Anvils Horn 1107
Anvils Horn 1107
July 2011
Peters Hands
Peter Jonasson won a Peoples Choice
Award at the California Blacksmith
Association Spring 2011 Conference
with these drawer pulls.
Peter did a very handy demonstration at a recent Open Forge at Grizzly Iron.
Presidents Message:
Grizz has this issue off, so Im filling in with a topic of my own.
I have been thinking that my ABANA dues might be better spent somewhere
else (like maybe Starbucks or Dairy Queen). While I like looking at the high quality a iron art photos in the Anvils Ring, I didnt find much that was of practical use. The Hammers Blow often seemed
to skirt actual blacksmithing and hover in blacksmithing suburbia, or cover elementary techniques.
Of course, this may be my is my perception and not yours, but the fact remains that ABANAs membership has dropped dramatically over the last few years for whatever reason.
About a 6 months ago ABANA announced that Mark Aspery was on board to edit the Hammers
Blow. Mark is well known to AABA members who have taken classes from him, bought and read his
books, attended his demos, and read his articles in this newsletter. Personally I was excited that he
was going to have a forum and that I was going to have access to his output.
I recently received my Spring 2011 Hammers Blow and it was everything I imagined it could be,
and more. Ill be skipping Starbucks and DQ and sending my money to ABANA so I can keep the
Hammers Blow coming. It alone is worth the price of admission.
This month I have parted with editorial policy and re-printed a few pages from the HB so youll
have the opportunity to see for yourself the kind of material you can expect to getin case youve
already decided to spend your ABANA dues at Starbucks. Check out pages 16, 17, & 18.
The Flag demo looks like it will be another great day with Grizz, Mary Ann and Dief doing short
demos and then hanging around and providing some hands-on mentoring. Bring your tools.
Septembers demo features Gordon Williams. As editor I get newsletters from around the country. Gordon has been traveling all over the place regaling blacksmiths with his non-stop, energy
packed show of blacksmithing. He is one of the most sought after demonstrators in the country.
Were lucky to have him in our own backyard. See him September 17 at Bill and Karens in Camp
Verde.
One last reminderits never to early start your auction project. October 29th is coming soon.
Dan
Demo: July 16
Registration starts at 8am - demo begins 9am - $10 members - $15 non-members
We will be gathering in cool Flagstaff for some morning demonstrations, and some afternoon hands on opportunities.
The theme is "Make Like a Tree & Leaf". The AABA 3 Musketeers - MaryAnn, Grizz
& Dief - will be doing demos on botanical forms.
Grizz: will show the fine art of forging a calla lily from a square bar and then a leaf to
match the calla lily.
Mary Ann: will be demonstrating how to create artistic visual representation of leaf forms, and
shapes, using copper and wire. Some techniques will cover using open spaces surrounded by an outline to provide the viewer with the ability to fill in the pattern of an abstract leaf. She will also demonstrate using patina finishes to create a variety of interesting colors, and how to properly seal your
work in order to prevent muddling the colors.
Dief: will start off with a demo of a simple vine & leaf using a very simple, easy to
make texturing tool. This will be followed by a botanical form he has used in sculptures
and fences. He will finish up with a demo on etching steel via electrolysis.
This is a one day eventbut camping can be accommodated
Lunch on Saturday is on your own
Please bring something for Iron-In-the-hat and show and tell
Tailgating encouraged, bring your stuff
Exit 23-B
Merge onto S. Milton Ave
To N. Humphreys street/US180 .6 mi
Left onto W. Columbus
Follow US-180
1.3 mi
To 2340 Fort Valley Road
Story by Paul Dief; Photos by Paul Dief, Laurel and Barry Denton, and Doug Kluender
Gracious hosts, beautiful setting, great
shop & demos, good food, Blacksmith
Olympics, and live entertainment Saturday night! That, in a nutshell, was the
recent AABA demo held at Barry & Laurels Bar-U-Bar Ranch in Skull Valley.
We started out the day with Chris
Contos demoing repousse. Chris has been
doing this for quite awhile and it showed
in his work. If you didnt learn a thing or
two from Chris you werent at the demo.
After a scrumptious lunch served by
Chef Laurel & Friends the Blacksmith
Olympics were held. The event consisted
of trying to throw a hammer into a rubber bucket placed about mile away.
Well it may not have been quite that far
but it sure seemed like it. A few folks
came close but Gordon Thor Williams
nailed the bucket. The hammer bounced
out of the bucket but the bucket then
flipped on top of the hammer. Each toss
was $5 winner take all. Some of us
thought we might jump Gordon later
and run off with his $200+ winnings, but
then none of us thought we could outrun
his mighty hammer.
Iron in the hat was awesome with lots
of great stuff. Lenny wasnt there to be
the ticket master but Dief did alright in
his place even if he had a hard time with
names. Jim Sproles finished up the afternoon with a demo on making tongs.
Straight forward design resulting in a fine
pair of tongs. Dinner was bring your own
meat/tofu and a dish to share. There
was a ton of great food. The feast was
followed up with some good music by the
Rusty Pistols.
The Mystery Guest Barry promised
was not able to make it so he/she/it is
still a mystery. All the more reason to
make sure you attend next years May
demo.
Chris Contos
Below: Chris brought a pile of his work to
show some possibilities for using the techniques he demos.
Septembers Demo
Gordon Williams
From Bill Morris
by Jason LaBrash
Diefs Corner
Q: Hey Old Fart: Did I hear you right? 95 is half of
100???
A: Yep, young feller, you heard me right. Heres my
theory on good blacksmithing (also works for lots of
other stuff too). When you are 95% done with a project you are only half way done. Too many folks get
all riled up and hurry thru the last few minor details of
a job. In reality that final 5% of the job is where you
should spend half of your effort making sure the
job is done not only right but beautious.
Ive seen far too many smiths get in a hurry at the
end of a job and take short cuts greatly diminishing the
value of their work. It can help to have someone else
look at your work. Instead of asking them How do
you like it? ask them Tell me three things that could
be done better? Listen to their critique. Maybe these
are areas you need to spend some of that half of your
effort I mentioned earlier.
.A perfect example: Bobby Jo Blacksmith creates a
beautiful forged gate and then uses standard hex bolts
to mount it. This is like painting a big ol zit on the
Mona Lisa. Just aint fitting. It only takes a few extra
minutes to modify a standard bolt to match your work.
It will make a BIG difference in the appearance of the
whole project. Heres one of my favorite solutions.
Start with square head bolts or lags screws. Remove
the machine marks and round off the corners and edges
with a grinder. (You can stop at this point for a more
refined look.) Next beat the top and side up with a ball
peen hammer that has either been forged to a 1/8 inch
rounded point or has a 1/8 inch diameter weld puddle
on it. This will give the bolt head a nice bumpy texture. Use a wire cup brush on a grinder (wear a full
face shield for this as these brushes like to throw wires
around) to take the edge off the bumps. Patina to taste
and youre all set!
Zach Lihatsh
So hey there, my name is Zach Lihatsh
I am a blacksmith and fabricator here
in Tucson, and have been getting The
Anvils Horn for a while now. I am
about to go to North Carolina and
spend some time studying under Claudio Bottero at the Penland school.
I make almost all my own tools and
have sent images of some of my hammers and tongs as well as bottle keys
and some cleavers.
Zach
Nice work, Zach, thanks for sharing. Ed.
August 6
August 18-21
September 3
September 17 & 18
October 29
November 12
CALENDAR 2011
Open Forge
Western States Conference
Open Forge
Demo Gordon Williams
Auction & Banquet
Demo
Terry Geleide
Terry Horne
Janice Miller
Bob & Leslee Oaks
Jim Sproles
John E. Rice
AABA Publications
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Grizzly Iron
Alpine Village
Grizzly Iron
Bill & Karen Morris
Sahuaro Ranch
TBD
Phoenix
Mount Hood WA
Phoenix
Camp Verde
Glendale
Deadline: August 5 for the September issue of the Anvils Horn. Earlier would be greatly
appreciated. Articles, photos, notices, and ads can be
emailed to: Danshammer@cox.net or mailed to AABA
2522 W. Loughlin Dr. Chandler, AZ 85224
Western States
Blacksmith Conference
August 18-21 NWBA will host a conference in The Alpine Village of Mount Hood, Washington. Interested in
smithing on the AABA blacksmith wars team? Contact
Grizz.
For more information: www.westernstates2011.com
Vern Lewis Welding Supply, Inc has a great discount program for AABA members. Delivery is available at the low
price of $8.00 per order.
Vern Lewis Welding Supply, Inc: www.vernlewis.com or
contact Carol Armold @ 602-252-0341
Examples of Discount pricing
Oxygen - $12.30 (LG Cylinder) 75/25- $39.38
Name______________________________________________________________________
Address ____________________________________________________________________
City________________________________State___________Zip_____________________
Phone___________________ Email____________________________________________
Professional blacksmith____ Hobbyist____ Farrier____Blade smith ______
Your main blacksmithing interest_______________________________________________
Occupation or skill_______________________________________________________________________
Please check one:
Mail to: Terry Porter
Regular membership ($30)____
2310 E. Melrose St.
Family membership ($35)____
Gilbert, AZ 85297
Make Check Payable to AABA
The Anvils Horn
11
by Dan Jennings
I have always subscribed to the concept: Dont sell what you cant make. I
tried really hard to sell a straight forward, forged fireplace surround with a
standard, natural iron finish. But the designer had something else in mind.
She wanted some depth and a finish that wasnt pewter (designer speak
for natural iron which to me looks nothing like pewter).
When I saw the shape she wanted I was skeptical, but I called Harry Pelzer
who I know to be a first rate sheet metal mechanic with access to a large
brake and shear. Harry assured me that bending up the sheet metal was not a
big deal.
Then the designer wanted the sheet metal hammered. Harry explained that
we would form the sheet by making a whole series of small bends, which
would leave lines in the hammered texture. I thought of making an anvil to
slip inside the contour so it could be hammered after forming, but decided
that would probably result in sheet metal that looked beat up rather than
hammered.
I remembered Paul Diefs demo on electro-etching and proposed the idea to
the customers they liked the concept. I set up a 5 gallon bucket, battery
charger and rebars and made a 6 square sample. It looked great and they
loved it.
Harry and I set about cutting up a 4 x 10 piece of 14 ga. When we began
the forming I could see we were in trouble. The dies were old and worn; they
This a section view.
bent more on one side than the other, which mean that the ends of each part
The sheet metal part
had a different contour. We finally got three pieces that were somewhat simicausing the grief is the
lar and pretty much the same shape along the entire length. There was a
half egg shape profile.
burr on the male die which I didnt notice until I got everything home and
realized there was a whole series dents about inch long and the material thickness deep. The dents were picked up with a hammer and dolly. The
corners were TIG welded and finished, then re-welded to fill in
any low spots and finished some more. Two days later everything was as good as I could get it. The dents and bending lines
were gone, the corners were contoured, and the whole thing
was DA sanded to 220 grit.
The next task was to create the texture by electro-etching.
The piece was 54 wide and 40 tall and of course I didnt have
a tank bigger than a 5 gallon bucket. I decided to etch the piece
flat rather than stand it up, With a couple sheets of particle
board and some 2 x 4 s, I built a 60 x 48 x 24 high box and
lined it with some heavy plastic sheeting.
The etching process was an act of faith. Would it over etch
and I would find holes all the way through the relatively thin
14 ga steel? Would it somehow touch the rebars and burn a big
hole? How long should I let leave it in? I didnt have much
faith, I pulled it out and checked it every few hours.
The contoured surface etched quite well on the edges, but the
This is the front view showing mitered
center that was facing the rebar etched very little. I think it
corners. Its hard to tell from this scan,
would have worked much better standing up.
The welds etched about twice as much as the parent metal. but the sheet metal is textured . There is
a smooth 1/4 x 1 1/2 trim piece that
The nice, crisp blended corners became vague. Interestingly,
gets riveted in place. The center section
the ripples from the TIG weld became not only visible, but
below the 1/2 egg is also smooth.
highlighted.
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Etching tank. I had Lowes cut the sheets on their panel saw (they
dont charge for the cuts). The heavy plastic had a couple small
holes . This required that I leave the hose trickling with just the
right flow so that it didnt over fill and reach the charger clamp
or go too slow and leave the part uncovered. I also added washing soda every few hours. It was a mess.
This is a detail of the etching that is supposed to show the difference in texture
around the contour. Im not sure if it will
show in the printed version.
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By Derek Glaser
Reprinted from Fire & Iron, Newsletter of the Northeast Blacksmiths Association
14
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The next 3 pages are 2 of 6 great articles from the Spring 2011 issue of ABANAs the Hammers Blow.
To find out more about ABANA (Artist Blacksmith Association of North America) check out
www.ABANA.org
Ed.
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Classifieds
Sources
Rocky Mountain Smiths have
videos available of their conference
demonstrators. Most of these are
high quality edited, multi-camera
videos. For more info go to:
www.rockymountainsmiths.org
Bar U Bar Supply
Several 65 lb. & 85 lb. swage
blocks for sale. Your source for anvils, post vises, and other new &
used blacksmith tools.
Barry Denton ph 928-442-3290
email: barubarranch@gmail.com
website: www.barubar.com
IMS (formerly Capitol Metals).
Full service supplier of Steel,
Stainless, Brass, Aluminum, Copper. 5150 S. 48 ST. PHX. 602-4541500
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NONPROFIT ORGANIZATION
U.S. POSTAGE PAID
PHOENIX, AZ
PERMIT NO. 5531
The Anvil's Horn is the official newsletter of the Arizona Artist Blacksmith Association. Published every other month preceding the bimonthly meetings of the
Association, the newsletter is oriented toward anyone interested in blacksmithing and related forms of metal work. Membership is available at the rate of $30 for
individuals; $35 for families and includes a subscription to the The Anvil's Horn for one year. Every attempt has been made to ensure the accuracy of
information appearing here, but no liability is assumed by the Association, its officers or editor for errors, damages, or injuries resulting from any design, use,
construction or application of said information. Uncopyrighted material may be used freely by other similar organizations provided proper credit is given. Any
copyrighted articles appearing hearin should not be reproduced without permission of the author. Matters relating to newsletter submissions, corrections, etc.
should be addressed to the editor: Dan Jennings 2522 W. Loughlin Dr. ,Chandler, AZ 85224 Tel: 480-510-3569 Fax: 480-839-6339 Danshammer@cox.net
For membership info or address change, contact: Terry Porter 2310 E Melrose Street, Gilbert 85297 480-988-2070 trp555@prodigy.net
(I was really short on photos of your work for this issue., so I heres something I did a few years ago.)
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