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339 views2 pagesSurface Preparation For Carbon Steel
The document discusses surface preparation specifications for carbon steel as defined by SSPC standards. It outlines 11 different specifications ranging from solvent cleaning to various levels of abrasive blast cleaning and pickling. The most thorough levels of cleaning like White Metal Blast Cleaning (SSPC-SP5) and Near-White Metal Blast Cleaning (SSPC-SP10) are preferred for preparing carbon steel surfaces to receive coating systems, as they provide the best coating performance and lowest life cycle costs compared to less thorough preparation methods.
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100% found this document useful (1 vote)
339 views2 pagesSurface Preparation For Carbon Steel
The document discusses surface preparation specifications for carbon steel as defined by SSPC standards. It outlines 11 different specifications ranging from solvent cleaning to various levels of abrasive blast cleaning and pickling. The most thorough levels of cleaning like White Metal Blast Cleaning (SSPC-SP5) and Near-White Metal Blast Cleaning (SSPC-SP10) are preferred for preparing carbon steel surfaces to receive coating systems, as they provide the best coating performance and lowest life cycle costs compared to less thorough preparation methods.
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SURFACE PREPARATION SPECIFICATIONS FOR
CARBON STEEL
The surface preparation required for different types of coating systems to be applied over carbon steel will
vary considerably depending on the type of coating as well as the service environment. It is
recommended that you refer to the SSPC Manual for the complete text of the specifications:
SSPC-SP1 Solvent Cleaning
The removal of all visible oil, grease, soil, drawing and cutting compounds and other soluble
contaminants from surfaces with solvents or commercial cleaners using various methods of
cleaning such as wiping, dipping, steam cleaning or vapor degreasing. It is generally conceded
that solvent wiping will not positively remove all oil and grease from the surface, therefore a more
efficient cleaning method such as vapor degreasing or steam cleaning should be employed where
coatings will not tolerate any oil or grease residue. Oil and grease removal by solvent cleaning is
included in all other SSPC Surface Preparation Specifications; it is not necessary to cite SSPCSP1 separately when these other specifications are used.
SSPC-SP2 Hand Tool Cleaning
The removal of all loose mill scale, loose rust, loose paint and other loose detrimental foreign
matter by the use of non-power hand tools. Hand tool cleaning will not remove adherent mill
scale, rust and paint. Mill scale, rust and paint are considered adherent if they cannot be removed
by lifting with a dull putty knife.
SSPC-SP3 Power Tool Cleaning
The removal of all loose mill scale, loose rust, loose paint and other loose detrimental foreign
matter by the use of power-assisted hand tools. Power tool cleaning will not remove adherent mill
scale, rust and paint. Mill scale, rust and paint are considered adherent if they cannot be removed
by lifting with a dull putty knife. Power Tool Cleaning provides a slightly higher degree of
cleanliness than Hand Tool Cleaning, but is not regarded as adequate surface preparation for
long term exterior exposure of most high-performance coating systems.
SSPC-SP5 or NACE 1 White Metal Blast Cleaning
The complete removal of all visible oil, grease, dirt, dust, milt scale, rust, paint, oxides, corrosion
products and other foreign matter by compressed air nozzle blasting, centrifugal wheels or other
specified method.
SSPC-SP6 or NACE 3 Commercial Blast Cleaning
The removal of all visible oil, grease, dirt, dust, mill scale, rust, paint, oxides, corrosion products
and other foreign matter by compressed air nozzle blasting, centrifugal wheels or other specified
method. Discoloration caused by certain stains shall be limited to no more than 33 percent of
each square inch of surface area.
SSPC-SP7 or NACE 4 Brush-Off Blast Cleaning
The removal of all visible oil, grease, dirt, dust, loose mill scale, loose rust, and loose paint by
compressed air nozzle blasting, centrifugal wheels or other specific method. Tightly adherent mill
scale, rust and paint may remain on the surface. Mill scale, rust and paint are considered tightly
adherent if they cannot be removed by lifting with a dull putty knife.
SSPC-SP8 Pickling
The complete removal of all rust, mill scale and foreign matter by chemical reaction or electrolysis
in acid solutions. The degree of cleanliness is similar to SP5 White Metal Blast Cleaning.
SSPC-SP1O or NACE 2 Near-White Metal Blast Cleaning
The removal of all visible oil, grease, dirt, dust, mill scale, rust, paint, oxides, corrosion products
and other foreign matter by compressed air nozzle blasting, centrifugal wheels or other specified
method. Discoloration caused by certain stains shall be limited to no more than 5 percent of each
square inch of surf ace area.
SSPC-SP11 Power Tool Cleaning to Bare Metal
The removal of all visible oil, grease, dirt, mill scale, rust, paint, oxide, corrosion products, and
other foreign matter. Slight residues of rust and paint may be left in the lower portion of pits if the
original surface is pitted. Differs from SSPC-SP3 in that it requires more thorough cleaning and a
surface profile not less than 1 mil (25 microns). For areas where abrasive blasting is prohibited or
not feasible.
Degree of Cleanliness vs. Coating Performance
Abrasive blast cleaning, as defined in SSPC Specifications SP5, SP6 and SP1O, is often
regarded as the preferred method of surface preparation for carbon steel. Experience has proven
that a given coating system, applied over a properly blast-cleaned or pickled surface, will cost
less per square foot per year than the same system applied over Hand or Power Tool Cleaned
surfaces.