ATS-21 / 22

Ver1.0

AUTOMATIC TRANSFER SWITCH

CONTROL UNIT
OPERATORS MANUAL

A complete Automatic-transfer-switch PLC controller. It works with most ATS and

incorporates all power relays and connections together with the software for each type of ATS.
It also has a slot to accommodate a USB, RS485 or Ethernet communications module. Easy to
install, easy to program.

www.mtspowerproducts.com

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

TABLE OF CONTENTS
Section

Page

SECTOIN 1 : INTRODUCTION

1.1 Safety Precautions ............................................................................................................................ 3

1.2 Preliminary Comments ...................................................................................................................... 3
1.3 Product Overview .............................................................................................................................. 3
1.4 Functions / Features ......................................................................................................................... 3
SECTOIN 2 : OPERATION PANEL

2.1 General.............................................................................................................................................. 5
2.2 Display Window................................................................................................................................. 5
2.3 Operate Touch Buttons ..................................................................................................................... 5
2.4 Panel LED Outputs ........................................................................................................................... 6
SECTOIN 3 : OPERATION

3.1 General.............................................................................................................................................. 7
3.2 AUTO Mode ...................................................................................................................................... 7
3.3 OFF Mode ......................................................................................................................................... 7
3.4 Manual Test Mode (TEST) ................................................................................................................ 7
3.5 Programming Instruction ................................................................................................................... 7
3.6 Remote Communication Instruction ................................................................................................. 8
3.7 Line by Line Programming Table .............................................................................................. 10, 11
3.10 Specification Summary ................................................................................................................. 12
SECTOIN 4 : INSTALLATION INSTRUCTIONS

4.1 General............................................................................................................................................ 12
4.2 Panel Cut-Out ................................................................................................................................. 12
4.3 Unit Dimensions .............................................................................................................................. 13
4.4 Installation Reference ..................................................................................................................... 13
SECTOIN 5 : TYPICAL WIRING

NOTES Voltage Adjustment .......................................................................................................... END

NOTESTouch Buttons Sensitivity Adjustment ............................................................................... END

______________________________________________________________________________________
2

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

SECTOIN 1 : INTRODUCTION
1.1 Safety Precautions
The manual covers installation, operation and
maintenance of the ATS-22 Automatic Transfer
Switch PLC Controller. This manual is for use by
authorized and qualified personnel only.
WARNING
High voltage can kill.

Pre-alert warning signal output for scheduled

automatic Exercise / testing
Compatible with all ATS switches (worldwide)
Optional USB / RS485 / Ethernet remote (mobile
proxy) communication functions.
Can be programmed on-site or from remote
(mobile) device (PC, Smart Phone).
Auto-saved settings (memory safe from lost of
power and resets)
Front panel display provides source status and
fail alarm indications.

1.2 Overvew

1.4 Functions / Features

Transfer switches protect important electrical loads

against loss of power. A standby (emergency)
generator backs up the normal grid power. The
transfer switch connects either the normal or the
emergency supply to the load. When power is lost
from the grid, the transfer switch transfers the load
to the standby source. Eventually after the grid is
restoration, the ATS connects the load back to the
grid.

The primary function of ATS-22 controller is to

monitor grid/normal street power and to provide the
necessary intelligence to operate a seamless
automatic transfer of load.

1.3 Product Overview

1.4.2 Standard Features

The ATS-22 is a multifunction programmable logic

automatic transfer switch Controller. Suitable for
single and 3 phase system, including all necessary
monitoring and protections. It works with most
transfer switch in the marketplace.

Control settings for different ATS are stored in the

(NVRAM), when power is off. The user adjusts some
feature and set points.

Microchip based with a full-glass panel design.

TDEN delays the transfer from the emergency

source to the normal Source to permit stabilization
of the normal source before retransfer is made.
Timing begins when the normal source becomes
available

Smart touch screen (touch sensor) design.

Compact size with user-friendly LED display
Programmable for either cycle or fix displays & for 3
and 1-phase voltages and frequency.
Direct programming and operation using simple
touch screen interface.
Monitors the grid and the generator for over and
under voltage anomalies
Monitors grid and emergency for over and under
frequency anomalies
Optional exercise with or without load
Optional 1 week to 4 weeks automatic scheduled
exercise / testing
Pre-alert warning signal output for transferring
operation
Transfer failure output signal

1.4.1 Operational Simplicity

The design of the ATS-22 controller panel interface
simplifies routine operation, and programming.

Time Delay Emergency to Normal (TDEN)

(Refer to program table line 3)

Adjustable TDEN time range: 0.0 to 250 sec

Time Delay Normal to Emergency (TDNE)

TDNE delays the transfer from normal to emergency
to permit stabilization of the generator before it
takes up the load. Timing begins when the
emergency becomes available
(Refer to program table line 4)
Adjustable TDEN time range: 0.0 to 250 sec

______________________________________________________________________________________
3

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

Time Delay Engine Start (TDES)

U/F adjustable range: 40Hz to 59Hz

The TDES Time (Delays Engine Start) this timer

prevents nuisance start because of momentary
electrical glitches. If power normalizes before the
countdown ends, the controller skips the engine
start and resets the timer

U/F reset value: 1 Hz (Not adjustable)

(Refer to program table line 5)

Adjustable TDES time range: 0 to 30 sec

Time Delay Engine Cool-down (TDEC)

Programmable exerciser
It can be set to exercise one time per week to one
time every 4 weeks on any day and time, with or
without load. The length of the exercise is also set.
(Refer to program table line 23, 24, 25, 26 & 27)

Failure Warning Output

TDEC permits the generator to run unloaded after

the ATS retransfer back the load to the grid. Timing
begins when the ATS connects back to grid power.

The controller also has one dry contact that can be

set to react to one of three-failure warning

(Refer to program table line 6)

Transfer failure warning

TDEC range: 0 to 250 sec

Time Delay Center OFF Position

This timer temporally stops the switch in the center
OFF position (completely cut off) before proceeding
to normal.
(Refer to program table line 7)
Adjustable time delay range: 0 to 99 sec

Full Phase Over/Under Voltage and Loss of

Phase Sensing
The controller monitors full phase output voltage
from grid and emergency power. The client can
program over & under voltage window.

(Refer to program table line 30)

Pre-transfer warning
Pre-test / exercise warning

NOTICE
ATS-22 provides one auxiliary contact for
external output signal for Transfer
Failure, Pre-transfer or Pre-exerciser
alarm output
Controller Panel Lighting Test
This checks the LED lights. Press the OFF button
twice, all panel LEDs must light up.

(Refer to program table line 8, 9, 10, 14, 15 & 16)

O/V adjustment range: 110VAC to 500VAC
O/V reset value: 10VAC (Not adjustable)
U/V adjustment range: 80VAC to 470VAC
U/V reset value: +10VAC (Not adjustable)

Under / Over Frequency Sensing

The controller monitors grid and generator
frequency. The client can set the over & under
frequency range
(Refer to program table line 11, 12, 13, 17, 18 & 19)
O/F adjustable range: 51Hz to 75Hz
O/F reset value: 1 Hz (Not adjustable)
______________________________________________________________________________________
4

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

SECTOIN 2 : OPERATION PANEL

2.3.2 Decrease () Button

2.1 General

In AUTO, each touch of the down () button

changes the display between voltage, duty time and
frequency.

Get acquainted with the ATS-22:

The Front Display Window
The Touch Buttons
Panel LEDs Display

However, when programming every touch of the

down () button decreases the displayed
parameter by a single unit. If held, the down ()
button continues to scroll

2.2 Display Window

2.3.3 Auto Button

The ATS-22 uses a four-digit, seven-segment display

to screen all parameters, setting and messages.

In AUTO, the ATS-22 runs in automatic, lighting the

corresponding LED to indicate that its in AUTO. The
controller automatically transfers and retransfers
from grid to emergency generator power as needed
by the settings previously set.

The screen displays

Full phase voltage / frequency display
Current Time HH:MM (In OFF only)
Delay countdown display

2.3.4 Test Button

Program parameter display

Pressing the TEST button simulates a power failure

In TEST the generator starts and begins a
preprogrammed execution and testing sequence
made with or without loading the generator.
(Refer to program line 28)

2.3.5 OFF Button

2.3 Operate Touch Buttons

Touching the OFF again, turns the ATS-22 OFF

engaging a flashing red LED instantly disabling all
functions and the screen shows the current time.

The front panel employs five sensitive capacitive

touch and release buttons.

2.3.1 Increase () Button

In AUTO, each touch of the up arrow () changes
the display to the next phase voltage.
However, when programming every touch of the up
() button increases the displayed parameter by a
single unit. If held, the up () button continues to
scroll.

______________________________________________________________________________________
5

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

2.4 Panel LED Outputs

Eight individual red and blue LEDs light bars
perform or indicating each function.

Emergency over voltage

Information concerning the LEDs output

Power available display normal / grid &

emergency

Emergency under voltage

Emergency over frequency

Normal / grid over voltage

Emergency under frequency

Normal / grid under voltage

Normal / grid transfer failure

Normal / grid over frequency

Emergency transfer failure

Normal / grid under frequency
______________________________________________________________________________________
6

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

all time delays.

SECTOIN 3: OPERATION

3.5 Programming Instruction

3.1 General

You program the ATS-22 from the front faceplate.

The five functions of the ATS-22:

Automatic mode
OFF mode
TEST mode
Programming mode
KCU-XX Remote Communication

3.2 (In Automatic) AUTO

The AUTO mode of the ATS-22 controller provides
automatic engine start, stop, and power transfer and
retransfers from source to source as dictated by the
values previously programmed.
The ATS-22 constantly monitors the condition of
both the grid and generators providing the
intelligence for transfer operations.

To start, set the controller to OFF and press & hold

the OFF button for 4 seconds. The word Vr1.0
appears on the display for 2 seconds, showing the
software version.
You are now ready to start the line-by-line
programming sequence. Always press the OFF key
to move to the next line. To change the parameter,
one each line use the up () and down () arrows.
Repeatedly pressing the up () or down () key,
changes the displayed by one. To change faster,
hold the buttons down.
Remember to always press the OFF button to
move to the next line or until the End appears on
the screen. To end and exit at any time, hold the
OFF key down for 4 seconds.

3.3 (OFF) OFF Mode

In OFF the ATS-22 disables all the transfers and
protection functions with all LED indicators off
leaving the display screen only showing the time.
User can test the LEDs by pressing the OFF button
twice. Check and reset the clock every year. The
wrong time can affect the schedule exerciser.
Without power, the controller can maintain the clock
working for up to a week.

If you make an error or need to return to factory

settings, stay or reenter programming and then hold
the AUTO keys down for 4 seconds, until the word
Au.Po appears on the screen verifying that all
programming lines are factory reset back like in the
manual..
(See line-by-line programming table for ATS-22
factory settings).

However, when programming, the OFF button

allows you to move to the next program line and
then change the values for that line using down ()
and up () buttons.

3.4 (TEST) Manual TEST

Pressing TEST simulate a loss of normal/grid power.
Permitting the controller to start the engine and
carry out a power transfer. You can do this TEST
with or without load.
To end, press the AUTO button. If normal power is
available, the controller transfer back to normal and
the engine follow the program shutdown procedure
to stop the generator. However, by pressing the
OFF button, the transfer switch remains in its
current position stopping the engine, and bypassing
______________________________________________________________________________________
7

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

3.6 Remote Communication Instruction

You can control and monitor the ATS-22 from a PC
by using the optional USB / RS485 or Ethernet
communication modules, available from you
distributor.

For more detail, information refers to the KCU-XX

manual.
The installation for the KCU-XX communication
module on the ATS-22 controller is easy.

WARNING
A remote start signal can activate the ATS-22
and the engines can start at anytime without
warning. Place a Danger warning sign next
to the generator, stating that this generator
can start at anytime! also install a warning
buzzer or a flash light. Unexpected engine
starts can result in serious injury or death.
When performing service or maintenance,
always disconnect the remote start signal
input.
If you have a Ethernet module installed on your
ATS-22 you can remotely monitor and operate the
ATS and generator using the IPhone and Android
mobile phones. You can download the free Apps
from the App Store or Google Play by keying Kutai
and hit search.

Step 2: Plug in tighten the screw on the KCU-XX

module to the ATS-22 PCB.

You have the option of using one of these

communications modules
KCU-01 USB communication
KCU-02 RS-485 communications
KCU-03 Ethernet communications
If you have the ATS-22 working with a KCU module,
you must program lines (32), (33) and (34). Line (32)
is particularly important. Setting line (32) to "00",
restricts you to READ ONLY and remote start
control is disabled. (See Warning)
When using the KCU-02 the RS485 communication
module set lines (33) and (34).
WARNING
ATS-22 with KCU-02 module constitutes a
closed LAN network. Each controller address
can be set from 1 to 99 and not to be
repeated. Same transmission rate is a
must !!

______________________________________________________________________________________
8

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

______________________________________________________________________________________
9

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

3.7 Line by Line Programming Table

LINE
1

DESCRIPTION
Is the ATS operator in single or 3 phase

VALUE
00 Single 01 3 Phase

FACTORY
SETTING
01

00) MCCB BTS type ATS ( Single motor )

01) Mot type ATS ( MCCB with motors )
2

Select Switch ATS type

See drawings on the back of this manual for
guidance on different ATS types

02) Air circuit breaker ( ACB )

00

03) Double throw type ( Single coil )

04) Double throw type ( Dual coils )
05) Kutai TS-XXX type ATS

3
4
5
6
7
8
9

20
21
22
23
24

TDEN Time Delay Emergency to Normal

TDNE Time Delay Normal to Emergency
TDES Time Delay Engine Start
TDEC Time Delay Engine Cool-down
Time Delay in the OFF Position
Normal over voltage protection setting
Normal Under voltage protection setting
Time delay if there is a problem with the
normal voltage
Normal over frequency protection setting
Normal under frequency protection setting
Time delay if there is a problem with the
normal frequency
Generator over voltage protection setting
Generator Under voltage protection setting
Time delay if there is a problem with
emergency voltage output
Generator over frequency setting
Generator under frequency setting
Time delay if there is a problem with the
Generator frequency
Set todays day of the week Day
Set todays hour Hour
Set todays minutes
Set day of week to do the engine exercise
Set the time to start the exercise

25

Set Generator automatic exercise cycle

26
27
28
29

Exercising duration
Exercise with load or without load
Test with load or without load
Display Setting

10
11
12
13
14
15
16
17
18
19

00 to 250sec
00 to 250sec
00 to 30sec
00 to 250sec
00 to 99sec
11 to 50 (110Vto500V)
08 to 47 (80Vto470V)

10sec
10sec
5sec
30sec
5sec
25 (250V)
18 (180V)

00 to 99sec (0 = disabled voltage monitoring)

10sec

51 to 75Hz
40 to 59Hz

65Hz
55Hz

00 to 99sec (0=disabled Hz monitoring)

10sec

11 to 50 ( 110V to500V )
8 to 47 ( 80V to 470V )

25 (250V)
18 (180V)

00 to 99sec (0 = Function disabled)

10sec

51 to 75Hz
40 to 59Hz

65Hz
55Hz

00 to 99sec (0 = Function disabled)

10sec

1 to 7 (Monday to Sunday)
00 to 23
00 to 59
1 to 7 (Monday to Sunday)
00 to 23 ( 24 Hr Mode )
01) 1 week
02) 2 weeks
03) 3 weeks
04) 4 weeks
00 to 99 hours ( 0 = Do not exercise)
00) Without load 01) With load
00) Without load 01) With load
00) Cyclic Mode 01) Fix Mode

current
current
current
6
12
01
00
00
01
00

______________________________________________________________________________________
10

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

LINE

DESCRIPTION

VALUE
00) Transfer Failure
01) Pre-transfer
02) Pre-exerciser

FACTORY
SETTING

30

Program the Auxiliary Contact Output

31

Pre-transfer / Pre-exercising time delay

before transfer load from one source to 00 to 99sec
another source

10

32

Accept remote switch transfer operation

(Include emergency stop)

00

33

KCU-02 module address

34

KCU-02 module transmission rate

35

Enter AC Voltage Correction

00 NO 01 YES
00 KCU-02 module restricted
01 to 99
01 115200
02 57600
03 38400
04 19200
05 14400
06 9600
07 4800
08 2400
09 1200
00 NO 01 YES

01

00

03

00

______________________________________________________________________________________
11

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

3.10 Specification Summary

SUBJECT

SPECIFICATION

Auxiliary Contact Output

50 VAC to 510 VAC 50/60 HZ

40HZ to 75HZ
7A @ 250VAC Max
7A @ 250VAC Max
7A @ 250VAC Max
7A @ 250VAC Max

Operating Temperature

-20C to 70C

Storage Temperature

-30C to 80C

Operating Humidity

Maximum 90% relative humidity

Weight

495 g 2%

AC Voltage Measurement Range

Frequency Measurement Range
Remote Start Contact
Normal ON Contact
Emergency ON Contact

SECTOIN 4 : INSTALLATION INSTRUCTIONS

4.1 General
The ATS-22 is made for front panel mounting.

4.2 Panel Cut-Out (Unit in millimeter)

______________________________________________________________________________________
12

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

4.3 Unit Dimensions (Unitmm)

4.4 Installation Reference

Screw

Silicon waterproof seal

Panel Cut-out

Fix bracket

Screw

Fix bracket

ATS
Metal door

______________________________________________________________________________________
13

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

SECTOIN 5 : TYPICAL WIRING

5.1 MCCB Type ATS Wiring Diagram (3P/4P)(220VAC) also called the BTS switch
MAINS
L1

L2

L3

#ELS>>Generator-2 Auxiliary Switch

Brown

J2

380//440/480

J1

Use Transformer
when working
at 380, 415, / 480

#NLS>>Generator-1 Auxiliary Switch

220

Red
Orange

Green
L1

Blue

L3

Yellow

Gray

LOAD

L2

J5

ATS-22 Control Unit

Purple

White

Black

MCCB TYPE BTS

J3

Pink
Red/Wht

J4
L1

L2

L3

GENSET

Remote Start

______________________________________________________________________________________
14

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.2 MCCB Type ATS Wiring Diagram (2P)(220VAC)

MAINS

L1
L2

L1

LOAD
L2

#ELS>>Generator-2 Auxiliary Switch

#NLS>>Generator-1 Auxiliary Switch

ATS-22 Control Unit

MCCB TYPE BTS

L1

L2

GENSET

15

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.3 MOT Type ATS Wiring Diagram (3P/4P)(220VAC) Motor Operated MCCB

MAINS

L1
L2
L3
N

#ELS>>Generator-2 Auxiliary Switch

#NLS>>Generator-1 Auxiliary Switch

L1

L2

A(On)

L3

LOAD

D(P2)

B(Off)

N-MOTOR UNIT
C(P1)

D(P2)

B(Off)

C(P1)

E-MOTOR UNIT
A(On)

ATS-22 Control Unit

MOT TYPE BTS

L1

L2

L3

GENSET

16

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.4 MOT Type ATS Wiring Diagram (2P)(220VAC)

MAINS

L1
L2

L1

LOAD

A(On)

L2

#ELS>>Generator-2 Auxiliary Switch

#NLS>>Generator-1 Auxiliary Switch

D(P2)

B(Off)

N-MOTOR UNIT
C(P1)

D(P2)

B(Off)

C(P1)

E-MOTOR UNIT
A(On)

ATS-22 Control Unit

MOT TYPE BTS

L1

L2

GENSET

______________________________________________________________________________________

17

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.5 Air Circuit Breaker Type ATS Wiring Diagram (3P/4P)(220VAC)

MAINS

L1
L2
L3
N

MCH: Charging Alternator

XF : ON Coil
MX1: Trip coil
L1

L2

L3

LOAD
N

ATS-22 Control Unit

ACB TYPE BTS

L1

L2

L3

GENSET

18

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.6 Air Circuit Breaker Type ATS Wiring Diagram (2P)(220VAC)

MAINS

L1
L2

MCH: Charging Alternator

XF : ON Coil
MX1: Trip coil
L1

L2

LOAD

ATS-22 Control Unit

ACB TYPE BTS

L1

L2

GENSET

19

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.7 Single Coil Double Throw Type ATS Wiring Diagram (3P/4P)(220VAC)
MAINS

L1
L2
L3
N

#ELS>>Generator-2 Auxiliary Switch

#NLS>>Generator-1 Auxiliary Switch

L1

1 COIL DOUBLE THROW TYPE

CS2

L2

CS1

CS2

L3

L3

CS1

CS2

L2

LOAD

CS1

CS2

L1

CS1

ATS-22 Control Unit

GENSET

20

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.8 Single Coil Double Throw Type ATS Wiring Diagram (2P)(220VAC)

MAINS
L1

L2

CS2

L1

CS1

CS2

L2

LOAD

CS1

1 COIL DOUBLE THROW TYPE

ATS-22 Control Unit

L1

L2

GENSET

21

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.9 Dual Coil Double Throw Type ATS Wiring Diagram (3P/4P)(220VAC)

MAINS

L1
L2
L3
N

#ELS>>Generator-2 Auxiliary Switch

#NLS>>Generator-1 Auxiliary Switch

L1

2 COILS DOUBLE THROW TYPE

CS2

L2

CS1

CS2

L3

L3

CS1

CS2

L2

LOAD

CS1

CS2

L1

CS1

ATS-22 Control Unit

GENSET

22

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.10 Dual Coil Double Throw Type ATS Wiring Diagram (2P)(220VAC)

MAINS

L1
L2

L1

LOAD

CS2

L2

L1

2 COILS DOUBLE THROW TYPE

CS1

CS2

L2

#ELS>>Generator-2 Auxiliary Switch

#NLS>>Generator-1 Auxiliary Switch

CS1

ATS-22 Control Unit

GENSET

23

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.11 KUTAI TS-XXX Type ATS Wiring Diagram (3P/4P)(220VAC)

MAINS

N1
N2
N3

#NLS>>Generator-1 Auxiliary Switch

#ELS>>Generator-2 Auxiliary Switch

NLS

LOAD
L3

CN1-11

CS2

L2

CS1

CS2

L1

CS1

CS2

220V

CS1

ELS

COIL

BROWN

CN1-1
GREEN

CN1-5
WHITE

CN1-9

BLACK

CN1-10

BLUE

CN1-6

CN1-2

PINK

RED

KUTAI TS3P125

ORANGE

CN1-3

RED/WHITE

CN1-12

GRAY

CN1-8

YELLOW

CN1-4

ATS-22 Control Unit

E1

E2 GENSET

E3

24

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.12 KUTAI TS-XXX Type ATS Wiring Diagram (2P)(220VAC)

MAINS

N1
N2

#NLS>>Generator-1 Auxiliary Switch

#ELS>>Generator-2 Auxiliary Switch

NLS

LOAD
L2

CS2

L1

CS1

CS2

220V

CS1

ELS

COIL

BROWN

CN1-1
GREEN

CN1-5
BLACK

CN1-10

BLUE

CN1-6

CN1-11

CN1-2

PINK

RED

KUTAI TS2P125

ORANGE

CN1-3

GRAY

CN1-8

YELLOW

CN1-4

ATS-22 Control Unit

E1 GENSET

E2

25

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.13 KME WN Type and AICHI WN type ATS Wiring Diagram (3P/4P)(220VAC)
MAINS

L1
L2
L3
N

#ELS>>Generator-2 Auxiliary Switch

#NLS>>Generator-1 Auxiliary Switch

KME WN TYPE BTS

L1

AICHI WN-TYS TYPE BTS

CS2

L2

CS1

CS2

L3

L3

CS1

CS2

L2

LOAD

CS1

CS2

L1

CS1

ATS-22 Control Unit

GENSET

26

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.14 KME WN Type and AICHI WN type ATS Wiring Diagram (2P)(220VAC)

MAINS

L1
L2

L1

LOAD

KME WN TYPE BTS

CS2

L2

L1

AICHI WN-TYS TYPE BTS

CS1

CS2

L2

#ELS>>Generator-2 Auxiliary Switch

#NLS>>Generator-1 Auxiliary Switch

CS1

ATS-22 Control Unit

GENSET

27

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.15 SOCOMEC ATyS-3S type ATS Wiring Diagram (3P/4P)(220VAC)

MAINS
L1

L2

L3

CS1

CS1

CS1

CS2

CS2

CS2

CS2

L3

L2

L1

L1

CS1

L2
L3

LOAD

SOCOMEC ATyS-3S TYPE BTS

ATS-22 Control Unit

GENSET

28

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.16 SOCOMEC ATyS-3S type ATS Wiring Diagram (2P)(220VAC)

MAINS
L1

L2

CS2

L2

L1

L1

CS1

CS2

L2

LOAD

CS1

SOCOMEC ATyS-3S TYPE BTS

ATS-22 Control Unit

GENSET

29

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.17 SOCOMEC ATyS-3e type ATS Wiring Diagram (3P/4P)(220VAC)

MAINS
L1

L2

L3

CS1

CS1

CS1

CS2

CS2

CS2

CS2

L3

L2

L1

L1

CS1

L3

LOAD

L2
N

SOCOMEC ATyS-3e TYPE BTS

ATS-22 Control Unit

GENSET

30

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.18 SOCOMEC ATyS-3e type ATS Wiring Diagram (2P)(220VAC)

MAINS
L1

L2

CS2

L2

L1

L2

LOAD

CS1

CS2

L1

CS1

SOCOMEC ATyS-3e TYPE BTS

ATS-22 Control Unit

GENSET

31

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.19 SOCOMEC ATyS-6 type ATS Wiring Diagram (3P/4P)(220VAC)

MAINS
L1

L2

L3

CS1

CS1

CS1

CS2

CS2

CS2

CS2

L3

L2

L1

L1

CS1

L2
L3

LOAD

SOCOMEC ATyS-6 TYPE BTS

ATS-22 Control Unit

GENSET

32

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.20 SOCOMEC ATyS-6 type ATS Wiring Diagram (2P)(220VAC)

MAINS
L1

L2

CS2

L2

L1

L1

CS1

CS2

L2

LOAD

CS1

SOCOMEC ATyS-6 TYPE BTS

ATS-22 Control Unit

GENSET

33

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.21 SOCOMEC ATyS-6e type ATS Wiring Diagram (3P/4P)(220VAC)

MAINS
L1

L2

L3

CS1

CS1

CS1

CS2

CS2

CS2

CS2

L3

L2

L1

L1

CS1

L2
L3

LOAD

SOCOMEC ATyS-6e TYPE BTS

ATS-22 Control Unit

GENSET

34

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.22 SOCOMEC ATyS-6e type ATS Wiring Diagram (2P)(220VAC)

MAINS
L1

L2

CS2

L2

L1

L1

CS1

CS2

L2

LOAD

CS1

SOCOMEC ATyS-6e TYPE BTS

ATS-22 Control Unit

GENSET

35

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.23 MITSUBISHI MD type ATS Wiring Diagram (3P/4P)(220VAC)

MAINS

L1
L2
L3
N

#NAU>>Generator-1 Auxiliary Switch

#EAU>>Generator-2 Auxiliary Switch

L1

L2

L3

LOAD

A1

N-MOTOR UNIT
A2

A1

A2

E-MOTOR UNIT

MITSUBISHI MD TYPE BTS

ATS-22 Control Unit

L1

L2

L3

GENSET

36

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.24 MITSUBISHI MD type ATS Wiring Diagram (2P)(220VAC)

MAINS

L1
L2

L1

LOAD

L2

#EAU>>Generator-2 Auxiliary Switch

#NAU>>Generator-1 Auxiliary Switch

A1

N-MOTOR UNIT
A2

A1

A2

E-MOTOR UNIT

MITSUBISHI MD TYPE BTS

ATS-22 Control Unit

L1

L2

GENSET

37

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.25 MERLIN GERIN MCB type ATS Wiring Diagram (3P/4P)(220VAC)

MAINS

L1
L2
L3
N

MCH: Charging Alternator

XF : ON Coil
MX1: Trip coil
L1

L2

L3

LOAD
N

ATS-22 Control Unit

MG MCB TYPE BTS

L1

L2

L3

GENSET

38

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.26 MERLIN GERIN MCB type ATS Wiring Diagram (2P)(220VAC)

MAINS

L1
L2

MCH: Charging Alternator

XF : ON Coil
MX1: Trip coil
L1

L2

LOAD

ATS-22 Control Unit

MG MCB TYPE BTS

L1

L2

GENSET

39

ATS-22 AUTOMATIC TRANSFER SWITCH

CONTROL UNIT

5.27 System Voltage different From AC220V wiring Diagram

220V

For AC220V System

with 220 V Motors controls

380/440/480V

For AC380/440/480V System

with 220V motors controls

To Neutral

Open

For AC110V control system

______________________________________________________________________________________
40

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

Note 1: Voltage Adjustment

The ATS-22 voltage readings are factory set and
calibrated. However, if you need to modify any
voltage reading, follow these steps.
Step 1: With grid power ON and at the same time
having the generator running
Step 2: Enter Program mode and change line35 to
(01). VAdJ will appear on the display.

Step 6: Press the OFF button to move to the next

phase or until the word End appears on the screen.
To exit hold the OFF key at any time for 4 sec.

Step 3: Select the phase you wish to re-calibrate by

pressing the OFF key.

End Programming Display

Step 7: If you get FAIL, the calibration is null.
Touch OFF to reset and repeat Step 1

EX. Normal Source Phase L12 Calibration

Calibration Failure

EX. Emergency Source Phase L23 Calibration

Step 4: Using a good calibrated voltmeter as your
reference recalibrate the ATS-22 voltage readings.
Step 5: With the up () and down () buttons reset
the voltage reading on the ATS-22

______________________________________________________________________________________
41

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

Note 2: Touch Buttons Sensitivity

Adjustment

Step 4: When AUto appear on the screen, touch

the (AUTO) key within 3 seconds, and wait for next
message to appear.

The ATS-22 controller uses M-Touch capacitive

touch buttons. If you need to recalibrate their
sensitivity, follow these steps.

Step 1: To start short terminals J4-1 to J4-2 for 10

seconds with the ATS in any status.

Step 2: The letters AAAA should appear on the

screen for 2 sec. confirming you can do the next
steps -- touching the different buttons as instructed

Step 3: When UP appear on the screen, touch the

() key within 3 seconds, and wait for the next
message to appear.

Step 5: When OFF appear on the screen, touch

the (OFF) key within 3 seconds, and then wait for
next message to appear.

Step 6: When tESt appear on the screen, touch the

______________________________________________________________________________________
42

ATS-22 AUTOMATIC TRANSFER SWITC H

CONTROL UNIT

Step 6: When (tESt) appears, press the (TEST) key

within 3 seconds, and then wait for next message to
appear.

Step 7: When don appear on the screen, touch the

() key within 3 seconds, and then wait for next
message to appear

Step 8: After recalibrating all five-touch buttons. The

screen displays End for 2 seconds and exits the
Touch Buttons Sensitivity Adjustment setup.

______________________________________________________________________________________
43