Modeling of Wax in Middle East
Modeling of Wax in Middle East
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Petroleum Engineering Department, College of Engineering & Petroleum, Kuwait University, P.O. Box 5969, Safat 13060, Kuwait
Chemical Engineering Department, College of Engineering & Petroleum, Kuwait University, P.O. Box 5969, Safat 13060, Kuwait
Received 11 May 1999; received in revised form 10 October 1999; accepted 20 October 1999
Abstract
This paper reports measurements of wax content by acetone precipitation techniques as well as wax appearance temperature (WAT) by
viscosity measurements and differential scanning calorimetry (DSC) of eight different stock-tank crude oils from the Middle East. Comparison of WAT measured by DSC and viscosity indicates that the viscosity method overestimates the WAT. Crude oil gravity measured, by
digital density meter, and molecular weight, by vapor pressure osmometer, were used to characterize the plus fraction and predict WAT and
amount of wax formed at a given condition by the thermodynamic model. Comparison between predicted and measured results shows that
measured WAT by DSC compares very well with that predicted from the model for most crudes. Generally, wax contents measured by the
modified UOP method 46-64 and that predicted by the thermodynamic model are in good agreement. 2000 Elsevier Science Ltd. All rights
reserved.
Keywords: Wax; Differential scanning calorimetry; Oil viscosity; Wax appearance temperature; Wax dissolution temperature
1. Introduction
Crude oils produced from the formations are transported
and processed at low temperatures where solid wax particles
may precipitate. These solid particles cause additional pressure drop in production tubing, pipeline, and processing
equipment and eventually cause plugging. Great saving in
the cost of operating such equipment can be achieved from
accurate modeling of wax appearance temperature (WAT)
and the amount of wax formed at given conditions. Crude
oils contain mixtures of light and heavy hydrocarbons that
can be classified as paraffins, naphthenes and aromatics as
heavy as C60 or C70 in addition to polars and asphaltenes [1].
The lighter parts of the crude oils keep the heavier parts,
wax and asphaltene, in solution. This solubility depends on
pressure, temperature and composition of crude oils. The
presence of light ends increase, the solubility of wax in
crude oil. Asphaltene acts as inhibitor for wax formation
[2]. When the temperature of crude oil drops as it occurs
in production tubing of oil wells and pipe lines, the solubility of the heavy fractions may be sufficiently reduced to
cause precipitation of solid particles of wax and asphaltenes.
Two types of wax are commonly encountered in crude oils.
The first is the macrocrystalline wax composed of mainly
* Corresponding author. Fax: 965-484-9558.
E-mail address: asharkawy@kuc01.kuniv.edu.kw (A.M. Elsharkawy).
0016-2361/00/$ - see front matter 2000 Elsevier Science Ltd. All rights reserved.
PII: S0016-236 1(99)00235-5
1048
Nomenclature
f
s
r
phase fugacity
solubility parameters
the density at standard condition of normal
paraffins
Gibbs free energy
DGi
DH
enthalpy
DS
entropy
f
fugacity
the standard state fugacity
fioS
MW
molecular weight
p
pressure
R
the gas constant
T
temperature
melting temperature
Tf
V
molar volume
x
phase mole fraction
the mole fraction of wax in pseudozs
component
Superscripts
L
liquid
S
solid
oil and wax phases. Hansen et al. [20] applied the polymer
solution theory of Flory [21] for the description of the oil
phase while the wax phase was assumed to be an ideal. The
cloud points obtained using the model of Won were somewhat higher than those measured. Countinho et al. [22,23]
proposed a model in which the solid state is described by
local composition. Ungerer et al. [24] presented a hypothesis that each component of the heavy fraction of crude oil
can crystallize pure wax leading to several solid wax phases.
To consider the solid phase as an ideal, although used before
by a number of authors, is not justifiable. It is well established that the paraffinic solid phase is highly non-ideal
giving rise to multiple solid phases in equilibrium. Finally,
Pedersen et al. [25] and Pedersen [26] presented a thermodynamic model based on the SRK equation of state to
predict the wax formation at different conditions. Results
reported by Pedersen [26] show that the model successfully
matches the experimental data for wax deposition for the
North Sea crudes. For this reason, the model presented by
Pedersen [26] is considered in this paper to model wax
deposition from Middle East crudes. Hamouda et al. [27]
reported that the wax deposited in the pipeline at a higher
temperature, than those measured in the laboratory since
pipeline wall roughness and/or the presence of nucleation
sites, such as solid, corrosion products, play a great role for
deposition of wax from undersaturated fluids. Models
accounting for molecular diffusion and shear dispersion
were also presented to predict wax formation under dynamic
conditions [28].
Determination of quantity of wax precipitated at different
temperatures depends on the definition of wax and method
where MWi is the molecular weight. We used data of nparaffins up to C30 that is collected from literature to correlate the melting temperature Tif in Kelvin and molar volume
Vi ; in cm 3/mol, for components of the C7 fraction
Tif 382:72 20242:593=MWi
1049
Table 1
Molar composition data for Middle East Crudes
Oil
N2
CO2
H2S
C1
C2
C3
i-C4
n-C4
i-C5
n-C5
C6
C7
C8
C9
C10
0.00
0.03
0.13
0.02
0.34
1.62
0.81
3.28
2.19
4.10
7.19
6.27
5.78
5.33
62.71
0.00
0.05
0.19
0.02
0.51
2.32
1.06
4.09
2.35
4.46
7.37
4.73
4.42
4.15
64.28
0.00
0.10
0.06
0.00
0.73
2.72
0.72
3.59
1.85
3.36
5.92
5.65
5.25
4.89
65.16
0.00
0.01
0.00
0.00
0.38
3.11
0.81
4.71
1.47
3.87
7.90
2.36
2.30
2.24
70.84
0.00
0.06
0.00
1.40
0.28
0.64
0.37
2.33
2.09
3.69
7.02
4.32
4.10
3.88
69.82
0.00
0.02
0.00
0.02
0.46
1.52
0.61
2.43
2.09
3.67
8.03
4.67
4.40
4.16
67.92
0.00
0.04
0.00
0.00
0.81
2.17
0.74
2.32
1.58
2.95
8.24
4.21
3.99
3.80
69.15
3. Experimental
The WAT and the amount of wax formed at a given
temperature have been measured for eight stock-tank
crude oils from major producing oil fields in the Middle
East. The compositional analyses of these samples are
given in Table 1. These wax measurements were carried
Table 2
Calibration data for capillary viscometer
Fluid no.
Tube no.
Tube constant
Error (%)
1
2
3
4
5
6
7
1200
992
475
95.9
48
9.8
4.5
632.43
361.68
344.12
373.43
472.10
593.62
524.93
600
450
400
300
200
100
75
19
2.745
1.381
0.2575
0.1017
0.01651
0.00857
12016
992.8
475.2
96.2
48.01
9.80
4.50
0.13
0.08
0.04
0.31
0.02
0.01
0.00
1050
Table 3
DSC measurements on normal paraffins and Indium
Standard sample Published data
Indium
Indium
n-C6
n-C7
n-C8
n-C16
n-C24
DSC measurements
156.6
156.6
95.32 a
90.85 a
56.77 a
18.158 d
50.6
28.5
28.5
151.78 b
140.21 b
181.65 c
235.6
10
10
10
10
10
10
10
30180
30180
30 to 120
30 to 120
30 to 100
10120
30120
Onset (C)
DH (J/g)
DT (C)
D (DH) (J/g)
157.8
157.9
99
89
57
17
53.2
27.1
27.4
160.4
156.1
194.8
238.5
263.3
1.2
1.3
3.68
1. 85
0.33
1.158
2.6
1.4
1.1
8.62
15.88
13.23
2.9
Daubert TE, Danner RP. Technical data-book-petroleum refining. 4th ed. Washington, DC: American petroleum institute, extant 1987.
Thermodynamic Research center. Selected values of properties of hydrocarbon and related compounds. American Petroleum Institute research project 44.
Texas A&M University, College Station, TX, loose-leaf data sheet, extant 1980.
c
Stull DR, Westrum EF Jr., Sinke GC. The chemical thermodynamics of organic compounds. New York:Wiley, 1969.
d
Finke hL, Gross ME, Waddington G, Huffman HM. Low temperature thermal data for the nine normal paraffin hydrocarbons from octane to hexadecane. J
Am Chem Soc 1954;76:333.
b
A
B
C
D
E
F
G
H
After heating
Wax (%)
Density (@ 15.6C)
Molecular weight
0.8859
0.8964
0.8810
0.8752
0.9495
0.9084
0.8851
0.9026
279
301
288
238
419
324
297
320
Table 4
Characterization of Middle East crudes
Oil
5.54
9.67
6.50
3.63
14.69
5.02
6.41
7.10
1051
m A eEa =RT
1052
in non-equilibrium conditions during fast temperature scanning (10C/min.). To avoid this, Hansen et al. [30] recommended using very low temperature scanning. In this study,
however, it was found that the low temperature scanning
reduces the DSC sensitivity. Another reason for the difference between WAT and WDT might be the way the processing baseline is drawn.
WDT is taken as the temperature at which all the precipitated wax has been dissolved into the oil matrix during the
heating process, as shown in Fig. 3. It is the temperature
corresponding to the endothermal peak on the DSC curve
during heating temperature scanning. The crude oils
described in this study have a WDT ranging from 42 to
67C.
4.2.2. Enthalpy of precipitation and melting
Table 5 also shows measured enthalpy of precipitation
and enthalpy of dissolution for the eight crude oil samples.
The total energy released during cooling or heating process
is proportional to the area between the base line and the
exothermal peak or endothermal peak, respectively. Middle
East crudes have enthalpy of precipitation ranging from
47.5 to 66.3 J/g and melting enthalpy from 60.5 to 78.6 J/g.
Generally, the dissolution enthalpy is higher than the
corresponding enthalpy of precipitation. This enthalpy
difference could not be accounted for thermodynamically.
It must be the result of experimental uncertainty. Differences between enthalpy of precipitation and dissolution
may reflect the differences in oil composition (i.e. molecular
weight and molecular structure) and their waxy content.
Linear relationship between transition enthalpies and paraffin
content has been observed [30]. Our results do not show
such relationships.
4.2.3. Comparison of measured and predicted results
Table 6 shows comparison between WAT from viscosity
measurements, DSC measurements, and that predicted from
the thermodynamic model. The WAT from viscosity
measurements is 28C higher than that of WAT from
DSC measurements for all Middle East crudes, except
crude oil C. Uncertainty in measurements of WAT as high
as 10F (6C) was reported by Hunt [11]. Other investigators
found similar differences between WAT from viscosity and
DSC. Measured WAT by DSC compares with those
Table 5
DSC measurements on Middle East crudes
Oil
WAT (C)
WDT (C)
A
B
C
D
E
F
G
H
36
38
33
38
36
37
32
33
66.3
61.0
58.3
66.2
60.3
47.5
59.4
51.1
51
67
60
53
50
56
42
45
77.1
78.6
70.7
72.5
66.3
60.5
64.9
62.2
148
132
127
138
111
106
145
133
1053
5. Conclusions
In this study, eight stock-tank crude oil samples from major
producing oil fields in the Middle East have been characterized. The characterization includes measurements of crude oil
viscosity to estimate WAT. It also comprises DSC measurements of WAT, WDT, enthalpy of precipitation and dissolution, glass transition temperature and total wax content.
Our measurements indicate that the WDT is somewhat
higher than the WAT for all of the crudes. No correlation
was found between glass transition temperature and total
wax content of the crude. However, enthalpy of precipitation of wax during cooling is always lower than the
corresponding dissolution enthalpy during the heating
process. Comparison of WAT from viscosity measurements and DSC indicates that the former is always
higher. Thus, it is more appropriate to use WAT from
viscosity measurements for designing of pipe lines and
production equipment.
Table 6
Measurements and prediction of WAT, dissolution temperature (WDT) and wax content
Viscosity method
DSC method
Predicted
Oil
WAT (C)
WAT (C)
WDT (C)
WAT (C)
Wax (%)
Wax (%)
A
B
C
D
E
F
G
H
36
33
37
43
38
45
36
39
36
38
34
38
36
37
32
33
51
67
60
53
50
56
42
45
37.3
38.8
39.8
31.0
39.4
39.5
40.2
40.0
5.6
5.06
6.4
5.3
1.6
4.1
6.1
4.6
5.5
9.6
6.5
3.6
14.6
5.0
6.4
7.1
1054
WAT and wax content predicted from the thermodynamic model compares well with our measurements for
most crudes.
Appendix A
Measurement of wax content
1. Crude oil samples were heated to 70C to ensure
complete dissolution of all solid phases.
2. The oil was then mixed with pentane (1:40, v/v), left
overnight, and filtered to remove asphaltene and other
sediments.
3. A representative sample, 5 gm for example, was taken
into a tarred bottle of suitable size.
4. A given volume of petroleum ether (35 cm 3) was added
to the sample and stirred until the sample is thoroughly
dissolved.
5. A given volume of acetone (about 110 cm 3) was added
and stirred well.
6. The sample was placed into a deep freeze at 20 to
30C and allowed to come to temperature for about 2 h.
7. The following items were pre-cooled to 20C: Buchner
porcelain filtering funnel, Whatman No. 934 glass fiber
filters, vacuum flask, and a mixture of three parts acetone
plus one part ether.
8. Before filtering the cold sample/solvent mixture, the filter
was seated in the filter funnel by wetting the filter with
the cold solvent mixture and evacuating the assembled
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1055