Food Irradiation Q and A
Food Irradiation Q and A
Ron Eustice
FoodIrradiation.org
reustice@gmail.com
Radura
CONTENTS
1) Consumer Benefits
1.1 Why is food irradiated?
1.2 Is irradiation used for non-food products?
1.3 Are irradiated foods being sold now?
1.4 How can I tell if food has been irradiated?
1.5 Does irradiated food cost more?
1.6 Are consumers buying irradiated food?
1.7 Who endorses the use of food irradiation?
1.8 Why not just cook food thoroughly to kill bacteria?
1.9 Does irradiated meat need to be cooked?
1.10 Why the emphasis on irradiating hamburger and not steak?
1.11 How does irradiation affect shelf-life?
2) Commercial Questions
2.1 What is the food irradiation process?
2.2 What equipment is employed to irradiate food?
2.3 At what step in the processing of food is irradiation used?
2.4 What other processes can control bacteria as alternatives to irradiation?
2.5 How does irradiation fit within HACCP?
2.6 How much radiation is used?
2.7 How does the irradiation process destroy bacteria?
2.8 What is the cost of a typical irradiation facility?
3) Nutrition & Taste
3.1 Are irradiated foods still nutritious?
3.2 How does irradiation affect the taste of food?
4) Safety of Irradiated Food
4.1 Does the irradiation process make food radioactive?
4.2 Is irradiated food safe?
4.3 Does eating irradiated food present long-term health risks?
4.4 Are the chemical changes in irradiated foods harmful?
4.5 Does irradiation create any unique chemical changes in the food?
4.6 Does irradiation create carcinogens like benzene in food?
4.7 Do the free radicals produced during irradiation affect the safety of food?
4.8 Does eating irradiated food cause genetic damage?
4.9 Are radiation pasteurized foods sterile?
5) Safety of Irradiation Process
5.1 Is there a risk of radiation exposure if you live next to an irradiation facility?
5.2 Do workers at irradiation facilities face dangers from radiation?
5.3 Is there a risk from the transportation of radioactive materials for irradiators?
5.4 Can an irradiation facility have a "melt down"?
5.5 What happens to the used cobalt-60 from a gamma irradiation facility?
5.6 Who makes sure irradiation facilities are operated safely?
1) Consumer Benefits
1.1 Why is food irradiated?
Food is irradiated to destroy bacteria, fungi, or parasites that cause human disease or cause food to
spoil. Irradiation destroys harmful bacteria such as E. coli O157:H7, salmonella, listeria, campylobacter
and vibrio that are major contributors to the 5,000 deaths and 76 million food borne illnesses estimated
by the US Centers for Disease Control (CDC) that occur every year in the United States. At the same
time, parasites such as cryptosporidium sp., cyclospora sp., toxoplasma gondii and trichinella are
eliminated. When used in this manner, irradiation is comparable to pasteurizing milk, in that the product
is left fresh, but is much safer. Irradiation also extends the shelf-life of food by retarding maturation in
some fruits and reducing spoilage organisms that can even grow under refrigeration. Irradiated
strawberries and some other fruits can last weeks in the refrigerator without developing mold. Irradiation
can also be used in place of fumigants and other quarantine procedures to allow fruits and vegetables
to be imported or exported without risking the introduction of harmful insects to the receiving
country.
1.2 Is irradiation used for non-food products?
Yes. Irradiation is used to sterilize approximately 40% of the single use sterile medical devices
currently manufactured in the US including: bandages, blood plasma, burn ointments, catheters, eye
ointment, hypodermic syringes, orthopedic implants, intravenous administration sets, surgical drapes,
sponges, swabs, surgeons' gloves, procedure packs, trays and sutures. Irradiation is also used for
commercial products including microbial reduction or sterilization of: aerosol saline solutions, baby
bottle nipples, baby powder, bulk cotton bales, contact lens cleaning solutions, cosmetic ingredients, bar
and liquid soap, detergents, polishes, shampoos and hair cream. Food packaging that often is irradiated
to eliminate bacteria include: bulk food containers, cream cups and lids, dairy and juice cartons, plastic
roll stock, heat shrinkable film and laminated foil bags. Irradiation is also used on pet treats and various
animal foods including special diets for laboratory test animals. There are hundreds of other products
that are irradiated that are not mentioned above.
1.3 Are irradiated foods being sold now?
Irradiation has been approved in over 40 countries for many food products. Each year about a billion
pounds of food products and ingredients are irradiated worldwide. In the US, approximately 170 million
pounds of spices are irradiated annually. Approximately 15 million pounds of irradiated hamburger
patties and fresh ground meat are currently sold retail stores such as Wegman's and Safeway a s
w e l l a s b y home delivery through Schwan's and Omaha Steaks. Irradiated live oysters in their
shells are currently on the market. Increasing amounts of tropical fruits and vegetables are irradiated
and imported from Hawaii, Thailand, Mexico, Vietnam, India and South Africa. Astronauts have eaten
irradiated food on space missions for years.
1.4 How can I tell if food has been irradiated?
Although you cannot tell by the taste or appearance, federal regulations require that irradiated foods be
labeled and carry the internationally recognized symbol called the "radura". Foods that contain
irradiated ingredients or foods served in restaurants do not have to be identified as being irradiated.
1.5 Does irradiated food cost more?
Any food process will add cost. Irradiation adds a few cents per pound to the cost of production.
However, food prices would not necessarily rise just because a product has been irradiated. In some
cases, extended shelf-life offsets the extra cost. A study conducted by the USDA Economic Research
Service and the University of Florida found that consumers are willing to pay more for a safer food
product. In addition, the US Centers for Disease Control and Prevention (CDC) estimates that food
irradiation on a large-scale basis could prevent nearly 900,000 cases of illness, 8,500 hospitalizations,
over 6,000 catastrophic illnesses and 350 deaths each year in the US. This would also reduce the
estimated $5 billion to $86 billion cost of medical treatment and lost productivity resulting from food
borne illnesses in the US each year.
1.6 Are consumers buying irradiated food?
Consumers are already buying irradiated foods. "When consumers are provided with factual information
about food irradiation, they will choose irradiated food with confidence" was the conclusion reached by
Dr. Christine Bruhn of the Center for Consumer Science, University of California, Davis, after she
examined many different consumer surveys. Also, since Schwan's switched their ground beef to
irradiated, its Vice President Michael Ziebel claims that "sales within Schwan's ground beef product line
have increased more than 20%". Other retailers have reported similar results.
1.7 Who endorses the use of food irradiation?
Endorsing organizations include: [Reference: Food Irradiation Research and Technology, Sommers &
Fan, Consumer Acceptance and Marketing of Irradiated Foods, Ronald F. Eustice and Christine M.
Bruhn, IFT Press, Blackwell Publishing, 2006]
American Council on Science and Health
American Dietetic Association
American Farm Bureau Federation
American Feed Industry Association
American Meat Institute
American Medical Association
American Veterinary Medical Association
Animal Health Institute
Apple Processors Association
Centers for Disease Control & Prevention
Chocolate Manufacturers Association
Codex Alimentarius
Council for Agricultural Science and Technology
Florida Fruit and Vegetable Association
Food and Drug Administration
Food Distributors International
Food and Agriculture Organization
Grocery Manufacturers of America
Health Physics Society
Institute of Food Science & Technology
Institute of Food Technologists
International Atomic Energy Agency
International Food Information Council
The Mayo Clinic
Millers National Federation
National Confectioners Association
National Cattlemens Beef Association
2) Commercial Questions
2.1
There are several processes that are collectively referred to as FOOD IRRADIATION. The object
of each process is to kill or impair the breeding capacity of unwanted living organisms or to affect the
product morphology in a beneficial way that will extend shelf-life. Each process has an optimal dose of
ionizing energy (radiation) dependent on the desired effect. The dose of radiation is measured in
grays (Gy). A gray is a unit of energy equivalent to 1 joule per kilogram. This unit of measure is
based on the metric system. Thus, 1 kilogray (kGy) is equal to 1,000 grays (Gy). All three forms of
ionizing energy have the same effect, gray for gray. Some of the major processes are:
Pasteurization (Pathogen Reduction) Irradiation is used to effectively eliminate disease causing
organisms including bacteria and parasites. (e.g. Irradiating ground beef to make it safe from E. coli
O157:H7. Irradiating live oysters to make them safe from vibrio.)
Sterilization Irradiation is used at a very high dose to eliminate all organisms so that refrigeration is
not required (shelf stable). (e.g. Certain foods are sterilized for NASA astronauts.)
Sanitation Irradiation is widely used to reduce organisms for spices, herbs and other dried vegetable
substances. (e.g. Irradiating spice blends that are added to meat for hot dogs and other Ready to Eat
products that may not be cooked again.)
Shelf-life Extension Shelf-life can be extended for certain foods using radiation by lowering the
population of spoilage causing organisms, including bacteria and mold. On certain fruits and tubers,
irradiation delays ripening and/or sprouting. (e.g. Irradiating berries to reduce mold. Irradiating fresh
fruits to extend their market reach. Irradiating potatoes, onions and garlic to impair cell division and
hence allow them to go through the off season without sprouting.)
Disinfestation Irradiation is used to stop reproduction of both storage and quarantine insect pests.
(e.g. Irradiating foreign produced mangoes to eliminate the seed weevil, which is a quarantined pest, for
import to the US. Irradiating papaya to eliminate fruit flies, which are quarantined pests, for import
from Hawaii or foreign countries into the US mainland.)
All three forms of irradiation are referred to as a cold process. Although all of the radiation energy is
converted to heat during treatment, the process typically increases the product temperature by about 1
degree Celsius.
2.2
Food is irradiated in irradiators that use gamma rays or electron beams x-rays as their source of
ionizing energy (radiation). All commercial irradiators have four primary components, a source of
radiation, a method of product conveyance, shields to prevent exposure of personnel and the
environment to radiation and safety systems. Ionizing radiation is penetrating energy and thus, products
are usually irradiated after they are fully packaged. Below is a description of the four types of irradiators
that are commercially available and in use today for food processing. The choice of which irradiator
is most cost effective for a particular product depends on the type of product, how it is packaged,
the product dose, dose uniformity requirements and, most important, logistics.
Electron Beam Irradiator (employing a radiation chamber) The source of electron beams is an
accelerator. Accelerators generate and accelerate electrons very fast towards the food product being
irradiated. Because electrons have mass, they can only penetrate about 1.5 inches (3.8 cm) into a typical
food product or about 3.5 inches (8.9 cm) if the food product is irradiated on both sides. Electrons also
have an electric charge. This charge allows the stream of accelerated electrons to be scanned by
magnets to track across the product. A commercial food, electron beam irradiator, accelerates electrons
to an energy level of up to 10,000,000 electron volts (10 MeV). Electron beam irradiators typically use
massive concrete, steel or lead shielding. Electron Beam accelerators can be turned on and off.
Safety interlocks ensure that a person cannot enter the radiation chamber where the food is being
irradiated when the accelerator is on. Product is usually passed through the scanned beam on roller
type conveyors.
Gamma Irradiator (employing a radiation chamber) The source of photons in a gamma irradiator is
cobalt-60. Unlike electron beams that are generated on site using electric power, cobalt-60 is produced
off site in nuclear reactors and transported in special shipping containers (casks) to the site. Cobalt-60
is a solid radioactive metal that is contained in two welded encapsulations of stainless steel creating a
sealed source. The sealed source contains the radioactive cobalt-60, but allows the photons
(radiation) to pass through the encapsulations and ultimately into the food product. Because Cobalt60 photons have no mass they can penetrate more than 24 inches (60 cm) of food product if irradiated
on both sides. Gamma irradiators that employ a radiation chamber typically have massive shields
made out of concrete or steel. Cobalt-60 continuously emits radiation and cannot be turned off. To
allow personnel access to the chamber, the source is lowered into a storage pool of shielding water
when it is not being used to irradiate product. The shielding water does not become radioactive. Safety
interlocks are used to assure that a person cannot enter the chamber when the source is not in the stored
position (at the bottom of the pool of water). Hanging carriers, totes and roller conveyors are typically
employed to move the product through the chamber.
Gamma Irradiator (underwater) Like the radiation chamber irradiator above, an underwater gamma
irradiator uses cobalt-60. Unlike a radiation chamber irradiator, an underwater irradiator stores the
cobalt-60 permanently at the bottom of a pool of water. Instead of raising the cobalt-60 into a shielded
chamber, the product, placed in water free containers, is lowered to the bottom of the pool adjacent to
the cobalt-60 to receive a dose of radiation. The water acts as the shield. The shielding water does not
become radioactive. No above ground shielding or radiation chamber is present. There is no need for
interlocks to prevent personnel from entering a radiation chamber when the cobalt-60 is present, because
there is no radiation chamber. Typically, the product is loaded into water free containers and the
containers are lowered/raised using a hoist mechanism.
X-ray Irradiator (employing a radiation chamber) X-rays are photons and have similar properties to
gamma rays emitted by cobalt-60. X-rays are generated by using an electron beam accelerator (above)
and converting the electron beam (up to 7.5 MeV) to photons by accelerating the electrons into a high
density material such as tungsten, steel or tantalum. The sudden deceleration of the electrons generates
x-rays and waste heat. The shielding and product conveyance are similar to that of a chamber type
gamma irradiator (above). The safety interlocks are similar to both electron beam and chamber type
gamma irradiators. The advantages of x-rays over electron beams are that they have good product
penetration (over 24 inches or 60 cm of food product if irradiated on both sides). The advantages of xrays over both types of gamma irradiators are that they do not require a shielding storage pool.
However, there is a substantial loss of energy during the conversion process. Thus, x -ra y units
suffer a severe cost disadvantage when compared to other types of irradiators for the same product
volume throughput.
0.05 kGy
0.15 to 0.40 kGy
1.0 to 2.0 kGy
5 to 10 kGy
44 kGy
It is interesting to note that the minimum dose for different food products may vary by a factor of 1,000.
2.7 How does the irradiation process destroy bacteria?
Irradiation is a process that employs ionizing energy. Radiation energy ionizes a very small number of
the molecules within the food product and any bacteria within the food product. When a molecule is
ionized, it effectively breaks. If a DNA molecule of a bacterium is ionized, it is damaged or destroyed,
preventing the bacteria from being able to reproduce. If a water molecule within a bacterium cell is
ionized, it can form peroxide and act as a disinfectant within the bacterium itself. These molecular level
changes destroy the bacteria by preventing their reproduction. Only a very small fraction of the
molecules within a living organism, such as a bacterium, need to be damaged to have this effect.
Because only a small fraction of food product molecules are ionized, minimal adverse effects, such as
changes in taste, occur.
2.8 What is the cost of a typical irradiation facility?
Commercial irradiators are capital intensive. Typically, the total capital cost can range from a few
million dollars to several times that. Almost all of the expenses are fixed. Variable expenses are
minimal (effectively there are no raw materials consumed).
Therefore, irradiators are most cost
effective if they are able to run around the clock. There are significant economies of scale. This creates
a balance between having a large centralized facility that can benefit from scale, but might suffer from
logistics costs, versus an in-house irradiator that does not have the benefit of scale, but saves on the costs
of logistics.
operator must demonstrate extensive and well-documented safety design, procedures and training, which
will prevent the accidental exposure of workers or the public to radiation. The licensee must also
demonstrate that their operations will have no adverse effect on the environment. The Department of
Transportation regulates the safe transport of radioactive sources. The NRC does not monitor e-beam or
x-ray irradiators. Rather, the FDA, in conjunction with state authorities, oversees the regulation of these
irradiators. Other countries have similar regulatory authorities.
5.7 Have there been fatal radiation accidents at irradiation facilities?
Irradiation facilities have been operating in the United States for over 50 years without a single fatal
radiation accident. There have been a small number of fatal incidents in other countries where workers
ignored or intentionally bypassed safety systems and procedures and were exposed to the radiation
source.
7) General
7.1 Do other countries irradiate food?
Over 40 countries allow irradiation of many food types. It is estimated that over one billion pounds are
irradiated annually and that number is increasing. In addition to the US, other countries using irradiated
food include Japan, Canada, France, Belgium, the Netherlands, Portugal, Israel, India, Thailand, Russia,
China, South Africa and Brazil.
7.2 How should irradiated food be handled?
Like other food processes irradiation is not intended as a substitute for good hygienic practice.
Consumers, stores and restaurants should follow the same careful handling and preparation procedures
whether the food is irradiated or not.
7.3 How can I find out more about food irradiation?
Documents on the safety and efficiency of food irradiation:
- Food Irradiation Available Research Indicates That Benefits Outweigh Risks; United States General
Accounting Office, (GAO/RCED-00-217), August 2000.
- Irradiated Foods; Richard A. Greenberg; American Council on Science and Health, NY, NY, 1995.
- High-dose Irradiation: Wholesomeness of Food Irradiated with Doses Above 10 kGy. WHO
technical report series 890; World Health Organization, Geneva, 1999.
- Food Irradiation Research and Technology; Christopher H. Sommers, Xuetong Fan; IFT Press, Blackwell
Publishing, 2006.
- Food Irradiation A Guidebook; Morton Satin; Technomic Publishing, Lancaster, PA, 1996.
- Safety of Irradiated Foods; J.F. Diehl; Marcel Decker Inc., New York, NY, 1990.