the
denoted AQL or denoted AQLs (see Tables 3-A, 3-B and 3-C).
The term non acceptance is used instead of rejection when it relates to the
result that ensues from the procedure.
QC Monitor decides how to treat non-accepted lots. Such lots can be searched once
again using demining machines by treating the soil up to the depth determined by the
project or by manual mine detection as a second method or perform the evaluation
according to specific usability criteria once again.
5.3
QC Monitor has the right to reject every daily entity for which it is determined during
the inspection to be non-conformed, no matter whether the entity is a part of weekly
sample or not, even when the lot as an entity is accepted (total weekly mechanically
searched area has the average soil treatment depth equal or bigger than the one
determined by the project.) Rejected entities can be remedied and inspected all over
again with the approval and in a way specified by QC Monitor.
5.4
Sampling
CROMAC approves the procedures and the equipment used by the QC Monitor for
checking the samples of searched soil and they will be co-ordinated with authorized
demining companies. Any bigger change in the sampling process, monitoring or
quality control should be verified in CROMAC and authorized demining companies
should be informed on these changes in time, prior to the commencement of
monitoring and quality control.
5.5.1 Quality Level Acceptability Criteria
The entity will be considered as quality-treated/searched only if the average
value of measured sample is equal or bigger than soil treatment depth determined by
the project. If any sample of the entity comprises one or more average measured
depths smaller than the one determined by the project, that will make the critical
non-conformity (non-acceptance/unallowed defect), the entity that comprises this
sample will not pass the final inspection/quality control.
Searched soil can comprise single (soil treatment depths) non-conformities classified
into three groups: A, B and C. Such cases would indicate the possible defect and
create the critical defect once again. Terms for acceptance or non-acceptance of all
non-conformity categories are given in the Appendix D.
At defining non-conformities, especially critical defects (incorectnesses) the machine
type should be taken into consideration in relation to the machine mass (light,
medium, heavy), machine working tool and soil conditions.
5.5.2 Inspection Level
QC Monitor defines required quality level for each special application regarding the
machine usability assessment and efficiency evaluation according to SOP CROMAC
03.01 (Efficiency Assessment of Technical Survey and Demining). That provides the
QC Monitor the possibility to demand bigger differentiation for some purposes and
smaller for the other. Three levels of inspection (I, II and III) are given in the Table 1.
If not defined differently, the level II is used. When the smaller sample differentiation
is required the level I can be used and when the bigger differentiation is allowed, the
inspection level III is used. Table 1 gives four additional special inspection levels (S1, S-2, S-3 and S-4) and can be used when relatively small sample sizes are
necessary and bigger sampling risks can be or will be allowed or are allowed. The
purpose of these special inspection levels is to, where it is required, decrease the
samples (for example: if it comes to quality medium and heavy machines that can
continuously sustain the average of soil treatment depth over 24 cm or more; see
HRN ISO 2859-1, Point 10).
For the selection of sample size code letters (APPENDIX A: Table 1) the Table 2
(Level of confidence regarding the machine type and soil conditions on the project)
should also be used (APPENDIX B).
5.5.3 Sample Size Code Letters
Sample sizes are marked with code letters. In order to find the applicable code letter
for the special lot size and regulated inspection level the Table 1 is used (APPENDIX
A).
5.5.4 Treated Entity Acceptability Determination
In order to determine the lot (entity) acceptability according to the number of nonconforming items, the one-time sampling plan is used (see Appendix C: The scheme
of one-time sampling and the Tables 3-A, 3-B and 3-C). At single sampling plan the
number of items inspected is equal to the sample size defined by plan. If the number
of non-conforming items found in the sample is equal or smaller than the number of
acceptances, entity (lot) is considered to be acceptable. If the number of nonconforming items is equal or bigger than the number of rejections, the entity (lot) is
considered to be unacceptable.
The special sampling plan that defines the number of treated MSA entities to be
inspected (sample size) is prepared with joined criteria for acceptability determination
of daily/weekly treated (searched) area.
10
Non-conformity of
the class B
Non-conformity of
the class C
Class A unit
Class B unit
II
III
S-1
S-2
S-3
S-4
11
7.1
Quality control of mechanically treated MSA during technical survey and/or demining
works depends a great deal on soil conditions, vegetation conditions, climate
conditions and efficiency of particular demining machine type.
Considering the fact that demining machine working tool, apart from soil treatment by
digging, should provide for vegetation removal, the Monitor is obliged to also perform
visual control of soil treatment density and vegetation removal during sampling of a
daily lot. This is directly linked to machine movement speed and working tool
revolutions number.
Selected sample as an entity should have approximately the same soil conditions
defined by SOP 01.04, Point 4.1.1 and SOP 03.01, Point 4.1.2.
Contractor's representative is obliged to be present during sampling and he ensures
demining inspection of selected sample combination (Supplement D).
Upon selection of sampling scheme and combination of measurement places
(Supplement D) the Monitor sets the Contractor's representative a task to search the
MSA (desirable: team leader and deminer), to search selected sample combination
by metal detector and mark it with a tape.
In the selected sample scheme, each square represents one m2 of treated soil.
Instead of meter, a normal Monitor's step can be used.
Desirable measurement place is the middle of one m2 that is the end of the step.
Measurements can be performed on any place inside selected m2 and that will
depend on presence of roots, stones, hummocks or earth thrown off. Measurement is
not performed on places with visible tracks of wheels or demining machine
caterpillars. The Monitor has to take care of starting level of untreated land area, that
is, perform the surrounding terrain estimate.
On selected measurement place, the Monitor excavates treated soil by small
telescopic spade up to the hard base i.e. untreated soil. He puts measurement bar
into the place of dug up ground (Supplement E) and uses the free fall for placing the
grade level on treated ground. He uses tightening device to fix the grade level
position and reads measured depth off.
Measured values of soil treatment depth for separate sample are inserted into the
form OEIVPU (see Point 8; Documenting).
12
7.2
Arithmetic mean is generally the most efficient characteristic for the measurement
results mean and that is why we most often use it in the statistic analysis. Mean or
average value is an arithmetic mean of all measurement results.
Xsr= (X1 + X2 + + Xn )/n
where X1 up to Xn are the results of separate measurements (n=number of separate
measurements)
2
Medium value in one lot Xp,sr of all medium values of the Xsr samples is equal to
Xp,sr = (Xsr1 + Xsr2 + + Xsrk )/k
where k = number of samples that all have the same n number of measurements.
3
Range (R)
The range R of the set of n results is defined by difference between the biggest and
the smallest result in a set, i.e.
R = Xmax - Xmin
The range is for the ease of determination very frequently used characteristic for
dispersion but is efficient only for smaller number of results (up to perhaps ten
measurement results).
4
Standard deviation ( s )
Standard deviation is the basic characteristic of distribution dispersion and that is why
we use it most often.
Standard deviation s of the set of n results X1, X2 Xn is given by the square root of
the result deviation square mean from their arithmetic mean i.e.
s = (X1 - Xsr)2 + (X2 -Xsr)2 + + (Xn - Xsr )2 / n
Standard deviation is of the same dimension as measured results.
13
7.3
Medium soil treating depth determined by the project using demining machine as an
independent method is minimum 20 cm in the I category (a) and minimum 10 cm in
the II and III soil category (b) (see Soil Classification, point 4.1.1 and 4.1.2, CROMAC
SOP 01.04).
Code Letter Determination
Daily processed-treated area is approximately 3 120 m.
Sample size code letter is defined using the Table 1 (Appendix A) in the following
way:
the size of daily lot is under the ordinal number 3 (1 201 3 200 m)
sample size is 50 m and the number of depth measurements in the
sample is 10
general inspection level is always selected for the commencement of
monitoring the soil treatment depth in the way that follows:
a)
if the area is treated with light machine, level II (code letter
is D)
b)
if the area is treated with heavy and medium machine,
level I (code letter is C)
c)
if the area is treated with heavy machine that reaches the
average soil treatment depth over 30 cm, the special
inspection level is selected (from S-1 to S-4, for stated
example the code letter B is selected)
14
b)
If the single depth in the sample is smaller than 6 cm in the II and III
soil category, the AQL value is 0.1. From the table 3-A the lot
acceptance number is Ac=0 and the number of rejections is Re=1. It
means that depth smaller than 6 cm is not allowed in the sample.
b)
If the single depth in the sample is smaller than 8 cm and bigger than
6 cm in the II and III soil category, the AQL value is 2.5. From the table
3-A the lot acceptance number is Ac=2 and number of rejections is
Re=3.
b)
CONCLUSION
1
2
3
15
Documenting
OEIVPU
FROM:
TO:
MACHINE MAKE
MACHINE LICENCE
NUMBER
SIZE OF DAILY TREATED
2
AREA (m )
TREATED SOIL
DEPTH (cm)
No.
1.
11.
2.
12.
3.
13.
4.
14.
5.
15.
6.
16.
7.
17.
8.
18.
9.
19.
10
20.
RANGE
Rmax
TREATED SOIL
DEPTH (cm)
Xsr
Rmax - Rmin
Rmin
16
OEIVPU
OEIVPU-2:
Date:_________ ; Sample number in line with the plan: _____ ; Sample number: _____
COMPANY
PROJECT CODE
PLACE
COUNTY
TIME OF MONITORING
FROM:
TO:
MACHINE MAKE
MACHINE LICENCE
NUMBER
SIZE OF DAILY TREATED
2
AREA (m )
TREATED SOIL
DEPTH (cm)
No.
TREATED SOIL
DEPTH (cm)
1.
0,00
11.
0,00
2.
0,00
12.
0,00
3.
0,00
13.
0,00
4.
0,00
14.
0,00
5.
0,00
15.
0,00
6.
0,00
16.
0,00
Xsr
7.
0,00
17.
0,00
0,00
8.
0,00
18.
0,00
9.
0,00
19.
0,00
10
0,00
20.
0,00
0,00
RANGE
Rmax
0,00
Rmax - Rmin
Rmin
0,00
0,00
17
1.
Inspection
level
Code letter
(working map)
2.
(edition)
NAME OF PROJECT:
(co-ordinate x)
(scale)
(co-ordinate y)
(PROJECT CODE)
3.
4.
(number)
Acceptability
AQL=
Ac=
AQL=
Ac=
AQL=
Ac=
Re=
Re=
Re=
Acceptance number
Rejection number
5.
6.
18
7.
-----------------(place)
----------------------------(date)
----------------------------------(report by)
___________________________
(signature)
19
APPENDIX A
Sample
area
(m)
No. of depth
measurements
200-500
50
501-1-200
General levels of
inspection
S-2
S-3
S-4
II
III
10
50
10
1-201-3200
50
10
3 201-5 000
100
15
5 001-8 000
100
15
8 001-15 000
100
15
15 001-35 001
200
20
35 001-150 000
200
20
200
20
APPENDIX B
1
2
3
Soil conditions
Small degree
Normal degree
Large degree
Light machine
Medium machine
Heavy machine
91%
95%
99%
81%
85%
89%
71%
75%
79%
20
APPENDIX C
The lot is
accepted
bigger than c
The lot is
rejected
21
Sample size
A
B
1
2
D
E
F
G
H
J
0,015
0,025
0,04
0,065
0,1
0,15
0,25
0,4
0,65
1,0
1,5
2,5
4,0
6,5
10
15
25
40
65
100
150
250
400
650
1000
Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re
1 2 2 3 3 4 5 6 7 8 10 11 14 15
0 1
0 1 0 1
0 1
5
0
1
8
0 1 0 1
13
0 1 0 1
36
0 1
1 2
85
1 2 2 3
135 0 1 0 1 0 1
0 1
1 2 2 3 3 4 5 6 7 8 10 11 14 15
1 2 2 3 3 4 5 6 7 8 10 11 14 15
1 2 2 3 3 4 5 6 7 8 10 11 14 15
1 2 2 3 3 4 5 6 7 8 10 11 14 15
1 2 2 3 3 4 5 6 7 8 10 11 14 15
1 2 2 3 3 4 5 6 7 8 10 11 14 15
2 3 3 4 5 6 7 8 10 11 14 15
3 4 5 6 7 8 10 11 14 15
22
Sample size
SUPPLEMENT C2: Table 3-C - One-time sampling plans for tightened inspection
A
B
1
2
D
E
F
G
H
J
0,015
0,025
0,04
0,065
0,1
0,15
0,25
0,4
0,65
1,0
1,5
2,5
4,0
6,5
10
15
25
40
65
100
150
250
400
650
1000
Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re
0
0
0
5
0 1
8
0 1 0 1
1
13
0 1
1 2 2
36
0 1
1 2 2 3 3
85
1 2 2 3 3 4 5
135 0 1 0 1 0 1 0 1 0 1
0
1
2
9 12 13
9 12 13
9 12 13
9 12 13
9 12 13
9 12 13
9 12 13
9 12 13
9 12 13
23
Sample size
SUPPLEMENT C3: Table 3-C - One-time sampling plan for reduced inspection
A
B
1
1
D
E
F
G
H
J
3
5
8
13
50
80
0,015
0,025
0,04
0,065
0,1
0,15
0,25
0,4
0,65
1,0
1,5
2,5
4,0
6,5
10
15
25
40
65
100
150
250
400
650
Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re
0
0
0
8 10 11 14 15
8 10 11 14 15
7 10 10 13 14 17
7 10 10 13 14 17
7 10 10 13 14 17
7 10 10 13
7 10 10 13
7 10 10 13
7 10 10 13
24
APPENDIX D: Measurement site selection scheme of treated MSA depth in the sample
COMBINATION D1:
10
Data report mode, mean calculation ( Xsr) and characteristics for dispersion:
Xsr = (X1 + X2 + ... + Xn )/n ; Range : R = Xmax - Xmin
Example:
No. of measurements: n = 10 ; Xsr =
(13,5+18,2+26,0+23,5+23,0+19,0+18,0+23,0+16,0+21,0)/10 = 20,12 cm
measurement Measured
no.
depth (Xi
/cm)
1
13,5
2
18.2
3
26,0
4
23,5
5
23.0
6
19,0
7
18,0
8
23,0
9
16,0
10
21,0
Xsr = 20,12
Range
R
(cm)
13,5
26,0
12,5
R = Xmax - Xmin
25
15
14
13
10
12
11
26
18
19
17
20
16
12
15
13
14
11
10
27
28
14
15
13
12
11
10
29
17
18
19
16
20
15
14
12
13
11
10
6
5
30
4
2
1
31
15
12
13
14
11
10
32
20
19
16
17
15
14
10
13
11
18
12
2
1
33
34