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Study and Improvement of Small Scale Industry System

This document summarizes a study on the manufacturing process of MCB box parts. It describes the various operations involved, including cutting, punching, bending, welding, drilling, and grinding of sheet metal. First, galvanized iron sheets are imported and holes are punched. Then cutting, bending, and folding form the basic box shape. Foundations slots are cut, holes are drilled, and L-shaped hangers are welded onto the box. Finally, straight plates are inserted to complete the box before shipping for further processing and packaging. The aim is to analyze the production processes, times, materials, and potential improvements to optimize efficiency.

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Rajneesh Singh
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37 views15 pages

Study and Improvement of Small Scale Industry System

This document summarizes a study on the manufacturing process of MCB box parts. It describes the various operations involved, including cutting, punching, bending, welding, drilling, and grinding of sheet metal. First, galvanized iron sheets are imported and holes are punched. Then cutting, bending, and folding form the basic box shape. Foundations slots are cut, holes are drilled, and L-shaped hangers are welded onto the box. Finally, straight plates are inserted to complete the box before shipping for further processing and packaging. The aim is to analyze the production processes, times, materials, and potential improvements to optimize efficiency.

Uploaded by

Rajneesh Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

STUDY AND IMPROVEMENT OF SMALL

SCALE INDUSTRY SYSTEM


By
RAJNEESH KUMAR SINGH
2011123
SUPERVISOR(S):
AWADHESH KUMAR SINGH
VINOD KR. VAID

MECHANICAL ENGINEERING
INDIAN INSTITUTE OF INFORMATION TECHNOLOGY, DESIGN
AND MANUFACTURING JABALPUR
(21ST , JULY- 4TH, AUGUST)

INTRODUCTION
This report gives information on topic about manufacturing of MCB boards. A MCB has
three parts
1. Inner part
2. Outer part
3. Box
In this report we will study about the manufacturing of box part of MCB. Various
manufacturing operations like cutting, bending, blanking is done on power press machines to
produce the box. After performing various operations on box some labor work and welding is
done on the box to finish it and remove or minimize the discrepancy. There are various types
of power press available to produce the desired part. The power presses available in the
manufacturing unit are described in the previous reports.
Various operations like cutting, drilling, bending, grinding and welding is used to produce the
desired box. After the production of box it is send for subsequent processing like cleaning,
painting and packing at the shahdara plant located in New Delhi.
Here the aim of the work is to study about the processes occurring in the manufacturing unit,
time consumed in their manufacturing, the material required and how to improve the
production.
The work presented in this report will give us a picture of production unit of the industry and
will highlight the problems which have a serious impact on the production.

PRESENT INVESTIGATION REPORT (15 DAYS)


In this 15 days report we are going to learn about the manufacturing of box part of MCB
board.
First step in the process is import of raw material i.e. galvanized iron sheets of uniform
thickness of 1mm, which are of specific lengths and breadths. The size of box is 405445
mm. after it is punched with holes at the smaller sides. The concept of introducing holes will
be explained later in this report. Below is a picture showing sheet with punched holes.

After punching the holes it goes for cutting. Cutting operation is accomplished by means of a
cutting die which has a triangle shaped iron metal attached to it for cutting purpose. The
picture of die is shown below.

It is used to cut triangular parts from the sheet. The size of triangle is base with 25mm and
height 15mm. The cutting sheet is shown below with the waste scrap.

Triangular scraps
After cutting it is passed for bending. Bending is done on two edges sides with bending
height of 15mm. after bending it is send for further processing. Below is picture showing the
bending at sides.

After this it is further bended which is as shown in the figure.

After bending it is send for making foundation slot on both sides. The foundation slot is cut
with a special kind of die. The die and the slot are shown below.

The box is created and is send for subsequent processing like welding, grinding if required,
drilling for making threaded holes. Grinding is done to increase the lubrication, shine to make
the part smooth. Grinding is done afterwards. Below is picture showing this.

After grinding drilling is done to insert the holes in the box, drilling is done with help of
drilling machine. Holes are drilled for fitting it with screws afterwards. Below is a picture
showing this.

There are two drills located in the industry. Their sizes are
1. Tap size M3.05, Major dia. 3.0mm
2. Tap size M4.07, Major dia. 4.0mm
Below is a picture showing two drills.

Tap size M4.07, Major dia. 4.0mm

Tap size M3.05, Major dia. 3.0mm

After drilling the box is send for further processing like spot welding. Spot welding is a
process in which contacting metal surfaces are joined by heat obtained from resistance to
electric current. Spot welding is typically used when welding particular types of sheet metal,
welded wire mesh or wire mesh. There are two spot welding machines in the unit SW1 and
SW2.
The L-shaped metal hangers are welded to the box using spot welding. Below is a picture
showing this.

After inserting the L-shaped hangers now 2 straight plates with L-shaped hangers are inserted
to cover the box. Below picture show this.

After inserting the plates the box is made complete and stored rom where the bunch of boxes
are transferred to the shahdara plant, Delhi for subsequent post processing operations like
finishing and painting and packaging.

RESULTS AND DISCUSSIONS


The box part is produced by various power press machines which are capable of cutting,
bending and punching. The sheet metal of particular sizes is imported from local owners for
the production of box part of MCB board. It goes through operations like:
1. Cutting
2. Punching
3. Bending
4. Making foundation
5. Welding
These are the processes which took place in manufacturing of box part of MCB.

CONCLUSIONS
In this section we have learnt about the manufacturing of box part of MCB board. We have
learnt about the various processes that are required in production of box part in MCB board.
In the upcoming reports we would learn and study about the problems that the industry is
facing and define them and finding out the solutions and various ways to improve them.

AUTHORIZED SUPERVISOR AT INDUSTRY


VINOD KR. VAID
(MOB. 9911385685)
GRADE GIVEN BY SUPERVISOR A+

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