WSA 06 Version 1 - 2 - Code Contents Extract
WSA 06 Version 1 - 2 - Code Contents Extract
of Australia
WSA 06-2008
CONTENTS
PREFACE
INTRODUCTION
PART 3: CONSTRUCTION
CONTENTS
COPYRIGHT
WSA 03200
21 GENERAL
22 QUALITY
23 GENERAL CONSTRUCTION
24 PRODUCTS, MATERIALS AND EQUIPMENT
25 ELECTRICAL WORKS
26 TELEMETRY SYSTEM
27 ODOUR CONTROL SYSTEM
28 MECHANICAL INSTALLATION OF PUMPS, VACUUM GENERATORS, VALVES AND
FITTINGS
29 METALWORK
30 ACCESS ROAD AND HARDSTAND AREAS
31 RETAINING WALLS
32 EXCAVATION
33 BEDDING FOR PIPES, BENDS, COLLECTION CHAMBERS AND
MAINTENANCE STRUCTURES
34 PIPE LAYING AND JOINTING
35 COLLECTION CHAMBERS AND MAINTENANCE HOLES (MHS)
36 MAINTENANCE SHAFTS (MS AND TMS) AND INSPECTION OPENINGS (IO)
37 PIPE EMBEDMENT AND SUPPORT
38 FILL
39 CONNECTION TO EXISTING SEWERS
40 RESTORATION
41 ACCEPTANCE TESTING
42 COMMISSIONING
43 TOLERANCES ON AS-CONSTRUCTED WORK
44 WORK AS CONSTRUCTED DETAILS
APPENDIX C OVALITY TESTING
APPENDIX D PRECOMMISSIONING CHECKLIST
APPENDIX E COMMISSIONING SCHEDULE
COPYRIGHT
WSA 062004
STANDARD DRAWINGS
COPYRIGHT
WSA 03200
CONTENTS
PREFACE
1 GENERAL
1.1 PLANNING
1.2 VACUUM SEWER SYSTEMS
1.2.1 Vacuum system philosophy
1.2.2 Application of vacuum sewerage
1.2.3 Description of the system
1.2.3.1 Collection chamber and vacuum pipeline
1.2.3.2 Vacuum station
1.3 SCOPE
1.4 PURPOSE AND APPLICATION
1.5 PLANNING AND DESIGN RESPONSIBILITIES AND INTERFACES
1.5.1 General
1.5.2 Planning responsibilities
1.5.3 Design responsibilities
1.5.4 Consultation with other parties
1.6 SEWER SYSTEM DESIGN APPROACH
1.6.1 Overall objective
1.6.2 System design life
1.6.3 Objectives of the system design
1.6.4 Design output
1.7 DESIGN RESPONSIBILITIES
1.7.1 Concept Plan
1.7.2 Concept Design
1.7.3 Detail Design
2 CONCEPT DESIGN
2.1 LIFE CYCLE CONSIDERATIONS
2.2 FUNCTIONALITY
2.3 MAINTAINABILITY
2.4 RELIABILITY
2.5 DUE DILIGENCE REQUIREMENTS
2.6 MATERIALS DESIGN
2.7 STAGING
2.8 SEPTICITY CONTROL
2.9 ODOUR CONTROL
2.10 TERRORISM
2.11 COMMISSIONING PLAN
2.12 OTHER
3 GENERAL DESIGN
3.1 GENERAL
3.2 DESIGN TOLERANCES
3.3 LEVELS
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5.3.1 General
5.3.2 Air-to-liquid ratios
6 VACUUM STATION DESIGN
6.1 INTRODUCTION
6.2 SITE SELECTION, LOCATION AND LAYOUT
6.2.1 Site selection
6.2.2 Right of occupancy and access
6.2.3 Location and layout
6.2.4 Site area
6.2.5 External site layout and access
6.3 VACUUM STATION LAYOUT
6.4 VACUUM VESSEL
6.4.1 Operating volume
6.4.2 Capacity
6.4.3 Design, construction and testing
6.5 MOISTURE REMOVAL VESSEL
6.6 VACUUM GENERATORS AND PIPE WORK
6.6.1 Vacuum generator capacity
6.6.2 Evacuation time
6.6.3 Vacuum generator types
6.6.4 Vacuum generator selection
6.6.5 Vacuum generator operating vacuum
6.6.6 Vacuum generator motors
6.6.7 Vacuum pipe work and valves
6.6.8 Make-up water tank
6.7 EMERGENCY PUMPING ARRANGEMENTS
6.8 SEWAGE DISCHARGE PUMPS AND DELIVERY PIPE WORK
6.8.1 General
6.8.2 Electric motors
6.8.3 Shaft seals
6.8.4 Equalisation lines
6.8.5 Total dynamic head (TDH)
6.8.6 Net positive suction head
6.8.7 Delivery pipe work
6.9 GAUGES AND RECORDERS
6.9.1 Vacuum gauges
6.9.2 Pressure gauges
6.9.3 Vacuum / Pressure recorder
6.10 NOISE
6.11 ODOUR CONTROL
6.11.1 General
6.11.2 Biofilters
6.12 SKID-MOUNTED PACKAGED STATIONS
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7 POWER SYSTEM
7.1 ELECTRICAL DESIGN AND INSTALLATION
7.1.1 Scope
7.1.2 Compliance
7.1.3 Responsibilities
7.2 POWER SUPPLY
7.2.1 General
7.2.2 Security of supply
7.2.3 Primary supply
7.2.4 Duplicate supply
7.2.5 Emergency power
7.2.6 On-site generator
7.2.7 Mobile generator
7.2.8 Power factor correction
7.3 POWER AND CONTROL CUBICLE
7.3.1 Design
7.3.2 Switchboard
7.3.3 Meter requirements
7.3.4 Lighting
8 CONTROLS AND TELEMETRY SYSTEM
8.1 GENERAL
8.2 CONTROL SYSTEMS
8.2.1 General
8.2.2 Vacuum generator control
8.2.3 Vacuum vessel control
8.2.4 Pumping control
8.3 ALARMS
8.3.1 General
8.3.2 Locally displayed alarms
8.3.3 Remote alarms
8.4 ALARM, STATUS MONITORING AND CONTROL TELEMETRY
8.4.1 General design principles
8.4.2 Reliability
8.4.3 Alarm creation function
9 VACUUM SEWER DESIGN
9.1 STAGING
9.2 SEWER LAYOUT
9.2.1 General layout
9.2.2 Zoning
9.2.3 Location
9.2.3.1 Vacuum sewers
9.2.3.2 Vacuum sewers in road reserves
9.2.3.3 Vacuum sewers in easements
9.2.4 Sewer depth
9.3 HEADLOSS
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1.1
3.1
5.1
5.2
5.3
5.4
8.1
9.1
TABLE 9.2
TABLE 14.1
FIGURES
FIGURE I
FIGURE II
FIGURE 1.1
FIGURE 2.1
FIGURE 3.1
FIGURE 3.2
FIGURE 3.3
FIGURE 6.1
FIGURE 9.1
FIGURE 9.2
FIGURE 9.3
FIGURE 9.4
FIGURE 9.5
FIGURE 9.6
FIGURE 10.1
FIGURE
FIGURE
FIGURE
FIGURE
FIGURE
FIGURE
A1
A2
A3
A4
A5
A6
COPYRIGHT
First Edition
Version 1.2
CONTENTS
20 PRODUCTS AND MATERIALS OVERVIEW
20.1 PURPOSE
20.2 SCOPE
20.3 RESPONSIBILITIES
20.3.1 Water Agency
20.3.2 Designer
20.3.3 Constructor
20.3.4 Purchaser
20.4 PRODUCT AND MATERIAL STANDARDS AND SPECIFICATIONS
20.4.1 Product standards
20.4.2 Product specifications
20.5 QUALITY ASSURANCE
20.5.1 Default requirement
20.5.2 Additional information on quality assurance
20.5.3 Innovative products and materials
20.6 SELECTION GUIDE FOR PIPELINE SYSTEMS
20.7 ADDITIONAL PRODUCT AND MATERIAL INFORMATION
APPENDIX B
B1 GENERAL
B2 QUALITY ASSURANCE OPTIONS
B2.1 ISO 9000 quality management system certification
B2.2 Product certification
B2.3 Suppliers declaration of conformance
B2.4 Second party verification
B3 FACTORS INFLUENCING SELECTION OF QUALITY ASSURANCE OPTIONS
B3.1 General factors
B3.2 Likelihood of manufacturing non-conformance
B3.3 Likelihood of failure of pipeline system from a product non-conformance
B3.4 Consequences of failure
B3.5 Product specification
B3.6 Project magnitude / management
B3.7 Innovative products
B4 SELECTING THE QUALITY ASSURANCE OPTION
B4.1 General factors
B4.2 Product certification
B4.3 ISO 9000 quality management system certification
B4.4 Suppliers declaration of conformance
B4.5 Second party verification
TABLES
20.1 PRINCIPAL GRAVITY SEWER PIPELINE SYSTEMS DRAINING TO VACUUM
COLLECTION CHAMBERS
20.2 PRINCIPAL SEWERAGE GRAVITY PIPELINE SYSTEMS DRAINING TO
VACUUM COLLECTION CHAMBERS
20.3 PRINCIPAL VACUUM SEWER PIPELINE SYSTEMS AND COMPONENTS
20.4 PRINCIPAL VACUUM SEWER PIPELINE SYSTEMS AND COMPONENTS PRECAUTIONS, LIMITATIONS, ADVANTAGES & DISADVANTAGES
First Edition
Version 1.2
CONTENTS
21 GENERAL
21.1 SCOPE
21.2 INTERPRETATION
22 QUALITY
22.1 QUALITY ASSURANCE
22.1.1 General
22.1.2 Quality management system
22.1.3 Quality system
22.1.4 Project management plan
22.1.5 Inspection and test plans
22.1.6 Quality tests
22.1.7 Quality audits
22.1.8 Traceability
22.1.9 Quality records
22.1.10 Inspection
22.2 PERSONNEL QUALIFICATIONS
23 GENERAL CONSTRUCTION
23.1 GENERAL
23.2 ORDER OF CONSTRUCTION, TESTING AND COMMISSIONING
23.2.1 Vacuum sewers
23.2.2 Gravity sewers
23.2.3 Pressure mains
23.3 CONTRACT INTERFACES
23.4 CUSTOMER FOCUS
23.4.1 General
23.4.2 Resolution of complaints
23.5 PROTECTION OF PEOPLE, PROPERTY AND ENVIRONMENT
23.5.1 Safety of people
23.5.2 Protection of other services
23.5.3 Disused / Redundant sewers
23.5.4 Road reserves or other thoroughfares
23.5.4.1 Treatment of pavements and other surfaces
23.5.4.2 Traffic management
23.5.4.3 Cleanliness of roads, paths, accesses and drainage paths
23.5.4.4 Storage of products, materials and equipment
23.5.4.5 Obstruction of street drainage
23.5.5 Private and public properties
23.5.6 Protection of the environment and heritage areas
23.5.6.1 General
23.5.6.2 Collection and disposal of wastes
23.5.6.3 Protection of adjacent lands and vegetation
23.5.6.4 Control of water pollution
23.5.6.5 Acid sulphate and contaminated soils
23.5.6.6 Control of noise and atmospheric pollution
23.6 AFFECTED PARTY NOTIFICATIONS
23.7 ALTERATION OF EXISTING SERVICES
23.8 SURVEY MARKS
23.9 CONSTRUCTION TOLERANCES
23.10 LATENT CONDITIONS
24 PRODUCTS, MATERIALS AND EQUIPMENT
41.3.4.5 Retesting
41.3.5 Other fill compaction testing
41.3.5.1 General
41.3.5.2 Trafficable test zone
41.3.5.3 Non-trafficable test zone
41.3.5.4 Frequency and location of tests
41.3.5.5 Retesting
41.4 VACUUM TESTING OF VACUUM SEWERS AND SERVICE CONNECTIONS
41.4.1 General
41.4.2 Vacuum test equipment
41.4.3 Daily Vacuum Test
41.4.4 Complete Sewer Vacuum Test
41.4.5 Identification and Repair of Leaks and Retesting
41.5 AIR PRESSURE AND VACUUM TESTING OF GRAVITY SEWERS
41.5.1 General
41.5.2 Air testing methods for sewers
41.5.2.1 Vacuum testing
41.5.2.2 Low pressure air testing
41.5.3 Testing of concrete MHs
41.5.3.1 General
41.5.3.2 Test method
41.6 HYDROSTATIC PRESSURE TESTING OF PRESSURE MAINS
41.6.1 General
41.6.2 System test pressure
41.6.3 Maximum allowable loss
41.6.4 Test procedure
41.6.5 Satisfactory pressure test
41.6.6 Failure of test
41.7 INFILTRATION TESTING
41.8 DEFLECTION (OVALITY) TESTING OF FLEXIBLE GRAVITY SEWERS
41.8.1 General
41.8.2 Ovality proving tools
41.8.3 Flexible sewers DN 300
41.9 CCTV INSPECTION
41.10 ELECTRICAL WORKS
42 COMMISSIONING
42.1 GENERAL
42.2 VACUUM STATION
42.2.1 Requirements
42.2.2 Pre-commissioning
42.2.3 Commissioning
42.2.4 Handover
42.3 SYSTEM VACUUM TEST
42.4 POWER FAILURE TEST
42.5 ODOUR CONTROL SYSTEM
43 TOLERANCES ON AS-CONSTRUCTED WORK
43.1 HORIZONTAL TOLERANCES
43.1.1 Sewers, mains, valves, in-line structures, vacuum stations, roads
43.1.2 Property connection sewers
43.2 VERTICAL TOLERANCES
43.2.1 Vacuum sewers, pressure mains, structures, vacuum stations, roads
43.2.2 Property connection risers and inspection openings
43.2.3 Grade
43.3 VERTICALITY (PLUMB)
43.4 TOLERANCES ON FINISHED SURFACE STRUCTURES AND FITTINGS
43.5 CAST IN-SITU CONCRETE STRUCTURES AND SLABS
44 WORK AS-CONSTRUCTED DETAILS
44.1 GENERAL
44.2 ELECTRICAL WORKS
44.2.1 Electrical Contractors Installation Drawings
44.2.2 Principal Supplied Installation Drawings and Equipment Schedules
APPENDIX C OVALITY TESTING OF PVC AND GRP GRAVITY SEWERS DEFAULT
PROVER DIAMETERS
C1 GENERAL
C2 DEFAULT PROVER DIAMETERS
APPENDIX D PRECOMMISSIONING CHECKLIST
APPENDIX E COMMISSIONING SCHEDULE
TABLES
25.1
30.1
31.1
31.2
34.1
37.1
41.1
41.2
41.3
41.4
41.5
43.1
43.2
C1
C2
FIGURES
42.1 TYPICAL PRE-COMMISSIONING AND COMMISSIONING PROCESS
42.2 TYPICAL HANDOVER TO WATER AGENCY
WSA 062008-1.2
CONTENTS
45 INTRODUCTION
45.1 GENERAL
45.2 DRAWING COMMENTARY
COPYRIGHT
WSA 062008-1.2
STANDARD DRAWINGS
TABLES
50.1
50.2
50.3
50.4
51.1
51.2
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WSA 062008-1.2
ACTIVITY
TITLE
VACUUM SYSTEM
VAC1100
VAC1101
PVC
VAC1102
PE
COLLECTION CHAMBERS
VAC1200
VAC1201
VAC1202
VAC1203
VAC1204
VAC1205
Collection Chamber
VAC1206
Collection Chamber
VAC1301
VAC1401
Typical Arrangement
VAC1402
Standard Embedment
VAC1403
Special Embedment
VAC1404
Special Embedment
SEW1204
Special Embedment
SEW1206
Trench Drainage
SEW1207
Trench Drainage
Typical Systems
SEW1208
WAT1205
Concrete Blocks
WAT1206
WAT1207
WAT1208
WAT1209
Trench Drainage
WAT1210
Trench Drainage
Typical Systems
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WSA 062008-1.2
DRAWING
NUMBER
ACTIVITY
TITLE
WAT1211
Buried Crossings
Under Obstructions
WAT1212
Buried Crossings
Major Roadways
WAT1213
Buried Crossings
Railways
WAT1214
Buried Crossings
SEW1105
SEW1106
IO Interface Method
SEW1107
SEW1108
SEW1109
ACCESS STRUCTURES
SEW1300
Maintenance Holes
Sewers DN 300
Precast Types P1 & P2
SEW1301
Maintenance Holes
Sewers DN 300
Cast In-situ Types C1 & C2
SEW1302
Maintenance Holes
SEW1303
Maintenance Holes
Sewers DN 300
Changes in Level Details
SEW1304
Maintenance Holes
SEW1306
Maintenance Holes
SEW1307
Maintenance Holes
SEW1308
Maintenance Holes
SEW1313
Maintenance Shafts
Typical Installation
SEW1314
Maintenance Shafts
SEW1315
Maintenance Shafts
SEW1316
Maintenance Shafts
SEW1317
Maintenance Holes
MH Connection Details
DN 110 to DN 450 PE Pipe
Buried Crossings
Syphon Arrangement
SEW1401
Buried Crossings
Railways
SEW1402
Buried Crossings
Major Roadways
SEW1403
Buried Crossings
SEW1406
Aerial Crossings
INSTALLATION PRACTICES
WAT1303
WAT1304
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WSA 062008-1.2
DRAWING
NUMBER
ACTIVITY
TITLE
WAT1305
WAT1306
WAT1307
Scour Arrangements
WAT1308
Valve Chambers
WAT1309
WAT1310
Aerial Crossings
Aqueduct
WAT1311
Aerial Crossings
WAT1312
Aerial Crossings
WAT1313
Flanged Joints
Bolting Details
FABRICATION DETAILS
WAT1400
WAT1401
WAT1402
WAT1403
Bends
WAT1408
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