OmniScan MX2 PDF
OmniScan MX2 PDF
OmniScan MX2
Faster Is Better!
Powerstart your day the right way with the
OmniScan MX2. The OmniScan MX2 simplifies
and speeds up the setup process with its new Weld
Overlay software feature, so you can start testing
immediately. Featuring the industry-standard Phased
Array User Interface with faster than ever performance, a bigger and brighter 10.4in. screen, new
and unique intuitive touch screen capabilities, and
faster data transfer, enabling you to get to your next
inspection quicker.
www.olympus-ims.com
Full-Screen Mode
The unique full-screen mode offers operators increased viewing comfort, in addition to better readability at a distance.
This feature can be used in both acquisition and analysis mode.
OmniScan MX
OmniScan MX2
OmniScan MX
OmniScan MX2
OmniScan MX
OmniScan MX2
Modular Instrument
Backward Compatible. Forward Compatible.
An Evolving Platform for your Growing Needs.
Designed to secure both your current and future phased array investments, the OmniScan MX2 can house any Olympus phased array modulewhether the reliable, field-proven models currently available, or the
next-generation modules of the future. Its open architecture also supports
future software updates and phased array module upgrades with configurations from 16:64M to 32:128 to ensure that your platform evolves with
your testing needs, and that you get the most from your investment.
Module Compatibility
OmniScan MX2
OMNI-M-PA1664M
OMNI-M-PA1664
OMNI-M-PA16128
OMNI-M-PA16128PR
OMNI-M-PA32128
OMNI-M-PA32128PR
OMNI-M-PA3232
OMNI-M-UT
OMNI-M-ECT/ECA
OmniScan MX
Software Compatibility
MXU-3.X1
MXU-2.X setup and data file
TomoView 2.9R71, 2
16:64 PA M
16:64 PA
16:128 PA
32:32 PA
32:128 PA
In Gate mode, tap and hold on a gate to move the gate to a new position.
Tap once on the screen to quickly navigate through menus, sub-menus and parameters.
In Cursor mode, tap once on a cursor to select it. Double-tap on a position to move the cursor to the desired location.
The touch screens zooming functions can be used to zoom in on a specific area. In
Zoom mode, tap, hold, and drag to create a selection rectangle, and then release to
zoom in on the area.
www.olympus-ims.com
Setup
Group Wizard for All Essential Parameters:
Material selection, with a database for shear and longitudinal
velocities, and configuration of components for flat or curved
surfaces.
Group copy Wizard for fast creation of symmetrical two-probe
inspections.
Wedge selection from a database of Olympus wedges.
Auto probe detection.
Scanner configuration with offsets, skews, and probe positions.
Wizard guidance for phased array, conventional UT, and
TOFD channels.
Detailed interactive illustrated help menu for every step in the
Wizard.
Weld Overlay and RayTracing.
Setup Speed
OmniScan MX
OmniScan MX2
50% faster
300% better
UT parameter adjustment using the touch screen software keypad.
Calibration
Code-Compliant Calibration
The Calibration Wizards ensure that every focal law in every
group is the direct equivalent of a single-channel conventional
flaw detector.
Calibration Wizards
Calibration Wizards guide the user step-by-step through
Velocity, Wedge Delay, Sensitivity, TCG, DAC, and DGS
calibrations.
Enable experimental or theoretical sensitivity and TCG
curves based on 2, 3, or all beams for a real or interpolated
calibration.
Simple, easy-to-use interface that enables all focal laws to be
visualized simultaneously for a particular calibration task.
Interactive help menu with detailed graphics and definitions,
which is available in each step of the Wizard.
Acquisition
A scan menu for quick and easy configuration of inspection
parameters for manual, one-line, raster, and helicoidal scans.
Encoder configuration for clock, and one- or two-axis
inspections.
C-scan configuration for amplitude and position C-scans, and
display setup.
Data storage options for full A-scans, S-scans, and/or C-scans.
Preconfigured display layouts for easy inspection preparation.
PRF auto adjustments for optimized, maximum speed, or
manually-controlled settings.
Data storage options for flash card or USB media devices.
Real-time data acquisition displays, with the ability to rewrite
data in both scan directions when using an encoder.
Easy-to-use interface with mechanized or semi-automated
scanner systems, and simple wheel encoders.
40% better
OmniScan MX2
Up to 400% better
OmniScan MX2
160 Mb
OmniScan MX2
300 Mb
Analysis
An extensive display menu for preconfigured multigroup and
multiprobe inspection layouts.
Data, reference, and measurement cursors for defect sizing
and reporting.
Extensive Readings database for trigonometry, flaw statistics on
axes, volumetric position information, code-based acceptance
criteria, corrosion mapping statistics, etc.
All Readings are available online, or off-line when full A-scans
are saved in data files.
Linked displays for interactive analysis on A-scans, B-scans,
S-scans, and C-scans for multigroup and multiprobe
inspections.
Optimized preconfigured layouts for quick and simple length,
depth, and height sizing of flaws for code-based or non-codebased inspections.
Interactive off-line gate repositioning.
Weld inspection
display showing the
position of indications
in the RayTracing
display.
www.olympus-ims.com
Reporting
11-01-13 10:20
OmniScan Report
Report Date
Report Version
MXU - 3.0B4T12
OmniScan Serial
#
OMNI-
2011 / 01 / 11
OmniScan Type
N/A
File Name
PV200steph2.opd
Module Type
EQUX251C AMP12
7
Inspection Date
2010 / 12 / 20
Module Serial #
OMNI- 2037
Inspection Version
Indicatio
n # Scan
1
109.00
mm
Group 1
Gate
I
A
B
TCG Point Numbe
r
1
2
3
Calculator
Element Qty. Used
16
Start Angle
70.00
First Element
1
Stop Angle
N/A
Max. PRF
35
Pretrig.
0.00 s
Wave Type
Shear
C-scan time resoluti
on
10.0 ns
Type
PA
Rectification
FW
Sound Velocity
3240.0 m/s
Threshold
20.00 %
50.00 %
30.00 %
The RayT
racing is
Angle Resolution
N/A
Resolution
1.0
Focal Depth
12.00 mm
Group
2
Channel
55.00
A%
67.7 %
DA^
5.60 mm
ViA^
-1.77 mm
VsA^
109.00
mm
A%
67.7 %
DA^
5.60 mm
U(m -r)
6.84 mm
Averaging Factor
1
Filter
None 0.50 - 19.00
MHz
Pulse Width
100.00 ns
S(m -r)
33.00 mm
Synchro.
Pulse
Pulse
Pulse
Gain
0.0 dB
1.2 dB
5.0 dB
Last Element
32
Inspection Data
Data File Name
File####
Index
-11.63
mm
Commen
ts
-
Setup
A:70.00 Sk:090 L:001
Beam Delay
22.1 us
Scale Type
Compression
Voltage
40 (Low)
Scan Offset
-81.00 mm
Save Mode
MXU - 3.0B4T10
Calibration Due
2011/8/12
Technicia
only a grap
hical repre
n Nam
Wave Type
Technicia
Shear
n Sign
atur
Contrac
tor
sentation
________
of the read
ings appr
oved
by the oper
ator.
________
________
Materia
________
l Velocity
________
________
3240.0
e
m/s
________
Law Configu
________
ration
________
________
Linear
________
________
________
________
________
________
________
________
________
Date
________
________
________
________
________
________
________
________
________
________
________
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Reporting
Creating a report in TomoView takes just a few clicks.
Defects can be added into the indication-table database,
the indication table can be customized with additional
readings, and you can add comments specific to each
indication.
Typical Applications
Girth Weld Inspection
The OmniScan PA is at the heart of the Olympus manual and
semiautomated circumferential weld inspection solutions developed
for the oil and gas industry. These phased array systems are certified
to inspect tubes in compliance with ASME, API, and other code criteria. They offer superior inspection speed and detection, and facilitate
the interpretation of indications.
Composite Inspection
Parts made of laminate composite materials pose an inspection challenge due to their various shapes and thicknesses.
Olympus offers complete solutions for the inspection of carbon
fiber reinforced polymer structures. These solutions are based on the
OmniScan flaw detector, the GLIDER scanner, and dedicated probes
and wedges designed for CFRP flat panel and radius inspection.
10
www.olympus-ims.com
Overall dimensions
(W x H x D)
Weight
Weight
Data Storage
Connectors
Storage devices
256
300 MB
Probe recognition
USB ports
Aperture
16 elements
Speaker out
Yes
Number of elements
128 elements
Video output
Pulser
Ethernet
10/100 Mbps
Voltage
40 V or 80 V per element
Pulse width
Encoder
Pulse shape
Output impedance
Less than 25
Digital input
Digital output
Receiver
Acquisition on/off
switch
Alarms
3 TTL, 5 V, 15 mA
Scan type
Analog output
Group quantity
Up to 8
Pace input
Active elements
16*
Elements
128
Pulser/Receiver
I/O Ports
I/O Lines
Gain
Input impedance
75
System bandwidth
Beamforming
Display
Display size
Data Acquisition
Resolution
Digitizing frequency
Brightness
700 cd/m2
Up to 10 kHz (C-scan)
Number of colors
16 million
Data Processing
Type
TFT LCD
Up to 8,000
Real-time averaging
2, 4, 8, 16
Power Supply
Battery type
Rectifier
Number of batteries
Filtering
Battery life
Video filtering
Environmental Specifications
Data Visualization
Operating temperature
range
Storage temperature
range
Data Synchronization
On internal clock
1 Hz to 10 kHz
On encoder
On 1 or 2 axes
Relative humidity
0% to 85% noncondensing
No air intake; designed for IP66
Shockproof rating
Real time: 60 Hz
Alarms
Number of alarms
Conditions
Analog outputs
2
* Models 16:16, 16:16M, 16:64, 16:64M, 32:32, and 32:128 also available.
AWS
API 1104 and API RP2X
CEN EN 583-6
BSI BS7706
and more
11
Customer Service
Olympus is committed to providing the best technical support and after-sales service to reliably meet your needs in a prompt and supportive fashion. Our professionally staffed service centers are dedicated to helping customers with repair or calibration throughout the life cycle
of equipment.
The unique Olympus NDT Training Academy offers comprehensive courses in phased array technology and applications. Courses
range from a two-day Introduction to Phased Array program
to a two-week, in-depth LevelII Phased Array course. In all
cases, students experience practical training using the portable
OmniScan phased array unit.
s
NDT Field Guide
understandin
Types of
Probes
Acquisition unit
Angle Beam
Probe elements
Basic Concepts
Pulses
Trigger
ws
Examples of focal la
Flaw
Emitting
Transmitting
delays
Receiving
Receiving delays
and sum
Flaw
FD = 15
140
120
FD = 15
Delay (ns)
100
PA probe
PA probe
Delay (ns)
Angle steering
FD = 30
80
FD = 30
60
FD = 60
FD = 60
40
20
Illustration of beam
Illustration of beam
16
12
20
24
Integrated Wedge
32
28
Element number
steering
focusing
Scanning Patterns
ing
real-time array
Dynamic depth focus
(DDF) is a programmable,
Sectorial scanning
or angular
(also called azimuthal range for a
a sweep
With sectorial scanning
is moved through
sweep
scanning), the beam using the same elements; other
a constant
scanning,
angular
is performed at
With electronic
specific focal depth, focal depths may be added. The
This
elements; scanning
a group of active
probe length (aperture).
ranges with different
the phased array
different values.
transducer performing
angle and along
sectors may have
If
a conventional ultrasonic
or shear-wave inspection.
is equivalent to
for different
corrosion mapping
a raster scan for
laws compensate
is used, the focal
an angled wedge
the wedge.
time delays inside
nning
Electronic linear sca
is multiplexed across
a single focal law
delay,
Dynamic depth focusingaccomplished by modifying the DDF
ption
as a function of time.
response-on-rece
of each element
created by
gain, and excitation
same focal range
focal laws for the
beams at the receiving
replaces multiple
distance
with separate focused
changes the focal
the emitted beam
DDF dynamically
significantly
stage. In other words,to the phased array probe. DDF
as the signal returns field and signal-to-noise ratio.
of
increases the depth
Pulse-echo
Reception
Emission
Delay (ns)
Near Wall
PA probe
t0
Active group
t1
16
t2
128
t3
tn
Acquisition time
Scanning direction
Acquisition without
Acquisition with
DDF
is specifically designed
The near wall probe
zone at probe ends
to minimize the dead
between the last
by reducing the distance external edge of
and the
available element
for
probe type is useful
the housing. This
and corner inspections,
composite radius
requiring close contact
or any application
wedge.
to a wall using a 0
DDF
Immersion
Sectorial scanning
Electronic linear
scanning
for
of shapes and sizes
are made in a variety
Phased array probes A few types are illustrated here:
different applications.
es
Phased Array Prob
one of
applications. Thus,
probes for industrial
used phased array
the most commonly is the active probe aperture.
Linear arrays are
the following formula:
of linear arrays
length is given by
the important features
e
probe length. Aperture
(A) is the total active
The active aperture
PA probe
A = (n 1) p + e
of elements in the
of
where n = Number
between the centers
Wpassive
p = Elementary pitchdistance
two adjacent elements a single piezocomposite
of
e = Element widthwidth
value is e < /2)
element (a practical
adjacent elements
g = Gap between
p
=v
f
n=8
Dual 1.5-D
Dual linear
Variable angle
Skewing
Internal focus
Annular
Concave
Convex
70
60
45
where = Wavelength
velocity
v = Material sound
f = Frequency
2-D array
1.5-D array
Linear
70
60
45
70
70
n
Time-Corrected Gai
60
60
70
45
45
70
60
60
45
45
70
70
70
60
60
45
45
60
70
45
70
70
60
45
60
45
60
45
70
60
45
to create
curves 70(DAC) used
Distance-amplitudegain (TCG)
the time-corrected
60
45
Two-dimensional
to allow electronic
strips of linear arrays
in both probe
focusing and steering
have the same number
axes. 2-D arrays
dimensions,
of elements in both
probes with
whereas 1.5-D identifies
of
of uneven numbers
any combination
can be used for
elements. The probes
or
focusing capability
achieving optimal
area without probe
to cover a defined
movement.
70
70
60
60
are designed to
Immersion probes
wedge or in an
be used with a water
is
when the test part
immersion tank
immersed. The water
partially or wholly
line.
couplant and delay
acts as a uniform
are longitudinal-wave
Immersion probes
be set up for refracted
probes that can
under water.
shear-wave inspection
are mostly intended
Immersion probes
for automated inspections.
45
45
As
individual TCG curve.its
focal law has one
regardless of
is completed, each
signal amplitude,
in depth detected
Once the TCG calibration will always yield the same
A defect at 3 mm
and
a reflector
that detected it.
a consequence,
it were at 10 mm
part and of the beam the same signal amplitude as if
position inside the
will provide
70
60
45 degrees
with an angle of
detected at 60 degrees.
45
60
45
s
Dual Array
can
two 1.5-D array probes
Two linear or
a roof-angled wedge
be positioned on
is
probe. The probe
with a transmitting
equivalent for
paired with a receiving
in noisy materials
optimal performance
steel. This configuration
such as austenitic
equivalent to a dualis a phased-array
and
conventional UT
element probe in
the power-generation
is widely used in
industry.
Defect Positioning
demy
Olympus NDT Training Aca
is available from
RA
PA
DA
SA
Top
B0
Bottom
45
T1
Top
m
www.olympus-ims.co
rray technology
The leader in phased a
decade
www.olympus-ims.com
info@olympusNDT.com