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Ebonex

Ebonex

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Balasubramanian Ananth
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129 views3 pages

Ebonex

Ebonex

Uploaded by

Balasubramanian Ananth
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

Ebonex

constructive solutions

Discrete cathodic protection anodes


forreinforced concrete structures and
steel framed buildings
Uses
Ebonex discrete anodes are designed to protect steel
elements in a structure from corrosion. Typical
applicationsinclude bridges, car parks, marine structures
and steel framed buildings.
Advantages
Gas venting - no build-up of anodic gases
Discrete installation - no added dead weight loading or
increase to physical dimensions of structure
Longest life expectancy of any discrete CP anode
system - in excess of 25 years
Satisfies the 100mV criteria for effective cathodic
protection
Proven technology with measured performance
Cost competitive with other types of CP installations
Deep installation addresses multi-levels of steel and
difficult access
Suitable for use in areas of high steel density
Can be used in new construction as a preventative
measure
Fully compatible with Ebofix grout, selected Renderoc
repair mortars and concrete.

Standards compliance
Ebonex discrete anodes satisfy the 100mV potential shift
requirement for effective cathodic protection as specified
under NACE (National Association of Corrosion Engineers)
Standard RP 0290-90.

Overcoating not essential

The design of Ebonex discrete anodes follows


comprehensive criteria established for the patented
Ebonex (TM) system, described in patent no
PTC/GB99/00359, developed by Atraverda Ltd.

Description

Specification

Ebonex is a discrete impressed current cathodic protection


anode based upon a ceramic/titanium composite with an
integral gas venting system. The anode system
includesEbonix grout, a high density, acid absorbent grout
for fixing and long term stability.

Where indicated, cathodic protection to reinforced concrete


elements shall be provided by Ebonex discrete composite
anodes capable of maintaining long term stability at current
densities of up to 900mA/m (of anode surface).

Ebonex discrete anodes are available in a range of sizes


and diameters to provide great design flexibility.

The Ebonex discrete anodes shall be gas vented and are


fixed in place using Ebofix grout, a thixotropic high density,
electrochemically compatible grout.

Design criteria
Ebonex is a discrete cathodic protection anode system
providing long term durability to both new and existing
structures under highly aggressive conditions. In line with
other cathodic protection systems, Ebonex discrete anode
systems must be designed by corrosion specialists and
installed by approved contractors.

All design, fixing and installation shall be carried out by


specialists experienced in the field of cathodic protection,
approved by the anode system supplier.

Page 1

Ebonex
Instructions for use

The chase is filled with an electrically non conducting


cementitious mortar, or Ebofix grout and left for at least 4
days before connecting to the power system.

Preparation
Ebonex discrete anodes are installed in pre-drilled holes 4
to 8mm larger than the nominal Ebonex discrete anode
diameter and typically no closer than 500mm apart (unless
otherwise approved by the Engineer). The holes and
Ebonex discrete anodes should be located to minimise their
proximity to the steel reinforcement in order to provide an
even current distribution to the steel within the local vicinity.

Limitations

Cut a chase of minimum depth 20mm and width 8mm into


the concrete between the holes. This chase is used to
accommodate the titanium feeder wire, inter-connecting the
Ebonex anodes, and any gas discharge piping. A 3mm
sawcut can be used if the venting pipes are not
interconnected.

Performance of the Ebonex discrete anode is dependent


upon the correct design, installation and maintainance of the
cathodic protection system.

Prior to application the holes and chases should be blown or


vacuum cleaned of all debris and pre-soaked with water.
Mixing
Ebofix grout should be mixed with a slow speed drill (400/
500rpm) and Renderoc Paddle. Place 3.00 litres of drinking
quality water into a suitable mixing container and add one
full 10kg bag of Ebofix grout and mix for three minutes until
fully homogeneous.
Installation
Remaining water should be removed from the hole and the
Ebofix grout injected by hand pump to the rear of the hole to
avoid air entrapment, ensuring sufficient is placed to cover
the entire length of the active Ebonex discrete anode.

In chloride contaminated structures, particular attention


should be paid to the control of driving voltage of systems,
which should not result in potentials greater than 7V being
applied to the titanium connecting wires. For further
information consult the local Fosroc office.

Estimating
Supply
Ebonex discrete
anode
Ebofix grout
Wire pack
Crimping pack
Venting pack

constructive solutions

see sizing for diameter & length

:
:
:
:

10 kg bags
40m x 1.5mm dia
80 titanium crimps
20m PVC tube plus 40 connecting
t-pieces

Ancillary product
Fosroc crimping tool plus platens
Sizing
Type

The thixotropic nature of Ebofix grout will prevent significant


flow from vertical and overhead holes. Wet each Ebonex
anode with clean water, but do not immerse for more than
10 seconds, before gently inserting into the hole. Ensure the
vent pipe is unobstructed and that sufficient tail wire remains
exposed to enable connection with the feeder wire. Place
the Ebofix grout within 30 minutes of mixing to gain benefit
of the expansion system and allow to cure for a minimum of
24 hours, without physical disturbance. When cured the
open end of the gas vent network can be directed to a well
ventilated location.
Connect strings of Ebonex discrete anodes together as
recommended by the CP design Engineer using non-coated
titanium feeder wire. All wire jointing requires the use of
titanium metal crimps, secured using the appropriate Fosroc
crimping tool. After connections have been made continuity
should be tested with a resistance meter. Any found to have
a resistance >1 Ohm require recrimping. When the integrity
of the connection is established the tail of each Ebonex
discrete anode can be gently bent, thus settling the wire into
the chased groove.

CP07/100
CP10/100
CP10/150
CP18/100
CP18/200
CP18/300
CP28/100
CP28/300
CP28/600

diameter x length
(mm)
7x100
10x100
10x150
18x100
18x200
18x300
28x100
28x300
28x600

current rating
(mA)
2.0
2.8
4.2
5.1
10.2
15.2
7.9
23.7
47.5

Storage
Store both the Ebonex discrete anodes and Ebofix grout in
dry conditions in their original unopened packaging. Ebofix
grout has a shelf life of 12 months.
Precautions
Health and safety
There are no known health hazards associated with Ebonex
discrete anodes.

Page 2

Ebonex
Ebofix grout is alkaline and should not come into contact
with skin and eyes. Avoid inhalation of dust during mixing.
Gloves, goggles and dust mask should be worn. If contact
with skin occurs, wash with water. Splashes to eyes should
be washed immediately with plenty of clean water and
medical advice sought.
Fire
Ebonex discrete
nonflammable.

anodes

and

Ebofix

grout

are

Additional Information
Fosroc manufactures a wide range of complementary
products which include:
Waterproofing membranes & waterstops
Joint sealants & filler boards
Cementitious & epoxy grouts
Specialised flooring materials
Fosroc additionally offers a comprehensive package of
products specifically designed for the repair and
refurbishment of damaged concrete. Fosrocs Systematic
Approach to concrete repair features the following:
Hand-placed repair mortars
Spray grade repair mortars
Fluid micro-concretes
Chemically resistant epoxy mortars
Anti-carbonation/anti-chloride protective coatings
Chemical and abrasion resistant coatings
For further information on any of the above, please consult
your local Fosroc office - as below.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited


Head Office
Post Box 11081
Jeddah 21453
Saudi Arabia

www.fosroc.com

Telephone: +966 2 637 5345

Fax: +966 2 637 5891

email: fosam@fosroc.com

Regional Offices
Jeddah Sales Office
Jeddah Showroom
Riyadh
Dammam
Khamis Mushayt

Tel: (02) 6080999


Tel: (02) 665 0787
Tel: (01) 482 9303
Tel: (03) 814 1282
Tel: (07) 250 0469

Fax: (02) 635 3330


Fax: (02) 667 4884
Fax: (01) 482 7562
Fax: (03) 814 1581
Fax: (07) 250 0469

Yanbu Tel: (04) 322 4280


Makkah Tel: (02) 542 0869
Medinah Tel: (04) 845 1767
Jubail Tel: (03) 362 3904

Fax: (04) 391 2980


Fax: (02) 542 0869
Fax: (04) 846 3195
Fax: (03) 362 3875

Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407

Page 3

FO SA/Ebonex/05/A

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